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Presplitting Study PDF
Presplitting Study PDF
Presplitting Study PDF
by
S AMHUDI
A Thesis Submitted to
The University of New South Wales
for the degree of
Master of Engineering
December, 1991
UNIVERSITY OF N.S.W.
2h JUL 1S92
LIBRARIES
I hereby declare that this submission is my own work and that, to the best of my
knowledge and belief, it contains no material previously published or written by
another person nor material which to a substantial extent has been accepted for the
award of any other degree or diploma of a university or other institute of higher
learning, except where due acknowledgement is made in the text.
ABSTRACT
cement-mortar block models were broken up along the cracks, while in the field,
iodine crystals and a compressed air injection technique (borehole sealing rod)
were applied. Visual inspections of exposed presplitting on post production blast
sites were also performed for some tests.
In the field tests, minor cratering was generated by excessive charge size
while, on the other hand, a limited presplit fracture line or two unconnected cracks
emanating from each blasthole was produced when the charge size was insufficient
to presplit the rock to the necessary level.
Laboratory test results reveal a good correlation with the results from the
field tests. Appropriate similitude conditions to expand the results to full scale tests
can be deduced.
results.
ACKNOWLEDGEMENT
The author wishes to express his sincere appreciation to the many persons
and organisations that contributed to this research. In particular, special thanks are
due to the following :
(3) Dr. G.C. Sen, supervisor, for his most helpful criticism, guidance and
suggestions during the research and the preparation of this thesis;
(5) the management of the Statebricks and Readymix for providing the facilities
to carry out the experiments in their quarries at Homebush and Prospect,
respectively;
(6) I.C.I. Australia Operations Pty. Ltd. for providing explosive materials and
iii
iv
Special acknowledgement is given to his wife, Endang and sons, Ihsan, Haris and
Muhammad (Anto) for their encouragement, support and patience throughout the
long period devoted to study.
Finally, of course, the author would like to express his gratitude to Allah for His
aid, care and guidance throughout the study.
TABLE OF CONTENTS
Page
ABSTRACT ii
ACKNOWLEDGEMENTS iii
TABLE OF CONTENTS v
CHAPTER 1 INTRODUCTION 1
v
vi
6.1 Introduction 86
6.2 Construction of Model 87
6.3 Experimental Procedure 88
6.4 Experimental Results 94
vii
REFERENCES 165
LIST OF FIGURES
Figure Page
LIST OF TABLES
Table Page
Drilling and blasting of rock for excavation utilizes high energy explosives
loaded in drill holes to fragment and to move rock. Upon detonation, an explosive
releases large volumes of gaseous products and energy. This explosive energy is
expended in crushing and fragmenting the surrounding rock, in producing a dense,
randomly oriented radial crack pattern about the boreholes, and in producing
radially outgoing stress waves and quasi-static pressure acting on those boreholes.
At the perimeter of an excavation, however, these effects are often undesirable.
The resulting overbreak and wall damage to the remaining rock can lead to safety
problems due to rock falls and to additional costs because there may be :
prevent the shock waves from subsequent blasting from damaging the walls of an
excavation. A presplit fracture system is influenced by various parameters such as
1
2
hole diameter, hole spacing, hole length, explosive charge size, condition of
coupling, time sequence of blasting, site conditions or rock properties.
initiate at the midpoint between the blastholes due to the reinforcement of stress
waves. Furthermore, they derived simple equations for calculating the volume of
explosive charge to be placed in each hole. Mathias (1964) investigated presplit
blasting experimentally in a laboratory with models of Plexiglas and Marble.
Based on post-mortem analysis, it was concluded that decoupling and delaying the
blastholes had adverse effects on presplitting. Ludwig and Smith (1965) presented
3
were used to visualize the stress waves generated by the detonation. In 1983, these
authors again addressed these issues and reported some preliminary results of a
dynamic photoelastic investigation using thick Plexiglas models to examine the
role of delays in presplitting. Barnes (1988) presented a presplitting technique
integrated into the Jacobs Ranch Mine blasting program. He claimed that this
technique has been proved to be the most viable method of reducing back break in
sub-bituminous coal mines.
The second part of the thesis comprises experimental results and analyses
carried out in both the laboratory and in the field as presented in chapters 6 and 7.
A series of tests is described and the analysis is expanded further to estimate the
amount of explosive charge to be used. Moreover, other aspects of the costing of
the presplit experiments in each rock type are also examined.
2.1 Introduction
6
7
CONTROLLABLE VARIABLES
UNCONTROLLABLE VARIABLES
- Geology
- Material Strength & Properties
- Structural Discontinuities
- Weather Conditions
- Water (Some times controllable)
- Etc.
LOADED BLAST
Production blast
Presplitting
OUT PUTS
- Fragmentation
- Splitting
- Ground Vibrations
- Airblast
- Flyrock
- Muck Pile Displacement
- Muck Pile Profile
- Back and Side Spills
- Misfires
- Etc.
Figure 2.1 Field model illustrating blast design inputs and outputs
(Modified from Atlas Powder Company 1987)
8
(1) T1 - Detonation
(2) T2 - Shock and stress wave propagation
(3) T3 - Gas pressure expansion
(4) T4 - Mass movement
2.2.1 T1 - Detonation
velocity of detonation and density of the explosives as (Crosby and Bauer 1982):
The pressure, behind the detonation wave front quickly drops to approximately
half of the peak value as illustrated in figure 2.3. This pressure is generally
referred to as the explosion or borehole pressure, P^ (Coates 1981).
10
Expanding „
Gases Shock/Stress Wave
in the Surrounding Media
Chapman-Jouguet
Plane
Shock Front in
the Explosive
Direction of
Detonation
Undisturbed
Explosive
Primary
Reaction
Zone
Stable By-products,
Mainly Gases
this shock wave, the mass particles are compressed and moving (Henrych 1979).
The stress wave propagation geometry is not only dependent on the shape
of the explosive charge but also on the other factors, such as the location of the
initiation point, detonation velocity, shock wave velocity in the rock. If a spherical
charge (with a length to diameter ratio of less than or equal to 6 : 1) is fired, then
the disturbance is propagated in the form of an expanding sphere (fig. 2.4). If a
shothole normally encountered, the strain waves originally formed near the point
of initiation are continuing and propagating into the surrounding medium while
detonation is still progressing within the explosive column. Thus, strain wave
propagation adjacent to the shothole is neither perfectly spherical nor cylindrical
but may be close to the form shown in figure 2.5 (Atlas Powder company 1987).
The lateral pressure in a shock wave next to the borehole wall will rise
quickly to its peak and then falls rapidly (fig. 2.6). This implies a change from
compression to tension (Langefors and Kihlstrom 1978). Further, the rapid fall is
due to cavity expansion of the borehole and increased gas cooling.
As the stress wave front proceeds outwards, it tends to compress the rock
mass at the wave front through a volume change. Another component, referred to
as the tangential or hoop stress, exists at right angles to this compressive front.
Tensile failures at right angles to the direction of propagation can be caused by
high tangential stress. When the compressive wave travelling through the rock
mass encounters a free face, it is immediately converted to a tensile stress wave
that starts at the free face and travels back through the rock mass towards the
borehole. As a result, some spalling at a free face or on the top of the bench
occurs, provided the burden is small enough and the intensity of the reflected
tensile stress wave is large enough, although no significant mass movement will
occur.
In the third phase, during or after stress wave propagation, the high
pressure and temperature gases create a stress field around the borehole that can
expand the original borehole and extend radial cracks. In this phase some
O T
(a) L Spherical charge
1
KJ L/D < 6/1
D
I = zone of explosive gases
II = zone of compressed
medium
(b)
Gas front
Shock wave
front
Bench Top
Detonation Front in
Face the Explosive Column
Bench Bottom
High-Pressure
Stress Wave
Transmitted
through the Rock
Figure 2.5 Cylindrical charge (a) and section through the face during
detonation showing expanding stress wave (b)
(After Atlas Powder Company 1987)
14
Figure 2.6 The Stress in a shock wave (r0 = radius of the borehole)
(a) = the tangential stress of the wave before reflection
(b) = the radial stress of the wave
(After Langefors andKihlstrom 1978)
15
researchers believe that the fracture network throughout the rock mass is
completed, while others believe that the major fracturing process is just beginning.
The gases travelling within the rock mass will always take the path of least
resistance. They will first migrate into existing cracks, joints, faults,
discontinuities or seams of materials that exhibit low cohesion or bonding. If a
discontinuity or seam between the borehole and free face is sufficiently large, the
high pressure gases will immediately vent to the atmosphere, thus rapidly reducing
The fourth and last phase of the breaking process is mass movement of
material. Under the influence of the pressure of the gases from the explosive, the
primary radial cracks expand, the free rock surface in front of the drill hole yields
and is moved forward. This is achieved through compressional and tensile stress
waves, gas pressurization or a combination of both.
16
When the frontal surface moves forward, the pressure is unloaded and the
tension increases in the primary cracks which tend to increase obliquely forward.
