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Construction and Building Materials 181 (2018) 27–41

Contents lists available at ScienceDirect

Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Review

Nano-SiO2 contribution to mechanical, durability, fresh and


microstructural characteristics of concrete: A review
Mohammad Balapour a, Alireza Joshaghani b,⇑, Fadi Althoey a
a
Department of Civil, Architectural, and Environmental Engineering, Drexel University, PA 19104, USA
b
Zachry Department of Civil Engineering, Texas A&M University, College Station, TX 77840, USA

h i g h l i g h t s

 NS increases strength due to dense CSH gel mostly less than 5%.
 A small dosage of NS enhances the abrasion resistant.
 Using NS leads to the reduction of chloride ions penetration.
 Addition of NS to cement matrix improves the electrical resistivity.
 The incorporation of NS can increase the extent of shrinkage.

a r t i c l e i n f o a b s t r a c t

Article history: Long-term durability of concrete has been of interest for researchers in past decades, and throughout
Received 16 January 2018 their numerous research endeavors, they have tried to improve durability with the application of differ-
Received in revised form 30 April 2018 ent methods. One technique is the integration of a new material into the concrete. One material that has
Accepted 30 May 2018
attracted great attention of researchers is nano-SiO2 (NS). Its considerable performance in the enhance-
ment of durability properties of concrete and mortar provides reasonable specifications satisfaction for
scholars. In this paper, important durability characteristics of concrete, including the chloride ion pene-
Keywords:
tration, electrical resistivity, water penetration, water absorption, the pore size distribution, the carbon-
Nano-SiO2
Concrete
ation, the sulfate resistance, frost resistance, shrinkage, and thermal properties were explored.
Durability Additionally, the effects on the microstructure of concrete and mortar in the previous studies were dis-
Mechanical properties cussed. Mechanical properties, such as compressive strength, flexural strength, tensile strength, and abra-
Penetration sion resistivity were also investigated in the past and most recent papers.
Microstructure Ó 2018 Elsevier Ltd. All rights reserved.
Resistivity

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2. Mechanical properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.1. Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.1.1. Compressive strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.1.2. Tensile strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.1.3. Flexural strength. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.2. Abrasion resistivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.3. Thermal behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3. Durability properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.1. Chloride ions penetration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.2. Water absorption. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.3. Electrical properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

⇑ Corresponding author at: Civil Engineering, Zachry Department of Civil Engineering, 508K CE/TTI Building, Texas A&M University, 3136 TAMU, College Station, TX 77843-
3136, USA.
E-mail addresses: mb3746@drexel.edu (M. Balapour), joshaghani@tamu.edu (A. Joshaghani), fma35@drexel.edu (F. Althoey).

https://doi.org/10.1016/j.conbuildmat.2018.05.266
0950-0618/Ó 2018 Elsevier Ltd. All rights reserved.
28 M. Balapour et al. / Construction and Building Materials 181 (2018) 27–41

3.4. Water permeability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33


3.5. Shrinkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.6. Frost resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.7. Sulfate resistance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.8. Carbonation resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4. Pore structure and porosity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5. Fresh properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6. Microstructure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7. Nano-silica challenges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8. Conclusions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Conflict of interest. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

1. Introduction mechanical and durability properties of concrete by providing


great specific surface area, which leads to acceleration of poz-
Over the past few years, durability properties of cement-based zolanic reactions. Productions of pozzolanic reactions contribute
products have attracted the attention of researchers more than to densification of the concrete structure at a microscale by
their mechanical properties. In fact, an essential step for an decreasing porosity of concrete and amelioration of interfacial
enhancement in serviceability of different types of concrete struc- transition zone (ITZ) properties. It also fills pores with non-
tures is the improvement of their durability. There is a great incli- reactive particles in the presence of cement. All these improve-
nation among designers for inclusion of new materials, which can ments positively affect the mechanical and durability characteris-
be an excellent substitute for traditional materials in the produc- tics of concrete and mortar [5–8]. Nano-materials, such as nano-
tion of a more durable concrete. Nano-material is one of the most rice husk ash [8], nano-metakaolin [9], nano-TiO2 [10], nano-
effective materials, making a great contribution to the durability Fe2O3, nano-Al2O3 were studied by different researchers because
properties of mortar and concrete [1]. of their great performance in the improvement of concrete’s prop-
The main progress in concrete performance was attained by the erties. However, the most common and important nano-material
application of super-fine particles. The optimal performance of in the production of concrete is NS.
these systems was attributed to the high-density continuous pack- In recent years, NS has turned into an effective material for the
ings of the binder constituents, as shown in Fig. 1 [2]. Using these improvement of mechanical and durability properties of concrete.
fine particles in mix-design will cause high fluidity levels. Nano- These improvements lead to a longer lifespan of concrete struc-
silica (NS) was found to be a very effective additive to concrete tures and a reduction in cost for repair of such structures as a
for improving strength, flexibility, and durability. NS can be used result. One of the main problems regarding the production of Port-
as an additive to improve workability and the strength of high- land cement is the high amount of greenhouse gas emissions that
performance and self-compacting concrete as well [3]. Nano- will be produced in the process of cement clinker manufacturing.
binders composed of nano-sized cementitious materials, poz- The addition of NS to cement-based materials, because of its
zolanic nanoparticles and a finely ground mineral additive- unique properties, not only can notably reduce the amount of
Portland cement mixture were proposed [4]. required cement in the production of concrete, but also can pre-
Based on a definition stated in 1981, a nano-material is consid- vent consumption of raw materials in this process.
ered to be a particle with dimensions between the interval of 1 and Many attempts have been done regarding nanosilica incorpora-
100 nm. Nanoparticles play a major role in the improvement of tion in the concrete industry. Each research experiment

Fig. 1. The particle size and specific surface area scale related to concrete materials [2].
M. Balapour et al. / Construction and Building Materials 181 (2018) 27–41 29

investigated a part of this study and indicated NS effects on a few


properties of concrete. However, a review that considers the simul-
taneous impacts of NS was needed to match the existing gaps. The
significant parameters including NS fineness, NS replacement ratio,
using other SCMs, mixture constituents and curing conditions have
the most significant contribution to fresh, mechanical and durabil-
ity properties of concretes with NS. So, the primary purpose of this
study was to point out effects of these factors one by one and delin-
eate how the future research should be oriented. Over 120 papers
were reviewed and discussed in this paper.

