Surface Microbial Contamination in Some Commonly Available Tablet Dosage Forms

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Original Paper

Med Principles Pract 2000;9:290–299

Surface Microbial Contamination in


Some Commonly Available Tablet
Dosage Forms
C.O. Obuekwe a I.F. Obuekwe c M. Rafiq b
a Department of Biological Sciences, and b EM Unit, SAF, Faculty of Science,

Kuwait University, Kuwait; c Department of Pharmaceutical Microbiology,


Faculty of Pharmacy, University of Benin, Benin City, Nigeria

Key Words only 4 samples (18%) of the total samples


Tablets W Microbial contamination investigated yielded positive microbial cul-
tures on growth media. The most commonly
observed surface contaminants were yeast
Abstract cells. The microorganisms isolated included
Objective: Nonprescription drugs are subject Saccharomyces sp., Rhodotorula rubra, coa-
to unrestricted handling and are, therefore, gulase-negative staphylococci and Penicil-
potentially susceptible to postproduction lium sp. Conclusion: Commonly available
contamination by microorganisms from both nonprescription drugs in tablet dosage form
the handlers and the environment. The aim have been shown to be frequently contami-
of this work is to investigate the occurrence nated by microorganisms. However, cases of
of contamination of certain tablet surfaces microscopic visualization of microbial con-
by microorganisms. Methods: Twenty-two tamination of drugs do not often result in
samples of commercially available analgesic recoverable cultures on growth media.
and vitamin preparations in tablet form were Copyright © 2001 S. Karger AG, Basel

obtained as sold or dispensed from retail


pharmacies and clinical pharmacies in Nige-
ria and Kuwait. Sample surfaces of tablets Introduction
were investigated by scanning electron mi-
croscopy and augmented by streaking and Analgesics and vitamin products are
superficial implantation on agar media for among the most commonly available non-
culture development. Results: Of 22 samples prescription drugs and are, therefore, subject
tested, 14 (64%) were visually found to have to unrestricted postproduction handling. The
surface microbial contamination. However, microbiological quality of pharmaceutical

