CHAPTER I

INTRODUCTION

1.1 Background

Cimanggis – Cibitung Toll Road Construction Project Section 2 in

MM2100 consists of several components of work. The Construction is
located in Cibitung from STA. 49+015 – STA. 50+373 with the length
1,358 km.

The job items of Construction in section 2 MM2100 are bored pile,

footing, abutment, pillar, pierhead, and girder. Based on time
schedule, Construction in section 2 started on 29th September 2015
and will be completed on 2019.

1.2 Purpose of the Cimanggis - Cibitung Construction

a. To reduce congestion on Jagorawi Toll Road and Jakarta –

Cikampek Toll Road.
b. To facilitate access to Cibitung,Cikarang and surroundings area
from Cimanggis without having to go through Jakarta - Cikampek
Toll Road
 CHAPTER II
PROJECT DESCRPTION

2.1 General Data of the Project

Project : Cimanggis - Cibitung Toll Road Project

Construction Section 2
STA. 27+00 – STA. 50+373
Location : Jl. Sumatera, MM2100 Industrial Area,
Cikarang Barat.
Owner : PT Cimanggis – Cibitung Tollways
Type of Contract : Fixed Unit Price
Payment : Turn key
Construction Time : 360 calendar days
Value of the project : Rp. 3.950.460.095.000,00
Consultant : PT. Virama Karya
Contractor : PT. Waskita Karya

2.2 Work Progress

Cimanggis – Cibitung Toll Road Project Construction Section 2 in
MM2100 from STA. 49+015 – STA. 50+373 , the percentage of work
items that can be achieved on 5th August 2018 is 29,073 %, while the
progress planned is 78,57%. So, the percentage of work remaining is
49,497%.

a. Completed Work
Here are the work progress data of whole work items in Depok
– Antasari Toll Road:

Work Item Work completed

Bored Pile 360/665
Footing 16/56
 Abutment 0/1
Single Pillar 6/9
Portal Pillar 5/46
Pierhead 0/32
PCI Girder 0/746

Based on the data above, the ongoing work item is almost

complete. On August 5th, 2018, bored pile items and footings are
completed on land that already free, and pillar items are almost
complete, so the remaining work is abutment, pier head and girder
installation.

b. Scheduled Work

Data of ongoing work items and the plans are in the following
table:

Work Unit Work Work Work Target

Description Planned Completed Remaining

Lean m2 11,307 2,937 8,334 20th

Concrete January
Work 2018
Bore Pile point 325 325 0 15th
Work November
2017
Pile Head point 48 48 0 23th
Work Desember
2017
Casting m2 9830 7283 2547 15th
Concrete January
Work 2018
Reinforceme kg 25670 20453 5217 5th
nt Steel January
Work 2018
 c. Documentation

Boring a hole, using crane with mechanic soilmec bore machine, to make a
pile as a footing and the reinforcement steel will be placed at the hole to
stregthen the pile.

On casting the lean concrete, the soil is dug 10 cm for the work floor.
Furthermore, the process of making work floors is 10 cm thick as a pile cap.
The work floor is made to simplify the implementation of pilecap work.
Pillar/Pier serves as a support for the upper structure and distributes the
weight of the upper structure to the ground. The pier work in Elevated
MM2100 is divided into 3 stages, according to the height.
2.3 Problems and Solutions
There are the problem and also the solution happened in
Cimanggis – Cibitung Toll Road Construction MM2100 Section 2 From
STA. 49+015 – STA. 50+373 that is:
Problem
The bored pile drilling process is
carried out after the surveyor has
made the marking and
numbering. But due to an error
during tagging, the pilecap
design on the P15A changed so
that the shape didn’t match with
the plan. The first design is
square, but the shape changes
without entering one bored pile
point.
The pillar design of the
Cimanggis - Cibitung Elevated
Toll Road Project in MM2100 is
the Single Pillar which consists of
9 units and Portal Pillars totaling
46 pieces. But in the
implementation process, the
number changed because the
loads on P16 and P17 were too
large so that the initial design in
the form of Pillars with 2 portals
turned into pillars 3 portals.
However, the placement of the
new pier was hampered due to
its location on the road body.
On the Cimanggis - Cibitung Toll
Road MM2100 section 2, there
are 3 (three) SUTT lanes which
location inhibits the construction
of the pierhead and installation of
the girder of the Cimanggis -
Cibitung Toll Road project,
Solution
Errors in borepile quitting can
be caused by a utility that is
lacking during the marking
process by the surveyor. The
solution is to make a new drill
point by paying attention to
the utilities at the drilling
location.
Before the implementation of
the additional portal maker,
the traffic that crosses the
location should be deflected
first, so the activities of road
users couldn’t be disrupt. In
addition to this additional
portal, borepile and pilecap
foundations are not designed
because the large dimensions
of the pilecap can cover road
access across the project.
Coordinate the alignment of
work implementation in the
field with relevant parties in
the Cimanggis-Cibitung Toll
Road Construction Work and
also other projects which are
in the Cimanggis - Cibitung
(points P6, P7, P10 and P27). toll road corridor (PLN and
MM2100 Industrial Area), so
that they can be held in
accordance with the planned
deadline and minimize
operational disruptions to the
Cimanggis - Cibitung toll road.
 CHAPTER III
CONCLUSION

Cimanggis – Cibitung Toll Road Project Construction MM2100 in Section

2 from STA. 49+015 – STA. 50+373 , the percentage of work items that can
be achieved on 5th August 2018 is 29,073 %, while the progress planned is
78,57%. So, the percentage of work remaining is 49,497%.

This project is delayed because of some problems; there has been an

accident about the human error, change of structure design, and Internal
major problem. Therefore, PT Waskita Karya needs to take some action to
overcome problems, by complete the utility sterilization process at the
project location quickly, so that every target of this construction project can
be reached on time.