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ETA - 060226 - v1 - Freyssinet - 09-03-18 - v1 PDF
ETA - 060226 - v1 - Freyssinet - 09-03-18 - v1 PDF
ETA - 060226 - v1 - Freyssinet - 09-03-18 - v1 PDF
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Système Freyssinet
Trade name of the construction product Freyssinet system
SOLETANCHE FREYSSINET
Manufacturer 280 avenue Napoléon Bonaparte
F-92500 Rueil-Malmaison
FPC
Manufacturing plant Z.A. du Monay-Saint Eusèbe
F-71210 SAINT EUSÈBE
110 pages including 53 pages of Annexes
This European Technical Assessment which form an integral part of this
contains assessment.
This European Technical Assessment is ETAG 013, Edition June 2002, Post-
issued in accordance with Regulation (EU) Tensioning Kits for Prestressing of
No 305/2011, on the basis of Structures used as European Assessment
Document
3. Performance of the product and references to the methods used for its assessment: ........... 46
4. Assessment and verification of constancy of performance (AVCP) system applied, with
reference to its legal base....................................................................................................... 48
5. Technical details necessary for the implementation of the AVCP system, as provided for in
the applicable EAD: ................................................................................................................ 48
5.1 Tasks for the manufacturer ....................................................................................................... 48
5.1.1. Factory production control ......................................................................................................................... 48
5.1.2. Other tasks .................................................................................................................................................. 49
Table 6. Maximum Force with Stressing Limit Fo = min{0,8 Fpk,0,9 Fp0,1%} acc. Eurocode 2 and prEN 10138-
3:2006 (only informative)
Table 22. Anchorage Models for Basic and Optional Categories of Use
Table 22 bis. Choice of Kit Elements for Basic and Optional Categories of Use
Table 23 – Performance of the system BWR1. Anchorage details and optional applications are detailed in
Table 22
• 15,3 mm or 15,7 mm nominal diameter strands, with a nominal tensile strength 1770 MPa
or 1860 MPa, coded respectively Y1770 (or Y1860) S7 15,3 (or 15,7) in prEN 10138-3
and designated T15, T15S or simply T15 in the present document.
Freyssinet stressing anchorages anchor each strand individually by means of a conical wedge
inserted in a conical hole of anchorage block. The diameter of the internal thread of the
Freyssinet anchor wedge depends on the strand nominal diameter, T13 or T15 (drawings 1, 2
and 3).
• C: structural prestressing
• F: slab prestressing (one-piece anchorage)
• B: slab prestressing (two-pieces anchorage)
• X: hoop anchorage
1.2 Components
1.2.1 Strands
In absence of European standards on prestressing steel, strands complying with national
provisions and with characteristics given in 1.1 and table 6 shall be used.
• Either strands with nominal diameter 12,5 mm or 12,9 mm, tensile strength 1770 MPa or
1860 MPa, designated respectively Y1770 (or Y1860) S7 12,5 (or 12,9) in the European
standard prEN 10138-3, and hereafter named T13 or T13S or more simply T13,
• or strands with nominal diameter 15,3 mm or 15,7 mm, tensile strength 1770 MPa or
1860 MPa, designated respectively Y1770 (or Y1860) S7 15,3 (or 15,7) in the European
standard prEN 10138-3, and hereafter named T15 or T15S or more simply T15.
These strands may also be ordered according to national standards applicable in the country
concerned, e.g in France to XPA 35-045-3 standard for bare strands (as long as the EN 10138
standard is provisional).
Monostrands are covered in France by the XP A 35-037 standard, and designated by S 12,5 (or
12,9 or 15,3 or 15,7) 1770 (or 1860) – A + (Z or ZA) + G + P. The G attribute means protection
with grease and P means sliding, i.e. the strand is free to slide in its individual sheath, even
embedded in concrete, allowing for its stressing without any bond to the concrete of the structure.
