Professional Documents
Culture Documents
Polymers in Aerospace Applications-1847350933-Ismithers-Rapra-Publishing PDF
Polymers in Aerospace Applications-1847350933-Ismithers-Rapra-Publishing PDF
Polymers in Aerospace
Applications
Joel R. Fried
1. A commissioned expert review, discussing a key topic of current interest, and referring to the References and
Abstracts section. Reference numbers in brackets refer to item numbers from the References and Abstracts
section. Where it has been necessary for completeness to cite sources outside the scope of the Rapra Abstracts
database, these are listed at the end of the review, and cited in the text as a.1, a.2, etc.
2. A comprehensive References and Abstracts section, resulting from a search of the Rapra Polymer Library
database. The format of the abstracts is outlined in the sample record below.
3. An index to the References and Abstracts section, derived from the indexing terms which are added to the abstracts
records on the database to aid retrieval.
Item 1
Source of
Macromolecules
original article
33, No.6, 21st March 2000, p.2171-83
Title EFFECT OF THERMAL HISTORY ON THE RHEOLOGICAL
BEHAVIOR OF THERMOPLASTIC POLYURETHANES
Authors and
Pil Joong Yoon; Chang Dae Han affiliation
Akron,University
The effect of thermal history on the rheological behaviour of ester- and ether-
based commercial thermoplastic PUs (Estane 5701, 5707 and 5714 from
B.F.Goodrich) was investigated. It was found that the injection moulding
temp. used for specimen preparation had a marked effect on the variations
of dynamic storage and loss moduli of specimens with time observed
during isothermal annealing. Analysis of FTIR spectra indicated that
variations in hydrogen bonding with time during isothermal annealing very Abstract
much resembled variations of dynamic storage modulus with time during
isothermal annealing. Isochronal dynamic temp. sweep experiments indicated
that the thermoplastic PUs exhibited a hysteresis effect in the heating and
cooling processes. It was concluded that the microphase separation transition
or order-disorder transition in thermoplastic PUs could not be determined
from the isochronal dynamic temp. sweep experiment. The plots of log
dynamic storage modulus versus log loss modulus varied with temp. over
the entire range of temps. (110-190C) investigated. 57 refs. Companies or
GOODRICH B.F. organisations
Location USA mentioned
Accession no.771897
Please contact the Document Delivery Department for availability, current prices and delivery methods.
ORDER FORM
Title of Publication Price £/$/€
I would like to order the following Rapra Review Report(s) at £85 / US$136 / €136 each
Report Number(s) ....................................................................................................(please state quantity if more than one)
Please add postage at the following rates: UK £5 total, Overseas £7 / US$11 / €10 per item
Subtotal:
I would like to order ................. subscription(s) to Volume 16 of the Rapra Review Report Series at
£650 / US$975 / €1105 each
Please add postage at the following rates: UK £35 total, Overseas £65 / US$110 / €110 per subscription
All prices are subject to change and orders will be charged at the price Total Order Value:
indicated on www.polymer-books.com on the date of processing
Signature: ______________________ Exp. date:__________________ Delivery Address (if different from Cardholder's Address): ___________
Issuing Bank: ______________________________________________
__________________________________________________________
Cardholder's Name (as on card): ________________________________
__________________________________________________________
Cardholder's Address: ________________________________________
Postcode: _______________________ Country:___________________
__________________________________________________________
Telephone: ______________________ Fax: ______________________
__________________________________________________________
Postcode: _______________________ Country:___________________ If you would like to receive regular electronic updates informing you of
new titles and offers please enter your E-mail address below.
Telephone: ______________________ Fax: ______________________
Company PO#: _____________________________________________ E-mail:____________________________________________________
Please Publications Sales, Smithers Rapra Technology Tel. +44 (0)1939 250383
Return to: Shawbury, Shrewsbury, Shropshire Fax: +44 (0)1939 251118 www.rapra.net
SY4 4NR, United Kingdom E-mail: publications@rapra.net
Previous Titles Still Available
Volume 1 Report 34 Extrusion of Rubber, J.G.A. Lovegrove, Nova
Petrochemicals Inc.
Report 1 Conductive Polymers, W.J. Feast Report 35 Polymers in Household Electrical Goods, D.Alvey,
Report 2 Medical, Surgical and Pharmaceutical Applications of Hotpoint Ltd.
Polymers, D.F. Williams Report 36 Developments in Additives to Meet Health and
Report 3 Advanced Composites, D.K. Thomas, RAE, Environmental Concerns, M.J. Forrest, Rapra
Farnborough. Technology Ltd.
Report 4 Liquid Crystal Polymers, M.K. Cox, ICI, Wilton.
Report 5 CAD/CAM in the Polymer Industry, N.W. Sandland and Volume 4
M.J. Sebborn, Cambridge Applied Technology.
Report 37 Polymers in Aerospace Applications, W.W. Wright,
Report 8 Engineering Thermoplastics, I.T. Barrie, Consultant. University of Surrey.
Report 10 Reinforced Reaction Injection Moulding, Report 38 Epoxy Resins, K.A. Hodd
P.D. Armitage, P.D. Coates and A.F. Johnson
Report 39 Polymers in Chemically Resistant Applications,
Report 11 Communications Applications of Polymers, D. Cattell, Cattell Consultancy Services.
R. Spratling, British Telecom.
Report 40 Internal Mixing of Rubber, J.C. Lupton
Report 12 Process Control in the Plastics Industry,
R.F. Evans, Engelmann & Buckham Ancillaries. Report 41 Failure of Plastics, S. Turner, Queen Mary College.
Report 42 Polycarbonates, R. Pakull, U. Grigo, D. Freitag, Bayer AG.
Volume 2 Report 43 Polymeric Materials from Renewable Resources,
J.M. Methven, UMIST.
Report 13 Injection Moulding of Engineering Thermoplastics,
A.F. Whelan, London School of Polymer Technology. Report 44 Flammability and Flame Retardants in Plastics,
J. Green, FMC Corp.
Report 14 Polymers and Their Uses in the Sports and Leisure
Industries, A.L. Cox and R.P. Brown, Rapra Technology Report 45 Composites - Tooling and Component Processing, N.G.
Ltd. Brain, Tooltex.
Report 15 Polyurethane, Materials, Processing and Applications, Report 46 Quality Today in Polymer Processing, S.H. Coulson,
G. Woods, Consultant. J.A. Cousans, Exxon Chemical International Marketing.
Report 16 Polyetheretherketone, D.J. Kemmish, ICI, Wilton. Report 47 Chemical Analysis of Polymers, G. Lawson, Leicester
Polytechnic.
Report 17 Extrusion, G.M. Gale, Rapra Technology Ltd.
Report 18 Agricultural and Horticultural Applications of Report 48 Plastics in Building, C.M.A. Johansson
Polymers, J.C. Garnaud, International Committee for
Plastics in Agriculture. Volume 5
Report 19 Recycling and Disposal of Plastics Packaging,
Report 49 Blends and Alloys of Engineering Thermoplastics, H.T.
R.C. Fox, Plas/Tech Ltd.
van de Grampel, General Electric Plastics BV.
Report 20 Pultrusion, L. Hollaway, University of Surrey.
Report 50 Automotive Applications of Polymers II,
Report 21 Materials Handling in the Polymer Industry, A.N.A. Elliott, Consultant.
H. Hardy, Chronos Richardson Ltd.
Report 51 Biomedical Applications of Polymers, C.G. Gebelein,
Report 22 Electronics Applications of Polymers, M.T.Goosey, Youngstown State University / Florida Atlantic University.
Plessey Research (Caswell) Ltd.
Report 52 Polymer Supported Chemical Reactions, P. Hodge,
Report 23 Offshore Applications of Polymers, J.W.Brockbank, University of Manchester.
Avon Industrial Polymers Ltd.
Report 53 Weathering of Polymers, S.M. Halliwell, Building
Report 24 Recent Developments in Materials for Food Packaging, Research Establishment.
R.A. Roberts, Pira Packaging Division.
Report 54 Health and Safety in the Rubber Industry, A.R. Nutt,
Arnold Nutt & Co. and J. Wade.
Volume 3 Report 55 Computer Modelling of Polymer Processing,
Report 25 Foams and Blowing Agents, J.M. Methven, Cellcom E. Andreassen, Å. Larsen and E.L. Hinrichsen, Senter for
Technology Associates. Industriforskning, Norway.
Report 26 Polymers and Structural Composites in Civil Report 56 Plastics in High Temperature Applications,
Engineering, L. Hollaway, University of Surrey. J. Maxwell, Consultant.
Report 27 Injection Moulding of Rubber, M.A. Wheelans, Report 57 Joining of Plastics, K.W. Allen, City University.
Consultant.
Report 58 Physical Testing of Rubber, R.P. Brown, Rapra
Report 28 Adhesives for Structural and Engineering Applications, Technology Ltd.
C. O’Reilly, Loctite (Ireland) Ltd.
Report 59 Polyimides - Materials, Processing and Applications,
Report 29 Polymers in Marine Applications, C.F.Britton, Corrosion A.J. Kirby, Du Pont (U.K.) Ltd.
Monitoring Consultancy.
Report 60 Physical Testing of Thermoplastics, S.W. Hawley, Rapra
Report 30 Non-destructive Testing of Polymers, W.N. Reynolds, Technology Ltd.
National NDT Centre, Harwell.
Report 31 Silicone Rubbers, B.R. Trego and H.W.Winnan, Volume 6
Dow Corning Ltd.
Report 32 Fluoroelastomers - Properties and Applications, Report 61 Food Contact Polymeric Materials, J.A. Sidwell,
Rapra Technology Ltd.
D. Cook and M. Lynn, 3M United Kingdom Plc and
3M Belgium SA. Report 62 Coextrusion, D. Djordjevic, Klöckner ER-WE-PA GmbH.
Report 33 Polyamides, R.S. Williams and T. Daniels, Report 63 Conductive Polymers II, R.H. Friend, University of
T & N Technology Ltd. and BIP Chemicals Ltd. Cambridge, Cavendish Laboratory.
Report 64 Designing with Plastics, P.R. Lewis, The Open University. Report 90 Rubber Mixing, P.R. Wood.
Report 65 Decorating and Coating of Plastics, P.J. Robinson, Report 91 Recent Developments in Epoxy Resins, I. Hamerton,
International Automotive Design. University of Surrey.
Report 66 Reinforced Thermoplastics - Composition, Processing Report 92 Continuous Vulcanisation of Elastomer Profiles,
and Applications, P.G. Kelleher, New Jersey Polymer A. Hill, Meteor Gummiwerke.
Extension Center at Stevens Institute of Technology.
Report 93 Advances in Thermoforming, J.L. Throne, Sherwood
Report 67 Plastics in Thermal and Acoustic Building Insulation,
Technologies Inc.
V.L. Kefford, MRM Engineering Consultancy.
Report 68 Cure Assessment by Physical and Chemical Report 94 Compressive Behaviour of Composites, C. Soutis,
Techniques, B.G. Willoughby, Rapra Technology Ltd. Imperial College of Science, Technology and Medicine.
Report 69 Toxicity of Plastics and Rubber in Fire, P.J. Fardell, Report 95 Thermal Analysis of Polymers, M. P. Sepe, Dickten &
Building Research Establishment, Fire Research Station. Masch Manufacturing Co.
Report 70 Acrylonitrile-Butadiene-Styrene Polymers, Report 96 Polymeric Seals and Sealing Technology, J.A. Hickman,
M.E. Adams, D.J. Buckley, R.E. Colborn, W.P. England St Clair (Polymers) Ltd.
and D.N. Schissel, General Electric Corporate Research
and Development Center.
Report 71 Rotational Moulding, R.J. Crawford, The Queen’s
Volume 9
University of Belfast. Report 97 Rubber Compounding Ingredients - Need, Theory
Report 72 Advances in Injection Moulding, C.A. Maier, and Innovation, Part II: Processing, Bonding, Fire
Econology Ltd. Retardants, C. Hepburn, University of Ulster.
Report 98 Advances in Biodegradable Polymers, G.F. Moore &
S.M. Saunders, Rapra Technology Ltd.
Volume 7 Report 99 Recycling of Rubber, H.J. Manuel and W. Dierkes,
Report 73 Reactive Processing of Polymers, M.W.R. Brown, Vredestein Rubber Recycling B.V.
P.D. Coates and A.F. Johnson, IRC in Polymer Science Report 100 Photoinitiated Polymerisation - Theory and
and Technology, University of Bradford. Applications, J.P. Fouassier, Ecole Nationale Supérieure
Report 74 Speciality Rubbers, J.A. Brydson. de Chimie, Mulhouse.
Report 75 Plastics and the Environment, I. Boustead, Boustead Report 101 Solvent-Free Adhesives, T.E. Rolando, H.B. Fuller
Consulting Ltd. Company.
Report 76 Polymeric Precursors for Ceramic Materials, Report 102 Plastics in Pressure Pipes, T. Stafford, Rapra
R.C.P. Cubbon. Technology Ltd.
Report 77 Advances in Tyre Mechanics, R.A. Ridha, M. Theves, Report 103 Gas Assisted Moulding, T.C. Pearson, Gas Injection Ltd.
Goodyear Technical Center. Report 104 Plastics Profile Extrusion, R.J. Kent, Tangram
Report 78 PVC - Compounds, Processing and Applications, Technology Ltd.
J.Leadbitter, J.A. Day, J.L. Ryan, Hydro Polymers Ltd. Report 105 Rubber Extrusion Theory and Development,
Report 79 Rubber Compounding Ingredients - Need, Theory B.G. Crowther.
and Innovation, Part I: Vulcanising Systems, Report 106 Properties and Applications of Elastomeric
Antidegradants and Particulate Fillers for General Polysulfides, T.C.P. Lee, Oxford Brookes University.
Purpose Rubbers, C. Hepburn, University of Ulster.
Report 107 High Performance Polymer Fibres, P.R. Lewis,
Report 80 Anti-Corrosion Polymers: PEEK, PEKK and Other The Open University.
Polyaryls, G. Pritchard, Kingston University.
Report 108 Chemical Characterisation of Polyurethanes,
Report 81 Thermoplastic Elastomers - Properties and M.J. Forrest, Rapra Technology Ltd.
Applications, J.A. Brydson.
Report 82 Advances in Blow Moulding Process Optimization,
Andres Garcia-Rejon,Industrial Materials Institute, Volume 10
National Research Council Canada.
Report 109 Rubber Injection Moulding - A Practical Guide,
Report 83 Molecular Weight Characterisation of Synthetic
J.A. Lindsay.
Polymers, S.R. Holding and E. Meehan, Rapra
Technology Ltd. and Polymer Laboratories Ltd. Report 110 Long-Term and Accelerated Ageing Tests on Rubbers,
R.P. Brown, M.J. Forrest and G. Soulagnet,
Report 84 Rheology and its Role in Plastics Processing,
Rapra Technology Ltd.
P. Prentice, The Nottingham Trent University.
Report 111 Polymer Product Failure, P.R. Lewis,
The Open University.
Volume 8 Report 112 Polystyrene - Synthesis, Production and Applications,
J.R. Wünsch, BASF AG.
Report 85 Ring Opening Polymerisation, N. Spassky, Université
Pierre et Marie Curie. Report 113 Rubber-Modified Thermoplastics, H. Keskkula,
University of Texas at Austin.
Report 86 High Performance Engineering Plastics,
D.J. Kemmish, Victrex Ltd. Report 114 Developments in Polyacetylene - Nanopolyacetylene,
V.M. Kobryanskii, Russian Academy of Sciences.
Report 87 Rubber to Metal Bonding, B.G. Crowther, Rapra
Technology Ltd. Report 115 Metallocene-Catalysed Polymerisation, W. Kaminsky,
University of Hamburg.
Report 88 Plasticisers - Selection, Applications and Implications,
A.S. Wilson. Report 116 Compounding in Co-rotating Twin-Screw Extruders, Y.
Wang, Tunghai University.
Report 89 Polymer Membranes - Materials, Structures and
Separation Performance, T. deV. Naylor, The Smart Report 117 Rapid Prototyping, Tooling and Manufacturing, R.J.M.
Chemical Company. Hague and P.E. Reeves, Edward Mackenzie Consulting.
Report 118 Liquid Crystal Polymers - Synthesis, Properties and Volume 13
Applications, D. Coates, CRL Ltd.
Report 145 Multi-Material Injection Moulding, V. Goodship and
Report 119 Rubbers in Contact with Food, M.J. Forrest and
J.C. Love, The University of Warwick.
J.A. Sidwell, Rapra Technology Ltd.
Report 120 Electronics Applications of Polymers II, M.T. Goosey, Report 146 In-Mould Decoration of Plastics, J.C. Love and
Shipley Ronal. V. Goodship, The University of Warwick.
Report 147 Rubber Product Failure, Roger P. Brown.
Report 148 Plastics Waste – Feedstock Recycling, Chemical
Volume 11 Recycling and Incineration, A. Tukker, TNO.
Report 121 Polyamides as Engineering Thermoplastic Materials, Report 149 Analysis of Plastics, Martin J. Forrest, Rapra Technology
I.B. Page, BIP Ltd. Ltd.
Report 150 Mould Sticking, Fouling and Cleaning, D.E. Packham,
Report 122 Flexible Packaging - Adhesives, Coatings and
Materials Research Centre, University of Bath.
Processes, T.E. Rolando, H.B. Fuller Company.
Report 151 Rigid Plastics Packaging - Materials, Processes and
Report 123 Polymer Blends, L.A. Utracki, National Research Council
Applications, F. Hannay, Nampak Group Research &
Canada.
Development.
Report 124 Sorting of Waste Plastics for Recycling, R.D. Pascoe, Report 152 Natural and Wood Fibre Reinforcement in Polymers,
University of Exeter. A.K. Bledzki, V.E. Sperber and O. Faruk, University of
Report 125 Structural Studies of Polymers by Solution NMR, Kassel.
H.N. Cheng, Hercules Incorporated. Report 153 Polymers in Telecommunication Devices, G.H. Cross,
University of Durham.
Report 126 Composites for Automotive Applications, C.D. Rudd,
Report 154 Polymers in Building and Construction, S.M. Halliwell,
University of Nottingham.
BRE.
Report 127 Polymers in Medical Applications, B.J. Lambert and Report 155 Styrenic Copolymers, Andreas Chrisochoou and
F.-W. Tang, Guidant Corp., and W.J. Rogers, Consultant. Daniel Dufour, Bayer AG.
Report 128 Solid State NMR of Polymers, P.A. Mirau, Report 156 Life Cycle Assessment and Environmental Impact
Lucent Technologies. of Polymeric Products, T.J. O’Neill, Polymeron
Consultancy Network.
Report 129 Failure of Polymer Products Due to Photo-oxidation,
D.C. Wright.
Report 138 Health and Safety in the Rubber Industry, N. Chaiear, Report 166 Developments in Thermoplastic Elastomers,
K.E. Kear
Khon Kaen University.
Report 167 Polyolefin Foams, N.J. Mills, Metallurgy and Materials,
Report 139 Rubber Analysis - Polymers, Compounds and University of Birmingham.
Products, M.J. Forrest, Rapra Technology Ltd.
Report 168 Plastic Flame Retardants: Technology and Current
Report 140 Tyre Compounding for Improved Performance, Developments, J. Innes and A. Innes, Flame Retardants
M.S. Evans, Kumho European Technical Centre. Associates Inc.
Volume 16
Report 181 New EU Regulation of Chemicals: REACH,
D.J. Knight, SafePharm Laboratories Ltd.
Report 182 Food Contact Rubbers 2 - Products, Migration and
Regulation, M.J. Forrest.
Report 183 Adhesion to Fluoropolymers, D.M. Brewis and R.H.
Dahm, IPTME, Loughborough University.
Report 184 Fluoroplastics, J.G. Drobny.
Report 185 Epoxy Composites: Impact Resistance and Flame
Retardancy, Debdatta Ratna.
Report 186 Coatings and Inks for Food Contact Materials,
Martin Forrest, Smithers Rapra.
Report 187 Nucleating Agents, Stuart Fairgrieve, SPF Polymer
Consultants.
Report 188 Silicone Products for Food Contact Applications,
Martin Forrest, Smithers Rapra.
Report 189 Degradation and Stabilisation of Polymers,
Stuart Fairgrieve, SPF Polymer Consultants
Report 190 Electrospinning
Jon Stanger, New Zealand Institute for Plant and
Food Research
Nick Tucker, New Zealand Institute for Plant and
Food Research
Mark Staiger, Univeristy of Canterbury, New Zeland
Report 191 Polyvinylalcohol: Materials, Processing and
Applications
Vannessa Goodship, Warwick Manufacturing Group,
University of Warwick
Daniel Jacobs, Warwick Manufacturing Group, University
of Warwick
Polymers in Aerospace
Applications
Joel R. Fried
ISBN: 978-1-84735-093-0
Polymers in Aerospace Applications
Contents
1. Introduction ...................................................................................................................................................3
2. Adhesives ......................................................................................................................................................3
3. Coatings ........................................................................................................................................................3
4. Fibres.............................................................................................................................................................3
4.1 Fibre Types ...........................................................................................................................................3
4.1.1 Carbon-Based Fibres...............................................................................................................3
4.1.2 Inorganic Fibres ......................................................................................................................4
4.1.3 Polymeric Fibres .....................................................................................................................5
4.1.4 Hybrid Fibres ..........................................................................................................................6
4.2 Fibre Forms .........................................................................................................................................6
4.3 Interfacial Properties ............................................................................................................................6
4.3.1 Coupling Agents .....................................................................................................................6
4.3.2 Surface Treatment ...................................................................................................................7
5. Composites....................................................................................................................................................7
5.1 Matrix Polymers ...................................................................................................................................7
5.1.1 Thermosetting Matrices .........................................................................................................8
5.1.2 TP Matrices ..........................................................................................................................10
5.2 Fabrication Methods ..........................................................................................................................12
5.3 Non-destructive Testing......................................................................................................................12
6. Nanocomposites ..........................................................................................................................................13
6.1 Nano-Reinforcements ........................................................................................................................13
6.2 Processing ..........................................................................................................................................15
6.3 Properties of Nanocomposites............................................................................................................15
7. Foams ..........................................................................................................................................................16
References ........................................................................................................................................................16
Abbreviations ...................................................................................................................................................16
Abstracts ..........................................................................................................................................................19
Index ..............................................................................................................................................................131
1
Polymers in Aerospace Applications
The views and opinions expressed by authors in Rapra Review Reports do not necessarily reflect those
of Smithers Rapra Technology or the editor. The series is published on the basis that no responsibility
or liability of any nature shall attach to Smithers Rapra Technology arising out of or in connection with
any utilisation in any form of any material contained therein.
2
Polymers in Aerospace Applications
3. Coatings
4.1.1 Carbon-Based Fibres
Coatings can provide protection against abrasion and
corrosion as well as reduce icing, provide shielding against
electromagnetic interference (EMI) or radio frequency Carbon bres
interference (RFI), and to protect insulation. Modied
phosphate pigments contained in an epoxy/polyurethane Since the 1960s, CF have been the most widely used
carrier have been used for primers for metal and plastic reinforcing bres in advanced composites. They can be
substrates. These primers are resistant to hydraulic produced from PAN, Rayon, or pitch (e.g., petroleum
3
Polymers in Aerospace Applications
or coal tar). Early CF were produced from the pyrolysis conductivity (e.g., 1950 W/(m·K)). VGCF also has lower
of Rayon precursors. PAN precursors are now more cost but defective microstructure can be a concern.
common because they can be produced without the high-
temperature graphitisation step required for Rayon-based
CF. In general, CF is less impact-resistant that aramid or 4.1.2 Inorganic Fibres
glass bre (398). There is a continuing need to produce
lower-cost CF ideally produced at low temperatures Inorganic bres include primarily glass bres but also
from cheap, abundant precursors such as anthracitic bres fabricated from more specialised material such
coal powder. Pitch-based CF have low-to-negative as quartz and boron that nd use in high-performance
coefcients of thermal expansion that are attractive for composite applications.
spacecraft applications (253). CF are stronger than glass
or aramid bres but are less impact-resistant and contact
with metal can result in galvanic corrosion (253). It is Glass Fibre
estimated that 30% of CF consumption in 2009 will be
for the aircraft and aerospace sector, with about 54%
Compared with CF, glass bre has higher density but
of the remaining production targeted for industrial use
offers superior impact resistance. Glass bres come in
and 15% for sporting goods (245). Global demand for
several forms, including E-glass, S-glass, C-glass, and
PAN-based CF is expected to grow at >10% per year
quartz. The commonest is E-glass (i.e., electrical grade),
(248). This is attributed to a resurgence of the aerospace
a calcium aluminoborosilicate glass. E-glass is a better
market and specically to production demands for new electrical insulator than other glass bres and represents
commercial aircraft such as the Boeing B787 and Airbus 90% of all glass-bre reinforcements (particularly
A380, as well as increased demand in other market berglass). About 50% of the composition of E-glass is
sectors including use in the manufacture of windmill silica oxide. The remaining composition includes oxides
blades. Global production gures for carbon bres of aluminium, boron, calcium, and other compounds,
between 1999 and 2009 are shown in Figure 1. including limestone, uorspar, boric acid, and clay (253).
High-strength glass, a magnesium aluminosilicate glass,
is known as S-glass in the USA (R-glass in Europe and
T-glass in Japan). Compared with E-glass bres, bres
made from S-glass have higher silica oxide content
and are about 40–70% stronger (253) and 20% stiffer
(398). Applications include aircraft panels, helicopter
rotor blades, and lament-wound rocket motor cases
(470). Corrosion-resistant glass (C-glass or E-CR glass)
provides greater resistance to acid environments than
does E-glass (253).
Quartz Fibre
4
Polymers in Aerospace Applications
composites. Boron bres can be made by the vapour- Nomex is prepared by the condensation polymerisation of
deposition of boron vapours on tungsten or carbon 1,3-phenylene diamine and isophthallic acid (254). The most
laments. They have very high strength and modulus, widely used aramid bre for high-performance composites
and offer excellent compressive properties and buckling is Kevlar. Kevlar is prepared by the polycondensation
resistance. Although boron bres are expensive, their of 1,4-phenylene diamine and terephthalic acid. Aramid
superior mechanical properties have led to applications as fibres have lower compressive strength than CF or
structural components on some high-performance military inorganic bres. Other disadvantages include high water
aircraft (470). Examples of aerospace applications include absorption and poor matrix adhesion in some cases. The
aircraft empennage skins, space shuttle truss members, high tensile strength (Table 1) of aramid bres offers
and prefabricated aircraft repair patches (253, 309). important opportunities for composite applications such as
lament-wound rocket motor cases, gas pressure vessels,
and lightly loaded structures on aircraft (470). Aramid
bres provide exceptional impact resistance and tensile
4.1.3 Polymeric Fibres
strength (253). Typical high-performance aramid bres
have moduli of about 138 GPa and tensile strength in the
Most polymeric bres used for composite applications
range of 3,447 MPa. The properties of aramid bres can
are highly aromatic, rigid-chain polymers. These be modied by surface oxidation or plasma etching that
include aromatic polyamides, known as aramids. can improve off-axis strength of the composite (254).
NomexTM and KevlarTM are aramids. These have Bonding of the bre to the matrix can be improved through
high use-temperatures and provide high modulus and chemical modication, plasma treatment, or by the use of
excellent ballistic properties. Specialty polymeric bres a coupling agent (254).
include PBO and polybenzothiozole. Quite distinct
from these high-performance polymers that have highly
aromatic main chains is UHMWPE. UHMWPE is a
PBO
highly crystalline aliphatic polymer that is extruded
as a gel under high pressure at low temperatures to
PBO bres (Zylon®) [a.1] have higher strength than CF.
achieve highly extended single chains offering very
PBO also offers excellent heat and ame resistance (469)
high modulus in the tensile direction. and has about twice the modulus and tensile strength of
that of an aramid bre. The decomposition temperature
of PBO is about 100 °C higher than Kevlar (253, 309,
Aramid Fibre 398). Comparison of the properties of aramid and PBO
bres is made in Table 2.
Aramids include poly(p-phenylene terephthalamide)
(KevlarTM) N N
O O
H H O O
N N C C
N S
N N
H H
S N
5
Polymers in Aerospace Applications
The attractive properties of these lightweight bres CF can be woven with aramid and glass bres to produce
made from UHMWPE include high impact resistance, hybrid cloths for composite application. Carbon/aramid
extremely high specic strength, excellent chemical, and carbon/glass bre hybrids have been used in some
aircraft applications such as ribbed aircraft engine thrust
ultraviolet (UV), and moisture resistance, outstanding
reversers (254, 398).
impact resistance, abrasion resistance, low dielectric
constant, and anti-ballistic properties (253). Conversely,
UHMWPE bres have low resistance to elongation
under sustained load and a comparatively low use-
4.2 Fibre Forms
temperature (398) with a melting point of 150 °C.
Fibre reinforcements come in various forms, including
UHMWPE fibre is produced by gel spinning of
continuous spools of tow (carbon) or roving (glass),
UHMWPE dissolved in a suitable solvent (254). woven fabrics, stitched multaxials, non-woven mats, and
Fibre drawing increases strength and modulus (254). chopped bre. Tows are bundles of continuous bres.
Functional groups can be introduced on the surface of The number of individual bres in a tow is designated by
UHMWPE bres by means of corona discharge and a number followed by ‘K’, indicating a multiplication by
plasma treatment (254). The aerospace applications 1000. CF tows consist of thousands of bre. Typical sizes
for UHMWPE bre composites are limited, but their of aerospace-grade tows range 1 K to 12 K (253). Tows
antiballistic properties are suitable for applications such may be used directly in lament winding or pultrusion,
or fabricated in a unidirectional tape.
as the bulletproof insert in fortied cockpit doors in
Boeing single-aisle aircraft (253, 398).
PEEK can be spun into high-modulus yarn for aerospace In general, the interfacial strength of composites can
applications by drawing at 200 °C (1). These yarns can be improved by the use of low-molecular-weight
be used under long-term exposure to 250 °C and short- organofunctional silanes or titanates. For example, the
term exposure at 500 °C. interfacial strength of a glass bre-reinforced composite
6
Polymers in Aerospace Applications
H 2C C H CH 2O C H 2C H2C H 2 CH 2 Si( OC H 3)
Methacrylate C H3 O
H 2C C C O CH2CH2CH2 Si(OCH3 )3
Primary amine silane NH2CH2C H2CH2 Si(OCH3) 3
Vinyl silane H2C CH Si(OCH3)3
Titanate C H3 O
(H2C C C O )
3
TiOCH(CH3)2
7
Polymers in Aerospace Applications
PI can be crosslinked though the use of end-functioning and norbornene-functionalised benzoxazines provide
low-molecular weight resin. In general, thermosetting improved thermal properties, including char yields
resins provide greater resistance to aggressive uids of >55% and high glass transition temperature
such as acetone and hydraulic uids, but lower-impact (Tg) (250 °C) (277).
properties and the shelf-life of pre-cure resins is limited.
Composites prepared from TP resins can be fabricated by
a wide variety of methods and provide higher toughness
Bismalemides
and increased fatigue and wear resistance, but generally
have poor solvent resistance.
BMI thermosetting resin has similar properties to those
of epoxies but offers better temperature performance,
The ability to withstand high temperatures can be a
especially hot/wet service temperatures up to 232 °C (462),
critical consideration in many aerospace applications.
and high performance-to-cost ratio. They have been used
For example, skin temperatures of Mach 1 aircraft
reach 110 °C, but temperatures can reach 300 °C (327) for high-temperature structural applications on military
for Mach 3 military aircraft. Guided weapons, re-entry aircraft (290). Like epoxies, the brittleness of BMI resins
vessels, and space shuttle service can require even higher is high, but toughened versions (see Table 5) are available
use-temperature. PI prepared from the condensation (470). Toughening methods include copolymerisation with
polymerisation of an aromatic tetracarboxylic acid styrene and hydroxyl methacrylate (254). Crosslinked BMI
and an aromatic diamine, were developed in the thermosets such as 4,4-bismaleimide diphenyl methane/o-
1960s to provide such high service temperatures. PBI, o´-diallyl alcohol of bisphenol A (Matrimid 5292, Ciba
polybenzoxazoles, and polyquinolines provide even Geigy) provide excellent high-temperature performance
higher temperature stability but at higher costs. (464). A study of the effect of storage ageing on BMI
prepregs have suggested that ageing for >30 days may
reduce the curing rate (16).
5.1.1 Thermosetting Matrices
8
Polymers in Aerospace Applications
9
Polymers in Aerospace Applications
composites. PI composite can be fabricated using quartz, layer is much higher than that of the non-oxidised
glass, boron, and graphite bres reinforcement and are interior, indicating that the oxidised surface layer has
favoured as engineering laminates in supersonic aircraft limited ductility and, thereby, is more susceptible to
(327). The use temperature for PI is typically 200 °C to fracture [a.4]. A second-generation material is PMR
280 °C (463), although working temperatures as high as II (in situ polymerisation). LARC™-ITPI, based upon
315 °C have been reported. the polycondensation of 4,4´-isophthaloyldiphthalic
anhydride (IDPA) and 1,3-phenylenediamine, is
PI resins can be thermosetting and TP. For composite another high-temperature PI matrix for aerospace
applications, thermosetting PI are the primary choice. applications (473).
