Professional Documents
Culture Documents
Harris DX15 Main PDF
Harris DX15 Main PDF
DX-15
AM BROADCAST TRANSMITTER
994 9409 001
888-2341-002
I Introduction
II Installation
III Operation
IV Theory of Operation
V Maintenance
VI Troubleshooting/Emergency Procedures
VII Parts List
Subsections
VIII RF
Oscillator
Buffer Amplifier
RF Amplifier Modules
Driver Combiner/Motherboard
Driver Supply Regulator
RF Multimeter
RF Combiners
Output Sample &
Output Monitor
IX Audio
Analog Input
Analog to Digital Converter
Modulation Encoder
DC Regulator
External Interface
X Control
Controller
LED Board
Switch Board/Meter Panel
Test Equipment
T.M. No. 888-2341-002
Printed: February 1999
Rev. N: 10/12/2006
© Copyright 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
Harris Corporation
All rights reserved
Returns And Exchanges
Damaged or undamaged equipment should not be returned unless written approval and a
Return Authorization is received from HARRIS CORPORATION, Broadcast Systems Divi-
sion. Special shipping instructions and coding will be provided to assure proper handling.
Complete details regarding circumstances and reasons for return are to be included in the
request for return. Custom equipment or special order equipment is not returnable. In those
instances where return or exchange of equipment is at the request of the customer, or
convenience of the customer, a restocking fee will be charged. All returns will be sent
freight prepaid and properly insured by the customer. When communicating with HARRIS
CORPORATION, Broadcast Systems Division, specify the HARRIS Order Number or In-
voice Number.
Unpacking
Carefully unpack the equipment and preform a visual inspection to determine that no appar-
ent damage was incurred during shipment. Retain the shipping materials until it has been
determined that all received equipment is not damaged. Locate and retain all PACKING
CHECK LISTs. Use the PACKING CHECK LIST to help locate and identify any components
or assemblies which are removed for shipping and must be reinstalled. Also remove any
shipping supports, straps, and packing materials prior to initial turn on.
Technical Assistance
HARRIS Technical and Troubleshooting assistance is available from HARRIS Field Service
during normal business hours (8:00 AM - 5:00 PM Central Time). Emergency service is
available 24 hours a day. Telephone 217/222-8200 to contact the Field Service Department
or address correspondence to Field Service Department, HARRIS CORPORATION, Broad-
cast Systems Division, P.O. Box 4290, Quincy, Illinois 62305-4290, USA. Technical Support
by e-mail: tsupport@harris.com. The HARRIS factory may also be contacted through a FAX
facility (217/221-7096).
Replaceable Parts Service
Replacement parts are available 24 hours a day, seven days a week from the HARRIS
Service Parts Department. Telephone 217/222-8200 to contact the service parts department
or address correspondence to Service Parts Department, HARRIS CORPORATION, Broad-
cast Systems Division, P.O. Box 4290, Quincy, Illinois 62305-4290, USA. The HARRIS fac-
tory may also be contacted through a FAX facility (217/221-7096).
NOTE
The # symbol used in the parts list means used with (e.g. #C001 = used with C001).
MANUAL REVISION HISTORY
DX-15 AM TRANSMITTER
888-2341-xxx
REV. # DATE ECN PAGES AFFECTED
001-A 03-94 38887 Miscellaneous
001-B 06-29-94 39025 Replaced Title Page, MRH-1/MRH-2, and pages H-8 & H-9
001-C 08-29-94 PCN Replaced Title Page, MRH-1/MRH-2, TOC, and all of Section K
001-D 09-23-94 39409 Replaced Title Page, MRH-1/MRH-2, and pages H-8 & H-9
001-E 01-09-95 39470 Replaced Title Page, MRH-1/MRH-2, and pages K-7 to K-9
001-F 02-20-95 FS Req Replaced Title Page, MRH-1/MRH-2, and pages M-8 & M-9
Errata
001-G 04-20-95 Ref. Replaced Title Page, MRH-1/MRH-2, and pages Q-30 to Q-32
ECN 39813
001-H 08-10-95 Ref. Replaced Title Page, MRH-1/MRH-2, and pages P-32 to P-34
ECN 39968
001-J 04-05-96 Ref. Replaced Title Page, MRH-1/MRH-2, and page 2-7
ECN 41151
001-K 05-02-96 41154 Replaced Title Page, MRH-1/MRH-2, and pages K-7 to K-9 & Q-30 to Q-32
001-L 07-01-96 41324 Replaced Title Page, MRH-1/MRH-2, and pages Q-30 to Q-32
001-M 07-08-96 TBD Replaced Title Page, MRH-1/MRH-2, and page 5-27
001-N 11-06-96 41561 Replaced Title Page, MRH-1/MRH-2, and pages x, 1-1, 1-8, 1-11, 1-12, 2-1 to 2-8,
5-10, 5-19, 5-27 to 5-31, 6-19, 6-20, 6-21 to 6-24, 7-1, 7-2, 7-14 to 7-20, L-1, L-2,
K-6, Figure 3-2, and all of Section R.
001-P 11-21-96 41576 Replaced Title Page, MRH-1/MRH-2, and page 1-1. Remove pages 1-16 & 1-17.
001-P1 06-27-97 41809 Replaced Title Page, MRH-1/MRH-2, and page M-8.
