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Hydraulic Ram Pump
Hydraulic Ram Pump
Hydraulic Ram Pump
CHAPTER 1
1.1 Introduction:
Water, being the universal solvent, is one of the basic need in life. Water can
be transported through different means, yet some of the task is given to man to
transport it for their own requirements. The pump is one of the means created by man
for such purpose. Normally, a pump requires costly energy for its operation such as
electricity and fuel. There are villages in the country that are still deprived of
electricity. Water in various areas is far off from the people. Women and children
need to walk miles just to gather few pails of water for domestic use. This practice is
even harder for those who are living in mountainous areas.
Water scarcity is the lack of sufficient water resources that is available to supply
the needed water within a region. This greatly affects poor countries and constitutes a
threat to food security and economic development. Without sufficient water supply,
farmers cannot produce enough food and water-using industries stand idle. When
water is scarce, living conditions are restrained and many people are left with no
choice but to move to the cities.
Water pollution, which is also associated with water scarcity, is the contamination
of water bodies (e.g. lakes, rivers, oceans, aquifers and groundwater). This form of
environmental degradation occurs when pollutants are directly or indirectly into water
bodies without adequate treatment to remove harmful compounds. Water pollution
has also been a major problem in many rural communities, resulting to improper
hygiene and water-related diseases.
electricity is not yet available, generators are being installed to power the pumps
wherein, there is a continuous consumption of costly energy.
It is reported that the first hydraulic ram pump was built by Whitehurst (1775),
which operated manually by opening and closing the stopcock. This hydram was able
to let water rise to a height of 4.9m. The first automatic hydram was invented by
Montgolfier in 1796 to raise water for his paper mill. His work is improved by Pierce
(1816), who designed the air or snifter valve to introduce air to the chamber. This
hydram, which is 300 mm in diameter, was reported to have pumped 1700 L/min to a
height of 48m. Easton and James (1820) were the first to produce hydrams in a large
scale for commercial purpose. Their rams were used to supply water to large country
houses, farms and village communities.
Saving electricity is the first step towards going green. The celebration of
“Earth Hour" over the entire planet is the best evidence towards saving electricity and
thereby, reducing greenhouse gases. Such attempt at going green is using methods
that employ simple science to accomplish everyday household work.
By developing the hydraulic design and piping system of this project, it can
help the people residing at Sitio Camachile, Nabuclod, Floridablanca (an isolated and
mountainous area) to have potable water without the need to fetch water on a well.
In this study, the researchers will develop the hydraulic design of hydram and
the piping system, which does not require a power source and has a minimal cost.
1.3. Maps
1.4. Objectives
The overall goal of this project is to help alleviate problems concerning the
availability of clean water and to supply water in Sitio Camachile, Nabuclod,
Floridablanca by designing a hydraulic ram pump. Some of the specific objectives of
the project are as follows:
1.5.1. Scope
For this study to become useful to the community, the researchers will
develop a hydraulic design of hydram and its piping system. The researchers will find
a hydrological source of water where the hydram will be installed. Filtering materials
will be used to ensure the potability of water produced by the pump. The design of the
drive tank and storage tank are also included in the study. Lastly, the researchers will
also show basic mechanical aspects such as the principle of operation of the pump.
1.5.2. Limitation
The target area will only be focused in Sitio Camachile, an isolated Aeta
village in Barangay Nabuclod. The concept of Hydram can only be used in a
mountainous topography, where there is enough elevation distance between the water
source and the community wherein water will be supplied. The study is limited in the
hydraulic design of the hydram installation. Based on the test results of the water
sample, the researchers will identify the type of filtration that will be used but the
design will be excluded in the study. The research will also be limited for a decade of
useful operating life of a hydram.
The proposed study serves as a reference or guide to students in creating their own
research. This study will be significant to them because it will serve as their basis or
an overview for possible future developments. The research will also benefit those
people who will plan to revise it through time to meet the different and changing
learning styles of the students. Second, this would help in improving the livelihood of
marginalized people by providing reliable water supply for household and agricultural
use. Fetching water is a time-consuming activity. Children sometimes miss school
just to fetch water. Many old people can no longer take the arduous trips down the
stream to get water. Lack of water limits agricultural needs for irrigation and it can
also lead to many problems such as diarrhea, skin diseases and malnutrition. By
providing an access to clean water, this will improve hygiene, increase crop yields,
lessen the burden of travelling miles for water, and reduce the daily work loads of
women and children. Lastly, to the municipal government, this can contribute in
addressing the issue about the need of the residents of Nabuclod regarding the water
system. This will also help decrease the rural migration rate of the said barangay.