If the burden (the distance between the explosive charge and the free face of the
material to be blasted) is not too great, several of these cracks expand to the
exposed surface and thus complete loosening of the rock takes place. The burden
is consequently tom off and the maximum effect per drill hole and quantity of
below have introduced the above five modes to explain breakage mechanisms.
follows :
17
Winzer et al. (1983), Margolin and Adams (1983) and McHugh (1983).
geometry, loading density and physical properties of the explosive and the degree
of existing fractures. From a review of the postulated rock blasting theories it can
be generally summarized that rock breakage in blasting may involve the following
processes (Clark 1987):
18
As discussed in section 2.2, time phases in the breaking process are more
or less as separate isolated events. However, in a real blasting operation for the
rock breaking processes mentioned above, more than one event may occur at the
same time.
the borehole wall and the sustained explosive or borehole pressure extends the
blast-fractured zone. A schematic diagram delineating the regions around the
borehole of this process is shown in figure 2.7.
In the first zone, which lies in the immediate vicinity of the explosive
charge, the originating process is a hydrodynamic one associated with the
detonation of the charge. This zone is called the hydrodynamic zone, because the
elastic rigidity of the rock is insignificant compared to the developed stresses, and
the rock behaves much like a fluid. The second zone, which lies between the
hydrodynamic and the elastic zone is called the transition zone. In this zone the
pressure or stress is rapidly reduced by a process that may include shock waves,
crushing and fracturing. Finally, the third zone is the elastic zone or seismic zone.
In this zone the stress wave propagates through the rock in an elastic manner
because the strength of the applied stress is below the elastic limit of the material.
Therefore, if a free face is not encountered, no fracturing or permanent
deformation occurs.
during and following the passage of a detonation wave along an explosive charge
is subjected to the following three phases of loading :
Figure 2.8 shows the successive stages in the fracture process associated
with these intervals of loading.
behaves mechanically as a viscous solid. The passage of the stress wave causes the
rock to be crushed around the borehole. This zone is encircled by the fracture zone
to several times the borehole diameter and the intensity of the wave is reduced by
viscous losses. The blast fracture zone may be as much as 40 times the blasthole
diameter in weaker sedimentary rocks (Dowding 1985). The attenuation process
also results in a reduction of the wave propagation velocity to the acoustic
velocity.
22
(d)
The domain immediately outside the shock zone can be called the
transitional non-linear zone. This zone is characterised by the rock behaving as a
non-linear elastic solid, subjected to a large strain. New fractures are initiated and
propagated in the radially compressive stress field, by seismic wave interaction
with the crack population. This results in a severally cracked annulus which is
developed in the radial direction. The fracture phenomena in this zone ranges from
the crushing of the rock through plastic deformation and finally to partial
fracturing as the strength of the rock becomes significant. The response of the rock
outside the innermost part of this zone takes the form of oscillatory stress
transients having both radial and tangential components. The radial stress is
generally compressive. As the stress wave travels towards the outermost portion of
the transition zone the tangential stress predominates in the fracturing process and
produces radial cracking because of the development of tangential tensile hoop
stresses. Since the tensile strength of rock is very much less than its compressive
strength, these transient hoop stresses radially give rise to radial fractures which
move outwards from the borehole.
When the radial compressive wave travelling through the rock mass strikes
a free face, nearly all the energy is reflected back as a tensile wave. The relevant
geometry is shown in figure 2.9. The rock is then pulled apart by the reflected
tensile strain pulse and damage at the free face may occur in the form of slabbing
or spalling. Reflection slabbing or spalling may occur not only when the explosive
charge is close enough to the free face that the magnitude of the reflected tension
is greater than the tensile strength of the rock at a point between the explosive
charge and the face or behind the borehole, but also at existing planes of weakness
in the rock within a certain distance of the free face (Clark 1987).
24
As the dynamic stress wave propagates away from the borehole the
dynamic loading phase is complete when the radial wave propagated to the free
face is reflected, and propagates back past the plane of the blasthole. After the
passage of the dynamic stress wave, sustained gas pressure in the blasthole
increases the borehole diameter, and generates a quasi-static stress field around the
blasthole. An increase of the radius of the crushed zone also results since the static
strength of the rock is much lower than the dynamic strength. More importantly,
in the fracturing process, the extension of existing cracks and the possible creation
of new radial cracks due to the elastic hoop stresses may also occur. Besides this,
gas may also stream into the fractures formed by dynamic loading, to cause
fracture extension by pneumatic wedging.
in figure 2.10a. If the region around the hole boundary is uncracked, the state of
stress at any interior point, or radius co-ordinate, r, then is given by (Brady and
Brown 1985) :
25
If the state of stress represented by equation 2.3 cannot generate fractures at the
hole boundary, similarly the parameters represented by equation 2.2 cannot form
fractures in the body of the medium. This proposes that the pattern of cracks
produced during the dynamic phase may be important in providing centres from
which crack propagation may continue under gas pressure.
Case (2) can be illustrated as shown in figure 2.10b. The presence of radial
cracks means that no circumferential tensile stress can be sustained in the cracked
zone. At any point, r, within the cracked zone of radius, rc, the state of stress is
defined by :
Free face
Reflected
wave Gas expansion
fracture
Source of
blasthole — Stress wave front
(a)
cracked zone
Equation 2.5 implies that existing radial cracks around a hole may extend, so long
as the state of stress at the boundary of the cracked zone satisfies the macroscopic
failure criterion for the medium.
For case (3), if the volume of the cracks is negligible, the state of stress at
the boundary of the cracked zone is given by :
In practice, the degree of diffusion of gas into the fractures is likely to lie
somewhere between the second and the third cases, described by equations 2.5 and
2.6. In any event, the existence of circumferential tensile stress around the
blasthole provides a satisfactory environment for radial fracture propagation.
It has been postulated that the elapsed time between charge detonation and
the beginning of mass motion of the burden may exeed 10 times the phase of
loading. At that stage, the burden is rapidly thrown with a velocity of about 10 -
20 m/s. Disintregation of the rock mass occurs during the process of displacement.
It has been proposed that impulse release of the applied load may lead to over-
relaxation of the displacing rock, generating tensile stresses in the rock mass.
propagation occur preferentially parallel to the free face while crack propagation
Local major
principal stress
direction
Blasthole
Preferred
direction
of fracture
propagation
Free face
3.1 Introduction
Ever since explosives were first applied to break rock, attempts have been
made to harness the explosive energy in such a way that this energy is not only
used to fragment and displace the rock, but also to create a fracture plane to
control overbreak beyond the excavation limits. For example, in the large-scale
open pit operations of recent years, there has been an increased use of more
powerful explosives which has played an important part in reducing mining costs.
This measure has also resulted, however, in an increased energy concentration in
the blast area which can result in severe overbreak problems for final excavation
walls. Controlled blasting techniques can be used when it is desirable to preserve
the natural strength in the final high wall of any surface mining operation, as well
as in dams, highway cuts or mine development. Because overbreak and wall
damage at the perimeter of an excavation can lead to safety problems and
additional costs, it is very important to leave the remaining rock in good condition,
to avoid rock falls or rock slides and to prevent excessive maintenance work. Thus
the major benefits of controlled blasting can be categorised as follows.
(1) The stability of rock adjacent to the blasted area is relatively unaffected and
preserved.
(2) In underground mining operation, ore dilution can be prevented from
unwanted hanging or footwall rock.
(3) In surface mining operation, the extent of adverse effects of blasting on
29
30
techniques basically involve the creation of a fracture plane in the rock between a
The first three techniques mentioned are primarily used in open cut rock
excavation. Smooth blasting is generally used in underground excavation, and
fracture control blasting has application both underground and in open cut work.
A typical layout for cushion blasting is shown in figure 3.1 and some
guidelines for spacing, burden and hole loading have been given by DuPont
(1977). To promote shearing between holes without back break, the spacing
should be less than the burden as indicated. Unloaded intermediate guide holes are
32
often required for good results in weathered or fractured rock or blasting around a
comer or curved sections.
3.2.2 Presplitting
PRIMA CORD
OOWN LINE
2' TO 3't
UNLOADED T
COLLAR I
STEMMING
FULL DEPTH
LIGHT,
WELL DISTRIBUTED
COLUMN CHARGE
v (burden:
GENERALLY GREATER
AT BOTTOM
UNLOADED ffj
COLLAR^
STEMMING
LIGHT,
WELL DISTRIBUTED
COLUMN CHARGE EXCAVATED
AREA
FIRST-ROW-IN HOLE
(LIGHTER LOADING, CLOSER
SPACING AND BURDEN THAN
PRODUCTION HOLE)
PRESPLIT holes
BOTTOM CHARGE = 2 TO 3
TIMES COLUMN CHARGE/FT
blasting. However, because the presplit charges are fired before the production
round, it is not possible to observe the results until after the production blast has
been completed, as it is with cushion blasting (McKown 1984). Also, because of
the excessive confinement and the need to ensure breakage between holes, spacing
is generally closer than with cushion blasting, thus slightly increasing drilling
costs.
EXCAVATED
AREA
PRODUCTION
HOLE
FIRST-ROW-IN HOLE
50% OF PRODUCTION LOAD
(WELL DISTRIBUTED)
typical
SMOOTH
BLASTING
PERIMETER HOLES
HOLE
FIRST-ROW-IN
HOLE 0 25 TO
0 5 LB
BOTTOM
CHARGE
COLUMN
CHARGE
SMALL
DIAMETER
CARTRIDGES
2'- 3'
UNLOADED
COLLAR
STEMMING
(SAND BAGS.
WATER BAGS,
PLUGS)
PROPOSED LOADS AND SPACINCS
The suggested dimensions of the notching tool are shown in figure 3.5.
