ABS Nopon submersible aerator mixer OKI 1000

The ABS Nopon submersible aerator mixer OKI 1000 is a heavy

duty machine suitable for applications in continuous and/or inter-
mittent aeration of both municipal and industrial wastewater. It
can withstand many harsh types of wastewater with no perform-
ance degradation and will tackle intermittent process problems
better than most alternatives.

In the OKI compressed air is distributed through a flexible hose

down to the machine. Air enters through the stator and is passed
on to the rotating rotor. The rotor has narrow slits close to the
centre where air is dispersed. As the rotor sucks water from un-
derneath the machine bubbles of air disperse into the water
passing the slits. The aerated water exits the machine through the
stator tubes ensuring even water and air distribution all around
the basin.
The low speed rotation ensures that flocks are maintained. The
turbulence at the tip of the rotor blades enables high oxygen
transfer.

Features
* Adjustable oxygen transfer
* Good pumping capacity
* Superb anti-clogging performance
* Good corrosion resistance
* Steady alpha factor
* Lifetime sustainable high aeration efficiency
* Especially suited for heavy duty and intermittent processes
* Easy and quick installation without emptying the tank
* Liftable for easy maintenance
* No air cooling in deep tanks
* Usually delivered complete including suitable airhose, lifting
cable and electrical cables making installation safe and easy

The ABS Nopon submersible aerator mixer OKI 1000 series is a

natural choice for industrial and municipal applications. The high
quality gear motor guarantees performance and long lasting oper-
ational life minimizing the maintenance costs.

Product range
Available in 18 different models to meet the most various types of
aeration and mixing requirements.

Installation example
Model A AM AM2
1070 A 05 07 05
B 07 11 07
C 11 15 11
1090 A 15 18 15
B 18 25 18
C 22 30 20

Example OKI 1090B-18A

1 design of the stator & rotor

(1 for OKI 1000 series and 2 for OKI 2000 series)
090 nominal diameter of the rotor [cm]
B SOTR and power characteristics
18 rated power of the motor is 18,5 kW
A aerator (mixing without air is not possible)
AM aerator + mixer (mixing without air at high speed)
AM2 aerator + mixer (mixing without air at low speed)
Components and materials

Description (Main)Material
1 Frame Fe37B, epoxy painted
2 Rotor AISI 316
3 Rotor screw AISI 316
4 Stator and stator ducts AISI 316
5 Heavy duty shaft seal AISI 316
6 Lifting bail AISI 316
7 Lifting cable AISI 316
8 Drive unit (geared motor) Cast iron, epoxy painted
9 Cable support AISI 316
10 Cables Neoprene rubber sheath
11 Airlock Resin
12 Nameplate AISI 316
13 Hose flange (with seal) AISI 316
14 Hose clamps AISI 316
15 Process air hose EPDM (reinforced)

ABS Nopon submersible aerator mixer OKI 1000 2013-06-07 | We reserve the rights to alter specifications due to technical developments.
16 Hose straps EPDM

Technical specification

OKI 1070 - series OKI 1090 - series

Protection type IP68 IP68
Standard voltage(1 400 V / 50 Hz 400 V / 50 Hz
Temperature control Thermal switch 130°C Thermal switch 130°C
Main dimension [mm] 1770x1835x2100 2195x2280x2300
( lenght x depth x height)(2
Unit weight [kg](2(4 920-1020 1500-1550
Installation depth [m] 4-10 4-12
SOTR [kg O2/ h](2(3 41-57 105-140
Air flow rate [m3/ min, 20°C](2(5 0-15 0-30

1) Other options for 50 Hz: 230 V, 380 V, 415 V, 500 V, 660 V and 690 V. Also available for 60 Hz: 230 V, 440 V, 460 V and 575 V.
2) Depends on the model
3) At 8 meters

4) Without accessories

5) Depends on installation depth

ABS Nopon submersible aerator mixer OKI 2000
The ABS Nopon submersible aerator mixer OKI 2000 is a heavy
duty machine suitable for applications in continuous and/or inter-
mittent aeration of both municipal and industrial wastewater. It
can withstand many harsh types of wastewater with no perform-
ance degradation and will tackle intermittent process problems
better than most alternatives.