Thermosetting polyimides can provide hot/wet use
temperature 260 °C to 320 °C. These PI are formed
by a polycondensation reaction, but the release 5.1.2 TP Matrices
of volatiles may cause problems in terms of void
formation during cure. Cost is typically high for
Composites made using a TP matrix represent a small
these resins.
but fast-growing market (253, 255, 290, 475). TP can be
amorphous or semicrystalline. Some of the most widely
PMR polyimides such as PMR-15 use a two-stage curing
used TP for composite applications include PEEK,
process. The rst-stage consists of solvent evaporation
polyetherimide (PEI), and poly(p-phenylene sulde)
and an imidisation reaction to form short-chain imide
(PPS). Representative properties are shown in Table
oligomers with the release of condensation water. The
6. Continuous bre-reinforced TP composites (471)
second stage involves a ring-opening addition-type
provide cost-effective manufacturing achieved by a high
crosslinking reaction at nadic end groups to form the
degree of automation. Applications include use in aircraft
nal crosslinked polyimide matrix. The absence of
volatile release in the second stage is an advantage in interiors, wing ribs and panels, buckhead oor panels,
forming void-free composites. Disadvantages include and landing gear doors. Compared with thermosets, TP
the need for a multi-stage cure process and the toxicity of composites provide the advantage of signicantly higher
the monomer 4,4´-methylenedianiline (301, 314). Over impact strength. On the negative side, use temperatures
the past 20 years, PMR-15 has been the most widely and resistance to solvents such as methyl ether ketone
used PI in the aerospace industry due to its high Tg (~340 and hydraulic uids of TP composites are lower than
°C) and good thermo-oxidative stability. Oxidation of obtained using thermosetting composites. Such uids
the neat resin is diffusion-controlled, resulting in the act as stress cracking agents that can lead to mechanical
formation of a surface oxidation layer (11). Ageing of failure. The properties of non-halogen re-resistant TP
PMR-15 neat resin in air at 288 °C has shown a small have been reviewed by Lyon and Emrick (40).
increase in Tg (330 °C to 336 °C) attributed to an
increase in crosslink density (7). Ageing for 1000 hours
resulted in a visibly damaged surface layer of ~0.16 Polyarylates
mm thickness. This layer results in a decrease in tensile
strength by acting as a crack initiation site, promoting
Aromatic polyester carbonates (polyarylates) having
premature failure. Tandon and co-workers (228)
the general structure:
developed a model for thermo-oxidative ageing with a
diffusion-reaction model whereby temperature, oxygen O
O O O
concentration, and weight-loss effects are considered. OC
CO
CH3
OCO C OCO
Extensive studies of the effect of ageing on the nano- CH3
indentation strain rate sensitivity have shown that the
average strain rate sensitivity in the oxidised surface Figure 8 Structure of Polyarylate
10
Polymers in Aerospace Applications
are available in clear/transparent and pigmented PEI is an amorphous polymer, developed in the 1980s,
versions that meet heat and smoke requirements for that offers high heat resistance, strength, and modulus.
aircraft interior applications (40). The mechanical performance of PEI degrades with
exposure to aggressive uids such as Skydrol hydraulic
uid (255). The effect of moisture on the interlaminar
resistance of woven fabric PEI composite has been
Poly(ether ether ketone)
reported (187). Properties of composite structures
formed by reactive heating a phenylethynyl-terminated
PEEK or poly(ether ether ketone) (Victrex®) is used for
PEI (Reactive Ultem®) coating on PAN-based CF
the matrix of TP prepregs containing carbon, glass, and
have been reported (189). A suggested application
aramid bres. PEEK has been reported to be capable
is the rigidisation of inatable composite structures
of withstanding continuous operating temperature
in space.
up to 260 °C in low-stress operations and 120 °C in
aerospace structural applications (191). PEEK has
good resistance to hydrolysis, corrosion, chemical, and
radiation exposure. It provides high thermal stability, Polyimides
low coefcient of expansion, good abrasion resistance,
low smoke and toxic gas emission, and excellent PI composites have been used at temperatures >300
stiffness (191). °C for electronics and aerospace applications (466).
High-temperature coupling agents for S-glass and
O quartz fabric-reinforced PI are required at these
O O C temperatures to maintain high flexural strength
(466). Thermoplastic polyimides (TPI) include
LARCTM-TPI based on benzophenone dicarboxylic
Figure 9 Structure of PEEK dianhydride and 3,3´-diamino benzophenone
(254), LARCTM-ITPI based upon IDPA and
1,3-phenylenediamine (473), NR-10 B2 prepared
Poly(arylether ketone ketone) by reacting hexauoro isopropylidene dianhydride
with a 95/5 molar ratio of p/m-phenylene diamine,
and polyimide 2080 produced by the reaction of
Developed in the 1980s, PEKK is a semicrystalline
benzophenone dicarboxylic acid dianhydride with a
TP with low ammability, a Tg of 156 °C, and melting
mixture of 80/20-toluene diisocyanate and methylene
temperatures in the range 300 °C to 310 °C (378). PEKK
4,4´-diisocyanate (254).
is the preferred TP resin matrix at temperatures >90
°C (378). PEKK composites have been prepared from O O
O
O
short and continuous (i.e., tape and fabric, respectively)
glass and CF composites (378). PEKK has high hot/ N N
N CH3 N
N N
O C O
O
CH3 O
O O
11
Polymers in Aerospace Applications
O
Polyamideimides such as TorlonTM, prepared by reacting
O O S
trimellitoyl acid chloride with a mixture of 70/30 4,4´-
O
diamino diphenyl oxide and phenylene diamine, has
some of the properties of polyamides such as toughness
and ductility, and the high heat resistance of PI. Figure 16 Structure of PPSU
O
O
12
Polymers in Aerospace Applications
13
Polymers in Aerospace Applications
Carbon Nanobres
14
Polymers in Aerospace Applications
6.2 Processing
15
Polymers in Aerospace Applications
16
Polymers in Aerospace Applications
MMT Montmorillonite
ODA Oxydianiline
PAN Polyacrylonitrile
PBI Polybenzimidazole
PBO Poly(p-phenylene-2,6-benzobisoxazole)
PBZT Polybenzothiazole
PEI Polyetherimide
PI Polyimide(s)
PMI Polymethacrylimide
PPSU Polyphenylsulfone
PSF Polysulfone
TGDM Tetraglycidyldiaminodiphenylmethane
TP Thermoplastic
UV Ultraviolet
17
Polymers in Aerospace Applications
18
References and Abstracts
interface are analysed. It is shown through finite element EUROPEAN COMMUNITY; EUROPEAN UNION; GERMANY;
analysis and molecular dynamics simulations that interface WESTERN EUROPE
EUROPEAN COMMUNITY; EUROPEAN UNION; FRANCE; its limitations enables one to better define the development
IRAN; UK; WESTERN EUROPE areas for high performance SMPs. 74 refs.
Accession no.1031732 USA
Accession no.1031691
Item 14
Journal of Materials Science Item 16
43, No.20, Oct.2008, p.6578-6585 Polymer Composites
VERY STIFF FIBRES WOVEN INTO 29, No.11, 2008, p.1269
ENGINEERING’S FUTURE: A LONG-TERM EFFECTS OF STORAGE AGING ON THE CURE
PERSPECTIVE KINETICS OF T700/BMI PREPREGS FOR
Kelly A ADVANCED COMPOSITES
Cambridge,University GUO Z
SHANGHAI,UNIVERSITY
Advances in the design, development and properties of
fibre-reinforced composite laminates and the growth in The effects of room temperature ageing on the cure
their use since the 1960s are reviewed with emphasis on the kinetics of a bismaleimide (BMI) matrix prepreg have been
use of glass, carbon and synthetic (such as aramid) fibres characterized by different time and storage conditions. The
for reinforcement, especially for aerospace applications. study has focused on the stability of BMI matrix carbon
Problems associated with composite design, testing for fibre prepregs, when exposed to controlled environmental
fatigue and damage, and environmental concerns such conditions before being used in composite manufacturing.
as recycling of composite structures, are also discussed. The effects of ageing on reactivity, glass transition
2 refs. temperature, and process window have been investigated
EUROPEAN COMMUNITY; EUROPEAN UNION; UK; WESTERN by differential scanning calorimeter through dynamic and
EUROPE isothermal tests. A theoretical kinetic model for epoxy
Accession no.1031730 matrix prepregs, developed in previous studies, has been
applied to the cure of both aged and virgin BMI matrix.
Item 15 The model is able to satisfactorily describe the effect of
Polymer Engineering and Science processing variables such as temperature and degree of
48, No.11, 2008, p.2075-2089 cure during the curing of the composite under different
CHALLENGES OF SHAPE MEMORY conditions (curing temperature and heating rate). The effects
POLYMERS: A REVIEW OF THE PROGRESS of diffusion-controlled phenomena on the cure kinetics,
associated with changes in glass transition temperature as a
TOWARD OVERCOMING SMP’S LIMITATIONS
function of the degree of cure, have been taken into account
Rousseau I A
in the formulation of an nth-order kinetic model. 12 refs.
General Motors Corp.
CHINA
Many applications ranging from biomedical to aerospace Accession no.1031684
have been proposed for the use of shape memory polymers
(SMPs). To optimize SMPs properties for appropriately
targeting such wide-spreading application requirements, Item 17
it becomes necessary to understand the structure/property JEC Composites
relationships in SMPs. The literature was reviewed and the No.44, Oct.2008, p.72-74
recent advances made in the development of SMPs were SERIAL PRODUCTION OF CFRP
determined to establish guidelines for composition and THERMOPLASTIC PROFILES
structure considerations for designing SMPs with targeted Spelz U
chemical, physical, and shape memory (SM) properties. It xperion Aerospace GmbH
was concluded that covalently crosslinked glassy thermosets The serial production of CFRP thermoplastic profiles
appear to be better SMP candidates because of their for aircraft applications, specifically the fixation rails
intrinsically higher modulus, greater thermal and chemical of the sidewall panels of the Airbus A330/340, by
stability, higher shape fixity and recovery, and possibly xperion Aerospace GmbH is described. The continuous
their longer cycle life. However, material design allows for compression moulding process used is outlined, together
reaching comparable or better properties for all classes of with the weight reduction resulting from substitution of
SMPs. This emphasizes that optimisation of SMPs requires aluminium, and the material and process chain, involving
application-specific molecular, structural, and geometrical polyether-imide. The manufacture of the individual
design. Current techniques for improving stress recovery components of the fixation rails is discussed and subsequent
and cycle time, which compared to shape memory alloys are processing is considered.
the two main limitations of SMPs, are extensively discussed. EUROPEAN COMMUNITY; EUROPEAN UNION; GERMANY;
Understanding the relationships between the composition WESTERN EUROPE
and structure of an SMP and its SM properties as well as Accession no.1031432
RESIN FILM INFUSION FOR AIRCRAFT composites, as used for aerospace applications, was
APPLICATIONS achieved using an ex-situ resin transfer moulding process
Lopez-Quintana S; Leal L; Casado J; Poveda J; Diez S; with a polyether ketone (PEK)thermoplastic. The process
De Benito A was briefly described, and samples were evaluated against
CIDAUT; Aries Complex SA an untreated base sample using double cantilevered beam
tests or end notch flexure test to assess mode 1 or mode 2
A report is presented on the manufacture of aircraft using
fracture toughness respectively. Fractured samples were
the resin film infusion process. 26 refs.
examined using scanning electron and optical microscopies,
EUROPEAN COMMUNITY; EUROPEAN UNION; SPAIN;
WESTERN EUROPE and it was shown plastic deformation and rupture of the
PEK phase was responsible for fracture toughening. The
Accession no.1023954
toughening mechanism was discussed. 26 refs.
CHINA
Item 36 Accession no.1023008
High-Performance Composites
16, No.4, July 2008, p.72-75
ASSESSING CONVENTIONAL AND ADVANCED Item 38
NDI FOR COMPOSITE AIRCRAFT Advanced Composite Materials
Roach D 17, No.2, 2008, p.125-137
MONITORING OF A CFRP-STIFFENED PANEL
The rapidly increasing use of composites as structural MANUFACTURED BY VARTM USING FIBER-
aircraft materials has brought with it the challenge of OPTIC SENSORS
making sure damage inspection can keep pace. Accurate Takeda S; Mizutani T; Nishi T; Uota N; Hirano Y;
non-destructive inspection (NDI) methods are a necessity Iwahori Y; Nagao Y; Takeda N
to ensure aircraft airworthiness and passenger safety. Japan,Aerospace Exploration Agency; Tokyo,University;
Over the last several years, a series of experiments KADO Corp.
have been designed and implemented to assess how
well both conventional and advanced NDI techniques The structural health monitoring of a carbon fibre-
can detect voids, disbonds, delaminations and impact reinforced epoxy resin composite laminate panel
damage in honeycomb structure, solid laminates and fabricated via vacuum-assisted resin transfer moulding and
adhesively bonded structures. The test programme, called containing embedded fibre Bragg grating (FBG) sensors
Composite Flaw Detection Experiments, was undertaken and optical fibres was investigated by measurement of
at the Federal Aviation Admin. Airworthiness Assurance residual internal strains during curing and post-curing and
NDI Validation Center (AANC), operated and staffed during four-point flexure by means of reflection spectra of
by Sandia National Laboratories. Many of the AANC the FBG sensors. The results are discussed in comparison
composites activities are conducted under the auspices of with those obtained using conventional strain gauges and
the Commercial Aircraft Composite Repair Committee finite element analysis, and in terms of potential aerospace
(CACRC). This article discusses the CACRC’s Inspection applications. 5 refs.
Task Group’s Probability of Detection experiments, some JAPAN
of the results gathered thus far, and potential applications of Accession no.1022924
new technology for effective NDI on composites-intensive
aircraft as they enter commercial service.
Item 39
US,Federal Aviation Administration Engineer
USA
293, No.7753, 28th July-17th Aug.2008, p.32/34
Accession no.1023634 HIGH-FIBRE DIET
Pierce J
Item 37 Carbon fibre is seen as one of the engineering materials of
Journal of Applied Polymer Science the future, with use expected to increase by 37% over the
109, No.3, 5th Aug.2008 p.1625-1634
next four years. Although carbon fibre is already a success
“EX SITUÖ CONCEPT FOR TOUGHENING THE
in its present form, attempts are being made to improve
RTMABLE BMI MATRIX COMPOSITES, PART I:
manufacturing both the material and parts made from it, to
IMPROVING THE INTERLAMINAR FRACTURE
increase its range of applications. Festo produces electric
TOUGHNESS
handling solutions for carbon fibre production and has been
Qunfeng Cheng; Zhengping Fang; Xiao-Su Yi; Xuefeng
carrying out pioneering work with the Textile Composites
An; Bangming Tang; Yahong Xu
Group at Manchester University’s School of Materials.
Zhejiang,University; Beijing,National Key Laboratory
The project aims to use Festo’s automation range to cut
of Advanced Composites; Beijing,Research Institute of
waste and improve the dimensional strength in carbon fibre
Aerospace Special Materials and Technology
products. Rockwell Automation has recently worked with
Interlaminar fracture toughness of bismaleimide DuPont on its Kevlar line. During an update of DuPont’s
THRESHOLDS OF POLYMERIC MATERIALS for resin flow and the main source of thickness variation.
FOR AEROSPACE APPLICATIONS After infusion, an amount of pressure gradient is frozen
Hirsch D; Williams J; Beeson H into the preform, which primarily contributes to the
US,NASA,Johnson Space Center thickness variation. This study investigates the mechanism
of the thickness variation dynamic change during the
The results are reported of a study of the effects of pressure
infusion and relaxing/curing processes. A numerical model
on the oxygen concentration flammability thresholds of a
was developed to track the thickness change of the bagging
range of polymeric materials, including polyoxymethylene,
film free surface. A time-dependent permeability model as
PE, PTFE, aliphatic polyamide, PCTFE, PDMS,
a function of compaction pressure was incorporated into an
fluoroelastomer, SBR, nitrile rubber, polychloroprene and
existing resin transfer moulding (RTM) code for obtaining
EPDM, for aerospace applications. For the range of total
the initial conditions for relaxing/curing process. Control
pressures tested, the oxygen concentration and oxygen
volume (CV) and volume of fluid (VOF) methods were
partial pressure flammability thresholds show a near linear
dependence on total pressure and appear to increase with combined to solve the free surface problem. Experiments
increasing oxygen concentration (and oxygen partial were conducted to verify the simulation results. The
pressure) thresholds. 10 refs. proposed model was illustrated with a relatively complex
part. 17 refs.
USA
USA
Accession no.1019591
Accession no.1019147
Item 54
Journal of Composite Materials Item 56
42, No.9, May 2008, p.865-888 Composites Technology
INVESTIGATION OF SCALING EFFECTS IN 14, No.2, Suppl., April 2008, p.92-95
FIBER-METAL LAMINATES SPACE BASES
McKown S; Cantwell W J; Jones N Composite materials are in service on the International
Liverpool,University Space Station (ISS) and the equipment sent to explore Mars,
The mechanical properties of scaled specimens of fibre- and they are in leading contention for a future base on the
metal laminates consisting of an aluminium alloy and Moon. Composites’ main competitor in these applications,
a self-reinforced thermoplastic composite based on as elsewhere in the aerospace sector, is aluminium. Twelve
polypropylene fibres in a polypropylene matrix were composite-overwrapped pressure vessels are currently in
investigated by a series of quasi-static tensile and flexural orbit, mounted externally on the ISS and protected from
tests and low-velocity impact tests. Scaling effects in the micrometeoroids by thin aluminium bumpers. Elsewhere
laminates were studied by comparison of the test results to on the ISS, composites form about 40 storage, payload
a scaling law that predicts response parameters based on and system racks. The racks were built by Boeing from
a simple geometrical relationship of the input parameters, graphite/epoxy composites by hand layup of a framework
and the results are discussed in terms of engineering of rectangular tubes and I-beam sections as well as skin
applications especially in aerospace components. 25 refs. panels. A relatively new type of composite, featuring a
EUROPEAN COMMUNITY; EUROPEAN UNION; UK; WESTERN
shape-memory polymer matrix, soon might be available
EUROPE to designers of in-space deployment systems for solar
Accession no.1019185 arrays, communication antennae and optical systems. One
example is the Elastic Memory Composite Hinge created
by Composite Technology Development. Carbon fibre
Item 55 composite technology for unmanned planetary exploration
Polymer Composites vehicles is well developed. The composites used have
29, No.5, 2008, p.473-482 to go from the ambient Earth temperature at which they
MODELING AND ANALYSIS OF THICKNESS were assembled, to the autoclave temperature of about
GRADIENT AND VARIATIONS IN VACUUM- 177 deg.C, to the extreme cold in space and on Mars.
ASSISTED RESIN TRANSFER MOLDING USA
PROCESS
Accession no.1018944
Li J; Zhang C; Liang R; Wang B; Walsh S
Florida A & M University; US,Army Research
Laboratory Item 57
Composites Technology
As vacuum-assisted resin transfer moulding (VARTM)
14, No.2, Suppl., April 2008, p.77-83
is being increasingly used in aerospace applications, the
LAUNCH VEHICLES
thickness gradient and variation issues are gaining more
attention. Typically, thickness gradient and variations result One of the earliest applications of space system composites
from the infusion pressure gradient during the process and was in strap-on solid rocket motor (SRM) cases for space
material variations. Pressure gradient is the driving force launch vehicles. Early SRM cases were made from fibreglass/
Shawbury, Smithers Rapra, 2008, Paper 3, pp.12 epoxy composites. Considering that carbon fibres were first
REAL FLUOROSILICONES COMBINED WITH developed in the late 1960s, this is remarkable progress.
LSR. PROCESSING. NEW PRODUCT FAMILY Carbon-epoxy composites have outstanding properties
FFSL so it is not surprising that they have become the baseline
Franssen O; Bosshammer S materials in aerospace and sporting goods. The properties
Momentive Performance Materials GmbH of polymer-matrix composites, metal-matrix composites,
(Smithers Rapra Technology Ltd.) carbon matrix composites and ceramic-matrix composites
The introduction of new fluorinated silicone liquid rubbers are compared. Industrial and commercial composite
having comparable fluorine content to fluorosilicone heat applications are discussed.
cured elastomers and Shore hardnesses ranging from 40 to USA
70 is reported and these new fluorosilicone liquid rubbers Accession no.1017026
are compared with fluorosilicone heat cured elastomers
in the areas of processability, physical properties and fuel Item 65
and solvent resistance, particular emphasis being placed on Progress in Polymer Science
requirements for automotive and aerospace applications. 33, No.3, 2008, p.289-345
11 refs.
PROCESSIBLE POLYAZOMETHINES AND
EUROPEAN COMMUNITY; EUROPEAN UNION; GERMANY;
WESTERN EUROPE
POLYKETANILS: FROM AEROSPACE TO
LIGHT-EMITTING DIODES AND OTHER
Accession no.1017671 ADVANCED APPLICATIONS
Iwan A; Sek D
Item 63 Polish Academy of Sciences
Plastics Engineering
Conjugated polymers have attracted widespread interest
64, No.3, March 2008, p.10/13
during the last two decades, because of their useful
OUT OF THIN AIR, AEROGELS EMERGE
electronic, optoelectronic, electrochemical and non-linear
Toensmeier P A
optical properties. In this paper we discuss synthetic
An aerogel is a wispy, foam structure that is more than routes (Section 2) and spectroscopic properties (Section
99% air. Properties include outstanding insulation 4) of the principal conjugated polymers with imine
and acoustic dampening, hydrophobic or hydrophilic groups (C=N) in the main chain, such as polyazomethines
performance, absorption, additive and reinforcement (Schiff bases) and polyketanils (polyketimines). Special
benefits in polymers and low dielectric constant. Aerogels emphasis is put on the molecular and supramolecular
are extremely light and particle size is less than 100nm, engineering approach (Sections 3-7), which allows tuning
so they can be used in parts that require transparency or of processability and special desired properties of these
purity. The leading end-use application by far is thermal polymers. Selected examples of possible technological
insulation, which accounted for 57.6% of market value applications of conjugated polymers containing imine
in 2006. One application in which aerogels provide a groups are presented, such as their use as optical pH
unique benefit is "daylighting" - translucent window and sensors, detectors, catalyst carriers or light-emitting
roof systems that let filtered light into a room with no diodes (Section 4). Additionally, the polyazomethines and
increase in heating or cooling costs. Aerogels are supplied polyketanils are thermally stable, making them potential
in various forms. Aspen, whose specialty is insulation, candidate materials for aerospace applications (Section
fabricates them mainly in fibrous sheets and blankets, 4.1). Polyazomethines with liquid crystal properties are
which are installed on products like gas and oil pipelines, also considered (Section 5). The paper is completed by
used in defence and aerospace applications, or added to discussion of non-covalent interactions between dopant
cold-weather gear. Other companies like Cabot produce (Lewis and Bronsted acids) and conjugated polymers
granular products that can be mixed with resins or made (polyazomethines and polyketanils) (Sections 3.2 and 7).
into various products. 185 refs. Copyright (c) 2008 Elsevier Ltd.
USA
EASTERN EUROPE; POLAND
Accession no.1017028 Accession no.1016947
Item 64 Item 66
Machine Design PROTECTING THE SUBSTRATE AND THE
80, No.6, 20th March 2008, p.44/49 ENVIRONMENT. Proceedings of the International
STRONGER AND LIGHTER Û COMPOSITES Protective Coatings Conference, held Amsterdam, The
MAKE THEIR MARK
Netherlands, 24th-25th October, 2007.
Zweben C
(Hampton), PRA, 2007, Paper 2, pp.14
Most engineers likely know that the new Boeing 787 WATERBORNE EPOXY TECHNOLOGY AND TOP
Dreamliner is made primarily of carbon fibre-reinforced PERFORMANCE: NO LONGER A FAIRY TALE?
Vandenberghe D; Heine F; Clayes-Bouuaert P; Van held University of Washington, Seattle, Wa., 17th-19th
Poppel K; Rans M; Frederix A Sept.2007.
Hexion Specialty Chemicals Lancaster, Pa., DEStech Publications, 2007, Paper 90
(PRA) IMPACT DAMAGE MONITORING OF
SANDWICH STRUCTURE BY DISTRIBUTED
The development of waterborne epoxy binder technologies as
STRAIN MEASUREMENT WITH CM-ORDER
a means of attaining volatile organic compound compliance
SPATIAL RESOLUTION
is described. The historic development of waterborne binder
Minakuchi S; Okabe Y; Takeda N
families, including the NEW GEN technology, is discussed. Tokyo,University
The importance of applying the appropriate ‘formulation know- (American Society for Composites)
how’ in order to achieve top performance in some key market
segments, such as aerospace applications and transportation The development of an impact damage detection system
coatings and primers for the agriculture, construction and for composite sandwich structures, which uses the specific
earth-moving equipment markets, is highlighted. The response of a pre-pump pulse Brillouin optical time domain
performance data presented should help waterborne systems analysis sensing system to non-uniform strain distribution
find applications in the most conservative and difficult market along an optical fibre, is reported. The system is applied
segments, such as marine coatings. 7 refs. to the detection of non-uniform strain distribution along
BELGIUM; EU; EUROPEAN COMMUNITY; EUROPEAN
a dent of the CFRP facesheet of a sandwich panel with an
ECONOMIC COMMUNITY; EUROPEAN UNION; WESTERN aluminium honeycomb core and is considered suitable for
EUROPE; WESTERN EUROPE-GENERAL inspecting sandwich structures for aerospace applications.
Accession no.1016911 14 refs.
JAPAN
Item 70 with panel impact test data with different thicknesses and
SAMPE Fall Technical Conference: From Art to impact velocities. Results showed that the panel gouge
Science: Advancing Materials and Process Engineering. depth and perforation limit were predicted with reasonable
Proceedings of a conference held Cincinnati, Oh., 29th accuracy. Such an analytical prediction provided the
Oct.-1st Nov.2007. possibility of significantly reducing experimental cost
COVINA, CA., SAMPE INTERNATIONAL in the investigation of composite impact performance.
BUSINESS OFFICE, 2007, PAPER 114, PP.12 11 refs.
FORMULATING CHALLENGES IN EPOXY USA
BASED INFUSION SYSTEMS FOR AEROSPACE Accession no.1015920
APPLICATIONS
Hoge J
Huntsman Advanced Materials Item 72
SAMPE Fall Technical Conference: From Art to
(SAMPE)Formulating challenges related to the Science: Advancing Materials and Process Engineering.
development of epoxy-based systems for use with Proceedings of a conference held Cincinnati, Oh., 29th
the vacuum infusion process for applications in the Oct.-1st Nov.2007.
aerospace industry are discussed. A challenging balance COVINA, CA., SAMPE INTERNATIONAL
of processing and ultimate physical properties must be BUSINESS OFFICE, 2007, PAPER 101, PP.15
met to qualify these systems for aerospace specifications. ANALYTICAL PREDICTIONS OF FAILURE OF A
Various difficulties arise in formulating aerospace infusion BOLTED JOINT IN COMPOSITE PANEL DUE TO
systems to meet the complex requirements of the vacuum DIRECT IMPACT
infusion process and aerospace structural parts. Several Gagel J; Ming Xi; Vijayvargiya A; Reddy V
opposing property parameters exist such as processing GE Infrastructure-Aviation
temperature/viscosity vs. pot life, low viscosity vs. high (SAMPE)
Tg, low viscosity vs. high temperature toughness, and
high modulus vs. high toughness. Data are presented and Composite materials are used for aerospace applications
comparisons are made with experimental epoxy blends because of their lightweight and high strength properties,
and curing agents by studying one-part and two-part epoxy but attachment design on a composite structure remains
systems. Advantages and disadvantages of one- and two- a great challenge. A metallic bracket, rather than an
part infusion systems are discussed. The ultimate goal is integral composite flange, often has to be used to attach
to develop systems which meet all of the processing and two structures. In this study, a numerical analysis using
performance requirements for complex aircraft parts. LS-DYNA software was performed to simulate a metallic
3 refs. bracket bolted to a composite panel and subjected to a
USA ballistic impact from a metallic projectile. A parametric
Accession no.1015930 study of the ballistic impact simulation was conducted,
which included various impact velocities and impact
locations. The effects of finite element mesh density were
Item 71 also investigated. Predictions on bolted joint performance
SAMPE Fall Technical Conference: From Art to are presented. 5 refs.
Science: Advancing Materials and Process Engineering. INDIA; USA
Proceedings of a conference held Cincinnati, Oh., 29th
Accession no.1015917
Oct.-1st Nov.2007.
Covina, Ca., SAMPE International Business Office,
2007, Paper 104, pp.7 Item 73
DAMAGE PREDICTION OF CARBON/EPOXY SAMPE Fall Technical Conference: From Art to
COMPOSITE PANELS SUBJECTED TO Science: Advancing Materials and Process Engineering.
BALLISTIC IMPACT Proceedings of a conference held Cincinnati, Oh., 29th
Zhiqiang Wang; Gang Qian; Ming Xie Oct.-1st Nov.2007.
GE Global Research Centre; GE Infrastructure-Aviation Covina, Ca., SAMPE International Business Office,
(SAMPE) 2007, Paper 96, pp.9
ALTERNATIVE ALKYNE-BASED MATERIALS
Damage resistance capability of carbon fibre composite
FOR HIGH TEMPERATURE MATERIALS
panels subjected to ballistic impact was investigated for
APPLICATIONS
potential aerospace applications. Numerical simulations
Morgan A B
were carried out to predict impact gouging behaviour
Dayton,University,Research Institute
and perforation limit with different panel thickness. The
(SAMPE)
simulations were conducted with the explicit finite element
code LS-DYNA, where a special user material subroutine Alkyne-containing monomers are currently used in the
was implemented to capture the carbon/epoxy composite manufacture of some polyimide-based composites where a
material behaviour. The numerical results were correlated high level of crosslinking and thermal stability is required
in the end-use application. A variety of alkyne-based with increasing compression, consistent with published
materials are made efficiently from brominated aromatic numerical simulations. 38 refs.
starting materials, which may be useful for this application. USA
The materials discussed in this paper were originally Accession no.1014949
designed as high carbon char-forming materials for rocket
booster ablative and flame retardancy applications, but
through the control of chemical structure it was found Item 75
that the alkyne crosslinking reaction could be raised or SAMPE Fall Technical Conference: From Art to
lowered, and different levels of carbon char could be Science: Advancing Materials and Process Engineering.
generated. The versatility of organic synthesis allows for Proceedings of a conference held Cincinnati, Oh., 29th
the creation of multi-alkyne containing structures which Oct.-1st Nov.2007.
are highly soluble in a variety of solvents and whose alkyne Covina, Ca., SAMPE International Business Office,
crosslinking temperature can be tailored. The synthesis of 2007, Paper 66, pp.11
these materials is described and possible advantages and ACTIVE MULTISTABLE STRUCTURES FOR
disadvantages of these materials for the manufacture of MORPHING APPLICATIONS
new aerospace materials are considered. 6 refs. Schultz M R
USA
Composite Technology Development Inc.
(SAMPE)
Accession no.1014978
Multistable structural components, i.e. components that
have more than one stable equilibrium shape, can be
Item 74
beneficial in creating morphing structures because power
SAMPE Fall Technical Conference: From Art to is only required to transform the structure between shapes,
Science: Advancing Materials and Process Engineering. not to hold the structure in the new shape. As such, the
Proceedings of a conference held Cincinnati, Oh., 29th use of multistable structural components can lead to
Oct.-1st Nov.2007. reduced power requirements, and can provide a series
Covina, Ca., SAMPE International Business Office, of set operating shapes. This paper examines the use of
2007, Paper 67, pp.12 piezocomposite actuators to bring about shape change
THERMO-MECHANICAL BEHAVIOR OF in multistable structures. Two types of structures are
ADAPTIVE POLYMER FOAM considered, i.e. simple multistable cross-ply composite
Di Prima M A; Lesniewski M; Gall K; McDowell D L; plates and a type of multistable airfoil-like twisting
Sanderson T; Campbell D device that is made by combining two pre-curved shells.