2. Mechanical properties

2.1. Strength

2.1.1. Compressive strength


Nazari and Riahi [11,12] investigated the effect of 0–5% NS
replacement on the compressive strength of high-strength com-
pacting concrete with w/b ratio of 0.4. Their investigation revealed
that an addition of NS up to 4% led to the increase of compressive Fig. 2. Compressive strength of lime and water cured concrete made up of NS [16].
strength and an increase in replacement level led to the reduction.
However, it should be mentioned that 5% replacement of NS
increased the compressive strength by more than 0%, 1%, 2%, and
3% replacement. They considered two reasons for the reduction is superior to that made with nano-CuO. Some researchers believe
of compressive strength with 5% replacement. First, as the NS that the increase of compressive strength by adding NS owes to the
crosses its beneficial threshold, there is not enough lime to react increase of C-S-H chains dimensions and stiffness [5]. The study of
with and produce C-S-H gel during hydration. Thereby, excessive Wang et al. [18] demonstrated that 1% NS replacement could pro-
NS was replaced with cementitious materials while it cannot make vide the maximal compressive strength for Ultra-High-
a contribution to the enhancement of compressive strength. Sec- Performance (UHP) concrete. They observed that a replacement
ond, a high amount of NS cannot be well-dispersed through the higher than 1% could lead to the reduction of compressive strength.
mixture due to agglomeration and as a result, cannot provide the They concluded that, owing to the agglomeration of NS higher than
best result. Li et al. [13,14], reported that 1% replacement of NS 1%, it can provide fewer nucleation sites for pozzolanic reaction,
could enhance the compressive strength of pavement concrete which produce the C-S-H gel and as result higher compressive
more than one containing 3% or 5% NS. Moreover, they stated that strength. Another reason for increment of compressive strength
nano TiO2 was more powerful in the enhancement of compressive mentioned by researchers is the improvement of ITZ. Indeed, the
strength in comparison to NS. The difference in optimal NS replace- addition of NS improves the strength of ITZ by eliminating large
ment in last two studies can be attributed to the difference in sur- pores in it. In addition, unreacted NS particles have a filler effect
face area of NS particles. Indeed, Li et al. (reference must be added) which can make the microstructure denser and more homogenous.
used NS with higher surface area. As such, there was a higher Elkady et al. [19] investigated the effect of the de-agglomeration
attraction force among NS particles and usage of higher NS per- process of NS on the compressive strength concrete. They observed
centage led to agglomeration of nano particles and inferior that NS replacement up to 2% by weight of cement could enhance
performance. compressive strength by 7.3% in comparison to the control mix-
Sadrmomtazi et al. [15] reported that the optimum replacement ture. However, five minutes of sonication of NS before adding it
level of NS is between 5% and 7%. Although any dosage higher than to the concrete mixture will lead to enhancement of compressive
that of an optimum level increases the compressive strength in strength up to 23% in comparison to the control specimen. Xu
comparison to the control mixture, it does not do this by more than et al. [20] investigated the effect of colloidal NS modifications on
that of an optimum replacement level. Najigivi et al. It should be ITZ at macro and micro scale at the age of three days. Throughout
noted that Sadrmomtazi et al. (reference must be added) proposed their modeling, at the macro scale, they concluded that incorpora-
higher dosage of NS replacement in comparison to other studies. tion of NS contributes to the enhancement of Young’s modulus of
The reason can be attributed to the fact that they used NS with ITZ to Young’s modulus of bulk cement past ratio around 50%-
average diameter of 50 nm. The higher average size of nano parti- 80%. However, at the micro scale, they observed that NS plays its
cles lead to less agglomeration; therefore, higher percentage of NS major role by accelerating the hydration process and as a result,
can be beneficial in enhancement of compressive strength. A group the ITZ at the early age of three days will be modified. These
of researchers [16] observed that depending on curing in water or improvements in ITZ substantial increase the compressive
lime solution optimal NS replacement for the increment of com- strength. Ghafari et al. [21] showed that dispersion of NS within
pressive strength can slightly vary. If the concrete is cured in water, cement paste considerably govern its performance. Excess NS
the threshold for NS replacement would be 1% and if it is cured in replacement causes agglomeration of particles within the cement
lime solution optimal replacement level would be 2% (see Fig. 2). paste; therefore, it leads to a weak zone and result in a compressive
They attributed this phenomenon to the presence of more Ca strength lower than that of optimal replacement.
(OH)2 in a lime solution, which can react with NS particles and pro-
duce the C-S-H gel for further development of compressive 2.1.2. Tensile strength
strength. Riahi and Nazari [17] also mentioned that curing in satu- Parkasam et al. [22] measured split tensile strength of high-
rated limewater could be more beneficial for increment of com- strength concrete made up of NS with 1% and 2% replacement
pressive strength in the presence of NS particles. Moreover, they levels. Their investigation revealed that tensile strength could
observed that compressive strength of specimens made with NS improve up to 17% and 24% in comparison to the control mixture
30 M. Balapour et al. / Construction and Building Materials 181 (2018) 27–41

Study of Mohamed [30] showed that addition of 0.75% NS and 3%


nano clay to concrete led to the enhancement of flexural strength
up to 4% and 9% at the age of 90 days regarding the filler perfor-
mance of nanoparticles. Moreover, it was observed that 3%
nanoparticles replacement, which consists of 25% NS and 75% nano
clay, provided the best result in terms of mechanical properties.
Beigi et al. [31] studied the effect of incorporation of NS and fibers
on mechanical and durability properties of self-compacting con-
crete. They observed the positive performance of NS alongside with
fibers in the improvement of flexural strength. Fig. 4 demonstrates
this improvement. Their study demonstrated that 4% replacement
of cement particles with NS and 0.3% addition of steel fibers led to
Fig. 3. Tensile strength of high-strength concrete made up of NS [22].
76% increment of flexural strength in comparison to the control
mixture. In addition to pozzolanic reactions, filler effect, reduction
of Ca(OH)2 crystals, and nucleus performance, NS was considerably
effective in the improvement of interfacial adhesion of cement
by addition of 1% and 2% NS respectively (see Fig. 3). They also
matrix-fibers. A similar trend in improvement of compressive
observed that this improvement mostly happened within a period
strength and flexural strength of concrete with the incorporation
of 28 days and at longer period, such as 56 days, no significant
of NS particles is reported by researchers [30,32]. Li et al. [33],
improvement was observed. They attributed this matter to poorly
investigated the effect of NS and nano-TiO2 on flexural strength
dispersed NS through the concrete matrix and also to a lack of Ca
of pavement concrete. They observed that 1% replacement of
(OH)2 production at longer ages for further reaction with unreacted
nano-TiO2 slightly outperformed NS in enhancement of flexural
NS particles [23]. Jalal et al. [24] showed that incorporation of 10%
strength. As they mentioned, this observation can be attributed
fly ash and 2% NS with a different binder content of 400, 450, and
to the much higher specific surface area of NS compared to nano-
500 kg/m3 enhanced splitting tensile strength of self-compacting
TiO2. Greater specific surface area can lead to harder dispersion
concrete by 25.6%, 30.7%, and 35.9% at the age of 90 days
of nano particles in the matrix. As such, weak zones form in the
respectively.
microstructure which can be the point for initiation and propaga-
As a tensile crack propagate inside the matrix of concrete, its
tion of cracks and reduction in flexural strength.
leading edge usually consists of multiple microcracks, which join
to form a macrocrack as the tensile displacement increase. Tensile
strength is highly dependent on the tensile strength of the ITZ, the 2.2. Abrasion resistivity
aggregate and the mortar. Low ratio of aggregate to ITZ strength
lead to smooth fracture surface at failure and low tensile strength. Several studies on the abrasion resistance of concrete pavement
On the other hand, high ratio of aggregate to ITZ strength results in have been conducted. The results indicate that the abrasion resis-
rough failure surface and higher tensile strength. Nili and Ehsani tance of concrete pavements is strongly affected by compressive
[25], observed that in a plain concrete aggregate was surrounded strength, construction methods, curing conditions, material prop-
by Ca(OH)2 and large pores were observed in SEM images. While erties and testing conditions, i.e., dry or wet [34,35]. If concrete
incorporation of NS, excluded those large pores by reacting with containing nanoparticles is used for pavement, the service life of
Ca(OH)2 and converting it to C-S-H gel. As such, better bonding pavement can be prolonged [13]. The abrasion resistance of con-
between aggregate and bulk cement paste was observed which crete containing NS for pavement was experimentally studied.
can contribute to higher tensile strength [26]. The test results indicated that the abrasion resistance of concretes
Fallah and Nematzadeh [27] evaluated mechanical properties of containing nanoparticles is significantly improved. However, the
high-strength concrete in the presence of macro-polymeric fibers enhanced extent of the abrasion resistance of concrete decreases
and NS. Their investigation revealed that 1%, 2%, and 3% replace- with increasing content of NS particles more than the optimal
ment of cement by NS enhanced tensile strength 12.96%, 7.82%, replacement level. Sadegzadeh et al. [36] studied the surface
and 16.10% respectively. They attributed enhancement of tensile microstructure and abrasion resistance of concrete. They found
strength to the amelioration of bonding between cement matrix that different surface finishing methods produced diverse pore
and aggregates. It is worth mentioning that they observed that structures and hardness. Thus, the abrasion resistance of concrete
8%, 10%, and 12% replacement of cement by silica fume was more mostly depends on the pore structures which can be improved
successful in the improvement of tensile strength. Low w/c ratio of
high-strength concrete and tendency of NS to absorb more water
due to its high surface area led to incomplete hydration reactions
and decrement of tensile strength. Yet, a higher percentage of silica
fume can be considered as one of the reasons for its better perfor-
mance in comparison to NS. Ghazy et al. [28] assessed possibility of
application of nano modified fly ash concrete as a repair material
for concrete pavement. They observed that incorporation of 6%
NS not only improved the tensile strength of specimens at longer
ages but also improved it significantly at early ages. Thus, along-
side durability properties, development of mechanical properties
at early ages is an important criterion for repair materials.