Fo Indicative maximum force at stressing anchorage: Fo = Min { 0,8 Fpk ; 0,9 Fp0.1%}
S Nominal area
Table 1. Maximum Force at Stressing Anchorage for a Single Strand acc. to Eurocode 2 and prEN 10138-
3:2006 (only informative)
1 2 3 4 5
A F x x x
B x x x
AD X x x
NB F x
CI F x x x
CM F x x x
B x x x
1 3 4 7 9 12 13 15 19 22 25 25C 27 31 37 42 48 55
A x x x x x x x x x x x x x x x x x x
AD x x x x x x x x x x x x x x x x x x
NB C C x x x x x x x x x x x x x x x x x x
CI x x x x x x x x x x x x x x x
CM x x x x x x x x x x x x x x x
1.2.9 Steel anchor blocks: model C Anchor Blocks and multistrand steel coupler
Model C anchorage heads and multistrand steel couplers are circular steel blocks cut out of hot-
rolled bars with machined conical holes cut out of hot-rolled bars. These anchorage blocks have
a strength grade determined by the nominal ultimate tensile strength 650 MPa.
It is made from a non-alloy quenched and tempered structural steel, defined by reference to
standard EN 10083-1 (C45).
Note 1: electrically isolated anchorages may be made with blocks of larger dimensions than the
standard blocks in order to reduce compressive strength on the electrical isolation plate.
Note 2: blocks for type ‘NB’ embedded anchorages are made with cylindrical holes.
Note 3: when an external thread is necessary for monitoring prestressing load, the anchor block
shall have a larger diameter in order to cut the thread outside the original anchor block size.
1.2.12 Ducts
The Freyssinet prestressing kit for post-tensioning may be used with different types of duct
depending of the project and the use categories of tendons.
The typical internal diameter of ducts is defined on the drawings in Annex K for each anchorage
model, which may be increased if required by the project specifications or the national
Sheath sections are connected together with helical sleeves screwed onto the ends of the
sheaths. The watertightness at connections is obtained by adhesive tape or heat-shrink sleeves.
• Option: Galvanisation
On request and if allowed by the applicable national regulations, the sheaths may be hot-dip
galvanised or electro zinc-plated.
• Plyduct
The Plyduct sheath is circular, made out of a polyethylene or polypropylene strip. It is 2,5 mm
thick for duct diameters up to 95 mm and 3,0 mm thick for larger diameters. Sheath sections are
connected by a sleeve of the same design as the basic sheath screwed onto the sections to be
joined together. Watertightness at connections is obtained by heat-shrink sleeves coated on the
inside with a hot-melt resin which are shrunk onto the sheath with a hot-air blower. The
dimensions of the heat-shrink sleeves are chosen so as to have a residual thickness of at least
1,5 mm after shrinking.
• Flat Ducts
Model F and B tendons can be used with flat plastic sheaths of high-density polyethylene (HDPE)
or polypropylene (PP). Duct sections are connected by a sleeve of the same design as the basic
sheath placed onto the sections to be joined together. Watertightness at connections is obtained
by heat-shrink sleeves coated on the inside with a hot-melt resin which are shrunk onto the
sheath with a hot-air blower. The dimensions of the heat-shrink sleeves are chosen so as to have
a residual thickness of at least 1,5 mm after shrinking.
Ducts for external prestressing are delivered in straight lengths. The most common lengths are 6
and 12 m. Lengths of pipe are connected by mirror welding or by means of polyethylene sleeves
electro-welded.
1.3 Design
The acceptable variation of the coefficient of friction is usually ±25%. The coefficient of friction
can rise significantly in deviation zones with a curvature radius less than 6 metres. The
coefficients in the following table are for information only (and must be adapted to each project).
Friction Coefficient
Wobble factor k
Use Duct Type -1
(rad ) (rad/m)
Steel pipe
0,16 0,24 0,007 1
min 4 4 6 6
max 6 9 8 10
For CU couplers clearance lengths should be taken from the C anchorage blocks increased by
100 mm.
B
B
x’ x’
A A
x x
y y y’
y’ y’
x ≥ A + 30 (mm)
y ≥ B + 30 (mm)
x.y ≥a.b
x ≥ 0,85 a
y ≥ 0,85 b
x’ ≥ 0,5 x + concrete cover – 10 (mm)
y’ ≥ 0,5 y + concrete cover – 10 (mm)
The values of a and b are given in the table below for three different concrete compressive
strengths fcm,o.
If the project calls for a value fcm,o other than any of those in the three tables directly above, the
appropriate values of x and y can be determined by interpolation. However, full tension cannot be
exerted when fcm,o is less than the lowest value indicated in tables 14, 15 and 16 (e.g. 24 MPa for
model C anchorages).