Georgia,Institute of Technology; Raytheon Missile These structures are both based on graphite-epoxy resin
Systems Co.; Composite Technology Development Inc. composites. Piezocomposite actuators were shown to be
(SAMPE) effective in actively transforming both types of multistable
Adaptive (shape memory) polymer foams have potential structures at frequencies up to 10 Hz. It is shown that, in
aerospace applications, but their thermomechanical general, the combination of multistable structures with
behaviour under deformation conditions is not well piezocomposite actuators can produce interesting active
understood. Epoxy resin adaptive foams with an average morphing structures. 18 refs.
relative density near 20% were examined by deforming USA
them under conditions of varying stress, strain and Accession no.1014948
temperature. The Tg of the foam was measured to be 90
deg C, while compression and tensile tests were performed
Item 76
at temperatures between 25 and 125 deg C. Tensile strain to
SAMPE Fall Technical Conference: From Art to
failure was measured to probe the foam’s maximum recovery
Science: Advancing Materials and Process Engineering.
limits in temperature and strain space. Compression tests
Proceedings of a conference held Cincinnati, Oh., 29th
were performed to examine material compressibility as
Oct.-1st Nov.2007.
a function of temperature. These foams were compacted
COVINA, CA., SAMPE INTERNATIONAL
up to 80% and still experienced full strain recovery over
BUSINESS OFFICE, 2007, PAPER 63,
multiple cycles. Both tensile strain to failure and cyclic
PP.6 CHARACTERIZATION OF SHEAR
compression recovery tests revealed that deforming at 80
DEFORMATION AND STRAIN RECOVERY
deg C minimised damage and maximised macroscopic
BEHAVIOR IN SHAPE MEMORY POLYMERS
strain recovery. Deformation temperatures above or below
Khan F; Jeong-Hoi Koo; Monk D; Eisbrenner E
this optimal value led to lower failure strains in tension
Miami,University
and the accumulation of permanent strains in cyclic
(SAMPE)
compression. Micro-computed tomography(microCT)
scans of the foam at various compressed states were used to The large strain deformation behaviour of a styrene-based
understand foam deformation mechanisms. The microCT shape memory polymer(SMP), Veriflex, was investigated
studies revealed the bending, buckling and collapse of cells in tensile and shear loading conditions with the aim
of characterising the mechanical properties. Particular volumetric material heating systems if shape memory
attention was paid to the recovery behaviour, which polymers were to be used extensively for morphing aircraft
was critical for the development of new SMP-based applications. 17 refs.
applications, and the effect of filler loading. Magnetite USA
and iron spherical nanoparticles were used as fillers. Accession no.1014944
The magnetite-filled samples were prepared to allow
the investigation of magnetic induction-based heating
to serve as a trigger for the thermally-activated SMP. Item 78
Very favourable response times were observed using this SAMPE Fall Technical Conference: From Art to
technique. The iron-filled samples were prepared to render Science: Advancing Materials and Process Engineering.
the polymer electrically conductive. Testing of the materials Proceedings of a conference held Cincinnati, Oh., 29th
was performed in tensile and shear test conditions at room Oct.-1st Nov.2007.
and elevated temperatures. Following tensile and shear Covina, Ca., SAMPE International Business Office,
deformation to lock-in plastic strain, the SMP exhibited a 2007, Paper 52, pp.12
rapid rise in the recovery force following the application STRENGTH AND CORROSION RESISTANCE
of a thermal trigger. Full recovery of the plastic strain was PROPERTIES OF A NEW GENERATION
observed. The data should provide information on matrix- OF HIGH PERFORMANCE R-GLASS
filler interaction and permit constitutive modelling through REINFORCEMENTS
an investigation of the elastic, inelastic, and recovery Ying Peng; Spoo K; Hartman D
deformation response of the SMP. 6 refs. Owens-Corning Science & Technology Center
(SAMPE)
USA
Accession no.1014945 A new high-performance R-glass fibre (HiPer-Tex), which
promises to be a cost-effective high-strength reinforcement
in numerous application areas, is shown to exhibit superior
Item 77 corrosion resistance in a variety of common corrosive
SAMPE Fall Technical Conference: From Art to media. Applications that demand higher tensile strength
Science: Advancing Materials and Process Engineering. or modulus, e.g. wind turbine blades, pressure vessels,
Proceedings of a conference held Cincinnati, Oh., 29th ballistic panels, and numerous aerospace applications,
Oct.-1st Nov.2007. are discussed. In applications such as these, meeting
Covina, Ca., SAMPE International Business Office, secondary requirements such as corrosion resistance is
2007, Paper 62, pp.13 absolutely necessary. The data demonstrate that the long-
THERMAL PROPERTIES OF AN OPEN CELL term performance of HiPer-Tex R-glass fibre in corrosive
EPOXY SHAPE MEMORY POLYMER FOAM environments should meet or exceed the requirements of
Sanderson T; Di Prima M A; Gall K; Lamb J; Arzberger S these and other applications. Comparison is made with
Arizona,University; Georgia,Institute of Technology; Advantex boron-free E-glass fibre. 10 refs.
Raytheon Missile Systems Co.; Composite Technology USA
Development Inc.
(SAMPE) Accession no.1014934
specified as dielectric insulators. They can be embedded Other topics covered include fire protection, liquid
with conductive metal particles in cases where a gasket moulding, adhesive bonding, composite repair, high
or seal must also serve as a conductive material, as when performance fibres, resin and process development,
providing a ground connection. new metallic materials, aerospace coatings, spacecraft
USA materials, and testing methods.
Accession no.1014163 USA
Accession no.1014031
Item 80
Lancaster, Pa., DEStech Publications, 2007, 162 Papers Item 82
Proceedings of the American Society for Composites: Rubber Fibres Plastics International
Twenty-second Technical Conference, held University 3, No.1, Jan.2008, p.34-40
of Washington, Seattle, Wa., 17th-19th Sept.2007 FULLY FLUORINATED LSR - A NEW PRODUCT
COMPOSITES: ENABLING A NEW ERA IN FAMILY
CIVIL AVIATION. Franssen O; Bosshammer S; Riley G; Toub M
Edited by: Feraboli P; Stickler P Momentive Performance Materials GmbH; Momentive
(American Society for Composites) Performance Materials Inc.
168 original research papers were presented in September The introduction of a fluorinated liquid silicone rubber
2007 at the 22nd technical conference of the American with a comparable fluorine content to fluorosilicone high
Society for Composites, held in conjunction with the consistency elastomer is reported and a comparison is made
Materials Science Department at the University of of the processability, physical properties, fuel resistance
Washington in Seattle. Research papers are presented and solvent resistance of these silicone rubbers. Emphasis
by authors from Japan, the USA and Europe, offering is placed on requirements for automotive and aerospace
technical insights into the design and applications of applications and the development of a new self-bleeding
traditional composite materials, nanocomposites, natural grade (FFSL 7286/40) is reported. 11 refs.
composites, and emerging hybrids. A special session is EUROPEAN COMMUNITY; EUROPEAN UNION; GERMANY;
devoted to trends in composite education and training, USA; WESTERN EUROPE
featuring input from Boeing company personnel. Papers Accession no.1013962
are organised under the following headings: T. K. O’Brien
Honorary Symposium; education; laminate behaviour and
analysis; crashworthiness; characterisation and processing; Item 83
hybrid laminates; applications in aeronautics and wind Journal of Materials Science
turbines ; thermoplastics; damage tolerance; bonded joints 43, No.1, Jan.2008, p.413-416
and repairs; nanocomposites; foam; multifunctional; health PHYSICAL PROPERTIES OF A REACTIVE
monitoring; bioapplications; natural composites; and new GRAPHITE NANOFIBER-REINFORCED EPOXY
material forms. Jana S; Zhong W-H
USA Washington State,University
Accession no.1014043 The dielectric constants, electrical and thermal properties
of composites of epoxy resin with small proportions of
Item 81 reactive graphitic nanofibres were investigated after curing
Covina, Ca., SAMPE International Business Office, by surface conductivity, complex dielectric permittivity (via
2007, 146 papers. broadband dielectric spectroscopy) and thermal conductivity
Proceedings of a conference held Cincinnati, Oh., 29th measurements. The effects of different proportions of
Oct.-1st.Nov.2007 reactive graphitic nanofibres on the properties of the epoxy
SAMPE FALL TECHNICAL CONFERENCE resin matrix are discussed in terms of potential applications
2007: FROM ART TO SCIENCE: ADVANCING such as aerospace and wind energy. 16 refs.
MATERIALS AND PROCESS ENGINEERING. USA
(SAMPE) Accession no.1013512
The Fall 2007 SAMPE Technical Conference consisted of
over 140 papers focusing on four emerging tracks in the Item 84
field of materials today: nanotechnology (characterisation, Nippon Gomu Kyokaishi
devices and applications, electrical properties, synthesis and 80, No.5, May 2007, p.184-190
processing); propulsion (high temperature technologies, Japanese
composite materials, high temperature resins, textile CHARACTERISTIC FEATURE AND
performing, and impact and dynamic behaviour); APPLICATIONS OF CONDUCTING POLYMERS
computational materials science and morphing (morphing Kuramoto N
and adaptive structures, novel resins and reinforcements). Yamagata,University
Item 103
Item 100 High Performance Polymers
Eureka 19, No.5-6, Oct.-Dec.2007, p.665-683
27, No.12, Dec.2007, p.14 USE OF DIELS-ALDER
TAKING THE HITS WITHOUT FLINCHING CYCLOPOLYMERIZATIONS IN THE
Shelley T PHOTOCURING OF POLYMERS
At Reading University in the UK, scientists have Meador M A; Meador M A; Tyson D S; Ilhan F
discovered that reinforcing plastic with helical fibre tubes, US,NASA,Glenn Research Center; Ohio Aerospace
wound at an angle of just 15 degrees, produces composite Institute; Abhu Dhabi,University
materials that can absorb very large amounts of impact The synthesis of polyimides and polyesters via
energy before they break, regardless of whether impact photocuring by Diels-Alder cyclopolymerisation of
is fast or slow. Applications are envisaged in security, o-methylphenylketone-derived o-quinodimethanes and
defence, aerospace, and motor vehicles. Full details are trapping by a bis(dienophile) such as bismaleimide or
provided in this article. bisacrylate, is described. The products were characterised
Reading,University by proton and carbon-13 NMR, FTIR, TMA, DSC,
EUROPEAN COMMUNITY; EUROPEAN UNION; UK; WESTERN TGA and GPC, and the effects of molecular structure on
EUROPE properties are discussed in terms of potential aerospace
Accession no.1010036 applications. 6 refs.
UNITED ARAB EMIRATES; USA study that the variation of elasticity modulus due to the
Accession no.1008518 temperature causes a stress relaxation. These stresses
have to be taken into account for the design of composite
structures submitted to a moist environment. Through the
Item 104
presented study, we hope to contribute to the understanding
Journal of Materials Science
of hygrothermal behaviour of composite laminated plates.
42, No.22, Nov.2007, p.9170-9175
22 refs. Copyright (c) 2007 Elsevier Ltd.
INFLUENCE OF NOVEL ADDITIVE ON BMI
ALGERIA
RESIN AND BMI RESIN MATRIX COMPOSITE
Zhang B Y; Li M; Chen X B Accession no.1007487
Beijing,Institute of Aeronautical Materials
In order to achieve high performance in a bismaleimide(BMI) Item 106
matrix composite manufactured by the vacuum bag cure Polymers in Defence and Aerospace Applications.
only technique, a novel additive WD-01 (a toluene solution Proceedings of an international conference held
of alkylammonium salt of acrylate-acrylamide copolymer) Toulouse, France, 18th-19th September 2007.
was selected to modify BMI-B resin based on modified Shawbury, Smithers Rapra Technology Ltd., 2007,
polyetherketone-toughened 4,4’-bismaleimidodiphenyl Paper 19, pp.10
methane/O,O’-diallylbisphenol A system, and the POLYMERS FOR EXO-ATMOSPHERIC
properties of WD-01-modified BMI resin(BMI-WD) and SUPERSONIC VEHICLES: A TOUGH LIFE
resin matrix/carbon fibre composite were investigated. Broughton D; Narbron D
Results indicated that the cure shrinkage rate of BMI-B AWE PLC
resin was reduced from original 4.0% to 1.8% and the (Smithers Rapra Technology Ltd.)
surface morphology of neat resin casting were changed The range of materials, including adhesives, potting
significantly by incorporating 1 wt % WD-01, with no compounds and rigid and flexible foams, which AWE has
change of chemical cure behaviour of BMI resin being built up expertise with for exo-atmospheric supersonic
observed. Vacuum-consolidated BMI-WD/T700 laminates vehicle applications, is described and some specific
had autoclave cure quality with good mechanical properties. examples of problems/issues relating to material supply
A high-performance vacuum-bag curable prepreg with and PU adhesive manufacture, which have had to be
promising characteristics is thus being developed, which solved, are presented.
is expected to find use in advanced composite structures, EUROPEAN COMMUNITY; EUROPEAN UNION; UK; WESTERN
e.g. for aerospace applications. 9 refs. EUROPE
Yantai Science and Technology Corp. Accession no.1007167
CHINA
Accession no.1008294 Item 107
Polymers in Defence and Aerospace Applications.
Item 105 Proceedings of an international conference held
Composite Structures Toulouse, France, 18th-19th September 2007.
82, No.4, 2008, p.629-635 Shawbury, Smithers Rapra Technology Ltd., 2007,
EFFECT OF TEMPERATURE AND HUMIDITY Paper 14, pp.22
ON TRANSIENT HYGROTHERMAL STRESSES DEVELOPMENT OF WIDER PERFORMANCE
DURING MOISTURE DESORPTION IN RANGE RUBBER SEAL MATERIALS AND THE
LAMINATED COMPOSITE PLATES UTILITY OF FEA MODELING
Benkhedda A; Tounsi A; Adda Bedia E A Keller R W
Sidi-Bel-Abbes,University; Blida,Universite Saad Freudenberg-NOK General Partnership
Dahleb (Smithers Rapra Technology Ltd.)
Polymer matrix composites are relevant materials for future The development of new materials (fluoroelastomer and
supersonic aircraft due to their high specific properties. EPDM materials) for aerospace sealing applications
However, in such aeronautical applications, the material is is described and examples are presented of the use of
exposed to severe environmental conditions. The present testing at actual application conditions (temperature,
paper aims at assessing an approximate model to evaluate pressure and fluid exposure) to more thoroughly determine
hygrothermoelastic stress in composite laminated plates whether the new materials will perform in the intended
during moisture desorption taking into account the change O-ring applications. Examples are also presented where
of mechanical characteristics induced by the variation of application testing and finite element analysis were used to
temperature and moisture. The developed method permits avoid potential problems and where testing was not used
us to calculate such stresses during desorption phase and problems were observed. Tables are included showing
without the computation of the moisture concentration, the original properties of the materials (hardness, tensile
through laminated plates. It observed through this strength, elongation and specific gravity) and changes in
properties, including compression set, upon air ageing and SUBJECTED TO DYNAMIC LOADING
after fluid immersion. 6 refs. Hampson P R; Moatamedi M
USA Salford,University
Accession no.1007163 An overview of recent developments in theoretical,
experimental and numerical methods for low, high, and
Item 108 hyper-velocity impact of composite structures reported in
Polymers in Defence and Aerospace Applications. the literature is presented, with emphasis on experimental
Proceedings of an international conference held apparatus and techniques such as drop-weight testing and
Toulouse, France, 18th-19th September 2007. the implementation of failure criteria in finite element
Shawbury, Smithers Rapra Technology Ltd., 2007, modelling methods which predict material behaviour.
Paper 10, pp.14 Applications within the marine, automotive and aerospace
DEVELOPMENT OF NEW CONDUCTIVE AND industries are discussed and potential future research
MICROWAVE-LOSSY MATERIALS INVOLVING topics such as the study of oblique impacts are identified.
CONDUCTING POLYMER COATINGS 158 refs.
Avloni J; Henn A EUROPEAN COMMUNITY; EUROPEAN UNION; UK; WESTERN
EUROPE
Eeonyx Corp.; Marktek Inc.
(Smithers Rapra Technology Ltd.) Accession no.1006788
versatile, embedded wireless sensing nodes that are A coating which could be painted or sprayed on structures
powered and interrogated by external electromagnetic to sense their stability over time has been developed by
fields. The embedded nodes support a wide range of researchers at the University of Michigan’s College of
sensors, and include a factory programmable radio- Engineering. The coating material is an opaque, black
frequency identification code. It is shown that power material made of layers of polymers with networks of
for these systems may be provided through one or carbon nanotubes running therethrough, each layer being
more inductive ‘coupling points’ where access is less capable of measuring different things, such as the pH
restricted, but sensors may be extended on or within the level of a structure, which changes with corrosion, or
smart structure to allow data to be sampled from remote, registering cracks by cracking under the same conditions
hard-to-access areas. Monitoring applications in smart as the structure. The perimeter of the carbon nanotube skin
medical implants, composite civil structures and composite is lined with electrodes connected to a microprocessor or
aerospace structures are described. 5 refs. computer, which creates a two-dimensional visual map
USA of the electrical resistance in the nanotube skin, revealing
Accession no.1006187 corrosion or fracturing too small for human eyes to
detect. Potential applications include bridges, buildings
and airplanes.
Item 113 USA
SAMPE ‘07: M&P - Coast to Coast and Around the
World. Volume 52. Proceedings of a conference held Accession no.1005296
Baltimore, Md., 3rd-7th June, 2007.
Covina, Ca., SAMPE International Business Office, Item 115
2007, Paper 220, pp.14 Polymer Preprints. Volume 46. Number 2. August 2005.
ROHACELL FOAM FOR SPACE APPLICATIONS Papers presented at the ACS meeting held Washington,
Hogue P; Rooney M; Webb A; Huebert D; Marinelli B; D.C., August 2005.
Daugherty A; Price D J Washington, D.C., ACS,Div.of Polymer Chemistry,
Johns Hopkins University; US,Naval Air Weapons 2005, p.802-803
Center; Raytheon Space and Airborne Systems SINGLE WALL CARBON NANOTUBE
(SAMPE) COPOLYPEPTIDE BIONANOCOMPOSITES FOR
POTENTIAL AEROSPACE APPLICATIONS
Rohacell foams, closed cell polymethacrylimide(PMI)
Lovel 1 C; Worthington E; Deming T J; Stucky G D;
materials manufactured by Degussa, are used in terrestrial
Jinho Kang; Wise K E; Harrison J S; Fitz-Gerald J M;
lightweight construction such as aircraft seating, helicopter
Cheol Park
rotor blade core, antenna radome construction and as part of
Virginia,University; California,University; US,National
the PHENIX multiplicity detector at Brookhaven National
Institute of Aerospace; NASA Langley Research Center
Laboratory. The requirements for their use in space-based
(ACS,Div.of Polymer Chemistry)
applications are, however, much more stringent. The
present study indicates that stiffness remains reasonably Bionanocomposites were prepared from a random
flat over the temperature range -160 deg C to +120 deg C. copolypeptide of leucine and phenylalanine and single
However, the foam swells on the order of 1.8E-3 cm per walled carbon nanotubes. These materials were evaluated
cm under room temperature vacuum and exhibits very slow for their mechanical, dielectric and electrical conductive
relaxation in a vacuum at 25 deg C. While the PMI foam properties, and it was shown that the addition of carbon
evaluated meets NASA outgassing requirements when nanotubes into this biopolymer allowed the potential of
water is subtracted from the total mass loss, the rate of using it as a sensor to investigate shear forces in aerospace
water diffusion at 23 deg C is only 6.3E-11 cm2/s. At 100 vehicles. Nanotube addition improves both dielectric
deg C, this value is 1.6E-7 cm2/s giving activation energy constant and electrical conductivity of the peptide
for diffusion of 93.3 kJ/mol. Hydrogen bonding to nitrogen copolymer composites, as well as improving mechanical
and adjacent carbonyl groups is a possible explanation for durability. 4 refs.
the unusually strong bond with water. TGA and thermal USA
expansion results are also presented. 18 refs. Accession no.1005029
Degussa
USA
Item 116
Accession no.1006180 Iranian Polymer Journal
16, No.6, June 2007, p.375-387
Item 114 THERMAL DEGRADATION PROCESS OF
Future Materials RESOL TYPE PHENOLIC MATRIX/KAOLINITE
Sept.2007, p.16 LAYERED SILICATE NANOCOMPOSITE
NANOTUBE COMPOSITE SENSING SKIN Bahramian A R; Kokabi M; Behesty M H;
Michigan,University Famili M H N
Tarbiat Modarres,University; Iran,Polymer & absorption of the composites were studied at different
Petrochemical Institute frequency bands i.e, S, C, and X bands (2-12 GHz). The
absorption coefficient was found to be higher than 200
The preparation of nanocomposites of a resol-type
m-1 and it can be used for making microwave absorbers
phenolic resin and kaolinite layered silicate clay reinforced
in space applications. 35 refs.
with asbestos cloth and their characterisation by XRF,
INDIA
XRD, FTIR and SEM, is described. Thermal degradation
of the nanocomposites during pyrolysis was investigated Accession no.1004740
using TGA and cone calorimetry, and the effects of layered
silicate on thermal stability are discussed in terms of Item 119
potential aerospace applications as an ablative insulation Materials World
material. 22 refs. 15, No.10, Oct.2007, p.26-27
IRAN CAN WE FIX IT?
Accession no.1004800 Jones F
Sheffield,University
Item 117 With the introduction of advanced composite materials
Cellular Polymers into many structural applications, such as the Airbus 380
26, No.4, 2007, p.229-244 and Boeing 787, it has become necessary to find a way to
LOW-DENSITY PHENOLIC SYNTACTIC autonomically heal mechanically induced damage. Early
FOAMS: PROCESSING AND PROPERTIES work on self-healing used embedded glass capillaries
John B; Nair C P R; Ninan K N containing a liquid repair resin that would fracture in the
Vikram Sarabhai Space Centre path of a propagating crack. The released resin would
polymerise and heal the damage. This approach has been
The mechanical properties of low density phenolic developed further to employ continuous hollow glass fibres
resin syntactic foams with different volume fractions to encapsulate potential resin systems. At the University of
of glass microballoons were investigated by tensile, Sheffield, the need to accredit materials for the aerospace
flexural and compression testing, SEM examination of industry has driven the development of a structural health
fracture surfaces, and DMA. The results are discussed in monitoring system for composite materials. It comprises
comparison with those for syntactic foams based on an a damage detection system that induces the healing effect
addition cure phenolic resin, propargyl ether novolac resin, and a matrix system that employs standard resins that are
in terms of potential aerospace applications. 27 refs. easily modified for healing.
INDIA EUROPEAN COMMUNITY; EUROPEAN UNION; UK; WESTERN
Accession no.1004787 EUROPE
Accession no.1004632
Item 118
Polymer Composites Item 120
28, No.5, 2007, p.588-592 SAMPE ‘07: M&P - COAST TO COAST AND
CONDUCTING POLYANILINE COMPOSITES AS AROUND THE WORLD. Volume 52. Proceedings of a
MICROWAVE ABSORBERS conference held Baltimore, Md., 3rd-7th June, 2007.
John H; Thomas R M; Jacob J; Mathew K; Joseph R Covina, Ca., SAMPE International Business Office,
Cochin,University of Science & Technology 2007, Paper 36, pp.9
CHARACTERIZATION OF “ULTRA” LOW
Conducting polymers are excellent microwave absorbers OUTGASSING SILICONE MATERIALS FOR
and they show technological advantage when compared AEROSPACE APPLICATIONS
with inorganic electromagnetic absorbing materials, Riegler B; Burkitt B; Thomaier R
being light weight, easily processable, and the ability NuSil Technology LLC
of changing the electromagnetic properties with nature (SAMPE)
and amount of dopants, synthesis conditions, etc. In this
paper we report the synthesis, dielectric properties, and Newly developed ultra low outgassing silicone adhesives
expected application of conducting composites based on with total mass loss and collected volatile condensable
polyaniline (PAN). Cyclohexanone soluble conducting material one-tenth the previous specifications and intended
PAN composites of microwave conductivity 12.5 S/m for aerospace applications are characterised by physical,
was synthesised by the in situ polymerisation of aniline outgas and optical testing and compared with standard
in the presence of emulsion grade polyvinyl chloride. materials meeting basic outgassing requirements. 11
The dielectric properties of the composites, especially the refs.
dielectric loss, conductivity, dielectric heating coefficient, ASTM
absorption coefficient, and penetration depth, were studied USA
using a HP8510 vector network analyzer. The microwave Accession no.1004229
flame retardant and other properties. Current and potential investigated by XPS, peel tests and visual examination of
future applications of PCNs in automobiles, construction, fracture surfaces. The advantages of atmospheric plasma
aerospace, electrical, electronics, food packaging, coatings treatment are discussed in terms of durability of surface
and pigments are discussed. 55 refs. activation, performance and the potential for automation
NEW ZEALAND of the process. 8 refs.
Accession no.1003661 EUROPEAN COMMUNITY; EUROPEAN UNION; GERMANY;
WESTERN EUROPE
Accession no.1001679
Item 130
Future Materials
Aug.2007, p.3 Item 133
KEVLAR BLASTS OFF WITH NASA Materials Science & Engineering R
56, No.1-6, 2007, p.28-64
DuPont has signed a Space Act Agreement with NASA INFECTIOUS DISEASE: CONNECTING INNATE
for development of urethane foam insulation reinforced IMMUNITY TO BIOCIDAL POLYMERS
with Kevlar fibre, which is intended for applications Gabriel G J; Som A; Madkour A E; Eren T; Tew G N
including the new launch vehicle being designed to Massachusetts,University
replace the space shuttle. Scientists will specifically seek
to develop a process to incorporate Kevlar fibre into the Infectious disease is a critically important global healthcare
cells walls of the foam, to enhance the performance of issue. In the U.S. alone there are 2 million new cases of
the thermal protection systems used in the Ares I crew hospital-acquired infections annually leading to 90,000
launch vehicle. deaths and 5 billion dollars of added healthcare costs.
Couple these numbers with the appearance of new
DuPont; NASA
USA antibiotic resistant bacterial strains and the increasing
occurrences of community-type outbreaks, and clearly this
Accession no.1002544
is an important problem. Our review attempts to bridge the
research areas of natural host defence peptides (HDPs),
Item 131 a component of the innate immune system, and biocidal
Shawbury, Smithers Rapra Technology Ltd., 2006, 21 cationic polymers. Recently discovered peptidomimetics
papers, pp.73 and other synthetic mimics of HDPs, that can be short
Proceedings of an international conference held 18th- oligomers as well as polymeric macromolecules, provide
19th September 2007, Toulouse, France a unique link between these two areas. An emerging class
(Smithers Rapra Technology Ltd.) of these mimics are the facially amphiphilic polymers that
POLYMERS IN DEFENCE AND AEROSPACE aim to emulate the physicochemical properties of HDPs
APPLICATIONS. but take advantage of the synthetic ease of polymers. These
mimics have been designed with antimicrobial activity
This conference covers a broad range of subjects relating to
and, importantly, selectivity that rivals natural HDPs. In
the use of polymers in defence and aerospace applications,
addition to providing some perspective on HDPs, selective
presented by some of the world’s leading authorities and
mimics, and biocidal polymers, focus is given to the arsenal
organisations. A significant number of papers are devoted
of biophysical techniques available to study their mode
to the use of composites and nanocomposites. Other
of action and interactions with phospholipid membranes.
presentations relate to novel polymer systems, elastomers
The issue of lipid type is highlighted and the important
and rubbers, and polymer processes and applications.
role of negative curvature lipids is illustrated. Finally,
WORLD
materials applications (for instance, in the development of
Accession no.1002354 permanently antibacterial surfaces) are discussed as this
is an important part of controlling the spread of infectious
Item 132 disease. 231 refs. Copyright (c) 2007 Elsevier B.V.
JEC Composites USA
No.34, July-Aug.2007, p.62-63 Accession no.1001265
ALTERNATIVE CFRP SURFACE TREATMENTS:
FOR ADHESIVE BONDING REPLACE MANUAL
Item 134
GRINDING
TECH 30: Global Conference VI. Proceedings of the
Wachinger G; Kolb M; Klug M; Scholler J
Pressure Sensitive Tape Council, held Orlando, Fl.,
EADS; EADS Military Air Systems
16th-18th May 2007.
The use of corona and atmospheric plasma treatment Northbrook, Il., Pressure Sensitive Tape Council, 2007,
as alternatives to the surface treatment of carbon fibre- p.99-106
reinforced polymer surfaces by manual grinding and COMPARATIVE PROPERTIES OF SILYLATED
grit blasting to remove traces of peel ply release agent POLYURETHANE, SILICONE AND NON-
prior to adhesive bonding in aerospace applications were SILICONE PRESSURE SENSITIVE ADHESIVES
COMPOSITIONS WITH LOW OSU HEAT properties at high strain rates are of increasing importance
RELEASE VALUES in these applications. This paper presents an investigation
Di J; Davis G; Jackson K; El KAssmi A; Mullen B; of the properties of Dupont 9B polytetrafluoroethylene
Schultz L; Sinha M; Sybert P D; Zhang J (PTFE) across strain rates from 10-3 to 105 s-1. The samples
GE Plastics; GE Global Research were tested using an Instron mechanical testing machine
(SPE) for static loading, traditional split Hopkinson pressure bars
(SHPBs) for high strain rates, and a miniaturized SHPB
New polyester carbonate copolymers afford the first resins
for ultra-high strain rates. Additionally, the material was
with low colour, high transmission and low haze combined
tested using dynamic mechanical analysis to determine the
with low OSU Heat Release values. In addition, the
effects of time-temperature superposition on the strain rate
fabricated articles can be hard coated to provide improved
behaviour of the samples. The results of the experiments
levels of scratch resistance. These compositions can be
are analyzed using the Zerilli-Armstrong model for
varied to maximise the various mechanical properties
polymers, which shows good agreement with other PTFE
depending on the needs of the application. The excellent
studies. 53 refs. Copyright (c) 2007 Elsevier Ltd.
clarity combined with OSU 65/65 compliance allow for
EUROPEAN COMMUNITY; EUROPEAN UNION; UK; USA;
applications such as interior transportation windows/ WESTERN EUROPE
dust covers, partitions, mirrors and lighting lenses. The
Accession no.999120
excellent colourability also allows for the fabrication of
interior opaque components for the transportation industry.
9 refs. Item 142
USA Composites Part A
Accession no.999508 38, No.7, 2007, p.1655-1663
MECHANICAL PERFORMANCE OF CARBON
FIBRE-REINFORCED COMPOSITES BASED ON
Item 140 STITCHED PREFORMS
ANTEC 2007. Proceedings of the 65th SPE Annual Beier U; Fischer F; Sandler J K W; Altstadt V; Weimer
conference held Cincinnati, Oh., 6th-11th May 2007. C; Buchs W
Brookfield, Ct., SPE, 2007, p.1547-1550 Bayreuth,University; Eurocopter Deutschland GmbH
NANOMECHANICAL AND NANOTACK
PROPERTIES OF POLYMER COMPOSITES A comparative assessment of the influence of pure
Morgan S E; Jones P J; Tucker S J; Wiggins J S assembly seams based on a thin (11 tex) polyester yarn in a
Southern Mississippi,University zigzag geometry on the resulting mechanical performance
(SPE) of a non-crimped fabric (NCF) carbon fibre-reinforced
epoxy composite manufactured by vacuum-assisted resin
Joining and adhesive properties of polymeric composites transfer moulding is presented. This study was aimed
are of critical importance for emerging applications at generating a solid foundation regarding the overall
in the aeronautical, aerospace and marine industries. performance level of stitched NCF composites and at
Traditional macroscopic adhesion testing techniques identifying critical property changes. The comprehensive
evaluate macroscopic properties of materials, with evaluation of the mechanical composite properties includes
limited information on the molecular level processes static as well as dynamic tests of the in-plane properties
that control actual performance. Nanomechanical and as well as a characterisation of the interlaminar properties
nanotack evaluations utilising advanced nanoprobe such as apparent interlaminar shear strength (ILSS) and
techniques of polymer/fibre composites reveal differences compression after impact (CAI). It is demonstrated that
in performance at the molecular level. 8 refs. mechanical properties such as the tensile and compression
USA stiffness and CAI strength are not degraded by the
Accession no.999497 chosen stitching parameters, whereas the tensile and
compression strength, ILSS as well as the tensile fatigue
behaviour are reduced as a result of pronounced localised
Item 141
fibre ondulations. A direct comparison to properties of a
Polymer
commonly used 5H satin woven fabric composite verifies
48, No.14, 2007, p.4184-4195
that the overall performance of these particular stitched
COMPRESSIVE PROPERTIES OF EXTRUDED
NCF composites must be enhanced with regard to the
POLYTETRAFLUOROETHYLENE
identified key criteria to meet the level required for aircraft
Jordan J L; Siviour C R; Foley J R; Brown E N
applications and in order to maintain the performance
US,Air Force Research Laboratory; Oxford,University;
advantage of NCF composites as compared to standard
Los Alamos National Laboratory
woven fabrics in general. Promising approaches include
Polymers are becoming increasingly used in aerospace the use of different yarn materials based on soluble
structural applications, where they experience complex, thermoplastics and/or modified stitching parameters. 22
non-static loads. Correspondingly, the mechanical refs. Copyright (c) 2007 Elsevier Ltd.
EUROPEAN COMMUNITY; EUROPEAN UNION; GERMANY; and specimen. Finite element modelling demonstrated that
WESTERN EUROPE the new geometry would allow for accurate permeability
Accession no.999076 measurements. 4 refs.
ASTM
Item 143 USA
Composites Technology Accession no.998204
13, No.3, June 2007, p.32-37
THERMOSETTING STRUCTURAL ADHESIVES Item 145
Black S Proceedings of the American Society for Composites.
When compared to mechanical fasteners and welding, Twenty-first Technical Conference. Proceedings of a
structural adhesives distribute stresses over wider areas, conference held Dearborn, Mi., 17th-20th Sept.2006.
act as sealants and also reduce noise and vibration. A Lancaster, Pa., DEStech Publications, 2006, Paper 69
structural adhesive must have strength enough to transfer PREDICTION OF GAS PERMEABILITY IN
or share loads between highly stressed components. CROSS-PLY LAMINATES USING FINITE
Three basic thermosetting resin chemistries dominate the ELEMENTS
structural adhesives market: epoxy, PU and acrylic. In Jianlong Xu; Sankar B V
transportation, marine and industrial applications, all three Florida,University
types are in common use, while in the aerospace sector, (American Society for Composites; Michigan-
epoxy dominates, due mainly to very high strength and Dearborn,University)
temperature resistance and compatibility with the sector’s The permeation model based on Darcy’s law is used to
predominately epoxy-based laminates. Acrylics excel at predict gas permeability in cross-ply laminates for such
bonding unprepared metals and composites; epoxies give applications as cryogenic propellant tanks under biaxial
the highest strength and highest temperature resistance loading. The problem is decoupled into two parts, namely
and are a good choice for prepared metals and composites determination of crack density and interlaminar cross-
in high-stress environments; and urethanes offer good sectional area. Crack densities are taken from experimental
resilience and flexibility for a range of materials. Case measurements and two different models are used to
studies are presented that best illustrate the unique benefits compute interlaminar cross-sectional area. The variation
of select products. of permeability as a function of average stress for three
WORLD different lay-ups is computed using a specially written
Accession no.998952 MATLAB program and the results discussed. 14 refs.