In the OKI compressed air is distributed through a flexible hose

down to the machine. Air enters through the stator and is passed
on to the rotating rotor. The hollow rotor wings let air out at the
tips. As the rotor sucks water from underneath the machine
bubbles of air disperse into the water passing the wing tips. The
aerated water exits the machine through the stator tubes ensur-
ing even water and air distribution all around the basin.
The low speed rotation ensures that flocks are maintained. The
turbulence at the tip of the rotor blades enables high oxygen
transfer.

Features
* Adjustable oxygen transfer
* Superb pumping capacity
* Good clogging performance
* Good corrosion resistance
* Steady alpha factor
* Lifetime sustainable high aeration efficiency
* Especially suited for heavy duty and intermittent processes
* Easy and quick installation without emptying the tank
* Liftable for easy maintenance
* No air cooling in deep tanks
* Usually delivered complete including suitable airhose, lifting
cable and electrical cables making installation safe and easy

The ABS Nopon submersible aerator mixer OKI 2000 series is a

natural choice for industrial and municipal applications. The high
quality gear motor guarantees performance and long lasting oper-
ational life minimizing the maintenance costs.

Product range
All 4 OKI 2000 models have the same size rotors, stators and
frames. Motor power and gear ratio varies. All models are for both
aerating and mixing.

Model AM Installation example

2000 C 15
C 22
2000 E 30
E 37

Example:OKI 2000E-37AM

2 design of the stator & rotor

(1 for OKI 1000 series and 2 for OKI 2000 series)
E design of gear
37 rated power of the motor is 37 kW
AM aerator + mixer (mixing without air at high speed)
Components and materials

Description (Main)Material
1 Frame Fe37B, epoxy painted
2 Rotor AISI 316
8
3 Rotor support AISI 316
4 Rotor screw AISI 316
12 5 Stator and stator ducts AISI 316
6 Heavy duty shaft seal AISI 316
11
7
7 Lifting bail AISI 316
10 8 Lifting cable AISI 316
17 9 Drive unit (geared motor) Cast iron, epoxy painted

16
10 Cable support AISI 316
9
11 Cables Neoprene rubber sheath
15
12 Airlock Resin
13 Nameplate AISI 316
14
6
14 Hose flange (with seal) AISI 316
4 13 15 Hose clamps AISI 316
5
3 16 Process air hose EPDM (reinforced)
17 Hose straps EPDM

ABS Nopon submersible aerator mixer OKI 2000 2013-06-07 | We reserve the rights to alter specifications due to technical developments.
2

Technical specification

OKI 2000C-15 AM OKI 2000C-22 AM OKI 2000E-30 AM OKI 2000E-37 AM

Protection type IP68 IP68 IP68 IP68
Standard voltage(1 400 V / 50 Hz 400 V / 50 Hz 400 V / 50 Hz 400 V / 50 Hz
Temperature control Thermal switch 130°C Thermal switch 130°C Thermal switch 130°C Thermal switch 130°C
Main dimension [mm] 2045x2252x2075 2045x2252x2075 2045x2252x2195 2045x2252x2195
( lenght x depth x height)(2
Unit weight [kg](2(4 1930 1960 2070 2070
Installation depth [m] 4-12 4-12 4-12 4-12
SOTR [kg O2/ h](3 170 220 238 270
Air flow rate [m3/ min, 20°C](5 0-36 0-47,2 0-53 0-60

1) Other options for 50 Hz: 230 V, 380 V, 415 V, 500 V, 660 V and 690 V. Also available for 60 Hz: 230 V, 440 V, 460 V and 575 V.
2) Depends on the model
3) At 8 meters

4) Without accessories

5) Depends on installation depth

Aerator Type ABS Venturi Jet
Jet aerator with single or twin diffuser pipes, for fixed or portable
installation, coupled to a Premium Efficiency pump from the XFP
range.

Applications
For the combined aeration and mixing of wastewater in small and
medium sized tanks. Also for the cleaning of storm water tanks
and for use in balancing tanks where a combination of aeration
and mixing reduces septicity and minimizes odours.

