ADE006413

REV00

Operation &
Maintenance
Manual
Supplement
Access System
P&H 50t Rough Terrain Crane

Ph: +61 7 3865 2660 www.ade.net.au

 HOURS OR MONTHLY ................................................15
1 OVERVIEW..........................................................1
5.5.1 Access System Sliding Beams –
1.1 LITERATURE INFORMATION .............................1
Lubricate ............................................................15
1.2 SAFETY .........................................................1
5.6 MAINTENANCE INTERVAL - EVERY 1000
1.3 OPERATION ...................................................1
SERVICE HOURS OR 6 MONTHS .................................15
1.4 MAINTENANCE ...............................................1
5.6.1 Bolts and Mounting Hardware...............15
2 SAFETY ...............................................................2 5.6.2 Hydraulic System – Inspect ..................16
5.6.3 Ladder Pivot Points – Lubricate ............16
2.1 IMPORTANT SAFETY INFORMATION..................2
5.7 EVERY 4000 SERVICE HOURS OR 2 YEARS...16
2.2 SAFETY SIGNS & LABELS ...............................3
5.7.1 Hydraulic Oil Compartment...................16
3 PRODUCT IDENTIFICATION INFORMATION ...5
6 LITERATURE REFERENCE MATERIALS .......17
3.1 ACCESS SYSTEM – ID PLATE .........................5
6.1 REFERENCE MATERIAL ................................17
4 OPERATION SECTION.......................................6

4.1 GENERAL INFORMATION .................................6

4.2 CONTROLS & INDICATORS ..............................6
4.3 MOUNTING & DISMOUNTING ...........................9
4.3.1 General Information ................................9
4.4 SYSTEM PREREQUISITES................................9
4.5 SYSTEM STAGES ...........................................9
4.5.1 Mounting Procedure..............................10
4.5.2 Dismounting Procedure ........................11
4.6 ALTERNATE EGRESS ....................................11
4.6.1 Dismounting Procedures.......................11
4.7 CRANE USE INCLUDING SLEW BRAKE ...........11

5 MAINTENANCE SECTION................................12

5.1 GENERAL HAZARD INFORMATION ..................12

5.1.1 Fluid Penetration ...................................12
5.1.2 Crushing & Cutting Prevention..............12
5.1.3 Burn Prevention – Oils ..........................12
5.1.4 Hydraulic Hoses ....................................13
5.2 MAINTENANCE OVERRIDE KEY SWITCH .........13
5.3 MAINTENANCE INTERVAL – WHEN REQUIRED 14
5.3.1 Circuit Breaker - Reset..........................14
5.4 MAINTENANCE INTERVAL - BEFORE USE .......14
5.4.1 Walk-Around Inspection........................14
5.5 MAINTENANCE INTERVAL - EVERY 250 SERVICE

Access System – P&H 50t RT Crane

 1.4 Maintenance
1 Overview
1.1 Literature Information The maintenance information is a guide to equipment
care. The illustrated, step-by-step instructions are
The operation and maintenance manual supplement grouped by servicing intervals. Items without specific
should be permanently stored in the operator’s cabin. intervals are listed under “When Required” topics.
Items in the Maintenance Interval Schedule are
The operation and maintenance manual supplement referenced to detailed instructions that follow.
contains safety, operation and maintenance
information for the access system as fitted by Under extremely severe, dusty or wet operating
Australian Diversified Engineering and must be used in conditions, more frequent lubrication than is specified
conjunction with the machine specific P&H Operation in the Maintenance Intervals schedule may be
and Maintenance Manual. necessary.

Whenever a question arises regarding the crane

access system, or the operation and maintenance
manual, please consult Australian Diversified
Engineering Pty Ltd for the latest available information.

1.2 Safety

The safety section lists basic safety precautions. In

addition, this section identifies the text and locations of
warning signs used on the front access system.

Read and understand the basic precautions listed in

the Safety Section before operating or performing
maintenance on the crane access system.

1.3 Operation

The operation section includes a description of the

controls, their location and operation with respect to the
access system. Photographs and illustrations are
provided to guide the operator through the correct
operating procedures for the access system.