© 2001 S. Karger AG, Basel C.O. Obuekwe


ABC 1011–7571/00/0094–0290$17.50/0 Department of Biological Sciences, Kuwait University
Fax + 41 61 306 12 34 PO Box 5969, 13060 Safat (Kuwait)
E-Mail karger@karger.ch Accessible online at: Tel. +965 481 1188, ext. 5662, Fax +965 484 7054
www.karger.com www.karger.com/journals/mpp E-Mail okey@kuc01.edu.kw
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products not only depends on the quality of process include, among others, good manu-
raw materials and production practices, but facturing practices and packaging of products
also on storage conditions [1, 2]. Moreover, in individual waterproof, tamperproof wrap-
the common practice of pharmacies repackag- pings. Available information on medicine-
ing and dispensing bulk products into smaller borne contamination is poor and such reports
dosage units will increase product handling are portrayed as episodic, being associated
and the risk of microbial contamination from with specific isolated incidents [6].
handlers and the environment. While culture methods can determine con-
Different types of pharmaceutical prod- tamination of tablets by viable microorgan-
ucts have been routinely contaminated right isms, they may fail to delineate contamina-
after manufacture [3, 4] and several fungi and tion originating during manufacturing and
bacteria have been identified with such con- postmanufacturing. On the other hand, since
tamination. Under tropical conditions, the scanning electron microscopy (SEM) is re-
loss of microbiological quality can be exten- stricted to the visualization of surfaces only, it
sive with such contamination [2, 5]. While can provide some evidence of postproduction
most of the microorganisms contaminating contamination of tablets and other solid dos-
nonsterile pharmaceutical products may be age forms, as this would be expected to be
nonpathogenic commensals of environmental restricted to surfaces. The objective of this
origin, they pose problems as agents of spoi- investigation was, therefore, to assess the sur-
lage [6, 7]. Many of these organisms may also face microbial contamination, which may be
become opportunistic pathogens in compro- indicative of postproduction contamination
mised individuals. In the hospital environ- of commonly available nonprescription phar-
ment, higher contamination rates with patho- maceutical products in tablet dosage form
gens would be expected simply because great- from dispensing outlets.
er opportunities for cross-contamination with
pathogens exist in the hospital environment.
Apart from health problems of microbial Materials and Methods
contamination of pharmaceuticals [8, 9], the
deteriorating effects on the products are var- Samples
ious, ranging from introduction of toxic me- Twenty-two samples from 20 brands of commonly
available nonprescription drugs in tablet dosage form
tabolites and cell fractions to chemical and
were obtained from pharmacy outlets which included
physical modifications [7, 10]. It has been retail pharmacies, patent medicine stores and clinical
shown that surface contamination and growth pharmacies in Nigeria and Kuwait. The drugs included
of Klebsiella aerogenes on acetylsalicylic acid analgesics, antispasmodics and vitamin preparations.
tablets will prolong the tablets’ disintegration Samples from retail pharmacies were procured as re-
tailed, either as multidose packs (boxes) containing up
times [10]. Disintegration properties of tab-
to 100 tablets or as single dosage packs in waterproof/
lets are important as they affect solubilities tamperproof wrappings. Samples from clinical phar-
[11, 12] and may ultimately affect bioavail- macies were obtained as repacked multidoses in water-
ability of the drugs [13]. proof sleeves, forms in which the tablets are conven-
The importance of and potential for micro- tionally dispensed to patients.
bial contamination of pharmaceuticals is
Scanning Electron Microscopy
widely recognized in the pharmaceutical in- Preliminary investigations had shown that the con-
dustry and attempts to safeguard products ventional methods of sample preparation for SEM as
from contamination in the manufacturing described previously [14], involving fixations in glu-

Microbial Contamination of Tablet Med Principles Pract 2000;9:290–299 291


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Table 1. Microbial contamination on the surfaces of different brands of commonly available nonprescription
drugs in tablet dosage form

Sample Drug type Packaging Surface Source Microbial contamination


finish
microscopy culture

1 Analgesic1 tamperproof single dose uncoated retail pharmacy yeast none


(aluminium foil/plastic (Nigeria)
film warp)
2 Analgesic2 tamperproof single dose uncoated retail pharmacy not detected none
(aluminium foil/plastic (Nigeria)
film wrap)
3 Analgesic1 tamper proof single dose uncoated retail pharmacy cocci none
(aluminium foil/plastic (Nigeria)
film warp)
4 Analgesic1 multidose box uncoated retail pharmacy bacterial rods, none
(Nigeria) yeast
5 Analgesic1 tamperproof single dose uncoated retail pharmacy yeast, bacterial none
(aluminium foil wrap) (Nigeria) rods
6 Analgesic2 tamperproof single dose uncoated retail pharmacy yeast yeast cells
(plastic film wrap) (Nigeria)
7 Multivite multidose box uncoated retail pharmacy yeast, mold none
(Nigeria) fragment
8 Vitamin C multidose box uncoated retail pharmacy mold fragment none
(colored) (Nigeria)
9 Vitamin C multidose box uncoated retail pharmacy mold fragment none
(not colored) (Nigeria)
10 Analgesic1 multidose box uncoated retail pharmac bacterial rods, none
(Nigeria) cocci
11 Vitamin C multidose box uncoated retail pharmacy mold none
(Nigeria)
12 Analgesic2 single-dose, tamperproof uncoated retail pharmacy yeast, bacterial Rhodotorula
(aluminium foil wrap) (Nigeria) rods
13 Multivite-mineral multidose box coated retail pharmacy bacterial rods, gram-negative
mix (Kuwait) mold, yeast rods
14 B-complex vitamin multidose box uncoated retail pharmacy not detected none
(Nigeria)
15 Multivite tamperproof single dose coated retail pharmacy not detected none
(aluminium foil/plastic (Kuwait)
film wrap)
16 Analgesic2 prepack in plastic sleeve, uncoated clinical pharmacy bacterial rods, none
from multidose box (Kuwait) cocci, yeast
17 Analgesic1 tamperproof (aluminium uncoated clinical pharmacy not detected none
foil/plastic film wrap) (Kuwait)
18 Multivite-mineral prepack in plastic sleeves coated clinical pharmacy mold, bacteria, staphylococci
mix from multidose box (Kuwait) yeast
19 Analgesic1 tamperproof (aluminium uncoated clinical pharmacy not detected none
foil/plastic film) (Kuwait)

