Catalogue ME PDF

Table of contents:
¾ Welding Inspection
1. Visual Welding Inspector - Level 1 (3.0)
2. Welding Inspector – Level 2 (3.1)
3. Senior Welding Inspector – Level 3 (3.2)
4. AWS CWI to CSWIP Welding Inspector – Level 2 (3.1)
¾ Site Painting, Coating and Inspection
1. BGAS-CSWIP Painting Inspection – Grade 3 / 2
2. BGAS-CSWIP Painting Inspection – Grade 1
3. BGAS-CSWIP Site Coatings Inspector
¾ Plant Inspection & Management
1. Plant Inspector
2. Repair of Pressure Equipment
3. Plant Integrity Management
4. Cathodic Protection
5. Risk-based Inspection (RBI)
6. Fitness-for-Services (FFS) Assessment
7. Damage Assessment for RBI and FFS
8. Structural Integrity Assessment
9. General Inspector of Offshore Facilities (OGI)
¾ NDT - Surface Testing
1. Magnetic Particale Testing (MT)
2. Penetrant Testing (PT)
3. Visual Testing (VT)
4. Eddy Current Testing (ET)
5. Eddy Current Inspection of Ferritic Welds
¾ NDT – Standard Radiography
1. Radiographic Interpretation (RI)
2. Radiography Testing (RT)
3. Basic Radiation Safety (BRS)
4. Radiation Protection Supervisor (RPS)
¾ NDT – Ultrasonic Testing
1. Ultrasonic Testing (UT) – Welds
2. Supervised Ultrasonic Testing
3. Time of Flight Diffraction (ToFD)
4. Manual & Encoded Phased Array Inspection of Welds
5. Automated Ultrasonic Testing (AUT)
6. Certification Course for Automated Ultrasonic Testing (AUT) Technicians
7. Long Range Ultrasonic Testing of Pipes and Pipelines
¾ IIW / EWF Diploma
1. Materials and Their Behavious
2. Design and Construction
3. Welding Processes and Equipment
4. Fabrication and Application
5. Advanced Welding Processes and Equipment
6. Practical Welding Technology

Welding Inspection

Visual Welding Inspector - Level 1

Course Content:
This welding inspection course covers: visual inspection procedures;

relevant codes of practice, terms and definitions; welding processes
and typical welding defects; weld measurements; typical
documentation and requirements; practical inspection and reporting.
All CSWIP requirement documents are available at www.cswip.com.
Objectives:
• to identify various weld imperfections (defects)
• to understand the relevant welding technology related to visual
inspection
• to understand the need for documentation in welding
• to be aware of codes and standards related to inspection requirements
• to carry out inspection of parent materials and consumables
• to carry out visual inspection of welds, report on them and assess their compliance with
specified acceptance criteria
• to pass the CSWIP 3.0 Visual Welding Inspector qualification.
Suitable for:
Welders, operators, line inspectors and foremen who undertake visual examination of welded joints;
quality control staff associated with welding; all staff who need basic training in welding inspection
coupled with a qualification in this field.
Additional Information:
• Examination applicants must submit a detailed CV/résumé when booking this course
• Enrolment on this course does not constitute reservation of an examination. All courses may be
followed by a CSWIP Welding Inspector examination for candidates with appropriate
experience as specified in CSWIP document WI-6-92. All CSWIP requirement documents are
available at www.cswip.com
Entry Requirements
Six months' experience in engineering, independently verified.
Career Progression:
• CSWIP Welding Inspector
• CSWIP Senior Welding Inspector
• CSWIP/PCN Radiographic Interpretation
• CSWIP Plant Inspector Level 1 week 1
• BGAS-CSWIP Painting Inspector - Grade 3/2
• BGAS-CSWIP Painting Inspector - Grade 1
• BGAS-CSWIP Site Coatings Inspector

Welding Inspector - Level 2

Course Contents:
The duties and responsibilities of a welding inspector; fusion welding

processes; typical weld defects; types of steel; carbon-manganese,
low alloy and stainless steels; hardening of steels; weldability; heat
treatment; parent metal defects; visual inspection; testing parent
metals and welds; destructive tests; NDT techniques; welder and
procedure approval; codes and standards; outline of safe working
practices; practice in examination questions; continuous and end-of-
course assessment. In addition, candidates meeting the CSWIP
requirements for eligibility complete the relevant CSWIP examination
on day 5.
Objectives:
• to understand factors which influence the quality of fusion welds in steels
• to recognise characteristics of commonly used welding processes in relation to quality control
• to interpret drawing instructions and symbols to ensure that specifications are met
• to set up and report on inspection of welds, macrosections and other mechanical tests
• to assess and report on welds to acceptance levels
• to confirm that incoming material meets stipulated requirements and recognise the effects on
weld quality of departure from specification
• to be in a position to pass the Welding Inspector - Level 2 examinations
Suitable for:
Inspection engineers and supervisory staff. The course is ideal for inspectors requiring preparation for
the CSWIP examinations - Welding Inspector
Those with little or no previous welding experience are advised to attend the Certificate in Visual
Inspection of Welds course to prepare for this course
CSWIP Welding Inspector examination - All candidates must attend a CSWIP approved course of
training prior to examination. Enrolment on this course does not constitute reservation of an
examination. All courses may be followed by a CSWIP Welding Inspector examination for candidates
with appropriate experience as specified in CSWIP document WI-6-92. All CSWIP documents are
available on the CSWIP website
ENTRY REQUIREMENTS
Three years as a welding inspector or certificated visual welding inspector for a minimum of 2 years or
welding instructor/welding foreman/supervisor for a minimum of 5 years independently verified.
Career Progression:
• CSWIP 3.2 Welding Inspector
• CSWIP Plant Inspector Level 1

Senior Welding Inspector - Level 3
Course Content:
Function and responsibilities of a senior welding inspector; defects in

welds; weld symbol interpretation; interpretation of NDT reports;
documentation of welding; approval and certification procedures;
general principles of supervision; case studies; planning; organisation;
interpretation of fractured surfaces; auditing; practice in typical
examination questions; course assessments.
Objectives:
• to understand the various facets of welding inspection and
quality control
• to assess the validity of a welding procedure
• to recognise origins of weld defects
• to interpret features of a fracture surface and prepare detailed reports
• to scrutinise and correct inspection reports
• to plan, organise and supervise use of skilled inspectors and NDT personnel
• to conduct pre-, during and post welding audits
• to be in a position to pass the relevant examination
Suitable for:
Experienced welding inspectors and quality control staff, especially those who are proceeding to the
CSWIP Senior Welding Inspector examination. It is essential that course members have a knowledge of
the subjects covered in the course Welding Inspector before joining this course.
It is the responsibility of the examination candidates to either hold CSWIP Welding Inspector 3.1 or
consider attending the Welding Inspector course and examination (WIS5E) prior to this
course/examination.
• Enrolment on this course does not constitute reservation of an examination. All courses may be
followed by a CSWIP Welding Inspector examination for candidates with appropriate
experience as specified in CSWIP document WI-6-92. See CSWIP document available for
download from the CSWIP website.
• Although this course covers most of the syllabus for the examination it does not include training
in interpretation of radiographs. Examination candidates who do not possess a current CSWIP
or PCN Radiographic Interpreter's certificate should attend the Interpretation of Radiographs -
Part B (light and dense metal welds) course and examination.
Entry Requirements
Three years as a welding inspector or 5 years independently verified experience in supervision of
welding, inspectors and visual welding inspectors, final acceptance and certification, interpretation of
weld drawings and weld symbols, interpretation of weld radiographs, maintenance of comprehensive
inspection records, assessment of NDT reports on welding work, or ensuring that quality assurance
standards and procedures are maintained.
Career Progression:
• CSWIP Plant Inspector Level 1

AWS CWI to CSWIP Welding Inspector -

Level 2
Course Content:
The training modules have been set up to provide training and

instruction in the requirements for the bridging examination for
present holders of AWS CWI (Certified Welding Inspector) requiring
CSWIP 3.1 approval and Welding Inspector certification.

