EV Conversion

Vheicle Suzuki Alto

vehicle specs

weight 865 kg
engine torque 62 nm @3000 rpm
wheel radius 0.25 m
wheel circumfrence 1.56 m
for torque calculation to accelrate alto from 0 to 100kmph in 10 sec
(torque at wheel)

velocity 100 kmph = 27.78 m/s time 10 sec

acceleration
a = v/t
a = 27.78/10
a= 2.778 m/s sq
force
F = MASS * ACCELERATION

= 865x2.778
2402.97 N
Torque
Mt = force * wheel radius

2402.97*0.25
600.7425 NM

Required Torque at wheels is 600.7425 NM

Calculation for torque at wheels using alto transmission.

alto transmission gear ratios motor specs

gear gear ratio diff ratio total ratio rated power 13.91 KW
1st 3.416 4.705 16.07228 peak power 19.3 KW
2nd 1.894 4.705 8.91127 rpm 3460 3460
3rd 1.28 4.705 6.0224 rated torque 36.3 NM
4th 0.914 4.705 4.30037 peak torque 55.2 NM
5th 0.756 4.705 3.55698 RPM per Volt 58

peak motor torque at wheels first gear

torque = motor torque x final gear ratio

55.2 x 16.0723
887.18986 NM
force
f= torque / wheel radius
887.19/0.25
3548.7594 N
acceleration
a= force / mass
3548.76/865
4.1026121 m/s sq
time
t= velocity / acceleration
27.78/4.10261
6.7712959 sec

max speed
72 v 96 v 120 v

max motor rpm at x volt 4176 5568 6960

RPM per Vdc x Vdc
max wheel rpm at highest gear
RPM /Gear ratio 1174.03 1565.373 1956.716
max speed
rpm x 60 x wheel circumference 109.8892 146.5189 183.1486
 EV Conversion
Vheicle Suzuki swift
vehicle specs

weight 1100 kg

wheel radius 0.3 m

wheel circumfrence 1.872 m
for torque calculation to accelrate alto from 0 to 100kmph in 11 sec
(torque at wheel)

velocity 100 kmph = 27.78 m/s time 11 sec

acceleration
a = v/t
a = 27.78/10
a= 2.525455 m/s sq
force
F = MASS * ACCELERATION

= 865x2.778
2778 N
Torque
Mt = force * wheel radius

2402.97*0.25
833.4 NM

Required Torque at wheels is 833.4 NM

Calculation for torque at wheels using alto transmission.

alto transmission gear ratios motor specs

gear gear ratio diff ratio total ratio rated power 13.91 KW
1st 3.545 4.388 15.55546 peak power 19.3 KW
2nd 1.904 4.388 8.354752 rpm 3460 3460
3rd 1.28 4.388 5.61664 rated torque 36.3 NM
4th 0.914 4.388 4.010632 peak torque 55.2 NM
5th 0.752 4.388 3.299776 RPM per Volt 58

peak motor torque at wheels first gear

torque = motor torque x final gear ratio
55.2 x 16.0723
858.66139 NM
force
f= torque / wheel radius
887.19/0.25
2862.2046 N
acceleration
a= force / mass
3548.76/865
2.6020042 m/s sq
time
t= velocity / acceleration
27.78/4.10261
10.676385 sec

max speed
72 v 96 v 120 v

max motor rpm at x volt 4176 5568 6960

RPM per Vdc x Vdc
max wheel rpm at highest gear
RPM /Gear ratio 1265.54 1687.387 2109.234
max speed
rpm x 60 x wheel circumference 142.1455 189.5273 236.9092
 EV Conversion
Vheicle Suzuki swift
vehicle specs

weight 1140 kg

wheel radius 0.3 m

wheel circumfrence 1.872 m
for torque calculation to accelrate alto from 0 to 100k 11 sec
(torque at wheel)

rolling resistance

RR = GVW X CRR
RR = ROLLING RESISTANCE
GVW = GROSS VEHICLE WEIGHT = 1140
CRR = Coefficient of friction of surface = 0.22 POOR ASPHALT 0.75 GRASS

RR = 250.8 POOR ASPHALT 855 GRASS N

Grade resistance

GR = GVW X SIN

Calculation for torque at wheels using alto transmission.

alto transmission gear ratios motor specs

gear gear ratio diff ratio total ratio rated power 13.91 KW
1st 3.545 4.388 15.55546 peak power 19.3 KW
2nd 1.904 4.388 8.354752 rpm 3460 3460
3rd 1.28 4.388 5.61664 rated torque 36.3 NM
4th 0.914 4.388 4.010632 peak torque 55.2 NM
5th 0.752 4.388 3.299776 RPM per Volt 58

peak motor torque at wheels

torque = motor torque x final gear ratio

55.2 x 16.0723
858.66139 NM
force
f= torque / wheel radius
887.19/0.25
2862.2046 N
acceleration
a= force / mass
3548.76/865
2.5107058 m/s sq
time
t= velocity / acceleration
27.78/4.10261
0 sec

max speed
72 96 v 120 v

max motor rpm at x volt 4176 5568 6960

RPM per Vdc x Vdc
max wheel rpm at highest gear
RPM /Gear ratio 1265.54 1687.387 2109.2341
max speed
rpm x 60 x wheel circumference 142.1455 189.5273 236.90917