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User Manual Maxstar 152
User Manual Maxstar 152
July 1999
Processes
TIG (GTAW) Welding
Description
175 Model
Y Marks a special safety message. This group of symbols means Warning! Watch Out! possible
ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards.
Consult symbols and related instructions below for necessary actions
. Means “Note”; not safety related. to avoid the hazards.
OM-206 Page 1
ARC RAYS can burn eyes and skin. BUILDUP OF GAS can injure or kill.
Arc rays from the welding process produce intense D Shut off shielding gas supply when not in use.
visible and invisible (ultraviolet and infrared) rays D Always ventilate confined spaces or use
that can burn eyes and skin. Sparks fly off from the approved air-supplied respirator.
weld.
D Wear a welding helmet fitted with a proper shade of filter to protect
your face and eyes when welding or watching (see ANSI Z49.1
and Z87.1 listed in Safety Standards). HOT PARTS can cause severe burns.
D Wear approved safety glasses with side shields under your
helmet. D Do not touch hot parts bare handed.
D Use protective screens or barriers to protect others from flash and D Allow cooling period before working on gun or
glare; warn others not to watch the arc. torch.
D Wear protective clothing made from durable, flame-resistant mate-
rial (leather and wool) and foot protection.
MAGNETIC FIELDS can affect pacemakers.
WELDING can cause fire or explosion.
D Pacemaker wearers keep away.
D Wearers should consult their doctor before
Welding on closed containers, such as tanks,
drums, or pipes, can cause them to blow up. Sparks going near arc welding, gouging, or spot
can fly off from the welding arc. The flying sparks, hot welding operations.
workpiece, and hot equipment can cause fires and
burns. Accidental contact of electrode to metal objects can cause
sparks, explosion, overheating, or fire. Check and be sure the area is
safe before doing any welding. NOISE can damage hearing.
D Protect yourself and others from flying sparks and hot metal.
Noise from some processes or equipment can
D Do not weld where flying sparks can strike flammable material. damage hearing.
D Remove all flammables within 35 ft (10.7 m) of the welding arc. If
this is not possible, tightly cover them with approved covers. D Wear approved ear protection if noise level is
high.
D Be alert that welding sparks and hot materials from welding can
easily go through small cracks and openings to adjacent areas.
D Watch for fire, and keep a fire extinguisher nearby.
D Be aware that welding on a ceiling, floor, bulkhead, or partition can CYLINDERS can explode if damaged.
cause fire on the hidden side.
D Do not weld on closed containers such as tanks, drums, or pipes, Shielding gas cylinders contain gas under high
pressure. If damaged, a cylinder can explode. Since
unless they are properly prepared according to AWS F4.1 (see gas cylinders are normally part of the welding
Safety Standards). process, be sure to treat them carefully.
D Connect work cable to the work as close to the welding area as
practical to prevent welding current from traveling long, possibly D Protect compressed gas cylinders from excessive heat, mechani-
unknown paths and causing electric shock and fire hazards. cal shocks, slag, open flames, sparks, and arcs.
D Do not use welder to thaw frozen pipes. D Install cylinders in an upright position by securing to a stationary
support or cylinder rack to prevent falling or tipping.
D Remove stick electrode from holder or cut off welding wire at
contact tip when not in use. D Keep cylinders away from any welding or other electrical circuits.
D Wear oil-free protective garments such as leather gloves, heavy D Never drape a welding torch over a gas cylinder.
shirt, cuffless trousers, high shoes, and a cap. D Never allow a welding electrode to touch any cylinder.
D Remove any combustibles, such as a butane lighter or matches, D Never weld on a pressurized cylinder – explosion will result.
from your person before doing any welding.
D Use only correct shielding gas cylinders, regulators, hoses, and fit-
tings designed for the specific application; maintain them and
associated parts in good condition.
FLYING METAL can injure eyes.
D Turn face away from valve outlet when opening cylinder valve.
D Welding, chipping, wire brushing, and grinding D Keep protective cap in place over valve except when cylinder is in
cause sparks and flying metal. As welds cool, use or connected for use.
they can throw off slag.
D Read and follow instructions on compressed gas cylinders,
D Wear approved safety glasses with side associated equipment, and CGA publication P-1 listed in Safety
shields even under your welding helmet. Standards.
OM-206 Page 2
1-3. Additional Symbols For Installation, Operation, And Maintenance
OM-206 Page 3
1-5. EMF Information
Considerations About Welding And The Effects Of Low Frequency 1. Keep cables close together by twisting or taping them.