2.1.3. Flexural strength


Experimental investigation of Rong et al. [29] revealed that
incorporation of NS up to the threshold of 3% replacement could Fig. 4. Flexural strength of concrete made up with NS and containing 0.3 v% steel
ameliorate flexural strength of UHP cementitious composites. fibers [31].
M. Balapour et al. / Construction and Building Materials 181 (2018) 27–41 31

by the contribution of NS. Hui et al. [13] investigated the effect of

Loss in compressive Strength (%)


80
NS, nano-TiO2, and polypropylene on abrasion resistance of pave- 0% NS
ment concrete. They found the abrasion resistance of concrete 1.41% NS
made up of nano particles is much higher than that of concrete 60 2.83% NS
4.2% NS
made of polypropylene. Moreover, nano TiO2 particles were more
favorable in the improvement of abrasion resistance in comparison
40
to NS. They generally believe that NS particles can restrict the
growth of calcium hydroxide (Ca(OH)2) crystal, making the con-
crete matrix more compacted and homogenous. The authors also 20
observed that 1% incorporation of NS could increase the enhanced
extent of abrasion resistant by 157%. However, 3% incorporation of
concrete could increase this value by 100.8%. Fig. 5 shows findings 0
of this study. A possible explanation is that by increasing NS parti- 80

Loss in tensile Strength (%)


cles, the distance between these particles decreases. Less disper-
sive particles allowing more spaces for Ca(OH)2 crystal growth. 60
This can lead to relatively weaker concrete matrix, and conse-
quently less strength.
40
2.3. Thermal behavior
20
Several studies have been conducted to investigate the thermal
behavior of concrete in the presence of NS. It is widely accepted the
NS can significantly improve concrete mechanical properties at 0
400 600 800
high temperatures. Heikal et al. [37] studied the effect of substitu-
tion of 1% and 6% NS on the compressive strength at elevated tem- Temperature, 0C
perature up to 1000 °C for cement pastes containing blast-furnace
Fig. 6. Loss in compressive and tensile strengths vs. temperatures for concrete
slag. They observed a similar behavior for all cement pastes; the
containing NS [38].
compressive strength increased as the temperature increased up
to 450 °C. Thereafter, the compressive strength dramatically
decreased as the temperature reached 1000 °C. This significant
reduction at high temperatures was attributed to a possible for NS and SF was held constant at 30 kg/m3. The mixtures
decomposition of C-S-H phase, leading to an increase in porosity contained 1.41%, 2.83%, 4.2% NS (by mass of binder). The samples
accompanied with significant decreases in the compressive were heated at a rate of 20 °C/min to temperatures of 400, 600
strength. Their work generally showed that the substitution of and 800 °C. The data generally showed that the mass loss decreases
NS slightly improved the resistance of cement pastes exposed to as NS increases for specimens exposed to 400 °C while an opposite
high temperatures. It is thought by researchers that NS can behavior observed for specimens exposed to 600 °C.
enhance the hydration of unreacted cement clinkers through inter- A thorough study has been conducted by Horszczaruk et al.
nal autoclaving effect which forces the physically bound water to [39], where they investigated the effect of elevated temperature
be available for internal curing at high temperatures. This mecha- (up to 800 °C) on the mass loss, compressive strength and tensile
nism can improve the hydration reaction of cement as well as the strength of mortars containing 1%, 2%, 3%, 4% and 5% NS (% by
enhancement in the pozzolanic reactions of NS, which may eventu- weight of cement). The results showed a similar mass loss behavior
ally help in forming more C-S-H with low Ca/Si ratio to further for all mortars up to 400 °C while a slight improvement was
strengthen the concrete matrix. Similar outcomes have been observed for mortars containing 3% and 5% NS in temperatures
observed by Bastami et al. [38] in their investigation of the effect between 600 °C and 800 °C. The average mass loss was 3.7% and
of elevated temperature on the mechanical properties of concrete 4.5% in temperatures of 600 °C and 800 °C, respectively. For the
containing both silica fume (SF) and NS (see Fig. 6). The total mass compressive strength, the data showed that all mortars with NS
had a higher strength compared to the reference sample. However,
the sample with 3% NS exhibited a noticeable improvement in
strength compared to other NS-based mortars. For the tensile
strength, the authors concluded that the NS materials did not
noticeably affect the tensile strength of the mortars because flexu-
ral strength is more sensitive to micro cracks caused by a build-up
in vapor pressure. NS can react with lime to produce C-S-H gel
which ameliorates the microstructure of the cement matrix and
prevents cracks from propagating while the samples are exposed
to elevated temperature. Ibrahim et al. [40] also studied the effect
of high temperature on the mechanical properties of high-volume
fly ash mortars containing NS. They showed that the addition of NS
significantly improved both compressive and flexural strengths at
temperatures up to 400 °C. However, a significant reduction in
strength was observed for all mortars at temperatures of 700 °C.
They believe that temperatures up to 400 °C can increase the reac-
tivity of NS, which in turn can produce more high-dense C-S-H to
Fig. 5. Surface and side abrasion resistance of specimens containing NS materials enhance the matrix strength; however, higher temperatures than
[13]. 400 °C can dehydrate cement hydrates and produce large crakes
32 M. Balapour et al. / Construction and Building Materials 181 (2018) 27–41

due to the excessive of build-up vapor pressure, leading to weaker


matrix and thus a significant reduction in strength.