Site Painting, Coating and Inspection

BGAS-CSWIP Painting Inspection-Grade 2

Course Content:
Corrosion theory; surface preparation; paint formulation; paint

systems; curing and drying; paint manufacture; application methods;
paint/paint film testing; paint identification; inspection methods;
specification requirements; health and safety; working practices.
Objectives:
• to recognise and identify the benefits/disadvantages of paint
systems
• to understand methods of application and testing
• to understand paint system inspections
• to interpret requirements of standards
• to pass BGAS-CSWIP examination
Suitable for:
Candidates with or without experience in the painting industry. Most candidates will go on to sit the
BGAS-CSWIP Painting Inspector Grade 3 examination, although those with paint inspection/testing
experience may sit Painting Inspector Grade 2.
Candidates MUST bring:
• 2 passport sized photographs

• a valid eyesight certificate from a doctor or an optician showing satisfactory eyesight for near
vision, permitting reading a minimum of Times Roman N4, or equivalent type and size letters,
at not less than 300mm on a standard test chart for near vision, in at least one eye, corrected
or uncorrected. Candidates for the painting inspector will be required to have had a colour
perception assessment by the Ishihara 24 plate test or an equivalent.
• a completed application form and full examination fee
NOTE: Renewal can only be made within three months of the expiry date. Any application received
after three months of the expiry cannot be considered and can only be renewed by re-examination.
Exam duration is half a day and must be added to the course duration of 5 days.
Fee does not include the exam fee.
ENTRY REQUIREMENTS
No formal entry qualifications required, but a knowledge of dry abrasive blast cleaning or industrial
paint application techniques would be advantageous.

BGAS-CSWIP Painting Inspection - Grade 1

Course Content:
Zones of offshore structures; offshore working; safety offshore;

medical, emergency procedures/escape routes; permit to work
systems; vessel entry and enclosed space working; scaffolding; fire
protection; BS 5378 safety signs and colours; BS 1710 identification of
pipelines; finish colour schedules BS 381C and BS 4800.
Objectives:
• to recognise zones and structures of offshore platforms

• to recognise the dangers and the safety precautions required
when working offshore
• to understand the importance and nature of fireproof coatings
• to understand paint systems and their use for particular substrates and temperatures
• to pass BGAS-CSWIP grade 1 examination
Suitable for:
Candidates who already hold BGAS-CSWIP grades 3 and 2 in paint/painting inspection. This, the
advanced qualification, deals specifically with offshore practices.

Exam duration is half a day and must be added to the course duration of 5 days. Fee does not include
the exam fee.
Entry Requirements:
Candidates must hold a current Grade 2 qualification prior to obtaining Grade 1. A good knowledge of
offshore working, safety, and painting inspection is required.

BGAS-CSWIP Site Coatings Inspector

Course Content:
Corrosion, theory, preparation of surfaces, paint technology, M.C.L,

concrete coatings, pipeline surveys, coal tar enamels, polyethylene,
powder coatings, paint and paint film testing, health and safety.
Suitable for individuals engaged in the inspection and painting of new
and existing pipelines. This approval is very useful to welding
inspectors as it can extend their working time capability on pipeline
projects.
Objectives:
• to understand the principles of pipeline coatings

• to recognise the need for quality in preparation
• to appreciate the difficulties associated with pipeline site coating
• to understand the practical methods of testing and inspection
• to interpret the requirements of standards
• to pass BGAS-CSWIP Site coatings Inspector examination
Suitable for:
Candidates with or without previous experience in site coatings or painting inspection wishing to attain
BGAS-CSWIP Approval as Site Coatings Inspector.

If applicant is a holder of BGAS/CSWIP Paint Inspector Approval, the course duration is 3 days. Exam
duration is half a day and must be added to the course duration of 5 days. Fee does not include exam
fee.
Entry Requirement
No formal entry qualifications required, but a knowledge of pipeline fabrication techniques, safe
working practices, and a general understanding of coating application would be advantageous.

Plant Inspection & Management

CSWIP Plant Inspector Level 1 - Week 1

Course Content:
Roles and duties of the Plant Inspector; QA/inspection in context;

inspection safety; basic inspection skills; legislation, rules,
regulations; inspection of materials; visual examination of welds;
inspection and NDT; introduction to corrosion.
Objectives:
• Increase the knowledge and /or competence in Plant inspection

field of candidates seeking to demonstrate their knowledge to
both 'works and in-service inspection'
• Formal Plant Inspector certification, due to:
o Increasing demands of integrated asset management within process plants
o Increasing complexity of plant systems
o Legislative background in the EU and overseas
Suitable for:
Plant Operation, Plant Inspection, Non Destructive Testing, Inspection and Quality Assurance/Quality
Control personnel with prior qualification or experience.
Plant inspectors working for the oil and gas industry (upstream and downstream), the power industry,
commercial works (vendor) inspection organizations, independent third party inspection organizations,
classification societies and insurance companies.
The fee includes the CSWIP examination. Module PL11 must be completed prior to attending module
PL12.
Entry Requirements
Entry requirements can be found in document CSWIP 11-01:Requirements for the certification of plant
inspectors available at www.cswip.com. This comprises:
• NDT level 2 qualifications( ACCP, CSWIP, PCN) in three methods (CSWIP 3.1 Welding Inspector,
or BGAS Painting Inspection are acceptable as methods) OR
• An ONC Engineering or equivalent OR
• Holds CSWIP 3.2 Senior Welding Inspector OR
• Has satisfactory pre-assessed work experience in plant inspection (section 3.6 of requirements
document)
Career Progression:
• NDT, Welding inspection, Painting inspection

Course Content:
Roles and duties of the Plant Inspector; the use of codes and
standards; inspection of welding; inspection of pressure vessels;
inspection of pipework systems; inspecting storage tanks; inspection
of paint systems; inspection of rubber/GRP linings; introduction to
risk-based inspection; inspection reporting.
Objectives:
• Increase the knowledge and /or competence in Plant inspection
field of candidates seeking to demonstrate their knowledge to
both 'works and in-service inspection'.
- Increasing demands of integrated asset management within process plants;
- Increasing complexity of plant systems
- Legislative background in the EU and overseas.
Suitable for:
Control personnel with prior qualification or experience.
classification societies and insurance companies.
PL12.
Entry Requirements
Entry requirements can be found in document CSWIP 11-01:Requirements for the certification of plant
inspectors available at www.cswip.com. This comprises:
• NDT level 2 qualifications( ACCP, CSWIP, PCN) in three methods (CSWIP 3.1 Welding Inspector,
or BGAS Painting Inspection are acceptable as methods) OR
• An ONC Engineering or equivalent OR
• Holds CSWIP 3.2 Senior Welding Inspector OR
• Has satisfactory pre-assessed work experience in plant inspection (section 3.6 of requirements
document)
Career Progression:
• NDT, Welding inspection, Painting inspection.

Course Content:
UK legislative aspects; written schemes of examination; visual

inspection and inspection technologies; welding technology and
defects; pressure equipment certification (UK, European and
international requirements); corrosion, erosion and basic defect
behaviour, including creep and fatigue; mechanisms; plant systems
and components, including safety, relief valves; codes and
specifications; quality assurance requirements; health, safety and
environment.
Objectives:
• Increase the knowledge and /or competence in Plant inspection field of CSWIP Level 1
candidates seeking to demonstrate their knowledge to both 'works and in-service inspection'.
- Increasing demands of integrated asset management within process plants
- Legislative background in the EU and overseas
Suitable for:
Control personnel with approved experience and CSWIP Plant Inspector Level 1 Certification.
classification societies and insurance companies, with approved experience and CSWIP Plant Inspector
Level 1 Certification.
PL22.
Entry Requirements
• Holder of current valid CSWIP Level 1 Plant Inspector qualification PLUS provide current up-to-
date logbook evidence of work experience as a plant inspector OR
• Qualified to HNC in engineering or equivalent PLUS provide current up-to-date logbook evidence
of work experience as a plant inspector.
Career Progression:
• CSWIP Plant Inspection Course Level 3