Figure 3.6 shows a crack driven from a notched hole in a granite block. The light
charges utilised to drive the crack result in less damage to the remaining rock, and
less vibration from perimeter hole delays. In addition, the wider spacing which can
be utilised can save on drilling costs. However, notching the drill holes is a
separate additional step after drilling. This system has been further refined by
using shaped linear charges in normal blastholes (see fig. 3.7).
37
3MP$5S$
* v>:u.
SM
%0.6 cm |
■HHlpgi
Figure 3.5 Suggested notch dimensions for fracture control blasting
(After Foumey et al. 1984)
1 - Outer tube
2 - Separator to obtain stand-off distance
3 - Inner tube
4 - Air gap
5 - Explosives
6 - Metal "V" shaped runner
Figure 3.7 Linear shaped charge for tunnel perimeter controlled blasting
(After Sen 1991)
CHAPTER 4
THE CONCEPT OF PRESPLITTING
4.1 Introduction
phenomenon and, in the following sections, some discussions of the theory and
mechanics of presplitting are described. The mechanisms of presplitting could be
done further to the relation of the quasi-static gas pressure. Finally, factors
affecting presplitting results considered.
Presplit blasts are detonated with an infinite burden and thus involve a
much greater confinement than normal blasts. In the method, a continuous fracture
which will form the final surface of an excavation is generated in the absence of a
local free face. Thus, presplit charges are placed far from the free face and the
concept of optimum burden (the distance between the explosive charge and the
free face of the material to be blasted) is of no relevance.
39
40
As discussed in section 2.3, and illustrated in figure 4.1a, the radial pulse
produced by an explosion is accompanied by a tangential tensile strain. This
tensile strain, together with accumulated gas pressure, is responsible for rock
cracking beyond the crushed zone as shown in figures 2.7 and 2.8. The addition of
strain pulses from two holes detonated simultaneously, illustrated in figure 4.1b,
must also be considered.
The theory of presplitting is that when two explosive charges are detonated
simultaneously in adjacent holes, the collison of the shock waves between the
holes places the area in tension and causes cracking that gives a split zone between
the holes (DuPont 1977). This is illustrated in figure 4.2.
Tensile
(a)
Time
0 + 0.05 ms
0 + 0.10 ms
0 +- 0.15 ms
(b)
Figure 4.1 Relationship of compressive and tensile strains (a) and idealized
summation of tensile strains and resulting crack (b)
(After Dowding 1985)
41
^777m>
■ / / , -
7/ .
CASE I
CASE 2
j Dynamic
Quasi-static
xi;
- - - - - - - - i- - - - - - - - - - - - - - - - - - - - - ------------ ►
CASE 3
Dynamic
Quasi-static
Dynamic CASE 4
Quasi-static
Figure 4.3 Four typical cases of initiation delay between charge A and B.
The sketches refer to the time of initiation of charge B.
(After Kutter 1967)
43
(1) The delay is so long that the pressure of the first borehole has
decreased to a negligible value before the second charge is initiated.
(2) The wave of the first shot has already passed over the second hole
before the second charge is initiated, but the quasi-static stresses from
the expansion of the first cavity are still active.
(3) The charge in the second hole is initiated when the wave from the first
one passes over it.
(4) Simultaneous initiation.
Take the case where hole B is initiated as the stress wave emitted from hole
A passes over it, as illustrated in figure 4.4a. The transient local stress field around
hole B is effectively uniaxial, has a magnitude of p^, and is oriented parallel to the
centre-line of the holes. Since the wave length of the pulse is relatively long with
respect to hole diameter, from the transient stress concentrations around hole B,
the boundary stress at positions / and II can be estimated by the following (Brady
and Brown 1985) :
a99 - 3 Pd (4.2)
44
P2 = -Pi (4.3)
approximated by:
°ee ~ ~ 4 Pi (4.4)
aee = 4 Pi (4.5)
Thus, emission of the stress wave on detonation of hole B and superposition of the
transient boundary stress imposed by hole A generates the highest tensile stress at
points I and II. At these points, radial cracks, therefore, initiate preferentially.
Again, the effect of gas pressure in hole B is to promote the development of the
(a) (b)
Pi
•4
Pd
Kp (K < 1)
1 1 I i r i
microcracks in plane
of stratification
I 1 f I 1 I
Figure 4.5 Influence of field static stress and rock stratification
on the development of presplit fracture
(After Brady and Brown 1985)
46
Figure 4.5a shows a set of presplit holes oriented with their centre-line
direction perpendicular to the major principal field stress. At points c, d, e and /
the static boundary stresses are maximum, and at points g, h, i and j they are
minimum. When either hole initiates, the longest initial cracks will form in the
direction parallel to the major principal field stress, and they will propagate
preferentially in that direction under gas pressure. Figure 4.5b shows a set of
presplit holes oriented such that the centre-line direction is parallel to the direction
of the major principal field stress. Crack propagation will be initiated
preferentially at points g, h, i and j, and gas pressure will promote preferential
crack development along the centre-line. The effect of the minor principal stress,
however, is to hinder crack development. If the absolute value of Kp is high
relative to the gas pressure developed in the blast hole, crack propagation will be
prevented. It may be concluded that presplit blasting will show directionally
dependent results in a stressed medium, reflecting the orientation of adjacent holes
relative to the field stress, and that the process becomes less effective as the field
stresses increase. In practice, presplit blasting may be successful in near surface
development work, but even at moderate depth, it may be completely ineffective.
Hence, in underground situations, the presplitting method is not practiced.
Figure 4.5c shows a single blasthole drilled in a plane of stratified rock, the
prefered direction of crack development is parallel to the stratification, exploiting
the natural microstructure as guide cracks. In this case, presplit fractures may
develop in any anisotropic rock parallel to the dominant fabric element. Fracture
47
The release of energy and its transfer to the rock body from an explosive
charge detonating in a borehole is a complex process. As discussed previously,
there are at least two aspects of the process which occur during the detonation of
an explosive charge in a borehole, i.e. the dynamic and quasi-static components of
energy release.
The quasi-static gas pressure is known to last longer than the dynamic
component and is relative stable. According to the authors mentioned above it is
the dominant mechanism in presplitting.
In presplitting, the detonation process may be divided into three stages, i.e.
fracture formation, growth and termination (Sen and Ding, 1991) and these are
discussed below.
49
The fracture process is generally initiated from the blasthole and its
mechanism can be described as follows.
S = spacing
r0 = radius of borehole
The quasi-static stress field produced by these two holes will interact, and
may be represented by a linear combination of the two stress distributions. Figure
4.6 illustrates that at points C, D, E and F the strongest tensile stress always
occurs. Since rocks are weaker in tension than in compression, fracturing begins at
these points.
50
Figure 4.7 shows the state of stress of an element at point C. The state of
stress at that point is given by :
a0 > S, (4.6)
V *+ <Jr
At this stage, the shear fracture which intersects the line connecting the centres of
two blastholes should not accur. Based on the Mohr's circle criterion, the limiting
condition prior to shear failure can be expressed by :
G, G,r
X«o
Furthermore, based on stress analysis and the relationship between the stress circle
and the criterion for shear failure, the condition for no shearing failure is given by
where Gr = p
°e = f-P (f= the stress concentration factor shown in figure 4.9 and
p = blasthole pressure).
ICcoscp
(4.9)
l + /+/sin^-sin<p
52
8 10 12 14 16 18 S/rt
Before the gas penetrates into the fracture, the apparent fracturing will be
as shown in figure 4.10.
r0
In the stress state shown in figure 4.10, the tensile fracture will occur at the tip of
the crack under the action of the pressure p. The crack will develop in the
direction at which the strain energy density factor exceeds the minimum value,
that is (based on the criterion of the strain energy density factor):
ds_
=o (4.10)
de
d2s
>o (4.11)
de2
Based on the relationship between equations 4.10, 4.11 and 4.12, the following
expression is obtained:
When 0 = 0, ^s/Se2 is larger than zero. This implies that the crack will grow
For the stress state as shown in figure 4.10, the stress strength factor, Kl%
can be calculated by :
^i = ^-p-V7r(ro + a) (4.15)
Figure 4.11 The F value curve (After Sen and Ding 1991)
When Kj is equal to or larger than the fracture toughness of the rock in the state of
plane strain (Klc), the fracture will extend further, and presplitting will occur. The
Kl = F-p-y[rtj~+a)>Klc (4.16)
55
Equation 4.16 indicates that if the fracture has been formed, it will develop further
if Kj is equal to or larger than KIC.
When the quasi-static gas pressure drops off, the fracturing process will
eventually cease. By making an assumption that the pressure is pt and the
stress state near the blasthole at that time is illustrated in figure 4.12.
Since the length of the crack is greater than the radius of the borehole, the
correction coefficient F tends to unity. The stress strength factor at the tip of the
(4.17)
The criterion for the termination of the crack is given by the expression below :
Equation 4.18 implies that when the stress state near the blasthole satisfies the
above relation fracturing will terminate.
In addition, the technique of presplit blasting is also designed to load holes in such
a way that, for a particular rock type and spacing, the borehole pressure will split
the rock yet not exceed its in-situ dynamic compressive strength and cause
fracturing around the borehole. Because most explosives produce borehole
pressures greater than 690 MPa yet most rocks are not stronger than 410 MPa
(Calder 1977), borehole pressure must be lowered. A low energy concentration
can be obtained by decoupling explosive charges, decking charges or using less
powerful explosives.