Electric And Magnetic Fields
Welding current, as it flows through welding cables, will cause electro- 2. Arrange cables to one side and away from the operator.
magnetic fields. There has been and still is some concern about such
fields. However, after examining more than 500 studies spanning 17 3. Do not coil or drape cables around your body.
years of research, a special blue ribbon committee of the National
Research Council concluded that: “The body of evidence, in the 4. Keep welding power source and cables as far away from opera-
committee’s judgment, has not demonstrated that exposure to power- tor as practical.
frequency electric and magnetic fields is a human-health hazard.”
However, studies are still going forth and evidence continues to be 5. Connect work clamp to workpiece as close to the weld as possi-
examined. Until the final conclusions of the research are reached, you ble.
may wish to minimize your exposure to electromagnetic fields when
welding or cutting. About Pacemakers:
To reduce magnetic fields in the workplace, use the following Pacemaker wearers consult your doctor first. If cleared by your doctor,
procedures: then following the above procedures is recommended.
OM-206 Page 4
SECTION 1 – CONSIGNES DE SECURITE – LIRE AVANT
UTILISATION
som _nd_fre 5/97
Un simple contact avec des pièces électriques peut Il y a DU COURANT CONTINU IMPORTANT dans les
provoquer une électrocution ou des blessures graves.
L’électrode et le circuit de soudage sont sous tension convertisseurs après la suppression de l’alimenta-
dès que l’appareil est sur ON. Le circuit d’entrée et les tion électrique.
circuits internes de l’appareil sont également sous
tension à ce moment-là. En soudage semi-automatique ou automatique, D Arrêter les convertisseurs, débrancher le courant électrique, et dé-
le fil, le dévidoir, le logement des galets d’entraînement et les pièces charger les condensateurs d’alimentation selon les instructions
métalliques en contact avec le fil de soudage sont sous tension. Des indiquées dans la partie entretien avant de toucher les pièces.
matériels mal installés ou mal mis à la terre présentent un danger.
D Ne jamais toucher les pièces électriques sous tension.
D Porter des gants et des vêtements de protection secs ne comportant
pas de trous.
D S’isoler de la pièce et de la terre au moyen de tapis ou d’autres LES FUMÉES ET LES GAZ peuvent
moyens isolants suffisamment grands pour empêcher le contact phy- être dangereux.
sique éventuel avec la pièce ou la terre. Le soudage génère des fumées et des gaz. Leur
D Ne pas se servir de source électrique àcourant électrique dans les zones inhalation peut être dangereux pour votre santé.
humides, dans les endroits confinés ou là où on risque de tomber.
D Se servir d’une source électrique àcourant électrique UNIQUEMENT si le D Eloigner votre tête des fumées. Ne pas respirer
procédé de soudage le demande. les fumées.
D Si l’utilisation d’une source électrique àcourant électrique s’avère néces- D A l’intérieur, ventiler la zone et/ou utiliser un échappement au niveau
saire, se servir de la fonction de télécommande si l’appareil en est équipé. de l’arc pour l’évacuation des fumées et des gaz de soudage.
D Couper l’alimentation ou arrêter le moteur avant de procéder à l’instal- D Si la ventilation est insuffisante, utiliser un respirateur à alimenta-
lation, à la réparation ou à l’entretien de l’appareil. Déverrouiller tion d’air homologué.
l’alimentation selon la norme OSHA 29 CFR 1910.147 (voir normes de D Lire les spécifications de sécurité des matériaux (MSDSs) et les
sécurité). instructions du fabricant concernant les métaux, les consomma-
D Installer et mettre à la terre correctement cet appareil conformément à bles, les revêtements, les nettoyants et les dégraisseurs.
son manuel d’utilisation et aux codes nationaux, provinciaux et D Travailler dans un espace fermé seulement s’il est bien ventilé ou en
municipaux. portant un respirateur à alimentation d’air. Demander toujours à un
D Toujours vérifier la terre du cordon d’alimentation – Vérifier et s’assu- surveillant dûment formé de se tenir à proximité. Des fumées et des
rer que le fil de terre du cordon d’alimentation est bien raccordé à la gaz de soudage peuvent déplacer l’air et abaisser le niveau d’oxy-
borne de terre du sectionneur ou que la fiche du cordon est raccordée gène provoquant des blessures ou des accidents mortels. S’assu-
à une prise correctement mise à la terre. rer que l’air de respiration ne présente aucun danger.