001-R 05-13-98 42020 Replaced Title Page, MRH-1/MRH-2, and pages 5-5 and K-5
001-S 01-19-99 42564 Replaced Title Page, MRH-1/MRH-2, and pages 6-20 and 6-22
002 02-12-99 TBD Replaced Entire Manual
002-A1 03-12-99 42717 Replaced Title Page, MRH-1/MRH-1 and pages 6-34 and 6-35
002-B 06-16-99 42964 Replaced Title Page, MRH-1/MRH-2, and pages 3-8, 5-11, 5-12 and D-1
002-C 06-25-99 42995 Replaced Title Page, MRH-1/MRH-2, and pages 5-9 and 5-10
002-C1 11-02-99 45054 Replaced Title Page, MRH-1/MRH-2, and all of Section VII
002-C2 03-30-00 UPDATE Replaced Title Page, MRH-1/MRH-2, and all of Section VII
002-D 10-03-00 46487 Replaced Title Page, MRH-1/MRH-2, and pages 2-5 and 2-7
002-D1 04-09-01 UPDATE Replaced Title Page, MRH-1/MRH-2, and all of Section VII
002-E 07-11-01 47509 Replaced Title page, MRH-1/MRH-2, and all of sections 2, 5 and H
002-E1 04-17-02 48124 Replaced Title Page, MRH-1/MRH-2, and all of Section VII
002-F 08-06-02 48511 Replaced Title Page, MRH-1/MRH-2, and added CE documentation
002-F1 01-28-03 FSR Replaced Title Page, MRH-1/MRH-2, and pages 3-14, 3-15, 6-7 & 6-8
002-G 03-06-03 49118 Replaced Title Page, MRH-1/MRH-2 and Section E.
002-H 08-14-03 49232 Replaced Title Page, MRH-1/MRH-2 and Sections 2, 4 and 5.
002-J 01-15-04 49841 Replaced Title Page, MRH-1/MRH-2, page 4-8 and pages 7-33 to 7-35
002-K 04-21-04 50178 Replaced Title Page, MRH-1/MRH-2 and Section H
002-L 12-10-04 50683 Replaced Title Page, MRH-1/MRH-2 and section V.
002-M 4/13/05 51250 Replaced Title Page, MRH-1/MRH-2 and section J.
002-N 10/12/06 TBD Replace Title Page, MRH-1/MRH-2, and Section 2, 4, 6a and C
Guide to Using Harris Parts List Information
The Harris Replaceable Parts List Index portrays a tree structure with the major items being leftmost in the index.
The example below shows the Transmitter as the highest item in the tree structure. If you were to look at the bill of
materials table for the Transmitter you would find the Control Cabinet, the PA Cabinet, and the Output Cabinet. In
the Replaceable Parts List Index the Control Cabinet, PA Cabinet, and Output Cabinet show up one indentation level
below the Transmitter and implies that they are used in the Transmitter. The Controller Board is indented one level
below the Control Cabinet so it will show up in the bill of material for the Control Cabinet. The tree structure of this
same index is shown to the right of the table and shows indentation level versus tree structure level.
Example of Replaceable Parts List Index and equivalent tree structure:
The part number of the item is shown to the right of the description as is the page in the manual where the bill for
that part number starts.
Inside the actual tables, four main headings are used:
Table #-#. ITEM NAME - HARRIS PART NUMBER - this line gives the information that corresponds to the
Replaceable Parts List Index entry;
HARRIS P/N column gives the ten digit Harris part number (usually in ascending order);
DESCRIPTION column gives a 25 character or less description of the part number;
REF. SYMBOLS/EXPLANATIONS column 1) gives the reference designators for the item (i.e., C001, R102,
etc.) that corresponds to the number found in the schematics (C001 in a bill of material is equivalent to C1 on the
schematic) or 2) gives added information or further explanation (i.e., “Used for 208V operation only,” or “Used
for HT 10LS only,” etc.).
Inside the individual tables some standard conventions are used:
A # symbol in front of a component such as #C001 under the REF. SYMBOLS/EXPLANATIONS column means
that this item is used on or with C001 and is not the actual part number for C001.
In the ten digit part numbers, if the last three numbers are 000, the item is a part that Harris has purchased and
has not manufactured or modified. If the last three numbers are other than 000, the item is either manufactured by
Harris or is purchased from a vendor and modified for use in the Harris product.
The first three digits of the ten digit part number tell which family the part number belongs to - for example, all
electrolytic (can) capacitors will be in the same family (524 xxxx 000). If an electrolytic (can) capacitor is found
to have a 9xx xxxx xxx part number (a number outside of the normal family of numbers), it has probably been
modified in some manner at the Harris factory and will therefore show up farther down into the individual parts
list (because each table is normally sorted in ascending order). Most Harris made or modified assemblies will
have 9xx xxxx xxx numbers associated with them.
The term “SEE HIGHER LEVEL BILL” in the description column implies that the reference designated part
number will show up in a bill that is higher in the tree structure. This is often the case for components that may
be frequency determinant or voltage determinant and are called out in a higher level bill structure that is more
customer dependent than the bill at a lower level.
2-02-93
WARNING
THE CURRENTS AND VOLTAGES IN THIS EQUIPMENT ARE DANGEROUS. PER-
SONNEL MUST AT ALL TIMES OBSERVE SAFETY WARNINGS, INSTRUCTIONS
AND REGULATIONS.
This manual is intended as a general guide for trained and qualified personnel who are aware of the dangers inherent in
handling potentially hazardous electrical/electronic circuits. It is not intended to contain a complete statement of all safety
precautions which should be observed by personnel in using this or other electronic equipment.