Overview
Access System – P&H 50t RT Crane 1

2 Safety
2.1 Important Safety Information
Most accidents involving product operation,
maintenance and repair are caused by failure to
observe basic safety rules or precautions. An accident
can often be avoided by recognising potentially
hazardous situations before an accident occurs. A
person must be alert to potential hazards. This person
should also have the necessary training, skills and
tools to perform these functions properly.
Improper operation & maintenance of this product
can be dangerous and could result in injury or
death.
on the product are therefore not all inclusive. If a tool,
procedure, work method or operating technique not
specifically recommended by Australian Diversified
Engineering is used, you must satisfy yourself that it is
safe for you and others. You should also ensure that
the product would not be damaged or made unsafe by
the operation, lubrication, maintenance or repair
procedures you choose.
Do not operate or work on this machine unless
you have read and understand the instructions
and warnings in the Operation and
Maintenance Manual. Failure to follow the
instructions or heed the warnings could result
in injury or death. Contact Australian
Diversified Engineering for replacement
manuals. Proper care is your responsibility.

The information, specifications, and illustrations in this

Do not operate or perform maintenance on this
publication are on the basis of information available at
product, until you have read and understood the
the time it was written. Obtain the complete and most
operation and maintenance information.
current information before starting any job from
Australian Diversified Engineering.
Safety precautions and warnings are provided in this
manual and on the product. It these hazard warnings
are not heeded, bodily injury or death could occur to
you or other persons.

The hazards are identified by the Safety Alert Symbol"

and followed by a 'Signal Word" such as "WARNING"
as shown below.

The meaning of this safety alert symbol is as follows:

Attention! Become Alert! Your Safety is involved.

Australian Diversified Engineering cannot anticipate

every possible circumstance that might involve a
potential hazard. The warnings in this publication and

Safety Section
Access System – P&H 50t RT Crane 2
2.2 Safety Signs & Labels

There are several specific safety signs specific to the

access system. Their exact location and description of
the hazard are reviewed in this section. Make sure that
you can read all safety signs. You must replace a label
if it is damaged, missing or cannot be read. If a label is
on a part that is replaced, make sure a new label is
installed on the replaced part. Contact Australian
Diversified Engineering for replacement labels.

This sign is also located inside the cab adjacent to the

access system control panel

This sign is located inside the cab adjacent to the

access system control panel

This sign is located on the ground level access system

control box

Safety Section
Access System – P&H 50t RT Crane 3
 This sign is located in three places along the side of
the access system

This sign is located on the side of the access system

ladder (access system retracted)

Safety Section
Access System – P&H 50t RT Crane 4
3 Product Identification
Information

3.1 Access System – ID Plate

An ID plate has been fitted to the access system which

indicates information such as the model number, date
of manufacture and the serial number. Refer to the
plate fitted for specific details.

ID plate for the access system located on the edge of

the access system deck

ID plate for the access system

Product Identification Information

Access System – P&H 50t RT Crane 5
 4.2 Controls & Indicators
4 Operation Section
4.1 General Information The access system is operated via controls located
inside the cab and at ground level.
The access system is a three stage electric-over-
hydraulic folding system. The access system utilises a
24V DC hydraulic power pack coupled with a manifold
of hydraulic sequence valves and pilot operated check
valves to drive and control the hydraulic cylinders that
raise and lower the access system.

Access system control panel located in the cab

4
1 2
Access system in the lowered position

In-cab control panel features raise and lower controls,

access lights switch and visual ladder status indicator

Access system in the raised position for crane

operation

Operation Section
Access System – P&H 50t RT Crane 6
 5

Cab audible alarm

Ground level access system controls

The controls on the in-cab control panel include:

(1) Raise Control
(2) Lower Control
(3) “Access System Status” – Red Visual Indicator
(4) Access Lights Switch
(5) Audible Alarms – Cab and Ground Level

Ground level access system controls located near the

front left stabiliser

Ground level audible alarm mounted on the hydraulics

cabinet (5)

Operation Section
Access System – P&H 50t RT Crane 7
(1) & (2) Raise and Lower Controls
If at anytime illumination of the access system is
required when dismounting from the crane cab with the
Depress the required button to either raise or lower the
access system in the fully lowered position, simply
access system.
switch the access light toggle switch in the crane cab
and the light will also illuminate for a pre-set period of
The access controls utilised on this machine are of the
time.
momentary push button type. This requires the
operator to press the button for the duration of raising
or lowering. If the button is released at any point in the
system operation then power will be cut immediately
and the access system will cease to move (commonly
known as ‘dead-man’ controls).