For partial tensioning or for a tension of less than Min{0.8 Fpk; 0.9Fp0.1%}, the required value for
fcm,o can be determined by interpolation considering that at 50% of the total force, the required
concrete strength can be reduced to 2/3 of the values given in the two tables above and at 30%
of the total force, the required concrete strength can be reduced to 1/2 of the values given in the
same tables.
Deviation 2,5 m
In the case of bonded prestressing, to determine the minimum radius of steel tubes two
possibilities may be considered:
Case 1 - The radius can be reduced down to 20 times the internal diameter, assuming that:
o the resulting radius is not less than 1,1 m for T13 strands and 1,3 m for T15
strands,
o the tensile stress does not exceed 70% of strand guaranteed tensile strength
where the radius is less than 3,0 m,
o the sum of angular deviations along the cable is less than 3π/2 radians,
o the sharply curved zone is considered as a dead anchorage if the angular
deviation exceeds π/2 radians.
Case 2 – Tendon sections curved in a U-shape at a tight radius to form an inaccessible end of
the tendon named loop anchorage respect the following details:
o duct in loop is either smooth or corrugated, diameter one size larger than in free
length for ease of connection (one fitting into other),
o radius of curvature in loop R ≥ max { 0.6 Fpk ; 0.6 m }, where R is expressed in
meters and Fpk expressed in MN,
o tendon is stressed simultaneously from both ends,
o tendon is subject to primarily static load (no significant fatigue load).
In the absence of more restrictive national specifications, the minimum curvature radius in
deviators, normally made out of curved steel pipes, is defined as follows:
• Wax
The wax for injecting prestressing tendons shall be a petroleum wax meeting the requirements of
EAD 15-16-0027-03.01.
• Grease
The grease for Freyssinet prestressing tendons shall be a mineral-oil-based grease meeting the
requirements of EAD 15-16-0027-03.01.
• Surface reinforcement,
• Anchorage bursting reinforcement,
• General reinforcement to equilibrate mechanically the concerned piece within the
structure, the dimensions of which result from the design rules of reinforced concrete.
Anchorage bursting reinforcement as defined thereunder results from load transfer testing.
If required the local zone reinforcement specified in the ETA may be modified for a specific
project design in accordance with national regulations and relevant approval of the local
authorities and of the ETA holder to provide equivalent performance.
C C0 C C C0
or (see
tables)
equivalent stirrups
• Helical reinforcement
The diagram below defines the general layout of bursting reinforcement when a circular helical
device is used. This arrangement is preferable with isolated anchorages or anchorages on
several rows.
C0
External
Diameter Diameter
Pitch Co Diameter Pitch
Anchor d Number d Number
(mm) (mm) D (mm)
(mm) (mm)
(mm)
3 C 15 50 8 5 40 160 110 8 3
4 C 15 60 10 5 40 190 115 10 3
7 C 15 60 14 6 40 270 120 10 4
9 C 15 70 14 6 40 320 125 12 4
12 C 15 70 14 7 40 370 140 16 4
13 C 15 70 14 7 40 390 130 16 4
15 C 15 70 14 7 40 420 150 16 4
19 C 15 60 16 8 40 470 180 20 4
22 C 15 70 16 8 40 510 130 20 5
25 C 15 80 20 7 40 550 150 20 5
27 C 15 80 20 7 40 570 160 20 5
31 C 15 80 20 7 40 600 140 20 6
37 C 15 90 20 7 40 660 130 25 5
42 C 15 90 20 7 40 740 140 25 5
48 C 15 90 25 8 40 800 140 20 6
External
Diameter Diameter
Pitch Co Diameter Pitch
Anchor d Number d Number
(mm) (mm) D (mm)
(mm) (mm)
(mm)
3 C 15 50 8 5 40 150 150 8 2
4 C 15 60 10 5 40 160 250 8 3
7 C 15 60 12 6 40 200 140 10 4
9 C 15 70 14 6 40 250 150 12 3
12 C 15 50 14 7 40 260 240 14 3
13 C 15 70 14 7 40 290 120 14 4
15 C 15 70 14 7 40 310 200 16 3
19 C 15 60 16 8 40 320 200 16 3
22 C 15 70 16 8 40 350 160 14 4
25 C 15 80 20 7 40 380 165 16 3
27 C 15 80 20 7 40 400 165 16 3
31 C 15 80 20 8 40 420 210 16 3
37 C 15 90 20 9 40 520 210 20 4
42 C 15 90 20 8 40 570 140 25 4
48 C 15 90 25 9 40 610 140 20 4
External
Diameter Diameter
Pitch Co Diameter Pitch
Anchor d Number d Number
(mm) (mm) D (mm)
(mm) (mm)
(mm)
3 C 15 50 8 5 40 150 150 8 2
4 C 15 60 10 5 40 160 150 8 2
7 C 15 60 12 6 40 200 160 10 3
9 C 15 70 14 6 40 250 200 12 2
12 C 15 50 14 7 40 260 200 12 2
13 C 15 70 14 7 40 290 135 12 3
15 C 15 70 14 7 40 300 150 12 4
19 C 15 60 16 8 40 320 250 10 4
22 C 15 70 16 8 40 360 240 12 3
25 C 15 80 20 7 40 390 220 10 3
27 C 15 80 20 7 40 400 220 12 3
31 C 15 80 20 8 40 420 220 14 3
37 C 15 90 20 9 40 470 180 16 3
Note : the number of turns must be increased by one and a half if the last turn is open.