Seemin Sheikh et al. studied the literature available and prepared a structured
design methodology for hydraulic ram pump (HYDRAM) which covers design
parameters, design procedure along with the mathematical relationship used for the
design work.
Negros in 1997, however, AIDFI was revived, this time with a clearer focus on
innovating technology to help poor, rural families. In introducing the ram pump
system to upland communities that do not have easy access to water, AIDFI
technicians are able to provide clean, cheap water for household use, livestock raising,
aquaculture, and small-scale agriculture.
The ram pump system in Anangue has helped the villagers save time and
effort, as the device provided them with steady water supply near their homes. They
have become less dependent on rainfall. The availability of more water has enabled
them to grow different vegetables and other cash crops throughout the year; hence,
increasing their production and income.
Site Surveying
Preliminary Assessment
Hydraulic Analysis
Cost Estimates
CHAPTER 2
METHODOLOGY
One of the common problems in mountainous areas is the lack of potable water
supply. Nabuclod is just one of the remote areas in Pampanga that is experiencing the
said issue. The researchers found out about the water scarcity in the barangay and
consulted the local people regarding their source of water. An interview with the
barangay officials has also been made to determine the possible sources of water in
their area. The presence of a stream in Sitio Camachile gave a high potential for
hydram installation because of the high elevation between the source and the area that
is to be supplied.
The full survey of the selected site must be sufficiently detailed to provide all the
information necessary for accurate system design.
The following information will be required.
The figure must reflect the minimum flow of water source in a normal year
and so the measurement must be taken during the dry season. In order to ensure that
the figure represents a typical minimum, local people should be consulted about the
flow patterns over recent years. The design should be patterned for the months that
give the minimum flow to ensure that the pump can still produce the water
requirement.
According to the residents of Sitio Camachile, January, February and March
are the months when the river gives the minimum flow rate. The formula to determine
the flow rate of the water source:
To determine the cross-sectional area of the stream, end- area method is used.
It is the simplest way to solve the capacity of a stream using a tape measure, meter
stick and record sheet.
DESIGN OF A SELF-OPERATING HYDRAULIC RAM PUMP (HYDRAM):
BRINGING CLEAN WATER IN SITIO CAMACHILE, NABUCLOD, FLORIDABLANCA, PAMPANGA Page 13
REPUBLIC OF THE PHILIPPINES
COMMISSION ON HIGHER EDUCATION
REGIONAL OFFICE III
DON HONORIO VENTURA TECHNOLOGICAL STATE UNIVERSITY
Bacolor, Pampanga
Where:
Steps:
1. The researcher measured a point across the bed of the stream.
2. Set an interval with a minimum of 0.5 m.
3. From that point of interval, using a meter stick, the researcher measured the
depth of water up to bottom of the stream.
4. Record the data gathered.
Because surface velocities are typically higher than mean or average velocities
V mean = k Vsurface where k is a coefficient that generally ranges from 0.8 for
rough beds to 0.9 for smooth beds (0.85 is a commonly used value)
Steps:
4. Start the watch once the object crosses the upstream marker and stop the watch
once it crosses the downstream marker.
5. Repeat the measurement at least 3 times and use the average in further
calculations.
The maximum possible drive head of the site or the average angle of the slope
below the water source should be measured. This distance is also called the Fall.
Elevation between the water source and the location where the hydram will be
installed is measured by surveying, wherein the location of the hydram is set as the
point of reference. The researchers set this point to elevation zero since there are no
available bechmarks near the location that will give an initial elevation data.
The height from the pump to the expected point of delivery is measured with
the same procedure as that of the drive head.
The route of the delivery pipe going alternately up and down must be avoided.
As much as possible, it should be straight so as to maintain the continuous flow of
water to the storage tank.
Activity Recommended
(liters per person a day)
Drinking 5
Personal Hygiene 15
Shower/ Bathing
Hand/ Face washing
Sanitation 20
Urinal/ toilet flushing
Cooking and kitchen 10
Food preparation
Dish washing
Total Recommended Basic Water Requirement 50 L/day
If a person needs 50 liters per day, solving for the total water requirement for
Sitio Camachile:
Where:
Wt- total water requirement, liters per day
P- total population, persons
W –water requirement of a single person, liters per day per person
To solve for the total water requirements for the next ten years, the future
population must be solved first.
( )
( )
To convert the pumping rate expressed in gallons per minute to gallons per
day, multiply by 1440.