Features
* Stand-alone, self-aspirating system, with the option of fixed in-
stallation with guide rail and pedestal, or portable installation
with stand. The portable option is especially suitable for emer-
gency or intermittent aeration tasks and allows for variable posi-
tioning in the tank.
* Uses standard XFP pump featuring continuously rated Premium
Efficiency motor, double mechanical seals, and temperature and
seal monitoring.
* Blockage-free hydraulic design with Contrablock impeller.
* Lower noise levels and reduced spray compared to surface sys-
tems.
* Maximum allowable temperature of the medium for continuous
operation is 40 °C.

Venturi injection principle Motor

The venturi jet aerator is based on the injection principle that pro- Premium Efficiency IE3, three-phase, squirrel-cage motor;
duces an effective air-water mix which results in optimum aera- 400 V; 50 Hz; 4-pole (1450 r/min) and 6-pole (980 r/min).
tion and suspension of solids. The velocity of the primary flow of li- Protection type: IP 68
quid from the pump is accelerated when pumped through the Stator insulation: Class H.
smaller nozzle inlet, lowering the internal pressure which draws in Start-up: 1.3 - 2.9 kW = direct on line (DOL).
the secondary flow of air through the air inlet pipe. The liquid and                  4.0 - 11.0 kW = star-delta (YΔ).
air flows are then mixed in the turbulence of the diffuser pipe and Cooling: 100C - 150E self-cooling,
ejected as a jet of fine air bubbles into the tank.                150G & 200G version with closed cooling system.
Service factor: 1.3
1
Materials
Aerator Material
Diffuser pipe Stainless steel 1.4301 (AISI 304)
Venturi chamber housing Cast iron EN-GJL-200
2 Pump Material
Motor housing Cast iron EN-GJL-250
5 4 3 Motor shaft Stainless steel 1.4021 (AISI 420)
Volute Cast iron EN-GJL-250
8 Impeller Cast iron EN-GJL-250
6 7 Bottom plate Cast iron EN-GJL-250
Lifting hoop Stainless steel 1.4401 (AISI 316)
Fasteners Stainless steel 1.4401 (AISI 316)
1. Air inflow 5. Mixed flow
2. XFP submersible pump 6. Venturi chamber housing Notes:
3. Mixing zone 7. Nozzle inlet 1. Stand and pedestal supplied as accessories.
4. Diffuser pipe 8. Liquid inflow 2. Air inflow pipe and fittings, elbows and flanges supplied by
   customer.
 Technical Data
Pump Aerator Nozzle Water Motor power* Rated Weight**
XFP Impeller  Cable
Motor discharge inlet flow          (kW) current  (pump)
Pump size  size
   DN    DN ø mm m3/h    P1            P2      A     kg
100C-CB1 PE13/6      1    100    100     55   50   1.6           1.3    3.6   7G1.5    105
PE22/4      4    100    100     55   70   2.5           2.2    4.6   7G1.5    107
PE29/4      2    100    100     55 100   3.4           3.0    6.4   7G1.5    109
100E-CB1 PE40/4      5    100    100     55 140   4.4           4.0    8.4 10G1.5    159
PE60/4      4    150    150     80 190   6.7           6.0  13.6 10G1.5    186
150E-CB1
PE90/4      1    150    150     80 240 10.0           9.0  18.1 10G1.5    198
150G-CB1 PE160/4      3    150    150     80 315 17.4         16.0  33.1 10G2.5    347
200G-CB1 (1 PE185/4      2    200    150     80 500 20.0         18.5  36.9 10G2.5    375
(1 XFP
* P1 = power at mains. P2 = power at motor shaft. 200G requires twin aerators. DN 150 T-piece, 2 x DN 150 elbows and DN 200 / DN 150 
** Aerator weight: DN 100 = 20 kg, DN 150 = 40 kg   adaptor flange required for connection to pump discharge.
    (does not include air inlet pipe or fittings).
    Portable stand: 100C = 9.5 kg, 100 & 150E = 10.5 kg, 150 & 200G = 17.5 kg.