(3) Access System Status - Red Visual Indicator

Red visual indicator illuminates depending on the

following situation:

a) Constant illumination when the system is any

Access system light for mounting and dismounting
position other than the stowed position.
access system in low light conditions

b) Constant illumination in conjunction with

(5) Cab and Ground Level Audible Alarms
sounding of the in-cab audible alarm if the park
brake is released and the access system is not
When the access system is being raised or lowered the
in the stowed position.
hydraulics cabinet mounted alarm will sound.

(4) Access System Light

When the park brake is released and the access
system is not stowed the cab mounted audible alarm
Located on top of the crane cab is an access light fitted will also sound.
to illuminate the access platform and ladder. The light
is switched on automatically when the access system
controls are operated. It then automatically switches off
after a pre-set period of time.

If mounting the machine from ground level with the

access platforms in the fully lowered position
momentarily push the lower control and the light will
illuminate for a pre-set period of time.

Operation Section
Access System – P&H 50t RT Crane 8
4.3 Mounting & Dismounting

4.3.1 General Information

 Mount and dismount the machine only where

steps, ladders and/or handholds are provided.
 Do not operate access when personnel are
mounting dismounting or using system.
 Inspect, and when necessary, clean and have
repairs made to steps and handholds before
mounting and dismounting.
 Face the ladder when mounting and dismounting
the access system ladder.
 Maintain a three-point contact (two feet and one Configuration for use of the access system
hand or one foot and two hands contact) with the
steps and handholds. 4.5 System Stages
 Never jump off the access system.
 Ensure adequate lighting for mounting and The access system must cycle through all three stages
dismounting of the machine in low light conditions. correctly to allow use. Do not use if one or more of the
 Ensure that the access system is fully lowered following cycles fails.
before boarding.

4.4 System Prerequisites

To allow use of the access system:

1. The battery disconnect switch is connected.
2. The park brake is applied.
3. The crane superstructure and car body are in-line.
4. The access system is free from personnel before
operating the controls.
5. The ladder is fully lowered with the handrails
raised.
6. All handrails have raised including the ladder Stored access system
handrails.
The stages which the access system will cycle through
from the stored position to the lowered position are:

