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4650 and 4850 Section 55
4650 and 4850 Section 55
4650 and 4850 Section 55
CONTENTHontinued
GFOUP 35 . INPUT PLANETARY Brake Pack
Disassemble .... 55-45-04
Specia Tools 55,35-01 Inspect -.... ..... 55-45-08
Other I\,4alerals 55-30-01 Clllch Pack
SeNice Parts Kits .. .... .... 55-35-01 Disassemble 55-45 09
Speclficatrons 55-35-02 lnspect 55-45-10
Input P anelary Disassemble and Inspect Planetary . . . . 55-45-l j
Remove .. ...... 55-35-03 Assemble Planetary ... .. 55-45 i3
Remove Lube l,4anifold .. 55-35-04 Assemble CIutch Pack .... .... .. .. 55-45 18
Drsassemble/ nspect 55-35-05 Assemble Brake Pack ............... . SE-45-2A
D sassemble/ nspect Lubo Manifo d . . 55-35-07 Checking Piston Return Plate Clearance 55-45 24
Disassemble/ nspect Hi,Lt .. ....... 55-35-08 Install Output Ptanetary ... 55-45-26
Assemble npul Planelary ......... s5-35-13
Assemble Hi Lo ...... 55-35-15 GROUP 50 . SPEED SELECTOR ASSEMBLY
Lube Manifo d
Assernble 55-35-20 Upper Conlrol Assembly ..... 55,50-01
Inslal .. .... ... 55-35-21 Remove ..,.......,,. 55,50-02
Assenrble/lnslal lnput Pandary ... .... 55-35-22 Drsassemble and Repair ..... ,...... 55-50-03
.
Assemble and Install ........ ..... 55-50-09
GROUP 40 REOUCTION GEAR TRAIN Center Control Asserrbly
Remove .... -....,... 55-50-10
Spec a Tools 55-40-01 Disassemble and Fiepair ............. 55,50-10
Other I\,{aterrals 55-40-01 Assemble and Instal ...... ....... 55,50-12
Speclfications 55-40-02 Adjusl Speed Selector Assembty ...... 55,50-13
Reduclion Gear Shaft
Femove ........ 55-40-04 GROUP 55 . CHABGE PUMP ASSEMBLY
Disassernb e and lnspecl 55-40-05
Assemble and Instal ............ 55,40-08 Special Tools
AdjusiEndPlay. .... 55-40-10 Other Materials 55-55 01
F nal Assemb y 55-44-12 Specifications s5-55,01
Tow D sconnect Charge Pump
Remove .. 55-40-13 Remove........ 55,55-02
Inspecl ....... 55-40-15 Disassemble and inspect............. 55-55-02
Instal and Adlust 55-40-16 55-55-04
Final Assernbly 55-40-18 Install 55-55,07
CONTENTS-Continued
GROUP 60 - PTO GEAR TRAIT,I WITH MFWD
(Continued)
CONTENTS-Continued
GROUP 95_MFWD GEAB lBAIN GROUP 1os_MFWD AXLE AND FINAL DRIVE
SPECIFICATIONS
Torque
5. Disconnect oil cooler line (C), PIO clutch line (E), and
PTO brake line (F).
6 Disconnect |\,4FWD oil line (D) and filler bypass line (H).
SPECIAL TOOLS
NOTE: Ordet tools from yout SERVICE-GARD Catalog, unless otherwise indicated
USE
SPECIFICATIONS
Spring Working Load
5 Pull pin (A) from PTO clulch control arm (B) and Ink (C).
q
€-Plug
10. lnspect shaft (A) and oit seat (B) tor wear. It ort sea is
worf, drrve from housing and install new.
,, $*
REMOVE AND INSPECT PTO LOCK PISTON
.
Remove PTO clutch control atrm as tndicaled in Remove ra ." /.1
-n* t
1
,. $"
INSTALL PTO LOCK PISTON
1. Inslal lock piston (B). j* /;t rl)
2. nsta I plLrg (A) wth O-ring.
7'* ''t
\
a
INSTALL PTO CLUTCH VALVE
1. f ol seal was removed, tnslal new using a No.27507
{1 l/2 In.) driver disk and No. 27494 (11/16 in.) pilot disk.
Press sea n fush with housing
Install spring (A), pin (B), and washer (C) in valve (D).