Course Content:
UK legislative aspects; written schemes of examination; visual

inspection and inspection technologies; welding technology and
defects; pressure equipment certification (UK, European and
international requirements); corrosion, erosion and basic defect
behaviour, including creep and fatigue; mechanisms; plant systems
and components, including safety, relief valves; codes and
specifications; quality assurance requirements; health, safety and
environment.
Objectives:
• Increase the knowledge and /or competence in Plant inspection field of CSWIP Level 1
candidates seeking to demonstrate their knowledge to both 'works and in-service inspection'.
- Increasing demands of integrated asset management within process plants

- Legislative background in the EU and overseas
Suitable for:
Control personnel with approved experience and CSWIP Plant Inspector Level 1 Certification.
classification societies and insurance companies, with approved experience and CSWIP Plant Inspector
Level 1 Certification.
PL22.
Entry Requirements
• Holder of current valid CSWIP Level 1 Plant Inspector qualification PLUS provide current up-to-
date logbook evidence of work experience as a plant inspector OR
• Qualified to HNC in engineering or equivalent PLUS provide current up-to-date logbook evidence
of work experience as a plant inspector
Career Progression:
• CSWIP Plant Inspection Course Level 3

Repair of Pressure Equipment

Repair of Pressure Equipment and Piping Workshop
Course Content:
Design for repair, repair-no repair decision, Engineering Critical

Assessments (ECA)/Fitness-For-Service (FFS) assessments, repair
codes and standards (such as API 510, API 570, API RP 2200, API
573), methods of repair-cold versus hot repair, production control,
method statements for repair, qualifications for repair, inspection - pre
and post repair. The workshop will include presentation by insurers and
certification agencies on their position with respect to repair. Case
studies will be presented - where repairs have gone wrong and the
development of successful welding repair methodologies.
Objectives:
At the end of the workshop and training course, attendees will be able to:
• understand the considerations to be applied before carrying out weld repairs;

• prepare method statements and carry out qualifications;
• apply industry best practice for weld repair.
Suitable for:
The course is aimed at plant engineers, non-destructive testing engineers, materials and corrosion
engineers, plant inspectors responsible for managing the integrity of ageing process equipment,
pipelines, boilers and storage tanks.
Career Progression:
• Risk-Based Inspection (RBI) based on API RP 580 and 581 and ASME
• Fitness-for-Service (FFS) Assessment, based on API 579-1/ASME FFS-1 2007
• Damage Mechanism Assesment for RBI and FFS, based on API RP 571
• Repair of Pressure Equipment and Piping - Training

Repair of Pressure Equipment Training

Course Content:
Introduction to weld repairs, differentiation in requirements between

production and in-service-repairs, considerations for weld repair
(including decision tree), qualification requirements, industry best
practices, techniques for weld repair such as temper bead/controlled
deposition repair, novel repair technologies such as taper stitch
welding, repair methodologies for different types of failure
mechanisms such as creep, SSCC, corrosion damage and clad repair.
Objectives:
At the end of the course, attendees will be able to:
• Understand the considerations to be applied before carrying out weld repairs;

• Prepare method statements and carry out qualifications;
• Apply industry best practice for weld repair.
Suitable for:
Career Progression:
• Risk-Based Inspection (RBI) based on API RP 580 and 581 and ASME
• Repair of Pressure Equipment and Piping - Workshop

Plant Integrity Management

Course Content:
RISK-BASED INSPECTION (RBI) BASED ON API RP 580 AND

581 AND ASME
RBI in accordance with API BRD 581, API RP 580 and ASME; reasons
for implementing RBI; benefits of using RBI; practical implementation
of RBI; planning successful RBI implementation projects; practical
likelihood and consequence analysis; preparing inspection plans and
optimising maintenance and inspection intervals; implementing risk
mitigation actions; overview of other procedures (e.g. RIMAP, ASME,
etc) and related API documents (API 510, API 570 and API 653).
FITNESS-FOR-SERVICE (FFS) ASSESSMENT BASED ON API 579-1/ASME FFS-1 2007

This course has been developed, based around the new API/ASME combined standard (API 579 Second
Edition) which has been expanded to address material damage mechanisms other than just those
commonly found in refining industry equipment.
Introduction to FFS; material properties and the API 579 Annexes; stress analysis for FFS; non-
destructive testing and flaw sizing for FFS; identification of damage mechanisms for FFS; brittle
fracture; general metal loss; localised metal loss; pitting; laminations; weld misalignment and shell
distortion; crack-like flaws; creep; fire damage; hydrogen blisters; hydrogen damage associated with
HIC and SOHIC; dents and gouges; remaining life assessment and life extension examples; repair and
remediation options; status of API 579 and future developments; interaction with other assessment
procedures (e.g. FITNET, BS 7910, R5 and R6) and related API documents (API 510, API 570 and API
653)
DAMAGE MECHANISM ASSESSMENT FOR RBI AND FFS BASED ON API RP 571
Common damage mechanisms in all major oil and gas production, refining and manufacturing
processes and where they can be found; key process parameters affecting these damage mechanisms;
prevention and control of these damage mechanisms; the most appropriate inspection and non-
destructive testing methods for these damage mechanisms.
REPAIR OF PRESSURE EQUIPMENT AND PIPING WORKSHOP

Design for repair, repair-no repair decision, Engineering Critical Assessments (ECA)/Fitness-For-Service
(FFS) assessments, repair codes and standards (such as API 510, API 570, API RP 2200, API 573),
methods of repair-cold versus hot repair, production control, method statements for repair,
qualifications for repair, inspection - pre and post repair. The workshop will include presentation by
insurers and certification agencies on their position with respect to repair. Case studies will be
presented - where repairs have gone wrong and the development of successful welding repair
methodologies.
REPAIR OF PRESSURE EQUIPMENT AND PIPING TRAINING

Introduction to weld repairs, differentiation in requirements between production and in-service-repairs,
considerations for weld repair (including decision tree), qualification requirements, industry best
practices, techniques for weld repair such as temper bead/controlled deposition repair, novel repair
technologies such as taper stitch welding, repair methodologies for different types of failure
mechanisms such as creep, SSCC, corrosion damage and clad repair.

Objectives:
RISK-BASED INSPECTION (RBI) BASED ON API RP 580 AND 581 AND ASME
• Confidently explain the differences between Level 1, Level 2 and Level 3 RBI assessments
• Understand the reasons for and benefits of implementing RBI
• Undertake rapid practical RBI implementation
• Plan successful RBI projects
• Prepare risk-based inspection plans and optimise maintenance and inspection intervals
• Recommend suitable risk mitigation actions
FITNESS-FOR-SERVICE (FFS) ASSESSMENT BASED ON API 579-1/ASME FFS-1 2007

• Confidently apply the latest FFS technologies for making repair, replace, re-rate and re-design
decisions
• Understand the information requirements for performing FFS assessments for brittle fracture,
general metal loss, localised metal loss, pitting, laminations, weld misalignment and shell
distortion, crack-like flaws, creep; fire damage; hydrogen blisters; hydrogen damage
associated with HIC/SOHIC; dents and gouges
• Use FFS on process equipment, pipelines, boilers and storage tanks
DAMAGE MECHANISM ASSESSMENT FOR RBI AND FFS BASED ON API RP 571
• Confidently identify common damage mechanisms in major oil and gas production, refining and
petrochemical processes and where they may be found
• Understand the key factors affecting these damage mechanisms and the prevention and control
of these damage mechanisms
• Recommend the most appropriate inspection and non-destructive testing methods for these
damage mechanisms
REPAIR OF PRESSURE EQUIPMENT AND PIPING - WORKSHOP AND TRAINING

At the end of the workshop and training course, attendees will be able to:
• understand the considerations to be applied before carrying out weld repairs;

• prepare method statements and carry out qualifications;
• apply industry best practice for weld repair.
Suitable for:
It is recommended that attendees have a knowledge of either the inspection, design, fabrication,
operation or maintenance of process equipment and piping, as well as some knowledge of the most
common pressure equipment design codes/standards.