The installation, operation, maintenance and service of this equipment involves risks both to personnel and equipment, and
must be performed only by qualified personnel exercising due care. HARRIS CORPORATION shall not be responsible for
injury or damage resulting from improper procedures or from the use of improperly trained or inexperienced personnel
performing such tasks.
During installation and operation of this equipment, local building codes and fire protection standards must be observed.
The following National Fire Protection Association (NFPA) standards are recommended as reference:
- Automatic Fire Detectors, No. 72E
- Installation, Maintenance, and Use of Portable Fire Extinguishers, No. 10
- Halogenated Fire Extinguishing Agent Systems, No. 12A
WARNING
ALWAYS DISCONNECT POWER BEFORE OPENING COVERS, DOORS, ENCLO-
SURES, GATES, PANELS OR SHIELDS. ALWAYS USE GROUNDING STICKS AND
SHORT OUT HIGH VOLTAGE POINTS BEFORE SERVICING. NEVER MAKE IN-
TERNAL ADJUSTMENTS, PERFORM MAINTENANCE OR SERVICE WHEN ALONE
OR WHEN FATIGUED.
Do not remove, short-circuit or tamper with interlock switches on access covers, doors, enclosures, gates, panels or shields.
Keep away from live circuits, know your equipment and don’t take chances.
WARNING
IN CASE OF EMERGENCY ENSURE THAT POWER HAS BEEN DISCONNECTED.
WARNING
IF OIL FILLED OR ELECTROLYTIC CAPACITORS ARE UTILIZED IN YOUR
EQUIPMENT, AND IF A LEAK OR BULGE IS APPARENT ON THE CAPACITOR
CASE WHEN THE UNIT IS OPENED FOR SERVICE OR MAINTENANCE, ALLOW
THE UNIT TO COOL DOWN BEFORE ATTEMPTING TO REMOVE THE DEFEC-
TIVE CAPACITOR. DO NOT ATTEMPT TO SERVICE A DEFECTIVE CAPACITOR
WHILE IT IS HOT DUE TO THE POSSIBILITY OF A CASE RUPTURE AND SUB-
SEQUENT INJURY.
i
ii
FIRST-AID
Personnel engaged in the installation, operation, maintenance or servicing of this equipment are urged to become familiar
with first-aid theory and practices. The following information is not intended to be complete first-aid procedures, it is a
brief and is only to be used as a reference. It is the duty of all personnel using the equipment to be prepared to give
adequate Emergency First Aid and thereby prevent avoidable loss of life.
b. Do not break blisters, remove tissue, remove adhered particles of clothing, or apply any salve or ointment.
NOTE
If medical help will not be available within an hour and the victim is
conscious and not vomiting, give him a weak solution of salt and soda:
1 level teaspoonful of salt and 1/2 level teaspoonful of baking soda to
each quart of water (neither hot or cold). Allow victim to sip slowly
about 4 ounces (a half of glass) over a period of 15 minutes. Discon-
tinue fluid if vomiting occurs. (Do not give alcohol.)
b. Do not break blisters, remove tissue, remove adhered particles of clothing, or apply salve or ointment.
AMERICAN RED CROSS STANDARD FIRST AID AND PERSONAL SAFETY MANUAL (SEC-
OND EDITION)
iii
TABLE OF CONTENTS
Section I “OFF” Function, “PA Turn OFF,” and External Inter-
Introduction/Specifications lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Scope and Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Use of OFF, PA Turn OFF, and External Interlock
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Transmitter Turn ON. . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Section II
Raise/Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Installation
“Forward” and “Reflected” Power, Remote Meter
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Readings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Bandpass Filter VSWR and Antenna VSWR, Re-
Returns and Exchanges. . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
mote Meter Readings . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Factory Test Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
RF Drive estimate, Remote Meter Reading (at TB1-
General Installation Information . . . . . . . . . . . . . . . . . . . . . 2-1
9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Transmitter Space Requirements . . . . . . . . . . . . . . . . . . . 2-1
Monitor Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Access for External Connections . . . . . . . . . . . . . . . . . . . 2-1
Remote Status Indications . . . . . . . . . . . . . . . . . . . . . . . 2-13
AC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
RF Combiner Crowbar not Operational . . . . . . . . . . . . 2-13
Transmitter Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Pre-Turn ON Checks; Mechanical . . . . . . . . . . . . . . . . . . 2-13
Transmitter Grounding & RF Output Connections . . . . . 2-3
Pre-Turn ON Checks; Electrical . . . . . . . . . . . . . . . . . . . . 2-14
Setup Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Initial Turn On Procedures . . . . . . . . . . . . . . . . . . . . . . . . 2-14
General Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Low Voltage Power Supplies Check . . . . . . . . . . . . . . 2-15