• Anchorage A n F13
A 4F13 1 12 8 320
A 3F15
type q’ty φ L1 L2 L3 h
A 4F15
2 2 8 350 60 160 160
bar types
Unit Pitch d N A B Co e C D
• External tendon for concrete structures with a tendon path situated outside the cross-
section of the structure but inside its envelope.
Other than in exceptional circumstances, external prestressing tendons are replaceable and re-
stressable, and are one of the following types:
- Standard type: The duct is injected with cement grout. Tensile elements are housed in a
continuous HDPE plain tube. At anchorages, the trumplates are fitted with a plastic
trumpet welded to the tube. A watertight gasket between the two parts allows dismantling.
Where tendons pass through concrete a double casing is realised by means of a second
tube used as a concrete formwork which ensures the independence of the HDPE tube
from the concrete.
The corresponding anchorages are coded ‘AD n C 15’.
- Type W: Tensile elements are housed in a continuous HDPE plain tube. At the
anchorages, the trumplates are fitted with a plastic trumpet welded to the tube. A
watertight gasket between the two parts allows dismantling. Double tubing is not
necessary to ensure dismantling. After tensioning, the tendon is injected with a soft
corrosion protection material, such as a microcristaline petroleum wax. The anchorage
head is protected by a permanent cap which allows the injection of the tendon.
- Type GI: Tensile elements consist of monostrands grouped together in a plastic duct,
injected with cement grout prior to tensioning. The anchorage head is protected by a
permanent cap filled either with a soft corrosion protection material fully compatible with
that of monostrands or injected with cement grout.
5. encapsulated tendon,
7. tendon for use in structural steel or composite construction as external tendon: Model F
(single strand unit) and C anchorages are used in the case of steel structures, without
the standard load-spreading component (trumplate) which is replaced by a bearing plate
of a size in accordance with the strength of the steel of the structure (see EN 1993 and
EN 1994).
8. tendon for use in structural masonry construction as internal or external tendon: Model
F (one strand only) and C anchorages are used in the case of masonry structures,
without the standard load-spreading component (trumplate) which is replaced by a
bearing plate of a size in accordance with the strength of the masonry of the structure
(see EN 1996).
9. tendon for use in structural timber construction as internal or external tendon: Model F
(one strand only) and C anchorages are used in the case of timber structures, without
the standard load-spreading component (trumplate) which is replaced by a bearing plate
of a size in accordance with the strength of the timber of the structure (see EN 1995). ‘1
F’ anchorages can be used for timber structures if adequately embedded by means of
epoxy resin.
A C-F-B
with steel duct -
Bonded NB C
with plastic duct PE
Internal
CI C-F
Prestressing
CM B
C-F–X-B
A
with monostrands C-F GI
NB
PT-anchorage zones have to be designed to resist 1,1 Fpk according to the relevant Eurocode in
case of use with other materials than concrete.
