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Irjet V5i10168 PDF
Irjet V5i10168 PDF
1. INTRODUCTION
© 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 904
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 10 | Oct 2018 www.irjet.net p-ISSN: 2395-0072
3. Material for helical coil spring: maximum shear stress is calculated. This two results for oil
tempered spring steel and beryllium copper is compared for
The material of the spring should have high fatigue strength, bike load plus two persons, bike load plus one person and
high ductility, high resilience and it should be creep only bike load.
resistant. It largely depends upon the service for which they
are used i.e. severe service, average service or light service. 3.1 Design calculations
Severe service means rapid continuous loading where the The design calculations plays important role in
ratio of minimum to maximum load (or stress) is one-half or accuracy and validation of the experiment. All the design
less, as in automotive valve springs. parameters are taken as arbitrary and may vary as per the
two wheeler size and rider’s weight. The weight of the rider
Average service includes the same stress range as in severe is assumed to be 60 kg.
service but with only intermittent operation, as in engine
governor springs and automobile suspension springs. The calculations for the material 1 are shown below.
The design calculations are done as per the standard design
Light service includes springs subjected to loads that are data book for the oil tempered spring steel and Beryllium
static or very infrequently varied, as in safety valve springs. Copper.
The springs are mostly made from oil-tempered carbon steel
wires containing 0.60 to 0.70 percent carbon and 0.60 to 1.0 3.1.1 Oil Tempered Spring Steel
percent manganese. Music wire is used for small springs.
Non-ferrous materials like phosphor bronze, beryllium Material-spring steel (0.85 C - 0.95 ) (cold drawn steel
copper, Monel metal, brass etc., may be used in special cases wire)
to increase fatigue resistance, temperature resistance and
corrosion resistance. Table 1.1 shows the values of allowable Ultimate tensile strength, Sut = 1138 N/mm2
shear stress, modulus of rigidity and modulus of elasticity for
various materials used for springs. The helical springs are Modulus of rigidity, G = 78600 N/mm2
either cold formed or hot formed depending upon the size of
the wire. Wires of small sizes (less than 10 mm diameter) are Permissible shear stress, c= 0.5 Sut
usually wound cold whereas larger size wires are wound hot.
The strength of the wires varies with size, smaller size wires = 0.5 1138
have greater strength and less ductility, due to the greater
degree of cold working.
= 569 N/mm2
Table 1: Values of allowable shear stress, Modulus of Now, the mass of the system to be analysed is assumed as
elasticity and Modulus of rigidity for various spring follows:
materials.
Mass of the bike = 110kg
= 276 kg
= 138 kg
= 1353.78 N
© 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 905
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 10 | Oct 2018 www.irjet.net p-ISSN: 2395-0072
Now, =
= 12.4375
4. Bike Load plus Two Persons:
Now,
LS = n t
=17 7
=119 mm
= (17-1) 1
=16mm
© 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 906
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 10 | Oct 2018 www.irjet.net p-ISSN: 2395-0072
In this, the load applied on the spring is 1275 N and one side
of the spring is kept fixed. And deformation as well as
maximum shear stress is calculated for both the materials.
© 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 907
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 10 | Oct 2018 www.irjet.net p-ISSN: 2395-0072
In this, the load applied on the spring is 797 N and one side Fig. 14. Equivalent (Von-Mises) stress for Oil
of the spring is kept fixed. And deformation as well as tempered spring steel
maximum shear stress is calculated for both the materials.
8.3.2. For Beryllium Copper
8.3.1 For oil tempered spring steel
© 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 908
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 10 | Oct 2018 www.irjet.net p-ISSN: 2395-0072
REFERENCES
5. CONCLUSIONS
© 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 909