"a\=
4. Install link (A).
d
-.*,".s {r,
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ll
7. Pu i pin (B) lrom traction ctutch contror arrn (C) and ink a
(D).
,f
L Femove plug (E).
L Lft arm with shaft lrom housing.
B-Pin €-Pl!g
12 lnspect shaft (A) and o I seal (B) for wear. li seal is worn.
dive lrom housing.
*'p-..
Free Length rs .. .... .... .
24 mm (0.94 in.)
Wo4,nq Load rs 520 to 63.6 \ ( 2lo 14 bs)
when compresssed so id
4Inslal VA VE N housrng.
raa i
1j
t-
5 Use [nk (A) to compress seflngs wh]te inserting pin (B)
B-Pin
C-Plug
D-aafile
2. Pull va ves (A), springs (8 and C), pin (D), and washer (E)
Jrom housing.
'r'i::x
x
II
(., I
l
,
5
Free Length s
Working Load rs
138 mm (5.43 in.)
243310297.3Nat114mm
(55 to 67 lbs. at 4 48 n.)
nsta l\'a ve (C) spr ng (B). and shrms (A). in order shown.
6. llseHydraLric System Tests and Dragnosis to determine 6' t)
-f'b
..\l (!,
3. Inspect sor ng
Free Length s mnr (1.60 in )
Work ng Load s 20N al 20 mm
/-[,*g
(4 tbs at 0.9 n.)
4 instal spr ng lB). bal 1A) and adapter w th O-ring in order
SPECIFICATIONS
NOTE. Modulating valve housing (D) need not be rcmoved O-Modulating Valve Housing
Ht Line E-Neutralstart Switch
to renove contrcl valve housing. F-Accumulator Pressure Line
C--4lo
o-aHi
G-81
H_82
t-83
J_84
SPECIFICATIONS
Spring
NATE: ln this position, the boss on sector (C) will clear boss
,n ,oustng tDt nnen t:naving housng covel
':t
Free Length
Workng Load
....... 12 mm (0.45 n.)
... 16to19Natgmm
(3 to 4 lbs. al 0.31 in.) P7
&,t,
.&{Nrti
/ *{&,
D-Spnn9
€-Ball
Transmission Serial No
'4650 Tractors (6156-
4350 Tfactors (6223-
:i.' L
6. Pull pilol pressure shiil vave (A) and spring (B) trom
11. Pull detenl spring (A) and Ceteni (B) from housing (C).
D-Spring
ro
{5.r4
a
O
a o
.!
L Inspeci sprlngs.
A-Sprinq Folalnlng wa8her
Inner Spring (C).
Free Length (approx ) ... ... 89mm(3.50in.) F--O-Fing
Working Load 26.610 32.4 N at 49 mm
(6 to 7 lb at 1.93 n.)
I)'-o-Fin9
A-Retaining Washer
B-spring D-O-Bing
1. Remove inner gasket (A), p ate (B) and outer gasket (C).
"rt
and accumu ator p ston (D).
6. Inspecl springs.
L
L
Check valve for nicks and burs.
Free Length
(A), valve (B) and spring
41 mm (1.60 in.)
F*i.
Y:v
WorkingLoad 20 N at 20 mm
(4.4 tb ar 0.80 in.)
t
12 Check valve lor nicks and burrs.
3.
first back otf elbow iam nut as far
possible. Screw elbow into housing, and
back out a maximum of one turn. Lock
jam nut.
as
,9
\f>
5 lnsla accumu alor p ston (D) w th O-ring springs (C and
B). and p ug (A) n order shown (o)
."^-
P .:-/;\
-%
O-Accumulaiof Pisron
'Transmrss on Ser a No
4650 Traclors (6T 56 )
4850 Tractors (6228 )
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L tho n U S.A 55-20.13
Transmission Contrcl Valves and Accumulators
7 nsta I ouler gasket 1C), p ate (B), and inner gasket (A).
oi
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FI YU Aiq g
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@oo Eg
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E
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2. Install E-ring.
Inslall plug.
8. lnstall pilot pressure shift valve spring (B), vatve (A) with
O-ring (C), and plug in order shown.