Table 4. Maximum pumping rates for a range of source flow rates and lift to fall
ratios assuming a pumping efficiency of 0.6
The diameter of the delivery pipe based on flow is given in the table:
30 6 to 36
40 37 to 60
50 61 to 90
80 91 to 234
100 235 to 360
Working Lift-Vertical Height to which water is raised above the Ram (m)
Fall (m) 5 7.5 10 15 20 30 40 50 60 80 100 125
1.0 144 77 65 33 29 19.5 12.5
1.5 135 96.5 70 54 36 19 15
2.0 220 156 105 79 53 33 25 19.5 12.5
2.5 280 200 125 100 66 40.5 32.5 24 15.5 12
3.0 260 180 130 87 65 51 40 27 17.5 12
3.5 215 150 100 75 60 46 31.5 20 14
4.0 255 173 115 86 69 53 36 23 16
5.0 310 236 155 118 94 71.5 50 36 23
6.0 282 185 140 112 93.5 64.5 47.5 34.5
7.0 216 163 130 109 82 60 48
8.0 187 149 125 94 69 55
9.0 212 168 140 105 84 62
10.0 245 187 156 117 93 69
12.0 295 225 187 140 113 83
14.0 265 218 167 132 97
16.0 250 187 150 110
18.0 280 210 169 124
20.0 237 188 140
D= diameter of pipe, m
2.3.5. HEADLOSSES
The Darcy-Weisbach formula is the basis of calculating the loss in head for fluid
flow in pipes by,
3. Friction losses,
5. Total losses
Eventually, the flow will accelerate enough to begin to close the waste valve.
( )
( )
2.3.6.4. PRESSURE, P
Number of beats is the frequency of closing and opening of valve. We assume that both waste
and delivery valve has the same frequency i.e. they both open and close at the same amount of time.
This formula is based on the empirical relationship between head of supply and
the length of supply, where:
t1= time taken for impulse valve to close or delivery valve to open
t2= time taken for delivery valve to close
L1= 2.5Hs
L2= Hs
Hs= height of drive pipe, m
Hd= height of delivery pipe, m
g= acceleration due to gravity, m2/sec= 9.81m2/sec
We then calculate the flow rate of the water flowing at the waste valve
( )
2.3.7.7. EFFICIENCY, E
H= Hd +Hs
One of the roles of the header tank is to facilitate the decantation of the
suspended substances present in water, such as sand. For that, it is necessary that
water can remain long enough in the header tank in order to let time for the particles
to settle down at the bottom of the tank. For spring catchment, collected water is
generally clear and contains only very small quantity of suspended substances, thus, it
is quite necessary to impose a water retention time sufficient for the sand to settle
down.
The recommended water retention‟s time for the spring catchment equipped
with tank is from 15 to 20 minutes (or 900 to 1,200 seconds).
Generally, the researchers choose to position the tank as near as possible to the
village for several reasons:
Table 9: An example of the evolution of the water demand in hourly period for a
village (the total daily needs are 11.83m3/day)
The method used to calculate the necessary useful tank volume are as follows:
3. Calculate the difference between flow per hour and the hourly water demand
4. Calculate the water stock: can be obtained by cumulating the differences calculated
previously.
5. Calculate the necessary quantity of water stored in the tank: can be obtained by
adding the reserve of water for each period of time and the highest water stock deficit.
The highest water stock deficit represents the reserve volume of water that should be
inside the tank in order to have always a positive stock.
6. Calculate the useful tank volume, i.e. volume required to meet the population needs
per time:
But if the tank has this volume, there will be some overflow, so some water
will be lost. Hence, the “recommended tank volume” should be calculated, for which
there will be no overflow.
7. Calculate the daily Overflow Volume OF. It can be obtained by withdrawing the
daily needs from the flow during 24 hours.
8. Calculate the recommended useful tank volume, i.e. the volume for which the tank
will use all the water produced by the spring without producing overflow:
The researchers will get a water sample from Sitio Camachile in order to test
its potability and to identify the type of filtration or treatment that will be used.