3. Durability properties

3.1. Chloride ions penetration

The intrusion of chloride ions into concrete can cause corrosion


of buried rebar, followed by an abundance of cracks, and in the final
stages, a detachment of the concrete from the rebar. As a result,
assessing the permeability status of concrete and putting effort
toward its improvement seems necessary. The Rapid Chloride Pen-
etration Test (RCPT) was conducted by Said et al. [41] showed the
replacement of 3% and 6% NS with cement particles could con- Fig. 7. Average penetration depth of chloride for NS incorporated concrete [41].
tribute to significant improvement in concrete permeability reduc-
tion. They stated that NS functions by refining the pore structure of 3.2. Water absorption
the cement matrix. By their investigation, Du et al. [42] revealed
that with 0.3% and 0.9% replacement dosages of NS, a better disper- Jalal et al. [51], observed that the incorporation of 2% NS
sion of this would be achieved. By adopting the Rapid Chloride decreased capillary water absorption by 58% in comparison to
Migration Test (RCMT), they observed that penetration depth, and the control mixture without NS. Furthermore, they observed that
consequently, the migration coefficient, would decrease consider- the depth of absorbed water would decrease more notably at
ably. Refinement of pore structure, specifically at the ITZ, as well longer times of the test, such as 72 h. The samples’ pores were
as tortuosity and more disconnected transport channels, caused emptier at the beginning of the test due to being in the oven for
the reduction of permeability. One of the reasons that can be attrib- an extended amount of time. Therefore, there is a great tendency
uted to the huge difference between optimal replacement of NS. for specimens to absorb more water. Tobón et al. [52], investigated
The form of the NS can explain the significant difference in Said the effect of NS on 3-days cured samples by 5% and 10% replace-
et al. and Du et al.’s studies. Du et al. [42] used NS in powder form, ment levels. They observed that by the substitution of NS, the
which dictate the application of lower NS percentage in concrete. In extent of absorbed water decreased significantly. High specific sur-
contrast, Said et al. [41] used NS in aqueous form, which allow the face area and well-dispersion of NS can be considered for its power
researchers to use a higher NS percentage in the mixture due to less in the acceleration of pozzolanic reactions even at the age of 3
probability of nano particles agglomeration. days. As they concluded in their research, the progress of NS poz-
Through the investigation on the effects of NS on the permeabil- zolanic reactions leads to the rupture of interconnected pores
ity of self-compacting concrete by the RCPT, Mohseni et al. [43] and the reduction of total pore volume, thereby inhibiting the ame-
demonstrated that a 5% dosage of NS could yield the best results lioration of permeability [18]. It should be mentioned that Jalal
in the reduction of a charge passed through a specimen. They et al. (reference must be added) used a w/b ratio of 0.38; therefore,
observed that although 1% NS replacement could not improve per- lower percentage of NS were used in the mixture for acquiring
meability of specimens better than a range of moderate chloride desirable mechanical, durability and workability properties. On
permeability [44], its improvement is considerable in comparison the other hand, Tobón et al. designed their mixture with w/b ratio
to the control sample. Li et al. [45], studied the synergetic effect of 0.55, which allowed the usage of higher NS percentage.
of NS and micro silica on microstructural properties of mortars. Chithra et al. [53], evaluated the influence of NS on durability
They observed that incorporation of these two materials caused properties of high-performance concrete with w/b ratio of 0.31.
formation of smaller voids and smaller crystals. Hence, the texture In a similar optimal replacement level to Jalal et al.’s study, Chithra
of microstructure was denser and more compact. Same as other et al. observed that small substations of cement by 2% NS would
studies, Quercia et al. [46] observed a reduction in the chloride lead to a reduction of capillary water absorption. The efficiency
migration coefficient of NS incorporated concrete. By analyzing of very fine NS particles, which blocking the pores and improving
the SEM images, Quercia et al. mentioned that the absence of crys- the microstructure of specimens, is another reason for the reduc-
tallized portlandite and reduction in volume of gel pores confirmed tion of water absorption values. The influence of NS on ternary bin-
refinement of microstructure by addition of NS. In addition, precip- ders in concrete also has been studied by researchers [50,54].
itation of small sized C-S-H gel was responsible for formation of Zahedi et al. [55], conducted a research project on the durability
dense microstructure [47,48]. Madani et al. [49], studied the influ- of concrete, which was made up of NS and rice husk ash. They
ence of hydrosol NS on concrete, using both the RCMT and RCPT. reported that the water absorption of specimens that were only
Their research revealed that up to 3% replacement of NS had a made with NS was remarkably reduced at early ages due to the
slight effect on the reduction of passed charge through the speci- high surface area of NS. The nucleation sites provided by NS helps
mens. However, in a close optimal replacement level to Said the production of more C-S-H gel and as a result a denser
et al. [41], Madani et al. observed increasing the replacement level microstructure. The addition of rice husk ash particles to NS influ-
of NS to 5% notably reduced chloride intrusion into specimens. The enced its effectiveness in the improvement of capillary water
results obtained by Said et al. are presented in Fig. 7. Similar to absorption at early ages. At the age of 28 days, 5 %NS + 10 %RHA
other researchers’ results, more blocked and tortuous routes would outperformed the binary mixtures of NS and decreased water
lead to a denser microstructure, thereby reducing chloride migra- absorption by 28.1% in comparison to the control mixture (see
tion into concrete [50]. Moreover, they observed that an increase Fig. 8).
in specific surface area has notable effect on permeability. At a
3% replacement level of NS with specific surface areas of 300 m2/ 3.3. Electrical properties
g, 200 m2/g and 100 m2/g, reductions in passed charge of RCPT
were 22%, 34%, and 50% respectively in comparison to the control Many researchers have shown that there is a strong relationship
mixture. They found that at the age of 28 and 90 days NS with between the conductivity of concrete and its porosity, pore struc-
lower specific surface area performed better than finer NS. ture, and pH value of pore solution [56–60]. Generally, a high pH
M. Balapour et al. / Construction and Building Materials 181 (2018) 27–41 33

this phenomenon to a higher probability of agglomeration of finer


NS at low w/b ratios. They discussed that in addition to the effec-
tive role of NS in refining the pore structure, it helps to change the
chemistry of the pore solution and reduce its conductivity. The
accelerated pozzolanic reactions of NS, which consume Ca(OH)2,
lead to a reduction of OH in pore solution, and thereby electrical
resistivity will increase [67–69]. Similar results related to the
improvement of electrical resistivity of concrete with partial
replacement of cement by NS were reported by Palla et al. [70].
They found that 2% NS replacement for production of concrete with
a w/b ratio of 0.25 would be the optimum level. Quercia et al. [46],
showed that the addition of colloidal and powder NS improved the
resistivity of SCC more than 50% compared to the control concrete.
They observed that colloidal NS was slightly more successful in
amelioration of SCC’s electrical resistivity in comparison to powder
NS. This matter was attributed to the higher reactivity of colloidal
Fig. 8. Capillary water absorption of mortars made with NS and RHA [55]. NS, which makes the microstructure more compact.

3.4. Water permeability


of pore solution, a high degree of pore connectivity and low tortu-
osity lead to the high conductivity of concrete, which is an indica- Ji [14] investigated the influence of NS on water permeability of
tor of its high permeability. The most common test for assessing concrete. For the control concrete that only consisted of fly ash, the
the conductivity and electrical properties of concrete is the Wen- average penetration depth of 146 mm was observed, while 3%
ner four-electrode method [61,62]. Specifications, such as being a addition of NS to the mixture reduced the average penetration
Non-Destructive Test (NDT), simplicity in use and short perfor- depth to the value of 81 mm. He used the ESEM test for the water
mance time made the Wenner a desirable device. The electrical permeability, and it revealed that the microstructure of the NS con-
resistivity of a specimen shows its resistance against penetration crete was more uniform and compact than that of the normal con-
of aggressive ions. Thereby, an increase of electrical resistivity val- crete. He confirmed that concrete with NS was stickier than normal
ues is an indicator of improvement in terms of permeability [63]. concrete due to the larger specific surface area.
Nili et al. studied the effects of NS and microsilica (MS) on con- In another study, Ji evaluated the effects of NS on the concrete
crete performance with 0.45 water-cement ratios. They used 1.5%, water permeability with changing the surface area size from 10
3% and 4.5% NS as cement replacement percentages. A considerable to 20 nm. He adjusted the plasticizer dosage to obtain the same
increase in electric resistance was observed at later ages of 91 days, slump time. The test results showed that NS reduce the water per-
compared to the early age result [64]. They believed the reason was meability of hardened concrete [14]. Shirgir et al. [71] also
the hydration progress that occurred in the later ages. The maxi- observed that 5% percent replacement of cement with NS could
mum electrical resistance was found in mixtures that contained lead to 13% reduction of hydraulic permeability of porous concrete
6% and 1.5% MS and nanosilica, respectively. In another experi- in comparison to the control sample. The cause can be explained
ment, Jalal et al. introduced a mixture containing 2% NS and 10% with the absorption of Ca(OH)2 crystals by NS particles. Therefore,
SF increased the electrical resistivity values considerably and the an inadequate amount of the Ca(OH)2 crystals make the ITZ and
corrosion tend to become impossible [65]. binding matrix denser. As a result, NS fills the voids of the C-S-H
Khaloo et al. [66], observed that the increment of replacement gel structure. Naji Givi et al. investigated the development of the
level of NS from 0.75% to 1.5% contributes to the enhancement of permeability properties of binary blended concrete with NS parti-
specimens’ electrical resistivity. Moreover, they showed that at cles. They admixed NS at 0.5, 1, 1.5, and 2% of cement. The best
w/b ratio of 0.35 and 0.3 finer NS outperformed coarser NS in terms improvement was especially found in using 2% of NS. The test
of electrical resistivity, while at a low w/b ratio of 0.25 coarser NS results showed that the NS particles not only led to denser cement
were more successful in the enhancement of electrical resistivity. mortar but also changed the morphology of cement hydration
Fig. 9 shows the obtained results in their study. They attributed products [72].
Du et al. [42] observed that 0.3% replacement of NS could
reduce water penetration depth to the extent of 56%. The addition
of 0.9% NS slightly increased water penetration depth at the age of
28 days in comparison to 0.3% replacement. This increment was
attributed to the agglomeration of NS particles at 0.9% dosage,
which prevented further reaction of NS particles with cement. It
is important to note that at the age of 91 days, 0.9% replacement
of NS outperformed 0.3% replacement. This matter implies ongoing
a pozzolanic reaction of NS and its ability in the refinement of the
microstructure. Quercia et al. [46] revealed that 3.8% addition of
both colloidal and powder types of NS resulted in negligible water
penetration depth of 3 ± 2 mm. 88.5% reduction in water penetra-
tion depth in comparison to control mixture was accredited to
modification of microstructure in terms of interconnectivity of
pores. Result of their work is demonstrated in Fig. 10.
Li et al. examined the effects of NS on permeability of eco-
concrete with a mercury porosimetry intrusion (MIP). Test results
Fig. 9. Electrical resistivity of concrete incorporated with NS materials at different showed that the relative permeability and pores sizes decreased
w/b ratios [66]. with NS addition (1%–2%) [73]. The amount of reduction in perme-
34 M. Balapour et al. / Construction and Building Materials 181 (2018) 27–41