D En effectuant les raccordements d’entrée fixer d’abord le conducteur D Ne pas souder dans des endroits situés à proximité d’opérations de
de mise à la terre approprié et contre-vérifier les connexions. dégraissage, de nettoyage ou de pulvérisation. La chaleur et les
rayons de l’arc peuvent réagir en présence de vapeurs et former des
D Vérifier fréquemment le cordon d’alimentation pour voir s’il n’est pas gaz hautement toxiques et irritants.
endommagé ou dénudé – remplacer le cordon immédiatement s’il est
endommagé – un câble dénudé peut provoquer une électrocution. D Ne pas souder des métaux munis d’un revêtement, tels que l’acier
galvanisé, plaqué en plomb ou au cadmium à moins que le revête-
D Mettre l’appareil hors tension quand on ne l’utilise pas. ment n’ait été enlevé dans la zone de soudure, que l’endroit soit bien
D Ne pas utiliser des câbles usés, endommagés, de grosseur insuffi- ventilé, et si nécessaire, en portant un respirateur à alimentation
sante ou mal épissés. d’air. Les revêtements et tous les métaux renfermant ces éléments
D Ne pas enrouler les câbles autour du corps. peuvent dégager des fumées toxiques en cas de soudage.
D Si la pièce soudée doit être mise à la terre, le faire directement avec un
câble distinct – ne pas utiliser le connecteur de pièce ou le câble de
retour.
OM-206 Page 5
LES RAYONS DE L’ARC peuvent pro- LES ACCUMULATIONS DE GAZ ris-
voquer des brûlures dans les yeux et quent de provoquer des blessures ou
sur la peau. même la mort.
Le rayonnement de l’arc du procédé de soudage
génère des rayons visibles et invisibles intenses D Fermer l’alimentation du gaz protecteur en cas de
(ultraviolets et infrarouges) susceptibles de provoquer non utilisation.
des brûlures dans les yeux et sur la peau. Des étincelles sont projetées D Veiller toujours à bien aérer les espaces confinés ou se servir d’un respi-
pendant le soudage. rateur d’adduction d’air homologué.
D Porter un casque de soudage muni d’un écran de filtre approprié pour
protéger votre visage et vos yeux pendant le soudage ou pour regar-
der (voir ANSI Z49.1 et Z87.1 énuméré dans les normes de sécurité).
D Porter des protections approuvés pour les oreilles si le niveau sondre est DES PIÈCES CHAUDES peuvent pro-
trop élevé. voquer des brûlures graves.
D Utiliser des écrans ou des barrières pour protéger des tiers de l’éclair
et de l’éblouissement; demander aux autres personnes de ne pas re- D Ne pas toucher des parties chaudes à mains nues
garder l’arc. D Prévoir une période de refroidissement avant
D Porter des vêtements de protection constitué dans une matière dura- d’utiliser le pistolet ou la torche.
ble, résistant au feu (cuir ou laine) et une protection des pieds.
OM-206 Page 6
1-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement
et la maintenance
OM-206 Page 7
1-4. Principales normes de sécurité
Safety in Welding and Cutting, norme ANSI Z49.1, de l’American Wel- Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
ding Society, 550 N.W. Lejeune Rd, Miami FL 33126 de la Compressed Gas Association, 1235 Jefferson Davis Highway,
Suite 501, Arlington, VA 22202.
Safety and Health Sandards, OSHA 29 CFR 1910, du Superintendent
of Documents, U.S. Government Printing Office, Washington, D.C. Règles de sécurité en soudage, coupage et procédés connexes, norme
20402. CSA W117.2, de l’Association canadienne de normalisation, vente de
normes, 178 Rexdale Boulevard, Rexdale (Ontario) Canada M9W 1R3.
Recommended Safe Practice for the Preparation for Welding and Cut-
ting of Containers That Have Held Hazardous Substances, norme AWS Safe Practices For Occupation And Educational Eye And Face Protec-
F4.1, de l’American Welding Society, 550 N.W. Lejeune Rd, Miami FL tion, norme ANSI Z87.1, de l’American National Standards Institute,
33126 1430 Broadway, New York, NY 10018.