1. Both the deck handrails raise.

Operation Section
Access System – P&H 50t RT Crane 9
First stage of lowering – both deck handrails raise.
2. Access system ladder slides out from underneath
the deck.
Second stage of lowering – ladder slides out from
underneath deck.
3. Ladder lowers and handrails raise.
Access system in the lowered position ready for use.
The retraction stages of the access system are the
opposite to lowering.
Operation Section
Access System – P&H 50t RT Crane
Third stage of lowering – ladder lowers and handrails
raise.
4.5.1 Mounting Procedure
Do not attempt to access the machine whilst the crane
or car body are moving or whilst another operator is in
the machine and the engine running. Refer to
applicable mine site regulations for approaching
machines.
To mount the machine using the access system:
1. Ensure that the battery disconnect switch is in the
connected position. Refer to the machine specific
Operation and Maintenance Manual for location
and operation of the battery disconnect switch.
2. Ensure the access system is illuminated when
mounting in low light conditions.
3. Ensure the access system is completely lowered.
4. With the access system in the lowered position
mount the ladder whilst maintaining a three point
contact.
5. Enter the cab and make a visual inspection of the
access system to ensure it is free from personnel.
6. Raise the stairs using the stair raise button. During
stair raising an audible alarm will sound to indicate
10
 the stairs are moving.
7. Once stowed correctly the red LED status indicator
will cease to illuminate and machine can be driven
and operated in accordance with mine site and
manufacturer instructions.
4.5.2 Dismounting Procedure
To dismount the machine via the access system:
1. Stop the machine or orientate the superstructure
so that it is in-line with the car body in accordance
with procedures outlined in the machine specific
Operation and Maintenance Manual as well as
applicable mine site instructions.
2. Engage the park brake and make a visual
inspection of the access system to ensure the
access system lowering area is free
personnel.
3. Lower the stairs using the stair lower button.
During stair lowering an audible alarm will sound to
indicate the stairs are moving.
4. Ensure the access system is illuminated when
dismounting in low light conditions.
5. Exit the cab and make a visual inspection to
ensure the access system has lowered.
6. Dismount the machine maintaining three point
contact at all times.
4.6 Alternate Egress
4.6.1 Dismounting Procedures
To dismount the machine (without the use of the
access system) in the event of partial or complete
access system failure or to promptly egress the
machine in an emergency situation:
1. Stop the machine in accordance with procedures
outlined in the Operation and Maintenance Manual
as well as applicable mine site instructions.
2. Ensuring the park brake is applied; dismount the
Operation Section
Access System – P&H 50t RT Crane
machine via the right side standard ladder to
ground level.
3. Ensure the ladder failure is investigated and fault/s
repaired.
Alternate egress from the cab deck via the ladder on
the right side of the machine if the access system fails
from
to operate or too slow in an emergency situation
4.7 Crane Use Including Slew Brake
To ensure that the crane is not driven with the access
system in the down position there are audible and
visual alarms. Upon release of the park brake if the
audible and visual alarms are activated reapply the
park brake and ensure that the access system is in the
fully raised position. Do not drive the crane or
operate the superstructure if the alarms are
activated as there may be personnel accessing the
platforms. Further to this, damage to the access
system may occur.
Releasing the park brake with the access system in the
lowered position will also apply the slew brake to the
superstructure. The access system must be in the
stored position to allow the crane superstructure to
slew.
NOTICE
Always operate the crane in accordance with
manufacture and mine site instructions.
11
5 Maintenance Section
Unintended machine movement may result in
personal injury or death. Before performing
maintenance on this machine ensure it has
been isolated in accordance with mine site
and manufacturer procedures and a Do Not
Start Tag has been applied in the appropriate
location on the machine.
Disconnection of hoses and removal of
supporting pins and bolts of the access
system may result in unintended machine
movement and/or release of stored energy.
Personal injury or death may result. Before
disassembly of any components of the
access system ensure that stored energy has
been relieved and components are
chocked/blocked to prevent unintended
movement.
NOTICE
You must read and understand the warnings
and instructions contained in the Safety
Section of this manual, before performing any
maintenance procedures.
5.1 General Hazard Information
Perform all maintenance unless otherwise specified as
follows:
 The machine parked on level ground.
 The park brake engaged.
 The engine stopped.
 The start switch key off and the key removed.
 Battery disconnect switch locked out and a Do
Not Start Tag applied to the switch.
 All other external energy sources disconnected
from the crane.
Maintenance Section
Access System – P&H 50t RT Crane
5.1.1 Fluid Penetration
Always use a board or cardboard when checking for a
leak. Escaping fluid under pressure, even a pinhole
size leak, can penetrate body tissue, causing serious
injury, and possible death. If fluid is injected into your
skin, a doctor preferably familiar with this type of injury
must treat it immediately.
5.1.2 Crushing & Cutting Prevention
Do not disconnect any hydraulic hoses unless
the access platforms are fully lowered. In any
position other than fully lowered the access
system hydraulics will be pressurised.
Releasing this pressure WILL result in
uncontrolled movement of the access platform.
Do not work on the access system unless you
have read and understand the instructions and
warnings in the Operation and Maintenance
Manual. Failure to follow the instructions or
heed the warnings could result in injury or
death. Contact Australian Diversified
Engineering for replacement manuals. Proper
care is your responsibility.
 Support equipment and attachments properly when
working beneath them. Never attempt adjustments
while the machine is moving or the engine is
running unless otherwise specified.
 Stay clear of all rotating and moving parts.
5.1.3 Burn Prevention – Oils
 Hot oil and components can cause personal injury.
Do not allow hot oil or components to contact the
skin.
 At operating temperature, the hydraulic tank can
be hot.
 Relieve all pressure in hydraulic oil system before
any lines, fittings or related items are disconnected
or removed.
12
5.1.4 Hydraulic Hoses
Damage of access system hydraulic hoses,
tubes or pipes from welding on or near them
can result in uncontrolled movement of the
access platform or fire. Do not work on this
machine unless you have read and understand
the instructions and warnings in the Operation
and Maintenance Manual. Failure to follow the
instructions or heed the warnings could result
in injury or death. Contact Australian
Diversified Engineering for replacement
manuals. Proper care is your responsibility.
Do not weld or flame cut on or near hoses, tubes or
pipes that contain flammable fluids.
Do not bend or strike high-pressure lines. Do not install
damaged hoses.
Replace any damaged hydraulic oil hoses. Leaks can
cause fires.
Do not use your bare hand to check for leaks. Use a
board or cardboard to check for leaks. See Fluid
Penetration in the Safety Section for more details.
Replace if any of the following conditions are found:
 End fittings damaged or leaking.
 Outer covering chafed or cut and wire
reinforcing exposed.
 Outer covering ballooning locally.
 Evidence of kinking or crushing of the flexible
part of hose.
 Armouring embedded in the outer cover.
 End fittings displaced.
Make sure that all clamps, guards and heat shields are
installed correctly to prevent vibration, rubbing against
other parts, and excessive heat during operation.
Maintenance Section
Access System – P&H 50t RT Crane
5.2 Maintenance Override Key Switch
To prevent damage to the access systems,
crane ensure that the ladder is in the raised
position when slewing with the maintenance
override key in the override position. Failure
to do so will result in damage to the access
systems, crane superstructure.
This machine has been fitted with a maintenance
override switch located inside the cab to allow
troubleshooting and diagnostics on the standard
superstructure electrical systems. The switch can only
be turned via the use of a key and as such the key
should never be left in the switch. The access platform
electrical systems will be isolated from the
superstructure electrical systems when the override
switch is used. With the maintenance override key ON
the superstructure will slew with the access systems in
any configuration including in the fully lowered position.
Therefore, before activating the maintenance override
key ensure that the ladder is in the raised position if it
is anticipated that slewing of the superstructure is
required.
Maintenance override key switch located inside the cab
13
5.3 Maintenance Interval – When Required