Fig. 10. Penetration depth of water of concrete containing 3.8% NS [46]. Fig. 11. Unrestrained Shrinkage of mortar with NS after 7 and 28 days. The
specimens contained 0, 1.75 and 3.5% NS and 3, 3, and 3.3 wt% of superplasticizer,
respectively [76].
ability in concrete with 2% NS was double compared to fly ash sam-
ples. This improvement is due to uniformity of the microstructure.
drying shrinkage in comparison to control specimen and sample
3.5. Shrinkage made with NS with average particle size of 40 nm. They discussed
that this happened because NS with lower particle sizes has a
Shrinkage occurs in almost every cementitious product because greater tendency for accelerating pozzolanic reactions and con-
of contraction of total mass due to loss of moisture through the tributed to a higher degree of hydration which led to a high shrink-
materials. The most reported effect of NS is the impact on the dura- age. Another reason that can be considered is that the distance
bility properties of concrete. The NS properties depend on nature of between nanoparticles decreases with increasing content of
the production method (colloidal or dry powder). Although the nanoparticles. In that case, the Ca(OH)2 crystal has limited space
beneficial effects are reported for NS, its concentration level should to grow. Thus, the crystal quantity will be decreased that keeps
be controlled. Shrinkage in the cementitious matrix is the major the ratio of crystal to strengthening gel being small and the shrink-
reason for cracks that impact durability. Robertson [74] found age increased [33].
using NS in concrete containing pozzolan can reduce autogenous
shrinkage of cement paste by about 46% compared to the control 3.6. Frost resistance
paste. However, ordinary mortars containing NS displayed higher
drying shrinkage rather than the control mortar. This consequence In winter time, the temperature usually reaches subzero in cold
was much more significant for a higher NS incorporation. It can be regions. This reduction in temperatures causes problems for serval
prevented by cautiously adding superplasticizer and suitable cur- constructions in industry due to expansive ice formation in water-
ing practices [75,76]. At high NS concentrations, the autogenous saturated pores. Internal stresses are induced by expansion pres-
shrinkage due to self-desiccation increases, resulting in a higher sures of ice, and if it exceeds the tensile strength of concrete, the
cracking potential [77]. To prevent this adverse effect, high concen- concrete starts cracking until complete failure by excessive
tration levels of superplasticizer and water should be incorporated freezing-thawing cycles. In order to control the environmental
under proper curing conditions [67,75,78]. impacts, improving the frost resistance of concrete mixtures is rec-
Sadrmomtazi et al. [15] studied the effects of adding NS and SF ommended by many agencies. Controlling the water-to-cement
on shrinkage of self-compacted concrete. They reported that both ratio, using an air entrainment admixture, improving the compact-
NS and SF caused higher shrinkage in comparison to the control ness, decreasing the porosity of concrete and modifying the inter-
sample. Specimens made up of NS experienced the highest shrink- nal voids of construction are suggested methods to improve the
age. However, an obvious distinction was observed after about frost resistance. Incorporation of NS particles in concrete is an
seven days. An increase in the shrinkage value of specimens made acceptable solution for enhancing the frost resistance of concrete.
with NS mainly refer to the accelerated hydration process which Quercia et al. [46] studied the influence of powder and aqueous
increased hydration degree and as a result caused enhancement NS on freeze and thaw resistance of self-compacting concrete. They
in chemical shrinkage. They also mentioned that the extent of observed that aqueous NS was more successful in the improve-
shrinkage increased with replacement level of NS. Senff et al. also ment of frost resistance of self-compacting concrete with respect
compared the addition of NS and SF on unrestrained shrinkage. to control sample. They attributed this improvement to the forma-
They reported that the NS incorporation effects on the shrinkage tion of stiff C-S-H gel and refinement of pore structure, which pre-
did not follow a linear regression model. After 7 days the shrinkage vents intrusion of water to concrete’s microstructure. Moreover,
increased 80%, while at 28 days it increased 54% (the maximum they mentioned that an addition of air entrainment admixture,
unrestrained shrinkages). They tried 1.75%, 3.5% and 7% NS as the which ensures 4% air content in the mixture in the presence of
replacement level percentages [76]. Fig. 11 shows unrestrained NS could result in high resistance concrete to freeze-thaw cycles.
shrinkage of mortar with different dosage of NS in their work. Zhao et al. [82] studied the effects of different replacement per-
The higher shrinkage level of NS can be attributed to the capability centages of NS on the frost resistance of concrete. They reported
in refining the porous media. However, groups of researchers that NS decreased the capillary voids in the hardened concrete
affirmed that nanoparticles enhance the mechanical performance samples, and thus, the ability of concrete to be durable against
and reduce the permeability and shrinkage [79,80]. the freezing-thawing cycles was developed by adding NS. More-
Haruehansapong et al. [81] studied the effect of 9% NS replace- over, mixtures with the air-entraining agent had more freezing-
ment with particle sizes of 40, 20, and 12 nm on drying shrinkage thawing cycle numbers. The closed bubbles caused by air-
of cement mortar. They observed that cement mortar made up of entraining agent added in cement concrete can block the penetra-
NS with average particle size of 12 and 20 nm undergo higher tion channel in capillary and buffer static water pressure due to
M. Balapour et al. / Construction and Building Materials 181 (2018) 27–41 35