Equipment Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Fan Rotation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Pre-Installation Inspection . . . . . . . . . . . . . . . . . . . . . . . . 2-4
RF Driver Operation Check . . . . . . . . . . . . . . . . . . . . . 2-16
Mechanical Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
PA Check out. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Equipment Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Modulation Monitor;Setting Sample Levels . . . . . . . . 2-17
Transmitter Leveling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Controller;Battery Backup. . . . . . . . . . . . . . . . . . . . . . . 2-18
Ground Strap Installation . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Modulation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Audio Gain Adjustment . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Recording Normal Meter Readings . . . . . . . . . . . . . . . 2-18
Delta and Wye Connections . . . . . . . . . . . . . . . . . . . . . . . 2-5
Final Matching Into Antenna . . . . . . . . . . . . . . . . . . . . 2-19
High Voltage Transformer, Primary winding Termi-
Optional Audio Phasing . . . . . . . . . . . . . . . . . . . . . . . . 2-19
nals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
3 Wire Delta AC Power Wiring. . . . . . . . . . . . . . . . . . . . 2-5 Section III
AC Power Wiring, three wire Delta Configuration. . . . . 2-5 Operation
Blower Motor Junction Box Strapping . . . . . . . . . . . . . . 2-5 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
AC Input Power Connection . . . . . . . . . . . . . . . . . . . . . . 2-5 Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
4 Wire WYE AC Power Wiring . . . . . . . . . . . . . . . . . . . 2-7 Daily Preoperational Checkout (Local Control). . . . . . . . . 3-1
Blower Motor Junction Box Strapping . . . . . . . . . . . . . . 2-7 Daily Preoperational Checkout (Remote Control) . . . . . . . 3-1
Other “FOUR WIRE WYE” Connections . . . . . . . . . . . . 2-7 Transmitter Turn-On Procedure . . . . . . . . . . . . . . . . . . . . . 3-1
AC Input Power Connection . . . . . . . . . . . . . . . . . . . . . . 2-7 Transmitter Turn-OFF Procedure . . . . . . . . . . . . . . . . . . . . 3-2
Power Wiring Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 Emergency Operating Procedures. . . . . . . . . . . . . . . . . . . . 3-2
Meter Shunt Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 AC Power Failure (When not using Controller
Controller Battery Backup . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Backup Battery) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Customer Interface Connections . . . . . . . . . . . . . . . . . . . . . 2-9 AC Power Failure (When Controller Backup Battery
Audio Input Connections . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 is used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Audio Phasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Transmitter Will Not Come ON . . . . . . . . . . . . . . . . . . . 3-2
Audio Source Impedance . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Transmitter Shuts OFF . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
RF Output Terminal Installation . . . . . . . . . . . . . . . . . . . 2-9 Fault status indications will not clear when reset, or
Dummy Antenna Information . . . . . . . . . . . . . . . . . . . . 2-10 Fault Indications Continue to Occur . . . . . . . . . . . . . . 3-3
External Interlock (Failsafe) . . . . . . . . . . . . . . . . . . . . . . 2-10 Remote Status LED is Red . . . . . . . . . . . . . . . . . . . . . . . 3-3
PA Turn Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Oscillator, Buffer Amp or Driver Fault . . . . . . . . . . . . . 3-3
Modulation Monitor Connection . . . . . . . . . . . . . . . . . . 2-10 RF Amp “Envelope OK” Fault (Remote “Envelope
Frequency Monitor Connection . . . . . . . . . . . . . . . . . . . 2-11 Error” Fault) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Remote Control Connections . . . . . . . . . . . . . . . . . . . . . . . 2-11 Audio Input +15V or -15V Fault. A/D Converter
Functions Which Can Be Controlled Or Monitored . . . 2-11 +15V, -15V, +5V Fault . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Explanation of Selected Functions. . . . . . . . . . . . . . . . . . . 2-12 A/D Converter Conversion Error Fault . . . . . . . . . . . . . 3-3
External Interlock (FAILSAFE) . . . . . . . . . . . . . . . . . . . 2-12 Modulation Encoder Cable Interlock Fault . . . . . . . . . . 3-3
“OFF” Function (Remote “OFF” Control) . . . . . . . . . . 2-12 DC Regulator +5V or B- Fault . . . . . . . . . . . . . . . . . . . . 3-3
PA Turn OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Output Monitor +5V or -5V Fault . . . . . . . . . . . . . . . . . 3-3
Output Monitor VSWR Fault . . . . . . . . . . . . . . . . . . . . . 3-3
iv 888-2341-002
WARNING: Disconnect primary power prior to servicing.