CSWIP Cathodic Protection Level 1

Course Content:
Basics of corrosion; terminology, electrode potential, reference cells

polarisation diagrams, electrolytes (soil/water composition), methods of
controlling corrosion, principles of coating of buried and immersed
structures, sacrificial anode systems, impressed current systems; typical
designs of CP system, CP materials, potential measurements; monitoring
and maintenance.
Course Content:
In addition to the knowledge of a Level I Engineer: criteria for CP and

their limitations; Pourbaix diagram interpretation; surface film effects;
polarisation diagrams; CP design considerations for sacrificial anode and
impressed current systems; construction materials specification and
quality control; safety considerations, attenuation calculations;
commissioning a CP system; potential measurements; on and instant off
potentials, 'IR drop' error; CP system for specific installations (tank farms,
maritime process plant, pipelines, jetties and offshore installations); CP
and protective coatings, inspection of pipeline coatings.

Course Content:
In addition to the knowledge of a Level II Engineer: problem areas and

trouble shooting of CP systems, investigation of testposts or stations,
insulating flanges and monoblocks; cased crossings; low potential readings;
interference effects and mitigation. AC interference, DC interference (stray
currents) earthing structures; coatings and CP electro osmosis; holiday
detection; Pearson tests and current attenuation; auditing of CP systems;
rehabilitation of CP systems; CP of welder pipelines in sour (Aqueous
Hydrogen Sulphide) service.

Risk-based Inspection (RBI) based on API RP 580 and 581

and ASME
Course Content:
RBI in accordance with API BRD 581, API RP 580 and ASME; reasons
for implementing RBI; benefits of using RBI; practical implementation
of RBI; planning successful RBI implementation projects; practical
likelihood and consequence analysis; preparing inspection plans and
optimising maintenance and inspection intervals; implementing risk
mitigation actions; overview of other procedures (e.g. RIMAP, ASME,
etc) and related API documents (API 510, API 570 and API 653).
Objectives:
• Confidently explain the differences between Level 1, Level 2 and Level 3 RBI assessments
• Understand the reasons for and benefits of implementing RBI
• Undertake rapid practical RBI implementation
• Plan successful RBI projects
• Prepare risk-based inspection plans and optimise maintenance and inspection intervals
• Recommend suitable risk mitigation actions
Suitable for:
Attendees will experience an interactive training programme with practical exercises examples and
training videos
• Teaching times are typically six hours per day (9.00-16.00 hrs) with lunch and other breaks). In
addition, attendees will be given up to one hour private reading per day
• Use of TWI's API RP 580 RBI assessment software (RISKWISE)
• An optional competency examination. Unsuccessful candidates or attendees who do not wish to
opt for the examination will receive a TWI Certificate of Attendance
• A limit of 25 students per course to maintain quality standards and ensure comprehension.
The course fee does not include a copy of the associated API or ASME documents. A comprehensive set
of course notes will be provided to the attendees.
Career Progression:


Fitness-for-Service (FFS) Assessment, based on the new API

579-1/ASME FFS-1 2007
Course Content:
This course has been developed, based around the new API/ASME
combined standard (API 579 Second Edition) which has been
expanded to address material damage mechanisms other than just
those commonly found in refining industry equipment.
Introduction to FFS; material properties and the API 579 Annexes;

stress analysis for FFS; non-destructive testing and flaw sizing for
FFS; identification of damage mechanisms for FFS; brittle fracture;
general metal loss; localised metal loss; pitting; laminations; weld
misalignment and shell distortion; crack-like flaws; creep; fire
damage; hydrogen blisters; hydrogen damage associated with HIC and SOHIC; dents and gouges;
remaining life assessment and life extension examples; repair and remediation options; status of API
579 and future developments; interaction with other assessment procedures (e.g. FITNET, BS 7910,
R5 and R6) and related API documents (API 510, API 570 and API 653)
Objectives:
• Confidently apply the latest FFS technologies for making repair, replace, re-rate and re-design
decisions
• Understand the information requirements for performing FFS assessments for brittle fracture,
general metal loss, localised metal loss, pitting, laminations, weld misalignment and shell
distortion, crack-like flaws, creep; fire damage; hydrogen blisters; hydrogen damage associated
with HIC/SOHIC; dents and gouges
• Use FFS on process equipment, pipelines, boilers and storage tanks
Suitable for:
This course covers Level 1 (for plant inspectors) and Level 2 (for engineers FFS assessments), in
accordance with the 2006 edition of API RP 579.
It is recommended that attendees have a knowledge of either the design, fabrication, operation or
maintenance of process equipment and piping, as well as some knowledge of the most common
pressure equipment design codes/standards (ASME, BSI,API, NACE, etc)
Attendees will experience an interactive training programme with practical individual and team
exercises, training videos and software case studies
• Teaching times are typically six hours per day (9.00-16.00 hrs with lunch and other breaks). In
• TWI's free API RP 579 assessment software - ENGFit Toolbox

The course fee does not include a copy of the associated American Petroleum Institute document. To
buy API publications, visit for example www.techstreet.com. Trainees may bring their own copy of the
API recommended practice, or buy an electronic copy in ENGFit Toolbox from www.twisoftware.com. A
comprehensive set of course notes will be provided to the attendees.
Career Progression:
• Risk-Based Inspection (RBI), based on API RP 580 and 581 and ASME

Damage Assessment for RBI and FFS, based on API RP 571

Course Content:
Common damage mechanisms in all major oil and gas production,

refining and manufacturing processes and where they can be found;
key process parameters affecting these damage mechanisms;
prevention and control of these damage mechanisms; the most
appropriate inspection and non-destructive testing methods for these
damage mechanisms.
Objectives:

• Confidently identify common damage mechanisms in major oil
and gas production, refining and petrochemical processes and where they may be found
• Understand the key factors affecting these damage mechanisms and their prevention and
control
• Recommend the most appropriate inspection and non-destructive testing methods for these
damage mechanisms
Suitable for:
DELEGATES WISHING TO ATTEND THE FULL SUITE (ATC115, ATC116, ATC117, ATC120 AND ATC121)
WILL ENJOY A SPECIAL DISCOUNTED RATE OF £3250 + VAT.
• Attendees will experience an interactive training programme with practical exercises and
examples
• Teaching times are typically six hours per day (9.00-16.00 hrs with lunch and other breaks). In
The course fee does not include a copy of the associated American Petroleum Institute document. A
comprehensive set of course notes will be provided to the attendees.
Career Progression:
• Risk-Based Inspection (RBI), based on API RP 580 and 581 and ASME

Structural Integrity Assessment and Practical Application of

BS 7910 Procedures for the Assessment of Flaws in Metallic
Structures
Course Content:
The course is provided over three consecutive days according to the

following schedule. The actual scheduling of lectures and practical
sessions over the three days may vary from that described below but
all subjects will be covered.
Day 1
Failure case studies:
• actual failures (including a bridge, storage tank, ship, offshore

platform, boiler drum and pressure vessels); contributing factors and lessons learnt
Fitness-for-purpose methods:
• concept of fitness-for-purpose methods and engineering critical assessment (ECA)

• historical background
• key parameters influencing structural integrity
• examples of practical applications and benefits
Fracture mechanics theory:
• key parameters (for driving force and fracture toughness): K, CTOD, J and their role in linear
elastic fracture mechanics (LEFM) and elastic-plastic fracture mechanics (EPFM)
Materials issue:
• awareness of flaw types (mainly in welds) including fabrication and service flaws
• materials/service issues and their effects on fracture toughness (e.g. time-dependent effects)
Fracture mechanics testing:
• guidance on testing (especially welds) including preparation of specimens and post-test analysis
Non-destructive testing (inspection):
• role of NDT in ECA

• inspection qualification
• capabilities of major NDT methods
Introduction to BS 7910:
• background and definitions (flaw types and stress categorisation)
Failure assessment diagram (FAD) approach:

• definitions, examples, main parameters, primary and secondary stresses, local and global
collapse
Day 2
Fracture assessment procedures in BS 7910 (key features and calculation steps):
• Level 1
• Level 2
• Level 3
Fatigue of welded structures:
• background to fatigue design of welded joints

• factors which affect the fatigue of welded joints
Fatigue assessment procedures in BS 7910:
• facture mechanics based calculations of fatigue crack growth

