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Pdfanddoc 339053 PDF
Pdfanddoc 339053 PDF
Paper Cartons
Manufacturing Plant, Detailed Project
Report, Profile, Business Plan,
Industry Trends, Market Research,
Survey, Manufacturing Process,
Machinery, Raw Materials, Feasibility
Study, Investment Opportunities, Cost
and Revenue, Plant Economics,
Production Schedule, Working Capital
Requirement, Plant Layout, Process
Flow Sheet, Cost of Project, Projected
Balance Sheets, Profitability Ratios,
Break Even Analysis
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Introduction
The materials now available
for packaging are paper and
paper products, metal
containers and foils, glass,
plastics-rigid and flexible,
cellulose films, textiles
including jute, woven plastics
and wood. Among the
packaging materials, paper
and paper based products
continue to occupy a
predominant place.
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Paper based materials used for packaging include
bleached and unbleached Kraft, corrugated and solid
fiber boards, and a large variety of converted items like
wax coated, plastic coated, bitumen coated etc.
Corrugated and solid fiberboard boxes have replaced
the conventional wooden boxes as transport containers
because of their lightweight and satisfactory strength.
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Packaging has been assuming importance in the
context of growth of industries in general and
consumer industries in particular. Paperboard
packaging has gained prominence in the last two
decades, with the emergence of modern retail
formats where visual appeal, shelf life and
unique brand identity have taken the centre
stage.
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Paperboard packaging offers all these advantages and
more – it is consumer-friendly, provides excellent
product protection, is lightweight, easy to transport &
stack and easy to dispose of. Most importantly,
paperboard packaging is biodegradable. With
increasing consumer awareness and focus on ‘green
packaging’, paperboard is gaining ground in the
packaging industry. Thus, as an entrepreneur this
project offers an exciting opportunity to you.
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Market Outlook
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Paperboard box demand in the U.S. is forecasted to
increase 2.6 percent per year to $39.4 billion in
2018, improving from the performance of the
recession-impacted 2008-2013 period. Gains will be
driven by a rebound in manufacturing output and
continued expansion of the overall economy.
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US Corrugated & Paperboard Box Demand
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In consumer packaging, paperboard is mainly used
for the manufacture of printed folding cartons (87%
of the market), liquid packaging cartons, composite
containers and paper cups. The Indian paperboard
packaging industry accounted for around 21% of the
total consumer packaging market that was valued at
INR 472 billion in last year. Paperboard packaging,
valued at INR 100 billion, is forecast to reach
$25796.6 million by 2018.
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One of the major trends in the folding carton market
is increase in technological innovations wherein with
the use of the latest technologies and designs,
vendors are launching new products to address the
growing demand for folding cartons. The analysts
forecast the global folding carton market to grow at a
CAGR of 4.12% during the period 2016-2020.
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Paper Boards
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Paper Packaging Materials Market Revenue by
Product, 2012-2022 (USD Billion)
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Few Indian Major Players are as under
AdorTechnopak Ltd.
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Few Indian Major Players are as under
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Project at a Glance
COST OF PROJECT MEANS OF FINANCE
Propose
Particulars Existing Proposed Total Particulars Existing d Total
Land & Site Development
Exp. 0.00 30.00 30.00 Capital 0.00 368.49 368.49
Buildings 0.00 184.00 184.00 Share Premium 0.00 0.00 0.00
Other Type Share
Plant & Machineries 0.00 74.50 74.50 Capital 0.00 0.00 0.00
Motor Vehicles 0.00 8.00 8.00 Reserves & Surplus 0.00 0.00 0.00
Office Automation
Equipments 0.00 21.25 21.25 Cash Subsidy 0.00 0.00 0.00
Technical Knowhow
Fees & Exp. 0.00 20.00 20.00 Internal Cash Accruals 0.00 0.00 0.00
Franchise & Other Long/Medium Term
Deposits 0.00 0.00 0.00 Borrowings 0.00 1105.48 1105.48
Preliminary& Pre-
operative Exp 0.00 2.00 2.00 Debentures / Bonds 0.00 0.00 0.00
Provision for Unsecured
Contingencies 0.00 7.40 7.40 Loans/Deposits 0.00 0.00 0.00
Margin Money - Working