USA
decreased, whereas the dielectric constants increased easily meet 35/35 OSU. CETEX products are typically
linearly with increasing CNT content. 15 refs. supplied in 12ft by 4ft pre-consolidated laminates and
SOUTH KOREA sandwich panels using the customer’s designated ply
Accession no.997846 count, orientation and reinforcement, including hybrid
laminates. By utilising pre-consolidated sheets and
avoiding hand lamination, the customer can significantly
Item 147 reduce the cycle time required to produce a finished part
ANTEC 2007. Proceedings of the 65th SPE Annual by, for example, heated press, autoclave, creep/stretch
conference held Cincinnati, Oh., 6th-11th May 2007. forming and vacuum forming. Lightning strike material
Brookfield, Ct., SPE, 2007, p.1849-1853 can be incorporated and the laminates can be pigmented
A CONSTITUTIVE MODEL FOR CREEP and/or textured. Thermoplastics have the unique capability
LIFETIME OF PBO BRAIDED CORD of allowing parts to be welded or fused and folded, which
Sterling W J facilitates lower part count structures.
US,NASA,Goddard Space Flight Center;
Airbus; Boeing
NASA,Wallops Flight Facility EUROPEAN COMMUNITY; EUROPEAN UNION;
(SPE) NETHERLANDS; USA; WESTERN EUROPE
Delaware,University USA
(SAMPE) Accession no.997358
The use of a nanoporous PTFE membrane as a means of
improving the quality and repeatability of the vacuum Item 152
assisted resin transfer moulding process for affordable SAMPE Fall Technical Conference: Global Advances in
high-performance composites for aerospace applications Materials and Process Engineering. Vol. 38. Proceedings
was investigated. By ensuring a uniform compaction of a conference held Dallas, Tx., 6th-9th November
pressure and a continuous venting over the entire part 2006.
surface, the membrane provided a unique multifunctional Covina, Ca., SAMPE International Business Office,
solution to reduce thickness gradients and volatile- 2006, Paper 52, pp.14
induced porosity and eliminate dry-spots. Previous SURFACE MODIFICATION OF EXFOLIATED
experiments showed empirically that the choice of resin GRAPHITE NANO-REINFORCEMENTS
drove the choice of membrane. However, the fundamental Allred R E; Gosau J M; Barlow J P
mechanisms of the membrane and interactions with the Adherent Technologies Inc.
resin needed further study. A first generation model based (SAMPE)
on capillary effects and convective flow was developed.
The comparison between predictions and experimental Methods are discussed for modifying the surface chemistry
results, however, showed discrepancies. A critical and energy of nano-reinforcements of graphite and carbon,
assessment of the experimental set-up and the sensitivity such as flakes, worms and tubes, to allow improved wetting
of the model predictions to several input parameters is and provide a means for chemical bonding at the interface
presented. Improvements in the experimental method and with polymers such as epoxy resin. Two approaches for
the model are identified. 16 refs. surface modification are presented, i.e. oxidative plasma
USA
treatments to populate the graphite surface with carboxyl
and hydroxyl groups, and bonding of epoxy oligomers to
Accession no.997366
the nano-reinforcements using reactive coupling agents.
Both of these approaches are shown to be successful
Item 151 with exfoliated graphite nano-flakes. These unique nano-
SAMPE Fall Technical Conference: Global Advances in reinforcements are expected to find many applications in
Materials and Process Engineering. Vol. 38. Proceedings structural composites for military and commercial aircraft,
of a conference held Dallas, Tx., 6th-9th November aerospace, chemical processing, and medical structures.
2006. 20 refs.
Covina, Ca., SAMPE International Business Office, USA
2006, Paper 65, pp.6 Accession no.997345
DEVELOPMENT OF ELECTRONICALLY
CONDUCTIVE PTFE COMPOSITE BY ADDING
CARBON NANOFILLERS Item 153
Jiaxiang Ren SAMPE Fall Technical Conference: Global Advances in
Performance Plastics Products Materials and Process Engineering. Vol. 38. Proceedings
(SAMPE) of a conference held Dallas, Tx., 6th-9th November 2006.
Covina, Ca., SAMPE International Business Office,
An electronically conductive PTFE composite has been 2006, Paper 51, pp.5
developed at Performance Plastics Products(3P) by adding EMI SHIELDING POLYMERS BASED ON
nanofillers. Traditionally, a high concentration of carbon CARBON NANOTUBE HYBRIDS
black or carbon fibre is blended with PTFE to make Tiano T; Phely-Bobin T; Lynch A; Carey C; Hess D;
a realistic electronically conductive PTFE composite.
Marchand J; Czerw R
Mechanical properties of the composite, however, suffer
Foster-Miller Inc.; ARC Technologies Inc.; NanoTech
significantly and the viscosity of the mixture is too high
Labs Inc.
to be produced by some PTFE production processes. In
(SAMPE)
this study, it is demonstrated that, by breaking bundles of
the nanofillers and dispersing them homogeneously in the The development by Foster-Miller and ARC Technologies
PTFE matrix, an electronically conductive PTFE composite of a series of highly conductive polymer-based materials
with a lower nanofiller concentration can be manufactured for use in lightweight EMI shielding applications, from
using the production facility at 3P. The nanofillers used are aerospace to portable electronics, is described. The use
vapour grown carbon nanofibres and carbon nanotubes. of carbon nanotubes in different geometries, particularly
The mechanical strength of the composite is shown to as buckypaper, is shown to offer the advantages of good
be comparable with that of the unfilled PTFE. Potential shielding effectiveness in a lightweight durable polymer,
applications of the electrically conductive PTFE composite such as a two-part polysulphide. It is demonstrated that
in batteries, fuel cells, and automotive and aerospace very high performance structures can be obtained which
applications are discussed. 7 refs. can be applied to surfaces in a similar manner to that in
which adhesive tape is put down. The reconfiguration of of silicone rubber affects permeability, as do other
this structure for the preparation of microwave-absorbing governing factors such as temperature and gas type. In
materials is also discussed. 4 refs. particular, phenyl vinyl methyl silicone(PVMQ) has
USA the lowest Tg (-120 deg C) of all elastomers, but its gas
Accession no.997344 permeability is very high. The development by Arlon of a
proprietary technology to reduce the gas permeability of
PVMQ is described. The approach produces large gains
Item 154 in gas permeability reduction without sacrificing excellent
SAMPE Fall Technical Conference: Global Advances in low temperature elastomeric flexibility. 14 refs.
Materials and Process Engineering. Vol. 38. Proceedings
Dow Corning
of a conference held Dallas, Tx., 6th-9th November 2006. USA
Covina, Ca., SAMPE International Business Office,
2006, Paper 47, pp.9 Accession no.997305
POLYMER NANOCOMPOSITES FOR
LINERLESS COMPOSITE TANKS Item 156
Arzberger S C; Tomlinson M; Cronin J; Ryan K; SAMPE Fall Technical Conference: Global Advances in
Mallick K; Munshi N Materials and Process Engineering. Vol. 38. Proceedings
Composite Technology Development Inc. of a conference held Dallas, Tx., 6th-9th November 2006.
(SAMPE) Covina, Ca., SAMPE International Business Office,
2006, Paper 10, pp.11
The development of suitable materials for lightweight,
DEVELOPMENT OF A NEXT-GENERATION
linerless composite tanks for aerospace applications
NON-CHROMATED ZERO VOC WATER
is discussed. Analytical models are used to identify
BASED PRIMER FOR ADHESIVE BONDING
the best morphology of the nano-reinforcement and to
APPLICATIONS
optimise the reinforcement volume fraction to achieve
Shah K; Kohli D
the desired performance. The material development
Cytec Engineered Materials
and characterisation of polymer nanocomposites to
(SAMPE)
meet these requirements are considered. These novel
materials were shown to offer microcrack resistance over The development by Cytec Engineered Materials of a
a broad temperature range. Substantial mechanical and water-based non-chromate primer, based on an amine-
thermal property improvements were demonstrated with cured epoxy resin, for adhesive bonding applications is
Composite Technology Development(CTD)-developed discussed. The primer, designated BR 6700, is formulated
polymer nanocomposites prepared from highly anisotropic to meet both the US Environmental Protection Agency
nano-reinforcements (vapour grown carbon nanofibres) at regulations and the corrosion and bonding requirements
loading levels below 3 vol % in CTD’s high-performance, of metallic substrates in the aerospace industry. The
microcrack-resistant epoxy matrix resins. 8 refs. primer provides good corrosion protection, durability and
USA mechanical performance in combination with 121 deg
Accession no.997340 C and 177 deg C curing adhesives. The performance of
the new BR 6700 primer is comparable with the industry
standard primers, BR 127 and waterborne BR 6747-1. 2
Item 155 refs.
SAMPE Fall Technical Conference: Global Advances in
US,Environmental Protection Agency
Materials and Process Engineering. Vol. 38. Proceedings USA
of a conference held Dallas, Tx., 6th-9th November
2006. Accession no.997304
Covina, Ca., SAMPE International Business Office,
2006, Paper 11, pp.10 Item 157
PERMEABILITY CHARACTERISTICS OF SAMPE Fall Technical Conference: Global Advances in
SILICONE RUBBER Materials and Process Engineering. Vol. 38. Proceedings
Haibing Zhang; Cloud A of a conference held Dallas, Tx., 6th-9th November 2006.
Arlon Silicone Technologies Covina, Ca., SAMPE International Business Office,
(SAMPE) 2006, Paper 2, pp.13
HIGH-TEMPERATURE ADHESIVE
Some applications which require silicone performance in
DEVELOPMENT
extreme environments also require low gas permeability.
Gray R A; Magato J R; Vannucci R; Dillingham G
These applications cover a range of aerospace components
Maverick Corp.; Brighton Technologies Group Inc.
such as inflatables, ducting and diaphragms. A technical
(SAMPE)
review is presented of the gas permeability characteristics
of silicone rubber, including analysis of the gas penetration The recent development of AFR-PE-4 polyimide
mechanism through the elastomer. The chemical structure composites for large jet engine structures has increased
the need for a high-temperature adhesive system to bond FINISHED PCTFE PARTS
these components to other structures. This study focuses Waller J M; Julien H L; Newton B E; Beeson H D
on the development of a high-temperature adhesive that US,NASA,Johnson Space Center; Wendell Hull &
will allow the market to take full advantage of AFR- Associates Inc.
PE-4 composite systems in aggressive aircraft engine Reports of dimensional instability in PCTFE semi-finished
environments. This technology will have a high impact articles and finished parts have raised concerns that leaks
on both space and military launch vehicles, in addition or part failure could occur during service, leading to
to dual-use applications in automotive and the chemical catastrophic component or system failure, especially in
industry. Maverick Corp. evaluated two candidate high-pressure gaseous oxygen systems where flow friction,
polyimide resin chemistries with the goal of developing the flow resonance or kindling chain ignition mechanisms
‘next-generation’ high-temperature adhesive technology are operative. These concerns culminated in the release
for AFR-PE-4 composite components. The overall goal of an internal NASA Kennedy Space Center Problem
of the study was to formulate addition-cured polyimide Advisory and a Government-Industry Data Exchange
resins and to study the effect of chemical structure on Program Problem Advisory on PCTFE. Release of the
high temperature properties, adhesion, and joint durability. advisories coincided with a task group study examining
2 refs. the factors contributing to property variation in PCTFE.
USA More specifically, the effect of resin grade, process
Accession no.997296 route, annealing method and machining on dimensional
stability, molec.wt. and crystallinity was determined. To
gain better control of dimensional stability, for example,
Item 158
a Biot-Fourier method was developed that allowed
Journal of ASTM International
calculation of the time needed for PCTFE parts of known
3, No.8, Sept.2006, pp.15
geometry to reach thermal equilibrium during annealing.
MECHANICAL IMPACT TESTING: DATA
A voluntary consensus material specification was then
REVIEW AND ANALYSIS
implemented to control properties in finished PCTFE
Engel C D; Herald S D; Davis S E
parts used in aerospace applications. 25 refs. (ASTM
Qualis Corp.; Marshall Space Flight Center
Symposium on Flammability and Sensitivity of Materials
A review and evaluation of mechanical impact test data in Oxygen-Enriched Atmospheres, Washington, DC, USA,
collected by NASA since the 1970s for six non-metallic Oct.2006)
materials in high-pressure liquid oxygen(LOX) and US,NASA,Kennedy Space Center; Daikin
gaseous oxygen and in ambient LOX environments are USA
presented. The impact mechanism is a proven ignition Accession no.997226
mechanism, which must be considered and understood in
the design of an oxygen system for aerospace applications.
Item 160
The non-metallic materials considered are nylon-66, Lexan
Proceedings of the American Society for Composites.
FR 700-701, neoprene, silicone polymer, Teflon PTFE
Twenty-first Technical Conference. Proceedings of a
and Viton. Results of tests conducted to determine the
conference held Dearborn, Mi., 17th-20th Sept.2006.
statistical nature of the test procedure, to help establish
Lancaster, Pa., DEStech Publications, 2006, Paper 10
sample size guidelines for material characterisation,
NONDESTRUCTIVE METHODS SUPPORTING
are discussed. It is shown that the current practice of
NASA COMPOSITE OVERWRAPPED PRESSURE
reporting reaction frequency data at dropped energy rather
VESSEL ASSESSMENTS
than energy the sample receives does not offer a means
Saulsberry R; Greene N; Beeson H; Thesken J C;
of comparing data between facilities. 14 refs. (ASTM Phoenix S L; Revilock D; Grant J; Thorton S; Yolken T;
Symposium on Flammability and Sensitivity of Materials Madaras E; Cramer E; Newman J
in Oxygen-Enriched Atmospheres, Washington, DC, USA, US,NASA,Johnson Space Center; Cornell University;
Oct.2006) US,NASA,Glenn Research Center; US,NASA,Marshall
USA Space Flight Center; Texas Research Institute;
Accession no.997232 US,NASA,Langley Research Center; Laser Technology
Inc.
Item 159 (American Society for Composites; Michigan-
Journal of ASTM International Dearborn,University)
3, No.9, Oct.2006, pp.15 A comprehensive report is presented on the application of
PROACTIVE MITIGATION OF PCTFE-RELATED non-destructive testing techniques to the pre-test screening
IGNITION HAZARDS IN OXYGEN SYSTEMS. of Kevlar and other carbon composite over-wrapped
I. DEVELOPMENT OF A VOLUNTARY pressure vessels for aerospace applications. Techniques,
CONSENSUS STANDARD SPECIFICATION which have been employed or are under evaluation include
TO CONTROL PROPERTY VARIATION IN ultrasonic testing, eddy-current testing, flash thermography
new materials applications and challenges for aircraft, and a self-healing functionality. The study investigated the
thermoplastic composites. effect of the embedded HGF on the host CFRP mechanical
USA properties and also the healing efficiency of the laminates
Accession no.994688 after they were subjected to quasi-static impact. Specimens
were tested in the undamaged, damaged and healed
conditions using a commercial two-part epoxy healing
Item 169
agent (Cytec Cycom 823). Microscopic characterisation
Reinforced Plastics
of the embedded HGF was also undertaken to characterise
51, No.5, May 2007, p.13
the effect on the host laminate fibre architecture. 26 refs.
TRIPLE-PLY TAPE DEVELOPED
Copyright (c) 2007 Elsevier Ltd.
It is briefly reported that Polystrand has introduced EUROPEAN COMMUNITY; EUROPEAN UNION; UK; WESTERN
a lightweight and balanced reinforcement tape for EUROPE
applications needing a higher strength-to-weight ratio. Accession no.993176
The continuous 25 inch wide tape provides 70% high-
performance glass fibres by weight in a thermoplastic
matrix. Polystrand Tri-Ply tape is made in a proprietary Item 172
process that impregnates continuous fibres with a PP Journal of Composite Materials
thermoplastic resin. The reinforcement weighs only 41, No.5, 2007, p.613-632
29.4 ounces per square yard, a 20% reduction in weight THE IMPACT PROPERTIES OF HIGH-
compared to a three-layer product made with standard TEMPERATURE FIBER-METAL LAMINATES
tapes. Cortes P; Cantwell W J
Liverpool,University
Polystrand Inc.
USA The impact properties of laminates of a metal alloy
Accession no.994543 and either carbon fibre-reinforced PEEK or glass fibre-
reinforced polyetherimide composites were investigated
Item 170 under high and low velocity impact loading conditions
High Performance Plastics with the aim of developing a lightweight hybrid material
March 2007, p.5 for high-temperature aerospace applications. Low velocity
FIRE RETARDANT PP FOR TRANSPORT impact tests were performed using an instrumented impact
APPLICATIONS tower and high velocity impact tests were conducted using
a nitrogen gas gun. Fracture mechanisms were identified
Brief details are presented in this small article about by optical microscopy and a comparison made of the
a European Union project, co-ordinated by Polymer impact properties of the carbon fibre-reinforced PEEK
Laboratories in Germany, which seeks to resolve the versus glass fibre-reinforced polyetherimide composites.
difficulty of producing PP-based flame retardants filled 18 refs.
with magnesium hydroxide particles, for use in cars, planes
EUROPEAN COMMUNITY; EUROPEAN UNION; UK; WESTERN
and ships. The project is called “FLARETPOL”. EUROPE
Polymer Laboratories Accession no.991679
EU; EUROPE-GENERAL; EUROPEAN COMMUNITY;
EUROPEAN UNION; GERMANY; WESTERN EUROPE;
WESTERN EUROPE-GENERAL Item 173
Accession no.994074 Journal of Applied Polymer Science
104, No.2, 15th April 2007, p.0138-1042
Item 171 PREPARATION AND PROPERTIES OF A NOVEL
Composites Part A POLYTRIAZOLE RESIN
38, No.6, 2007, p.1525-1532 Wan L; Luo Y; Xue L; Tian J; Hu Y; Qi H; Shen X;
A SELF-HEALING CARBON FIBRE Huang F; Du L; Chen X
REINFORCED POLYMER FOR AEROSPACE East China,University of Science & Technology;
APPLICATIONS Shanghai,Bureau of Astronautics; Shanghai,Key
Williams G; Trask R; Bond I Laboratory for Ultrafine Materials; Beijing,Institute of
Bristol,University Aeronautical Materials
Self-healing is receiving increasing interest worldwide Details are given of the synthesis and characterisation
as a technology to autonomously address the effects of of a novel polytriazole resin. Solubility in acetone was
damage in composite materials. This paper describes the determined. The Tg and thermal degradation temperature
results of four point bend flexural testing (ASTM-D6272- of the cured resin were investigated. Tensile and flexural
02) of T300/914 carbon fibre reinforced epoxy with resin properties are discussed. Potential applications in aviation
filled embedded hollow glass fibres (HGF) which provided and aerospace materials are mentioned. 15 refs.
epoxy resin matrix and aluminium layers for aerospace Item 184
applications and methods for their fabrication are Journal of Materials Science
reviewed. The properties of the laminates, including 41, No.20, Oct.2006, p.6718-6724
tensile and compression strength, shear strength and IMPACT DAMAGE TO THICK CARBON
damping properties and the effects of moisture absorption FIBRE REINFORCED PLASTIC COMPOSITE
are discussed in terms of the synergistic effects of the LAMINATES
combination of metal and polymer composite laminates. Breen C; Guild F; Pavier M
73 refs. Bristol,University; London,University,Queen Mary
BRAZIL College
Accession no.987940 Impact resistance of thick carbon fibre-reinforced epoxy
resin composite laminates for aerospace applications was
investigated experimentally by drop weight impact testing
Item 182
followed by examination of the geometry of the damage
Lancaster, Pa., DEStech Publications, 2006, 126 Papers
by C-scan, deply and post-impact strength measurements.
Proceedings of a conference held Dearborn, Mi., 17th-
The effects of central and edge impacts on the geometry
20th Sept.2006
of damage and residual tensile and compressive strengths
PROCEEDINGS OF THE AMERICAN SOCIETY
are discussed. 11 refs.
FOR COMPOSITES. TWENTY-FIRST
EUROPEAN COMMUNITY; EUROPEAN UNION; UK; WESTERN
TECHNICAL CONFERENCE. EUROPE
Edited by: Mallick P K
Accession no.984714
(American Society for Composites; Michigan-
Dearborn,University)
Item 185
Over a hundred papers are presented at this twenty- Textile Progress
first technical conference of the American Society for 38, No.4, 2006, p.1-71
Composites. Papers are divided into the following sessions: HYBRID YARNS AND TEXTILE PREFORMING
fatigue and fracture, composite overwrapped pressure FOR THERMOPLASTIC COMPOSITES
vessels (COPV), impact/impact damage, testing and Alagirusamy R; Fangueiro R; Ogale V; Padaki N
evaluation, nanocomposites, foamed composites, textile
composites, natural fibre composites, multifunctional A comprehensive review is presented on thermoplastic
composites, joining, environmental effects, analysis, hybrid yarns, which includes sections on types of hybrid
processing, automotive/aerospace applications, civil yarns, hybrid yarn characterisation, textile preforming,
structures, and education. manufacture of thermoplastic composites with hybrid
USA
yarns and textile preforms, compaction and consolidation
of hybrid yarns, hybrid yarn structure-composite property
Accession no.987883 relations, potential applications for thermoplastic
composites and trends in thermoplastic composite
Item 183 applications (natural fibre reinforced thermoplastic
Macromolecules 40 composites, environmental issues and recyclability). 214
No.2, 23rd Jan.2007, p.290-296 refs.
MECHANICS OF POLYMER-CLAY Accession no.983116
NANOCOMPOSITES
YuanQiao Rao; Pochan J M
Item 186
Eastman Kodak Co.
High-Performance Composites
The mechanics of polymer-clay nanocomposites is studied 14, No.5, Sept.2006, p.28-34
using a designed polymer and solution nanocomposite ENGINEERED TO INNOVATE
synthesis. A copolymer latex with functional groups that Gardiner G
interact strongly with the surface of the clay nanoplatelet
In the 1970s, in space and aircraft applications, aluminium
and Tg lower than room temperature is synthesised.
honeycomb became the core of choice. Today, aluminium
Uniformly dispersed nanocomposites are then generated honeycomb shares the market with aramid and carbon
using water as the intercalation agent. The chain mobility honeycombs in prepreg constructions, and honeycomb
is studied by dynamic mechanical thermal analysis and is no longer the only core in town. Advanced composite
dielectric thermal analysis. The modulus of the composite sandwich constructions are employed in a broad range of
increases significantly and this enhancement is studied applications that involve performance demands, moulding
experimentally and theoretically. The structure of the methods and constraints on labour, time and cost that
nanocomposites is also discussed. 30 refs. make honeycomb’s open cell structure impractical. Albany
USA Engineered Composites has ramped up production of
Accession no.986861 X-COR, its innovative structural core material, which has
been selected for use in the new all-composite tailcone, part Item 189
of a major upgrade of the US Army’s UH60M Black Hawk Journal of Composite Materials
helicopter. For a jet engine fan case, WebCore is using a 40, No.20, 2006, p.1871-1883
combination of TYCOR core material, with carbon fibre CONSOLIDATION OF REACTIVE ULTEM
reinforcement and rigid 100% PMI closed cell foam, and POWDER-COATED CARBON FIBER TOW
braided fabric skin, which is integrally stitched through FOR SPACE STRUCTURE COMPOSITES BY
the thickness of the entire sandwich structure. RESISTIVE HEATING
WORLD Naskar A K; Edie D D
Accession no.981661 Clemson,University
A crosslinkable, radiation-resistant, phenylethynyl-
Item 187 terminated polyetherimide (Ultem) was applied to carbon
Journal of Thermoplastic Composite Materials fibre tows using a powder coating procedure and an
19, No.6, Nov.2006, p.715-729 electrical current passed across the coated fibre tows to
MOISTURE EFFECT ON THE INTERLAMINAR melt the thermoplastic powder and form rigid composites,
RESISTANCE OF WOVEN FABRIC which were characterised by scanning electron microscopy
THERMOPLASTIC COMPOSITE and tensile testing. The melting temperature and specific
Zenasni R; Saadi B A heat of the thermoplastic were measured by differential
Mostaganem,University; Oran,University of Sciences scanning calorimetry. The power requirement for wetting
and Technology the fibre tows with the powder on earth and in outer space
was determined by measuring the applied current and
An investigation was carried out into the effect of moisture degree of consolidation and the curing of the composite
on the interlaminar fracture toughness of woven fabric was monitored by torsional oscillatory rheological
8H Satin glass fibre and 8H Satin carbon fibre reinforced measurements. The results obtained showed that the
polyetherimide composites of the type used in aeronautical resistive heating technique was feasible for producing rigid
and aerospace applications. Interlaminar fracture behaviour inflatable composites for aerospace applications. 19 refs.
was analysed using the Mode I, double cantilever beam test USA
and Mode II, end notched flexure to determine the energy
Accession no.979869
required for initiation and growth of cracks. Delamination
energies were calculated using various methods and the
fracture mechanism was analysed using scanning electron Item 190
microscopy. 22 refs. European Design Engineer
ALGERIA Oct.2006, p.46/48
Accession no.980944 THE SKY’S THE LIMIT FOR EPOXY
ADHESIVES AND SYNTACTICS
Christou P
Item 188 Huntsman Advanced Materials (Switzerland) GmbH
ANTEC 2006. Proceedings of the 64th SPE Annual
conference held Charlotte, NC., 7th-11th May 2006. Some of the latest product developments in the field of
Brookfield, Ct., SPE, 2006, p.258-62 epoxy resin syntactics and structural adhesives, which
HARNESSING MOLECULAR FORCES TO can meet the requirements of a range of critical and
EXFOLIATE CLAY IN THERMOSET SYSTEMS demanding applications for aerospace manufacturing
Gintert M J; Jana S C; Miller S G and repair industries, are described. These developments
Akron,University; US,NASA,Glenn Research Center include an epoxy-based aerofoil syntactic paste for engine
(SPE) vibration damping and a bromine-free, flame retardant
epoxy syntactic paste for high strength reinforcement in
Layered silicate PMR-15 polyimide nanocomposites honeycomb core parts.
are being developed for high-performance aerospace SWITZERLAND; WESTERN EUROPE
applications. The goal is to achieve full exfoliation under
Accession no.979107
quiescent conditions using a novel approach, whereby
intra- and extra-gallery modulus and viscosity are
engineered to result in a net force pushing clay layers Item 191
apart during cure. The current study explores treatment of Modern Plastics Worldwide
clay with reactive surfactants which are thermally stable 83, No.10, Oct.2006, p.88-89
and participate in crosslinking with PMR resin, providing PEEK-BASED COMPOSITES
higher thermo-oxidative stability than possible with current PEEK is now being used as the polymer matrix for
technologies. 20 refs. thermoplastic composite prepregs, suspending carbon,
USA glass or aramid continuous fibres for a composite material
Accession no.980308 that can replace metals and thermosets in aerospace,
COVINA, CA., ACS, SAMPE INTERNATIONAL EUROPEAN COMMUNITY; EUROPEAN UNION; FRANCE;
BUSINESS OFFICE, 2005, PAPER 175, PP.15 WESTERN EUROPE
VARTM PROCESSING OF TAILORED Accession no.977187
COMPOSITE STRUCTURES FOR AEROSPACE
APPLICATIONS Item 198
Loos A C; Grimsley B W; Cano R J; Hubert P Polymer Composites
Michigan,State University; NASA Langley Research 27, No.4, 2006, p.402-409
Center; McGill University EPOXY-MODIFIED CYANATE ESTER RESIN
(SAMPE) AND ITS HIGH-MODULUS CARBON-FIBER
Tailored composite structures were prepared using a COMPOSITES
preform of layers of a uni-weave carbon fibre fabric coated Ren P; Liang G; Zhang Z
with tackifier, followed by impregnation by resin using a Xian,University of Technology; Xian,Northwestern
modified vacuum-assisted resin transfer moulding process Polytechnical University
(VARTM). Better mechanical properties were found in the
Epoxy E51-modified bisphenol A dicyanate (BADCy)
composite than in an equivalent structure prepared by a
and its high-modulus carbon fibre (M40) reinforced
commercial resin infusion process, due to the increase in
composites were prepared in this research. The carbon-
fibre volume obtained in the VARTM process. A model
fibre composites were prepared by autoclave moulding.
developed to predict infiltration times was evaluated
Differential scanning calorimetry (DSC) and Fourier
visually using a transparent mould and SAE40 engine oil to
transform infrared (FTIR) spectroscopy of BADCy-
simulate the resin, and was found to be accurate. 7 refs.
E51 blend systems showed that polycyclotrimerisation
CANADA; USA
of BADCy primarily took place at low temperature.
Accession no.977300 Epoxy group reacted with triazine ring group and
produced oxazolidinone at high temperature. The data
Item 197 of mechanical properties, water absorption, and heat
Polymer Engineering and Science deflection temperature (HDT) of cured castings showed
46, No.8, 2006, p.1079-1084 that the matrix system containing 95 wt% BADCy and 5
DEVELOPMENT OF NANOPARTICLE- wt% E51 had optimum characteristics. Scanning electron
POLYSILOXANE COMPOSITES FOR microscopy (SEM) analysis of M40 fibre and the fracture
SPACECRAFT APPLICATIONS surfaces of M40/BADCy-E51 composite displayed that
Hidden G; Boudou L; Martinez-Vega J; Remaury S; the adhesion between M40 fibre and BADCy was good
Nabarra P though the surface of M40 was inert. The high retention
Toulouse,Universite Paul Sabatier; CNES of mechanical properties of M40/BADCy-E51 composite
after long-term exposure to environmental conditions
In orbit, satellites are exposed to significant thermal
indicated that the M40/BADCy composite was suitable
variations. To ensure reliable operation of their on-board
systems and equipment, a thermal control of the spacecraft for space applications. 18 refs.
CHINA
is necessary using cold, neutral or warm coatings. The
Materials and Coatings Laboratory of the Thermal Control Accession no.977176
Services at CNES has elaborated a cold coating version
by using a polysiloxane deposit on a metal substrate Item 199
(such as polished aluminium or vacuum deposited silver). Journal of Applied Polymer Science
In geostationary orbit, polysiloxane, which has a high 102, No.2, 15th Oct.2006, pp. 1959-1967
electrical resistivity, can accumulate implanted charges MODIFICATION OF HIGH-PERFORMANCE
that can give rise to electrostatic discharges and damage POLYMER COMPOSITE THROUGH HIGH-
the neighbouring electronic systems. To prevent any ENERGY RADIATION AND LOW-PRESSURE
electrostatic discharge problems in geostationary orbit, PLASMA FOR AEROSPACE AND SPACE
the resistivity of coatings should be reduced without APPLICATIONS
altering their thermo-optical properties, in particular the
Bhowmik S; Bonin H W; Bui V T; Weir R D
low solar absorptivity and the high emissivity for cold
Canada,Royal Military College
coatings. Several methods have been studied, such as the
incorporation of carbon nanotubes (CNT) and indium Attempts were made to modify polybenzimidazole
tin oxide (ITO) nanoparticles in the polysiloxane matrix, (PBI) by high-energy radiation and low-pressure plasma
with the objective of attaining a high transparency, a high treatment to permit the preparation of composites with
emissive, and an antistatic resin. In this paper, the influence the same polymer. The PBI composites were prepared by
on thermo-optical properties of CNT-Polysiloxane and using an ultra-high-temperature-resistant epoxy adhesive
ITO-Polysiloxane composites, as a function of sample to join the two polymer sheets. The adhesive had a service
thickness d (micro m) and nanoparticles concentration p temperature range of -260 to +370 deg.C and was highly
(%wt), is reported. 7 refs. resistance to acids, alkalis, solvents, corrosives, radiation,
and fire. Before preparing the composite, the surface NOVEL USE OF CYANATE ESTERS IN HIGH
of the PBI was ultrasonically cleaned in acetone and TEMPERATURE PULTRUSION APPLICATIONS
modified by high-energy radiation for 6 h in the pool of a Das S
nuclear reactor that produced a mixed field of thermal and Lonza Inc.
epithermal neutrons, energetic electrons, and protons, and (European Pultrusion Technology Assn.)
gamma-rays at a dose rate of 37 kGy/h. Alternatively, the
A report is presented on advances in new cyanate ester
polymer was subjected to low-pressure plasma treatment chemistries, catalyst technology and extended pot-life
with a 13.56-MHz radio-frequency glow discharge for during processing, which have allowed cyanate esters to be
120 s at 100-W power with nitrogen as the process gas. A used in applications, such as air ducts for aircraft, requiring
considerable increase in the joint strength was observed vacuum assisted resin transfer moulding, filament winding
when the polymer surface was modified by either process. and pultrusion. Resins under consideration in this article
A further significant increase in joint strength occurred are Primaset PT-30, Primaset PT-15 and Primaset-LECY,
when the polymer surface was initially modified by which can be toughened and synthesised using snap cure
exposure to low-pressure plasma followed by exposure catalysts. 11 refs.
to high-energy radiation. To simulate conditions in space, USA
the joints were exposed to cryogenic (-196 deg.C) and
high temperatures (+300 deg.C) for 100 h. Joints exposed Accession no.976457
to these conditions retained about 95% of their strength.
Microscopic examination of fractured surfaces of the joints Item 202
showed that the surface-modified polymer essentially SAMPE '05: New Horizons for Materials and
failed cohesively within the adhesive. 21 refs. Processing Technologies. Proceedings of a conference
CANADA held Long Beach, Ca., 1st-5th May 2005.