water freeze, further changing the internal voids structure. Com-


pared with ordinary concrete, the frost resistance of NS concrete
and air-entraining agent concrete will increase by 28% and 42%
[82]. They also found when water-to-cement-ratio is 0.35–0.39,
the ability of frost twisting is very high, but when the water-to-
cement ratio is larger than 0.39, freezing-thawing resisting perfor-
mance had a considerable decline. Salemi and Behfarnia [83]
reported that 5% NS dosage addition to concrete enhanced the frost
resistance by about 83%. In addition, they found that the combined
mixture of fiber and NS has shown more frost resistance compared
with the single addition of NS. The concrete with 0.2% polypropy-
lene fiber (by the volume of concrete) had the best frost resistance.
The authors discussed the mechanism of NS in improving concrete
frost resistance, and concluded that the NS has the ability to
restrict the growth of CH crystals in favor of supplying more Fig. 13. Expansion of mortars exposed to 5% MgSO4 solution [52].
CHS, which makes the concrete matrix more compact and homoge-
neous. Fig. 12 illustrates the effect of NS on the compressive
strength of the concrete specimens after 50, 150 and 300 Fig. 13 is drawn based on Tobón et al. result and reveals expansion
freezing-thawing cycles. of mortar exposed to 5% MgSO4 solution in this study [52]. This is
also supported by a study conducted by Atahan and Dikme [87]
3.7. Sulfate resistance where they reported that even 2% replacement of cement by NS
would be enough for effectively controlling expansion due to sul-
Sulfate resistance of concrete is the ability of concrete to resist fate attack. They both discussed that NS helps in refining the con-
the secondary ettringite formation due to later reaction of sulfate crete pore system through increasing the smaller pores (gel pores)
ions with hydrated aluminate phases. The secondary ettringite for- and reducing the connected pores (capillary pores), which signifi-
mation is an expansive reaction that can damage the concrete cantly enhances the durability of concrete. As a result, aggressive
matrix. Concrete permeability plays a major role in sulfate resis- agents of MgSO4 cannot penetrate into the cementitious matrix
tance. Therefore, the NS can be used to reduce concrete permeabil- to produce expansive products. Ghafoori et al. [88], emphasized
ity through refining the pore structure due to the ability of NS that the permeability modification of concrete is more important
particles to work as internal filler within the concrete matrix. Arel than controlling C3A content for preventing concrete expansion.
and Thomas [85] investigated the effectiveness of NS and MS as a They observed that mortars made with MS outperformed mortars
partial replacement of cement against sulfate attacks. Their mortar made with powder NS in terms of resistance to sulfate attack.
mixtures were prepared with a w/c ratio of 0.5 and exposed to 7% Agglomeration of these fine particles is the main reason for the
sodium sulfate solution over a duration of 23 weeks. They con- inferior performance of powder NS. In contrast, aqueous NS with
cluded that NS with a replacement of 8% is enough to make con- equal replacement level to MS was significantly more beneficial
crete highly resistance against external sulfate attacks. The in expansion reduction of mortars subjected to sulfate attack.
authors also stated that the advantage of using NS over MS is the
ability of NS materials to enhance the physical adherence in the 3.8. Carbonation resistance
aggregate-cement interface, which leads to an excessive reduction
in the total porosity, thereby reduce the permeability of chemical Carbonation of concrete is the result of CO2 ingress through the
species into concrete. A similar conclusion has been made by Mos- concrete pores to disassociate the C-S-H and/or to chemically react
lemi et al. [86] on the investigation of the resistance of mortar with CH, forming new product, known as (calcium carbonate,
against sulfate attack. Their results emphasized that 8% NS replace- CaCO3). This process can reduce the pH of the concrete as well as
ment of cement would be sufficient to improve the sulfate resis- increase its porosity due to a replacement of relativity large CH
tance of concrete. Tobón et al. [52] argue that 3% NS addition molecules with smaller CaCO3 molecules, which can weaken the
may lead to reduction of expansion up to 63% in comparison to concrete matrix and significantly decrease its strength. The carbon-
control specimen, implying that smaller replacement level of NS ation resistance of concrete depends on the pore system, the water
may be effective in enhancing concrete resistance to sulfate. to binder ratio, degree of hydration, and other factor concerning
the exposure condition, including relative humidity and CO2 con-
centration. The contribution of NS to improve the carbonation
resistance of concrete is a subject of debate. Some studies indicate
that NS can positively affect the concrete resistance to carbonation
while others indicates it may have negative effects. Lim and Mon-
dal [89] studied the influence of NS and MS on the carbonation of
bulk and powder cement paste samples exposed to an accelerated
carbonation. They observed that powder samples had much
greater carbonation than that for bulk (solid) samples. This was
attributed due to the higher surface area of the powder sample that
allows for more reactions with CO2, which is independent on the
permeability. It was also shown that the pH value plays an impor-
tant role in the carbonation kinetics through accelerating the rate
in which the carbon dioxide binds with the hydroxyl ions to form
carbonate ions, which in turns can react with CH to form calcium
carbonate. Therefore, they concluded that the reduction of con-
crete carbonation depends not only on the permeability, but also
Fig. 12. Effect of NS on compressive strength loss [84]. on the pH of the pore solution. They also observed that a small
36 M. Balapour et al. / Construction and Building Materials 181 (2018) 27–41

and the pore structures for mortar specimens. The w/c ratio of
the mortars was 0.4, and the NS dosages were 0, 5, 10% by weight
of cement. Their results showed that 5% replacement of NS was not
sufficient to alter the porosity and the pore structures of the mortar
whereas 10% replacement of NS achieved 12% reduction in total
porosity and produced a significant refinement of pores with
respect to the reference sample. The authors concluded that incor-
porating of 10% NS could reduce the permeability of the paste
matrix, thereby make it more resistant to chemical attacks. Oltulu
and Sahin [93] investigated the pore structures of cement mortars
produced by the addition of SF and containing NS powder at three
different proportions of 0.5%, 1.25% and 2.5%. The results showed
Fig. 14. Effect of NS on carbonation resistance of concrete [89].
that mortars containing 0.5% and 1.25% NS reduced the pore vol-
ume and overall porosity relative to the control sample by 45%
replacement of NS causes a reduction in the content of calcium and 48%, respectively. However, mortars containing 2.5% NS
hydroxide, thereby leading to a reduction in total carbonation. increased the pore volume and overall porosity by 43%. They stated
They eventually believe that MS and NS were both progressively that the addition of NS to mortars dramatically changed the pore
successful in the reduction of carbonation depth. Li et al. also distribution due to the effect of nano filler that could decrease
emphasize that [90] the addition of NS and MS can be helpful in the pores in the range 10–100 nm. The authors concluded that
reducing the carbonation of concrete, with a better performance the addition of the NS at proportions in excess of 1.25% could result
of the simultaneous addition of both NS and MS to the mixture. in an increase in the pore volume of mortars because of agglomer-
Their results showed that 10% MS reduced carbonation depth by ation. Du et al. [42] argues that a small dosage of 0.9% NS in slurry
33% more than that of 1% NS replacement. They discussed that form cannot alter the total porosity on concrete but it may improve
the small volume of NS could not have a filling effect as effective the concrete pore structure. They observed that the total porosity
as a high-volume of MS. Therefore, in combination state of NS of the reference sample and sample containing 0.9% NS was almost
and MS, MS will fill the voids among cement grains, and NS would identical at about 13.5%. However, they noted that the concrete
fill the pores between the MS and cement grains. Result of this pore structure has improved by reducing large capillary pores
study is plotted in Fig. 14. On the other hand, Isfahani et al. [91] (greater than50 nm) about 15% and increasing medium capillary
came to a different conclusion that the effects of different dosages pores (10–50 nm) about 32% comparing to the reference sample.
of NS on the carbonation resistance of concrete made with differ- The authors pointed out that the refinement on the large capillary
ent w/b ratios. The authors observed that the carbonation resis- pore was the result of the pozzolanic reaction as well as the ability
tance of concrete was not affected by increasing NS dosages for of NS particles to work as a filler into the capillary pore structures.
concrete with w/b = 0.65 and 0.50, while the addition of similar Fig. 15 illustrates Du et al. results [42]. Quercia et al. [46] studied
dosage of NS in concrete with w/b = 0.55 slightly improved the car- the effect of incorporating 3.8% NS in colloidal and powder forms
bonation resistance of concrete. They moreover noted that for w/b on the pore size distribution and the porosity the concrete. They
ratio of 0.65, the addition of NS can result in an adverse effect, pos- observed that the addition of both colloidal and powder NS let to
sibly due to excessive moisture accompanied with increased a reduction in the average pore diameter up to 12.5% and 6.8% with
porosity that can increase the diffusion rate of CO2. They concluded respect to the reference sample, respectively. Their results showed
that NS addition may have negative effects on the capability of that NS materials made the pore structure of the cementitious
concrete to resist carbonation, unlike the w/b ratio which plays a matrix more homogeneous by increasing medium capillary pores
major role in improving concrete resistance to carbonation. Rao (10–50 nm) and decreasing gel pores (<10 nm).
et al. [92] also came to a similar conclusion that NS materials Joshaghani and Moeini tested influences of nanosilica and sugar
may not improve the carbonation resistance of concrete. They cane bagasse ash (SCBA) on the mechanical and durability proper-
believe that use to the fact that the NS can form more C-S-H ties of mortar. They reported that the MIP test results showed that
through pozzolanic reactions, the susceptibility of concrete to the additives decreased the total specific pore volume of the mixtures.
carbonation attack will increase due to the possible carbonation However, the effectiveness of nanosilica in improving the pore
of C-S-H phase if the CH is depleted. structure is better than SCBA, since the total amount of the harm-