Interlocks: External, Air or Door Interlock Fault. . . . . . 3-3 Blower B1, Air Flow Sensing Unit S7 and Tempera-
Overloads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 ture Actuated Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
VSWR Sensor “Status” Indicator is Red (Remote Blower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
VSWR Self Test Pass/Fail Fault) . . . . . . . . . . . . . . . . . 3-4 Interlocks and Interlock Relays . . . . . . . . . . . . . . . . . . . . . 4-20
Type 3 Fault Indication (Remote Indication Only) . . . . 3-4 Voltage Regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Bandpass Filter VSWR Fault (Remote: “Internal Voltage Regulator Assemblies. . . . . . . . . . . . . . . . . . . . 4-20
VSWR Fault”) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Other Voltage Regulators. . . . . . . . . . . . . . . . . . . . . . . . 4-20
Antenna VSWR Fault (Remote: “External VSWR RF Circuit Descriptions, For RF Circuits Not on
Fault”) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Printed Circuit Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
VSWR Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 RF Driver Combiner Description . . . . . . . . . . . . . . . . . 4-20
Tuning and Loading Control Adjustment. . . . . . . . . . . . . . 3-5 Grounding Block for the Driver and output Com-
biner Secondary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Section IV
RF Drive Splitter, A15. . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Theory of Operation
RF Drive Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
RF Power Amplifier Description. . . . . . . . . . . . . . . . . . 4-21
Protection of Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
RF Output Combiner Description . . . . . . . . . . . . . . . . . 4-22
Discharging the High Voltage Supply . . . . . . . . . . . . . . 4-1
Bandpass Filter (Output Network) Description. . . . . . . 4-22
Location of Door Interlocks and Grounding Switches . 4-1
Bandpass Filter/Output Network Circuit Description. . 4-22
Block Diagram Description. . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Output Sample/Output Monitor . . . . . . . . . . . . . . . . . . . 4-23
RF Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
TEE Matcher: “Tune” and “Load” Controls . . . . . . . . . 4-23
Audio Input and Modulation Section . . . . . . . . . . . . . . . 4-8
Circuit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Controller Section (“Controller” and “LED” Boards) . . 4-9
Modulation Monitor Sample Coil (L107) . . . . . . . . . . . 4-23
Transmitter Power Supplies . . . . . . . . . . . . . . . . . . . . . . 4-9
Spark Gap, E101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
External Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Digital Terms and Concepts . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Section V
Quantized Amplitude Modulation . . . . . . . . . . . . . . . . . . 4-10 Maintenance/Alignments
Amplitude Modulation - A Review . . . . . . . . . . . . . . . 4-11 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Amplitude Modulation in the DX-15 Transmitter . . . . 4-11 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Analog to Digital Conversion . . . . . . . . . . . . . . . . . . . . . . 4-12 Maintenance Logbook . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Sample Time Interval . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Digital to Analog Conversion . . . . . . . . . . . . . . . . . . . . . . 4-13 Maintenance Of Components. . . . . . . . . . . . . . . . . . . . . . 5-1
DX-15 Power Amplifier Section Principles . . . . . . . . . . . 4-13 Corrective Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
“BIG STEPS” and BINARY STEPS . . . . . . . . . . . . . . 4-14 Replacing Boards and Components on Boards. . . . . . . . 5-2
Modulation Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14 Boards which can be Replaced with No Adjustments . . . . 5-2
RF Output Bandpass Filter . . . . . . . . . . . . . . . . . . . . . . 4-14 Boards which Require Preset Switch Settings or
Switching RF Amplifiers ON or OFF . . . . . . . . . . . . . 4-14 Jumper Plug Positions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
RF Combiner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15 Modulation Encoder A36. . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Summary: DX-15 Digital Modulation . . . . . . . . . . . . . . . 4-15 Controller A38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Engineering Description . . . . . . . . . . . . . . . . . . . . . . . . 4-15 Buffer Amplifier A16. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Digital Modulation Characteristics . . . . . . . . . . . . . . . . 4-15 Predriver A10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
AC Power Circuits in the DX-15 . . . . . . . . . . . . . . . . . . . 4-15 RF Amplifiers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Transient Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15 Driver Combiner/Motherboard A14 . . . . . . . . . . . . . . . . 5-4
Overvoltage and Undervoltage Protection . . . . . . . . . . 4-16 Binary Combiner/Motherboard A18 . . . . . . . . . . . . . . . . 5-4
“Brown-Out” Protection . . . . . . . . . . . . . . . . . . . . . . . . 4-16 Printed Circuit Boards which Require Adjustments . . . . . . 5-4
Phase Loss Protection . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16 A to D Converter A34 . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Transmitter Power Supplies . . . . . . . . . . . . . . . . . . . . . . . 4-16 Analog Input Board A35 . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Turning Supplies ON and OFF . . . . . . . . . . . . . . . . . . . 4-16 Oscillator A17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Low Voltage Power Supply, Circuit Description. . . . . . . 4-16 Driver Supply Regulator A22 . . . . . . . . . . . . . . . . . . . . . 5-6
Low Voltage Supply, Primary Power Circuit . . . . . . . 4-16 DC Regulator A30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Power Distribution Board, A39 . . . . . . . . . . . . . . . . . . 4-17 Output Monitor A27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
High Voltage Power Supply, Circuit Description . . . . . . 4-17 LED Board Replacements A32 . . . . . . . . . . . . . . . . . . . . 5-9
High Voltage Supply Transformer T1 . . . . . . . . . . . . . 4-17 Overload Adjustment Procedures . . . . . . . . . . . . . . . . . . 5-9
High Voltage Supply Primary Power Contactors . . . . 4-17 Board Replacement Instructions . . . . . . . . . . . . . . . . . . . . 5-11
High Voltage Step-Start (K1, K2, R31-R33) . . . . . . . . 4-17 Main Combiner/Motherboard Replacement A19 and
12 Phase Supply and Rectifier Assembly. . . . . . . . . . . 4-17 A20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Power Supply Discharge Circuit. . . . . . . . . . . . . . . . . . 4-18 Replacement of the Main Combiner/Motherboards . . . 5-11
Supply Current Meter, M2 . . . . . . . . . . . . . . . . . . . . . . . . 4-18 Lower Main Combiner/Motherboard Replacement . . . 5-11
Fuse Board, A24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19 Binary Combiner/Motherboard Removal and Re-
Voltage Sample Circuits on the Fuse Board . . . . . . . . 4-19 placement A18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
888-2341-002 v
WARNING: Disconnect primary power prior to servicing.