2 3
5.3.1 Circuit Breaker - Reset

The electrical system for the access system has one

circuit breaker located inside the hydraulics cabinet
and two circuit breakers located inside the cab.

Reset the circuit breakers when required. If a circuit

breaker continually trips have the circuit checked.

(1) Main Circuit Breaker – 120 Amp

(2) Battery Positive – 10 Amp
(3) Ignition – 10 Amp

5.4 Maintenance Interval - Before Use

5.4.1 Walk-Around Inspection

Perform a walk-around inspection on the machine prior

Circuit breaker located inside the hydraulics cabinet at to operation.

the left side of the machine and inside the cab  Clean the access steps from any rubbish build-up
or debris (once lowered).
 Visually inspect components for damage and wear
and tear. Have any damaged or missing
components repaired or replaced.
 Visually inspect all hydraulic lines, hoses, fittings
and hose clamps for security, damage,
deterioration and leaks.
 Check to ensure that the access system light is in
working condition.
 Visually inspect all switches of the system. Ensure
all visual indicators are operational.
 Check to ensure all labels can be read and are
1 visible in conjunction with the Safety Signs and
Labels section of this manual. Replace label/s if
they cannot be read or are missing.
 Check to ensure that the audible alarm is
operational.

Maintenance Section
Access System – P&H 50t RT Crane 14
5.5 Maintenance Interval - Every 250
Service Hours or Monthly

5.5.1 Access System Sliding Beams –

Lubricate

Lubricate the main sliding beams of the access system

via the grease fittings with good quality molybdenum
based grease. There are six grease fittings for the main
sliding beams.

Grease point located on the right side of the forward

main sliding beam

Two grease points on the left side of the rear main

beam

Grease point located on the right side of the rearward

main sliding beam

5.6 Maintenance Interval - Every 1000

Service Hours or 6 Months

5.6.1 Bolts and Mounting Hardware

Check the tightness of all bolts fitted to the access

system. This includes checking the handrails, access
platforms and their mountings.

Two grease points on the left side of the forward main

beam

Maintenance Section
Access System – P&H 50t RT Crane 15
5.6.2 Hydraulic System – Inspect 5.7 Every 4000 Service Hours or 2 Years

5.7.1 Hydraulic Oil Compartment

Replace the hydraulic oil every 24 months / 2 years in

consultation with Australian Diversified Engineering.
Use only Castrol Hyspin AWH-M ISO Viscosity grade
68 oil or an equivalent specification oil in the hydraulic
system.

Inspect all lines, hoses fittings, hose clamps and

cylinders for damage and deterioration. If there are any
damaged, missing or leaking parts ensure that they are
replaced. Check to ensure the mountings for the
hydraulic cabinet are secure.

Open the hydraulics cabinet lid and inspect all hoses

and fittings for leaks. Replace any items as required.
Hydraulic systems and components should be serviced
only in consultation with Australian Diversified
Engineering.

5.6.3 Ladder Pivot Points – Lubricate

Lubricate the access system pivot points via the grease

fittings with good quality molybdenum based grease.
There are six grease fittings for the access system.
Fill point cap for the hydraulic oil compartment

Two grease points for the ladder

Maintenance Section
Access System – P&H 50t RT Crane 16
6 Literature Reference
Materials

6.1 Reference Material

Machine specific P&H Operation and Maintenance

Manual.

Reference Information
Access System – P&H 50t RT Crane 17