• quality category approach
Extending the ECA approach:
• BS 7910 annexes
• non-planar flaws
• other flaw assessment procedures (including FITNETand API 579-1/ASME FFS-1)
Implications of sour service:
• determination of materials properties

• relevant published data
• assessment of flaw tolerance
Day 3
Software for structural integrity assessment:
• introduction to CRACKWISE
Workshop:
• fracture and fatigue quiz

• practical fracture and fatigue exercises
Objectives:
• to provide practising engineers with a firm foundation for the application of BS 7910 to the
assessment of flaws using fitness-for-purpose methods
Suitable for:
Structural, civil, maintenance, pipeline, materials, welding, inspection and plant engineers including

those responsible for maintaining welded equipment and structures, managing the integrity of ageing
structures and optimising asset performance.
Key features of the course:
• introduces the concepts of fitness-for-purpose and engineering critical assessment (ECA)

• covers the fundamental principles and practical applications of fracture mechanics
• covers brittle and ductile fracture, plastic collapse, fatigue crack growth and stress corrosion
cracking
• focuses on fracture and fatigue procedures in BS 7910
• focuses on assessing flaws in welded structures
• covers other relevant subjects e.g. failure case studies, non-destructive testing (inspection),
materials issues and fracture toughness testing
• provides practical training using realistic fracture and fatigue examples and CRACKWISE
software
• This course is given by specialists with unrivalled experience in the practical application of
fitness-for-purpose methods in a wide range of applications including pressure vessels,
pipelines, offshore structures, vehicles, bridges and buildings
• Training time is typically 6 hours per day (9.00 - 17.00 hrs including coffee/tea and lunch
breaks)
• Participants receive a copy of BS 7910:2005, a full set of course notes and a bound document
containing relevant background reference papers
• Participants receive a Certificate of Attendance
• Early enrolment is advised. The practical emphasis strictly limits the number of course members
to 20 to facilitate interaction, especially during the workshop sessions
• The course can also be held at your premises - please contact bs7910training@twi.co.uk for a
quotation

General Inspector of Offshore Facilities (OGI)

Course Content:
Theoretical instruction as per CSWIP document DIV-9-03; general

inspection of steel and concrete superstructures; video and digital
radiography recording methods; coatings inspection; general
principles of corrosion and corrosion protection by protective coatings;
understanding of capabilities and limitations of basic NDT methods;
inspection recording and reporting; loading on offshore structures;
QA/QC; safety; welding and welding defects; deterioration of
structures; cathodic protection.
Objectives:
Not available at present
Suitable for:
Aimed at visual inspectors, rope access technicians, painting and coatings inspectors, structural
integrity inspectors and NDT personnel conducting inspections or evaluations on offshore installations.
Previous offshore experience would be an advantage but not essential.
Training 4 days and 1 day exam. Fee includes exam.
Career Progression:
Contact us at

NDT – Surface Testing

Magnetic Particle Testing (MT)

Course Content:
Principles of magnetism; magnetic fields; induction; permeability and

reluctance; magnetisation; lines of force, methods of testing;
interpretation of indications; demagnetisation; practical exercises;
methods of assessing sensitivity; instruction writing.
During the Level 2 instruction writing and application, attendees

requiring only Level 1 training will carry out practical applications to
written instructions.
The course ends with a written and practical test.
Objectives:
• to explain the basic principles of magnetic particle inspection methods

• to carry out magnetic particle inspection
• to write clear and concise inspection instructions and test reports
• to meet syllabus requirements for CSWIP/PCN Level 2
Suitable for:
All NDT personnel, inspectors and technicians engaged in, or responsible for, inspection of castings,
forgings or fabricated items during manufacture or in-service.
Suitable for personnel in the aerospace industry.
ENTRY REQUIREMENTS
The minimum required duration of training, which includes both theoretical and practical elements, is:
• Level 1 - 16 hours
The minimum duration for experience prior to or following success in the qualification examination is:
• Level 1 - 1 month
• Level 2 - 3 months

Penetrant Testing (PT)

Course Content:
Materials, methods, compatibility of materials, equipment and safety

aspects; practical exercises; methods of assessing sensitivity.
During the Level 2 instruction writing and application, attendees

requiring only Level 1 training will carry out practical applications to
written instructions.
Objectives:
• to explain the basic principles of penetrant inspection methods

• to carry out penetrant inspection using solvent-removable, water-washable and post-
emulsifiable/removal processes
• to meet syllabus requirements for CSWIP/PCN Level 2
Suitable for:
All NDT personnel, inspectors and technicians engaged in, or responsible for, inspection of castings,
forgings or fabricated items during manufacture or in-service.
Suitable for personnel in the aerospace industry.
ENTRY REQUIREMENTS
• Level 1 - 1 month
Career Progression:
Surface Testing, DPI, Liquid Penetrants

Visual Testing (VT)

Course Content:
Introduction to visual inspection; fundamentals of vision and light;

introduction to NDT; visual inspection equipment; factors influencing
visual inspection; product technology (welding, casting, forging etc.);
practical inspection methodology; inspection, weld repair and heat
treatment requirements. The course ends with an examination.
Objectives:
• to outline the factors influencing visual inspection

• to explain the place of visual inspection in relation to NDT
• to enable candidates to utilise a range of visual inspection equipment
Suitable for:
Ideal preparation for inspection engineers, technicians, NDT operators or surveyors who require a
knowledge of visual inspection techniques, an understanding of likely problem areas and an
appreciation of inspection methodology.

Eddy Current Testing (ET)

Course Content:
Examination of forged and wrought products and tubing such as that

found in condensers, heat exchangers and air conditioning units. This
course covers the techniques of surface inspection and internal bore
inspection and is supported by examinations complying with EN 473
and ISO 9712 requirements which are separately priced.
Objectives:
• to detect cracks, surface and near-surface, in aircraft

components, structures, tubes and welds
• to detect corrosion and thinning in non-magnetic materials
• to grade and sort materials on the basis of conductivity and permeability
• to meet the syllabus requirements of CSWIP/PCN Level 2
Suitable for:
NDT personnel, inspectors and technicians responsible for, or engaged in, practical application of eddy
current testing and writing techniques and instructions for detection of flaws, material
identification/determination of properties, coating thickness measurement, tube testing and weld
inspections.
ENTRY REQUIREMENTS
Career Progression:
• CSWIP/Lloyd's Register Approved Level 1/ACFM Operators Course

• CSWIP/Lloyd's Register Approved Level 2/ACFM Operators Course

Eddy Current Inspection of Ferritic Welds

Course Content:
One or two weeks' courses and supporting PCN Level 1 and 2

examinations for eddy current inspection of weldments. The use of
more sophisticated coating systems in petrochemical and offshore
environments has caused industry to examine methods of testing
welds for surface breaking defects without disturbing the coating
systems. To this end, eddy current testing is now replacing magnetic
particle testing in such circumstances because 90 per cent of the cost
of MPI in these environments is spent on the removal and
reinstatement of coatings.

NDT – Radiography

Radiographic Interpretation (RI) - Principles (Part A)
Course Content:
Designed for personnel responsible for judging the quality of

radiograph and reaching informed decisions regarding the identity and
extent of the defects revealed. Training in radiographic interpretation
is in three optional parts. Part A provides essential knowledge on
radiographic theory and practice to enable interpreters to judge
radiographic quality. Parts B and C concentrate on practical
interpretation of welds and castings respectively.
Principles of X- and gamma-radiography; equipment; safety; selection

of films and screens; exposure; processing; characteristics of the
image; choice of technique; relevant standards; sensitivity.
The course ends with a written test.
Objectives:
• to explain the basic theory of radiography

• to state basic radiation safety principles
• to explain principles relating to selection of films, energy levels and techniques
• to evaluate radiographic sensitivity
Suitable for:
Radiographers, inspectors, engineers and surveyors who wish to interpret radiographs but have little or
no knowledge of the principles of radiography. (This course forms part of the preparation for PCN Level
2 Radiographic Interpretation examination).
Separate enrolment for any part is possible.
Career Progression:
• CSWIP Senior Welding Inspector