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Table 1 (continued)

Sample Drug type Packaging Surface Source Microbial contamination


finish
microscopy culture

20 Antispasmodic tamperproof (aluminium coated clinical pharmacy not detected none


foil/plastic film) (Kuwait)
21 Antispasmodic tamperproof (aluminium coated clinical pharmacy not detected none
foil/plastic film) (Kuwait)
22 Analgesic1 prepack in plastic sleeves, uncoated clinical pharmacy not detected none
from multidose box (Kuwait)

1 Acetoamido phenol base.


2 ASA base.

taraldehyde and OsO4 and dehydration in gradient Also, each tablet was separately placed (superficial
concentrations of desiccants, caused the disintegration implantation) on NA and PDA. Plates were subse-
and/or dissolution of the samples. Also, the technique quently incubated at 25 ° C for up to 7 days. Colonies
of subjecting the tablets to only critical-point drying in that grew were selected and subcultured on NA or
acetone/liquid CO2 as a desiccant [14] and avoiding PDA for purification and isolation of pure cultures.
fixation preliminaries resulted in selective leaching of The isolates were identified on the basis of their bio-
the surface components of the tablets tested. Conse- chemical and morphological characteristics.
quently, it was adjudged that the technique was capa-
ble of introducing artifacts or could result in the loss of
relevant information, although it provided very sharp Results
micrographs.
Because of the above preliminary experimental ob-
servations, all tablets for SEM were simply coated ‘as The results of the investigation of the sur-
is’ without any other treatment. For coating, each sam- face contamination for different brands of
ple was mounted on a brass stud by means of silver commonly available nonprescription tablet
gum. Before mounting, each tablet sample was asepti-
dosage forms are summarized in table 1. Evi-
cally and carefully broken into two halves and each
half mounted to expose each of the two major surfaces. dently, visual indications of surface microbial
Duplicate samples of tablets were observed (i.e., a total contamination were obtained in samples irre-
of four specimens per sample). The mounted speci- spective of packaging or coating. Fourteen
mens were then sputter-coated in gold in a Balzer (64%) of the 22 samples of the brands investi-
SCD-050 sputter-coater for 30 s. The prepared sam-
gated showed visual evidence of microbial
ples were subsequently observed in a JOEL ISM-6300
scanning electron microscope at accelerating voltage of contamination. However, only 4 (18%) of the
20 kV or less, depending on the stability of the tablet’s total samples and 27% of the visually positive
surface. microbially contaminated ones resulted in
positive microbial cultures. Of the 7 vitamin
Culture Methods
preparations, 6 were visually contaminated,
For the surface-contaminating organisms, each tab-
let was aseptically streaked (smeared by means of ster- of which 2 were gross with various microbial
ile forceps) across the surface of nutrient agar (NA for forms – filamentous fungi, bacteria and mor-
bacteria) and potato dextrose agar (PDA for fungi). phological yeast forms. Three of the 4 acetyl-

Microbial Contamination of Tablet Med Principles Pract 2000;9:290–299 293


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Fig. 1. SEM of a vitamin C tablet
showing extensive ramification of
the surface by hyphae of filamen-
tous fungi. The sample was ob-
tained from a multidose box from a
retail pharmacy.

