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Fatigue of Welds: Professor Darrell F. Socie
Fatigue of Welds: Professor Darrell F. Socie
Fatigue of Welds: Professor Darrell F. Socie
Material
Data
Component Fatigue
Analysis
Geometry Life Estimate
Service
Loading
Crack initiation
Fatigue of Welds © 2010-2014 Darrell Socie, All Rights Reserved 10 of 65
Similitude (continued)
Crack propagation
Material
1
Data ε=
σ σ n'
+ '
ε
E K 8
2,2'
0 6
4
ε
log (∆ε/2)
σ εf
∆ε σ f
'
( ) ( )
b c
= 2N f + ε 'f 2 N f
2 E
ε
Service
∆σ
0 σf/E
Loading σe/
E
∆ε p ∆ε e= ∆σ/Ε
∆ε 0
2N log (2Nf) 2Ne
Material
Data
Component
Geometry
Service
Loading
Neuber’s Rule
Component
Geometry Experimental
Service
Loading
Material
Data
Component
Geometry
Service
Loading
Material
Data
σ(x)
Component
a a
Geometry
Service
Loading Stress distribution along crack path
in an un-cracked body
Component
Geometry Experimental
Service
Loading
Material
Uncertain, but unimportant
Data
Service
Uncertain, but important
Loading
Nominal Stress
Structural or Hot Spot Stress
Local Stress Strain
Crack Growth
D E
F2 G
400
B
300 C
D
200
E
100
F
F2
G W
0
105 106 107 108
Fatigue Life, Cycles
∆σ m N = C
=C (FAT) m 2 ×106
m=3
( 1 ) (− 1 )
∆σ = C m N m
( 1m)
2 ×10 6
∆σ = FAT
N
( )
273
392 da 3 .0
415
= 6.9 × 10 −12 ∆K MPa m
Crack Growth Rate, m/cycle
dN
Martensitic Steel:
10-7 da
dN
= 1.4 × 10 −10 ∆K MPa m ( ) 2.25
10-8
da
dN
= 5.6 × 10 −12 ∆K MPa m ( ) 3.25
5 10 100
∆K, MPa√m
125
100
B
75 C
50
D
25 E
F
0
105 106 107 108
Fatigue Life, Cycles
Sharp, “Behavior and Design of Aluminum Structures”,McGraw-Hill, 1992
10-2
Crack Growth Rate m/cycle
10-6 3
3X
10-8 1
A533B m/cycle
10-10
10-12
1 10 100
Cyclic Stress Intensity, MPa√m
∆ε ∆ε
Yield
stress
1000
The good welds
Stress Range, MPa
100
100
10
Weld quality
Mean, fabrication and residual stresses
Stress concentrations (geometry)
Weldment size
Material properties
da
= C ∆K m 400
dN B
∆K, MPa√m
300 C
m~3 m~3
10 D
200
E
100
F F2 G W
0
105 106 107 108
1
Fatigue Life, Cycles
10-6 10-7 10-8 10-9 10-10 10-11 10-12
Crack Growth Rate, m/cycle
af
da
N=
ao
∫ C ( ∆K ) m
∆K
= K max − K min
=
K max K applied + K residual