Alkalinity: OBM/ Synthetics Objective Determine the whole-mud alkalinity and lime content of an oil-based mud (OBM) or synthetics. UnitmLExampleAlkalinity = 1.8 mL of 0.1N (N/10) sulfuric acid solution Equipment C 500-mL Erlenmeyer flask with a rubber stopper or a pint jar with a lid C 3-mL disposable syringe C 50-mL graduated cylinder C 250-mL graduated cylinder C Two 1-mL pipettes C Two 5-mL pipettes C Arcosol PNP solvent ® Note: If the solvent is not available, the base fluid can be used. C Distilled water Note: If distilled water is not available, nondistilled water can be used. The pH of the water must be approximately 7. C Phenolphthalein indicator solution C 0.1N (N/10) sulfuric acid solution C 0.1N (N/10) sodium hydroxide Procedure1. Collect a drilling fluid sample. 2. Measure 100 mL of Arcosol PNP solvent into theErlenmeyer flask. 3. Add 1.0 mL of the fluid sample to the Erlenmeyerflask using the syringe. 4. Stopper the flask and shake vigorously. 5. Add 200 mL of distilled water and 10 to 15 drops of phenolphthalein indicator solution to the flask. 6. Stopper the flask and shake vigorously for a minimum of two minutes. 7. Allow the phases to separate. If... Then... A pink color develops and remains, Go to Step 8. A pink color does not develop, Alkalinity is zero. Go to Step 16. 8. Add 3 mL of sulfuric acid solution to the flask using the 5-mL pipette. 9. Stopper the flask and shake vigorously. 10. Allow the phases to separate. If... Then... The solution remains pink, Go to Step 11. The solution turns colorless, Go to Step 12. 11. Continue to add sulfuric acid solution in 3-mL increments until the pink color disappears. Note: Shake the solution after each addition of sulfuric acid. 12. Record the volume of sulfuric acid used in mL. 13. Back titrate with sodium hydroxide using the 1-mL pipette until the pink color first reappears and remains. Baroid fluids handbook Note: Shake the solution after each addition of sodium hydroxide. Add sodium hydroxide only until the pink color reappears. 14. Record the volume of sodium hydroxide used in mL. 15. Calculate alkalinity. Alkalinity = mL N/10 sulfuric acid - mL N/10 sodium hydroxide 16. Calculate excess lime pounds per barrel of mud. Excess lime, lb/bbl = 1.3 × alkalinity Field tests 5-73 Retort analysis Objective Determine the liquid and solids content of a drilling fluid. Unit Percent by volume Example Liquid content % vol = 80% Equipment C Complete retort kit C JP volumetric receiver C Fine steel wool C High temperature lubricant C Pipe cleaners C Putty knife or spatula with blade Procedure 1. Collect a fluid sample and cool it to approximately 80°F (27°C). 2. Pack the upper retort chamber with very fine steel wool. Baroid fluids handbook Revised August 1, 1997 5-74 3. Lubricate the threads on the sample cup and condenser with a light coating of lubricating/antiseizing compound. Note: This will prevent vapor loss through the threads and also facilitate disassembly of the equipment and cleanup at the end of the test. 4. Fill the retort sample cup with gas-free mud. Note: Any trapped air will cause false readings. 5. Place the lid on the retort cup; rotate the lid slowly. Note: Make sure some of the test sample is expelled through the vent hole on the lid. 6. Wipe off any excess mud and screw the retort sample cup into the upper retort chamber. 7. Place the retort in the insulator block and put the insulator cover in place. 8. Place the volumetric receiver under the drain of the condenser. 9. Heat the sample until the liquid stops coming out through the condenser drain tube, or until the pilot light goes out on the thermostatically controlled units. Note: This usually takes 45 to 60 minutes. 10. Remove the volumetric receiver and examine the liquid recovered. Oil fraction' 100 × %by vol oil/synthetic %by vol oil/synthetic%%by vol water Field tests 5-75 If... Then... Solids are in the liquid, Whole mud has boiled over from the sample cup and the test must be repeated. An emulsion band exists, Warm the volumetric receiver slowly to 120°F (49°C). 