PcjmmpD2
8
(4.i9)
the volume of the borehole to the volume of the explosive charge. A borehole can
be further decoupled by separating the explosive charges. This method of
58
(4.20)
level of 1.0 at a point 91 cm from the centre of the hole. By comparing all
measured stress levels relative to the 15.25 cm diameter explosive charge in a
15.25 cm diameter hole, a number of important points are immediately evident.
The two greatest stress levels were achieved by a fully coupled explosive charge.
On
»n
T“ O O
o ^ «
in
o in
CM
6 o
o
in
6
6 o
m
CM
in
6
O
CM
6 o
in
6
o
in CM
m
6
o
E
Water decoupling followed next, and air decoupling produced the smallest stress
level. Thus, an air-decoupled explosive charge is the best way of achieving a
reduction in borehole pressure and consequently the peak stress level within the
rock mass.
/
/ ■0 I 10 l II 1
«2 I 12 I 13 !
/
14 I 14 1 13 1
10 ft
J________J------------1------------ I------------ L.
O I 2 3
MOLE spacing , s
and extends the effect area for strain wave fracturing in the region near grade
level. In addition, drilling accuracy becomes even important when blasting up to a
joint or fault plane. A deviation of more than 10 - 15 cm can adversely affect the
results.
It has been found that the following physical and mechanical properties of
rock influence its reaction to explosive energy (Lang and Favreau 1972);
The first two properties are "ultimate strengths" which relate to the largest
stress level that the rock can stand before failure. On the other hand, (3), (4) and
(5) are "elastic properties" and relate to the resistance to shape changes that the
rock can tolerate before and after breakage while (6) relates mainly to inertial
effects.
rock with a lower level of these values. Dealing next with the elastic properties, if
Young's modulus, E, is very high, then the explosive gases will find it difficult to
compress and stretch the surrounding rock. Young's modulus is a measure of the
brittleness of a rock or its susceptibility to back-break. The influence of Poisson's
64
ratio, \), is somewhat less evident, but blasting results can also be related to it.
Poisson's ratio has to do with the ratio of lateral to longitudinal strain when
longitudinal stress is applied. If x> is large, a material, when deformed in one
rock stores energy more readily than one with a low value. On the other hand,
rocks which have a higher longitudinal wave velocity are observed to be stronger.
The intact rock strength is concerned with the strength of intact rock
samples measured in the laboratory rather than that of large, jointed rock masses.
Intact tensile and compressive strengths are an indication of how easily cracks can
be generated during blasting. Tensile strength, ot, is more relevant than
compressive strength, ac. The terms commonly used for indicating how easily a
rock will break during blasting are "hard", "medium" and "soft". As a rough guide,
according to the Uniaxial Compressive Strength (UCS) test, these can be classified
(Anon 1983) as follows.
Generally, the harder the rock the slower the penetration rate in drilling,
and to some extent, the greater the amount of explosive required to ensure
effective breaking. However, certain rock types, such as Micaceous Schists, are
physically weak and easily drilled but do not blast well owing to high porosity and
65
a tendency to plastic response rather than brittle fracture. In softer rock types less
drilling and explosive are required to achieve the required degree of breaking (in
the context of rock excavation).
This is concerned with the in-situ geological rock properties rather than
with rock strength. Local geology has a significant influence on blast results. The
presence of jointing, weathering or fracturing in the rock mass may create results
entirely different from those obtained in a more homogeneous phase of the same
rock.
66
Jointing can refer to any plane discontinuities in the rock mass, be they
bedding planes, faults or interfaces. The manner in which energy is transmitted
and radiating cracks develop around a blasthole is greatly affected by pre-existing
joints. Some energy is lost at every interface and crack growth is less affected
where the joint is tightly closed. Three aspects of joint condition could be
considered as affecting presplit blasting results, i.e. continuity, aperture (amount
of separation) and the degree of weathering of the walls of the joint. Open (say,
aperture greater than 1 mm) continous joints which intersect a presplit hole can
result in the venting of explosive gases unless the hole is fully stemmed. Tight or
infilled joints result in less back-break than open joints. Overbreak can also result
from breakage back into the wall along the joint. Weathered joint walls are more
susceptible to cracking with resulting wall damage.
5.1 Introduction
The use of model testing, which can investigate the scope of a problem, has
become a very common and useful process in research. Rock blast modelling,
performed with either natural or artificial rock, may be used to simulate a complex
field prototype in the design of a blasting technique.
Many experiments on model-scale blasting have been carried out, mainly for
cratering studies. Model studies are performed in order to avoid costly mistakes and
to obtain information that will aid in the design of the prototype (Langhaar 1951).
Amongst other advantages, the technique reduces the costs of obtaining results due
to speed and to the possibility of employing special techniques that can only be
performed on the laboratory scale.
68
69
background, so that the results obtained can be applied to the prototype with
confidence. Dimensional analysis may be used to obtain the general (ideal) form of
the equations determining the relationship between a model and its prototype.
The word model denotes a variety of concepts. It is used to mean some piece
of equipment using a process equivalent to some other, which usually serves an
illustration (Szucs 1980). In this context the word model means a physical model.
The terms model and prototype are best described and defined as given by Murphy
(1950, p. 57) : A model is a device which is so related to a physical system that
observations on the model may be used to predict accurately the performance of the
physical system in the desired respect. The physical system for which the predictions
are to be made is called the prototype. The terms dimensional analysis (American)
and similitude theory (British) are synonymous.
predictably greater.
The dimensions of other physical quantities follow closely from their definitions,
and when discussing measurements a fixed system of units must be used. For
example, area has the dimensions of L , velocity has the dimensions of LIT or LT ,
acceleration has the dimensions of LT . Force, in the physical system, has the
dimensions of MLT but, in the engineering system, it is F. Thus mass, length and
time have been taken as primary quantities, and secondary quantities have been
and L are measured in meters, the units divide out giving 1, not 0.
The theory of similitude, upon which model testing and analysis is based,
may be developed by dimensional analysis. Dimensional analysis is also called the
method of dimensions. Based on this method, the dimensions of physical quantities
are manipulated algebraically and the results can be interpreted to provide a great
deal of information about the physical process involved in the situation considered.
Dimensions Dimensions
Quantity Symbol for M, L, T for F, L, T
(Mass system) (Force system)
Length 1 L L
Area A L2 L2
Volume V L3 L3
Time t T T
Mass m M FL'1T2
Velocity V LT'1 LT'1
Acceleration a LT'2 LT'2
Force, Load F MLT'2 F
Mass density P ML'3 fl4t2
Specific weight or unit weight Y or pg ml-2t-2 FL'3
Angle M 1 1
Poisson's ratio V 1 1
If all the term in a given equation reduce to the same dimensions and it
contains one or more dimensional constants, the equation is said to be restricted
homogeneous, for example :
.$ = 16.112. (5.2)
It can be seen that the coefficient 16.1 in equation 5.2 is numerically equal to 1/2 g
in equation 5.1 if g - 32.2 ft/sec. Hence, equation 5.1 is valid in the Imperial
system, but is not valid in the metric system.
If an equation contains more than two terms and the dimensions or basic
quantities to which each term reduces are not identical, the equation is said to be
nonhomogeneous. For example, the equation :
s + v = mat2 (5.3)
is nonhomogeneous because some of the terms have the dimension L, while other
terms have the dimensions LTl.
In order to carry out a model study, it is necessary to scale not only the
geometrical factors but also all the other independent parameters involved. This is
achieved by the application of Buckingham's theorem which states that a complete
Assume the variables involved in the problem are given by Qlt Q2, . . . , Qn
where Qj is the dependent variable and Q2, Q3,... ,Qn are the independent variables,
then Qj can be expressed by the following complete equation :
where is a dimensionless form of Q1 and t^, n3, ... , 7in_k are the remaining
75
The applicability of equation 5.5 to model testing can readily be seen for if the
dimensionless products ^ 713 , . . . , 7tn.k have the same value for the model and the
prototype then Ttj has the same value for the model and the prototype.
If the parts of a model have the same shapes as the corresponding parts of the
prototype, the two systems are said to be geometrically similar. Generally, there is a
point to point correspondence between a model and its prototype. Two points that
correspond to each other are termed homologous. Parts of the model and the
prototype are said to be homologous if they are comprised of homologous points.
Models are capable of predicting prototype responses because they are homologous
but do not have identical states of time, location and force. Because we recognize
different locations, time and forces as being homologous in corresponding systems, a
model system can be used to predict prototype response.
Regarding the general concept of similitude, let us consider two systems one
of which is called the prototype and the other the model. They have space reference
frames (.x, y, z) and (x\ y' z') which respectively serve to designate points in the
76
prototype and in the model. The two systems are related in such a way that
homologous points and homologous times are defined :
The constants Kx,, Ky and Kz are the scale factors for the length in the x, y and z
directions. The constant Kt is called the time scale factor. If Kx-Ky-Kz- KL the
Similarly, the constant KL is called the geometric scale factor. While, a scale
factor K without a subscript usually denotes the length scale factor KL.