Fig. 2. SEM showing coccoid and


rod morphological forms in the sur-
face coating of a multivite prepara-
tion. Dumbbell-shaped cells (DBC)
suggest evidence of cell division.
The breach on the lower left corner
exposes the tablet material, show-
ing that the organisms were associ-
ated with the surface coat.

salicylic acid (ASA)-based analgesics showed other ASA sample, an organism with purplish
visual microbial contamination, but only 2 of red-colored colonies on PDA, identified as
the samples supported viable microorganisms Rhodotorula rubra, and another coagulase-
which were identified as coagulase-negative negative Staphylococcus were isolated.
Staphylococcus and Penicillium spp. In the

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Fig. 3. SEM showing yeast cell
scattered superficially over the sur-
face of an ASA-base product ob-
tained from a clinical pharmacy.

Figures 1–5 represent typical scanning preparation. Such a growth pattern may be
electron micrographs of microbially contami- facilitated by poor compaction of the tablet
nated surfaces of the different tablets investi- which leaves interparticulate spaces on the
gated. Figure 1 shows the surface of an un- surface as was the case in an ASA-based
coated brand of vitamin C extensively rami- analgesic sample studied (figure not shown).
fied by fungal hyphae. Such extensive fungal The yeast cells in figures 3 and 4a, b clearly
colonizations were found in some other bear buds which are indicative of some active
brands of vitamin C. In another vitamin prep- growth activity on the tablets some time after
aration, a multivite-mineral mix, where fun- the contamination. The presence of buds and
gal growth was also observed, bacterial con- pseudomycelium in figure 4b suggests Candi-
tamination was associated with the coating da contamination. Unlike the samples shown
(fig. 2). Although most of the contamination in figures 3 and 4a, which were obtained from
of tablets observed was superficial, as seen in repackaged tablets of a multidose box from a
figure 3, in others the surface contaminants clinical pharmacy, the sample shown in fig-
appeared to have penetrated into the solid ure 4b was a single-dose preparation packaged
matrix of the tablets (fig. 4). Figure 3 shows in a tamperproof, waterproof wrapping. In
chains of yeast cells with buds (possibly Sac- some of the samples investigated, the contam-
charomyces sp.) on the surface of an aspirin inating organisms appeared to be embedded
tablet, while figures 4a and b show ASA-based in a newtork of capsular materials. Multiple
analgesic samples where extensive develop- microbial contamination is clearly indicated
ments of yeast cells of different morphological in figure 5 where yeast cells and grapelike
forms have penetrated or emanated from the clumps of cocci are superimposed on the sur-
tablets through fissures on the surface of the face of tablets obtained from a clinical phar-

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Fig. 4. SEM showing different
types of budding yeast cells in the
fissures on the surfaces of an aspi-
rin tablet obtained from a clinical
pharmacy (a) and a retail pharma-
cy (b).

macy. Such superimposed and multiple con- ded in the coating of a multivitamin tablet
tamination could be encouraged by the pro- obtained from a retail pharmacy. The signifi-
duction of exopolysaccharides observed ear- cance of this observation is that such inani-
lier in some organisms. Surface contaminants mate contaminants may be sources of micro-
of a different sort may also occur: a long bial contaminants for the pharmaceutical
fibrous inanimate material was found embed- products and may serve as fomites.

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Fig. 5. SEM showing multiple mi-
crobial contamination of the sur-
face of an ASA-base product by
yeast cells (large cells with buds)
and grapelike clumps of cocci cells.
The sample was obtained from a
clinical pharmacy.