• CSWIP/PCN Radiographic Interpreter

Radiographic Interpretation (RI) - Light & Dense Metal Welds

(Part B)
Course Content:
Weld defects and their components; viewing conditions; identification

of radiographs; spurious indications; appreciation of radiographic
principles and parameters of interpretation; standards for radiographic
practice, interpretation tutorial; acceptance criteria.
Objectives:
• to list radiographic techniques

• to state origins of defects
• to recognise and differentiate between film faults and defect indications
• to interpret radiographs
• to meet the syllabus for CSWIP/PCN Level 2.
Suitable for:
Radiographers, inspectors, engineers and surveyors.
Exam dates to be arranged when booking.
It is required that course attendees have knowledge of radiographic theory. It is strongly

recommended that those with little or no theoretical radiographic knowledge attend Part A.
ENTRY REQUIREMENTS

Radiographic Interpretation (RI) - Light and Dense Metal

Castings (Part C)
Course Content:
Casting defects and their origin; foundry practices - sand, permanent

mould and precision casting; spurious indications; viewing conditions;
identification of radiographs; appreciation of radiographic principles
and parameters of interpretation; standards for radiographic practice;
acceptance criteria; interpretation tutorials and practice.
Tuition ends with a written test.
Objectives:
• to prepare radiographic inspection reports

• to state origins of defects
• to recognise and differentiate between film faults and defect indications
• to interpret radiographs
Suitable for:
Radiographers, inspectors, engineers and surveyors

Radiographic Testing (RT)
Course Content:
Welding processes and weld defects; properties of X- and gamma-
rays; sensitometry; film selection; film processing and spurious
indications; factors controlling contrast and definition; X- and gamma-
ray equipment; ionising radiation hazards; regulations; use of screens
and filters; selection of angle of aspect; image quality indicators;
defect depth location; castings; reporting.
Objectives:
• to explain the basic theory of X - and gamma radiography
• to select film type and energy levels, select and prepare techniques for a given specimen
• to state the theory of film processing and carry out practical dark-room work
• to have a working knowledge of basic radiation safety
• to plot and evaluate film characteristics (sensitometry)
• to recognise film faults
• to meet the syllabus requirements for PCN Level 2
Suitable for:
NDT personnel, engineers, surveyors, inspectors and quality engineers.
This course is also suitable for personnel working in the aerospace industry and can be found under the
Aerospace section.
• The course does not cover PCN Level 2 Safety Endorsement, or PCN Level 2 Interpretation of
Radiographs.
• Students attending this course who wish to attempt direct initial certification to PCN Level 2,
must provide the PCN test centre with proof of minimum of 40 hours formal structured on-the-
job training, in addition to the 80 hours formal training provided by this course.
ENTRY REQUIREMENTS
Career Progression:
• Radiographic Interpretation (RI) - Principles

• Radiographic Interpretation (RI) - Light & Dense Metal Welds
• Radiographic Interpretation (RI) - Light & Dense Metal Castings

Basic Radiation Safety (BRS)
Course Content:
Source and nature of ionising radiation; relevant basic physics;

behaviour of radioactive isotopes; absorption processes; units of
activity and dose; radiation damage to the human body; somatic and
hereditary damage; stochastic and deterministic effects; early and late
effects; principles of radiation protection; methods of radiation
protection (time, distance, shielding); dose limits; safe distance and
other protection calculations; guidance on the use of SI 3232:1999
and the relevant parts of ACOP; gamma containers and tests on them;
packaging, labelling and transport; instrumentation and monitoring;
emergency procedures and equipment; Radiation Protection Supervisor will also include the
requirements for Radiation Protection Supervisors; knowledge and understanding of the requirements
to assess doses; carry out hazard assessments; implement contingency plans and emergency
procedures; arrangements for the provision of dosemeters and the keeping of dose records.
Objectives:
• to list basic hazards and harmful effects relating to exposure to radiation

• to recognise limitation requirements
• to calculate/evaluate safe distances and check dose levels
• to explain effective uses of shielding and distance
• to devise and execute contingency arrangements
• to experience emergency procedures
Suitable for:
All staff working or associated with radiation generators and sealed sources, particularly industrial
radiography personnel.
Designed to meet the requirements for PCN Level 2 Radiation Safety Endorsement (radiation protection
supervisor).
Basic Radiation Safety (BRS) certification should be held by any person who is practising industrial
radiography and has been adequately trained in the hazards associated with ionising radiations, the
precautions to be taken when employing ionising radiation and the methods of protection.
Career Progression:
• Radiographic Testing
o Part A
o Part B
o Part C

Radiation Protection Supervisor (PRS)

Course Content:
Source and nature of ionising radiation; relevant basic physics;

behaviour of radioactive isotopes; absorption processes; units of
activity and dose; radiation damage to the human body; somatic and
hereditary damage; stochastic and deterministic effects; early and late
effects; principles of radiation protection; methods of radiation
protection (time, distance, shielding); dose limits; safe distance and
other protection calculations; guidance on the use of SI 3232:1999
and the relevant parts of ACOP; gamma containers and tests on them;
packaging, labelling and transport; instrumentation and monitoring;
emergency procedures and equipment; Radiation Protection
Supervisor will also include the requirements for Radiation Protection Supervisors; knowledge and
understanding of the requirements to assess doses; carry out hazard assessments; implement
contingency plans and emergency procedures; arrangements for the provision of dosemeters and the
keeping of dose records.
Suitable for:
All staff working or associated with radiation generators and sealed sources, particularly industrial
radiography personnel.
Designed to meet the requirements of PCN which states radiography certificates are valid only so long
as the holder has been successful in a PCN radiation examination within the past five years and holds
valid certification for Basic Radiation Safety or Radiation Protection to supervisor level.
Radiation Protection Supervisor (RPS) level is an optional level of certification for holders of PCN level
1, level 2 and level 3 certification of competence for industrial radiography. In addition, it is made
available for those appointed by an employer in accordance with regulation 17(4) of the United
Kingdom Ionising Radiation Regulations (SI 3232:1999) to supervise work with radiation.
Candidates for this examination must:

1. Hold a current PCN BRS certificate or an alternative acceptable to BINDT
2. Have successfully completed a PCN approved course comprising of 24 hours of formal training to
RPS level as outlined in the current edition of PCN/GEN Appendix Z1
3. Provide evidence of nine months relevant experience as a holder of a PCN Basic Radiation Safety
certificate or an alternative recognised by BINDT
NOTE: The responsibility for appointment of a Radiation Protection Supervisor rests with the employer,
whose attention is drawn to regulation 13 of the IRR 99 regarding the duty to consult one or more
Radiation Protection Advisers.

NDT - Ultrasonic Testing

Ultrasonic Testing (UT) - Welds

Course Content:
Welding processes and weld defects; basic principles of ultrasonics;

the flaw detector; practical exercises on test specimens containing
simulated flaws; examination of parent plate, butt welds; instruction
writing.
Objectives:
• to explain the theoretical background of the techniques
• to calibrate ultrasonic equipment
• to measure the thickness of steel plates and determine levels
of attenuation
• to locate and evaluate laminations
• to select the correct type of probe to examine welded butt joints in steel plate and aerospace
components/structures
• to report on the location and size of defects in typical welded butt joints
• to interpret code requirements
• to meet the syllabus requirements for PCN Levels 1 and 2.
Suitable for:
All personnel including testers, inspectors, engineers and surveyors who require a thorough and
comprehensive introduction to ultrasonic testing of welded joints.
This course is also suitable for personnel working in the aerospace industry and can be found under the
Aerospace section.
Students attending this course who wish to attempt the direct initial certification to PCN Level 2, must
provide the PCN test centre with proof of a minimum of 40 hours formal structured on the job training,
in addition to the 80 hours formal training provided by this course.
If this requirement cannot be met, additional attendance of course NDT47 (Supervised Ultrasonic
Inspection Practical Inspection) meets the 120 hour PCN training requirement.
ENTRY REQUIREMENTS
Career Progression:
• Supervised ultrasonic