Consideration of the second derivatives likewise leads to the conclusion that the scale
factors for the x, y and z components of acceleration are, respectively :
expressed as follows:
KV = KL/Kt (5.10)
Two systems, the model and prototype, are said to be dynamically similar if
homologous parts of the systems experience similar net forces. For example, consider
two systems with similar mass distribution m - Km m, where m and m are the masses
of homologous parts and Km is a constant scale factor.
By Newton's equation, the total force on a particle of the model with mass rri
is :
F'x = m' a’x, F'y = m'a'y> F'z = m'a'z (5.12)
If the systems are kinematically similar and if the mass distribution are similar, then
dynamic similarity exists. And if the systems are also geometrically similar, then
equation 5.13 yields :
Kp^iKJCJ/Kf (5.14)
Where KF is the scale factor for the total force components on homologous particles.
Dimensional analysis can be used for the model study based on the assumption
that the detonation and propagation phenomena can be expressed in terms of a set of
the hydrodynamic theory. These variables can be the same ones that belong to the
differential equations governing the referred phenomena (daGama 1970). Moreover,
another aspect of defining how rock fractures occur as a result of induced dynamic
stresses is assumed to follow the following two complementary criteria depending on
which of their critical conditions are exceeded first. The criteria are as follows.
(1) The tensile strength of the rock. Fractures occur at any point when the existing
principal stresses exceed the ability of the rock to resist that tension.
(2) The maximum strain energy of distortion. Failure in shear will occur when at any
point of the rock the distortional strain energy exceeds the critical characteristic
If the existing pressures in the medium are sufficiently high then the model
acts like a compressible fluid, without shear resistance, and the hydrodynamic
relationship (Brinkley and Kirkwood 1967) valid for the propagation of shock waves
from explosive charges can be applied :
(5.15)
K(R) the shock wave energy at R per unit area of initial generating surface
that is given by :
80
G = the function :
f _ jj \2
PqU
G(p) = 1-
8 the function:
Based on these expressions, and with the idea that the pressure p0 in the
This, however, is not the complete situation because the rock characteristic as
a solid becomes of importance after a certain distance to the point of detonation. The
important variables to control the behaviour of rock fracture and slabbing are the
tensile strength of the rock, Gt (maximum principal stress), Young's modulus, E and
defined as the initial stress that the wave carries when it starts to propagate through
the rock, and W the energy associated with the wave, which is a function of the
distance or of the time, because these two variables are connected by the value of U.
Therefore, the whole phenomenon is based on 9 variables, i.e. L, U, D, p, a,-, W, ot,
E, and D.
With this, a similitude analysis for the blasting situation starts by the
settlement of the respective model laws. In terms of Buckingham's theorem, this
entails the determination of a group of dimensionless products from those variables
which have the same value both in the model and prototype (daGama 1970). These
will be the primary conditions for complete similitude.
for the linear dimensions of the jointing points with the property of obeying a defined
point to point correspondence. In a presplit blasting pattern this means that all linear
dimensions will be related by a certain distance scale factor KL. With d the diameter
of holes, S the spacing and H the depth of the charge, the relationship is :
dp = dm (5.16)
Sp - Sm (5.17)
Hp = KLHm (5.18)
where the subscripts p and m refer to the prototype and the model, respectively.
Up = (KL/Kt) Um (5.19)
Dp = (KJKt) Dm (5.20)
where Kt is the time scale factor and U and D the specified variables.
Fp = (KJCJIK? Fm (5.21)
where Km is the mass scale factor. In the same way the stresses a,-, ot and the Young's
(5.22)
(5.23)
(5.24)
W
f,m (5.25)
Poisson's ratio, D, as a non dimensional quantity, must have the same value in the
m (5.26)
On the other hand, the accurate similitude between prototypes and models of
model blasting require the maintenance of the same dimensionless parameters n. The
j p | = ML3
Using these equations, the mutual relationships can be obtained by using them
as fundamental (L, p and U):
L = L
M = pL3 (5.27)
T = LU-1
and then :
D = U..........
II
c:N> .9
°i= pu2.....
ii
e,=pU2.....
II
CS
E (5.29)
E = pU2......
pU2
W = pL3U2 7T ~ W
...... 5 pl?U
v=v............
II
The above equations are the six dimensional products that must be
simultaneously maintained, during all representative studies on model tests about
presplit blasting.
5.5 Considerations
Basically, similitude analysis can be used for model blasting when appropriate
parameters are introduced. Two types of problems arise from the similitude analysis
of presplit blasting operations: the doubtful representability of the theoretical
predictions and the complete fulfilment of the required conditions for an accurate
simulation.
If the first problem can be simply overlooked (Johnson 1962 and Nicholls
1964), the second leads to the conclusion that it is almost impossible to find a group
Some of the variables have been referred whereas others have not been
considered because of their small influence on the overall system. An example is the
stress pulse, whose magnitude, shape and duration appears to control the number and
thickness of the rock slabs obtained after the blast. For this, only the magnitude a, has
been adopted as an influential variable, since both the shape and pulse duration are
irrelevant to a simulation. Moreover, influences such as the ones due to rock structure
and heterogenities (like joints, fracturing and bedding planes) cannot be overlooked.
Although further work is necessary to define the limitations, and with the
important limitations considered directly or indirectly in the previous analysis, it is
reasonable to conclude that the simulation of blasting phenomena is justified.
CHAPTER 6
PRESPLITTING EXPERIMENTS IN THE LABORATORY
6.1 Introduction
A series of tests was designed and carried out to examine the presplit
fractures produced in the blocks in order to correlate the extent of fracturing with
the amount of explosive charge on a laboratory scale. This included the
examination of the maximum depth of penetration of the detonation products into
any cracks developed to determine the amount of split and the optimum spacing
between presplit holes. The presplit fracture system was also studied.
information about blasting mechanisms and give valuable data applicable to full-
scale operations. Small-scale blasting allows the study of cracks utilising
detonation products. In addition, a difficulty encountered in the study of rock
blasting in the field is the large variation from one shot to another. Furthermore,
86
87
full scale rock experiments are very expensive and difficult to compare when
performed at different places (Langefors 1959).
The cement-mortar was made by mixing regular Portland cement, dry fine
sand and ordinary tap water. The proportioning of the mortar mixtures, more
commonly referred to as mix design, was cement : sand in the ratio of 1 : 3, and
water/cement ratio of 0.65 (both by mass). The water/cement ratio of 0.65 was
chosen because it gave sufficient strength and also for a workable mix. A sieve
analysis of the sand used in the mix showed the majority of particles to be in the
range from 106 |im to 850 |im, with the largest grain size being less than 2 mm.
88
been generated.
Table 6.2 shows the approximate base charge weights (Sen 1990),
diameters, lengths and charge lengths of the detonators used.
89
380 mm
Specification D e t o n a tor
No.6 No.8 No.8*
Length, mm 30 37 56
Various experimental parameters such as hole depth, hole spacing and hole
diameter were established and a series of tests was prepared by drilling rows of
either 2 holes or 3 holes. During these initial tests, trial and error methods were
applied. Basically, the presplit fracture experiments can be divided into three
phases.
Phase I This consisted of two boreholes per block using No. 8 or No. 8*
detonator in each hole. The hole diameters were 8 mm and 14 mm. The
hole spacing ranged from 6 to 15 cm and the depths from 9 cm to
13 cm. The arrangements for this phase are shown in figure 6.2 and the
results in table 6.3.
Phase II This consisted of two boreholes using a No. 6 detonator in each hole.
Each test was each set up with the same amount of charge. Hole
diameter was fixed 8 mm and the hole spacing and depth were varied.
The hole spacings were 5, 6,7, 8 and 9 cm and the hole depths were 6,
7, 8, 9 and 10 cm. The arrangements for this phase are shown in figure
6.3 (a) and the results in table 6.4.
Phase III This consisted of three boreholes using a No. 6 detonator in each hole.
These tests were also each set up with the same amount of the charge
per hole. Hole diameter was 8 mm, the same as for the experimental
phase II, and the hole spacing and depth were again varied. The hole
spacings were 5, 6, 7, 8 and 9 cm and the hole depths were 7, 8, 9, 10
and 11 cm. The arrangements for this phase are shown in figure 6.3 (b)
I
r4> = 8 & 14 mm 1B
6
O O o
u. o
CO
-»-------------380 mm----------
Leg wires
Detonators
The boreholes were drilled with masonry bits. After the holes had been
drilled, compressed air was used to clean out cutting dust. A detonator was than
inserted to the bottom of each hole and any stemming then applied. When No. 8
and No. 8* detonators were inserted in 14 mm diameter hole of each detonator
was wrapped in a sponge in order to centralise it. Part of the borehole was
occupied by the sponge and insulation tape was used to fasten it to the detonator.
The wrapped detonator was then inserted to the bottom of the hole. The circuit
was connected in series, connections made to the protruding leg wires via lead
wires to a power source (exploder), the circuit tested and then fired. For each test,
a rug and wooden box were placed over the block before firing in order to reduce
noise and to contain any fly-rock.
After blasting and allowing gases and dust to dissipate, the boreholes and
induced fractures were cleaned with compressed air in order to remove any dust or
sand from inside them. They were then filled with a black ink in water solution
(50% to prevent rapid drying) in order to indicate the penetration of the detonation
effects (the depth of the presplit fractures produced). Finally, after the ink was dry,
the blocks were split along the plane of the cracks using a hammer and chisel in
order to check the depth of the presplit fracture system based on observing the
black stain on the presplit face so produced. The presplit fracture systems on the
surface of the blocks had also been examined before the samples were broken up.