4. Pore structure and porosity

It is widely accepted that the pozzolanic and filler effects of NS


can enhance the microstructure properties of concrete through
reducing the porosity and improving the pore structure. However,
it seems that the content of NS significantly influences its poz-
zolanic and filler effects. Said et al. [41] investigated the effect of
colloidal NS on concrete pore structure. They used dosages of 0%,
3%, and 6% by total mass of cement. The w/b ratio of 0.40 was kept
constant for all the mixtures. Their results showed that the addi-
tion of 6% colloidal NS could help in reducing the critical pores
up to 40% as well as increasing the percentage of micro-pores by
4%. This was mainly attributed to the pozzolanic and filler effects
of NS particles. The authors concluded that the total porosity and
the critical pore were significantly decreases by increasing the
dosage of NS. A similar conclusion has been made by Tobón et al.
where they discussed the effect of colloidal NS on the porosity Fig. 15. Pore size distribution and total porosity of concrete with NS from [42].
M. Balapour et al. / Construction and Building Materials 181 (2018) 27–41 37

less pores in mixtures containing nanosilica was increased to the silica appear to significantly influence the process of C3S hydration
largest extent. In addition, ternary blended mortar mixtures had [75].
better performance in total specific pore volume reduction [94]. One of the applications of NS is using it in the rehabilitation jobs
as a mortar. The water/powder (cement, nanoparticles, etc.) ratio
of mortar and chemical admixtures should be tested to place the
5. Fresh properties fresh mortar with no compaction and segregation [110]. Nazari
et al. [111] checked the rheology of paste phase of self-repairing
Based on the previous experiments, a high-quality concrete mix mortar and found that nanoparticles blended mixtures had low
has acceptable workability (about 60–70 mm slump height) in the slump values and non-acceptable workability. The reason was
fresh condition. The higher the measured slump flow, the better attributed to the high surface area of powder after adding nanopar-
the workability will be, representing that the concrete flows ticles that needs more water for wetting the cement particles. Also,
quickly but at the same time is free from segregation [95,96]. NS decreases the setting time of mortar compared with SF and
NS modifies the characteristics of fresh mortars. The accelerating makes cement paste thicker . Moreover, NS reduces segregation
effect of NS incorporation in concrete was measured indirectly by and bleeding water, and it will result in a higher cohesiveness
rheological tests (viscosity change) of cement pastes and mortars state.
[76,97]. In the fresh cement paste, a layer of adsorbed water mole-
cules surround the fine particles. The reason is attributed to a
decrease in the available amount of lubricating water in the mix- 6. Microstructure
ture. Thus, an additional amount of water is required to fill the
remaining void fraction of the granular system [98]. The fine pow- Considering the chemical properties of NS particles, it has been
ders mainly contribute to the total specific surface area and have reported that the NS used free lime (C-H) during hydration reac-
the strongest effect on the total water demand of concrete mix- tions. The result of this process is C-S-H gel formation due to the
tures. As a result, the powders may have a rather high water high fineness of NS particles [112]. The size of NS particles is about
demand [98]. Hence, a suitable determination of the water amount 1–100 nm, which is mainly advantageous in taking part in reac-
is needed to cover all particles with a water layer of a certain thick- tions as a nucleus. The results will be a dense cement hydrate
ness. Brouwers and Radix [99], Hunger and Brouwers [100], and products and an improved ITZ, even in low replacement levels
Hunger [101] found a relationship between the specific surface [113]. Some researchers found that concrete samples containing
area and the water demand of micro powder using the mini NS have better performance compared to concrete that contains
spread-flow test. They found a constant water layer (about 25 SF [114].
nm) for several tested powders. Researchers have reported effects The durability properties of concrete can be measured through
of NS on the workability of cement paste by using rheometric mea- permeability. NS influences chemical and physical properties of
surements in the literature; however, the effects on the water concrete. The silica pozzolanic reaction with calcium hydroxide
demand by using the mini spread-flow test have not been reported produces more C-S-H gels. Based on physical aspects, NS is about
widely [98]. 100 times smaller than cement particles, is able to fill remaining
The effect of NS on the workability of concrete can be measured voids in cement paste, and increases the final density of concrete
regarding slump loss, according to ASTM C143 [102]. The viscosity at initial ages [78,115]. Using different electronic microscope tech-
measurements indicated that NS addition increased the need of niques (SEM, ESEM, and TEM) to conduct microstructural analyses
water to keep the workability constant. Although rheometric of concrete showed that the microstructure of concrete with NS is
methods are accurate, they might be time-consuming and difficult more uniform and dense than concrete without NS [14,75,76].
to conduct compared with standard workability tests [103,104]. Using NS can improve the microscope properties of concrete due
Senff et al. reported that the yield stress, as a rheological parame- to the interface, surface and filler effects of nanoparticles [116].
ter, is increased significantly by adding NS in the paste. The NS The NS can act as an activator that enhances the hydration reac-
incorporation reduces the spread diameter on the flow table tions of concrete and forms large amounts of C-S-H gel
because of having more cohesiveness. They stated that the rela- [32,53,117,118]. Thus, NS incorporation reduces the calcium leach-
tionship between spread and yield stress values will justify the ing rate of cement pastes and increases durability [107,119]. Said
NS incorporation in the fresh properties [105]. Supit and Shaikh et al. [41] examined the NS effects on the filler and pozzolanic reac-
[106] showed that the addition of NS in concrete significantly tions through thermal and microstructural tests. The concrete pore
decreased the slump loss up to 60% for NS level of 2–4%. The reason structure with NS was improved due to the nucleation effect of
was attributed to the large specific surface area that adsorbed more nanoparticles. Lin et al. [120] found the relative permeability and
water from concrete mixtures [106]. A group of researchers pore sizes of mixtures decreased with NS addition (1–2%) by using
reported that the proper percentage of NS should be small a mercury porosimetry test.
(1–5%) due to possible agglomeration induced by lack of particles Ji [14] observed that concrete with NS showed more a compact
dispersion [13,107,108]; however, some believe that the a better and uniform microstructure compared with the control sample by
performance can also be achieved with higher dosages (10%). SEM tests. The reason is attributed to the size Ca(OH)2 crystals that
Besides, the size of NS particles is crucial in the fresh properties. can be absorbed by NS and resulted in a denser ITZ of the cemen-
Sadrmomtazi et al. [15] indicated that incorporating NS in con- titious matrix [30,72]. Givi et al. [1] emphasized that curing con-
crete generally made the samples more viscous. In conducting the crete samples in the lime solution can increase the pozzolanic
workability tests, the authors did not observe any segregation or activity and form more C-S-H gels in the presence of NS. Zhang
blockage. Quercia and Brouwers [77] tested the viscosity and found and Islam [114] found that using SiO2 nanoparticles in the concrete
that using NS in cement paste and mortar samples requires more led to a decrease in the porosity of the cement paste. Du et al. [42]
water to keep the workability of the mixtures constant. Moreover, reported the same results and believed that using NS caused the
it was reported that using NS caused a stronger tendency for microstructure in ITZ to be more homogeneous due to the poz-
adsorption of ionic species in the aqueous medium and the forma- zolanic reaction and filler effects.
tion of agglomerates. Sari et al. [109] used colloidal NS (2%) to pro- Shaikh and Sarker [121] reported that the microstructure of the
duce high-performance concrete with anti-bleeding properties and concrete was perceptibly improved by using fly ash and NS with
high workability. It seems that the colloidal particles of amorphous observing backscattered electron (BSE) images analysis and X-ray
38 M. Balapour et al. / Construction and Building Materials 181 (2018) 27–41