11. Allow the volumetric receiver to cool to approximately 80°F (27°C). 12. Read and record the volumes of oil, or synthetic and water in the volumetric receiver. 13. Calculate % by volume of the liquid and solid components of the fluid. a. % by volume water = mL water × 10 b. % by volume oil/synthetic = mL oil/synthetic × 10 c. % by volume total solids = 100 - % by volume water - % by volume oil/synthetic 14. Calculate the oil:water (OWR) ratio or synthetic:water (SWR) ratio if the fluid is an oilbased or synthetic mud. Water fraction = 100 - oil/synthetic fraction OWR = oil fraction:water fraction SWR =synthetic fraction:water fraction ASG ' (mud density, lb/gal) (11.98) & (%by vol oil)(sg oil) & (%by volume brine) (sg brine) % by volume undissolved solids %LGS ' (sg wt mtl & ASG) (sg wt mtl& sg of the LGS) x 100 Baroid fluids handbook Revised August 1, 1997 5-76 15. Calculate % by volume undissolved solids. % by vol undissolved solids = % by vol total solids - % by vol dissolved solids Note: For calculation of dissolved solids in oilbased or synthetic fluids, see the water-phase salinity calculations. For water-based fluids, see the chloride content calculations. 16. Calculate % by vol brine. % by vol brine = % by volume water + % by volume dissolved solids 17. Calculate average specific gravity of solids (ASG). Note: For oil-based muds, see the water-phase salinity calculations for brine density sg. For water-based muds, see the chloride content calculations for brine sg. 18. Calculate % by volume low-gravity solids (LGS). 19. Calculate lb/bbl of LGS. lb/bbl LGS = % LGS × sg of the LGS × 3.505 Field tests 20. Calculate % by volume high gravity solids (weight material). % by vol weight material = % by vol undissolved solids - % by vol LGS 21. Calculate lb/bbl weight material. lb/bbl high gravity solids (weight material) = % weight material × sg of the weight material × 3.505 Baroid fluids handbook Revised August 1, 1997 5-6 Alkalinity: OBM/ Synthetics Objective Determine the whole-mud alkalinity and lime content of an oil-based mud (OBM) or synthetics. Unit mL Example Alkalinity = 1.8 mL of 0.1N (N/10) sulfuric acid solution Equipment C 500-mL Erlenmeyer flask with a rubber stopper or a pint jar with a lid C 3-mL disposable syringe C 50-mL graduated cylinder C 250-mL graduated cylinder C Two 1-mL pipettes C Two 5-mL pipettes C Arcosol PNP solvent ® Note: If the solvent is not available, the base fluid can be used. C Distilled water Note: If distilled water is not available, nondistilled water can be used. The pH of the water must be approximately 7. C Phenolphthalein indicator solution C 0.1N (N/10) sulfuric acid solution C 0.1N (N/10) sodium hydroxide Procedure 1. Collect a drilling fluid sample. 2. Measure 100 mL of Arcosol PNP solvent into the Erlenmeyer flask. Field tests 5-7 3. Add 1.0 mL of the fluid sample to the Erlenmeyer flask using the syringe. 4. Stopper the flask and shake vigorously. 5. Add 200 mL of distilled water and 10 to 15 drops of phenolphthalein indicator solution to the flask. 6. Stopper the flask and shake vigorously for a minimum of two minutes. 7. Allow the phases to separate. If... Then... A pink color develops and remains, Go to Step 8. A pink color does not develop, Alkalinity is zero. Go to Step 16. 8. Add 3 mL of sulfuric acid solution to the flask using the 5-mL pipette. 9. Stopper the flask and shake vigorously. 10. Allow the phases to separate. If... Then... The solution remains pink, Go to Step 11. The solution turns colorless, Go to Step 12. 11. Continue to add sulfuric acid solution in 3-mL increments until the pink color disappears. Note: Shake the solution after each addition of sulfuric acid. 12. Record the volume of sulfuric acid used in mL. 13. Back titrate with sodium hydroxide using the 1-mL pipette until the pink color first reappears and remains. Baroid fluids handbook Note: Shake the solution after each addition of sodium hydroxide. Add sodium hydroxide only until the pink color reappears. 