Discussion common and underscores the need for a high


level of environmental hygiene and good
In this work, SEM was used to study the manufacturing practices in pharmaceutical
incidence of surface contamination in several processing, especially for nonsterile products.
brands of commonly available nonprescrip- Also, the visualization and in a few cases, cul-
tion drugs in tablet form. Microscopy, be- ture demonstration of surface microbial con-
cause of its inability to differentiate viable taminants from pharmaceutical products (in-
and nonviable cells, has been augmented with cluding tamperproof, waterproof packaging)
culture techniques that were intended to limit obtained from a humid, tropical environment
observation to the surfaces of the products. (Nigeria) and a hot, dry subtropical region
There was not attempt to quantify or assess (Kuwait) point to the immense potential for
the level of microbial load of the entire sample surface contamination in tablets in all cli-
of the tablet. mates. The higher level of visualized contami-
Results so obtained have indicated a rather nation (70%) in samples from Nigeria, com-
common incidence of microscopically detect- pared to 33% observed in samples from Ku-
able microorganisms on the tablet surfaces, wait, may be attributable to the generally
and the superficiality of the occurrence of higher humidity and lower but favorable am-
some of these contaminants suggests postpro- bient temperatures which would support mi-
duction contamination. Although the actual crobial viability and occurrence, as reflected
number of samples (n = 22) or brands (n = 20) in the observations in this work. In this inves-
investigated was low compared to commer- tigation, only very low levels of viable mi-
cially available brands, the results show that croorganisms were demonstrated in these tab-
microscopically observable contamination is lets and none of the organisms isolated is a

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known pathogen. Even so, in immunological- However, susceptibility to opportunistic in-
ly compromised individuals common envi- fections is not restricted to HIV-infected cases
ronmental microorganisms (commensals) only, since it was reported [18] that immuno-
may pose a threat if ingestion and infection suppression arising from therapy resulted in
occur. opportunistic pneumocystis pneumonia as a
Yeast cells were evidently the most com- complication. Moreover, in the absence of
monly observed surface contaminants. Sur- viable cells, microbial metabolites may be
prisingly, hardly any of the ubiquitous yeast toxic and cell wall fractions pyrogenic [6, 7].
cells (Saccharomyces sp.) observed micro- The poor demonstration of viable contami-
scopically were recovered by culture. As seen nants in the tablet samples could be due,
on most of the samples, some of these cells among other factors, to the inability of the
showed evidence of cell damage, probably media used to recover stressed organisms
from processing. If this were so, it would sug- present and also the restriction of the sam-
gest contamination that occurred before or pling to the surface only. Obviously, the use of
during production. However, the superficiali- liquid extraction procedures (enrichment in
ty of the occurrence of some of these contami- both cultures) would have demonstrated or-
nants suggests otherwise (i.e., postproduction ganisms trapped within the solid matrix of the
contamination). tablet, a procedure that would be more in con-
The observations made by microscopy in sonance with production-stage contamination
this investigation have provided some evi- than postproduction contamination.
dence to support the view that these surface
contaminants were not just dormant, inert
contaminants, but actually exhibited some Conclusion
growth process postcontamination. As com-
monly seen, many of the yeast cells occurred Commonly available nonprescription
in chains with buds. Buds are the young off- drugs in tablet dosage form have been shown
spring of yeast reproduction in some yeast microscopically to be frequently contami-
genera. Also, as seen in some samples, some of nated by microorganisms. However, such in-
the microbial cells appeared embedded in cidence of microscopic visualization of micro-
capsular materials. Capsular materials are an- bial contamination very poorly translated
ionic exo-polysaccharides formed by several into recoverable (viable) microbial cultures.
microorganisms during growth to aid anchor-
age to surfaces [15]. The observed or isolated
organisms such as Candida sp. coagulase-neg- Acknowledgement
ative staphylococci and Penicillium sp. are
The authors are grateful to Kuwait University,
recognized opportunistic pathogens which
especially the EM Unit of SAF for providing the facili-
can infect immunocompromised individuals ties for microscopy.
such as AIDS victims. Riederer et al. [16]
reported that opportunistic Candida infec-
tions constitute one of the commonest disor-
ders (150%) following HIV infections in 250
patients investigated. In their review, Weber
et al. [17] highlighted the prevalence of oppor-
tunistic microsporidial infection in man.

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