National Electrical Code, NFPA Standard 70, de la National Fire Protec- Cutting and Welding Processes, norme NFPA 51B, de la National Fire
tion Association, Batterymarch Park, Quincy, MA 02269. Protection Association, Batterymarch Park, Quincy, MA 02269.
OM-206 Page 8
SECTION 2 – SPECIFICATIONS
NOTE Unless otherwise noted, the 175 model is shown throughout this manual.
2-1. Specifications
Maximum
Rated Welding Amperage Amperes Input at Overall
Model Open-Circuit KVA KW Weight
Output Range Rated Load Output Dimensions
Voltage DC
Length: 16-1/2 in
(419 mm)
120 A @ 230 Volts AC; 50/60 Hz;
6.2 3.7 31 lb Width: 9-1/2 in
152 25 Volts DC, 1–150 95 Single-Phase
0.12* 0.01* (14 kg) (241 mm)
100% Duty Cycle 27.1 (0.5)*
Height: 8 in
(203 mm)
Length: 16-1/2 in
(419 mm)
140 A @ 460 Volts AC; 50/60 Hz;
5.9 3.9 39 lb Width: 9-1/2 in
175 25.6 Volts DC, 1–175 95 Three-Phase
0.4* 0.17* (18 kg) (241 mm)
100% Duty Cycle 7.4 (1.0)*
Height: 10 in
(254 mm)
* While idling
OM-206 Page 9
2-3. Duty Cycle And Overheating
Duty Cycle is percentage of 10 min-
100% Duty Cycle At 120 Amperes For 152 utes that unit can weld at rated load
Models; 140 Amperes For 175 Models
without overheating.
Y Exceeding duty cycle can
damage unit and void
warranty.
Continuous Welding
Overheating
15
minutes
OM-206 Page 10
SECTION 3 – INSTALLATION
3-1. Selecting A Location
1 10 in (254 mm) Open Space
On Right Side And Rear Of
Unit For Good Airflow
2 Lifting Handle
2
1 Use handle to move unit.
Rear 3 Rating Label
Locate unit near correct input
power supply.
Right
OM-206 Page 11
3-4. Connecting To Weld Output Receptacles
1 Positive (+) Weld Output
Receptacle
2 Negative (–) Weld Output
Receptacle
3 Connector
1 For Electrode Positive (DCEP),
connect work cable connector to
negative (–) receptacle and elec-
trode holder cable connector to
positive (+) receptacle.
For Electrode Negative (DCEN),
reverse cable connections.
Align keyway, insert connector, and
turn clockwise.
4
3
OR
Rear Panel
sb7.1 5/94 – ST-801 174 / Ref. S-0004-A / S-0750 / Ref. ST-141 127-B
OM-206 Page 12
3-6. Remote 14 Socket Information
A/V AMPERAGE/
VOLTAGE
D Remote control circuit common.
E Input command signal (potentiometer wiper or 0 to +10 volts dc).
K Chassis common
OM-206 Page 13
3-9. Connecting Input Power To 175 Models
Have only qualified persons make
this installation.
1 Line Disconnect Device Of
Proper Rating
2 Input Conductors
7
3 3 Grounding Conductor
Select size and length using Sec-
tion 3-10. Conductor rating must
comply with national, state, and
local electrical codes. Strip 3/8 in
4 (10 mm) insulation off conductors.
4 Strain Relief Connector
Remove wrapper and insert con-
ductors.
6
5 Input Terminal Block
2
5 6 Line Terminals
7 Welding Power Source
Ground Terminal
Connect grounding conductor to
8 ground terminal first. Then connect
input conductors to line terminals.
Tighten strain relief connector.
8 Disconnect Device Ground
Terminal
Install and connect grounding
conductor and input conductors in
conduit or equivalent to deener-
gized line disconnect device.
Connect grounding conductor first,
1 then line input conductors. Be sure
grounding conductor goes to an
earth ground.
Reinstall wrapper.
9 9 Overcurrent Protection
Select type and size using Section
3-10. Install into deenergized line
3 disconnect device (fused
disconnect switch shown).
Tools Needed:
5/16 in
ssb2.4* 1/94 – ST-145 667-B / SA-145 666-C
OM-206 Page 14
SECTION 4 – OPERATION
4-1. Controls
1 Amperage Adjustment Control
2 Amperage Control Switch
3 Output (Contactor) Switch
4 Lift-Arc Switch
5 Weld Process Switch
6 Power Switch
3 4 5 6
7 Pilot Light
2
1
7
ST-152 127-A
OM-206 Page 15
4-3. Amperage Controls
1 Amperage Adjustment Control
Use control to select weld amper-
age. Amperage may be adjusted
while welding.