Driver Combiner/Motherboard A14 Removal and Re- Door Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 External Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Replacement of the Driver Combiner/Motherboard . . . 5-12 Air Interlock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
RF Driver Splitter A15, Removal and Replacement . . . 5-12 All Other Front Panel Faults. . . . . . . . . . . . . . . . . . . . . . . . 6-8
Blower Motor B1 Replacement . . . . . . . . . . . . . . . . . . . 5-13 Oscillator Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Other Transmitter Circuit Checks . . . . . . . . . . . . . . . . . . . 5-13 Buffer Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Airflow Switch S7 Adjustment . . . . . . . . . . . . . . . . . . . 5-13 Predriver Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Tuning/Frequency Change Procedure . . . . . . . . . . . . . . . . 5-13 RF Amp Envelope Error Fault . . . . . . . . . . . . . . . . . . . . 6-9
Test Equipment Required for Frequency Change . . . . . 5-13 Analog Input +15V and -15V Supply Faults . . . . . . . . . 6-9
Installation of Frequency Determined Components . . . 5-13 A to D Converter +15V, -15V, and +5V Supply
Setting of Frequency Determined Jumpers and Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14 A to D Converter Conversion Eror Fault . . . . . . . . . . . 6-10
DX10/15 Output Network Tuning . . . . . . . . . . . . . . . . . 5-14 Modulation Encoder Cable Interlock . . . . . . . . . . . . . . 6-10
RF Circuits Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16 DC Regulator +5V and B- Supply Faults. . . . . . . . . . . 6-10
RF Driver Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . 5-17 Output Monitor +5V and -5V Supply Faults . . . . . . . . 6-10
Initial Tuning at Low Power (1 kW) . . . . . . . . . . . . . . . 5-18 Output Monitor VSWR Faults . . . . . . . . . . . . . . . . . . . 6-10
Output Monitor A27 Adjustments . . . . . . . . . . . . . . . . . 5-18 Two Stage VSWR Action . . . . . . . . . . . . . . . . . . . . . . . 6-11
Initial Tuning at High Power (15 kW). . . . . . . . . . . . . . 5-20 Antenna VSWR Fault . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Final Output Network Tap Settings . . . . . . . . . . . . . . . . 5-20 Bandpass Filter VSWR Fault . . . . . . . . . . . . . . . . . . . . 6-12
Output Monitor A27 Final Adjustments . . . . . . . . . . . . 5-21 Initial Troubleshooting-less Serious, Not OFF AIR
Completion of Basic Frequency Change of DX-15 . . . 5-21 Situations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Binary Amplitude Alignment . . . . . . . . . . . . . . . . . . . . . 5-22 Sympton: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Neutralization Adjustment . . . . . . . . . . . . . . . . . . . . . . . 5-22 Probable Causes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Overall Modulated B- Adjustment . . . . . . . . . . . . . . . . . 5-23 Sympton: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Other Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23 Probably Cause . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
AM Stereo Installation and Tuning Hints . . . . . . . . . . . . . 5-23 Sympton: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Interfacing For Stereo . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24 Possible Causes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Adjustments that affect IPM: . . . . . . . . . . . . . . . . . . . . . 5-24 Sympton: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Possible Causes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Section VI
Transmitter Mistuning . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Troubleshooting
Operating Into A Bandwidth Restricted Antenna . . . . 6-15
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Mistuning Of The Bandpass Tuning Control C101 . . . 6-15
Initial Troubleshooting, Critical OFF-AIR Situations. . . . . 6-1
Low RF Drive Level To The RF Amps . . . . . . . . . . . . 6-15
Sympton: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Additional Tips For Troubleshooting Audio THD . . . 6-15
Possible Causes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Consistent Loss of RF Amplifier Modules. . . . . . . . . . . . 6-15
Sympton: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Sympton: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Possible Causes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Possible Causes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Sympton: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Improper Drain Phasing . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Possible Causes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Defective Output Toroid . . . . . . . . . . . . . . . . . . . . . . . . 6-16
Sympton: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Sympton: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
Possible Causes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Possible Causes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
Sympton: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Sympton: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
Possible Causes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Sympton: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
Sympton: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Possible Causes of poor Efficiency . . . . . . . . . . . . . . . 6-17
Possible Causes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Other Troubleshooting Techniques. . . . . . . . . . . . . . . . . . 6-17
Sympton: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Handling MOSFET’s. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
Possible Causes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Using FlexPatch™ for Bypassing a Failed RF Amp . . 6-17
Troubleshooting Front Panel Indicator Faults . . . . . . . . . . . 6-3
Using FlexPatch™ for Isolating Modulation En-
Overloads- Intermittent or Continuous (indicator
coder/RF Amp Problems . . . . . . . . . . . . . . . . . . . . . . . 6-18
RED or AMBER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Measuring RF Drive Level . . . . . . . . . . . . . . . . . . . . . . 6-18
Main Power Supply Overcurrent Fault . . . . . . . . . . . . . . 6-3
Measuring Drive Phasing . . . . . . . . . . . . . . . . . . . . . . . 6-20
Possible causes for Overcurrent Overloads . . . . . . . . . . . 6-3
RF Amplifier Drain Phasing . . . . . . . . . . . . . . . . . . . . . 6-21
Main Power Supply-Overvoltage Fault . . . . . . . . . . . . . . . . 6-5
Possible Causes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5 Section VIA
Main Power Supply-Supply Fault . . . . . . . . . . . . . . . . . . 6-5 Emergency Operating Procedures
Possible Causes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
RF Driver-Underdrive Fault . . . . . . . . . . . . . . . . . . . . . . . 6-6 What to do if an Overload Occurs . . . . . . . . . . . . . . . . . . . 6-1
RF Driver-Overdrive Fault . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 Power Supply Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Possible Causes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 Crystal Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 Predriver Amplifier Failure. . . . . . . . . . . . . . . . . . . . . . . . . 6-2
vi 888-2341-002
WARNING: Disconnect primary power prior to servicing.
