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AL3909 - HD Mouldflow Report
AL3909 - HD Mouldflow Report
AL3909 - HD Mouldflow Report
PVT profile
Viscosity model
P a r t I n t r o d u c t i o n
1x1 cavities, two plates mold, Cold runner +sub gate, the size is shown by picture.
Cooling System Design
The cooling system is shown by picture, the diameter of channel is 10mm, the diameter of bafflers is 13
mm.
Processing conditions
Cooling Conditions:
Coolant Temperature(Cavity) 80 deg.C
Coolant Temperature(Core) 80 deg.C PRESSURE [MPa] STEP DURATION [sec]
94.5 0.0
94.5 10.0
Circuit coolant Temperature
• The temperature variation over each mold face should be more than 10°C, because the part is
too deep. Otherwise it may bring negative effect on deflection.
• The distribution of temperature over mold faces is uneven, It is under of the range .
Fill time
Shown by picture the fill time is 1.6s and the flow status is
balance.
Fill time
Shown by picture the fill time is 1.6s and the flow status is
balance.
Fill time series
Pressure at V/P switchover
• The result shows the pressure distribution through the flow path inside the mold at the switchover point from
velocity to pressure control.
• The filling is balance and the pressure at V/P switchover is about 114.4 MPA. The main pressure losing is
through the runner , about 53.9 MPA .Considering the part is not a small one, both pressure value are low and
acceptable.
.
Temperature at flow front
• The air trap shown in purple plots and occur in the end of filling. Vents or inserts are
required near the air trap location to avoid part quality issues.
Air traps
• The air trap shown in purple plots and occur in the end of filling. Vents or inserts are
required near the air trap location to avoid part quality issues.
Weld lines
Volumetric shrinkage is imbalance show by picture, please attention the setting of pac
king.
Sink marks estimate
• The sink marks may be visible when the estimate value>0.07mm. The sink marks is not
obvious. Adjust the packing time and packing pressure may improve the sink marks.
Injection Pressure & Clamp Force
0.2mm
0.3mm
0.2mm
0.3mm
The results::
The flow status is balance, the injection and packing pressure is normal.
The volumetric shrinkage is imbalance, please attention the setting of packi
ng.
Deflection of Y&Z direction is balance, cause warp is little. Deflec
tion of X direction is imbalance, possible cause warp.
The project cycle time: 1.6 (filling)+ 24.4(cooling + packing) + 5.0 (open & eject & c
lose) =31.0 sec.