CHAPTER 3
A1 432.5
A2 977.5
A3 1200
A4 1347.5
A5 1305
A6 1167.5
A7 1045
A8 490
AREA 7965 cm2
0.7965m2
A1 442.5
A2 950
A3 1070
A4 1145
A5 1187.5
A6 1177.5
A7 1107.5
A8 1055
A9 972.5
A10 452.5
AREA 9560 cm2
0.956m2
A1 467.5
A2 1005
A3 1130
A4 1212.5
A5 1257.5
A6 1190
A7 1075
A8 952.5
A9 430
AREA 8720 cm2
0.872 m2
Where:
( )
BACKSIGHT FORESIGHT
STA HI Elev. REMARKS
HAIR R. MEAN S HAIR R. MEAN S
2.707
location of
BM1 2.649 2.649 0.115 2.649 0
hydram 69.4m
2.592
2.308 1.611
TP1 2.26 2.26 0.094 3.355 1.554 1.554 0.113 1.095
2.214 1.498
3.091 0.353
TP2 3.055 3.055 0.07 6.089 0.321 0.321 0.063 3.034
3.021 0.29
0.885 0.951
TP3 0.832 0.832 0.105 6.014 0.907 0.907 0.087 5.182
0.78 0.864
4.768 1.102
TP4 4.722 4.722 0.09 9.692 1.044 1.044 0.114 4.97
4.678 0.988
1.23 0.636
TP5 1.172 1.172 0.114 10.26 0.604 0.604 0.062 9.088
1.116 0.574
0.677
BM2 0.633 0.633 0.087 9.627 water source
0.59
The drive head (fall) is 9.627m while the drive pipe length is 69.4m.
BACKSIGHT FORESIGHT
STA HI Elev. REMARKS
HAIR R. MEAN S HAIR R. MEAN S
2.668
location of
BM1 2.636 2.636 0.064 2.636 0
hydram 134.9m
2.604
2.353 0.432
TP1 2.313 2.313 0.079 4.565 0.384 0.384 0.094 2.252
2.274 0.338
2.463 0.658
TP2 2.405 2.405 0.115 6.35 0.62 0.62 0.074 3.945
2.348 0.584
2.14 0.743
TP3 2.107 2.107 0.065 7.767 0.69 0.69 0.105 5.66
2.075 0.638
3.999 1.144
TP4 3.943 3.943 0.11 10.612 1.098 1.098 0.09 6.669
3.889 1.054
2.026 1.115
TP5 2.204 2.204 0.114 11.759 1.057 1.057 0.115 9.555
1.912 1
2.061 0.445
TP6 2.502 2.502 0.11 13.851 0.41 0.41 0.069 11.349
1.951 0.376
2.586 0.592
TP7 2.528 2.528 0.114 15.832 0.547 0.547 0.089 13.304
2.472 0.503
2.916 0.36
TP8 2.859 2.859 0.113 18.363 0.328 0.328 0.062 15.504
2.803 0.298
3.378 0.52
TP9 3.337 3.337 0.081 21.236 0.464 0.464 0.11 17.899
3.297 0.41
4.09 0.538
TP10 4.052 4.052 0.074 24.8 0.488 0.488 0.108 20.748
4.016 0.43
2.808 0.37
TP11 2.754 2.754 0.106 27.226 0.328 0.328 0.082 24.472
2.702 0.288
2.944 0.374
TP12 2.891 2.891 0.105 29.779 0.338 0.338 0.07 26.888
2.839 0.304
2.65 0.229
TP13 2.608 2.608 0.082 32.208 0.179 0.179 0.099 29.6
2.568 0.13
2.768 0.433
TP14 2.732 2.732 0.07 34.553 0.387 0.387 0.091 31.821
2.698 0.342
0.42
area to be
BM2 0.376 0.376 0.086 34.177
supplied
0.334
The delivery head (lift) is 34.177m while the delivery pipe length is 134.9m.
( )
To compute for the water requirements in ten (10) years, the future population
must be computed first.
Where: Po - 954
t- 10 years
P1 –3584
P2- 3028
N- 6 years
( )
( )
( )
L-lift = 34.177m
F-fall= 9.627 m
L/F = 3.55m
Convert:
Flow Rate
(gpm)
L/F 10 15
3 2880 4320
3.55 X1 X2
4 2160 3240
By interpolation:
X= 3108 gpd
From Table 5:
The drive pipe length is 69.4m, which is between 12m and 80m. A drive pipe
with a diameter of 80 mm is chosen for the hydram.
Based on Table 6:
Table 6 is used to select a delivery pipe 40mm in diameter which fits the flow
rate.
From Table 7:
For a fall of 9.627≈10 m and for a lift of 34.177≈40m, 245 liters can be
pumped a day for each liter per minute supplied. Since 47,700 liters per day is
required, the number of liters per minute needed can be found by dividing 47,700 by
245.
The supply available is greater than the supply required, so the source is
sufficient.