Supervised Ultrasonic Testing - Training and Examination

Package
Course Content:
Candidates receive training relevant to the examination to be taken

covering practical inspection and theoretical aspects as appropriate.
The PCN examination will follow immediately after the training
sessions.
Objectives:
• to explain the ultrasonic techniques required to locate, size and

assess defects
• to inspect the appropriate weld geometries or aerospace
components/structures
• to report on the location and size of defects.
Suitable for:
Ultrasonic testing personnel who have already received some basic training and experience and now
wish to prepare for an examination such as PCN, ASNT or BGAS.
The course only fee for 4 1/2 days is the same, which in addition to the Ultrasonic Testing course
fulfills the 120 hour training requirements for PCN Level 2 certification.
Career Progression:
• Ultrasonic testing (UT)

Time of Flight Diffraction (ToFD)
Course Content:
ToFD theory and principles of diffraction, ToFD hardware (pulsers, receivers,

motor control, encoders), ToFD data acquisition and interpretation, ToFD
techniques, ToFD applications, equipment selection, calibration and
optimisation, optimising PCS and angles, flaw location and sizing, limitations of
detection and resolution, codes and standards, reporting.
The course ends with the certification examination.
Objectives:
• to understand the theoretical background and limitations of ToFD applications

• to correctly select probe/wedge to examine welded butt joints
• to calibrate and set up the ToFD ultrasonic equipment
• to locate and evaluate flaws in the weld body and HAZ
• to differentiate defects from geometric features
• to analyse scan data for location and size of defects in typical welded butt joints
• to understand and apply digital processing processes (SAFT, linearization, averaging, filters etc)
• to compile written instructions
• to meet the CSWIP and PCN syllabus requirements
Suitable for:
Individuals with ultrasonic testing experience, who are looking to expand their knowledge into advanced ultrasonic
applications and gain a qualification in Time of Flight Diffraction (ToFD).
For candidates opting for the examination package, the examination follows immediately after the course (on day 10).
This course will lead to an internationally recognised certification - EN 473/ISO 9712.
Course / Exam Fee USD 2,860.00
ENTRY REQUIREMENTS
PCN candidates must be qualified to a minimum of EN 473 Level 2 Ultrasonic Testing.
CSWIP certification is available for candidates holding ASNT UT Welds. It will be considered on an individual basis
and evidence of training and experience presented to the training centre on application. Additionally, holders of ASNT
UT Welds qualification will be required to sit the CSWIP UT Welds Level 2 General Paper.

Manual & Encoded Phased Array Inspection of Welds

Course Content:
Principles of phased array inspection; principles of phased array probes;

principles of inspection sensitivity; phased array instrument; scanning with
phased array probes; calibration and checks; software for data collection and
data analysis; principles of data analysis; software familiarity; use of software
tools for defect detection and sizing; data analysis; procedures for verification of
flaw existence and position; reporting.
Typical equipment used on the course: Olympus Omniscan, AGR TD Focus

Scan, Sonatest Harfang equipment. If your course is equipment specific please
contact us to confirm the equipment that will be used for the event.
Objectives:
• to explain the theoretical background of phased array applications

• to correctly select probe/wedge to examine welded butt joints
• to calibrate and set up the phased array ultrasonic equipment
• to locate and evaluate flaws in the weld body, HAZ, and parent metal lamination
• to analyse scan data for location and size of defects in typical welded butt joints
• to accurately report weld condition
• to differentiate defects from geometric features
• to compile a written instruction
• to meet the CSWIP and PCN syllabus requirements
Suitable for:
Experienced Level 2 qualified ultrasonic technicians looking to expand their knowledge and gain a qualification in
manual and encoded phased array ultrasonic testing (PAUT).
15 days including exam: 10 days phased array only, 3 days analysis software, 2 days exam
Course / Exam Fee USD 3,050.00
Candidates with previous training in Phased Array UT may be eligible for a reduction of the total training hours
required for PCN and CSWIP certification. Please contact Customer Services for further information. Candidates are
to provide evidence of the training received: a certificate of attendance and a copy of the training syllabus BOTH
authenticated by a senior responsible person in the candidates employing organisation or a major client. This shall be
passed to the relevant TWI Training Centre for approval at least two weeks prior to the scheduled course start
date.
This course leads to an internationally recognised CSWIP or PCN certification, both fully compliant with EN 473 and
ISO 9712 certification schemes.
ENTRY REQUIREMENTS
PCN candidates must be qualified to a minimum of EN 473 Level 2 Ultrasonic Testing.

CSWIP certification is available for candidates holding ASNT UT Welds. It will be considered on an individual basis
and evidence of training and experience presented to the training centre on application. Additionally, holders of ASNT
UT Welds qualification will be required to sit the CSWIP UT Welds Level 2 General Paper.

Automated Ultrasonic Testing (AUT) Data Interpretation

Course Content:
Knowledge of phased array technique; advantages/disadvantages;

overview of Pipe Wizard; interpretation of results from pipe girth weld
inspections using RD Tech Viewer software; auditing of AUT records.
Objectives:
• the accurate reporting of weld condition from AUT data

• differentiation of defects from geometric features
• assessment of AUT records against a specification
• assessment of calibration records
Suitable for:
Personnel engaged in the assessment of weld acceptance or rejection from automated ultrasonic
testing systems.
For candidates opting for the examination package, the exam follows immediately after the course (on
day 5).
Career Progression:
• Certification course for automated ultrasonic technicians (AUT)

Certification Course for Automated Ultrasonic Testing (AUT)

Technicians
Course Content:
Knowledge of phased array technique; advantages/disadvantages; in-

depth knowledge of Pipe Wizard system; interpretation of results;
knowledge of software, equipment, troubleshooting etc.
Objectives:
• to set-up and operate AUT scanners

• to configure software for differing weld configurations
• calibration of equipment
Suitable for:
Ultrasonic personnel engaged in the testing of girth welds for onshore and offshore pipelines.
Duration: 2 x 5 days
Available to companies with automatic phased array equipment.
Career Progression:
• Phased array data interpretation

• Certification course for Automated Ultrasonic Technicians (AUT)

Long Range Ultrasonic Testing of pipes and pipelines Level 1

Course Content:
Introduction to UT guided waves; capabilities and limitations of LRUT;

corrosion effects in pipework; introduction to GW test equipment;
introduction to GW operating software; operation of test equipment;
checking test equipment; selection of test conditions; practical data
collection; focused tests; assessment of data quality; data handling
and storage; troubleshooting.
Suitable for:
NDT inspectors new to the field of guided wave inspections of pipes and pipelines who will be under the
supervision of more experienced and qualified personnel.
ENTRY REQUIREMENTS
Course candidates must be qualified to a minimum of Level 1 in conventional ultrasonic testing.

Long Range Ultrasonic Testing of pipes and pipelines Level 2

Course Content:
Summary of guided wave screening; properties of guided waves;

review of LRUT software; dispersion curves; factors influencing test
conditions; instruction writing; principles of interpretation;
interpretation examples; interpretation exercises; focusing of guided
waves.
Suitable for:
Experienced LRUT operators wishing to broaden their knowledge and

understanding of GW testing and take on more responsibility for carrying out tests.