Aerator selection / Tank dimensions (m)

XFP Motor Impeller                Wastewater tank              Storm water tank
pump size                  (sample size)                 (sample size)

Rectangular     Square     Circular Rectangular     Rectangular     Circular
(outflow at        (central             (central
 one side)           channel)            outflow)
100C-CB1 PE13/6      1     6.0 X 4.0            4.9          ø 5.5       -                        -                           - 
PE22/4      4     7.2 X 4.8            5.9          ø 6.6       -                        -                           - 
PE29/4      2     8.0 X 5.3            6.5          ø 7.4   8.0 X 6.0            8.0 X 5.0              ø 5.5
100E-CB1 PE40/4      5     9.5 X 6.3            7.8          ø 8.8 10.0 X 8.0          10.0 X 6.5              ø 6.5
PE60/4      4   12.0 X 8.0            9.8          ø 11.1 18.0 X 10.0        15.0 X 8.0              ø 8.0
150E-CB1
PE90/4      1   15.0 X 10.0        12.2          ø 13.8 22.0 X 12.0        20.0 X 10.0            ø 13.0
150G-CB1 PE160/4      3   17.5 X 11.5        14.2          ø 16.0 24.0 X 13.0        22.0 X 10.0            ø 14.0
200G-CB1 PE185/4      2   21.0 X 13.0        16.4          ø 18.0 27.0 X 14.0        24.0 X 10.0                -

Air flow performance Oxygen transfer performance

Air 600 Oxygen 20

Nm3/h
200G-CB1.2-PE185/4
50 Hz
kg O2/h 50 Hz

500

15

400 150G-CB1.3-PE160/4

300 10 200G-CB1.2-PE185/4

150E-CB1.1-PE90/4
150G-CB1.3-PE160/4
200
150E-CB1.4-PE60/4
5
150E-CB1.1-PE90/4
100E-CB1.5-PE40/4
100 150E-CB1.4-PE60/4
100C-CB1.2-PE29/4
100C-CB1.4-PE22/4 100E-CB1.5-PE40/4
100C-CB1.1-PE13/6 100C-CB1.2-PE29/4
100C-CB1.4-PE22/4
100C-CB1.1-PE13/6

1 2 3 4 5 6 1 2 3 4 5 6
Water depth (m) Water depth (m)

Oxygen transfer data measured as per “Measurement of Oxygen Transfer in Clean Water”
ASCE Standard 2-06, 2006.

2
 Dimensions (mm)

Transportable installation            150E

100C 100E 150G 200G*
300 PE60/4      PE90/4
A 1596 1636   2239          2239 2319 2384*

A
B 390 405   471            471 496 543*
C 686 728   749            819 1261   1348
B
D 193 179   198            198 300    320
E 105 105   105            105 200    200
C
* Twin aerators as standard and only.
   Required: DN 150 T-piece, 2 x DN 150 elbows and FN 200 / DN 150 adaptor flange for
                     connecting to pump discharge (not included in dimension; supplied by customer).

D
E

Note: in some cases the support stand may need to be weighted to the tank base to prevent
lateral movement of the unit.

Installation with straight pedestal 100C 100E            150E 150G 200G

PE60/4      PE90/4
A 1594+F 1627+F 2251+F      2251+F 2316+F 2505+F
B 442+F 655+F   531+F        531+F 556+F 995+F
C 716 762   783            853 1297 1348
300
D 289 289   286            286 286 286
A E 82 92   123            123 114 119
B
F ** **   **              ** ** **
F G
G 318 333   372            372 397 546
H 200 200   250            250 250 240
** Variable dimension (supplied, and dimensions specified, by customer)
C      Required: DN 100 or DN 150 flange for XFP 100C - 150G
                       DN 150 T-piece, 2 x DN 150 elbows and DN 200 / DN 150 adaptor flange for XFP 200G.