High Voltage Power Supply Overcurrent. . . . . . . . . . . . . . 6-2 No Signal Present . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
RF Overdrive or Underdrive . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Troubleshooting either assembly . . . . . . . . . . . . . . . . . . . . . A-5
VSWR Protection and Operation under High VSWR Symptom: Oscillator LED on ColorStat™ panel is
Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Red, transmitter will not operate. . . . . . . . . . . . . . . . . . . A-5
Emergencvy Operating Procedures for Antenna Symptom: No RF Output, External Oscillator Used . . . A-6
VSWR Overload. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Symptom: Frequency Stability. . . . . . . . . . . . . . . . . . . . . A-6
DX-15 VSWR Protection Circuit Action . . . . . . . . . . . . . . 6-3 Symptom: Output At Incorrect Frequency . . . . . . . . . . . A-6
Possible Causes of VSWR Overloads . . . . . . . . . . . . . . . . 6-3 Symptom: Oscillator LED on ColorStat™ panel is
Common causes of Arcing . . . . . . . . . . . . . . . . . . . . . . . 6-3 Red but transmitter operation is normal. . . . . . . . . . . . A-6
Load Impedance Changes . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Oscillator Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
RF Amplifier Failure (Failure of PA Sections) . . . . . . . . . 6-4 Carrier Detect Adjustments . . . . . . . . . . . . . . . . . . . . . . . A-6
Power Amplifier Description . . . . . . . . . . . . . . . . . . . . . 6-4 Oscillator Frequency Fine Adjustment . . . . . . . . . . . . . . A-6
Indications of PA RF Amplifier Failure. . . . . . . . . . . . . 6-4 Oscillator Sync Adjustment . . . . . . . . . . . . . . . . . . . . . . . A-6
Identifying Failed PA RF Amplifiers . . . . . . . . . . . . . . . 6-4 Oscillator Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7
Substituting for Failed Power Amplifier Sections . . . . . 6-5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7
Final Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7
Section VII
Parts List Section B
Buffer Amplifier (A16)
Section A
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Oscillator (A17)
Principles of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Circuit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Buffer Amplifier Supply Voltage . . . . . . . . . . . . . . . . . . B-1
Principles of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
First RF Amplifier Stage (U1). . . . . . . . . . . . . . . . . . . . . B-1
RF Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Second RF Amplifier Stage (Q1 and Q2) . . . . . . . . . . . . B-1
VSWR Switching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Third RF Amplifier Stage (Q3 and Q4) . . . . . . . . . . . . . B-1
Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Output Coupling Network . . . . . . . . . . . . . . . . . . . . . . . . B-1
AUTO Switching -004 assembly only . . . . . . . . . . . . . . A-1
Buffer Amplifier RF Sense . . . . . . . . . . . . . . . . . . . . . . . B-1
Duty Cycle Adjust -004 assembly only . . . . . . . . . . . . . A-1
Predriver Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Circuit Description, -002 assembly. . . . . . . . . . . . . . . . . . . A-1
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Supply Voltages and Voltage Regulators . . . . . . . . . . . . A-1
Symptom: Buffer Amplifier LED on ColorStat™
Oscillator Stage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
panel is Red, transmitter will not operate. . . . . . . . . . . . B-1
Buffer/Squaring Amplifier . . . . . . . . . . . . . . . . . . . . . . . A-1
Symptom: Buffer Amplifier LED on ColorStat™
Frequency Divider . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
panel is Red, transmitter will operate. . . . . . . . . . . . . . . B-2
External Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Normal or Combined Transmitter Operation . . . . . . . . . A-2 Section C
Frequency Monitor Output . . . . . . . . . . . . . . . . . . . . . . . A-2 RF Amplifier
Oscillator Sync. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
Oscillator Output (Buffer-Driver) . . . . . . . . . . . . . . . . . . A-2 Principles of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
“RF Present” Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2 RF Amplifier: Basic Theory Of Operation . . . . . . . . . . . C-1
Circuit Description, -004 assembly. . . . . . . . . . . . . . . . . . . A-2 RF Amplifier: Half Quad Configuration . . . . . . . . . . . . . C-1
Oscillator Stage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2 RF Amplifier: Full Quad Configuration . . . . . . . . . . . . . C-1
Buffer/Squaring Amplifier . . . . . . . . . . . . . . . . . . . . . . . A-3 RF Amplifier Module On/Off Control Circuit . . . . . . . . C-1
Frequency Divider . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3 RF Transformer Primary Current: Amplifier Off . . . . . . C-3
External Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3 Oscillator Sync Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3
Internal/External Oscillator and Combined Transmit- Circuit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3
ter Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3 Supply Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3
DUTY CYCLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4 LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4
AUTO/MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4 Cable Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4
MUTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4 RF Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4
EXT STATUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4 Control Section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4
Frequency Monitor Output . . . . . . . . . . . . . . . . . . . . . . . A-4 RF Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5
VSWR Switching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5
Output Buffer/Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4 Symptom: Blown Fuse Indicator Illuminated . . . . . . . . . C-5
RF Present Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
Section D
Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
Driver Combiner/Motherboard (A14)
Troubleshooting -004 assembly . . . . . . . . . . . . . . . . . . . . . A-4
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
Oscilloscope Waveform Plots . . . . . . . . . . . . . . . . . . . . . A-4
Principles of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
Measure The Power Supplies . . . . . . . . . . . . . . . . . . . . . A-4
RF Driver Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
Measure the VSWR-H Input. . . . . . . . . . . . . . . . . . . . . . A-4
Buffer Amplifer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
Measure the RF Output . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
888-2341-002 vii
WARNING: Disconnect primary power prior to servicing.