Accession no.977162 Covina, Ca., ACS,SAMPE International Business
Office, 2005, Paper 7, pp.8
SURFACE PREPARATION FOR METALLIC
Item 200 BONDED REPAIR: A COMPARISON OF
SAMPE ‘05: New Horizons for Materials and METHODS FOR NAVAL FLEET DEPLOYMENT
Processing Technologies. Proceedings of a conference Tillman M S; Manson R T
held Long Beach, Ca., 1st-5th May 2005. NAVAIR
Covina, Ca., SAMPE International Business Office, (SAMPE)
2005, Paper 229, pp. 11
EFFECTS OF PROCESSING PARAMETERS ON Surface preparation presents major problems for bonded
THE MECHANICAL PROPERTIES OF CARBON/ repair of aircraft on vessels at sea. Sol-gel based surface
PEKK THERMOPLASTIC COMPOSITE preparations were evaluated and compared to traditional
MATERIALS surface preparations such as phosphoric acid and others
Salek M H; Hoa S V treatments. It was found that sol-gel methods provided a
Concordia,University robust way of chemically treating metallic surfaces, with
(SAMPE) compatibility to several adhesive systems being of further
value in applications of this type. Test methods involved
The effects of processing parameters on the mechanical bonding of samples followed by lap shear testing and
properties of carbon/polyetherketoneketone (PEKK) peel testing during exposure to various environmental
thermoplastic composite laminates is described. Flat conditions. 17 refs.
laminates are processed by compression moulding and USA
the tensile strength and moduli determined. SEM is used Accession no.976144
to observe the different microstructures arising from the
different processing conditions. Optimum properties for
the laminates are established. The range of parameters can Item 203
serve as a guide to consolidate carbon/PEKK laminates for SAMPE '05: New Horizons for Materials and
high performance aerospace applications. 9 refs. Processing Technologies. Proceedings of a conference
CANADA held Long Beach, Ca., 1st-5th May 2005.
COVINA, CA., ACS,SAMPE INTERNATIONAL
Accession no.976910
BUSINESS OFFICE, 2005, PAPER 5, PP.14
FORMULATION AND EVALUATION OF
Item 201 CARBON NANOFIBRE-BASED CONDUCTIVE
8th World Pultrusion Conference: Emerging Markets: ADHESIVES
Globalization of the Pultrusion Industry. Proceedings of Gibson T; Rice B; Ragland W; Silverman E M; Hsaio-
a conference held Budapest, Hungary, 22nd-24th March hu Peng; Strong K L; Moon D
2006. Dayton,University,Research Institute; Northrop
Leusden, EPTA, 2006, Paper 6, pp.11 Grumman Space Technology; US,Air Force Research
are lighter in weight, lower in cost, can be easily processed lightweight materials that exhibit large levels of energy
into complex shapes and exhibit larger recovery strains. absorption and high strength/stiffness characteristics are
Excellent shape memory effect has been observed with desirable, composite sandwich constructions offer an
trans-polyisoprene, styrene-butadiene copolymer and attractive solution. In an attempt to evaluate the suitability
segmented PUs. The structure of shape memory polymers of certain sandwich structures for use in force protection
and shape memory behaviour is discussed. Applications applications, several sandwich constructions with
include: biomedical such as implants and smart sutures; somewhat novel core materials were identified. A group
aerospace morphing systems; and manufacturing, of thermoplastic core materials have been developed that
including composite tooling for filament winding. Next possess features of both a dense elastic solid and a foam
generation technologies include self-repairing structural type material. This class of core materials incorporates
materials, smart coatings in defence applications and self- sloping cell walls, rather than the traditional parallel
repairing coatings for automotive and marine applications. cell wall structure present in, say, a regular aluminium
37 refs. honeycomb. This feature, along with the increased surface
INDIA area connectivity present between cells (produced by
Accession no.975980 the forming process used to create the core materials)
integrates surrounding cells into what may be described
as an enhanced hexagonal single unit cell structure. To
Item 208 develop a preliminary understanding of the response of
High-Performance Composites these enhanced cellular materials to the various loading
14, No.4, July 2006, p.44-50 regimes that could be encountered in a protective structure,
LIGHTNING STRIKE PROTECTION FOR a series of static and dynamic tests were conducted at
COMPOSITE STRUCTURES Tyndall Air Force Base. A complete description of the
Gardiner G novel core materials, as well as the results of the static
General aviation aircraft, large commercial jets and and dynamic tests, will be presented in this paper. 4 refs.
wind turbines are vulnerable to lightning strike. Unlike Copyright (c) 2006 Elsevier Ltd
their metal counterparts, composites structures in these USA
applications do not readily conduct away the extreme Accession no.975777
electrical currents and electromagnetic forces generated
by lightning strikes. Lightning strike protection strategies
have three goals: provide adequate conductive paths so Item 210
that lightning current remains on the structure’s exterior; Composites Science and Technology
eliminate gaps in this conductive path to prevent arcing 66, No.14, 2006, p.2465-2472
at attachment points and ignition of fuel vapours; and ON THE DYNAMIC RESPONSE OF SANDWICH
protect wiring, cables and sensitive equipment from COMPOSITES AND THEIR CORE MATERIALS
damaging surges. Traditionally, conductive paths in Mahfuz H; Thomas T; Rangari V; Jeelani S
composite structures have been established in one of the Florida,Atlantic University; MeadWestvaco Corp.;
following ways: bonding aluminium foil to the structure Tuskegee,University
as the outside ply; bonding aluminium or copper mesh to Sandwich composites are being aggressively pursued as
the structure either as the outside ply or embedded one structural materials by various defence and commercial
ply down; or incorporating strands of conductive material industries. These include navy, air force, army, automotive
into the laminate. Among the newest developments are and sporting industries to name a few. In the context of
“all-in-one” LSP prepregs, which contain pre-embedded structural load bearing members and absorbing dynamic
woven or nonwoven metal meshes. loads, foam core sandwich composites offer unique
USA advantages over traditional composites. The cellular
Accession no.975958 construction of the foam materials not only provides
lightweight capability but also a deformation mechanism
that allows efficient absorption of energy. Of particular
Item 209
interest in this study is to investigate the behaviour of the
Composites Science and Technology
foam materials and their sandwiches under high strain
66, No.14, 2006, p.2500-2505
rate (HSR) loading which are very much prevalent in their
FORCE PROTECTION USING COMPOSITE
actual applications. A systematic approach has been taken
SANDWICH STRUCTURES
to study the response of PVC foam materials at strain
Sierakowski R L; Hughes M L
rates ranging from quasi-static to around 2000 s-1. First,
US,Air Force Research Laboratory; Auburn,University
room temperature response has been extracted for various
In the recent past, advances have been made in the attempt density foams, and determined their strain rate sensitivities
to utilize composite materials as components in protective and failure characteristics. Next, two microstructures in
structures such as those employed by the Air Force to the construction of the core materials, namely linear and
secure critical military assets. In such applications, where cross-linked foams, were considered in the investigation.
Item 221
Item 223
Composites Technologies for 2020. Proceedings of the
International Journal of Adhesion and Adhesives
Fourth Asian-Australasian Conference on Composite
26, No.5, 2006, p.295-303
Materials (AACM-4), held Sydney, Australia, 6th-9th
SURFACE CLEANING TECHNOLOGIES FOR
July 2004.
THE REMOVAL OF CROSSLINKED EPOXIDE
Cambridge, Woodhead Publishing, 2004, p1018-1024
RESIN
DELAMINATION MONITORING OF CFRP
Litchfield R E; Critchlow G W; Wilson S
LAMINATES USING ELECTRICAL POTENTIAL
Loughborough,University; Bombardier Aerospace;
METHOD
Short Bros.
Ueda M; Todoroki A; Shimamura Y; Kobayashi H
Tokyo,Institute of Technology This study provides details of the use of laser ablation
(Asian-Australasian Association for Composite and sodium hydride cleaning processes for the removal
Materials) of crosslinked epoxide and other residues from resin
transfer moulding (RTM) tool substrates, as used in polymers environmentally stable in space, rubbers and
the aerospace industry. The requirement for removal of adhesives, thermal protection for the space shuttle and
such contamination is so that the mould can be re-used, heat resistant advanced composites for primary structures.
following the subsequent application of an external release 27 refs.
agent. These tools are, typically, fabricated from steel, JAPAN
nickel or CFRP composite materials; this paper focuses Accession no.970859
on the use of nickel substrates. The requirement to clean
large surface areas quickly to satisfy commercial restraints,
compromises the degree of absolute cleanliness that can Item 226
be obtained. However, in applications where cleaning time Composites Technology
is not a constraint, laser cleaning can be a very gentle and 12, No.3, June 2006, p.30-34
efficient process; typically Nd:YAG lasers find application THERMOFORMABLE COMPOSITE PANELS,
in this area. In contrast, high-power lasers are desirable PART II
Gardiner G
for industrial scale applications where large areas need
to be cleaned quickly. In this instance pulsed Co2 lasers Structural parts made from thermoformed glass-reinforced
can be used. The use of sodium hydride was also found PPS panels have been put to notable use on the wing
to be highly successful in removing crosslinked organic leading edges of both the A340 and new A380 commercial
contamination providing that suitable hard rinse and drying airliners. Predominantly supplied as a unidirectional
operations were also carried out. 14 refs. Copyright (c) prepreg, Plytron, a PP composite manufactured by Gurit,
2006 Elsevier Ltd. also is sold in sheets formed from multiple layers of
EUROPEAN COMMUNITY; EUROPEAN UNION; UK; WESTERN continuous glass/PP with custom-tailored layup and fibre
EUROPE orientation. Plytron has demonstrated its ability to offer
Accession no.971142 Class A surface treatment in automotive applications.
Twintex commingled PP and continuous glass fibres has
reportedly shown promise for thermoformable sandwich
Item 224
structures, featuring Twintex skins and either foam or
Kunststoffe International
PP honeycomb core. Textile coverings or carpets can
96, No.5, 2006, p.74/78
be easily co-moulded during stamping for automotive
LIGHTWEIGHT, VERSATILE ALL-ROUNDER
interiors. Using a single-step manufacturing technology,
Baumgartl H
FITS Technology produces lightweight, high-strength,
BASF AG
high-stiffness FITS (Foamed In-situ Thermoformable
The development by BASF AG of elastic melamine resin Sandwich) panels, featuring an isotropic PEI foam core
foams, which are supplied to converters in slabstock form bonded to continuous fibre-reinforced PEI faceskins. One
under the trade name Basotect, is described. The properties of the initial targets for FITS is in overhead storage bins
of the melamine resin foams are discussed, with particular on commercial aircraft.
reference to thermal conductivity, chemical resistance, EUROPE-GENERAL; USA
thermal stability, flame resistance, and sound absorption. Accession no.970391
Applications of the foams, such as cleaning sponges,
aircraft seat cushions and acoustic insulation components,
Item 227
are considered.
Journal of Reinforced Plastics and Composites
EUROPEAN COMMUNITY; EUROPEAN UNION; GERMANY;
25, NO.8, 2006, P.847
WESTERN EUROPE
MODELING YOUNG’S MODULUS
Accession no.970978
OF POLYMER-LAYERED SILICATE
NANOCOMPOSITES USING A MODIFIED
Item 225 HALPIN-TSAI MICROMECHANICAL MODEL
Nippon Gomu Kyokaishi Yung K C; Wang J; Yue T M
79, No.1, Jan.2006, p.22-29 Hong Kong,Polytechnic University
Japanese
The application of the modified Halpin-Tsai
THE ROLE OF POLYMERIC MATERIALS IN
micromechanical model to the calculation of Young’s
SPACE APPLICATION AND ITS DURABILITY
modulus for nanocomposites of polymers with layered
Yokota R
silicates as a function of clay concentration was studied
Japan,Aerospace Exploration Agency
for various parametric variations such as the exfoliation
Developments in science and technology in the fields of ratio, the particle/matrix stiffness ratio, particle volume
high-performance polymers and composites thereof for fraction and particle aspect ratio. The predictions of the
space applications are reviewed. Areas covered include model are discussed in comparison with experimental data
advanced composites for spacecraft primary structures, for nanocomposites of epoxy resin with montmorillonite
deployable structures, flexible films for space applications, clay. 35 refs.
described and progress towards a mass-produced CFRP car A research team at Integral Technologies has developed
is considered. The use of CFRP for bridge reinforcement a resin technology to manipulate the molecular structure
is also mentioned. 22 refs. of virtually any polymer allowing it to fully conduct
EUROPEAN COMMUNITY; EUROPEAN UNION; GERMANY; electricity. When the technology, dubbed Electriplast,
WESTERN EUROPE becomes commercially available and wire applications are
Accession no.966215 developed from the technique, airplane manufacturers can
replace relatively expensive and heavy copper wire with
cheaper and lighter plastic wire. Integral has developed
Item 237 PlasTenna, a flat panel antenna made from Electriplast. The
Journal of Applied Polymer Science formula developed creates a micron structure in the polymer
100, No.3, 5th May 2006, p.2210-9 where electrons can move freely without resistance. This
CHEMISTRY OF THERMAL AGEING IN is accomplished through a special concoction of additives
AEROSPACE EPOXY COMPOSITES and doping technique, which makes virtually any polymer
Bondzic S; Hodgkin J; Krstina J; Mardel J electrically conductive. Electriplast can be moulded
CSIRO on conventional injection moulding machinery. Before
Fourier transform infrared spectroscopy of selected model Electriplast is available to plastic processors, Integral must
compounds was used to study the detailed chemical find a partner to compound high volumes of the material,
reactions involved in the thermal ageing at 120 deg.C of about 100,000 lbs/day.
epoxy composites used in aerospace applications. The Integral Technologies Inc.
major reaction appears to be oxidation of the carbonyl USA
Item 246 Carbon fibre supplier Toray Industries says that along
Shawbury, Rapra Technology Ltd., 2006, 21 papers with the recovery in aircraft demand, the aircraft industry
Proceedings of a conference held London, 25th-26th is undergoing a rapid shift to composite materials. The
April 2006 company is currently expanding its carbon fibre and
JOINING PLASTICS 2006: 2ND prepreg production capacity and establishing a global
INTERNATIONAL CONFERENCE ON JOINING supply network. Outside of aerospace, Toray is also seeing
PLASTICS increasing demand from large-scale industrial applications
(Rapra Technology Ltd.) requiring carbon fibre. These include pressure vessels,
Manufacturing with plastics often involves a bonding step rotor blades for wind turbines and automotive projects
from packaging, electronic and medical devices to large progressing from test phases into mass production. The
scale automotive, aerospace and construction projects. company believes that global demand for PAN-based
This is a continually developing field and the experts at carbon fibres will grow at over 10% a year, from around
the Second International Conference on Joining Plastics 25,000 tons in 2005, reaching 34,000 tons in 2008. Carbon
discussed the best methods and options for different fibre materials also offer the opportunity to enable new,
applications. Papers are divided into the following lower cost, deepwater oilfield solutions.
sessions: adhesives, adhesive testing, infrared welding, WORLD
resistance welding and hot plate welding, composite joints, Accession no.961510
resistance welding, pretreatment, bonding fluoroplastics,
ultrasonic welding and vibration welding, heat tool Item 249
welding, laser welding. Adhesion 05: Ninth International Conference on the
EUROPEAN COMMUNITY; EUROPEAN UNION; UK; WESTERN
Science and Technology of Adhesion and Adhesives.
EUROPE
Proceedings of a Conference held Oxford, 7th-9th
Accession no.962491 Sept.2005.
London, IOM Communications, 2005, p.57-60
Item 247 ROOM TEMPERATURE CURING EPOXY
High-Performance Composites ADHESIVES: SYNERGY BETWEEN
13, No.6, Nov.2005, p.22-7 ELASTOMERS AND NANOPARTICLES
UPDATE ON COMPOSITE TANKS FOR Sprenger S; Eger C; Kinloch A J; Taylor A C; Lee J H;
CRYOGENS Mohammed R D
Black S Hanse Chemie AG; London,Imperial College of
Science,Technology & Medicine; Noveon Inc.
Lightweight and strong composite materials are already
(UK,Institute of Materials,Minerals & Mining)
deployed in many aerospace applications, such as launch
vehicle bodies, but tankage for super-cold liquid fuels The synergy between elastomeric toughening agents and
is still dominated by metals. Despite years of testing, silica nanoparticles in room temperature curing epoxy
concerns still exist about the potential for leaks, due to resin adhesives was studied. Aspects examined included
microcracking of traditional carbon/epoxy composite the lap shear strength on untreated aluminium for different
laminates at cryogenic temperatures. The focus of work rubber concentrations, mode I fracture energy versus
at Lockheed Martin Space Systems has been on reusable, addition level of nano-silica and lap shear performance
relatively low pressure, pump-fed or gravity-fed tanks of thixotropic adhesives versus addition level of nano-
of large dimensions for launch vehicles. Engineers have silica. The results clearly demonstrated the potential of
developed a new fibre placement technique, termed in these room temperature curing epoxy resin adhesives not
situ fibre placement, which achieves full consolidation only for automotive applications, but also for bonding of
between plies using heat and compaction supplied by composites and for aerospace applications. (The printed
the fibre placement machine head. Wilson Composites version is an extended abstract of the conference paper.)
has developed composite tankage for Air Force space 8 refs.
programmes. The company’s philosophy is that carbon/ EUROPEAN COMMUNITY; EUROPEAN UNION; GERMANY;
epoxy cryogenic tanks can function successfully without UK; USA; WESTERN EUROPE
liners or even conventional metallic bosses and fittings. Accession no.961328
USA
Accession no.961578 Item 250
Polymers and Polymer Composites
Item 248 14, No.1, 2006, p.13
Reinforced Plastics POLYAMIDE-6/CLAY NANOCOMPOSITES: A
50, No.3, March 2006, p.22-4 CRITICAL REVIEW
POPULARITY OF CARBON FIBRE Gupta B; Lacrampe M; Krawczak P
Jacob A Ecole des Mines de Douai
This review describes the current research situation with foam was used as a bi-functional core serving as a mandrel
regard to polyamide-6/clay nanocomposites, with particular and as a structural member of the sandwich contributing
reference to preparation, processing and application to buckling resistance. The excellent resistance to
issues. The preparation and processing of polyamide-6/ compression creep of the PMI foam, plus its ability to
clay nanocomposites is discussed with reference to fully support the prepreg during the cure results in a high
intercalation and exfoliation, polymorphism, polymer/ dimensional stability plus a perfect consolidation of the
clay interactions, organo-modification, compatibilisers, prepreg. The manufacturing of high performance advanced
and thermal degradation. Properties and areas of end-use helicopter rotor blades using Rohacell structural sandwich
application are described for automotive parts, barrier
cores is state-of-the-art technology. By using the Rohacell
layers in packaging, flame retardant materials, membranes
foam-cored design, the service life of rotor blades was
and textiles. 79 refs.
increased from approximately 400-500 flight hours for
EUROPEAN COMMUNITY; EUROPEAN UNION; FRANCE;
WESTERN EUROPE the initial metal blade, to more than 10,000 flight hours
today.
Accession no.958891
EUROPEAN COMMUNITY; EUROPEAN UNION; GERMANY;
WESTERN EUROPE
Item 251
Accession no.957876
ANTEC 2005. Proceedings of the 63rd SPE Annual
conference held Boston, Ma., 1st-5th May.
Brookeld, Ct., SPE, 2005, pp.5 Item 253
LONG-TERM TENSILE AND COMPRESSIVE Composites Technology
BEHAVIOR OF POLYMER FOAMS 11, No.6, Suppl., Dec.2005, p.8/49
Kraatz A; Moneke M; Kolupaev V WORLD OF COMPOSITES: AN OVERVIEW
Darmstadt,Technical University This article provides an overview of the properties of
(SPE) composites, fibre reinforcement and
Polymeric rigid foams are increasingly used for highly matrix materials available, part design criteria, fabrication
loaded mechanical applications, e.g. as the core in foam methods and tooling. Markets include boat building,
sandwich constructions in aircraft or automotive parts. So automotive, corrosion-resistant applications, construction,
far the mechanical behaviour of rigid foams has not been civil infrastructure, oil and gas, sports and recreation,
precisely determined. Therefore the core of sandwich aerospace, wind power and fuel cells. Fibre demand and
constructions is not taken into consideration for the supply is briefly discussed.
mechanical design. This leads to oversizing and extended WORLD
material consumption. This paper presents experimental
results of long-term tests and indicates a theory to take Accession no.957856
into account the difference of tensile and compressive
behaviour of foams. This theory is based on a strength Item 254
hypothesis and can be implemented in commercial Popular Plastics and Packaging
finite-element programs. The proposed method leads to 51, No.1, Jan.2006, p.124-32
an improved mechanical design and as a consequence a POLYMER COMPOSITES: HIGH
reduction of mass of construction parts. 9 refs. PERFORMANCE MATERIALS
EUROPEAN COMMUNITY; EUROPEAN UNION; GERMANY;
Shertukde V V; Rane R
WESTERN EUROPE
Mumbai,University Institute of Chemical Technology
Accession no.958138
Advanced composites consist of high strength reinforcing
agents or fibres combined with high performance
Item 252
Reinforced Plastics matrix resin. They differ from conventional FRPs in the
50, No.1, Jan.2006, p.44-8 requirements for superior performance under extreme
APPLICATIONS FOR PMI FOAMS IN mechanical, electrical or environmental conditions.
AEROSPACE SANDWICH STRUCTURES Because of their light weight and superior properties,
Seibert H advanced polymeric composite materials are replacing
Rohm GmbH metals in high structural applications such as in aircraft,
spacecraft, satellites, missiles, sporting goods and joint
The history of aerospace applications using
replacements. Matrix resins, both thermoplastic and
polymethacrylimide (PMI) foam started in 1971, when
thermoset, are discussed, together with high performance
the material was successfully introduced as structural
sandwich core for helicopter fuselage panels. Today, PMI fibres and applications. 22 refs.
foams are listed in more than 170 aerospace specifications INDIA
worldwide. In the Delta 2 satellite launch vehicle, PMI Accession no.957832
G Item 270
Plastics Solutions International; Indian Institute of Polimeros: Ciencia e Tecnologia
Technology; Transfer Mathematics Technology 15, No.3, July-Sept.2005, p.224-31
(SPE) Portuguese
ESTABLISHMENT OF CURE CYCLE OF
The advantages of glass-reinforced plastics in various
AERONAUTIC PREPREGS
branches of industry, such as the automotive and aircraft
Costa M L; Rezende M C; Botelho E C
industries, and also in the manufacturing of furniture and
sports goods are well-known. In all these applications, The cure kinetics and rheological properties of various
knowledge of the melt flow of the composite material prepreg epoxy systems were investigated using
is required, in order to design machinery for processing techniques, including differential scanning calorimetry,
the filled polymer. This paper is a contribution to the and mathematical modelling, with the aim of establishing
a cure cycle for producing high-performance autoclave
quantitative description of the rheology of glass-fibre-
moulded composites for aerospace applications. 27 refs.
filled polypropylene melts. The effect of shear rate, melt
BRAZIL
temperature and fibre concentration on the melt viscosity
was studied by means of a high-pressure capillary Accession no.952246
rheometer. An equation was derived to correlate the melt
viscosity with the fibre content, using a modified shift Item 271
factor taking the melt temperature and the fibre content Reinforced Plastics
into account. The proposed modelling could be applied to 49, No.10, Nov.2005, p.18
any filled thermoplastic melt. 3 refs. ADHESIVE FOR AIRCRAFT INTERIORS
EU; EUROPEAN COMMUNITY; EUROPEAN UNION; It is briefly reported that 3M has launched what is claimed
GERMANY; INDIA; USA; WESTERN EUROPE; WESTERN to be the first adhesive film for aerospace sandwich panels
EUROPE-GENERAL
that fulfils stand alone fire, smoke and toxicity (FST)
Accession no.952482 regulations. AF3070 FST can be used to finish edges,
splice cores and fill gaps in honeycomb sandwich panels.
Item 269 The film is co-cured with the panels to deliver a high
quality edge finish, helping to ensure compliance with FST
Journal of Materials Science
requirements. AF3070 FST is a double-sided, foaming film
40, No.17, Sept.2005, p.4541-8
with an advanced epoxy adhesive. Typical applications
ANALYSIS OF PEEL ARM CURVATURE FOR
include overhead luggage compartments, partition walls
THE DETERMINATION OF FRACTURE and fixed wall, ceiling and floor panels.
TOUGHNESS IN METAL-POLYMER EU; EUROPEAN COMMUNITY; EUROPEAN UNION; UK;
LAMINATES WESTERN EUROPE; WESTERN EUROPE-GENERAL
Kawashita L F; Moore D R; Williams J G Accession no.951611
London,Imperial College of Science,Technology &
Medicine
Item 272
Metal-polymer laminates consisting of various aluminium Materials and Manufacturing Processes
alloys as the substrate and various polymers as the 20, No.5, 2005, p.739-46
adhesive were subjected to variable angle fixed arm STRUCTURAL INTEGRITY OF CO-CURED
peel and mandrel peel tests. Adhesives employed were a COMPOSITE PANELS
rubber-toughened epoxy adhesive for general engineering Huang C K; Hsu C Y
applications, a toughened epoxy system for aerospace Lunghwa,University of Science & Technology
applications, PP and a rubber-toughened epoxy adhesive The structural strength of co-cured joints in skin and
for automotive applications. Plastic bending energy (Gp) J-shaped stiffeners in carbon fibre-reinforced epoxy
and adhesive fracture toughness (Ga) were determined resin composite panels used in aerospace applications
from the mandrel peel tests and a global energy-balance was investigated by compression testing. The results are
analysis was employed to predict Ga and Gp in the case compared with predicted values and the effects of web
of the fixed arm tests. The maximum curvature of the peel length and thickness on compressive strength of J-stiffened
arm and the root rotation angle were calculated using a panels are discussed in terms of failure mechanisms. 8
beam on elastic foundation model and high resolution refs.
digital photography was utilised to establish the accuracy TAIWAN
transition temperatures were affected by the free radical an example of an aerospace application. Calculations are
initiator used for polymerisation. 37 refs. made of thermal stresses using parameters established by
USA ultrasound and thermography techniques and temperature
Accession no.946902 gradients fluctuating from -8 to 16C predicted using
an approximate solution. Statistical models are used to
predict the probability of local cracking. s presented on
Item 278
the prediction of the dynamic strength of composites for
Plastics Technology
aerospace applications using ultrasound, X-ray, digital
51, No.5, May 2005, p.78/83
radiography and thermography as non-destructive testing
THERMOFORMING PPS
Gehrig M J; Kelly S; Carr M techniques. A nose cap fabricated from orthotropic carbon-
Ensinger-Penn Fibre; Magee Plastics; Ticona carbon or graphite epoxy is used as an example of an
aerospace application. Calculations are made of thermal
The process of thermoforming has advanced as applications stresses using parameters established by ultrasound and
have become increasingly challenging and demanding, and thermography techniques and temperature gradients
thermoformers are now seeking out higher performance fluctuating from -8 to 16C predicted using an approximate
resins - a search which has lead them to polyphenylene solution. Statistical models are used to predict the
sulphide (PPS). This article looks at the opportunities probability of local cracking. 12 refs.
which this resin offers, for example in aerospace, chemical,
USA
electronics, food, and transportation applications.
US,FOOD & DRUG ADMINISTRATION; UNDERWRITERS
Accession no.946032
LABORATORIES INC.
USA Item 281
Accession no.946225 SAMPE 2004. Materials and Processing Technology
- 60 years of SAMPE Progress. Proceedings of a
Item 279 conference held Long Beach, Ca., 16th-20th May 2004.
Eureka Covina, Ca., SAMPE International Business Office,
25, No.7, July 2005, p.35 2004, Paper 73 pp.8
FLEXIBLE POLYMER MAKES THINNER PULTRUSION RESIN TRANSFER MOLDING
CABLES OF ADVANCED AEROSPACE MOLDING OF
Shelley T ADVANCED AEROSPACE STRUCTURES
Hillermerer R W; Friedrich L; Ng D
By adding elastomeric properties to polyphenylene oxide
Hexcel Corp.
(PPO) to make it flexible for wire and cable covering
(SAMPE)
applications, it is possible to reduce the weight of standard
automotive wiring by a quarter, and greatly reduce he space The pultrusion resin transfer moulding (PRTM) process
it occupies. GE Advanced Materials has now launched has been developed for the fabrication of high performance
“Flexible Noryl” PPO, which should be of exceptional structural composite profiles, particularly for aerospace
interest to automotive and aerospace electrical engineers applications. In PRTM, high performance textiles are
alike. continuously shaped, impregnated and cured using a
GE ADVANCED MATERIALS specifically developed apparatus combining the positive
EU; EUROPEAN COMMUNITY; EUROPEAN UNION; UK; aspects of RTM and pultrusion. The resulting constant
WESTERN EUROPE; WESTERN EUROPE-GENERAL
cross-section profiles exhibit excellent dimensional
Accession no.946212 and structural qualities. The inherent disadvantage of
conventional RTM materials, specifically with respect
Item 280 to their lower compression strength compared to prepreg
Journal of Advanced Materials tape based composites, is overcome by developing specific
37, No.1, Jan.2005, p.61-6 matrix and textile materials for this process. Various
DYNAMIC LOCAL MECHANICAL AND material combinations are analysed and compared to
THERMAL STRENGTH PREDICTION aerospace grade composite materials. Mechanical testing
USING NDE FOR MATERIAL PARAMETERS of notched properties as well as of compression after
EVALUATION OF AEROSPACE COMPONENTS impact properties shows that PRTM materials reach the
Golfman Y same level as currently qualified aerospace RTM and
A report presented on prediction of the dynamic strength prepreg materials. These exciting results are encouraging
of composites for aerospace applications using ultrasound, Hexcel to now fully explore the possibilities of this
X-ray, digital radiography and thermography as non- interesting technology.
destructive testing techniques. A nose cap fabricated from USA
orthotropic carbon-carbon or graphite epoxy is used as Accession no.945700
Item 282 extend PMC component life and are applicable to current
SAMPE 2004. Materials and Processing Technology available and advanced high temperature PMCs. The
- 60 years of SAMPE Progress. Proceedings of a performance of SANPRES and SANRES, two similar
conference held Long Beach, Ca., 16th-20th May 2004. erosion resistant coating systems subjected to engine test
Covina, Ca., SAMPE International Business Office, conditions on Rolls-Royce AE 3007 engine bypass vanes,
2004, Paper 52, pp.13 are discussed. The results of the high temperature erosion
RECENT DEVELOPMENTS IN LIQUID and vane cascade erosion rig tests, coated component
MOLDING MATERIALS AND PROCESSES FOR shaker (vibratory) table tests to pre-condition vanes to
DAMAGE TOLERANT APPLICATIONS simulate an accelerated fraction of vane life prior to engine
Pederson C; Thai B; Lo Faro C; Aldridge M; Maskell R tests, and the ability of the preconditioned coated vanes to
Cytec Engineered Materials Inc.; Cytec Engineered withstand the thermomechanical strains after more than
Materials Ltd. 1050 hours of testing on a Rolls-Royce AE 3007 engine
(SAMPE)
are reviewed. 10 refs.
There has been much interest recently concerning liquid USA
moulding as an alternative process for the fabrication Accession no.945669
of high performance composite structures. The resin
impregnation of dry fibre preforms can be accomplished Item 284
by a variety of methods, including resin transfer moulding, SAMPE 2004. Materials and Processing Technology
vacuum assisted resin transfer moulding, etc. The majority - 60 years of SAMPE Progress. Proceedings of a
of these liquid moulding processes require resin systems conference held Long Beach, Ca., 16th-20th May 2004.
characterised by their low viscosities for extended Covina, Ca., SAMPE International Business Office,
periods of time. The VARTM process offers significant 2004, Paper 39, pp.8
manufacturing advantages but the method requires
FABRICATION OF ELECTRON-BEAM
resin systems displaying low viscosities at ambient
PROCESSABLE POLYIMIDE TAPES AND
temperatures. However, recent advances relating to in-situ
COMPOSITES
toughening technology (hybrid fabrics with epoxy soluble
Hoyt Haight A E; Gosau J-M; Wesson S P; Babow D A
thermoplastic fibres) potentially offer a route to primary
Adherent Technologies Inc.
structural applications using room temperature injectable
(SAMPE)
resin systems. A novel approach to toughened composites
via the use of a room temperature injectable system is Electron beam (e-beam) curing of polymer matrix
described. State-of-the-art preform assembly methods are composites (PMCs) is highly desirable from a
also demonstrated. 2 refs. manufacturing standpoint in that significant cost savings
EU; EUROPEAN COMMUNITY; EUROPEAN UNION; UK; USA; may be realised from the reduced cycle times, the ability
WESTERN EUROPE; WESTERN EUROPE-GENERAL to cure large and irregularly shaped parts, and the ability to
Accession no.945679 use inexpensive tooling. However, for many applications
in the aerospace and transportation industries, e-beam
processable resins currently available do not meet the
Item 283
performance specifications (e.g. excellent thermal
SAMPE 2004. Materials and Processing Technology
stability, high strength and high toughness). Adherent
- 60 years of SAMPE Progress. Proceedings of a
conference held Long Beach, Ca., 16th-20th May 2004. Technologies has recently been developing a graft
Covina, Ca., SAMPE International Business Office, polyimide-siloxane system incorporating functionalities
2004, Paper 42, pp.15 amenable to crosslinking under electron beam irradiation.
DURABLE ANTI-EROSION COATINGS The incorporation of these materials into carbon fibre tapes
FOR POLYMER MATRIX COMPOSITES IN and the fabrication of e-beam cured composite plates from
AEROSPACE APPLICATIONS these tapes are discussed. 4 refs.