Capital 0.00 1126.83 1126.83
TOTAL 0.00 1473.98 1473.98 TOTAL 0.00 1473.98 1473.98
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Project at a Glance
Year Annualised Book Debt Divide Retained Payou Probab P/E Yield Price/
Value nd Earnings t le Ratio Book Value
Market
Price
Per No.of
EPS CEPS Per Share Share Per Share Times
` ` ` ` ` % ` % ` %
1- 100.0
2 8.01 8.99 18.01 24.00 0.00 0 8.01 0.00 8.01 1.00 0.00
100.0
2-3 10.43 11.30 28.44 18.00 0.00 0 10.43 0.00 10.43 1.00 0.00
100.0
3-4 12.90 13.67 41.35 12.00 0.00 0 12.90 0.00 12.90 1.00 0.00
100.0
4-5 15.34 16.03 56.69 6.00 0.00 0 15.34 0.00 15.34 1.00 0.00
100.0
5-6 17.74 18.35 74.43 0.00 0.00 0 17.74 0.00 17.74 1.00 0.00
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Project at a Glance
Year D. S. C. R. Debt / Equity Total Retur Profitability Ratio Assets Curre
- as- Net n on Turnov nt
Depos Equity Wort Net er Ratio
its h Worth Ratio
Debt
Individ Cumulat Overa GPM PBT PAT Net P/V
ual ive ll Contri Ratio
bution
(Number of
(Number of times) times) % % % % % %
Initia
l 3.00 3.00
1- 3907. 37.43
2 1.32 1.32 1.33 1.33 6.08 9.46% 4.42% 2.83% 20 % 2.23 1.30
1855. 15.23
2-3 1.62 1.46 0.63 0.63 4.12 9.64% 4.97% 3.16% 40 % 2.28 1.31
2056. 14.77
3-4 1.97 1.62 1.97 0.29 0.29 3.03 9.76% 5.39% 3.42% 10 % 2.27 1.34
2256. 14.41
4-5 2.40 1.79 0.11 0.11 2.36 9.83% 5.70% 3.61% 80 % 2.24 1.38
2457. 14.12
5-6 2.91 1.97 0.00 0.00 1.90 9.88% 5.94% 3.76% 50 % 2.19 1.49
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Project at a Glance
BEP
BEP - Maximum Utilisation Year 5
Cash BEP (% of Installed Capacity) 38.70%
Total BEP (% of Installed Capacity) 39.61%
IRR, PAYBACK and FACR
Internal Rate of Return .. ( In %age ) 34.18%
2 Years 3
Payback Period of the Project is ( In Years ) Months
Fixed Assets Coverage Ratio ( No. of times ) 85.529
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Major Queries/Questions Answered in the Report?
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5. What is the structure of the Paper Cartons
Manufacturing Business and who are the
key/major players ?
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9. Who are the Suppliers and Manufacturers of
Plant & Machinery for setting up Paper Cartons
Manufacturing plant ?
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13. What is the total size of land required for setting up
Paper Cartons Manufacturing plant ?
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18. What are the Personnel (Manpower)
Requirements for setting up Paper Cartons
Manufacturing Business?
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23. What are the Profitability Ratios of Paper Cartons
Manufacturing plant?
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27. What are the Market Opportunities for setting
up Paper Cartons Manufacturing plant?
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Table of Contents
of the
Project Report
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1. PROJECT LOCATION
2. INTRODUCTION
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3. USES & APPLICATIONS
4. B.I.S. SPECIFICATION
5. STYLE OF CARTON
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6. SAFETY & HANDLING
7. PAPERBOARD SELECTION
8. CARTON DESIGN
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9. MARKET SURVEY
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11.1. ABOUT FINANCIAL STATEMENTS OF CMIE
DATABASE
11.2. PROFITS & APPROPRIATIONS
11.3. TOTAL LIABILITIES
11.4. TOTAL ASSETS
11.5. NET CASH FLOW FROM OPERATING ACTIVITIES
11.6. SECTION – I
11.6.1.Name of Company with Contact Details
11.6.2.Name of Director(S)
11.6.3.Plant Capacity
11.6.4.Location of Plant
11.6.5.Name of Raw Material (S) Consumed with
Quantity & Cost
11.7. SECTION – II
11.7.1.Assets
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11.7.2.Cash Flow
11.7.3.Cost as % ge of Sales
11.7.4.Forex Transection
11.7.5.Growth in Assets & Liabilities
11.7.6.Growth in Income & Expenditure
11.7.7.Income & Expenditure
11.7.8.Liabilities
11.7.9.Liquidity Ratios
11.7.10.Profitability Ratio
11.7.11.Profits
11.7.12.Return Ratios
11.7.13.Structure of Assets & Liabilities (%)
11.7.14.Working Capital & Turnover Ratios
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12. EXPORT STATISTICS DATA OF INDIA
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16.1. CONTACT DETAILS OF BUYER’S
16.2. NAME OF DIRECTOR(S)
16.3. PLANT CAPACITY
16.4. LOCATION OF PLANT
16.5. COMPANY WISE CONSUMPTION DETAIL OF THE
RAW MATERIALS
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19. PHOTOGRAPHS/IMAGES FOR REFERENCE
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Project Financials
• Project at a Glance Annexure
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• Plant & Machinery……………………………………………..……..5
Indigenous Machineries
Other Machineries (Miscellaneous, Laboratory etc.)