To compute if the source can still supply the community for the next ten years:
Where: V= 0.157m/sec
(turbulent)
Where: f=0.028
L=69.4m
V=0.157m/sec
D=0.08m
g=9.81m2/sec
Where: f=0.028
L= 34.177m
V=0.157m/sec
D=0.04m
g=9.81m2/sec
Where: Q=
Where: Q=
From Table 8:
D2/D1=
V2 0.04/0.08
0.5
0.6 0.38
0.628 X
1.5 0.37
By interpolation:
X= 0.3797
( )
* +
DRAG FORCE, Fd
1000kg/m3
g= 9.81m2/sec
( )
L= 69.4 m
[ ]
PRESSURE, P
Where: F=9.42 N
To calculate efficiency
Where: Dw= 0.08m (based on the specification that the flow area (Aw) through the
waste valve should equal to or exceed the cross-sectional area of the drive pipe to
avoid "chocking" of the flow)
Hs=9.627m
n= 2307
Where: f=0.028
L=69.4m
V=0.157m/sec
D=0.08m
g=9.81m2/sec
( )
M= 0.194
V= 0.157 m/sec
Hd= 34.177m
( )
M= 0.194
Vd= liter
Vw= liter
EFFICIENCY OF HYDRAM, E
Hd= 34.177m
Note: The recommended water retention‟s time for the stream catchment
equipped with tank is from 15 to 20 minutes (or 900 to 1,200 seconds).
Provide 0.3m freeboard and 0.2m for sand accumulation depth, hence total
depth is 1+0.3 +0.2= 1.5m depth. The new dimension for the header tank is 1m x 1m
x 1.5m.
The table of the water demand in hourly period for Sitio Camachile is given
below. The total daily need is 47.7m3/day.
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8
Necessary
quantity
hourly
Consumption daily water of
period water Flow Difference
coefficient need stock water
(hr) demand (m3) (m3)
(%) (m3) (m3) stored in
(m3)
the tank
(m3)
1 0 47.7 0 2.84 2.84 2.84 2.84
2 0 47.7 0 2.84 2.84 5.68 5.68
3 0 47.7 0 2.84 2.84 8.52 8.52
4 0 47.7 0 2.84 2.84 11.36 11.36
5 0 47.7 0 2.84 2.84 14.2 14.2
6 5 47.7 2.385 2.84 0.455 14.655 14.655
7 9.5 47.7 4.5315 2.84 -1.6915 12.9635 12.9635
8 5 47.7 2.385 2.84 0.455 13.4185 13.4185
9 3 47.7 1.431 2.84 1.409 14.8275 14.8275
10 4 47.7 1.908 2.84 0.932 15.7595 15.7595
11 6.5 47.7 3.1005 2.84 -0.2605 15.499 15.499
12 5 47.7 2.385 2.84 0.455 15.954 15.954
13 6 47.7 2.862 2.84 -0.022 15.932 15.932
14 5 47.7 2.385 2.84 0.455 16.387 16.387
15 7 47.7 3.339 2.84 -0.499 15.888 15.888
16 10 47.7 4.77 2.84 -1.93 13.958 13.958
17 10 47.7 4.77 2.84 -1.93 12.028 12.028
18 9 47.7 4.293 2.84 -1.453 10.575 10.575
19 11 47.7 5.247 2.84 -2.407 8.168 8.168
20 4 47.7 1.908 2.84 0.932 9.1 9.1
21 0 47.7 0 2.84 2.84 11.94 11.94
22 0 47.7 0 2.84 2.84 14.78 14.78
23 0 47.7 0 2.84 2.84 17.62 17.62
24 0 47.7 0 2.84 2.84 20.46 20.46
100 47.7 68.16
Table 11. Calculation of Hourly Water Demand and Volume in the Storage Tank
1. The water needs per hour is obtained by multiplying the consumption coefficient
by the daily water needs.
3. The difference between flow per hour and the hourly water demand is shown in
column 6.
5. The necessary quantity of water stored in the tank is obtained by adding the reserve
of water for each period of time and the highest water stock deficit. In this case, there
is no water stock deficit.
6. The useful tank volume required to meet the population needs per time:
7. The daily Overflow Volume OF is obtained by withdrawing the daily needs from
the flow during 24 hours.
8. Calculate the recommended useful tank volume, i.e. the volume for which the tank
will use all the water produced by the spring without producing overflow:
Maintenance
As the Multi Media Filter removes turbidity from the incoming feed water,
eventually the filter will display a high-pressure drop across the bed and/or increased
turbidity levels coming from the Multi Media Filter. As a result, the Multi Media
Filter will eventually require a backwash to clean the bed.
The ideal backwash rate is 12-15 gpm/sq ft. which is enough to lift the media
bed sufficiently without forcing any media out of the top of the filter. Most filters are
equipped with a flow restrictor on the backwash outlet that maintains this flow rate.
This is important with seasonal fluctuations in water temperature, as colder water is
more viscous and lifts the bed higher with less flow, which can result in losing media
out of the top during backwash.