For each test, the following data were recorded: detonator (charge type),
hole diameter, hole depth, hole spacing, crack width, presplit fracture depth and
The terms charge factor (specific charge) and concentration of charge will
be used in all of the experimental data and results. The term charge factor is
defined as the total weight of explosive charge detonated in a blast divided by the
area of material or rock face that is split, expressed in kg/m2. Concentration of
charge is defined as the quantity of explosive charge per unit hole depth,
expressed in kg/m.
For experimental phase II, the presplit fracture results obtained are
6 11.5 10 14 No.8 115 7.83 0.039 The block was split in half.
Crack width = 8 mm.
(b)
Figure *6.5 Block split in half with <j) =14 mm, H = 11.5 cm
and S = 10 cm (a) and a presplit fracture formed (b).
(Both blocks were blasted by a No.8 detonator/hole)
98
9 8 5 40 11 0.027 0.1 - -
Top view
A presplit fracture was developed
along the line. Crack width = 0.3 mm.
30 c
38 cm
(a)
16 cm-—»}*-6
Cross-sectional view
showing the depth of the
presplit fracture produced.
Crushing = 2 cm3
Top view
0.2 mm A hair-like presplit fracture was
consistently developed. Crack width
= 0.2 mm and its depth = 5 cm.
(b)
15 cm 15 cm
Cross-sectional view
showing the depth of the
presplit fracture (= 5 cm).
Crushing = 2 cm3
For experimental phase III, the presplit fracture results obtained are
presented in table 6.5. Some of the experimental results are shown in figures 6.8,
6.9, 6.10 and 6.11.
Subsequently the same detonator types as above were used with in larger
borehole diameter (14 mm), i.e. a decoupling technique was applied. The purpose
of these tests was to investigate the effects of decoupling upon the fracture pattern
between the adjacent holes. The results show that the blocks were not broken into
pieces but split in half. This was most noticeable when a hole depth of 12 cm,
spacing of 12 cm and a No.8 detonator were used. Here, presplit fractures were
very well developed (see fig. 6.5b). The crack width was 0.3 mm and the depth
of the presplit fracture was 12 cm, the same as the hole depth. This result indicated
102
Table 6.5 Summarised presplit fracture results for experimental phase III
(No. of holes = 3, (j) = 8 mm and No.6 detonator per hole)
(b)
Top view
Crack width = 1 mm
4 = 8 mm
38 cm
14 cm 14 cm
In experimental phase II, the charge wight was reduced and a broken
system was not produced. As can be seen from table 6.4, a presplit fracture was
completely developed with a hole depth of 6 cm and spacings of 5 cm to 6 cm.
A presplit fracture was also developed with a hole depth of 7 cm and a spacing of
5 cm. Using a closer hole spacing the presplit fracture produced was more
pronounced, but with a wider spacing a presplit fracture could not be produced. In
addition, with the wider spacing radial fracturing occurred and the presplit fracture
plane was not connected between holes. When hole spacing was 8 cm (10 times
the hole diameter), a hair-like presplit fracture was consistently developed
108
between the holes, but the depth of the presplit fracture was not the same as the
hole depth, reaching only 5 cm or 83 %.
As the hole depth and spacing were increased, the charge factor was
consequendy decreased. Beyond a hole depth of 7 cm a presplit fracture was not
developed. As can be seen from figure 6.7a, a presplit fracture was not in evidence
with a hole depth of 8 cm and spacing of 5 cm. The fracture system only occurred
on the surface. With a greater hole depth no visible fracture occurred (fig. 6.7b).
The surfaces of these holes still showed the drill marks and were unfractured after
the block was blasted.
The purpose of this test series was to investigate the optimum spacing
between holes, optimum presplit fracture depth reached by the detonation products
and fracture systems for a given charge size. From these tests, it was intended to
establish which method produced the best presplit fracture.
An attempt was made to optimise the spacing and presplit fracture depth
reached for a given charge size. The optimum spacing and depth could be deduced
from the best result obtained in terms of the presplit fracture produced.
The optimum hole spacing is defined as the maximum spacing for a given
charge which results in the production of a continuous presplit fracture plane
joining the shotholes and which extends to at least the same depth as the shotholes.
The optimum hole spacing obtained is established as the best results. Production
of the fracture plane should not be associated with back-break or crest fracture.
than optimum hole spacing are shown in figures 6.9, 6.10 and 6.11.
than 100 %, i.e. the presplit fracture depth produced was below the theoretical
hole depth. As the spacing was increased, the depth of presplit fracture decreased
rapidly and became nonexistent when the hole spacing was around 9 cm. This
indicates that presplit fracture depth is notably sensitive to change in hole spacing
for a given charge.
Using the same charge but with a spacing of 8 - 9 cm and hole depth of 10
-11 cm, the presplit fracture produced was not completely satisfactory. The
percentage of depth which the presplit fracture depth achieved ranged from about
12 % to 0 %. The optimum spacing and presplit fracture depth occurred with hole
spacings of 6 - 8 cm and hole depths of 8- 9 cm. Assuming that an indicator of the
best result is presplit fracture depth reaching around 95 % of hole depth, then this
criterion was achieved with the spacings of 7 - 8 cm. Here the hole spacing was
about 8 to 10 times the hole diameter.
Figure 6.13 shows the relationships between hole depth (related to spacing)
and presplit fracture depth achieved (related to hole depth). As the hole depth was
increased, the depth of the presplit fracture produced decreased sharply and this
was also the result with increasing the spacing. An increase in both hole spacing
and depth has a significantly adverse effect on the propagation of presplit fracture
depth. Here the optimum hole depth occurred at about 8-9 cm. These values were
obtained with hole spacings of about 7 - 8 cm. This spacing/hole depth ratio was
about 0.8 - 0.9.
Thus, using 95% presplit fracture depth as an indicator of the best result,
the optimum hole spacing was approx. 7-8 cm and the optimum hole depth
approx. 8 - 9 cm where spacings are approx. 8-10 times the hole diameter, and
It has already been established that the presplit fracture systems are
dependent primarily on various parameters, such as hole spacing, hole depth and
charge size and these are shown in figures 6.8 to 6.11.
If hole spacing and depth are shorter (hole spacings of 5 - 7 cm and hole
depths of 7 - 8 cm), the presplit fracture systems between the holes are straighter
and more pronounced. Moreover, the crack width is also widened. However,
additional fracture systems were observed in one of the experiments. At a hole
spacing of about 8 cm and a hole depth about 9 - 10 cm, irregular fracture systems
consistently developed between the holes. In these systems, a non straight line and
113
100 —
80 —
40 —
20 —
smaller crack width occurred. This line was both slightly zig-zaged and bent in
shape. These fracture systems are believed to be caused by wider spacing.
The relationships between hole spacing (related to depth) and crack width
are shown in figure 6.15. As the hole spacing was increased, the width of cracking
decreased sharply.
For a successful presplit result, the fracture line should be in a straight line
lingking all the blastholes. In some experiments presplit fracture propagated
further away from both ends of the shotholes to a length of about 12 cm. However,
this configuration did not split the block. Moreover, there should be no other
fracture systems other than the main fracture plane. In this system it is believed
that the presplit fracture line is produced without the influence of any free face
parallel to it. This presplit line is not affected by reflected waves from any free
face.
(fig. 6.16). This crushed zone is believed to be the result of a complex fracturing
mechanism resulting from dynamic loading in the medium. The phenomenon
resulted from the high compressive stress intensity of the explosive generated
shock waves near the hole. This area is known as the hydrodynamic zone in which
the explosive charge stresses exceed several fold the compressive strength of the
material (mortar block). Consequently, the block was intensely crushed at the
bottom of the boreholes.
the split area when a presplit was not completely developed, as shown in figure
6.16. The direction of the crack zone up to the surface had an angle of breakage of
approximately 40° if a presplit line was not connected completely. This
phenomenon implies that the shock wave is not intense enough to form a
connected crack. However, the angle of breakage can then get larger dependent on
charge size and depth of the borehole as well as spacing. Finally, when the angle
becames 180° complete splitting occurs, forming a U-shape at the bottom.
6.6 Conclusions
(1) Presplit fracture systems are very sensitive to change in parameters such as
hole spacing, hole depth, charge size and hole diameter.
(2) Increasing spacing and hole depth resulted in smaller crack widths and less
pronounced presplit fractures.
(3) If the hole spacing is greater than the optimum, a non straight line presplit
fracture occurred with the fracture being zig-zagged.
(4) If the spacing is much greater than the optimum, a presplit fracture system
cannot be developed and radial fractures occur.
(5) A V-shaped crack zone occurred at the bottom of the holes when a presplit
fracture was not completely developed. This angle of breakage is about 40°
and it increases with reduced hole spacing and hole depth.
(6) Optimum results were obtained when hole spacings were about 8-10 times
the hole diameter, and charge factors (specific charge) = 0.06 kg/cm2.
(7) The effects of decoupling, i.e. the increase in ratio of hole diameter to the
7.1 Introduction
A series of tests was carried out to study the presplit fracture produced in
the field and correlated with the amount of explosive charge used in a full scale
blast. The maximum presplit depth produced, optimum spacing between presplit
holes and presplit fracture system (crack width) were observed. The main
objective of this study was to investigate the maximum presplit fracture depth
produced by the detonation of the various explosive charges and the maximum
hole spacing for a given charge size that would still result in prespliting.