2 Amperage Control Switch
1 Use switch to select way of control-
ling amperage adjustment.
2 For front panel control, place switch
in Panel position.
For remote control, place switch in
Remote 14 position (see Section
3-5).
See Example below.
3 Remote Foot Control
4 Remote Hand Dial
5 Fingertip Control
3
Unit
Minimum
Control Setting
(80 A)
OM-206 Page 16
NOTE Lift-Arc switch must be in Off position when using a High-Frequency unit with this
welding power source, or when using the SMAW welding process.
OM-206 Page 17
SECTION 5 – MAINTENANCE & TROUBLESHOOTING
Replace
See Unreadable
Section Labels
8
Clean
Tape Or And
Replace Tighten Weld
Cracked Connections
Cables
3-2 3-4
Replace 6 Months
Cracked
Parts
14-Pin Cord Blow Out
OR Or
Vacuum
Inside
ST-145 666-C
OM-206 Page 18
5-2. Measuring Input Capacitor Voltage
Turn Off welding power source and
disconnect input power.
Remove wrapper.
1 Input Capacitor C1 (Both
Models)
2 Input Capacitor C2 (175
Significant DC voltage can remain on capacitors after unit Models Only)
is Off. Always check capacitors as shown to be sure they 3 Voltmeter
have discharged before working on unit.
Check input capacitor(s).
Measure the dc voltage across the
positive (+) and negative (–)
terminals until voltage drops to near
0 (zero) volts.
3
Proceed with job inside unit.
Reinstall wrapper when finished.
Tools Needed:
5/16 in
ST-153 136-B
OM-206 Page 19
5-3. Troubleshooting
Trouble Remedy
No weld output; unit completely inop- Be sure Power switch is On (see Section 4-6).
erative.
Secure power cord plug in receptacle (152 model) (see Section 3-7).
Check line fuse(s) and replace if necessary. Reset circuit breakers (see Sections 3-7 or 3-9).
Check for proper input power connections (see Sections 3-7 or 3-9).
No weld output; fan motor FM running Check position of Output (Contactor) switch (see Section 4-2).
and pilot light on.
Thermostats TP1 and/or TP2 open (overheating). Allow fan to run; thermostat(s) closes when unit
has cooled (see Section 2-3).
Low weld output with no control. Check position of Amperage Control switch (see Section 4-3).
Have Factory Authorized Service Station/Service Distributor check control board PC1.
Limited output and low open-circuit Check incoming power for correct voltage. Replace line fuse if open or reset circuit breaker (see Sec-
voltage. tions 3-7 or 3-9).
Check for proper input and output connections (see Sections 3-2, 3-4, and 3-7 or 3-9).
Erratic or improper weld output. Tighten all welding cable connections (see Sections 3-2 and 3-4).
Check for proper size and type of cable (see Section 3-2).
Check for proper input and output connections (see Sections 3-2, 3-4, and 3-7 or 3-9).
Arc not forming when using Lift-Arc. Check electrode and workpiece, clean as needed to allow good contact.
Fan motor FM does not run. Check and clear blocked fan blade; be sure blade is secure on shaft.
Have Factory Authorized Service Station/Service Distributor check fan motor FM.
Wandering arc; poor control of arc di- Reduce gas flow rate.
rection.
Tungsten electrode oxidizing and not Shield weld zone from drafts.
remaining bright after conclusion of
weld.
Water in torch. Refer to torch Owner’s Manual for part(s) requiring replacement, and repair torch as
necessary.
OM-206 Page 20
Notes
OM-206 Page 21
SECTION 6 – ELECTRICAL DIAGRAMS
SC-166 403
NOTE For additional information, see your distributor for a handbook on the Gas
Tungsten Arc Welding (GTAW) process.Wear clean gloves to prevent
contamination of tungsten electrode.
♦Typical argon shielding gas flow rates are 15 to 35 cfh (cubic feet per hour).
*Not Recommended.
The figures listed are intended as a guide and are a composite of recommendations from American Welding Society (AWS) and electrode
manufacturers.
OM-206 Page 24
7-2. Preparing Tungsten For AC Or DC Electrode Positive (DCEP) Welding
1 Tungsten Electrode
2 Balled End
Y Understand and follow
1 safety symbols at start of
Section 8-1 before preparing
tungsten.