,:.,
1. Coat sea ing lps oi shaft seals wlh oi before Insta ing
shaii
@
6
& I
4
5 nslal detent plugs (A)
/
F'P
/--
/ -.-q
")'"//
-(\ -- / 6,r7t
€,
E-Ball
13. Install rotary valve plug (A) and snap ring (B).
2. Capthepressureportandaccurnulatoropeningusingtwo
0020 Caps and one 6729 Conrector (B).
'4650 (704.1- )
*,
185D 17125 )
I
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frS
6X -i;,t*t I
il
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n
6
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f
Lrtho in u.s.A. 55-20-23
hansm'ss'on Contrcl Valves and Accunulators
SPECIAL TOOLS
NOTE. Order tools lrom your SERVTCE-qARDtu catatog, untess othevise indicated.
Number Name
SPECIFICATIONS
Spring
2 Wlhdraw high (A) and low range {B) drve shajls from
c Lrtch housing
a)
33.4 lo 33.5 mm
(1.311to 1.310 in.).
2. Lift powershaft drive shaft (A) with clutch ort manifotd (B)
lrom traction clulch. I
I,
- rq
3. Remove retarnrng ring (A) and clulch oil man lotd (8) from
powershaft drve shaft (C).
,*
10. Lifl fronl clutch drum (A) from rear ctutch drum (B).
12. Remove hrgh range clutch hub (B) lrom rear drum.
13. Femove the four clutch disks (C), ihree clutch drve
plales and clulch return plate from lhe rear or!rn.
15. Inspect cluich dsks (A) and plates (B) lor wear.
Thickness of each d sk s 3.48 to 3.64 mm (0.137 to 0.143
rn.). Thickness of each cluich drive p ate is 6.86 to 7.13 mm
(0.270 to 0.281 in.) Thickness of return plate s 6.86 to 7.13
mm (0.270 to 0.281 n.).
18. Remove snap ring (C) and spring washers, and remove
0rum lrom press,
Y
L rho in U.S.A. 55-30-08 Ttf-1258 (May-83)
Tactton Clutch and Dnve Shafts
22. Lil|at pry separator p ate (B) lrom iront ctutch drum.
23 Remove the low range clutch hlb (A) from fronl ctulch
'r \r.\o
*
&
27 Place two 3/s-16 UNC cap screws (A) nto holes n pislon.
and pull p ston from drlm
28. Inspecl packings on pistolr (A) and in drum (B) for wear.
and rep ace as necessary
29. nspect cutch disks (A) and ptales {B) ior wear
Thrckness of each d sk is 3 48 to 3.64 mm (O.l37 lo O I43
ln ). Thrckness of each c utch drive plate is 6.96 to 7 13 mm
(0.270 10 0 280 n.). Thickness of return pate s 6.8 to 7.1
nrm (0 270 to 0.280 n )
32. nspect low range c utch shaft pi ol bear ng (A) for wear
T necessary to replace bear ng !seapunchtodrvebearing
&nr-'-
NOTE Coal all marng parts wtth John Deerc HY GARD
transmtsston and hydrauhc ol to ease assembly and
to mtntmtze wear
2. f pack ngs were removed kom piston (A) and drum 18)
.t t-
nslat new
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Lllho n tl.S.A. 55.30.t 1 T[r-1258 (A!g-84)
Ttaction Clutch and Drive Shalts
')
{. -/*t
21. nstal the lour kont c utch drum,lo-rear clutch drum cap
r.'44! ra) a_C 'o'qJe ro 50 \ - IJZ tr- bs
Shatl
25. nsta I dfive shaft lA) w th nrar fold (B) rnto clutch pack
't
il
fl
..4
' -:
tr !t
SPECIAL TOOLS l
NOTE: Otder tools fram your SeNice card Catalog untess other,aise ndicated.
See lllakrng Specral Too s O I Tube Pu ler To pul ollube from ube
man told
D 0r 168AA Spr ng Compress on Tester To measure spnngs
D ]2O,1AA Pu er To remove planetary bearing.
JDT 24A Spring Compress on Too To compress Belleville sprngs in
c ulcn 0rum.
27523 2'112 n Dr ver D sk To nslal lube maniiod bushlngs
27 525 2'518 in Drver Disk used wth No 27523 dtsk.
21538 3 7/16 n. Driver Dsk To nsia I brake piston housing bushing
21544 3-9/16 n. Driver D sk Used with No. 27538 disk.
21541 3-5/8 n. Driver Disk To insta I backing p ate bushing.