After backwash, the bed is allowed to settle and re-stratify before a final rinse
and then it is placed back into service.
The jagged edges of the sand and other media can become rounded over time
and therefore reduce their filtration ability after many years of service should
therefore be replaced.
3.16.2 Chlorination
Chlorination is one of the many methods that can be used to disinfect water.
This method was first used over a century ago, and is still being used today. It is a
chemical disinfecting method that uses various types of chlorine or chlorine-
containing substances for the oxidation and disinfection of what will be the potable
water source.
Chlorination may also be done as the final step in the treatment process, which
is when it is usually done in most treatment plants. The main objective of this chlorine
addition is to disinfect the water and maintain chlorine residuals that will remain in
the water as it travels through the distribution system. To support and maintain the
chlorine residual, a process called re-chlorination is sometimes done within the
distribution system. This is done to ensure proper chlorine residual levels are
maintained throughout the distribution system.
Maintenance involves keeping gratings and filters clear, as well as caring for
the ram itself. The maintenance tasks which may be carried out are likely to be as
follows:
Tuning and adjusting of valves and bolts may need to be done more frequently.
On the other hand, specialized tool and spare parts may be needed for the
maintenance of the commercially-built pump.
So, in general, this ram is best suited to a situation where the person
responsible lives nearby and has an access to a wide range of tools and components.
PIPING SYSTEM
ITEM DESCRIPTION QTY. UNIT UNIT COST COST
G.I. PIPE 3" dia. X 3m 24 m 446.65 10719.6
G.I. TEE 3 " dia. 4 PCS 498 1992
G.I. COUPLING ELBOW 3 " 3 PCS 371 1113
dia.
G.I. CAPS 3" dia 12 PCS 252 3024
G.I. PLUGS 3" dia 4 PCS 200 800
PVC PIPE 3" dia 3 m 390 1170
PVC PIPE 1 1/2" dia 162 m 183.6 29743.2
PVC COUPLING 1 1/2" dia 44 PCS 14.3 629.2
PVC COUPLING ELBOW 6 PCS 12 72
(19mm)
PVC REDUCER 3 PCS 35 105
(38mmX19mm)
PVC REDUCER 2 PCS 173 346
(76mmX50mm)
PVC REDUCER 2 PCS 73 146
(50mmX38mm)
BRASS FAUCET (19mm) 3 PCS 135 405
GATE VALVE 3" dia 3 PCS 980 2940
BOLTS AND NUTS 10mm 184 PCS 6 1104
IRON PLATE FOR 1 PCS 500 500
FLANGES
WELDING ROD 1.5 KG 80 120
TEFLON TAPE 8 ROLL 12 96
SOLVENT 400cc 5 CAN 185 925
COST 55950.00
DRIVE TANK
CEMENT 6 BAG 250 1500
SAND 0.3 m3 300 90
GRAVEL 0.6 m3 630 378
REINFORCED BARS 10 PCS 106.56 1065.6
12mm
G.I. TIE WIRE #26 0.7 KG 63 44.1
COST 3077.7
STORAGE TANK (2 UNITS)
CEMENT 34 BAG 250 8500
SAND 1.85 m3 300 555
GRAVEL 3.7 m3 630 2331
REINFORCED BARS 26 PCS 106.56 2770.56
12mm
G.I. TIE WIRE #18 4.5 KG 63 283.5
COST 14440.06
SUMMARY
PIPING SYSTEM 55950
RAMP PUMP (MANUFACTURED) 12000
DRIVE TANK 3077.7
STORAGE TANK (2 UNITS) 14440.06
WATER CHLORINATION 3200
MULTI MEDIA FILTERING MATERIALS 16000
TOTAL COST Php 104667.76
CHAPTER 4
SUMMARY OF FINDINGS, CONCLUSION AND RECOMMENDATIONS
4.1. SUMMARY
With the design parameters for the hydraulic ram pump like the drive and delivery heads,
drive pipe and delivery pipe diameters, drive pipe and delivery pipe lengths, water source flow rate,
total head losses in the system, pressure in the waste valve and power developed by the hydram, the
researchers mathematically calculated the efficiency of the hydraulic ram pump.