diffraction (XRD) analysis. The secondary C-S-H gel can be formed 12 nm. Their research revealed that an increase of pH values,
to fill the micro-pores due to the tiny particle size and large specific which was followed by five minutes of high shear mixing of diluted
surface area of NS. However, Supivt and Shaikh [106] observed that NS suspension and 60 min sonication, can be helpful in de-
NS reacted more rapidly with the free lime in the hydration reac- agglomeration of nanoparticles up to the size of 0.2 mm. Bagheri
tions than fly ash. In another study, decreasing permeability of et al. [123] were also successful in breaking the agglomerated par-
concrete occurred while using NS, and high fly ash content (50%) ticles of pyrogenic NS up to an average size of 0.045 mm by apply-
was reported [73]. Ji [14] studied the effect of sizes of NS (10–20 ing 60 min of sonication and adjusting the pH value of suspension
nm) on concrete water permeability and microstructure. The test to 10.
results showed that finer NS can improve the microstructure and
reduce the water permeability of hardened concrete. Khaloo et al.
[66] evaluated the microstructure of concrete samples containing 8. Conclusions
assorted sizes of NS by using the SEM, XRD and mercury intrusion
porosimetry tests. The results showed that the coarser NS was This review paper studies the fresh, mechanical, durability, and
associated with a lower pozzolanic reactivity and a smaller accel- microstructural properties of modified concrete with NS. Providing
eration of cement hydration compared the finer nanoparticles. In a nucleation site for further reactions, accelerating pozzolanic reac-
addition, the NS with coarser size had a better contribution in com- tions, filling the pores in the microstructure, and producing more
pacting cement matrix due to the preventing agglomerates of C-S-H gel that refines the microstructure are the main effective
nanoparticles. Also, Givi et al. [1] observed the dense C-S-H gel performances of NS in improving concrete’s properties. However,
(with the particle size of 15 nm) around NS particles (with the par- difficulties in working with NS, which mainly refer to its tendency
ticle size of 80 nm) at early stages. Bani Ardalan et al. studied the to agglomerate, should not be disregarded. Based on the review of
effects of NS particles on concrete permeability through using a hundred papers, the following conclusions can be drawn:
the technique of spraying nanosilicon and treatment in the
water-diluted NS oxide [122]. They found a denser microstructure 1. The addition of NS to concrete contributes to the enhance-
was observed in the SEM images of samples cured in colloidal NS ment of compressive strength due to the production of C-
and sprayed with nanosilica. The densification of the microstruc- S-H gel and densification of the microstructure. Different
ture can be attributed to the formation of the additional C-S-H gel. thresholds have been proposed by researchers for optimal
Qing et al. [107] compared the effects of NS and SF. The con- replacement of NS. However, most of the proposed thresh-
sumption of C-H (crystals) content at the interface between the olds are less than 5% replacement. Addition of any content
glass plate and the paste containing NS can be verified approxi- more than that of the optimal level to the mixture causes
mately by intensity changes of main diffraction peaks of C-H crys- reduction of compressive strength due to agglomeration of
tals, such as (0 0 1) crystal face, as well as (1 0 0) and (1 0 1), nano particles.
neglecting the effect of orientation on the intensity. Diffraction 2. Tensile and flexural strength follow a similar trend of com-
peak intensities of the (1 0 0) and (1 0 1) crystal faces of C-H at pressive strength increment with the addition of NS to the
the interface of sample 3% NS replacement were almost equal to mixture. The improvement in bonding between the aggre-
those of the control sample, but the intensity of the (0 0 1) crystal gate and the matrix can be considered for enhancement of
face was much less than that of the control sample. For example, as flexural and tensile strength. Moreover, NS shows a good
compared with the control sample, the intensities of the (0 0 1) synergetic effect with other materials, such as fiber and nano
crystal face at the interface of the sample with 3% NS decreased clay.
by 67%, 61% and 64% at ages of 1 day, 7 days and 28 days, 3. The abrasion resistance of concrete ameliorates by replacing
respectively. cement with NS. It is found that abrasion resistance of con-
crete depends on its pore structure, which can be improved
7. Nano-silica challenges by the addition of NS to the mixture. A small dosage incorpo-
ration of NS could enhance the surface index of abrasion
Nanoparticles have a large surface area to volume ratio, which resistant to a great extent. Moreover, the abrasion resistance
provides considerable potential for further reactions. However, of concrete enhances with the increase of compressive
one of the main problems regarding the usage of nanoparticles strength.
and especially NS is their agglomeration due to their high surface 4. With the incorporation of NS, the compressive loss due to
area and great surface attraction force among the particles [123]. the exposure to high temperature could improve obviously.
Indeed, in the agglomerated state, NS particle size will change to Formation of the secondary gel by incorporation of NS,
the micron range. Therefore, their effective role in providing nucle- which makes the microstructure denser, can exclude propa-
ation sites in pozzolanic reactions or their filler effect for densifica- gation of cracks at elevated temperature. Addition of NS
tion of the porous concrete structure will be limited [72,124]. As a leads to a higher compressive and flexural strength of con-
result, well-dispersion of NS in concrete or mortar is a challenge crete at elevated temperature in comparison to the control
that many researchers have tried to deal with. There are different sample.
types of NS materials, which can lead to different results in the 5. The incorporation of NS lead to the reduction of chloride ions
fresh and hardened properties of concrete due to their dispersion. penetration. NS refines the pore structure of concrete and
Pyrogenic NS (powder form) and NS hydrosol (colloidal suspen- more importantly lead to the reduction of prosity at ITZ. Fur-
sion) are common types of NS that were used by researchers in a thermore, by causing more tortuous and disconnected
cementitious matrix. The first type is usually in a state of agglom- routes improve the permeability of concrete. It should be
erated particles, and their dispersion in water is complicated. In noted that NS with the very high specific surface area may
contrast, NS particles in a hydrosol state are insoluble and mono- not be as effective as coarse NS. Higher specific surface area
dispersed in water [124,125]. However, previous researchers can lead to a higher tendency for agglomeration of nano par-
demonstrated that colloidal NS also would be coagulated after ticles and formation of micro particles. As such, it is harder
addition to cement, owing to the enhancement of the paste’s ionic to work with a NS with higher specific surface area.
strength [126]. Amiri et al. [127] investigated the influence of pH 6. NS not only could be prominently effective at binary mixture
values on the dispersion of pyrogenic NS with an average size of but works progressively alongside other pozzolanic materi-
M. Balapour et al. / Construction and Building Materials 181 (2018) 27–41 39

als, such as RHA. Filling empty pores with different sizes and thermore, NS can fill the micro-pores in the microstructure,
rupture of connected pores are two of the reasons cause also in ITZ, and reduce the porosity.
reduction in water absorption.
7. The addition of NS to cement matrix can improve the electri- Conflict of interest
cal resistivity of concrete not only by refinement of pore
structure, but also by consuming of Ca(OH)2 and causing a The authors declare that there is no conflict of interests.
reduction in OH content in pore solution thereby conduc-
tivity reduction of specimens.
8. Addition of a small dosage of NS could decrease water pen- References
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