117
118
Table 7.1 Properties of rocks obtained from Homebush and Prospect quarries
(After Mensah 1989)
Homebush Prospect
(Shale) (Dolerite)
The experimental procedure used in both quarries was basically the same
except for the number of blastholes and the initiation method. In the Homebush
quarry, every test consisted of a row of 8 holes and the shot was initiated by a
No.8 plain detonator fired with safety fuse (electric firing is prohabited because of
high tension wires in the vicinity of the quarry). In CSR Prospect quarry the tests
each consisted of 5 holes in a row and the shot was initiated by a No. 8 electric
detonator. Figure 7.1 shows the equipment and materials used in these
experiments.
The tests were located at least 10 m from a free face, in order to avoid the
effects of reflected waves on the production of presplit fractures joining the
shotholes. Consequently, the presplit charges were sufficiently far from the free
faces that infinite burden can be said to have existed. In order to expose the
experimental results, some of the presplit tests were set up 1 m behind the last row
of a planned production blast.
After blasting and allowing the gases to dissipate, the following data were
recorded for each test: explosive charge, hole spacing, hole diameter before firing,
depth of presplit fracture produced and crack width.
heated it becomes more volatile and so is completely vaporised giving off a violet
122
* Spacing*
(a) O O O O O O O O
1 2 3 4 5 6 7 8
pSpacing>
(b) 0 O O O O
1 2 3 4 5
(c) - 1)
Detonating cord-
downline
100 cm
Explosive
(Powergel)
Detonating cord
30 mm
coloured vapour. When this vapour comes into contact with a starch solution a
blue colour is produced. The method of measuring the depth of presplit fracture
was based on the principle that when the iodine was vaporised in the bottom of the
hole it diffused into the fractures in the rock which extended to the adjacent holes.
The procedure for measuring the depth of presplit fractures using the iodine
crystals was as follows.
//Presplit face
T)ough-like clay/
Rubber seal
Vapour
Unfractured rock
Iodine crystals
(1) The borehole sealing rod was connected to an air line from a
compressor and inserted into the section of the borehole to be
examined.
(2) The rubber was expanded by twisting the rod until it pressed against
the sides of the borehole and formed an airtight seal.
(3) Air was then injected so that it diffused through the fractures in the
rock which connected the holes. The air emerged at the surface either
via holes adjacent to the hole measured or via presplit fractures.
Figure 7.5 shows the arrangement of the measurement.
Note : If there were no fractures or the fractures did not connect with
adjacent holes, the pressure in the hole measured by the pressure
gauge became high. If there were fractures which connected the
adjacent holes, the pressure gauge showed a lower reading or dropped
to zero.
Compressed air inlet
1300
Compressed air in
^Expandable;/
grubber seal </ Presplit face
Unfractured rock
(4) The depth of the presplit fracture in the section measured could be
identified and measured from a knowledge of the position of seal.
(5) After the depth of the presplit fracture was determined, the sealing
rubber was released and reset at another depth along the length of the
borehole within the section measured.
(6) The compressed air injection procedure was then repeated in an
adjacent hole to identify and measure other parts of the presplit plane.
The terms charge factor (specific charge) and concentration of charge are
used here as in the previous chapter. For the sake of special emphasis, since, in
presplitting, the yield of material blasted is the area of wall face split, so the term
charge factor (specific charge) is defined as the total weight of explosive charge
detonated in a blast divided by the area of material or rock face split, expressed in
kg/m^. This factor is used as a guideline for estimating the efficiency of blast
design, and is the most practical value in cost analysis. Concentration of charge is
defined as the total weight of explosive charge divided by the hole depth (in these
The results obtained by using various charge sizes and hole spacings with
the same hole depth were analysed. The purpose of the various hole spacings was
to determine the comparative presplit fracture between closely spaced holes and
widely spaced holes for a given charge size. The presplit fracture system appeared
to be c -ndent on the geometry of the hole spacings. The experimental results
showed that a wider era ’: and straighter presplit fracture line were associated with
130
occured.
occur.
depth = 85 - 90 cm.
40 cm
Crater
(radius = 30 cm)
(a)
:'S , ■ ' .
pm mmr* fPSH
®£^4,SH
llpPh^M' r: •
'' A !■
IIA .'fs^^sSB
*5* .rfcifi ’ vi v *:‘k "-cV
^j*-50 cm-*j^
O—
produced.
of shotholes.
depth=65cm.
depth=70cm.
15 30D**) 35 1.40 0.107 0.030 The same as above, but the presplit
= 90-95 cm.
Figure 7.17 Smooth faced boulder thrown as a part of the broken ro:k
144
Presplit
Free face
*-l m
Production blast
Figure 7.18 Presplit test locations and post production blast results
145
the smallest hole spacing used. In addition, the deepest presplit produced was, of
course, associated with the largest crack. Wider cracks and continuous presplit
fracture planes were associated with a hole spacing of about 30 - 35 cm.
Continuous fracturing was limited to hole spacings of about 45 - 50 cm. Here,
between the holes, two adjacent fractures had the tendency to curve towards each
other or to have an elliptical shape. They were either connected or intersected the
adjacent holes. If a presplit fracture line was not generated an unconnected
fracture occurred. Moreover, a series of unconnected two cracks emanated from
each hole.
The hole spacings used establish the basic energy density of an explosive
charge within the rock and the energy distribution. Variations in spacing and
charge depth and their ratio to each other can actually control and they also affect
the apportioning of the available energy to enhance or reduce crack propagation. If
holes are more closely spaced, it is believed that both expanding gases and the
interaction of stress waves may have more effect on the enhancement of crack
propagation and are responsible for the creation of presplit fracture planes. In
addition, the preferred direction of crack propagation is along the line of the
boreholes and this direction will be that in which cracks can be most easily opened
and into which the high pressure detonation gases can most easily penetrate. The
greatest tendency for crack opening will occur where tangential tensile stress
zones overlap adjacent pressurised holes.
gas pressure and the strain wave associated with sustained gas pressure causing a
mass movement of the rock which will induce further fracturing and extending of
existing structural weakness planes in the rock.
It can be expected that, below the top one third section of the hole, a
presplit fracture line could be propagated along the line, especially using a presplit
charge of 0.08 kg/m, since the rock in that part was very well competent. The
crack produced could be identified by mucking out the broken material. In
addition, it could be shown that slabbing, spalling or cratering only occurs in the
top one third of the hole. There was no a continuous presplit line since the rock
was weakened by weathering, intense fracturing due to dense jointing,
incompetent and very brittle. But below the top one third of the hole depth, the
rock was very hard and competent. This also could be detected when drilling of
the boreholes was being done. The top part (about 35 cm) was quickly and easily
penetrated, but the part below this it was very difficult to penetrate with the drill
bit and the drilling time was much longer.
Slabbing or spalling at the free face or surface near a blast occurs when the
stress due to the reflected ground shock wave exceeds the in situ dynamic tensile
strength of the rock mass (Calder 1977). In these tests, slabbing and spalling
149
probably occur due to the presence of jointing, highly dense fracturing and
weathering of the top part of the rock. These natural or structural features can
weaken the rock, so that such damage resulted from the experiments. Rock
properties, therefore, contribute significantly to the success of presplitting.
Damage such as back break and radial cracking around the boreholes results when
the ground stress from an explosive charge exceeds the in situ dynamic
compressive strength of the rock mass. This occurs when heavily fractured or
jointed rock is blasted using the amount of charge which was found to give good
results in a competent rock.
was 90 - 95 cm (90 - 95% depth of hole reached). When this charge size was used
with a wider spacing (40 cm), a presplit fracture line was also generated.
However, the fracture system was zig-zagged in shape with a smaller crack width
(0.3 cm) and a lesser presplit fracture depth of about 85 cm (85% depth reached).
The performance of detonating cord was studied by using the same amount
of charge size of 30 g/hole in two configurations, 20 cm long by 19 mm diameter
and 75 cm long by 12 mm diameter. Each was tested three times to ensure
satisfactory repeatability. Basically, using the same charge size (30 g/hole) and the
same hole spacing (35 mm), all of the tests gave similar results. However, when
using a 20 cm long by 19 mm diameter charge, a presplit fracture produced was
more pronounced and had a crack width greater than that obtained using a 75 cm
long by 12 mm diameter charge (a hair line presplit fracture was formed with a
charge diameter of 12 mm). This was probably due to different borehole pressures
151
In general, back break, fracture crests and loose face rock were generated
in this set of presplit tests. This occurred due to the intense fracturing, jointing and
weathering in the top section of the rock. In addition, the results were probably
also due to the excessive specific charge of the production blast. This was also a
feature of the experiments, since cratering and slabbing were associated with the
blasts. Thus, a fracture crest beyond the presplit line was generated.
152
following equation :
rpAv,k(A Y
p=Pk
UJ (7.1)
and where :
(1 / A)jai1H (7.2)
the explosive charge must be strong enough to produce a tensile fracture in the
hole wall along a line which connects the centres of neighbouring holes. The
prerequisites for a successful presplit are given in equation 4.9 and can then be
expressed as per the following (Sen and Ding 1991):
r „ \v/k \v
_____2C cos (p
7id2i 1 + / + /sin<p-sin<p
The amount of the explosive charge to be used in each hole can now be estimated
by using the above relationship.