Ball end of tungsten before welding
1-1/2 Times by applying either an ac amperage
Electrode Diameter
slightly higher than what is recom-
mended for a given electrode diam-
eter (see Section 7-1), or a dc
2 electrode positive amperage.
Ref. S-0161
2-1/2 Times
Electrode Diameter
1 Stable Arc
2 Flat
1
Diameter of this flat determines
amperage capacity.
2
3 Grinding Wheel
3 4 Straight Ground
4
Ideal Tungsten Preparation – Stable Arc
1 Arc Wander
2 Point
1 3 Grinding Wheel
4 Radial Ground
2
OM-206 Page 25
SECTION 8 – GUIDELINES FOR TIG WELDING (GTAW)
8-1. Positioining The Torch
Y Weld current can damage
electronic parts in vehicles.
Disconnect both battery
cables before welding on a
vehicle. Place work clamp as
close to the weld as possible.
3
1 Workpiece
Make sure workpiece is clean
2 before welding.
2 Work Clamp
Place as close to the weld as
4 possible.
3 Torch
4 Filler Rod (If Applicable)
90° 5 Tungsten Electrode
1 Select and prepare tungsten
according to Sections 7-1, and 7-2
or 7-3.
Tungsten extension is the distance
the tungsten extends out gas cup of
torch.
Arc length is the distance from the
10–15° tungsten to the workpiece.
4 As a general guide, start with an
extension and arc length equal to
diameter of tungsten.
5
10–25°
ST-161 892
75° 15°
Welding direction
OM-206 Page 26
8-3. Positioning Torch Tungsten For Various Weld Joints
90°
Butt Weld And Stringer Bead
70°
20°
20°
“T” Joint
70°
20°
10°
40°
Lap Joint
70°
20°
30°
90°
Corner Joint
70°
20°
OM-206 Page 27
SECTION 9 – PARTS LIST
ST-145 668-G
Figure 9-1. Main Assembly (175 Model Illustrated)
OM-206 Page 28
Quantity
Item Dia. Part Model
No. Mkgs. No. Description 152 175
+When ordering a component originally displaying a precautionary label, the label should also be ordered.
++Included with Interconnecting Circuit Card PC2.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-206 Page 30
Quantity
Model
Item Dia. Part
No. Mkgs. No. Description 152 175
Figure 9-2. Module, Power & Diode (Fig 9-1 Item 25 & 26)
22
21
16
20
19
4
18
17 3
15
5
14
6
7
8
9 2
10
11
12
13
ST-145 796-C
Figure 9-2. Module, Power & Diode (Fig 9-1 Item 25 & 26)
(Continued)
+When ordering a component originally displaying a precautionary label, the label should also be ordered.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-206 Page 32
Notes
Start Your Professional 400 Trade Square East, Troy, Ohio 45373
Over 80,000 trained
Welding Career Now! 1-800-332-9448 www.welding.org since 1930!
Effective January 1, 2001
(Equipment with a serial number preface of “LB” or newer)
This limited warranty supersedes all previous Miller warranties and is exclusive with no other
Warranty Questions? guarantees or warranties expressed or implied.
Call LIMITED WARRANTY – Subject to the terms and conditions * APT, ZIPCUT & PLAZCUT Model Plasma Cutting
below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants Torches
1-800-4-A-MILLER to its original retail purchaser that new Miller equipment sold
* Remote Controls
for your local after the effective date of this limited warranty is free of defects
* Accessory Kits
in material and workmanship at the time it is shipped by Miller.
Miller distributor. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER * Replacement Parts (No labor)
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE
WARRANTIES OF MERCHANTABILITY AND FITNESS. * Spoolmate Spoolguns
Within the warranty periods listed below, Miller will repair or * Canvas Covers
Your distributor also gives replace any warranted parts or components that fail due to
you ... Miller’s True Blue Limited Warranty shall not apply to:
such defects in material or workmanship. Miller must be
Service notified in writing within thirty (30) days of such defect or 1. Consumable components; such as contact tips,
failure, at which time Miller will provide instructions on the cutting nozzles, contactors, brushes, slip rings,
You always get the fast, warranty claim procedures to be followed.
reliable response you relays or parts that fail due to normal wear.
need. Most replacement Miller shall honor warranty claims on warranted equipment
2. Items furnished by Miller, but manufactured by others,
parts can be in your listed below in the event of such a failure within the warranty
such as engines or trade accessories. These items are
time periods. All warranty time periods start on the date that
hands in 24 hours. the equipment was delivered to the original retail purchaser, or
covered by the manufacturer’s warranty, if any.
