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METHOD STATEMENT For Roll-Up Doors Installation
METHOD STATEMENT For Roll-Up Doors Installation
BI-10-01055-0006
CONTRACT No. 6600036947
AYC Doc. No.<Rev. No.> AYC-QCP-CVL-084<Rev.00>
Reviewed &
Moises Tabura QC Manager
Approved by
Reviewed &
Khalid Murudhkar QA Manager
Approved by
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BI No. BI-10-01055-0006
CONTRACT No. 6600036947
AYC Doc. No.<Rev. No.> AYC-QCP-CVL-084<Rev.00>
INDEX
2. Limitations
3. References
4. Responsibilities
5. Submittals
7. Execution
10. Attachment
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BI No. BI-10-01055-0006
CONTRACT No. 6600036947
AYC Doc. No.<Rev. No.> AYC-QCP-CVL-084<Rev.00>
2. Limitations:
3. References:
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BI No. BI-10-01055-0006
CONTRACT No. 6600036947
AYC Doc. No.<Rev. No.> AYC-QCP-CVL-084<Rev.00>
4. Responsibilities:
Site Engineer - shall be responsible for the implementation and
execution of this procedure under the direct supervision of the
Construction Managers.
QC Inspectors shall perform monitoring during execution
process ensure that work was executed according to approved
procedure
Quality Managers shall ensure that the approved quality
procedure has been applied in the work execution
5. Submitals:
5.1. The following shall submit such as Shop Drawings, Product Data
Sheets, to the SAUDI ARAMCO Representative for their review
and approval
5.2. Manufacturer's Data: Submit manufacturers product, roughing-in
diagrams, and installations for the type and size of overhead
coiling door, include operating instruction maintenance
information.
5.3. Shop Drawings: Submit shop drawings showing all materials,
gauges, size, sections, method of constructions and operation,
anchoring, and all other pertinent information. Shop drawings
shall include wiring for motors, support brackets for motors,
location of motor and controls, and type and rating of motor.
5.4. Wiring Diagrams: Wiring diagrams shall submit complete and
legible wiring diagrams together with a list of repair parts with
part numbers and written instructions relative to the care,
adjustment, and operation of the equipment.
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BI No. BI-10-01055-0006
CONTRACT No. 6600036947
AYC Doc. No.<Rev. No.> AYC-QCP-CVL-084<Rev.00>
5.6. Receive product shall be free from warp, twist or distortion, and
shall be fitting weather tight for entire perimeter.
5.7. Any product receive with damaged shall be return to the supplier
and shall be replace by new.
5.8. All product / material shall be protected from damage during
shipping, handling.
5.9. Receive each door shall be with automatic safety switch,
extending full width of door bottom, and located within neoprene
of rubber astragal mounted to bottom door rail.
7. Execution:
7.1. Preparations
7.1.1 Prior to start commencing of work, ensure that shop
drawings are available on site and shall be approved with
stamped and signed by company representative.
7.1.2 Shop drawings shall indicates the locations, sections,
details, orientation, and directions.
7.1.3 Installer shall establish the layout, position or orientation
of the door assembly and shall be in accordance with
manufacturers written installation instructions and
recommendations.
7.1.4 Installer shall inform the site engineer or quality control
inspector or company representative for any found
discrepancies with the structure for verification prior to
installation.
7.1.5 Ensure that the locations of anchorage devices are
marked prior to installation.
7.2. Installation:
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BI No. BI-10-01055-0006
CONTRACT No. 6600036947
AYC Doc. No.<Rev. No.> AYC-QCP-CVL-084<Rev.00>
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BI No. BI-10-01055-0006
CONTRACT No. 6600036947
AYC Doc. No.<Rev. No.> AYC-QCP-CVL-084<Rev.00>
A-.7. Hold “E” guide against steel jamb and mark the spot
to be drilled, or hold wall angle or jamb against steel
jamb and drill holes thru the slots using drill size
shown below. Install jamb fasteners. (Manufacturer’s
Installation Manual)
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BI No. BI-10-01055-0006
CONTRACT No. 6600036947
AYC Doc. No.<Rev. No.> AYC-QCP-CVL-084<Rev.00>
A-.8. Hold “E” guide against steel jamb and tack weld wall
angle {jamb angle) in place. Recheck “S” distance
before proceeding. All welds must be good quality
5mm fillet welds. Weld the angle to the steel jamb
along the top of the angle. (Manufacturer’s
Installation Manual)
A-.9.
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BI No. BI-10-01055-0006
CONTRACT No. 6600036947
AYC Doc. No.<Rev. No.> AYC-QCP-CVL-084<Rev.00>
A-.14. Orient Barrel and Head Plate Brackets: Slide Drive End
barrel Assembly through Drive Bracket bearing and
tension end through Tension Bracket. Install Set Collars
on Shafts on outside of Head Plate Brackets.
(Manufacturer’s Installation Manual)
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BI No. BI-10-01055-0006
CONTRACT No. 6600036947
AYC Doc. No.<Rev. No.> AYC-QCP-CVL-084<Rev.00>
B. Curtain Installations:
B-1
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BI No. BI-10-01055-0006
CONTRACT No. 6600036947
AYC Doc. No.<Rev. No.> AYC-QCP-CVL-084<Rev.00>
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BI No. BI-10-01055-0006
CONTRACT No. 6600036947
AYC Doc. No.<Rev. No.> AYC-QCP-CVL-084<Rev.00>
B-2
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CONTRACT No. 6600036947
AYC Doc. No.<Rev. No.> AYC-QCP-CVL-084<Rev.00>
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BI No. BI-10-01055-0006
CONTRACT No. 6600036947
AYC Doc. No.<Rev. No.> AYC-QCP-CVL-084<Rev.00>
A rolling door should snap into the head and barely tend to
rise off the floor. It was also fall through the middle of its
height
Larger doors may require a 16 KG pull to rise with hand
chain. A chain pull of up to 16 KG is permissible.
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BI No. BI-10-01055-0006
CONTRACT No. 6600036947
AYC Doc. No.<Rev. No.> AYC-QCP-CVL-084<Rev.00>
7.2 Adjustments/Cleaning/Touch-ups:
7.2.1 The Touch-up scratched surfaces with primer equivalent
to that of shop coat.
7.2.2 Replace hardware items that have been damaged or
cannot be adjusted to operate as intended. (PIP ARS08710
Para. 6.3.2)
7.2.3 Clean all hardware and surfaces around the hardware
that have been soiled by installation. (PIP ARS08710 Para. 6.3.5)
7.2.4 Clean all metal surfaces promptly after installation of
components, exercising care to avoid damage to the
protective coating.
7.2.5 Clean all surfaces of grease, oil, dirt, and other impurities.
8 Quality Control and Quality Assurance:
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BI No. BI-10-01055-0006
CONTRACT No. 6600036947
AYC Doc. No.<Rev. No.> AYC-QCP-CVL-084<Rev.00>
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