In the Homebush quarry experiments the rock type had a static tensile
strength of 6.27 MPa, cohesive strength of 12.50 MPa and an internal angle of
friction, <p, of 45°. If the dynamic tensile strength, St, can be assumed to be 10
times the static tensile strength (Lama and Vutukuri 1978), then St = 62,7 MPa.
The dynamic cohesive strength, C, may be assumed to be 125 MPa. Using the
above relationship, with / = 1.5 (from fig. 4.9), the estimated amount of the
explosive charge to be used, Q, is greater than 66 g and less than 87 g. It can be
seen from table 7.3 that the estimated explosive charge of greater than 66 g/hole
and less than 87 g/hole is closely similar to the amount of the explosive charge
used in the experiments. In the Homebush quarry, good presplitting was generated
by an explosive charge of 70 g/hole, which lies within the above estimation.
In the Prospect quarry experiments, the rock type had a tensile strength of
7.69 MPa, cohesive strength of 14.20 MPa and an internal angle of friction, <p, of
43°. This implies a dynamic tensile strength, St = 76,9 MPa and dynamic cohesive
154
strength, C - 142 MPa. The estimated amount of the explosive charge (with / =
1.5 obtained from fig. 4.9) is to be used, Q, is greater thian 74 g and less than 98 g.
It can be seen from table 6.4 that the estimated amountt of the explosive charge of
greater than 74 g/hole and less than 98 g/hole is also srimilar to the amount of the
The costing of the presplit experiments has been examined. The cost
the presplitting experiments at Homebush and Prospe;ct quarries. Costs for two
different rock types and two different charge types are presented for the purposes
of comparison.
Presplitting costs are expressed in terms of dollars per unit area of wall
face split ($/m2). The presplitting cost analysis is based on explosives and
According to ICI (1990), the costs of explosives and initiation devices used
The cost of the exploder, tester, detonator crimper, detonating cord cutter and shot
firing cable are not taken into account as they were used in all of the tests and are
not regarded as expendable items.
The explosive cost used is based on the minimum charge factor (specific
charge) required that gave the optimum result (90% - 100% depth reached) related
to hole spacing. The quantities of explosive used and relevant costs are as follows.
1) in Homebush quarry
- The specific charge = 0.228 kg/m2 (70 g/hole, S = 35 cm - split area=2.45 m2).
The explosive cost = 0.228 kg/m2 x $ 5.44/kg = $ 1.24/m2.
- Detonating cord used as down line and trunk line = {(1.2 m/hole x 8 hole) +
2.8 m} = 12.4 m. This cost = 12.4 m x $ 0.66/m = $ 8.18.
Thus, the detonating cord cost per split area = $8.18/2.45m2 = $3.34/m2.
- Detonator cost per split area = $ 0.40/2.45m2 = $ 0.16/m2.
- The length of safety fuse used per shot was 1.25 m.
The safety fuse cost per split area = (1.25 m x $ 0.48/m)/2.45 m2 = $ 0.24/m2.
- Half of fuse igniter was used per shot.
The fuse igniter cost per split area = 1/2 x $ 1.43/2.45 m2 = $ 0.29/m2.
b) in Prospect quarry
- The specific charge = 0.25 kg/m2 (split area =1.4 m2).
The cost of the compressor and jack hammer used are not taken into
account as they are not regarded as expendable items.
During the experiments, two integral drill steels were used for 35 tests.
Assuming the life of drill rod is equal to 35 tests, drilling for each experimental
cost = (2 x $ 117.69)/35 = $ 6.72.
Hence, integral drill steel cost per split area in :
a) Homebush quarry = $ 6.72/2.45 m2 = $ 2.74/m2.
b) Prospect quarry =$ 6.72/1.40 m2 = $ 4.80/m2.
- Fuel cost
The cost of fuel (diesel) = $ 0.63/1. Compressor's fuel consumption = 4.8 1/h.
In Homebush quarry, the drilling time = 18 minutes per hole. Drilling time for
each experiment = 18 min./hole x 8 holes = 2.40 hours.
In Homebush quarry, the drilling time = 33 minutes per hole. Drilling time for
each experiment = 33 min./hole x 5 holes = 2.75 hours.
Hence, fuel cost per split area in :
The labour cost = $ 11.45/h. Time for preparing and charging and firing
each blast = 45 min. = 0.75 hour. Hence, the labour cost per split area in :
157
2. Drilling :
- Integral drill steels 2.74 4.80
- Fuel 2.96 5.94
be calculated as follows.
Detonating cord specification was lOg/m core (1 kg = 100 m); so, the detonating
cord charge of 0.208 kg/m2 = 20.8 m/m2. This cost = 20.8 m/m2 x $ 0.66/m =
158
As can be seen from table 7.5, presplitting costs in Prospect quarry are
much higher than in Homebush quarry. Costs are increased due to increased
drilling time, which also influences the labour cost, since the rock type is harder
than in Homebush. Labour costs at Prospect are twice than in Homebush quarry.
Drilling and labour costs were the biggest expense in the presplitting experiments.
7.6 Conclusions
(1) The degree of success of a presplit blast depends to a large extent on rock
properties, such as insitu compressive and tensile strengths and structural
features. The presence of joints, fractures and weathering also influences the
site results.
(2) Damage such as backbreak, crest fractures and loose face rock are caused by
the explosive charge for either the presplit or production blasts being
159
(3) Detonating cord used as an explosive charge either alone or together with
powergel is more powerful than powergel itself. However, if detonating cord
is used as the explosive charge, presplitting costs are much higher than if
using powergel.
conditions which optimise the fracture produced between blastholes for the
purpose of presplitting.
8.1 Conclusions
shock and stress wave propagation, gas pressure expansion and mass movement
were described. Furthermore, the fracture processes associated with the intervals
of loading, i.e. dynamic loading, quasi-static loading and release of loading, were
160
161
also described so that their effects on presplit fractures could be closely related to
the study.
After the chapters that establish the theoretical background to this study,
the experimental results derived from test procedures both in the laboratory and in
162
the field were described. A study of presplitting on a small-scale model (in the
laboratory) provides only qualitative results with respect to large-scale blasts
because of the inability to provide the stipulated rock and explosive characteristics
to meet similitude requirements. However, the results obtained can be used to
design large-scale presplit blast operations. Tests conducted in cement-mortar
blocks indicate that the breakage mechanisms are similar with those associated
with tests conducted in the field.
General conclusions drawn from both the laboratory and field experimental
results are as follows.
(1) As the hole spacing is decreased, a wider crack, straighter fracture line and
deeper presplit fracture is produced. On the other hand, where the spacin is
increased, a smaller crack width, zig-zagged or curved shape and shallower
presplit fracture is in evinced. In the laboratory experiments, the optimum hole
spacing is about 10 times the hole diameter, whereas in the field experiments
the optimum spacing is approximately 11 times the hole diameter.
(2) The significant experimental results obtained reveal that presplit fracture
systems are dependent primarily upon parameters such as hole spacing, charge
size, hole depth and hole diameter. Site conditions influenced by the presence
of joints, fractures and weathering often control the presplit fracture results.
(3) A presplit fracture can be developed in a straight line between the holes
provided there is sufficiently close spacing which permits the gas expansion
fractures to join.
(5) Costings of the presplit experiments reveal that drilling costs associated with
labour costs are the biggest expense in presplitting operations.
8.2 Recommendations
Based upon the knowledge and results gained from this study, the
following recommendations are made.
(1) When presplitting is being carried out, it is very important to determine the
appropriate spacing for a given hole diameter and charge weight in the type of
rock concerned. Conventional presplit loading and hole spacing is satisfactory
for massive and homogeneous formations but if fractured or weathered rock
conditions are encountered, and final pit-wall-control is deemed important,
closer hole spacing and very light loading, along with good drilling accuracy,
are required.
(2) Overcharging the production blast causes overbreak beyond the perimeter line
with resulting various types of unwanted damage to the final pit-wall. To
avoid this, it is recommended that the energy concentration of the main
production blast, especially the last row of the planned production blast which
is very close to the presplit line, must be carefully controlled so that it does not
(3) Cement mortar blocks and rock may behave quite differently under the effect
of explosive detonations. Consequently, cement-mortar blocks, although useful
164
for certain generalised qualitative tests, cannot be reliably used to establish any
quantitative relationships between the various parameters for production
presplitting operations.
(4) The effect of joints, fractures and weathering in rock blasting is a major aspect
which remains to be investigated. Such research seems to be required in both
the laboratory and in field blasting operations.
(5) Further work is needed to completely identify the various modes in which
explosive energy accomplishes the task of presplitting operations.
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APPENDIX
DETERMINATION OF PHYSICAL PROPERTIES
OF SAMPLE
By knowing the length of the sample and the travel time, the propagation velocity
can be calculated.
(1) The dynamic values of Young's modulus, Poisson's ratio and shear modulus
were calculated using the following equations (Jaeger and Cook 1979):
3(Vp/V',)2-4
E = V/p
(Vp/Vs)2-l
(yp!Vsf- 2
v = M2
(VpIVs)2-l
G = pVs2
171
172
(2) The equation used to calculate the compressive and tensile strengths of the
materials were as follows (Obert and Duvall 1967):
F
<7= —
A
IF
o. =-------
' nDL