Tabulation of Results
Results values unit
Drive Pipe Diameter 3 in
Delivery Pipe Diameter 1½ in
Pipe Flow Rate, Sp 0.789 x 10-3 m3/s
Pump Flow rate, Q 3044.67 gpd
Max. Pump Flow Rate, Qmax 3108 gpd
Reynold's Number, Re 15681
Friction factor, f 0.022
TOTAL HEADLOSSES, Ht 0.399 m
Major Head loss, Hl 0.385 m
Heat loss at T-junction, Ht 0.011 m
Velocity in T-junction, Vt 0.157 m/s
Velocity in the delivery pipe, Vd 0.628 m/s
Friction losses, Hf 0.002 m
Other losses of head as in pipe fittings, Hpf 0.001 m
PRESSURE, P 1.874 Kpa
dV/dt 0.027 m/s
Drag Force, Fd 0.024 N
Force that accelerate the fluid, F 9.42 N
EFFICIENCY OF HYDRAM, E 52.4 %
One Beat, t 0.026 sec
t1 0.016 sec
t2 0.01 sec
No.of beats per minute, n 2307
Waste Valve Diameter 0.08 m
4.2. CONCLUSIONS
From the objectives stated, the researchers have come up with the conclusions and results
from the study of the hydraulic ram pump (hydram). The modifications and assumptions made were
counted and the calculations gave the exact answers for this project. From the results obtained, the
researchers found out that:
a. Sitio Camachile is suitable for ram pump installations because it is a hilly area and because
of the high elevation distance that a hydram needs to pump water.
b. In order to obtain the efficiency for this hydram, the optimum drive and delivery head and
drive pipe length is chosen. The efficiency of the hydram is about 50%.
c. Based on the test results of the water, the method of treatment to be used is
multi-media filter and chlorination.
d. By designing the hydram, the suitable lay-out of the pump installation for Sitio Camachile is
also produced.
4.3 RECOMMENDATIONS:
One of the suggestions that can be applied is to use a bigger supply pipe to obtain a large
amount of water so that more water can be delivered to tank. In this study, the researchers used a
supply pipe with a diameter of 3 inches, and get only get about 0.789 x 10-3 flow rate and that is just
about 1% of compared to the stream‟s flowrate.
Bigger supply pipe will increase the flow rate, but the size of hydram is also needed to be
increased to cope with the bigger force that the water carries. It is not necessary to increase the
delivery pipe because referring to continuity equation, the flow rate across a pipe is just the same.
Since the researchers already increased the flow rate of water by increasing the diameter of supply
pipe, thus with the same diameter of delivery pipe, a higher velocity of water flowing to the tank can
be achieved. But if the diameter of supply pipe is increased tremendously, the delivery pipe diameter
must also be increased so that more water can be delivered with high velocity.
For the most optimum performance of the hydram, the suggestions must be applied but it is
needed to first consider the necessity of such high pumping rate according to usage of the water
delivered. If a lot of water was able to be delivered to the tank, but some of it will be used, it will be a
waste and will cost high. Thus, the necessary amount of water needed must first be identified. From
there, try to adjust so that the demand with the minimum cost can be fulfilled.
The scope of the study is only limited for a ten-year useful operating life of a hydram, thus,
one of the recommendations is to design a hydram that will be beneficial for the succeeding years.
The type of filtration to be used is also a parameter to be considered in the lay-out for further studies.
APPENDICES
APPENDIX A
By the end of the twentieth century, interest in hydraulic rams has been revived due to the
needs of sustainable technology in developing countries, and energy conservation in developed ones.
A good example is the AID Foundation International in the Philippines, who won an Ashden Award
for their work developing ram pumps that could be easily maintained for use in remote villages. The
hydraulic ram principle has been used in some proposals for exploiting wave power, one of which
was discussed in 1931 by Hanns Günther in his book in hundert Jahren.
APPENDIX B
The water hammer effect is a phenomenon that increases the pressure of water
in a pipe over a short period of time.
If the velocity of the water in a pipe is high enough, a fast closure of the pipe
will cause a water hammer effect as shown in Figure 2. The water flowing will be
compressed to the valve which has been closed suddenly. As a comparison, if a
hundred people run very fast in a corridor and suddenly, they face a closed door, the
space between them will be reduced, everybody will touch each other. In the same
way, with velocity, water has kinetic energy. By closing the pipe quickly, this kinetic
energy will be transformed into pressure. This effect is characterized by a loud noise
that is similar to a hammer banging a metal component.
APPENDIX C
The Hydram uses the water hammer effect to “use the energy of a large
amount of water falling from a small height to lift a small amount of this water to a
much greater height” (Dr T. Thomas, 2005) as shown in Figure 3. From a main source
(i.e. spring or stream), water is driven to the Hydram based downstream. The pump
suddenly stops the flow causing a water hammer effect. It allows the water under
pressure in the Hydram body to enter into a delivery pipe.
