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  • Quality Control Fls 2007

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    Afqan B-v
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    The document discusses quality control in cement production. It describes the basic cement production process involving quarrying raw materials like limestone and clay, processing them in a raw mill and kiln, and storing the final clinker and cement products. It focuses on methods for sampling and analyzing raw materials and intermediate/final products using X-ray fluorescence (XRF) and neutron activation (PGNAA) techniques. Different equipment suppliers for automated sampling systems are presented, along with designs for sampling components like screw conveyors, airslides, and transport piping to deliver samples to laboratory analyzers from various points in the production process.

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    Quality control fls 2007

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    Quality control fls 2007

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    The document discusses quality control in cement production. It describes the basic cement production process involving quarrying raw materials like limestone and clay, processing them in a raw mill and kiln, and storing the final clinker and cement products. It focuses on methods for sampling and analyzing raw materials and intermediate/final products using X-ray fluorescence (XRF) and neutron activation (PGNAA) techniques. Different equipment suppliers for automated sampling systems are presented, along with designs for sampling components like screw conveyors, airslides, and transport piping to deliver samples to laboratory analyzers from various points in the production process.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    Download as pdf or txt
    404 views17 pages

    Quality Control Fls 2007

    Uploaded by

    Afqan B-v
    The document discusses quality control in cement production. It describes the basic cement production process involving quarrying raw materials like limestone and clay, processing them in a raw mill and kiln, and storing the final clinker and cement products. It focuses on methods for sampling and analyzing raw materials and intermediate/final products using X-ray fluorescence (XRF) and neutron activation (PGNAA) techniques. Different equipment suppliers for automated sampling systems are presented, along with designs for sampling components like screw conveyors, airslides, and transport piping to deliver samples to laboratory analyzers from various points in the production process.

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    © All Rights Reserved
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    of 17

    Quality control

    Quarry & Piles Raw mill Raw meal silo Cement


    Silos
    Clinker
    storage Cement
    mill
    Kiln

    Mette Herold-Jensen
    MSc, Geology
    Engineering, PD-P1

    F.L.Smidth A/S
    Vigerslev Allé 77 • DK-2500 Valby • Copenhagen • Denmark
    Tel +45 36 18 10 00 • Direct line +45 36 18 19 29
    Fax +45 36 17 10 91
    Mette.Herold@flsmidth.com

    F.L.Smidth, all rights reserved


    Raw materials
    Quarry

    Sand

    Limestone
    Clay

    CaO
    LSF= Iron ore Raw mill
    2.8* SiO2 +1.18* Al2O3 + 0.65* Fe2O3

    F.L.Smidth, all rights reserved Process og Maskin kursus 2007 2


    Separate piles vs. mix pile

    Limestone

    Marl

    F.L.Smidth, all rights reserved Process og Maskin kursus 2007 3


    QCX, Quality Control by X-ray
    Quarry & Piles Raw mill Raw meal silo Cement
    Silos
    Clinker
    storage Cement
    mill
    Kiln

    PGNAA PGNAA

    F.L.Smidth, all rights reserved Process og Maskin kursus 2007 4


    XRF versus PGNAA

    F.L.Smidth, all rights reserved Process og Maskin kursus 2007 5


    Suppliers of PGNAA analyzers

    ASYS
    FSA (Full Stream) Analyzer

    Thermo Gamma-Metrics
    CBX (CrossBelt Xpert) Analyzer

    Scantech Geoscan

    Polysius Polab-CNA

    F.L.Smidth, all rights reserved Process og Maskin kursus 2007 6


    QCX/BlendExpert-Pile

    F.L.Smidth, all rights reserved Process og Maskin kursus 2007 7


    Basic component structure of QCX/OnStream

    alternative

    OnStream
    Process screw sampler
    flow

    Process flow
    OnStream air slide sampler Optional mixing tank
    before analyzer

    Excess material
    returned to process
    Blower

    F.L.Smidth, all rights reserved Process og Maskin kursus 2007 8


    QCX RoboLab

    Buxton, UK
    F.L.Smidth, all rights reserved Process og Maskin kursus 2007 9
    Pneumatic transport system basics

    Laboratory

    Underpressure

    Transport air rotary blowers

    F.L.Smidth, all rights reserved Process og Maskin kursus 2007 10


    Erection of transport tube system

    F.L.Smidth, all rights reserved Process og Maskin kursus 2007 11


    Screw-type samplers - SMX/PSM

    PSM

    Auto-
    sampling
    installation
    Mixer tank

    Manual sampling cup

    Sending
    station
    SMX Motor ± variable
    speed gearbox

    F.L.Smidth, all rights reserved Process og Maskin kursus 2007 12


    Airslide samplers – PFAFF & AUTEC

    PFAFF

    AUTEC
    Sending
    station Return
    blower
    F.L.Smidth, all rights reserved Process og Maskin kursus 2007 13
    Clinker sampler – PFAFF

    Jaw
    crusher

    Mill

    Sending
    station

    F.L.Smidth, all rights reserved Process og Maskin kursus 2007 14


    Hot meal/bottom stage sampler

    Sampler

    Cooling unit

    Auto sampling
    pipe from sending Sending station is
    station to lab located on floor below

    F.L.Smidth, all rights reserved Process og Maskin kursus 2007 15


    Positioning of screw-type samplers

    F.L.Smidth, all rights reserved Process og Maskin kursus 2007 16


    Samplers – recommendations

    F.L.Smidth, all rights reserved Process og Maskin kursus 2007 17

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