D H
E

Installation with 90º (duckfoot) pedestal 100C 100E            150E 150G 200G
PE60/4      PE90/4
A 1816+F 1846+F 2497+F      2497+F 2562+F 2788+F
B 661+F 676+F 777+F        777+F 802+F 988+F
300 C 716 762  783            853 1297 1348
D 289 289  286            286 286 286
A E 107 117  153            153 144 158
B
G F ** **   **              ** ** **
F F1 F1 180 180  210            210 210 297
G 357 372  408            408 433 533
C H 225 225  280            280 280 325
D
I 262 262  397            397 397 524
J J 371 371  463            463 463 550
I H
E ** Variable dimension (supplied, and dimensions specified, by customer)
     Required: DN 100 or DN 150 elbow for XFP 100C - 150G
                       DN 150 T-piece, 2 x DN 150 elbows and DN 200 / DN 150 adaptor elbow for XFP 200G.

Note: further and more detailed dimension drawings for all installation types
are available on the IEM-EPM cd or by request.

3
Accessories

Description Size XFP Part no.

Pedestal (kit)* cast iron EN-GJL-250 DN 100 100C & 100E 62320652
Fixed installation -
90º cast bend (single guide rail) - DIN DN 150 150E & 150G 62320655
wet well with Sulzer
flange connection DN 200 200G DPT91211A
Automatic Coupling
System
Pedestal (components)* DN 100 100C & 100E
Gasket 14020018
cast iron EN-GJL-250
Base 32560611
straight (single guide rail) - DIN
Bracket 41420520
flange connection
Seal 43070518
Guide piece 31450510
DN 150 150E & 150G Gasket 14020020
Base 32560620
Bracket 31420535
Seal 43070519
Guide piece 31450510

DN 200 200G On request

Pedestal bracket fasteners 100C & 100E 62610633

single guide rail version 150E & 150G 62610635
(galvanised steel) 200G 62610883
single guide rail version
100C & 100E 62610637
(stainless steel)
150E & 150G 62610639
200G 62610862

Pedestal base anchor bolts 100C & 100E 62610775

single and twin guide rail 150E & 150G 62610784
(galvanised steel) 200G 62610785
Chain Kit (galvanized steel) 100C - 200G
3m 61265065
including shackle
4m 61265093
6m 61265069

Aerator Type ABS Venturi Jet 2014-07-02 | We reserve the rights to alter specifications due to technical developments.
7m 61265096
Chain Kit (stainless steel) 3m 100C - 200G 61265081
including shackle 4m 61265099
6m 61265085
7m 61265102
Transportable Ground Support Stand 100C 61355016
100E 61355018
150E 61355019
150G & 200G 61355025
General Cathodic Protection (zinc anodes) 100C - 200G 13905000
*Guide rail not included
Submersible Aerator Type ABS XTA/XTAK 50 Hz
The submersible aerators type ABS XTA/XTAK are suitable for all
gas-liquid reactions at temperatures below 70 °C and pressures
below 2 bar absolute. 

Applications in sewage and water treatment

Mixing and equalizing basins: Equalizing of wastewater pollution
load and wastewater quantities, as well as avoidance of odour
problems.
Activated sludge basins and SBR reactors: Biological degredation
of organic substances.
Sludge stabilisation: Avoidance of odour problems as well as fur-
ther oxidation of the organic substances.
Flotation: Flotation of oil and grease.
Lagoon aeration: Improvement of natural aeration.
Neutralization: Neutralization of alkaline wastewater with CO2 or
flue gas.
Special applications: Aeration with pure oxygen or ozone.

The submersible aerator is positioned on the bottom of the basin

without anchorage. For maintenance and inspection work the aer-
ator can be lifted by means of a mobile crane.

Construction
* Easy and quick installation without emptying the tank.
* No aerosol effect and no sedimentation on the bottom of the
basin.
* Good oxygen transfer (SOTR) and aeration efficiency values
(SAE).
* Self-cleaning system.
* Replaceable wear parts.
Oxygen transfer, self-aspirating Power consumption, self-aspirating
Under standard conditions (20 °C, 1013 mbar), optimal positioning.