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• Overheads Required Per Month and Per Annum………….…….…8
Utilities & Overheads (Power, Water and Fuel Expenses etc.)
Royalty and Other Charges
Selling and Distribution Expenses
• Share Capital…………………………………………………….....11
Equity Capital
Preference Share Capital
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• Annexure 1 :: Cost of Project and Means of Finance
Revenue/Income/Realisation
Expenses/Cost of Products/Services/Items
Gross Profit
Financial Charges
Total Cost of Sales
Net Profit After Taxes
Net Cash Accruals
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• Annexure 3 :: Assessment of Working Capital
requirements
Current Assets
Gross Working Capital
Current Liabilities
Net Working Capital
Working Note for Calculation of Work-in-
process
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• Annexure 5 :: Projected Balance Sheets
D.S.C.R
Earnings Per Share (EPS)
Debt Equity Ratio
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• Annexure 7 :: Break-Even Analysis
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• Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume
Resultant N.P.B.T
Resultant D.S.C.R
Resultant PV Ratio
Resultant DER
Resultant ROI
Resultant BEP
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• Annexure 12 :: Shareholding Pattern and Stake Status
Equity Capital
Preference Share Capital
• Annexure 13 :: Quantitative Details-Output/Sales/Stocks
Determined Capacity P.A of Products/Services
Achievable Efficiency/Yield % of Products/Services/Items
Net Usable Load/Capacity of Products/Services/Items
Expected Sales/ Revenue/ Income of Products/ Services/
Items
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• Annexure 14 :: Product wise Domestic Sales
Realisation
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• Annexure 21 :: Employees Expenses
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• Annexure 29 :: Depreciation Charges – as per Books
(Total)
• Annexure 30 :: Depreciation Charges – as per Books
(P & M)
• Annexure 31 :: Depreciation Charges - as per IT Act
WDV (Total)
• Annexure 32 :: Depreciation Charges - as per IT Act
WDV (P & M)
• Annexure 33 :: Interest and Repayment - Term Loans
• Annexure 34 :: Tax on Profits
• Annexure 35 :: Projected Pay-Back Period and IRR
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Reasons for buying our report:
size, market potential of the product and reasons for investing in the
product
• This report helps you market and place the product correctly by
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• This report helps you understand the viability of the project by
decisions
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Our Approach:
industry players
report
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Scope of the Report
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• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period
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Tags
How Paper Cartons are Made, Paper Corrugated Board & Box Making, Carton
Manufacturing, Box and Carton Manufacturing, Carton Box Manufacturing Process,
Carton Box Manufacturing Project Report, Carton Box Manufacturing Business
Plan, Packaging Box Manufacturing, Small Scale Packaging Box Manufacturing
Business, Manufacturing Processes of Cartons, How to Start Manufacturing Carton
Box, Carton board Production, Paper Carton Boxes, Carton Box Making,
Manufacturing of Paperboard, Paperboard Manufacturing Process, Paper and
Cardboard Manufacturing, Production Process of Carton Box, Paper Carton Box
Manufacturing Process, Corrugated Cardboard Production Process, Processing of
Paper Carton Box, Manufacturing of Paper Corrugated Packing Boxes, Corrugated
Box and Folding Carton Manufacturing Process, Carton Making, Carton
Manufacturing Process, Report on Paper Carton Box Manufacturing, Packaging
Process for Paper Carton, Cardboard Manufacturing Process, Folding Carton
Manufacturing Process, Production of Paper Carton Box, Paper Production, Paper
and Cardboard Production, Paperboards Manufacture, Manufacturing of Paper
Carton, Paper Carton Box Manufacture, Paper Carton Box Industry, Carton and
Packaging, Paper and Board Packaging, Process for Production of Paper Carton,
Carton Box Manufacturing Business, Carton Packaging, Processing and Packaging
of Paper Carton, How to Setup Carton Packaging Business, Paper Packaging
Manufacturing Plant, Paper Packaging Industry,
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