21513 3-3/4 n Driver Dsk Used with No.27541 disk
27 541 4 rn Driver Disk Used wilh f 01204AA Puller.
OTHER MATERIALS
SPECIFICATIONS
z:>
Al
-- n/
L,$
{-*4
8. Inspect thrust surlace (A) in ptanetary gear (B) for wear
or scoring.
10. T!rn Hi-Lo assembly over, and lift or pry backing plate
(A) from brake p ston housing.
12. nspect lhrust surface (B) tor wear. Inspect brake disk
wear s!rface (D) lor wear.
*
Y
Lrtho In U.S.A- 55-35.10 TM I258 (May 83)
17. Femove brake drsk (A) and separator ptale (B).
-lU y
20. Remove the two ctutch dsks (B) and iwo separator
plales (C) lrom clutch drum.
2T. nspect culch dsks (A) and separator ptates (B) lor
wear Thrckness of clutch disks is 2.8 to 3.0 mm (0.j11 to
0 118In ) Thicknessofc utch ptates is 3.0 to 3.1 mm (0.jjg
10 o 122 in.).
I
22. lnstalllwo of the cap screws removed irom clutch drum,
back nto drum (A) as shown.
29. nspecl ihe two sealing rings (A)on clulch drum forwear.
35. Inspect pack ngs on O.D. of piston (C) and LD. oi drunl
(Dl
1D) lor wear.
r
c-Packlng on Pllion
ASSEMBLE HI-LO
NOTE Coal all matng pafts wnh John Deere HY-GARD
ttansmtss@n and hydraultc otllo ease assembly and
lo mtntmtze wear.
({
2. When nsla ing p sion (A) make sure holes In prston are
tr?
a igned wrlh pins In clutch drlm
-4-.
rinn:l
Litho n USA 5s-35-16 Tlvl-1258 (Dec-831
11. Coat packlngs on brake piston (A) wih ort, and nstal
prston in brake prston housing (B).
-
.a
27 nstall dete-l bal (A) son^g rBr and (ap screw (Cl.
1. Inslal lube reliei valve (A), spring (B), and ptug (C) inlo
lube nranifold.
{ "Fru
{B) /
6
2 When nstalrng bush ngs in rnanifold, make sLlre grooves
n bushlngs (A) poinl toward cenler of mantiold as shown.
t
3. Press ube maniiold bushings into place using a No.
27523 (2-1/2 in.) piol and Na. 27525 12.5/s in.) driver disk.
Presstrontbushngin3.5to4mm(0.1371o0 157 n.)betow
thrust washer surface. Press r,:ar bushng n 1.5 to 2 nrm
(0.059 t0 0.078 in.) be ow thrusl washer surface.
W*i ,
!t
@Y'
r
cause early lailure-
&
2 Insia Input p anetary (A) nto nplt planetary shatt with
gear (B) so I mrng marks on p anel prnrons (C) are aligned
wrth t m ng marks 0n gear (D).
*il
NOTE. Befare applyjng new g.tsket malenal, make sure all
ald gasket matenal ts n;noved ham clutch houstng
and btake houstng
SPECIAL TOOLS
NOTE: Order tools ftom your SERVTCE GARD catatog, unless otherwise indtcated.
D,01045AA Bushing Bearing and Sea Driver Install bushings, bearings, bear ng
Sel cups ano or sea s
D 01 173AA 17-% Ton Puller Set Remove and install bearings and
bear ng cups
D-05029ST Bearing Heater Oven Heal bearings and other press fit
parts for installat on
JDG-304 Bearing Cup nsta ler Set Instail D.D.S. lront and rear bearing cups
n case
JDG.3O5 Beanng Cone Removal Too Remove D.l),S. rear cone and drive gear
rear spacer from shait
OTC No. 33858 7/16 in. Blind Hole Pu ler Available in Hand e to pul reduct on gear shaft
D-01061AA Blind Hole Pu ler Sel
Holding Tool, Drive Shaft Hold drive s hait n place while installing
(See Secl on 99 lor Instruclions to make
too ).
OTHER MATERIALS
Numter Name Use
Wooden Wedge Hold against differenta drive gear to prevent shall lrom
lurning whie oosenrng and tiqhtening retaining screws
SPECIFICATIONS
tho In U S.A
a
L 55-40-04 Tl\,4-1354 (Sep-87)