14. Record the volume of sodium hydroxide used in mL. 15. Calculate alkalinity. Alkalinity = mL N/10 sulfuric acid - mL N/10 sodium hydroxide 16. Calculate excess lime pounds per barrel of mud. Excess lime, lb/bbl = 1.3 × alkalinity Electrical stability Objective Measure the electrical stability of an oil-based or synthetic drilling fluid. Unit Volts (V) Example Electrical stability = 1,500 V Equipment C Fann model 23D electrical stability tester C 12-mesh screen or Marsh funnel C Thermometer: 32 to 220°F (0 to 104°C) C Heating cup Procedure 1. Collect a drilling fluid sample. 2. Pour the sample through the 12-mesh screen or Marsh funnel. 3. Use the heating cup to adjust the temperature of the fluid to 120°F (49°C). 4. Immerse the probe in the sample with the tester turned off. Ensure the fluid covers the electrode surfaces. 5. Stir the sample with the probe for 15 to 30 seconds. 6. Turn the electrical stability tester on and press the Test button to start the test. Field tests 5-73 Retort analysis Objective Determine the liquid and solids content of a drilling fluid. Unit Percent by volume Example Liquid content % vol = 80% Equipment C Complete retort kit C JP volumetric receiver C Fine steel wool C High temperature lubricant C Pipe cleaners C Putty knife or spatula with blade Procedure 1. Collect a fluid sample and cool it to approximately 80°F (27°C). 2. Pack the upper retort chamber with very fine steel wool. 3. Lubricate the threads on the sample cup and condenser with a light coating of lubricating/antiseizing compound. Note: This will prevent vapor loss through the threads and also facilitate disassembly of the equipment and cleanup at the end of the test. 4. Fill the retort sample cup with gas-free mud. Note: Any trapped air will cause false readings. 5. Place the lid on the retort cup; rotate the lid slowly. Note: Make sure some of the test sample is expelled through the vent hole on the lid. 6. Wipe off any excess mud and screw the retort sample cup into the upper retort chamber. 7. Place the retort in the insulator block and put the insulator cover in place. 8. Place the volumetric receiver under the drain of the condenser. 9. Heat the sample until the liquid stops coming out through the condenser drain tube, or until the pilot light goes out on the thermostatically controlled units. Note: This usually takes 45 to 60 minutes. 10. Remove the volumetric receiver and examine the liquid recovered
11. Allow the volumetric receiver to cool to
approximately 80°F (27°C). 12. Read and record the volumes of oil, or synthetic and water in the volumetric receiver. 13. Calculate % by volume of the liquid and solid components of the fluid. a. % by volume water = mL water × 10 b. % by volume oil/synthetic = mL oil/synthetic ×10 c. % by volume total solids = 100 - % by volume water - % by volume oil/synthetic 14. Calculate the oil:water (OWR) ratio or synthetic:water (SWR) ratio if the fluid is an oilbased or synthetic mud. Water fraction = 100 - oil/synthetic fraction OWR = oil fraction:water fraction SWR =synthetic fraction:water fraction 15. Calculate % by volume undissolved solids. % by vol undissolved solids = % by vol total solids - % by vol dissolved solids Note: For calculation of dissolved solids in oilbased or synthetic fluids, see the water-phase salinity calculations. For water-based fluids, see the chloride content calculations. 16. Calculate % by vol brine. % by vol brine = % by volume water + % by volume dissolved solids 17. Calculate average specific gravity of solids (ASG).
Note: For oil-based muds, see the water-phase salinity
calculations for brine density sg. For water-based muds, see the chloride content calculations for brine sg. 18. Calculate % by volume low-gravity solids (LGS).
19. Calculate lb/bbl of LGS.
lb/bbl LGS = % LGS × sg of the LGS × 3.505 20. Calculate % by volume high gravity solids (weight material). % by vol weight material = % by vol undissolved solids - % by vol LGS 21. Calculate lb/bbl weight material. lb/bbl high gravity solids (weight material) = % weight material × sg of the weight material ×3.505