Naik S K; Sutter J K; Siefker R G; Bowman C L; USA
Miyoshi K; Cupp R; Tabakoff W; Haller H S Accession no.945666
Rolls-Royce Ltd.; US,NASA,Glenn Research Center;
AADC; Cincinnati,University; Haller H.S.,& Co. Item 285
(SAMPE) SAMPE 2004. Materials and Processing Technology
Polymer matrix composites (PMCs) are attractive for use - 60 years of SAMPE Progress. Proceedings of a
in propulsion engine components due to their high specific conference held Long Beach, Ca., 16th-20th May 2004.
strength. The use of composites could be even more Covina, Ca., SAMPE International Business Office,
advantageous if the sand erosion life of the component 2004, Paper 38, pp.11
were extended, thereby reducing maintenance costs. ELECTRON BEAM CURED RESINS AND
NASA Glenn Research Center (NASA GRC) and Rolls- COMPOSITES: IMPROVED TWO-STEP CURING
Royce have developed erosion resistant coatings that can MATERIALS FOR CRYOGENIC APPLICATIONS
Bykanova L G; Byrne C A; Palmese G R provide good damping while contributing strength and
Science Research Laboratory Inc.; Drexel,University stiffness. 9 refs.
(SAMPE) USA
There are two major families of resins that cure with Accession no.945663
electron beams, the cationic epoxies and the vinyl
compounds. The vinyl resins, such as acrylates, can be Item 287
cured in the presence of nucleophilic compounds present Journal of Adhesion
in the formulation or on the fibres, while the cationic 81, No.6, June 2005, p.561-86
epoxies cannot cure under these conditions. SRL and COMPARISON OF PEEL TESTS FOR METAL-
partner Drexel University are continuing to develop and POLYMER LAMINATES FOR AEROSPACE
improve two-step cured resins that utilise low temperature APPLICATIONS
epoxy curing combined with electron beam curing to form Kawashita L F; Moore D R; Williams J G
thermoset networks for carbon fibre composites. The aim is
London,Imperial College Of Science,Technology &
to toughen these resins, extend the use temperature range
Medicine
and evaluate their properties at temperatures extending
from that of liquid hydrogen to at least 120 deg.C. Results Several peel tests, namely floating roller, climbing-drum,
of thermal and mechanical testing of both cured resins and T-peel, fixed-arm peel and mandrel peel, were performed
continuous fibre composites prepared from the same resins on two aerospace toughened epoxy-aluminium alloy
are discussed. 4 refs. laminates. The outputs from the tests were unified in terms
USA of adhesive fracture toughness using a theory of peeling,
Accession no.945665 which accommodates all the above tests, and the methods
compared. 12 refs.
EU; EUROPEAN COMMUNITY; EUROPEAN UNION; UK;
Item 286 WESTERN EUROPE; WESTERN EUROPE-GENERAL
SAMPE 2004. Materials and Processing Technology
Accession no.945142
- 60 years of SAMPE Progress. Proceedings of a
conference held Long Beach, Ca., 16th-20th May 2004.
Covina, Ca., SAMPE International Business Office, Item 288
2004, Paper 36, pp.13 Advanced Composite Materials
VIBRATION DAMPINGOF FLEXIBLE AND 14, No.2, 2005, p.211-28
RIGID POLYURETHANE COMPOSITES IMPACT DAMAGE AND CAI STRENGTH
Sharma A; Peel L D OF MR50K/PET15 CARBON/TOUGH-
Texas A & M University POLYIMIDE COMPOSITE AT ROOM AND HIGH
(SAMPE) TEMPERATURES
Katoh H; Shimokawa T; Ueda A; Kobayashi D;
It is desirable to obtain materials that have high vibration
Hamaguchi Y
damping while maintaining other structural properties.
Japan,Aerospace Exploration Agency;
Aerospace quality composite materials typically have
Tokyo,Metropolitan Institute of Technology; Toyota
greater strength and stiffness to weight ratios than most Motor Corp.; Komatsu Forklift Co.Ltd.
metals, while providing increased damping. However,
their passive damping capacities are not enough for The impact damage and compression-after-impact
some applications. Fibre reinforced elastomers (FRE) properties and strength of a carbon fibre-reinforced
or elastomer composites are receiving attention because polyimide resin composite laminate material developed
of the ability to tailor their vibration damping, strength, for aerospace applications were investigated by impact
fracture toughness and elongation to the range needed. testing and optical microscopy. The results are discussed in
A series of aluminium panels laminated with ‘skins’ of comparison with data previously obtained for an alternative
graphite cloth, glass fibre cloth and chopped glass fibre carbon fibre-reinforced polyimide material. 9 refs.
JAPAN
mat is considered. The reinforcements are impregnated
with a series of PU elastomers ranging from flexible to Accession no.944662
rigid in hardness. For a given type of glass fibre, the lower
durometer elastomer produces the highest loss factor. Item 289
For a given elastomer stiffness, the stiffest reinforcement Advanced Composite Materials
produces the highest damping. In general the skin loss 14, No.2, 2005, p.199-210
factors are inversely proportional to the equivalent axial MODELING AND VIBRATION ANALYSIS OF A
in-plane stiffness of the composite. Skin loss factors range COMPOSITE SUPPORTER FOR AEROSPACE
from 1.5% to approximately 20%. The study provides APPLICATIONS
valuable experimental data useful in developing flexible Zhang S; Chen H
or rigid lightweight and cost-effective materials that Xian Jiaotong,University
Modelling and vibration analysis of a composite supporter amorphous plastics, Parmax SRP has good chemical
with a sandwich structure developed for aerospace resistance, thermal and thermooxidative stability. The
applications and manufactured by hand lay-up using high abrasion resistance, toughness and flame resistance
a combination of carbon fibre-reinforced epoxy resin are shown to make TEXAMAX SRP shapes suitable for
laminate face sheets and Nomex honeycombs is presented. demanding applications such as in the aerospace/defence,
The results of finite element modelling are discussed in medical and semiconductor markets. 9 refs.
comparison with experimental data. 12 refs. USA
CHINA Accession no.944195
Accession no.944661
Item 292
Item 290 Popular Plastics and Packaging
High Performance Plastics 2005. Proceedings of a 50, No.6, June 2005, p.77-80
conference held Vienna, Austria, 5th-6th April 2005. LIQUID CRYSTALLINE POLYMERS AND THEIR
Shawbury, Rapra Technology Ltd., 2005, Paper 12, pp.4 APPLICATIONS (PART I)
AN OVERVIEW OF THERMOPLASTIC Patil V V; Mahanwar P A
STRUCTURAL COMPOSITES FOR AEROSPACE Mumbai,University
APPLICATIONS
The three types of liquid crystal phases, nematic,
Connell J W
cholesteric and smectic, are described. Liquid crystalline
US,National Aeronautics & Space Administration
polymers are classified on their synthesis routes and
(Rapra Technology Ltd.)
their molecular attachments. LCPs can also be broadly
A brief report is presented on past and present studies of classified based on their thermodynamic behaviour as
the use of thermoplastic matrix structural composites for lyotropic or thermotropic. Main-chain LCPs are formed
aerospace applications. Airbus’s recent announcement when the mesogens are in the main chain of the polymer.
of its selection of thermoplastic composites using The high melting points and the high crystallinity of MC-
polyphenylene sulphide as the matrix for structural LCPs, together with the readily synthetic accessibility of
applications on the A380 is discussed. Opportunities these polymer types, open up a wide range of possible
for other thermoplastic matrix resins such as PEEK and applications as new materials with excellent properties.
polyetherimide are considered. Tabulated information is Of the lyotropic MC-LCPs, the most notable are the
presented on traditional trade-offs of thermosets versus polyamides, of which Kevlar is the best-known example.
thermoplastics and on representative thermoplastic/ The properties of LCPs are discussed.
thermoset composite mechanical properties. 4 refs. INDIA
Airbus Accession no.943725
USA
Accession no.944204 Item 293
Polyurethanes Expo 2004. Proceedings of a conference
Item 291 held Las Vegas, Nevada, 18th-20th Oct.2004.
High Performance Plastics 2005. Proceedings of a Arlington, VA., Alliance for the Polyurethanes Industry,
conference held Vienna, Austria, 5th-6th April 2005. 2004, p.509-12
Shawbury, Rapra Technology Ltd., 2005, Paper 2, pp.10 HEAT RESISTANT FLEXIBLE FOAM
TECAMAX SRP - COMMERCIALLY AVAILABLE Iwa T; Shibata T; Ohkubo K
RIGID ROD POLYMER SHAPES Mitsui Takeda Chemicals Inc.
Malkovich N; DiSano L P (American Plastics Council; Alliance for the
Mississippi Polymer Technologies; Ensinger Industries Polyurethanes Industry)
Inc.
A flexible foam with excellent heat resistance and
(Rapra Technology Ltd.)
mouldability is described. This foam is obtained by
Ensinger’s TECAMAX SRP (self-reinforced polymer) reacting a polyisocyanate compound with a polyester
system, which is based on polyphenylene chemistry and polycarboxylic acid in the presence of a catalyst. It is well
is processable into stock shapes via compression moulding known that an amide linkage is obtained by reacting an
and extrusion, is described. Shapes made from this polymer isocyanate with a carboxylic acid, and that carbon dioxide
system by Mississippi Polymer Technologies under the is generated in this reaction. Also, it is well known that
tradename Parmax SRP are shown to have very high polyamide has excellent heat resistance compared to PU.
strength and modulus with a specific gravity of only 1.21 Therefore it is of interest that a polyamide foam can be
g/cc. The mechanical properties are shown to be superior to obtained by reacting a polyisocyanate with a polycarboxylic
those of other reinforced high performance thermoplastics acid. However, previously reported polyamide foams were
and to be inherently isotropic. The rigid rod polymer inferior in mouldability and other desirable properties of
is amorphous and highly dimensionally-stable. Unlike flexible foams, so polyamide foam has been used only
as a rigid foam. Also, using polyamide foams presents established for conducting this test, with a climbing drum
other practical difficulties. A flexible foam is obtained peel and a floating roller peel being two regular approaches.
with excellent heat resistance. Its mouldability, flexibility The aim is to apply five methods to the measurement of
and sound absorption are equal to PU flexible foam. This peel strength and adhesive fracture toughness for two
foam is suitable for high temperature applications where experimental aerospace laminates. This requires the
the use of PU flexible foam is problematic. Therefore, following steps: global energy analysis of the climbing
this foam can be used for damping foam, sound absorbing drum peel and the floating roller peel methods in order to
material or cushioning material to surround the engine or derive expressions for adhesive fracture toughness from
exhaust pipe of a car. In general, it can be used widely in the usual peel strength measurement; a critical review of
applications where heat resistance is required, such as in the calculations involved in the fixed arm peel and T-peel
aircraft and ships. 2 refs. procedures, and the development of an experimental
JAPAN method for the determination of the radius of curvature
Accession no.940331 of the peel arm, as this is a key parameter involved in the
analytical methods; and application of the mandrel peel
test with the aim of providing an alleged credible value of
Item 294 the adhesive fracture toughness that can act as a reference.
Plastics Engineering An attempt is made to provide critical and constructive
61, No.3, March 2005, p.10-1 comment in terms of using peel methods to assess and
SHAPE MEMORY POLYMERS RESHAPE select adhesives for aerospace applications. 11 refs.
PRODUCT DESIGN Accession no.939182
Toensmeier P A
Shape memory polymers are the subject of this article. Item 296
What a shape memory polymer is, how it works, how it Structural Adhesives in Engineering VII. Proceedings of
can be used as a manufacturing aid, what is going on at a a conference held Bristol, 13th-15th July 2004.
molecular level, and thermoset and thermoplastic examples London, IOM Communications Ltd., 2004, Paper 35,
are all discussed in detail. The article then looks at possible pp.3
applications, including clothing, biodegradable sutures, COMELD TM-A NEW APPROACH IN
composite tooling, and aerospace possibilities. COMPOSITE TO METAL BONDING
US,DEPT.OF DEFENSE; LORD CORP.; MITSUBISHI Kellar E J C; Smith F
HEAVY INDUSTRIES LTD.; COMPOSITE TECHNOLOGY
TWI
DEVELOPMENT INC.; CRG INDUSTRIES LLC; BAYER
MATERIALSCIENCE; MNEMOSCIENCE GMBH; (IOM Communications Ltd.; UK,Society for Adhesion
MASSACHUSETTS,INSTITUTE OF TECHNOLOGY and Adhesives)
EU; EUROPEAN COMMUNITY; EUROPEAN UNION;
The use of composite materials in parts of primary
GERMANY; JAPAN; USA; WESTERN EUROPE; WESTERN
EUROPE-GENERAL structures can provide significant weight savings while
also giving performance benefits. However, the joining
Accession no.939784
of composite materials to metals in primary structures
presents many challenges. The joint must be able to
Item 295 sustain high levels of often-repeated loading over a wide
Structural Adhesives in Engineering VII. Proceedings of range of environmental conditions, especially in key
a conference held Bristol, 13th-15th July 2004. applications within the aerospace, military, marine and
London, IOM Communications Ltd., 2004, Paper 38, automotive sectors. The design of the joint and the surface
pp.4 preparation of the adherends (especially the metal) are
THE USE OF PEEL TESTS IN THE SELECTION often a compromise between achieving reliability and
AND ASSESSMENT OF METAL-POLYMER performance. The aim of the development work described
LAMINATES FOR AEROSPACE ACE is to investigate whether the application of a new surface
APPLICATIONS treatment technique, called Surfi-Sculpt, into a new
Kawashita L F; Moore D R; Williams J G joining system, Comeld, would improve the mechanical
(IOM Communications Ltd.; UK,Society for Adhesion performance of joints between composite materials and
and Adhesives) metals. The data generated show that Comeld joints
fail at higher loads than control specimens and prevent
Laminates made of aluminium alloys and epoxy sudden bond-line failure occurring. Comeld joints also
compounds are commonly used in aerospace applications. give a more progressive, and therefore detectable, failure
The strength of the bond is a critical issue as the laminates mode than the control joints and absorb more than twice
act as engineering structures. Consequently, the strength of as much energy before failure than the control joints. The
the bond is measured as a requirement for the application. material combinations and composite processing route
This measurement is made by the determination of peel demonstrated are chosen to appeal to certain industry
strength, i.e. the force per unit width required to peel the sectors. Further research demonstrates that the technology
structure apart. A number of standard methods have been described is equally applicable to other metals, composite
Item 298
SAMPE Journal Item 301
41, No.2, March-April 2005, p.7-19 ANTEC 2004. Proceedings of the 62nd SPE Annual
POLYMER NANOSTRUCTURED MATERIALS conference held Chicago, Il., 16th-20th May, 2004.
FOR HIGH TEMPERATURE APPLICATIONS Brookfield, Ct., SPE, 2004, p.1558-62
Koo J H; Pilato L A NANOCOMPOSITE POLYETHERIMIDE WITH
Texas,University; KAI Inc. HIGH THERMO OXIDATIVE STABILITY
Lou J; Harinath V; Sankar J; Roberts K; Uitenham L
A summary of research work, which has been carried North Carolina,Agricultural & Tech.State Univ.
out into the use of polymer nanostructured materials (SPE)
for high temperature applications, is presented. These
applications include fire-retardant nanocomposite Selected fillers were incorporated to prepare polyetherimide
coatings, nanostructured materials for propulsion systems, composite. The influence of fillers on the thermo-oxidative
nanocomposite rocket ablative materials, nano-modified stability of the composite was studied by thermogravimetric
carbon/carbon composites and damage tolerant high analysis. The results showed that at optimal filler loading
performance epoxy systems. The nanoparticles employed and characteristics, the polymer composite became superior
in the research work are montmorillonite organoclays, in its thermo-oxidative stability that is very promising in
nanosilica, carbon nanofibres and polyhedral oligomeric widening the window of service temperature of polyimides
silsesquioxane. 22 refs. for extremely high temperature conditions where most
USA polymeric composites fail. The findings should prove
Accession no.938699 useful in developing high-temperature polymer composites
for aerospace and electronics applications. 17 refs.
USA
Item 299
Accession no.935618
Journal of Adhesion Science and Technology
19, No.2, 2005, p.109-41
MEASUREMENT OF THE MECHANICAL Item 302
PROPERTIES OF STRUCTURAL ADHESIVES IN Modern Polymeric Materials for Environmental
TENSION AND SHEAR OVER A WIDE RANGE Applications. Vol. 1. Proceedings of a conference held
Krakow, Poland, 16th-18th Dec.2004. of the past 15 years. The variety of product selection
Krakow, Politechnika Krakowska, 2004, p.109-12 options such as high temperature resistance, high shock
RECENT ADVANCES IN POLYMER absorption, adjustable adhesion (from peelable, temporary
NANOCOMPOSITES IN AEROSPACE protection to strongly, permanent adhering), and other
APPLICATIONS current coating developments are accompanied by recent
Njuguna J; Pielichowski K; Banerjee R performance steps from the so called generations 3 and
London,City University; Cracow,University of 4. These performance steps provide long gel times (up
Technology to 4 minutes for self-levelling applications) and allow
(Cracow,University of Technology) coating preparation with joint or crack filling polyurea
Polymeric composite structures including fibre-reinforced formulations which provide excellent inter-layer material
(nano)composites, piezoelectric polymers, polymer matrix compatibility as well as extremely high shock absorbing
resins, polymeric coatings and adhesives, and components multi-level polyurea coatings incorporating viscoelastic
for vehicle health systems and electronic appliances are polyurea foam layers. The technology of polyurea has
reviewed in terms of structural applications. Applications gone through an enormous development and different
of advanced polymers in ultra-lightweight structures and generations - from huge, high pressure processing
shape memory macromolecular systems are outlined. 7 machines towards handy, easy-to-operate equipment
refs. and from an extremely fast reaction towards controlled
EASTERN EUROPE; EU; EUROPEAN COMMUNITY; reaction and curing behaviour. In the latest developments,
EUROPEAN UNION; POLAND; UK; WESTERN EUROPE; the unique advantages of polyurea coatings and foams
WESTERN EUROPE-GENERAL are combined. Major applications are insulation for pipes
Accession no.935002 or pipelines carrying hot materials with temperatures
consistently around 180 deg.C and applications in the
aerospace industry and industrial maintenance. Basically,
Item 303
these latest developments are a continuation of recently
JEC Composites
presented oligoamines chemistry which allows controlled
No.14, Jan.2005, p.59-61
cure times and thus makes polyurea suitable for slow cure
HIGH-PERFORMANCE MATERIALS FOR
spray and cast applications. 8 refs.
AIRCRAFT APPLICATIONS
EU; EUROPEAN COMMUNITY; EUROPEAN UNION;
Coiffier-Colas C; Sibois H; Lefebure P GERMANY; WESTERN EUROPE; WESTERN EUROPE-
Dassault Aviation; Eurocopter; European Aeronautic GENERAL
Defence & Space Co.
Accession no.931427
The processing techniques and welding methods considered
potentially suitable for the cost-effective fabrication Item 305
of aircraft parts from high-performance thermoplastic Composites Science and Technology
composites are discussed. European companies and 64, Nos.13-4, 2004, p.2051-65
institutes involved in the development of these composites
MODELING OF PERMEATION AND DAMAGE
for the aerospace industry are listed and other industries
IN GRAPHITE/EPOXY LAMINATES FOR
interested in thermoplastic composites indicated.
CRYOGENIC FUEL STORAGE
Accession no.934102 Roy S; Benjamin M
Oklahoma State University
Item 304 Polymer-matrix composite (PMC) materials are ideal
PU Magazin for aerospace structural applications, such as cryogenic
No.4, Aug.-Sept.2004, p.184-95 fuel tanks of reusable launch vehicles (RLVs) and
German expendable launch vehicles (ELVs), due to their high
POLYUREA OF THE FOURTH GENERATION strength-to-weight and stiffness-to-weight ratio. For the
Klockemann K confident application of these materials, it is necessary
Nitroil Performance Chemicals to evaluate the permeation of cryogenic fuel caused due
In the past 20 years, polyurea technology has gone to transverse matrix cracks in conjunction with inter-
through a number of distinct phases. Nowadays, all these ply delaminations resulting in an intersecting network
applications are made from pure polyurea with 100% of passages. An expression for predicting delaminated
amine on the resin side, not containing solvents or other crack opening displacement (DCOD) is derived based
viscosity reducers discussed in the past. Consequently, on first-order shear laminate theory applied to five-layer
today’s polyurea formulations fulfil 2010 VOC (volatile and three-layer models. The DCOD obtained using both
organic compounds) requirements and have become fairly five-layer and three-layer model is verified using 2D
easy to apply. Developments in polyurea over the past 18 finite-element analysis. A mathematical model to predict
months and state of the art application techniques provide permeability in graphite-epoxy laminate system (IM-7/
more options and opportunities than those developments PETI-5) is developed using Darcy’s law for isothermal,
viscous flow of gases through porous media. The results demonstrated. The microwave system integrates basic
obtained from both five-layer and three-layer model are processing steps, such as tooling, tempering, lay-up,
used as input to the permeability model. Using this model, impregnation and preforming, with curing and can be
the permeability is calculated for an orthotropic laminate used as a stand-alone processing system or as an upgrade
lay-up for a given delamination length, crack density and system for existing autoclaves. 7 refs.
loading conditions. 12 refs. EU; EUROPEAN COMMUNITY; EUROPEAN UNION;
USA GERMANY; WESTERN EUROPE; WESTERN EUROPE-
GENERAL
Accession no.931389
Accession no.930793
Item 306
Materials and Processing - Sailing into the Future. Item 308
Vol.36, Proceedings of the 36th International SAMPE Journal of Adhesion
Technical Conference held San Diego, Ca., 15th-18th 80, No.12, Dec.2004, p.1153-72
Nov.2004. EVALUATION OF THE LONG-TERM
Covina, Ca., SAMPE International Business Office, DURABILITY OF HIGH-PERFORMANCE
2004, Paper 92, pp.8 POLYIMIDE ADHESIVES FOR BONDING
AN EXAMINATION OF AN ADHESIVE TITANIUM
BONDING PORTFOLIO TO SATISFY THE NEED Xu S; Guo S; Dillard D A
FOR OUT-OF-AUTOCLAVE COST REDUCTION Virginia,Polytechnic Institute & State University
INITIATIVES FOR AEROSPACE STRUCTURAL The long-term durability of high-performance polyimide
BONDING adhesives for bonding titanium alloy for potential
LEGRAND D S
aerospace applications was investigated by DMA, tensile,
HENKEL TECHNOLOGIES
fracture, flexural and creep testing before and after
(SAMPE)
high-temperature environmental ageing for prolonged
The results are reported of an examination of paste and periods. The effects of simultaneous reversible physical
film adhesives for aerospace applications with the aim ageing and irreversible chemical ageing on adhesive bond
of reducing costs and providing equivalent mechanical performance are discussed for several different bonding
performance to adhesives cured in classical autoclave systems. 24 refs.
conditions. Tests were conducted on Hysol EA9380 USA
adhesive paste and Hysol EA9696.06NW adhesive Accession no.930469
film curing at low temperatures and data provided on
mechanical performance versus cure temperature, cure Item 309
pressure and cure time. Snap cure systems curing within Composites Technology
30 minutes of being placed in a hot oven are considered 10, No.6, Suppl., Dec.2004, p.8/41
promising candidates for cost reduction. 2 refs. WORLD OF COMPOSITES: AN OVERVIEW
USA
Accession no.930824 This article provides an overview of the world of
composites, including fibres and matrix materials, part
design criteria, fabrication methods and applications.
Item 307 WORLD
Materials and Processing - Sailing into the Future.
Accession no.930307
Vol.36, Proceedings of the 36th International SAMPE
Technical Conference held San Diego, Ca., 15th-18th
Nov.2004. Item 310
Covina, Ca., SAMPE International Business Office, Polymer Composites
2004, Paper 56, pp.13 25, No.6, Dec. 2004, p.630-45
COMPOSITE MANUFACTURING BY USING BIG RETURNS FROM SMALL FIBERS: A
A NOVEL MODULAR 2.45 GHZ MICROWAVE REVIEW OF POLYMER/CARBON NANOTUBE
PROCESSING SYSTEM COMPOSITES
Feher L; Drechsler K; Filsinger J Breuer O; Sundararaj U
Forschungszentrum Karlsruhe GmbH; Alberta,University
Stuttgart,University; EADS Corporate Research
A review is presented of recent studies conducted on
(SAMPE)
carbon nanotube/polymer composites. The size scale,
The features of a novel industrial microwave system, called aspect ratio and properties of nanotubes are reported to
Hephaistos, for the automated processing of carbon fibre- provide advantages in a variety of applications, providing
reinforced composites are described and the fabrication electrostatic dissipation, a combination of strength,
of composites for aerospace applications therewith is stiffness and impact properties. The various processing
capital equipment costs are vacuum infusion’s primary suitable for use in the manufacture of primary structures
advantage. NCC is also expanding closed moulding for aeronautical applications are discussed and the
technology beyond the use of traditional materials by manufacturing processes used are described. Particular
successfully infusing nanocomposite additives in large attention is paid to the manufacture by Airbus Espana
moulded parts. of components for the A-380, using techniques such as
US,National Composite Center fibre placement, automatic tape lay-up, resin transfer
USA moulding, resin film infusion and co-bonding/welding of
Accession no.922334 thermoplastic composites.
EUROPEAN COMMUNITY; EUROPEAN UNION; SPAIN;
WESTERN EUROPE
Item 321
Accession no.920247
Plastics Technology
50, No.7, July 2004, p.27
SELF-REINFORCED” POLYMER IS NOW Item 324
COMMERCIAL Chemical and Engineering News
82, No.35, 30th Aug.2004, p.34-9
This concise article draws to our attention the first
COMPOSITE MATERIALS
commercial grade of “Parmax SRP” (self-reinforced
Jacoby M
polymer), known as “Parmax 1201”, from Mississippi
Polymer Technologies Inc. in the USA. Details are Some 50 years ago, aircraft designers began taking
provided on the properties and the intended applications advantage of the high strength-to-weight ratio associated
of the new material. with composites by replacing aluminium parts with
MISSISSIPPI POLYMER TECHNOLOGIES INC. others made from the newer materials. In today’s F-22
USA fighters, carbon fibre composites compose nearly one-
Accession no.921841 third of the jet’s structure. Composites have moved
into terrestrial applications rather slowly. The primary
obstacles have been the high cost of the materials and
Item 322 the labour-intensive operations and expensive fabrication
Journal of Adhesion Science and Technology equipment needed to process them. For various elements
18, No.7, 2004, p.751-64 of the 500-horsepower Dodge Viper’s fender support, door
DEVELOPMENT OF METAL-BONDING SPRAY structures and windshield frame, the carmaker chose parts
ADHESIVES FOR USE IN AEROSPACE REPAIR made from carbon-based SMC or blends of composites.
APPLICATIONS Scientists at the Air Force Research Laboratory at Wright
Tillman M S Patterson Air Force Base are studying nanocomposites,
US,Naval Air Systems Command focusing on ways of modifying polymer composites with
The results are reported of an evaluation of five different nanoscale materials to produce composites that exhibit
spray adhesives in aerospace repair applications. The unconventional combinations of properties.
adhesives included two epoxy materials based on USA
diglycidyl ether of Bisphenol A and Epon 828, as well Accession no.919852
as tetraglycidylmethyldianiline (Araldite MY 9512) and
a commercial epoxy resin. The lap shear performance
Item 325
and processability of the adhesives with aluminium as
Synthetic Metals
the adherent were evaluated and their fracture surfaces
144, No.3, 2004, p.303-7
analysed by scanning electron microscopy. 14 refs.
HEAVY ION IRRADIATION ON CONDUCTING
USA
POLYPYRROLE AND ZRO2-POLYPYRROLE
Accession no.920572 NANOCOMPOSITES
De A; Das A; Lahiri S
Item 323 Saha Institute of Nuclear Physics
Revista de Plasticos Modernos Conducting polypyrrole and nanocomposites of polypyrrole
87, No.576, June 2004, p.531-40
with zirconium oxide were subjected to C12 and O16
Spanish
beams of moderate energy to evaluate their suitability for
POLYMERS AND MANUFACTURING
use in space probes. An evaluation was made of the effect
PROCESSES USED TO MANUFACTURE THE
of irradiation on the electrical conductivity and physical
PRIMARY STRUCTURES OF AN AIRCRAFT: AN
properties of the pure polypyrrole and nanocomposites,
EXAMPLE, THE AIRBUS A-380
which were also characterised by TGA and X-ray
Munoz Esquer P L
diffraction. The nanocomposites were found to be more
Airbus Espana SA
suitable than the pure polypyrrole for space applications.
The properties of composite materials which render them 5 refs.
better than those currently obtained for sandwich panels primary contact bonding at the bimaterial interface, i.e.
relying on standard adhesive plies. An additional benefit simple wet lay-up of glass/polyester to aluminium. The
of the system’s rheology is the virtual elimination of core- second is based on secondary adhesive bonding where the
crush problems. aluminium and pre-cured laminates are manufactured in
USA a simple stamping process with a hot-melt thermoplastic
Accession no.917482 adhesive at the interface. The results demonstrate that
a simple heating-stamping manufacturing process has
potential for high volume production of relatively low
Item 330 cost thermoset-based FMLs with a tough ethylene-based
JEC Composites thermoplastic film adhesive at the bimaterial interface to
No.10, June-July 2004, p.46-7
ensure interfacial fracture toughness. 7 refs.
AUTOMATED PREFORMS: THE NEXT STEP IN
AUSTRALIA
REINFORCEMENTS FOR DIRECT PROCESSES
Girardy H Accession no.916034
Hexcel
The development by Hexcel of automated preforms with Item 333
functionalised materials for use in direct processing Eureka
of composite materials for aerospace applications 24, No.5, May 2004, p.31-2
is discussed. Binders for preform consolidation and COMPOSITES GO FROM STRENGTH TO
functionalisation are described and the manufacture of the STRENGTH
preforms is outlined. Hexcel’s RTM 6 monocomponent Shelley T
premixed epoxy resin system, which produces composite This article reports on some of the latest enhancements in
parts operating at service temperatures between -60 and fibre-reinforced plastic composites, for use in aerospace
180C, is mentioned. and military applications. Details of these breakthrough
EUROPEAN COMMUNITY; EUROPEAN UNION; FRANCE;
developments were recently presented at the symposium
WESTERN EUROPE
entitled “Composites - the Cutting Edge”, which was part
Accession no.917480 of the Materials Congress 2004 hosted by the UK Institute
of Materials, Minerals & Mining.
Item 331 UK,INSTITUTE OF MATERIALS,MINERALS & MINING;
Polymer Plastics Technology and Engineering LEEDS,UNIVERSITY; LONDON,UNIVERSITY,QUEEN MARY
COLLEGE; BOLTON,INSTITUTE OF HIGHER EDUCATION;
43, No.2, 2004, p.427
BRISTOL,UNIVERSITY
POLYMERIC NANOCOMPOSITES: A REVIEW
EU; EUROPEAN COMMUNITY; EUROPEAN UNION; ITALY;
Maniar K K UK; WESTERN EUROPE; WESTERN EUROPE-GENERAL
Massachusetts,University
Accession no.914679
A brief review is presented on nanocomposites beginning
in 1951 but paying particular attention to post-1996
Item 334
studies. It is based upon technical publications, which are
Polyurethanes Expo 2003. Proceedings of a
mostly obtained from ANTEC and SAMPE proceedings
conference held Orlando, Florida, 1st-3rd Oct.2003.
and patents. 103 refs.
Arlington, VA, Alliance for the Polyurethanes Industry,
USA
2003, p.79-85
Accession no.916739 HOT STUFF - THERE IS ANOTHER HURDLE TO
TAKE FOR POLYUREA: FROM COATINGS AND
Item 332 SEALANTS TO MICRO CELLULAR FOAMS
Journal of Materials Science Klockemann K; Bader M
39, No.8, 15th April 2004, p.2855-9 Performance Chemical International Corp.; Institute for
INTERFACIAL FRACTURE TOUGHNESS Polyurethane Technology GmbH
OF POLYESTER-BASED FIBER-METAL (American Plastics Council; Alliance for the
LAMINATES WITH PRIMARY CONTACT AND Polyurethanes Industry)
SECONDARY ADHESIVE BONDING Polyurea technology has experienced enormous
Burns M J; Compston P development. From huge, high pressure processing
Australian National University
machines to handy, easy-to-operate equipment and from
Results are presented of preliminary studies of the an extremely fast reaction towards controlled reaction
characterisation of interfacial fracture toughness for two and curing behaviour. In Nitroil Performance Chemicals’
fibre-metal laminates(FMLs) based on materials and latest developments the unique advantages of polyurea
manufacturing techniques suitable for non-aerospace and coatings and foams are combined. Major applications are
relatively low cost applications. The first FML is based on insulation for pipes or pipelines carrying hot materials with
temperatures consistently around 350 deg.F or applications Unmanned aerial vehicles or UAVs are of growing
in the aerospace industry and industrial maintenance. These interest to military operations, but they can also be used
latest developments are a continuation of the recently in a variety of civilian applications such as monitoring
developed oligoamines which allow controlled cure times and controlling traffic flow and search/rescue operations.
and thus make polyurea suitable for cast applications. In Use of lightweight advanced composites is essential in
combination with these amines and blowing agents like increasing UAV flight time. Thermosets are used more
HFC 245 fa or HFC 365 mfc, microcellular foams are than thermoplastics because the resin readily impregnates
achieved. Due to their good chemical resistance, heat fibres, making it possible to manufacture complex shaped
stability and excellent physical properties, especially parts. Completely synthetic composite propellers are
impact and abrasion resistance, microcellular polyurea beginning to be used because they provide both high
foams offer a new dimension of protective materials with performance and durability. These are typically comprised
alternative uses, e.g. as dust sealant for switch boxes or of carbon/glass fabric impregnated with high-temperature
fuse cabinets as well as protective soles for shoes exposed epoxy resin. The University of Sydney’s UAV Brumby
to extreme conditions in the workplace. It is demonstrated was developed for flight research. The main gear of the
that properties such as hardness, cell structure, density or undercarriage is a carbon fibre/Kevlar fibre composite,
resilience can easily be manipulated through the use of an the fuselage is constructed with a sandwich composite of
additive package, typically consisting of a blowing agent glass fibre/Nomex resin and the wings are a composite of
and a silicone surfactant, whereas the current range of glass/Nomex resin.
polyurea foams prepared without any additive package is AUSTRALIA; USA
limited in variability but of excellent homogeneity in cell
Accession no.910935
structure and elastic properties. 3 refs.