The special feature of the Hydram is that the water hammer effect is caused by
the water itself. The flowing water applies pressure on a valve that closes the pipe
automatically. This is why the Hydram does not use any electricity or fuel. However,
as the water hammer effect is caused by the water, the water needs to go out; this is
called the waste water. This is not really wasted because the Hydram cannot work
without it. So, the Hydram will only use 20 to 40 percent of the water coming inside it
(i.e. the feed water) which is the delivery water. A non-return valve at the beginning
of the delivery pipe stops the water from going back into the pump body. After
continuous water hammer effects, water is added in the delivery pipe with a great
pressure. It allows the water to flow upward to a storage tank. The pressure is then
transformed into potential energy.
Fig.9 Application of the water hammer effect on the Hydraulic Ram Pump
APPENDIX D
up the delivery pipe. The air vessel smoothes the pulsing flow through the delivery
valve into an even outflow up the delivery pipe.
The pumping cycle happens very quickly, typically 40 to 120 times per
minute. During each pumping cycle, only a very small amount of water is pumped.
However, with cycle after cycle continuing over 24 hours, a significant amount of
water can be lifted. While the ram pump is operating, the water flowing out the waste
valve splashes onto the floor or the pump house and is considered “waste water”. The
term “waste water” needs to be understood. Although waste water is not delivered by
the ram pump, it is the energy of the water that pumps the water that is delivered.
Fig. 10 Sequence 1
Sequence 1:
Water from the source flows through the drive pipe (A) into the ram pump
body, fills it and begins to exit through the waste or “impetus” valve (B). The Check
Valve (C) remains in its normally closed position by both the attached spring and
water pressure in the Tank (D) and the Delivery Pipe (E). (No water in the tank is
prior to startup) At this starting point, there is no pressure in Tank (D) and no water is
being delivered through exit Pipe (E) to the holding tank destination.
Fig. 11 Sequence 2
Sequence 2:
Water is entering the pump through the Drive Pipe (A). The velocity and
pressure of this column of water is being directed out the Waste Valve (B) which is
overcome, causing it to close suddenly. This creates a momentary high pressure
“water hammer” that in turn forces the Check Valve (C) to open allowing a high
pressure “pulse” of water to enter the Pressure Tank (D). The air volume in the
pressure tank is compressed causing water to begin flowing out of the Delivery Pipe
(E) and at the same time closing the Check Valve (C) not allowing the water a path
back into the pump body. As the air volume in the Pressure Tank (D) continues to re-
expand, water is forced out of the Delivery Pipe (E) to the holding tank.
Fig.12 Sequence 3
Sequence 3:
Water has stopped flowing through the Drive Pipe (A) as a “shock wave” that
is created by the “water hammer” travels back from the Drive Pipe to the settling tank
(depicted earlier). The Waste Valve (B) is closed. Air volume in the Pressure Tank
(D) is continuously expanding to equalize pressure, pushing a small amount of water
out the Delivery Pipe (E).
Fig. 13 Sequence 4
Sequence 4:
The “shock wave” reaches the holding tank causing a “gasp” for water in the
Drive Pipe (A). The Waste Valve (B) falls open and the water in the Drive Pipe (A)
begins to flow into the pump and out the Waste Valve (B). The Check Valve (C)
remains closed. The air volume in the Pressure Tank (D) has stabilized and water has
stopped flowing out the Delivery Pipe (E). At this point, Sequence 1 begins all over
again.
APPENDIX E
For analysis, the pumping cycle of a hydram is divided into four main periods,
based on the position of the waste valve and the average time-velocity variation in the
drive pipe.
A. The waste valve is open and water starts to flow from the source and escapes
through the waste valve. The flow accelerates under the effect of the supply
head (H), until a velocity V0 is attained in the drive pipe;
B. The waste valve continues to close until it closes fully. For a good hydram
design, the valve closure is rapid or instantaneous;
C. The waste valve is fully closed and remains closed. The sudden closure creates
a high pressure in the hydram and on the check valve that is in excess of the
static delivery pressure. The check valve is forced open and pumping takes
place until the velocity becomes zero, therefore the pumping stops under the
retarding effect of the delivery pressure head; and
D. The delivery valve closes. The pressure near the check valve is much higher
than the static supply pressure and the flow is reversed towards the supply
source. This action is termed recoil. The recoil action creates a vacuum in the
hydram, temporarily forcing a small amount of air to be sucked into the
hydram through the air valve. The pressure on the underside of the waste valve
is also reduced and together with the effect of its own weight, the waste valve
opens automatically. The water in the drive pipe returns to the static supply
pressure as before and the next cycle begins. The action is repeated
automatically at a frequency of a few beats to more than 300 beats per minute.