Materials
Part Standard
Motor housing EN-GJL-250 (GG-25)
Motor shaft 1.4021 (AISI 420)
Fasteners (in contact with medium) 1.4401 (AISI 316)
Aerator parts (XTA 152-XTA 602) 1.4581 (AISI 316)
Aerator parts (XTA 901-XTA 2400) 1.4301 (AISI 304)
Bushing Bronze
Options: Exposed aerator parts hard chrome plated. Special materials on request.
Technical data 400 V/50 Hz
Hydraulics Motor lPRated motor l Speed at Rated  Immersion  Weight
l l wer power* l 50 Hz current depth max. l
l l P1 P2 l l l
l l kW kW min-1 A m kg
XTA 152 PE 29/4 3.4 2.9 1410 6.4 3.0 105
XTA 152 PE 40/4 4.4 4.0 1410 8.4 5.0 105
XTA 302 PE 60/4 6.7 6.0 1430 13.6 4.0 145
XTA 302 PE 90/4 9.9 9.0 1425 18.1 6.0 155
XTA/XTAK 602 PE 110/4 12.0 11.0 1465 21.2 4.0 300/370
XTA/XTAK 602 PE 160/4 17.9 16.0 1455 30.5 7.0 310/380
XTA/XTAK 901 PE 185/4 20.0 18.5 1458 35.2 4.5 455/510
XTA/XTAK 901 PE 220/4 23.7 22.0 1460 40.3 8.0 455/510
XTA/XTAK 1200 PE 220/4 23.7 22.0 1460 40.3 3.0 510/580
XTA/XTAK 1200 PE 300/4 32.1 30.0 1459 54.6 6.5 520/590
XTA/XTAK 1200 PE 370/4 39.4 37.0 1460 68.1 8.5 535/605
XTA/XTAK 1800 PE 370/4 39.4 37.0 1480 68.1 4.0 540/615
XTA/XTAK 1800 PE 450/4 47.8 45.0 1480 81.0 6.0 545/620
XTA/XTAK 1800 PE 550/4 58.1 55.0 1480 94.1 9.0 790/865
XTA/XTAK 2400 PE 550/4 58.1 55.0 1480 94.1 4.0 820/895
XTA/XTAK 2400 PE 750/4 78.9 75.0 1480 131.0 7.5 835/915
*P1 = Power taken from mains; P2 = Power at motor shaft

Operation principle
The Sulzer submersible aerator type ABS XTA/XTAK is a sub-
merged motor, blower, pump and mixer, all combined in one unit.
It consists of a star-shaped impeller directly connected to the mo-
tor shaft, a stator surrounding the impeller as well as an air pipe
to atmosphere. The impeller rotates inside the stator creating a
vacuum and automatically aspirating air through the air pipe.

At the same time, water flows into the impeller, is thoroughly

mixed with the air and radially discharged through the channels of
the stator. This system ensures fine bubbles.

XTAK = extended channels increase SOTR and SAE values up to 15

- 20 %.

Dimensions

Aerator ØC D E1 Ø E2 F G H
XTA 152 PE 29/4 485 DN 80 592 - 170 250 750
XTA 152 PE 40/4 485 DN 80 595 - 170 250 820
XTA 302 PE 60/4 670 DN 80 779 - 180 347 820
XTA 302 PE 90/4 670 DN 80 779 - 180 347 890
XTA/XTAK 602 PE 110/4 715 DN 100 873 3533 180 397 1325
XTA/XTAK 602 PE 160/4 715 DN 100 873 3533 180 397 1325
XTA/XTAK 901 PE 185/4 840 DN 125 1065 3845 250 510 1490
XTA/XTAK 901 PE 220/4 840 DN 125 1065 3845 250 510 1490
XTA/xTAK 1200 PE 220/4 950 DN 150 1215 3930 245 595 1495
XTA/XTAK 1200 PE 300/4 950 DN 150 1215 3930 245 595 1495
XTA/XTAK 1200 PE 370/4 950 DN 150 1215 3930 245 595 1575
XTA/XTAK 1800 PE 370/4 950 DN 150 1215 4135 245 595 1570
XTA/XTAK 1800 PE 450/4 950 DN 150 1215 4135 245 595 1570
XTA/XTAK 1800 PE 550/4 950 DN 150 1215 4135 245 595 1960
*Flanges according to DIN 1092-1, PN 16 XTA/XTAK 2400 PE 550/4 1050 DN 150 1345 4025 266 650 1950
XTA/XTAK 2400 PE 750/4 1050 DN 150 1345 4025 266 650 1950