EUROPEAN COMMUNITY; EUROPEAN UNION; GERMANY;
USA; WESTERN EUROPE Item 337
Accession no.914051 High-Performance Composites
12, No.2, March 2004, p.38-43
SIZING AND SURFACE TREATMENT: THE
Item 335
KEYS TO CARBON FIBER’S FUTURE?
Reinforced Plastics
Fisher Mason K
48, No.6, June 2004, p.42-3
FLEXIBLE WAY TO JOIN COMPOSITES Surface treatment and sizing, the final two steps in the
Scott Reeve carbon fibre manufacturing process, are the subject
US,National Composite Center of notable trade secrecy. Surface treatment produces
Manufacturers face challenges when it comes to joining additional bonding sites on the fibre surface, while sizing
composites to other materials. To help companies overcome enhances fibre processability with a protective coating
this production obstacle, the National Composite Center’s on the fibre surface and can provide a coupling agent for
patented Litecast process offers a robust joining solution. the fibre/resin bond. The relationship between surface
Litecast offers a flexible option to mechanical fastening treatment and sizing is complex, and the effectiveness
and adhesive systems which can add extra labour costs of each depends on its compatibility with both the fibre
and reduce the strength of composite products. Litecast and the resin. The vast majority of carbon fibre is still
produces a mechanical joint that requires no application of incorporated into standard, qualified epoxy resin systems
adhesives. Molten metals, like aluminium and magnesium, via well-known fabricating processes, for which sizing
are cast directly onto the composite structure in a die casting and surface treatment “recipes” are so well established
operation. Controlled vapourisation of the outer resin layer and reliable that choice of fibre is typically based on
leaves metal interlocked with the fibres in the composite economics. In a significant and growing number of new
to create a mechanical bond. NCC is looking to license applications the risk of fibre/resin incompatibility is
the technology to companies which want to implement a increasing, as “off-the-shelf” carbon reinforcements are
reliable joining solution at the design or production phase. introduced to applications for which the matrix will be
Two recent examples include applications for the heavy- highly modified epoxy resins or non-epoxies such as vinyl
duty truck market and earth-orbiting space structures. ester, polyimide or PEEK.
USA USA
The physical, mechanical and strength properties of resin resistance, high thermostability and unmatched low
transfer moulded T-300/PR520 graphite fibre/epoxy temperature properties. 6 refs.
resin laminates for use in aerospace primary structural EUROPEAN COMMUNITY; EUROPEAN UNION; GERMANY;
applications were investigated. The physical properties WESTERN EUROPE
included fibre, matrix and void volumes. Both in-plane Accession no.905554
and out-of-plane elastic and strength properties were
determined. In-plane tension, compression and shear
Item 348
elastic and strength properties were developed using
standard test methods. In-plane elastic properties were European Polymer Journal
estimated using a micromechanical analysis and laminate 40, No.1, Jan.2004, p187-95
effective properties were calculated using laminated plate THERMAL STABILITY AND WATER UPTAKE
theory. Predicted in-plane elastic properties were compared OF HIGH PERFORMANCE EPOXY LAYERED
with experimentally-determined values. Out-of-plane SILICATE NANOCOMPOSITES
shear elastic and strength properties were developed Becker O; Varley R J; Simon G P
using a standard v-notch beam method and out-of-plane Monash,University
tension properties were experimentally determined using The water uptake and thermal stability of a range of
a draft ASTM specification. Significant observations of the nanocomposites have been studied since they have potential
experimental test methods, variations in experimental data in high performance applications such as aerospace.
and specimen failure modes were provided. The results Three commercial epoxy systems were used as matrices:
were used in subsequent experimental and numerical diglycidyl ether of bisphenol A (DEGBA), triglycidyl
analyses of structural T-joints fabricated using these p-amino phenol (TGAP) and tetraglycidyl diaminodiphenyl
materials and processes. 24 refs. methane (TGDDM). A commercial organoclay, octadecyl
USA ammonium ion-modified montmorillonite layered
Accession no.905787 silicate, was used in concentrations between 0 and 10%.
Thermal stability parameters were determined using
Item 347 thermogravimetric analysis. Dynamic mechanical thermal
IRC 2003. Proceedings of a conference held Nuremberg, analysis was used to determine equilibrium water uptake,
30th June-3rd July 2003. diffusion coefficient and alpha- and beta-transition peak
Frankfurt, Deutsche Kautschuk Gesellschaft eV, 2003, temperatures before and after water sorption. It was
p.87-90 found that the nanocomposites showed a slight decrease
NEW FLUOROELASTOMERS WITH IMPROVED in thermal stability of 5-10 centigrade at 10% clay
LOW TEMPERATURE PERFORMANCE concentration. Water sorption was decreased relative to
Bach D; Van Gool G; Steffens J neat epoxies however the rate of water diffusion remained
Dyneon GmbH & Co.KG the same. 37 refs.
(Deutsche Kautschuk Gesellschaft eV) AUSTRALIA
the dynamic mechanical properties. 56 refs. metal particles held apart by extremely thin layers of
USA non-conductive polymer. The resistance of the composite
Accession no.894474 is very high in the quiescent state but it is conductive after
stretching or squeezing. Applications of the technology in
switching, temperature sensors, chemical detection sensors,
Item 359 ski apparel and the automotive sector are mentioned.
Popular Plastics and Packaging PERATECH LTD.
48, No.7, July 2003, p.67-8
EUROPEAN COMMUNITY; EUROPEAN UNION; UK; WESTERN
BENEFITS OF PLASTICS IN SPACE EUROPE
Gupta T K S P
Accession no.891178
Sant Longowal,Institute of Engineering & Technology
Plastics play a key role in space, with new plastics Item 362
materials constantly being researched to survive the Eureka
harsh environment of space. The strength-to-weight 23, No.6, June 2003, p.40
ratio, adaptable yet incredibly temperature-resistant,
COMPOSITES WHISPER THEIR PROBLEMS
strong and durable nature of polymers has meant that
Shelley T
space technologists have been able to develop vehicles,
equipment and clothing that are able to withstand the This article reports in detail on a new technique that will
extreme conditions outside the Earth’s atmosphere. allow composites to be used more confidently in safety-
Examples of the use of polymers in aerospace applications critical commercial aerospace applications. It involves
are given. detecting the tiny high-frequency sounds which arise at the
INDIA very beginning of composite micro-damage, long before
Accession no.892333 there any visible signs such as cracks, which only occur
very shortly before complete failure.
BRUNEL UNIVERSITY; BRITISH AIRWAYS; CORUS UK
Item 360 LTD.; ROLLS-ROYCE; UNILEVER RESEARCH; GLAXO
Composites Part A: Applied Science and SMITHKLINE; PROCESS ANALYSIS & AUTOMATION LTD.;
Manufacturing UK,ROYAL AIRFORCE
34A, No.6, 2003, p.551-8 EUROPEAN COMMUNITY; EUROPEAN UNION; UK; WESTERN
EUROPE
VACUUM INJECTION MOULDING FOR LARGE
STRUCTURAL APPLICATIONS Accession no.890979
Brouwer W D; van Herpt E C F C; Labordus M
Delft,Centre of Lightweight Structures Item 363
This paper describes ways to improve reliability and 163rd ACS Rubber Division Meeting - Spring 2003.
predictability of the VARTM technology in order to Proceedings of a conference held San Francisco, Ca.,
decrease development cost and to make risk of failures 28th-30th April 2003.
during production as small as possible. First, appropriate Akron, Oh., ACS Rubber Division, 2003, Paper 24,
methods to achieve void free processing of the composite pp.32
material are described. Secondly, it is explained how NEW FLUOROELASTOMER DEVELOPMENTS
the injection strategy can be optimised by using resin FOR AEROSPACE SEALING APPLICATIONS
flow simulation software. Two examples of successful Thomas E
developments of large applications are described: a 20m Dupont Dow Elastomers
rotor blade and a 16m long boat hull for a sailing yacht. (ACS,Rubber Div.)
8 Refs. A new range of peroxide curable specialty fluoroelastomers,
EUROPEAN COMMUNITY; EUROPEAN UNION; utilising Advanced Polymer Architecture technology, was
NETHERLANDS; WESTERN EUROPE
reviewed to evaluate their compatibility with advanced
Accession no.891910 gas turbine engine lubricants and reference fluids.
Tests of sealing performance, including heat ageing
Item 361 resistance, retained elongation, volume swell and hardness
Engineering change, were carried out in comparison with existing
244, No.4, April 2003, p.53 fluoroelastomers and the results are discussed. 21 refs.
FLEXIBLE APPLICATION USA
Ward J Accession no.889979
A report is presented on the chance discovery by David
Lussey of Peratech, while researching electrically- Item 364
conductive adhesives for the defence industry, of a Pitture e Vernici
quantum tunnelling composite consisting of conductive 79, No.6, 1st-15th April 2003, p.55-65
for the high volume manufacture of car, truck and trailer Washington, D.C., ACS, Div.of Polymer Chemistry,
assemblies. 2002, p.783-4
WORLD STABILITY OF A HYDROPHILIC POLYMER
Accession no.885186 MATRIX IN A WET ENVIRONMENT
Han S O; Han M H; Schalek R; Drzal L T
Korea,Institute of Energy Research; Michigan,State
Item 373 University
Journal of Materials Science Letters (ACS,DIV.OF POLYMER CHEMISTRY)
22, No.3, 1st Feb.2003, p.201-2
STUDY OF THE INFLUENCE OF THERMAL The use of biocomposites for automotive applications
SHOCK ON INTERFACIAL DAMAGE IN has gained a lot of momentum in recent years. Studies
THERMOSETTING MATRIX ARAMID FIBRE for the development of biocomposites using natural
COMPOSITES fibres are actively performing to widen applications
Ray B C to aerospace industries. One of the major reasons for
India,National Institute of Technology the active growth on the research of biocomposites
is an increased environmental awareness, reflected in
A better fibre/matrix adhesion/bond will impart better phrases such as ‘protection of resources’, ‘CO2 emission
properties such as interlaminar shear strength, delamination reduction’ and ‘recycling’. Biodegradable polymers could
resistance and corrosion resistance to a polymeric be incorporated into a classic polymer such as an epoxy
composite. The interface-sensitive properties are weaker or PP, or used by itself as the polymer matrix. Popular
in polyaramid-reinforced composites than in their glass biodegradable polymers such as polylactic acid (PLA)
or graphite counterparts. Aramid fibre is a generic term and polyhydrosuccinate (PHS) contain a relatively high
for aromatic polyamide fibres which have high specific concentration of hydrophilic groups in their structure.
strength, great cohesiveness and a tendency to form The hydrophilic properties of the biodegradable polymers
fibrils. They absorb much more energy than brittle fibres can provide better adhesion to natural fibres compared
and are widely used in aircraft, aerospace and ballistic to the classical hydrophobic polymers such as PP. This
applications. The interfacial adhesion between the aramid increased adhesion results in a higher performance of
fibre surface and the polymer matrix is of major influence biocomposites. Unfortunately, the abundant hydrophilic
on the response of the composite to stress. The fibre/matrix functional groups of the biodegradable polymer and the
interfacial behaviour is based on mechanical principles natural fibres can easily react to the water molecules
with the assumptions made at either the level of fibre/matrix in a wet or humid environment. High water absorption
adhesion or using the chemistry approach. It is reasonable ability can significantly compromise the composite
to assume that the interfacial shear strength is the net result physical properties compared to synthetic polymers.
of a number of contributions to the fibre/polymer adhesion. Changes in physical properties include a decrease of
These possibly include chemical bonding, secondary forces the mechanical properties, microcracks, chain scission,
of attraction, residual thermal compression forces due to degradation of fibre and matrix interface bonding. These
differential shrinkage and also mechanical interlocking disadvantages are the main reason why biocomposites are
between the fibre and matrix. The unique chemistry and mostly used in car interiors without an option for outside
morphology of Kevlar aramid fibre is also manifested in its applications. The hydrophilic polymer matrix of an epoxy
composite behaviour. The high radial expansion coefficient and a biodegradable polymer, glucose based copolymer,
of the Kevlar fibre also causes an unfavourable tensile is prepared and characterised for the application of
stress state at the interface. The weak interfacial adhesion biocomposites. Stability of the hydrophilic polymer matrix
of Kevlar/polymer makes the composite more sensitive in a wet environment is examined as a function of curing
to environmental exposure. This interfacial bonding is temperature. 9 refs.
further weakened by exposure to active environments. The KOREA; USA
comparative mechanical behaviour of Kevlar/epoxy and Accession no.884446
Kevlar/polyester composites with thermal and cryogenic
conditionings and combined effects of thermal shock is Item 375
studied. These aerospace materials frequently experience Materials Today
this kind of severe environmental exposure during their 6, No.4, April 2003, p.44-8
service life. 6 refs. ACTIVITIES IN BIOCOMPOSITES
INDIA Nickel J; Reidel U
Accession no.884615 DLR German Aerospace Centre
The German Aerospace Centre (DLR) is developing, in
Item 374 addition to classic composites reinforced with carbon
Polymer Preprints. Volume 43. Number 2. Fall 2002. or glass, so-called “biocomposites” which are derived
Papers presented at the ACS meeting held Boston, Ma., from renewable resources. Biocomposites have similar
18th-22nd Aug.2002. properties to traditional glass-fibre composites, but offer
good yield. The dianhydride reacts with commercially shields for human inhabitant and electronic devices on
available diamines, and a previously reported diamine Mars in order to avoid excessive launch weight. Martian
reacts with commercially available dianhydrides to regolith is considered to be an economic resource for this
prepare isomeric polyimides. The physical and mechanical purpose. The objective is to study the radiation shielding
properties, particularly thermal and optical properties, effectiveness and radiation effects on properties of this
of the polymers are determined. One material exhibits a potential habitat material. Polyimide bonded Martian
high glass transition temperature, high tensile properties regolith is exposed to 55 MeV proton, 800 MeV proton,
and low solar absorptivity. The chemistry, physical and and high-energy neutron radiation. The radiation fluence
mechanical properties of these resins are discussed. 14 shielded by the regolith panels is measured in the 55
refs. MeV proton radiation tests with an incident fluence of 1
USA x 10 6 pronton/sq.cm. The results show that the material
Accession no.882770 containing 60% regolith with a thickness of 1.89 g/sq.cm
can shield 19% of the fluence while the one containing
80% regolith with a thickness of 2.01 g/sq.cm reaches
Item 382 an effectiveness of 33%. In neutron exposures, electronic
Materials and Processing - Ideas to Reality. Vol. 34. chips are placed behind regolith panels and the numbers
Proceedings of the 34th International SAMPE technical of errors that occur on the electronic circuits are recorded
conference held Baltimore, Md., 4th-7th Nov.2002. to characterise the shielding effectiveness. A slightly
Carina, Ca., SAMPE International Business Office, increase in the numbers of errors in the electronic chips is
2002, p.365-76 noticed when the regolith panels, either with 60% or 80%
CARBON NANOTUBE/SPACE DURABLE regolith, are used. It indicates that although the regolith
POLYMER NANOCOMPOSITE FILMS FOR materials with thickness about 2 g/sq.cm are not adequate
ELECTROSTATIC CHARGE DISSIPATION in protecting chips from neutron radiation, it does not cause
Smith J G; Watson K A; Thompson C M; Connell J W a strong secondary radiation. Compression testing and
US,NASA Langley Research Center thermal analysis are performed on the regolith materials
(SAMPE) before and after each type of radiation exposures. No
Low solar absorptivity, space environmentally stable noticeable compression strength deterioration and glass
polymeric materials possessing sufficient electrical transition temperature changes are found, but the sample
conductivity for electrostatic charge dissipation (ESD) are containing 60% regolith shows some drop in modulus after
of interest for potential applications on spacecraft as thin high-energy exposures. 6 refs.
film membranes on antennas, solar sails, large lightweight USA
space optics and second surface mirrors. One method of Accession no.882768
imparting electrical conductivity while maintaining low
solar absorptivity is through the use of single wall carbon
nanotubes (SWNTs). However, SWNTs are difficult Item 384
to disperse. Several preparative methods are employed Materials and Processing - Ideas to Reality. Vol. 34.
to disperse SWNTs into the polymer matrix. Several Proceedings of the 34th International SAMPE technical
examples possess electrical conductivity sufficient for conference held Baltimore, Md., 4th-7th Nov.2002.
ESD. The chemistry, physical and mechanical properties Carina, Ca., SAMPE International Business Office,
of the nanocomposite films are presented. 9 refs. 2002, p.323-32
USA
DURABILITY OF SOLAR SELECTIVE
COATINGS IN A SIMULATED SPACE
Accession no.882769 ENVIRONMENT
Jaworske D A
Item 383 US,Nasa,Glenn Research Center
Materials and Processing - Ideas to Reality. Vol. 34. (SAMPE)
Proceedings of the 34th International SAMPE technical
Solar selective coatings are being considered for
conference held Baltimore, Md., 4th-7th Nov.2002.
heat engine and thermal switching applications on
Carina, Ca., SAMPE International Business Office,
minisatellites. Such coatings must have the combined
2002, p.358-64
properties of high solar absorptance and low infrared
STUDY ON REGOLITH MATERIAL FOR
emittance. High solar absorptance is needed to collect
STRUCTURAL AND SPACE RADIATION
solar energy as efficiently as possible while low infrared
SHIELDING APPLICATIONS
emittance is needed to minimise radiant energy loss at
Zhou J; Moore J; Huff H; Ardlan S; Wilkins R; Fogauty
operating temperature. These properties are achieved in
T; Zhong Y
sputter deposited thin films through the use of molecular
US,NASA,Applied Radiation Research Center
mixtures of metal and dielectric. Solar selective coatings
(SAMPE)
having a solar absorptance to infrared emittance ratio of
Convenient in-situ materials are used to construct bulk 9 are successfully deposited using a mixture of nickel
and aluminium oxide. The space environment, however, Proceedings of the 34th International SAMPE technical
presents some challenges for the use of materials on the conference held Baltimore, Md., 4th-7th Nov.2002.
exterior of spacecraft, including durability to atomic Carina, Ca., SAMPE International Business Office,
oxygen and vacuum UV radiation. To address these 2002, p.222-35
concerns, several candidate solar selective coatings are AUTOMATED RTM OF A MULTI-COMPONENT
exposed to atomic oxygen in a plasma asher and to UV RESIN SYSTEM - A PARAMETRIC EVALUATION
radiation in a vacuum facility equipped with calibrated Graf N A; Joyce P J
deuterium lamps. The optical properties of the coatings US,Naval Air Systems Command; US,Naval Academy
are monitored as a function of time to evaluate their (SAMPE)
performance over long-term exposure to the simulated The Polymers and Composites Branch of the Naval Air
space environment. Several coatings are found to be Systems Command (NAVAIR) has teamed with fellow
durable to both the atomic oxygen and the vacuum UV Navy, university and industry partners to demonstrate
environments. 4 refs. the viability of resin transfer moulding (RTM) for the
USA manufacture of primary structural components for naval
Accession no.882765 aviation applications. One objective of this research
includes the design, demonstration and evaluation of
an intelligent, supervisory, computer controlled RTM
Item 385
process. A second objective involves the selection and
Materials and Processing - Ideas to Reality. Vol. 34.
characterisation of candidate materials, with a focus on
Proceedings of the 34th International SAMPE technical
two-part resin systems with textile reinforcement. The goal
conference held Baltimore, Md., 4th-7th Nov.2002.
is to evaluate the feasibility and process error tolerance
Carina, Ca., SAMPE International Business Office,
of this intelligent RTM process applied to two candidate
2002, p.308-22
resin systems. A study is performed to examine the effects
DEVELOPMENT OF HIGH TEMPERATURE
of major process parameters including variations in the
COMPOSITE SOLAR ARRAY SUBSTRATE
resin component mix ratio, injection temperature, cure
PANELS FOR THE MESSENGER SPACECRAFT
cycle modifications and ‘aeration’. This involves flat panel
Wienhold P D; Persons D F
fabrication and a wide array of testing including physical
Johns Hopkins University evaluation, thermal analysis and mechanical testing.
(SAMPE) The results of this parametric study and the associated
The MESSENGER (Mercury Surface, Space, ENvironment, recommendations regarding intelligent RTM with the
GEochemistry and Ranging) spacecraft will be the first candidate material systems are discussed. 10 refs.
spacecraft to orbit the planet Mercury. Designed and USA
built by the Johns Hopkins University’s Applied Physics Accession no.882757
Laboratory (APL), the spacecraft will orbit the planet for
one year. In order to reduce cost and schedule of this NASA
Item 387
Discovery Mission, the solar arrays were required to be
Materials and Processing - Ideas to Reality. Vol. 34.
constructed of conventional, space-qualified materials.
Proceedings of the 34th International SAMPE technical
System thermal, mass and stiffness requirements dictated
conference held Baltimore, Md., 4th-7th Nov.2002.
that the panel facings be fabricated from a high thermal
Carina, Ca., SAMPE International Business Office,
conductivity and stiffness pitch fibre composite material
2002, p.12-26
capable of withstanding short-term temperatures as high
RAIN DURABILITY EVALUATION OF HIGH
as 270 deg.C. A toughened, 177 deg.C curing cyanate
SPEED COMPOSITE RADOMES
ester composite material resin system with extensive Willardson R P; Kennedy C F; Meeker B
flight heritage was chosen, with a post-cure used to extend Raytheon Electron Systems; Cambridge,University;
the glass transition temperature closer to the maximum US,Naval Air Warfare Center Weapons Div.
predicted temperature. A lengthy development program (SAMPE)
was conducted at APL to provide assurance that the
materials and processes chosen were capable of performing A method to evaluate high-speed composite radomes
under such a demanding thermal environment. The results for rain durability is discussed. A general background
of this program will be applicable to other high temperature discussion of rain damage (or erosion) on aerospace
spacecraft applications of advanced pitch fibre cyanate components, particularly composite material components
ester composite structures. 3 refs. is given. Emphasis is placed on the need for rain durability
USA on several current high-speed missile applications. A
statistical method for determining rain field environments
Accession no.882764
for a given geometry is presented. A liquid impact damage
theory, along with a number of liquid-impact test methods
Item 386 and their advantages and disadvantages, is presented. The
Materials and Processing - Ideas to Reality. Vol. 34. water jet test method is discussed in depth and a method
for determining water jet testing parameters for missile Item 390
radome geometry is outlined. Finally, water jet test results SAMPE Journal
are presented for a composite laminate and two laminate 38, No.6, Nov.-Dec.2002, p.33-45
coating systems. 30 refs. EMERGING MATERIALS FOR
USA REVOLUTIONARY AEROSPACE VEHICLE
Accession no.882741 STRUCTURES AND PROPULSION SYSTEMS
Harris C E; Shuart M J; Gray H R
US,NASA,Langley Research Center
Item 388
Materials and Processing - Ideas to Reality. Vol. 34. A comprehensive survey is presented of emerging materials
Proceedings of the 34th International SAMPE technical with applications to aerospace vehicle structures and
conference held Baltimore, Md., 4th-7th Nov.2002. propulsion systems aimed at assisting NASA’s long-term
Carina, Ca., SAMPE International Business Office, mission planning and providing an appropriate research
2002, p.1-11 investment strategy. Materials already under development
EVOLVING NATURE OF AEROSPACE that could be available in 5 to 10 years and those that
COMPOSITES are in the early research phase and may not be available
Griffith J M for another 20 to 30 years are identified and the results
(SAMPE) of several systems analysis studies, which highlight the
potential of carbon nanotubes are presented. 46 refs.
Organic or polymer matrix composites (OMC or PMC) USA
entered aerospace production applications and use during
Accession no.880182
the 1950s for areas with electrical requirements such as
radomes using fibreglass reinforcements. PMC usage
expanded in the 1960s and 1970s, first with boron and Item 391
then with carbon reinforcements. Polymer chemistries SAMPE Journal
also improved to be able to handle higher operational 39, No.1, Jan.-Feb.2003, p.38-43
temperature requirements during this time period too. MODULAR TOOLING FOR AFFORDABLE RTM
The 1980s saw a significant increase in PMC usage to Davenport D
meet performance requirements primarily for weight Advanced Technical Products Inc.
and special structures. The 1990s showed an increased The challenge facing the resin transfer moulding (RTM)
emphasis on trades of acquisition cost to performance with industry to develop affordable RTM tooling for aerospace
an associated reduction of composites usage on military and defence applications is addressed and the development
airframes. Also during the 1990s, there was an increase of a new approach, called Modular Tooling, which offers
of composites usage on helicopters for weight reductions. the potential to dramatically reduce non-recurring tooling
Future trends of composites are examined. A parallel of the costs of production by enabling multiple parts to be
evolving nature of composites to the evolution of metals moulded from a single mould is reported. The applicability
in aerospace applications is presented. of this new approach, which has been employed to make
USA helicopter fuselage sections for the AH64 Apache Longbow
Accession no.882740 Helicopter, to other RTM affordability challenges is also
considered.
Item 389 USA
Popular Plastics and Packaging Accession no.880133
48, No.2, Feb.2003, p.61/82
ELECTRICALLY CONDUCTING POLYMERS Item 392
Pillai C K S RP Asia 2002: Composites in the global market.
Thiruvananthapuram,Regional Research Laboratory Proceedings of a conference held Kuala Lumpur,
This comprehensive article discusses electrically Malaysia, 5th-6th Sept.2002.
conducting polymers, including their initial discovery. Oxford, Elsevier Science Ltd., 2002, Paper 8, p.167-74
Structural features of conjugated polymers, band theory, USE OF ARALDITE ADHESIVES TO BOND
doping of organic conjugated polymers, general methods COMPOSITE MATERIALS
of preparation of conducting polymers and attempts to Bieniak D
improve the processability of conducting polymers are Vantico Pty.Ltd.
discussed. The synthesis of polyaniline is examined in (Elsevier Science Ltd.)
some detail. Finally, applications of conducting plastics The Adhesives and Tooling Division of Vantico Pty.
are outlined. 107 refs. Limited is an innovative developer and manufacturer of
INDIA high quality Araldite, Epibond and Epocast epoxy resins
Accession no.881612 systems, many of which are specifically used as adhesives,
and also the Uralane PU adhesive systems. These adhesives measurement errors. Wavelet maps and neural networks
can be used to bond a wide variety of substrates including are used to detect and quantify damage in composite
composite materials which are being used widely in a bonded repair systems. Two algorithms are presented,
variety of applications, some of which are discussed in one for the location of damage in both single and multiple
this paper. locations and the other for quantifying the damage. The
AUSTRALIA developed algorithms are successfully utilised for detecting
Accession no.879306 and quantifying damage in bonded repair systems using
simulation and experimental results. These methods can
also be used to detect damage at multiple locations in a
Item 393 bonded repair system. The mode shapes of the test structure
RP Asia 2002: Composites in the global market. are obtained analytically using linear elastic finite element
Proceedings of a conference held Kuala Lumpur, analysis and experimentally with a laser vibrometer. The
Malaysia, 5th-6th Sept.2002. results obtained are satisfactory. 31 refs.
Oxford, Elsevier Science Ltd., 2002, Paper 7, p.150-66 USA
USE OF PMI-FOAMS IN DEMANDING
Accession no.878219
SANDWICH STRUCTURES
Seibert H F
Rohm GmbH Item 395
(Elsevier Science Ltd.) High Performance Polymers
14, No.3, Sept.2002, p.293-308
The paper introduces the properties of a family of already
CYANATE ESTER COMPOSITES CO-CURED
very well established rigid sandwich foam cores based
WITH A SILICON-BASED THERMAL
on polymethacrylimide (PMI). It will be shown that PMI
PROTECTION SYSTEM
is widely used as core material for demanding sandwich
Ganguli S; Dean D; Aglan H; Jordan K
structures in many fields of application, for example,
Tuskegee,University; Raytheon Systems Co.
air- and spacecraft, railway rolling stock and ships.
Typical applications will be discussed to characterise Cyanate esters (CE) have emerged as attractive materials
the performance of these particular foam plastics and to for aerospace applications, due to their ease of processing
show that they significantly contribute to weight and cost and excellent high-temperature properties. Using a thermal
savings. Most recently, a new PMI grade has been launched protection system can increase the service temperature
which will also be discussed. even further. The objective is to develop a co-cure cycle
EUROPEAN COMMUNITY; EUROPEAN UNION; GERMANY; for a cyanate ester/silicon polymer (SM8000) hybrid
WESTERN EUROPE composite system. The chemorheology and cure kinetics
Accession no.879305 of the CE along with the thermochemical behaviour of the
SM8000 resin are used to develop a co-cure cycle. Samples
prepared by this cure cycle exhibit 270 deg.C increase in
Item 394 the onset of thermal decomposition. Interfacial fracture
Structural Health Monitoring toughness tests reveal a very robust interface, validating
1, No.2, Oct.2002, p.161-84 the cure cycle. 20 refs.
STRUCTURAL INTEGRITY MONITORING
USA
OF BONDED COMPOSITE PATCH REPAIRS
OF AGING AIRFRAMES USING WAVELET Accession no.877792
TRANSFORMS
Amaravadi K; Rao V; Derriso M Item 396
Missouri-Rolla,University ACS Polymeric Materials: Science and Engineering.
Spring Meeting. Volume 84. Proceedings of a
In recent years there has been a considerable interest in
conference held San Diego, Ca., 1st-5th April 2001.
the design and application of bonded composite repairs to
Washington, D.C., ACS, Div.of Polymeric Materials
restore cracked or corroded metallic airframes. The long-
Science & Engng., 2001, Paper 401, p.742-3
term durability in terms of disbond of composite patch,
SYNTHESIS AND CHAIN-END
fracture at the bond-lines, delaminations in composite
FUNCTIONALIZATION OF A NEW
patches and structural crack growth is to be thoroughly
HYPERBRANCHED POLY(ARYLENE-ETHER-
investigated before the aerospace industry adopts
KETONE-IMIDE)
composite repair technology. Many have investigated
Baek J-B; Mather P T; Tan L-S
the use of structural modal response (natural frequencies
Dayton,University; Connecticut,University; US,Air
and mode shapes) for assessing the integrity of structural
Force Research Laboratory
systems. Although these methods have been successfully
(ACS,Div.of Polymeric Materials Science & Engng.)
employed in some practical systems, there still exist some
problems for applications in bonded repair systems such Aromatic polyimides (PIs) are well known, high-
as the high sensitivity of these systems to model and performance materials with widespread applications
technology. Also in July, Ausimont started up a plant at RESEARCH INTO REDUCING MICROCRACKS
its complex in Thorofare, N.J., to make its new Tecnoflon
Technical researchers at the Aerospace Engineering
HS line of fluoroelastomers.
Department’s Structures and Materials Laboratory of
WORLD
Delft University of Technology (DUT) have conducted
Accession no.868279 innovative research with thermoplastic composites. The
results indicate some promising behaviour in terms
Item 406 of greatly reducing or eliminating microcracking in
Reinforced Plastics continuously-reinforced carbon fibre/PPS laminates by
46, No.10, Oct.2002, p.24-8 using rubber forming and special heating techniques.
PREPREGS - RAW MATERIAL FOR HIGH- Aerospace engineer Bert Weteringe and colleagues Harald
PERFORMANCE COMPOSITES Bersee and Adriaan Beukers performed their experiments
Marsh G over the past two years with carbon/PPS laminate (made
with Ticona FORTON 0214C PPS resin) trademarked as
Prepregs have become accepted where performance, Cetex and supplied by Ten Cate Advanced Composites
material qualification and product consistency are in The Netherlands. Weteringe says a key advantage of
paramount requirements. Prepregs can be manufactured working with the Ten Cate material is that it was especially
by the solvent impregnation and hot-melt impregnation developed for aeronautical applications, with excellent
methods. Prepregs would find greater market acceptance mechanical properties and resistance to Skydrol, and so
if the costs of acquiring, storing and processing them is certified as such by various aircraft original equipment
could be reduced. A major contribution to this would be manufacturers. Five harness carbon fabric was used, with
to reduce cure temperature. Hexcel chemists have moved a fibre volume fraction in the laminate of 49.2%. The
in this direction with M21, a tough third-generation epoxy researchers intend to study different types of infrared
matrix that has the mechanical properties required for heaters in their next level of research into thermoplastic
demanding aerospace applications, but can be cured at composites, and determine a non-destructive test method
130C rather than the more usual 180C. Another noteworthy in order to more accurately and fully detect microcracks.
development is the growing availability of thermoplastic Details are given.
prepregs. Attracting much attention currently is the DELFT,UNIVERSITY OF TECHNOLOGY
extension of the “semi-preg” approach. These new material EUROPEAN COMMUNITY; EUROPEAN UNION;
systems have sheets of pre-catalysed resin film interleaved NETHERLANDS; WESTERN EUROPE
into dry fibre fabric stacks so that when heat is applied, Accession no.867412
resin permeates the fibres laterally and cure takes place.