The prestressing kit described in this ETA can be used in any type of structure and is used more
frequently in:
Couplers CM
Model NB
Movable
Model C
Model B
Model X
Model F
Categories of Use
CI
Bonded Internal Tendon for
1 to 37 1 to 37 1 to 4 1 to 55 3 to 5 1 to 2 1 to 55
Concrete and Composite Structures
Options
Pre
Restressable
Exchangeable
Cryogenic
Encapsulated
Isolated
Electrically
stressing
Concrete
Masonry
Anchorag Anchor Typical
Timber
type
Steel
e& Protection Drawings
Coupler Model Duct Tensile Injection Sealing [3]
Type Element
x x x Standard C, F, NB, B Steel Bare Strand Cement Grout Cachetage/Cap refer to [4]
Internal x x x x Standard C, F, NB, B Plastic [1] Bare Strand Cement Grout Cachetage/Cap refer to [5]
Bonded x x x Isolated C, B Plastic [1] Bare Strand Cement Grout Cachetage/Cap 19, 24, 25, 29
x x x x Standard C Steel [2] Bare Strand Cement Grout Cachetage/Cap 12, rare
Table 22 bis. Choice of Kit Elements for Basic and Optional Categories of Use
Notes
Standard Anchorage as per typical drawings, Isolated Anchorage: interposition of isolating liner and seal inside trumplate and at contact to anchor block
Cachetage: see drawing 40, Cap: see drawing 41, Extended Cap: see drawing 42.
Duct out of Steel or Plastic: Corrugated or Smooth, unless otherwise marked.
[1] Corrugated duct only
[2] Smooth duct only
[3] References given to drawings are not exhaustive
[4] e.g. see drawings 11, 12, 20, 22, 23, 24, 25, 26, 37, 40
[5] e.g. see drawings 11, 20, 22, 23, 24, 25, 26, 27, 37
2.3.9 Equitension
In the case of a prestressing unit with model C anchorages, when it is to be ensured that the
initial length of each strand is the same prior to tensioning, a pre-tensioning operation can be
carried out with the equitension jack. It has as many tensioning chambers as there are strands to
be tensioned, and takes up any slack in the strands individually.
Table 23 – Performance of the system BWR1. Anchorage details and optional applications are detailled in
Table 22
In accordance with the decision 98/456/EC of the European Commission1, the system 1+ of
assessment and verification of constancy of performances (see Annex V to Regulation (EU) No
305/2011), given in the following table applies:
Product(s) Intended use(s) Level(s) or class(es) System(s)
System 1+: Declaration of the performance of the essential characteristics of the construction
product by the manufacturer on the basis of the following items:
5.2.1. General
The Notified Body (bodies) shall perform the:
- Determination of the product-type on the basis of type testing (including sampling),
- initial inspection of factory and of factory production control,
- continuous surveillance, assessment and approval of factory production control,
- audit-testing of samples taken at the factory
in accordance with the provisions laid down in the "Control Plan" relating to this European
Technical Assessment.
1 2 3 4 5 6
5 detailed dimensions mean measuring of all dimensions and angles according to the specification as
given in the prescribed test plan
Sampling – No. of
Component Item Test/Check
components per
visit
• Fixed Couplers
The prestressing force of the secondary tendon at the coupler shall not exceed that of the primary
cable. The following applies to multi-Strand Model CI with Type P Strand connectors and Multi-
Strand Model CU steel couplers
The secondary cable is connected to the primary cable by means of type P strand connectors or
CU multistrand steel coupler. The complete assembly is covered with an overall cap :
- at one end the cap is fixed to the primary trumplate. A flexible seal provides
watertightness during concreting and grouting.
- at the other end the cap is formed as a trumpet to allow its connection to the second
phase cable duct.
• Case of Monostrands
When directly embedded in the concrete structure, without overall duct, monostrands are fixed on
supports arranged within the general steel reinforcement. In case of large cable units exceeding 6
monostrands, monostrands should be arranged in groups of 3, the distance between each of
them being sufficient to allow a correct concreting (see drawing 16).
When monostrands are placed in a general duct (see drawings 13 to 15), the duct is injected with
cement grout and tensioning is done after the grout has reached a compressive strength of
10 MPa.
When multi-strand anchorages are used, the precise arrangement of strands in the anchor zone
during concreting or injection of duct is secured by the use of a temporary stuffing box (drawing
43). After removal of the stuffing box, sheath ends of strands are removed in order to install the
anchorage block, stress the tendon and inject the anchorage area with soft product (wax or
grease).
3 to 13 C 15 2% 3% 1% 2%
1 F 13/15 1% 2% 0% 1%
3 to 4 F 13/15 1% 2% 1% 2%
3 to 5 B 13/15 2% 3% 1% 2%
1 to 2 X 15 1% 2% 0% 1%
Table 1. Friction Loss in Anchorages