Support one year after the equipment is sent to a North American 3. Equipment that has been modified by any party other
Need fast answers to the distributor or eighteen months after the equipment is sent to an than Miller, or equipment that has been improperly
International distributor. installed, improperly operated or misused based upon
tough welding questions?
Contact your distributor. 1. 5 Years Parts – 3 Years Labor industry standards, or equipment which has not had
The expertise of the reasonable and necessary maintenance, or equipment
* Original main power rectifiers which has been used for operation outside of the
distributor and Miller is specifications for the equipment.
* Inverters (input and output rectifiers only)
there to help you, every
step of the way. 2. 3 Years — Parts and Labor MILLER PRODUCTS ARE INTENDED FOR PURCHASE
AND USE BY COMMERCIAL/INDUSTRIAL USERS AND
* Transformer/Rectifier Power Sources PERSONS TRAINED AND EXPERIENCED IN THE USE
* Plasma Arc Cutting Power Sources AND MAINTENANCE OF WELDING EQUIPMENT.
* Semi-Automatic and Automatic Wire Feeders In the event of a warranty claim covered by this warranty, the
* Inverter Power Supplies exclusive remedies shall be, at Miller’s option: (1) repair; or (2)
replacement; or, where authorized in writing by Miller in
* Intellitig appropriate cases, (3) the reasonable cost of repair or
* Engine Driven Welding Generators replacement at an authorized Miller service station; or (4)
(NOTE: Engines are warranted separately by payment of or credit for the purchase price (less reasonable
the engine manufacturer.) depreciation based upon actual use) upon return of the goods
at customer’s risk and expense. Miller’s option of repair or
3. 1 Year — Parts and Labor replacement will be F.O.B., Factory at Appleton, Wisconsin, or
* DS-2 Wire Feeder F.O.B. at a Miller authorized service facility as determined by
Miller. Therefore no compensation or reimbursement for
* Motor Driven Guns (w/exception of Spoolmate transportation costs of any kind will be allowed.
Spoolguns)
TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
* Process Controllers PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
* Positioners and Controllers REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR
* Automatic Motion Devices DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF
* RFCS Foot Controls PROFIT), WHETHER BASED ON CONTRACT, TORT OR
* Induction Heating Power Sources ANY OTHER LEGAL THEORY.
* Water Coolant Systems ANY EXPRESS WARRANTY NOT PROVIDED HEREIN
* HF Units AND ANY IMPLIED WARRANTY, GUARANTY OR
REPRESENTATION AS TO PERFORMANCE, AND ANY
* Grids REMEDY FOR BREACH OF CONTRACT TORT OR ANY
* Maxstar 140 OTHER LEGAL THEORY WHICH, BUT FOR THIS
PROVISION, MIGHT ARISE BY IMPLICATION,
* Spot Welders OPERATION OF LAW, CUSTOM OF TRADE OR COURSE
* Load Banks OF DEALING, INCLUDING ANY IMPLIED WARRANTY OF
* Miller Cyclomatic Equipment MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE, WITH RESPECT TO ANY AND ALL
* Running Gear/Trailers EQUIPMENT FURNISHED BY MILLER IS EXCLUDED AND
* Plasma Cutting Torches (except APT & SAF DISCLAIMED BY MILLER.
Models) Some states in the U.S.A. do not allow limitations of how long
* Field Options an implied warranty lasts, or the exclusion of incidental,
(NOTE: Field options are covered under True indirect, special or consequential damages, so the above
Blue for the remaining warranty period of the limitation or exclusion may not apply to you. This warranty
product they are installed in, or for a minimum of provides specific legal rights, and other rights may be
one year — whichever is greater.) available, but may vary from state to state.
miller_warr 10/01
Owner’s Record
Please complete and retain with your personal records.
Distributor
Address
City
State Zip
For Service
Call 1-800-4-A-Miller or see our website at www.MillerWelds.com
to locate a DISTRIBUTOR or SERVICE AGENCY near you.
Contact the Delivering Carrier for: File a claim for loss or damage during
shipment.
For assistance in filing or settling claims,
contact your distributor and/or equipment
manufacturer’s Transportation Department.