WORLD
Item 409
Accession no.868223 Polymer
43, No.19, 2002, p.5209-18
Item 407 MOISTURE ABSORPTION BY CYANATE ESTER
Composites International MODIFIED EPOXY RESIN MATRICES. PART I.
No.53, Sept.-Oct.2002, p.89 EFFECT OF SPIKING PARAMETERS
English; French Karad S K; Jones F R; Attwood D
RP46: NEW THERMOSET RESIN SYSTEM Maharashtra Institute of Technology;
Sheffield,University; BAE Systems
Originally seen as a safe alternative to existing prepregged
polyimides in the aerospace industry, RP46 from Unitech The moisture absorption of cyanate ester modified epoxy
now sees utilisation across a broad spectrum of applications resin matrices has been studied under thermal spiking
subject to extreme operating conditions. In composite conditions. The relationships were evaluated between
form, RP46 has a continuous operating temperature of material behaviour and variables such as maximum and
700C. Powder versions are available for compression minimum temperatures during a thermal spike, the duration
moulding into virtually indestructible bearings, slip-rings of the spike, dry spiking and number of spikes. Improved
or races. A more recent development has resulted in the moisture absorption was observed at spike-temperatures
formulation of a coating version that is the core of a super- above 120 degree C. In desorption studies it was found
strong, high-temperature adhesive, it is briefly reported. that some of the water molecules remained entrained in
UNITECH LLC the polymer. Regular and intermittently applied thermal
USA spikes during moisture conditioning caused enhanced
absorption of the cyanate ester modified epoxy resins. A
Accession no.868142
maximum moisture enhancement spike-temperature exists
for the resin. The spiking of the samples above or below
Item 408 this temperature resulted in lower moisture content. The
Reinforced Plastics amount of the entrained water increased with a spiking-
46, No.9, Sept.2002, p.20 temperature. Part of that was constant over a wide-range
absorption followed a Fickian diffusion model and that resins, polymer films and coating materials. Polyaryl
most of the changes in the properties of the composites ether ketones (PEKs) are examined for use in aerospace
occurred when they were exposed to extreme conditions, and electronics applications due to their combination
which caused freezing or evaporation of the absorbed free of chemical, physical and mechanical properties.
water. 10 refs. Considerable attention has been devoted to the preparation
USA of fluorine-containing polymers. The fluorine-containing
Accession no.862203 polymers have been prepared for applications as advanced
optical and microelectronics materials. Due to these
advantages, PEKs containing hexafluoroisopropylidene
Item 414 units have been widely studied. Novel PEKs are prepared
Journal of Materials Science via aromatic nucleophilic substitution reaction. The bulky
37, No.13, 1st July 2002, p.2693-8 pendant groups are incorporated into the main chains
DETERMINATION OF MOISTURE EFFECTS containing diphenyl moieties. All the polymers showed
ON IMPACT PROPERTIES OF COMPOSITE higher Tgs and good thermal stability. Tough, flexible
MATERIALS films can be obtained by compression moulding and
Woldesenbet E; Gupta N; Vinson J R good solution casting. The mechanical properties of 3F-
Louisiana,State University; Delaware,University PEEKDK are discussed. These polymers may be useful in
Many applications of structural materials involving microelectronic applications, gas separation membranes
composites include impact or dynamic loading in a humid and matrix resins. The study into this type of polymer
environment. Composite materials are known to degrade continues. 4 refs.
when subjected to humid conditions, and therefore the CHINA
humidity confounds the difficulty of determining the high Accession no.860437
strain rate behaviour of composites. Several researchers
have found that water absorption by composites causes
degradation of matrix dominated quasi-static properties. Item 416
However, very little is known of the effect of absorbed Advanced Materials and Processes
moisture on the high strain rate properties of polymer 160, No.5, May 2002, p.14
matrix composites, that are useful in the automotive, COMPOSITE STRUCTURE FOR CAMERA ON
aerospace and naval applications of composite structures. HUBBLE SPACE TELESCOPE
A Split-Hopkinson Pressure Bar facility is used to study the A graphite epoxy bench, which serves as a high-precision
effect of absorbed moisture in high strain rate tests (200- stable truss for the Advanced Camera for Surveys, is
1200/s) of a unidirectional IM7/8551-7 graphite/epoxy made by Alliant Techsystems and provides the strength,
composite. The study includes dry, medium and saturated light weight and heat stability required for applications
moisture conditions. The tests show significant variation of in space.
high strain rate properties from static properties, and the ALLIANT TECHSYSTEMS
reasons are identified. In addition, a better understanding USA
of the effect of the matrix and fibre/matrix interface on
Accession no.859105
the high strain rate properties of composites is achieved.
13 refs.
USA Item 417
Accession no.861969 Advanced Materials and Processes
160, No.5, May 2002, p.13
CARBON NANOFIBER COMPOSITES REDUCE
Item 415 WEIGHT FOR AIRCRAFT
Polymer Preprints. Volume 43, Number 1. Spring 2002.
Papers presented at the ACS meeting held Orlando, Fl., The Air Force Research Laboratory’s Materials and
7th-11th April 2002. Manufacturing Directorate at Wright-Patterson Air Force
Washington D.C., ACS, Div.of Polymer Chemistry, Base has developed vapour grown carbon fibre technology,
2002, 603-4 which can be used in the cost-effective manufacture of
METHYLATED AND composites with high stiffness and thermal conductivity
TRIFLUOROMETHYLATED AROMATIC for military and aerospace applications.
POLY(ETHER ETHER KETONE DIPHENYL WRIGHT-PATTERSON AIR FORCE BASE
KETONE)S USA
Hu W; Liu B; Zhao S; Chen C; Wang G; Wu Z; Jiang Z Accession no.859101
Jilin,University
(ACS,Div.of Polymer Chemistry)
Item 418
Aromatic polymers are known for their usefulness in High-Performance Composites
meeting the high-performance requirements for structural 10, No.2, March 2002, p.27
Thermoplastics have maintained a foothold in aerospace, as was also assumed that the fillers (sphere-, cylinder- or
evidenced by use of thermoplastic composites for the wing plate-shape) were randomly oriented in a matrix. The
leading edge on the Airbus A340-500/-600, landing gear effects of dispersed particle size, shape and thickness of
doors and access panels on the Northrop Grumman F-5 and the interfacial region exhibited a dominant influence on
the floor panels in the EH Industries EH-101 helicopter. tensile modulus. Particulate-to-matrix modulus ratio and a
Interest in thermoplastic composites is currently even parameter describing a linear gradient change in modulus
stronger in Europe than in the US, especially in aerospace between the matrix and the surface of particle both had
and offshore oil applications. Engineering thermoplastic a minor influence on tensile modulus. At a fixed volume
resins offer fairly high-temperature in-service capabilities fraction of dispersed phase, the smaller particles provided
under severe hot/wet operating conditions and good an increasing modulus for the resulting composite as
damage tolerance. Thermoplastic prepreg forms made compared with the larger particles because the interfacial
using traditional prepregging approaches are hard to region markedly affected tensile modulus. When the size
work with, especially for complex shapes. As a result, the of the fillers was in the scale of micrometers, however,
industry has, over time, developed different approaches to the influence of interfacial region was neglected and the
produce more workable intermediate forms, for example, deduced equation was reduced to Yakayanagi’s model.
slurry impregnation and electrostatic powder coating. 47 refs.
Developments in manufacturing methods and resin CHINA
formulations are discussed. Accession no.854767
USA
Accession no.855103 Item 425
Engineering E2
Item 423 May 2002, p.15.
Plast’ 21 This issue is published within Engineering, 243, No.5,
No.107, Dec.2001, p.63 May 2002.
Spanish FOAM OF ONE’S OWN
INJECTION MOULDING OF NATURAL FIBRE- A brief report is presented on the development by L.J.Lee
REINFORCED PLASTICS et al. at Ohio State University of dense foam material
The advantages of natural fibres such as hemp and flax reinforced with very small clay particles and on the use
as replacements for glass fibres in plastics composites of such nanocomposites to replace solid plastics materials
are discussed, and applications of such composites are in structural applications such as car or aeroplane panels.
reviewed with particular reference to components for The team has also developed techniques to eliminate the
automotive and other transport applications. Developments use of chlorofluorocarbons in foam production.
by Demag Ergotech in processes and machinery for the OHIO,STATE UNIVERSITY
injection moulding of natural fibre-reinforced plastics are USA
examined. Accession no.854708
DEMAG ERGOTECH; FRAUNHOFER-INSTITUT FUER
CHEMISCHE TECHNOLOGIE
Item 426
EUROPEAN COMMUNITY; EUROPEAN UNION; GERMANY;
WESTERN EUROPE Rapid Tooling 2002. Proceedings of a conference held
Coventry, 7th March 2002.
Accession no.854894
Shawbury, Rapra Technology Ltd., 2002, Paper 6,
p.51-9
Item 424 METAL SPRAY TOOLING FOR COMPOSITE
Polymer Engineering and Science FORMING
42, No.5, May 2002, p.983 Gibbons G J
TENSILE MODULUS OF POLYMER Warwick,University
NANOCOMPOSITES (Rapra Technology Ltd.; Plastics & Rubber Weekly)
Xiang Ling Ji; Jiao Kai Jing; Wei Jiang; Bing Zheng
The results are reported of a research programme, the IMI
Jiang
Spray Mould programme, aimed at developing a method
Changchun,Institute of Applied Chemistry
of manufacturing tooling for the production of large
Based on Takayanagi’s two-phase model, a three-phase primary composite structures, in particular, for aerospace
model including the matrix, interfacial region and fillers applications. Work areas covered include spray methods
was proposed to calculate the tensile modulus of polymer and materials, pattern material development, backing and
nanocomposites. The composites were assumed to be support, post-treatment and automation. A cost comparison
composed of three independent segments connected to one for the manufacture of a composite forming tool by
another, in a series or a parallel manner. A linear gradient traditional fabrication and machining of Invar (nickel/iron
distribution of modulus of the interface was assumed. It alloy), carbon fibre composite and a promising new Spray
Mould Invar metal spray process is made. 25 refs. activated aromatic halide with alkali metal bisphenate.
IMI The polymer has high Tg, excellent thermal stability and
EUROPEAN COMMUNITY; EUROPEAN UNION; UK; WESTERN good solubility. 5 refs.
EUROPE CHINA
Accession no.854557 Accession no.853453
cure of the material was studied by IR spectroscopy and diallylbisphenol A having two phenolic hydroxy groups
DSC. The IR spectra showed that the phenylethynyl group with added bismaleimide were synthesised. The catalytic
reacted completely within 1 hour at 370C. DSC showed the effect of the hydroxy phenolic groups and reactivity of
polymerisation exotherm of BPP centred at 379C, lower the IPNs were investigated by DSC and their Tgs and
than two NASA-developed phenylethynyl-terminated mechanical properties determined by DMA and flexural
imide (PETI) resins. In comparison with the PETI systems, and impact testing. The dielectric properties of these IPNs
the Tg of cured BPP was about 100C higher, making it were also determined and their potential applications in
a candidate for possible high temperature applications. the aerospace and microelectronics industry considered.
31 refs. (International Conference on materials for Advanced
EU; EUROPEAN COMMUNITY; EUROPEAN UNION; UK;
Technologies, Singapore, 1-6 July, 2001). 23 refs.
WESTERN EUROPE; WESTERN EUROPE-GENERAL
SINGAPORE
Accession no.846141
Accession no.845237
Item 439
Reinforced Plastics Item 442
46, No.2, Feb.2002, p.44-9 Composite Structures
RESIN FILM INFUSION - COMPOSITES COST 55, No.2, Feb. 2002, p.217-23
REDUCER EXPERIMENTS ON SINGLE LAYER TEXTILE
Marsh G COMPOSITES
D-Amato E
It is explained that, until recently, resin film infusion
L’Aquila,University
had not found widespread use, but now the system is
showing signs of joining the reinforced-plastics fabrication A two-stage study was carried out into the strength and
mainstream, with commercial applications emerging in the stiffness of braided composites intended for aerospace
automotive, aerospace, and marine sectors. This article applications. In the first stage, tests were carried out
describes the process, reviews its benefits, and considers on specimens with a certain degree of damage in order
some of its applications. to establish the incidence of damage. The second stage
AUSTRALIA; EUROPEAN COMMUNITY; EUROPEAN UNION; focussed on geometrical characteristics and specimen
FRANCE; UK; WESTERN EUROPE
preparation in order to examine stress decay processes
Accession no.845700 and reduce scattering in the data and involved the
characterisation of strength concentration on the side edge
Item 440 and in the outlet areas of tabs. 6 refs.
High Performance Plastics EUROPEAN COMMUNITY; EUROPEAN UNION; ITALY;
Feb.2002, p.3 WESTERN EUROPE
PBT ELASTOMERS MADE BY ONE-STEP Accession no.845185
EXTRUSION PROCESS
Cyclics Corp. of the USA has developed PBTP-based Item 443
elastomers, using a novel reactive extrusion technique in Reinforced Plastics
which polymerisation and processing are carried out in a
46, No.1, Jan. 2002, p.22-4
continuous one-step process. This article briefly describes
AEROSPACE COMPOSITES DOWN BUT NOT
the technology, explains its unique advantages, and lists
applications for the elastomers so produced. OUT
CYCLICS CORP.
Marsh G
EUROPEAN COMMUNITY; EUROPEAN UNION; GERMANY; The effect of the September 11th terrorist attack on the
USA; WESTERN EUROPE World Trade Center is discussed, with reference to the
Accession no.845659 composites industry, and in particular, suppliers to the
aerospace industry. Despite many airline companies going
Item 441 out of business and suffering severe losses, it is argued that
Plastics, Rubber and Composites although material suppliers are inevitably caught up in
30, No.10, 2001 this aftermath, military and security markets will provide
INTERPENETRATING POLYMER NETWORKS growth sectors, and in particular, with reference to supplies
BASED ON MODIFIED CYANATE ESTER RESIN of Kevlar for use in reinforcing aircraft installations and in
Fan J; Hu X; Yue C Y ballistic applications, DuPont is reported to be increasing
Nanyang,Technological University production capacity.
High-performance interpenetrating polymer networks USA
(IPNs) containing various ratios of cyanate ester and 2,2’- Accession no.843843
laminated plates, the potential of contamination-tolerant acid(Nipol 1472) rubber was selected to control
adhesive systems, moisture adsorption, IR-spectroscopy processability and mechanical properties of a tetraglycidyl
including DRIFT tests, shear-tension tests and analysis of diaminodiphenylmethane-based epoxy resin formulation
surface fracturing. for aerospace composite applications. The physical blend
EUROPEAN COMMUNITY; EUROPEAN UNION; GERMANY; of rubber and epoxy resin, achieved by dissolution of all the
WESTERN EUROPE components in a common solvent, formed a heterogeneous
Accession no.839192 system after solvent removal and exhibited coarse phase
separation during cure that impaired any practical relevance
of this material. A marked improvement of rubber-epoxy
Item 454
resin miscibility was achieved by reactive blending of the
Adhasion Kleben und Dichten
epoxy oligomer with the functional groups present in the
45, No.7/8, 2001, p.10-2
rubber. The epoxy-rubber adduct thus obtained appeared
German as a homogeneous system at room temp. and also after
COLD-BONDING - INNOVATORY LEAP compounding with the curing agent. Depending on the
FORWARD IN AIRCRAFT CONSTRUCTION nature and extent of interactions developed between the
(PART I) rubber and the epoxy resin during ‘pre-reaction’, materials
De Wit F; Sauer J with different resin flow characteristics, distinctive
Airbus Deutschland GmbH; Vantico AG morphologies and mechanical properties after curing were
Structural bonding and gluing used in aircraft construction obtained. The effect of ‘pre-reaction’ on the resin cure
are traditionally applied with hot-curing film adhesives reaction kinetics was also investigated. 24 refs.
on an epoxy base. Efforts to reduce the costs linked to the EUROPEAN COMMUNITY; EUROPEAN UNION; ITALY; UK;
application of film adhesives have led to the development WESTERN EUROPE
of cold-bonding and a two-component paste adhesive Accession no.836148
suitable for this on an epoxy base. The advantages of
carbon fibre reinforced plastic in aircraft structures are Item 457
examined alongside adhesive applications in fibre-bonded Chemical and Engineering News
materials in the Airbus A319 and A320. 1 ref. 79, No.18, 26th Nov. 2001, p.8
EUROPEAN COMMUNITY; EUROPEAN UNION; GERMANY;
CAUSE OF PLANE CRASH SOUGHT
SWITZERLAND; WESTERN EUROPE
Tullo A
Accession no.839187
A report is presented on the crash of an Airbus A-300-
600 series aircraft in Queens, N.Y., which investigators
Item 455 consider may have been contributed to by a defect in the
Advanced Materials and Processes carbon fibre/epoxy composite tail fin. Doubts have since
159, No.11, Nov. 2001, p.12 been cast on the safety of composite materials, which
LOW-DIELECTRIC POLYMERS SPEED entered flight-critical applications 15 to 20 years ago. Some
INTEGRATED CIRCUITS
consider that composites may be subject to fatigue like
Wright-Patterson Air Force Base
metals, resulting in delamination and part failure, while
The Wright-Patterson Air Force Base has reported the others refute this theory.
development of polymers with ultra-low dielectric constants USA
for high-speed integrated circuits. These polymers are Accession no.836023
flexible, aromatic benzoxazole polymers containing a
perfluoroisopropyl unit, which are thermooxidatively
stable and have a low moisture uptake. Applications Item 458
include space-based radar, satellite communications and Advanced Materials and Composites News
high-speed computers. 23, No.22, 19th Nov.2001, p.8
USA
MC GILL OFFERING COCKPIT ARMOUR
PANELS
Accession no.837118
M.C.Gill of El Monte, California, is reported to be nearing
federal certification on three ballistic laminate panels for
Item 456
aircraft cockpit protection and other armoring applications.
Polymer Engineering and Science
Gillfab ballistic panels are reported to include fabrics made
41, No.9, Sept.2001, p.1486-96
of Kevlar aramid fibre, penetration-resistant glass laminate,
REACTIVE BLENDING OF FUNCTIONALIZED
and specially woven glass fabric. The laminates have
ACRYLIC RUBBERS AND EPOXY RESINS
undergone tests for flammability, smoke and heat release
Dispenza C; Carter J T; McGrail P T; Spadaro G
required for use in commercial aircraft interior applications
Palermo,University; ICI Technology
and are said to be among the few to meet these requirements
A high molec.wt. acrylonitrile-butadiene-methacrylic simultaneously. Very brief details are noted.
GILL M.C.,CORP. cyanate ester as the matrix resin and evaluate the thermal
USA and mechanical properties of the composites. Both Nomex
Accession no.835681 and Kevlar mats are used for reinforcements. 4 wrefs.
USA
POLYMERIC MATERIALS IN AGGRESSIVE modified montmorillonite and polyamic acid. The layered
ENVIRONMENTS. MATERIAL IN USE AND silicates of organoclay were intercalated by polyimide and
THEIR MARKETPLACE examined by X-ray diffraction and TEM. Tensile properties
Drake N of the nanocomposites were investigated. 25 refs
Rapra Technology Ltd. TAIWAN
This report on the use of polymeric materials in aggressive Accession no.797643
environments covers materials for high and low temperature
environments, chemically aggressive conditions and
Item 466
applications requiring resistance to weathering. End-use
Materials Challenge - Diversification and the Future.
applications examined, include aerospace, automotive,
40, No.2, Symposium proceedings
electrical/electronic, and medical applications. Properties
relevant to polymers used in aggressive environments are HIGH TEMPERATURE PERFORMANCE OF
discussed, in particular, physical, thermal and chemical GLASS FABRIC/POLYIMIDE COMPOSITES
properties. Materials considered include polychloroprene, Chen X; Muzzy J D
PU elastomers, HNBR, fluoroelastomers, thermoplastic Georgia,Institute of Technology
elastomers, liquid crystal polymers, polyamides, poly- Polyimide composites have been used at temperatures
p-phenylobenzobisthiazole fibres, PEEK, polyimides, exceeding 300 deg.C in the aerospace and electronics
polyketones, polymer blends, syndiotactic polystyrene, industries. Emphasis is placed on assessing the thermo-
sulphone polymers, and thermosets. 33 companies involved
oxidative stability of composites comprised of a polyimide
with polymeric materials for aggressive environments are
resin, Avimid N, with S-glass and quartz as fabrics treated
identified, and research currently being conducted, and
with A-1100 coupling agent. Since this coupling agent
new product developments are reviewed with reference
is not tailored for high temperature applications, this
to specific companies.
system provides a baseline for evaluating high temperature
EUROPE-GENERAL
coupling agents. Thermal ageing at 343 deg.C for up to 200
Accession no.815491
hours leads to substantial reductions in flexural strength
and short beam shear strength. The loss in strength occurs
Item 464 more rapidly in the smaller short beam shear samples. The
SAMPE Journal degradation is dependent on the relative proportion of
37, No.2, March/April 2001, p.102 cut surfaces where fibre ends are exposed in the samples
OVERVIEW OF POLYMER MATRIX subjected to ageing. 6 refs.
COMPOSITES PERFORMANCE AND USA
MATERIALS DEVELOPMENT FOR AEROSPACE
APPLICATIONS Accession no.698012
Morgan R J; Shin E E; Lincoln J; Jiang Zhou
Michigan,State University Item 467
A review is presented of the authors’ present and future Composites-French/English
studies of the use of polymer matrix fibrous composites for No.28, 15th Aug-30th Sept.1998, p.70
aerospace applications. Aspects covered include structure- HIGH PERFORMANCE RTM AND RESIN
property relations of polybismaleimide- and polyimide- DEVELOPMENTS FOR AEROSPACE INDUSTRY
carbon fibre composites, accelerated test methodologies, Francomb J; Parmer M; Taylor A
performance and materials development of electron beam- Pera Technology
cured cryogenic containment composites, and development
Continuous fibre reinforced composites are now firmly
of low cost, carbon-based structures. 14 refs.
established engineering materials for the manufacture
USA
of components with high added value. They offer design
Accession no.810322 engineers enormous opportunities for introducing
new concepts into their designs while reducing costs.
Item 465 The resin transfer moulding process is playing an
Journal of Polymer Science: Polymer Physics Edition important role in increasing the use of advanced
38, No.22, 15th Nov.2000, p.2873 composites. This comprehensive article highlights the
MECHANICAL PROPERTIES OF CLAY- latest high performance resin transfer moulding and resin
POLYIMIDE NANOCOMPOSITES VIA ODA- developments with particular emphasis on applications in
MODIFIED ORGANOCLAY the aerospace industry.
Tyan H-L; Wei K-H; Hsieh T-E EUROPEAN COMMUNITY; EUROPEAN UNION; UK; WESTERN
Taiwan,National Chiao Tung University EUROPE
Clay-polyimide nanocomposites were synthesised from Accession no.696236
workable composite consolidation cycle was developed for properties and environmental/chemical resistance. The
the 3% offset solution and used for all the compositions. inter-relationships between morphology and properties
Data are shown for moulding cycle optimisation, C-scans, of semicrystalline thermoplastic composites are addressed
shear, flex and compression failure, morphology, shear and the various techniques for combining fibres and matrix
strength, flexural modulus, flexural strength, interlaminar are described. A penultimate section looks at the costs and
fracture toughness, impact strength, resin-fibre adhesion, typical applications of thermoplastic composites in the
compression strength after impact and open-hole aerospace industry, while a final summary presents general
compression testing. It was concluded that LARC-ITPI conclusions and recommendations for future research and
will be an excellent high temperature matrix material for development work in the field.
aerospace applications where solvent resistance is not a key USA
requirement. 36 refs. (Presented at ACS Polym. Chem. Div. Accession no.468658
17th Biennial Symposium on Advances in Polymerisation
and High Performance Polymeric Materials, Palm Springs,
California, USA, 22nd-25th Nov. 1992).
USA
Accession no.535040
Item 474
Broadening Horizons with Advanced Materials &
Processes. Proceedings of the 14th International
European Chapter Conference, Birmingham, UK, 19th-
20th Oct.1993, p.301
ECONOMIC THERMOPLASTIC COMPOSITES
FOR AEROSPACE AND ENGINEERING
APPLICATIONS
Stepprath K; Broderick J; Leach D
Fiberite Europe GmbH; ICI Fiberite
Continuous fibre-reinforced thermoplastic composites
are being used in a wide range of applications, including
aircraft, helicopter, space and submersible structures,
machinery and other engineering components. Economic
aspects of these materials are discussed, including new
developments in lower cost materials, and the economics
of finished parts and current applications are considered.
Tabulated information is given on typical properties
of matrix polymers (PEEK, polyphenylene sulphide,
polyetherimide, polyethersulphone), mechanical properties
of composites of these polymers with carbon fibre, and
interlaminar fracture toughness, compression strength and
flexural properties of the composites. 20 refs.
EUROPEAN COMMUNITY; EUROPEAN UNION; GERMANY;
USA; WESTERN EUROPE
Accession no.521908
Item 475
Park Ridge,NJ, Noyes Publications, pp.ix,177
HIGH PERFORMANCE THERMOPLASTIC
RESINS AND THEIR COMPOSITES
Authors- Belend S
National Research Council of Canada
This book describes recent developments in high
performance thermoplastic resins and their composites,
and evaluates the benefits and limitations of these materials
for aerospace and other applications. An examination
is made of the performance of neat and continuous
fibre reinforced thermoplastic resins in terms of their
Index
A LAMINATES 71
THERMOPLASTIC PROFILES 22
ABRASION RESISTANCE 11 CARBON FIBRES 3-4
ACOUSTIC EMISSION 93 COMPOSITE TECHNOLOGY 31
ACOUSTI-CAP HONEYCOMB CORE 23 SELF-HEALING 59
ACRYLIC RUBBERS 126 STOPPING POWER 41
ADHESIVE FILM, STRUCTURAL 3, 20, 47 CARBON NANOFIBRES 14, 80
AERIAL VEHICLES, UNMANNED 97 CARBON NANOFILLERS 54
AEROGELS 33 CARBON NANOTUBES 13-44, 44-45, 65, 67, 105
AEROSPACE APPLICATIONS 3, 5-8 FILLED RESIN 61
AEROSPACE FIBRES 3 HYBRIDS 54
AIR AGEING 44 MULTIWALL 4
AIRCRAFT CONSTRUCTION, GLUING 126 SKIN 45
ARALDITE ADHESIVES 112 SINGLE WALL 26, 70, 109
ARAMID FIBRE 5-6, 114 CARBON/EPOXY PREPREGS 61
COMPOSITES 127 CELLULAR FOAMS 96
ARRHENIUS’S METHOD 61 CETEX THERMOPLASTICS 53
ATMOSPHERIC PLASMA TREATMENT 49 CLOSED MOULDING TECHNOLOGY 93-94
ATOMIC FORCE MICROSCOPY 105 COCKPIT ARMOUR PANELS 126
AURUM 70 COLD-BONDING 126
AUTOMATED TAPE LAYING, DESIGN TOOL 24 COLLECTABLE VOLATILE CONDENSABLE
AUTONOMIC HEALING 114 MATERIALS 79
AUXETIC MATERIALS 23 COMPOSITE FLAW DETECTION EXPERIMENTS 27
COMPOSITE MATERIAL, AEROGEL-LIKE 29
COMPOSITE STRUCTURES 44
B COMPOSITES, MARCEL FORMATION 107
COMPOSITES, POLYIMIDE 56
BASOTECT TG 72, 74
COMPOSITES, THERMOPLASTIC 129
BENZOXAZINES 8, 64
COMPRESSION AFTER IMPACT 51
BIOCIDAL POLYMERS 49
COMPRESSION MOULDING 12, 124
BIOCOMPOSITES 107
COMPRESSION TESTING 82
BIONANOCOMPOSITES 45
CONDUCTING POLYMER, INFRARED
BIOT-FOURIER METHOD 56
ELECTROCHROMICS 102
BISMALEIMIDES 8, 43
CONDUCTING POLYMERS 38, 44, 69
COMPOSITES 39
COPOLYMERISATION 8
MATRIX PREPREG 22
CORONA PLASMA TREATMENT 49
PREPREG, CYCOM 5250-4 80 CORROSION 25
RESIN MATRIX COMPOSITE 43 FILIFORM 25
THERMOSETTING RESIN 8 CORROSION-RESISTANT GLASS 4
BISPHENOL A DICYANATE RESIN 73 COUPLING AGENT 5, 6
BRABENDER PLASTICORDER 76 CRYOGENIC TEMPERATURE 66
BRABENDER-TYPE MIXING 15 CRYOGENIC COMPOSITE 29
BRAGG GRATING PRINCIPLE 58 CRYOGENIC FUEL TANK 57
BUTADIENE-ACRYLONITRILE, CRYOGENIC IZOD IMPACT TESTING 48
CARBOXYL-TERMINATED LIQUID 73 CRYOGENIC STORAGE TANKS 52
CRYOGENS 77
CRYSTALS, OPAL PHOTONIC 30
C COEFFICIENT OF THERMAL EXPANSION 7
CARBON FIBRE-REINFORCED COMPOSITES 30 CURE PROCESS 31-32
CARBON FIBRE-REINFORCED EPOXY RESIN 29, 50 DUAL 47
COMPOSITE LAMINATE PANEL 27 CYANATE EPOXY COMPOSITES 60
CARBON FIBRE-REINFORCED PLASTICS 7, 72, CYANATE ESTER RESIN 123, 127
74-75, 79, 124 CYANATE ESTERS 8, 66, 112, 115-116
COMPOSITES 76 CYANOACRYLATE ESTERS 8
THERMOGRAVIMETRY/FOURIER TRANSFORM W
INFRARED 122
THERMOMECHANICAL ANALYSIS 42 WATER JET TEST METHOD 111
THERMO-OXIDATIVE AGEING 10 WATER VAPOUR TRANSMISSION 23
THERMOPLASTIC COMPOSITE TECHNOLOGY 41 WATER-BASED NON-CHROMATE PRIMER 55
THERMOPLASTIC MATRICES 10 WAVELET MAPS 112
THERMOPLASTIC POLYMERS 8 WIDE ANGLE X-RAY DIFFRACTION 19
THERMOPLASTIC RESINS 7-8
THERMOPLASTIC, SELF-REINFORCING 104
THERMOSET COMPOSITES 113 X
THERMOSET MELAMINE FOAM 74 X-COR 62
THERMOSET RESIN SYSTEM 115 X-RAY PHOTOELECTRON SPECTROSCOPY 49
THERMOSETS 8 X-RAY DIFFRACTION 46, 92, 94, 125, 127-128
THERMOSETTING MATRICES 8 X-RAY RADIOGRAPHY 57
THERMOSETTING RESINS 13, 19 XYTREX 53
THREE-DIMENSIONAL BRAIDED PRODUCTS 41 YAKAYANAGI’S MODEL 119
THREE-DIMENSIONAL CRACK TIP ELEMENT
ANALYSIS 81
THREE-DIMENSIONAL FIBRE-REINFORCED Y
POLYMER COMPOSITES 93 YOUNG’S MODULUS 72
TITANATE COUPLING AGENTS 7
TORSION BRAID ANALYSIS 67
TOUGHENING 47 Z
TOUGHENING AGENTS 9
TOW PATH OPTIMISATION 24 ZENITE 127
TRANSMISSION ELECTRON MICROSCOPY 23, 48, ZERILLI-ARMSTRONG MODEL 51
74, 92, 127-128 ZYLON 5
TRIPLE-PLY TAPE 59
TUBULAR BRAIDING 79
TUFFOAM 70
U
ULTEM RESINS 50, 99
ULTRA HIGH MOLECULAR WEIGHT
POLYETHYLENE 5, 7
ULTRASONIC TESTING 57
UPILEX 25
URETHANE RESIN 29
V
VACUUM ASSISTED RESIN TRANSFER
MOULDING 27, 31, 54, 65-66, 75, 80, 85, 101, 103,
108, 118, 124
VACUUM INFUSION PROCESS 93, 98
MOULDING 99
VACUUM INJECTION MOULDING 103
VANE CASCADE EROSION RIG TESTS 85
VAPOUR-GROWN CARBON FIBRE 4
VARIABLE ANGLE FIXED ARM PEEL 82
VIBRATION DAMPING 21
MEASUREMENTS OF 81
VISCOSITY, BROOKFIELD 129
Almost all the articles selected for the database can be ordered in full text through our document delivery department.
Non-patent requests are usually despatched within 24 hours of receipt (Monday to Friday).
● We have a large collection of literature directly related to the industries we serve and can offer a personal service
with minimal bureaucracy, based on detailed knowledge of our stock.
● Many of the documents held at Smithers Rapra are not available via other services. This is particularly the case
for our extensive and unique collection of company literature and data sheets.
● We offer a fast turnaround service (within one working day) combined with a range of delivery options. Some
full text documents are available as PDF files which can be downloaded immediately
SPEED OF DELIVERY
Non-patent documents are despatched from Smithers Rapra within 24 hours of receipt (Monday - Friday) of request
using first class mail within the UK, and airmail for the rest of the world. If you request e-mail or fax service, delivery
will be within hours anywhere in the world.
HOW TO ORDER
Orders can be made by post, fax, telephone, e-mail, on-line via the website database (http://www.polymerlibrary.
com), or through an online host.
When ordering please include your full company details and which documents you require, quoting one of the
following:
Please include which payment method you wish to use and how you wish to receive the article (i.e. e-mail,
post, fax, etc.)
Documents can be ordered from Smithers Rapra online using the appropriate command of your online host. In this
case we will issue you with an invoice and statement every three months.