Material Selection and

Manufacturing Processes
Course Contents
 References
• Ashby “Materials Engineering Science
Processing and Design”
• Degarmo “Materials and Processes in
Manufacturing”
• Kalpakjian “Manufacturing, Engineering
and Technology”
• Kalpakjian “Manufacturing Procceses for
Engineering Materials”
 Contents
# Items
1 General Introduction
2 The Structure of Metals
3 Mechanical Behaviour, Testing and Manufacturing Properties of
Material
4 Physical Properties of Material
5 Metal Alloys Their Structure and Strengthening by Heat Treatment
6 Ferrous Metals and Alloys, Production, General Properties and
Applications
7 Non-Ferrous Metals and Alloys, Production, General Properties and
Applications
8 Polymer, Structure, General Properties and Applications
9 Composite Materials, Structure, General Properties and Applications
10 Fundamental of Metal Casting
 Contents (2)
# Items
11 Metal Casting Processes
12 Metal Casting, Design, Materials and Economics
13 Rolling of Metals
14 Forging of Metals
15 Extrusion and Drawing of Metals
16 Sheet Metal Forming Processes
17 Processing of Metal Powders
18 Processing of Ceramics, Glass and Superconductors
19 Forming and Shaping Plastics and Composite Materials
20 Rapid Prototyping Operations
 Contents (3)
# Items
21 Fundamentals of Machining
22 Cutting Tool Materials and Cutting Fluids
23 Machining Processes used to Produce Round Shapes, Turning and
Hole Making
24 Machining Processes used to Produce Various Shapes, Milling,
Broaching, Sawing, and Filling, Gear Manufacturing.
25 Machining Centers, Advanced Machining Concept and Structures and
Machining Economics
26 Abrasive Machining and Finishing Operations
27 Advanced Machining Processes
28 Fabrication of Microelectronic Devices
29 Welding Processes
30 Fusion Welding Processes
 Contents (4)
# Items
31 Solid State Welding Processes
32 Brazing, Soldering, Adhesive Bonding, and Mechanical Fastening
Processes
33 Surface Roughness and Measurement; Friction, Wear and Lubrication
34 Surface Treatments, Coatings and Cleaning
35 Engineering Metrology and Instrumentation
36 Quality Assurance, Testing and Inspection
37 Automation of Manufacturing Processes
38 Computer-Aided Manufacturing
39 Computer-Integrated Manufacturing Systems
40 Product Design and Process Selection in a Competitive Environment
 Evaluation System Tentative

• Homeworks (10%)
• Quiz (20%)
• Midterm Exam (20%)

• Final Project (25%)

• Final Exam(25%)