IIW/EWF Diploma

TWI Diploma - Materials and Their Behaviour (Foundation,

Intermediate & Advanced) leading to IIW/EWF Diploma
Course Content:
Three levels available provide personnel with the knowledge to join a

range of materials and methods of avoiding problems. Modules include
materials science, technology and an understanding of the
characteristics and weldability of different materials, ranging from
steels to non-ferrous materials. Also, cracking phenomenons are
presented together with methods to avoid them.
Objectives:
• to understand features, benefits and application of various
welding and joining methods
• to understand behaviour of materials and their response to welding and joining methods
• to appreciate design requirements and their implications and understand why products fail and
how it may be avoided
• to understand quality assurance/quality control requirement in fabrication
• to gain the breath of knowledge required to succeed in the appropriate IIW/EWF examinations
Suitable for:
Welding co-ordinators (ISO 14731) Other specialists interested in welding metallurgy
ENTRY REQUIREMENTS
There are various routes for obtaining the qualifications of Welding Specialist, Welding Technologist or
Welding Engineer. The first step is to forward a C.V. for assessment.
Career Progression:
IIW/EWF DIPLOMA COURSE
Fabrication and Applications Engineering (FAA)

• Foundation
• Intermediate
• Advanced
Welding Processes and Equipment (WPE)

• Foundation
• Intermediate
• Advanced
Design and Construction (DAC)

• Foundation
• Intermediate
• Advanced

TWI Diploma - Design and Construction (Foundation,

Intermediate & Advanced) leading to
IIW/EWF Diploma
Course Content:
Similarly offered at three levels, the modules concentrate on welding

and fabrication issues such as design principles, fracture mechanics,
behaviour of welded structures in service, fatigue and brittle fracture,
engineering critical assessment and thermodynamically loaded
structures as well as the practicalities of construction of a variety of
products.
Objectives:
• to understand features, benefits and application of various welding and joining methods
• to understand behaviour of materials and their response to welding and joining methods
• to appreciate design requirements and their implications and understand why products fail and
how it may be avoided
• to understand quality assurance/quality control requirement in fabrication
Suitable for:
• Welding co-ordinators (ISO 14731)
• Other specialists involved in the design of welded structures
ENTRY REQUIREMENTS
Career Progression:
Materials and their Behavior (MAB)

• Foundation
• Intermediate
• Advanced

• Foundation
• Intermediate
• Advanced

• Foundation
• Intermediate
• Advanced

TWI Diploma - Welding Processes and Equipment

(Foundation, Intermediate & Advanced) leading to IIW/EWF
Diploma
Course Content:
Modules cover a range of common welding processes at foundation,

intermediate and advanced levels. In addition, a complementary
module in advanced welding processes is provided to cover other
aspects of joining and welding.
Objectives:
• to understand the principles of various welding processes and

their application
• to understand how different welding power sources work
• to gain the breadth of knowledge required to succeed in the appropriate IIW/EWF examinations
Suitable for:

• Other specialists interested in welding processes and equipment.
ENTRY REQUIREMENTS
Career Progression:

• Foundation
• Intermediate
• Advanced

• Foundation
• Intermediate
• Advanced

• Foundation
• Intermediate
• Advanced

TWI Diploma - Fabrication and Application (Foundation,

Intermediate & Advanced) Leading to IIW/EWF Diploma
Course Content:
This subject is offered as final modules only. Subjects included are

quality assurance and quality control in welding, welding procedure
requirements, approval testing, welder performance testing,
calibration, non-destructive testing, economics, repairs and case
studies.
Objectives:
• to understand quality assurance/quality control requirements in

fabrication
• to understand to QA/QC requirements in welded fabrication
• to understand the principles and application of different NDE methods
• to gain success in appropriate examinations
• to gain an appropriate TWI Diploma qualification (for full course only)
Suitable for:

• Other specialists involved in welding fabrication (QA, QC and manufacturing)
ENTRY REQUIREMENTS
Career Progression:

• Foundation
• Intermediate
• Advanced

• Foundation
• Intermediate
• Advanced

• Foundation
• Intermediate
• Advanced

TWI Diploma - Advanced Welding Processes and Equipment

(Advanced Processes) leading to
IIW/EWF Diploma
Course Content:
This module provides an overview of the more unusual welding and

joining methods such as power beams, friction welding etc. and should
be taken with module WPE1 for those who wish to gain a credit in
welding processes and equipment.
Objectives:
• to understand the principles of various welding processes and

their application
• to understand how different welding power sources work
• to gain the breadth of knowledge required to succeed in the appropriate IIW/EWF examinations
Suitable for:
Although AWP is taken as part of the Welding Process and Equipment module, it can also be presented
as a stand alone course for people with special interest in the welding processes presented during this
week. i.e. laser welding, electron beam welding, plasma welding, friction welding, resistance welding
etc.
ENTRY REQUIREMENTS
Career Progression:

• Foundation
• Intermediate
• Advanced

• Foundation
• Intermediate
• Advanced

• Foundation
• Intermediate
• Advanced

TWI Diploma - Practical Welding Technology – Leading to

IIW/EWF Diploma
Course Content:
Follows guidelines for practical training in MMA, TIG, MIG/MAG and

oxyfuel gas cutting and welding processes. The module provides
supervised project work at varying levels to suit the background
experience of course members.
Objectives:
• to gain a practical understanding of oxyfuel welding, TIG, MMA

and MIG/MAG welding
Suitable for:
Since this module is part of the Diploma course, it is suitable for Welding co-ordinators (ISO 14731).
However, candidates who can demonstrate practical experience on this welding processes are
exempted from this module.
ENTRY REQUIREMENTS
Career Progression:
• Foundation
• Intermediate
• Advanced
• Foundation
• Intermediate
• Advanced
• Foundation
• Intermediate
• Advanced

For schedule of courses, please log on to:
www.twitraining.com

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Visual Welding Inspector - Level 1

This welding inspection course covers: visual inspection procedures;

Welding Inspector - Level 2

The duties and responsibilities of a welding inspector; fusion welding

Senior Welding Inspector - Level 3

Function and responsibilities of a senior welding inspector; defects in

AWS CWI to CSWIP Welding Inspector -

The training modules have been set up to provide training and

Site Painting, Coating and Inspection

BGAS-CSWIP Painting Inspection-Grade 2

Corrosion theory; surface preparation; paint formulation; paint

• 2 passport sized photographs

BGAS-CSWIP Painting Inspection - Grade 1

Zones of offshore structures; offshore working; safety offshore;

• to recognise zones and structures of offshore platforms

Candidates MUST bring:

• 2 passport sized photographs

BGAS-CSWIP Site Coatings Inspector

Corrosion, theory, preparation of surfaces, paint technology, M.C.L,

• to understand the principles of pipeline coatings

Candidates MUST bring:

• 2 passport sized photographs

Plant Inspection & Management

CSWIP Plant Inspector Level 1 - Week 1

Roles and duties of the Plant Inspector; QA/inspection in context;

• Increase the knowledge and /or competence in Plant inspection

• NDT, Welding inspection, Painting inspection

CSWIP Plant Inspector Level 1 - Week 2

• NDT, Welding inspection, Painting inspection.

CSWIP Plant Inspector Level 2 - Week 1

UK legislative aspects; written schemes of examination; visual

• CSWIP Plant Inspection Course Level 3

CSWIP Plant Inspector Level 2 - Week 2

UK legislative aspects; written schemes of examination; visual

- Increasing demands of integrated asset management within process plants

• CSWIP Plant Inspection Course Level 3

Repair of Pressure Equipment

Design for repair, repair-no repair decision, Engineering Critical

• understand the considerations to be applied before carrying out weld repairs;

Repair of Pressure Equipment Training

Introduction to weld repairs, differentiation in requirements between

At the end of the course, attendees will be able to:

• Understand the considerations to be applied before carrying out weld repairs;

Plant Integrity Management

RISK-BASED INSPECTION (RBI) BASED ON API RP 580 AND

FITNESS-FOR-SERVICE (FFS) ASSESSMENT BASED ON API 579-1/ASME FFS-1 2007

REPAIR OF PRESSURE EQUIPMENT AND PIPING WORKSHOP

REPAIR OF PRESSURE EQUIPMENT AND PIPING TRAINING

FITNESS-FOR-SERVICE (FFS) ASSESSMENT BASED ON API 579-1/ASME FFS-1 2007

REPAIR OF PRESSURE EQUIPMENT AND PIPING - WORKSHOP AND TRAINING

• understand the considerations to be applied before carrying out weld repairs;

CSWIP Cathodic Protection Level 1

Basics of corrosion; terminology, electrode potential, reference cells

CSWIP Cathodic Protection Level 2

In addition to the knowledge of a Level I Engineer: criteria for CP and

CSWIP Cathodic Protection Level 3

In addition to the knowledge of a Level II Engineer: problem areas and

Risk-based Inspection (RBI) based on API RP 580 and 581

• Fitness-for-Service (FFS) Assessment, based on API 579-1/ASME FFS-1 2007

Fitness-for-Service (FFS) Assessment, based on the new API

Introduction to FFS; material properties and the API 579 Annexes;

At the end of the course, attendees will be able to:

Damage Assessment for RBI and FFS, based on API RP 571