Predriver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1 RF Power Combiner . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-1
Predriver Metering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-3 Combiner Output Steps . . . . . . . . . . . . . . . . . . . . . . . . . . G-1
Driver Splitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-3 Main Combiner/Motherboards (A19, A20) . . . . . . . . . . G-2
RF Amp/Driver RF Sense . . . . . . . . . . . . . . . . . . . . . . . D-3 Binary Combiner/Motherboard (A18) . . . . . . . . . . . . . . G-2
RF Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-3 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-2
Driver Outputs, Impedance Matching . . . . . . . . . . . . . . D-3 Replacing Components . . . . . . . . . . . . . . . . . . . . . . . . . . G-2
Current Sample Transformer T8 . . . . . . . . . . . . . . . . . . D-3 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-2
Neutralization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-3 Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-3
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-4
Section H
Connectors and Printed Circuit Board Connectors . . . . D-4
Output Sample Board (A26) and
Combiner Toroids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-4
Output Monitor (A27)
Driver Tuning Components . . . . . . . . . . . . . . . . . . . . . . D-4
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1
Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-4
Circuit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1
Switch A14S1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-4
Output Sample Board . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1
Other Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-4
Output Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-4
Replaceable Parts Service. . . . . . . . . . . . . . . . . . . . . . . . . . D-4 Section J
Analog Input (A35)
Section E
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-1
Driver Supply Regulator (A22)
Principles of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
Signal Path Through the Analog Input Board . . . . . . . . . J-1
Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
Audio Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-1
Principles of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
Bessel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-1
Circuit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
Balanced Audio Input Stage (U6, U9) . . . . . . . . . . . . . . . J-2
+15 Volt Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
Buffer Amplifer (U7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-2
Control +VDC Reference . . . . . . . . . . . . . . . . . . . . . . . . . E-1
Maximum Power Adjust (U7, R27) . . . . . . . . . . . . . . . . . J-2
Power MOSFET Operation (A Short Review) . . . . . . . . E-1
“Power Supply Sample” Circuit (U10, U12B). . . . . . . . . J-2
Regulator Section Circuit Description . . . . . . . . . . . . . . . E-2
Digitally Controlled Potentiometer (U8) and Output
DC Amplifier Stage (Q2) . . . . . . . . . . . . . . . . . . . . . . . . . E-2
Amplifier (U11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-3
Series Pass Transistors Q3, Q4, and Q7 (For Section
Analog Input Board,, BCD Power Control Inputs . . . . . . J-3
D1A Supply Voltage) . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2
Power Control Latches, U17-U18. . . . . . . . . . . . . . . . . . . J-3
Series Pass Transistors Q5, Q6, and Q8 (For Section
PA Turn On/Turn Off Circuit (U13-2, Q1, Q7, U13-
D1B Supply Voltage) . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2
4, Q2, Q8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-4
Metering Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-3
Differential Amplifier/Inverter U4B . . . . . . . . . . . . . . . . . J-4
Troubleshooting The Driver Supply Regulator . . . . . . . . . . E-3
“Dither” Signal: Function . . . . . . . . . . . . . . . . . . . . . . . . . J-4
Symptom: Driver Sect D1A +VDC and Sect D1B
Dither Oscillator (U3, U19, and U5A) . . . . . . . . . . . . . . . J-4
+VDC Both High. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-4
“A/D Big Step Sync” Input to Dither Oscillator . . . . . . . J-5
Symptom: One Output Voltage Is +100 To +110
-(Audio + DC) Sample to DC Regualtor . . . . . . . . . . . . . J-5
Volts, Other Can Be Adjusted. . . . . . . . . . . . . . . . . . . . . E-4
Analog Input Board Power Supplies . . . . . . . . . . . . . . . . J-5
Symptom: Both Driver Supply Regulator Output
“Dither”: A Description. . . . . . . . . . . . . . . . . . . . . . . . . . . J-5
Voltages Are Zero. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-4
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-5
Symptom: One Driver Supply Output Voltage is
Printed Circuit Board Maintenance Procedures . . . . . . . . J-5
Zero, the Other Can Be Adjusted. . . . . . . . . . . . . . . . . . E-4
Replacing CMOS Devices . . . . . . . . . . . . . . . . . . . . . . . . J-5
Symptom: Section D1B Voltage Increases Before
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-6
Section D1A Voltage Reaches +100 Volts. . . . . . . . . . . E-4
Troubleshooting the Analog Input Board . . . . . . . . . . . . . . . J-6
Symptom: Open Loop Operation is Correct, Closed
Symptom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-6
Loop Operation is Faulty. . . . . . . . . . . . . . . . . . . . . . . . . E-4
Possible Causes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-6
Section F
Section K
RF Multimeter (A23)
Analog To Digital Converter (A34)
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-1
Circuit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1
Principles of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-1
Metering Driver Section Parameters . . . . . . . . . . . . . . . . F-1
Circuit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-1
Multimeter Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1
Converting a PA Sample to the A/D ENCODE Pulse
Section G (T1, U29, Q9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-1
RF Combiners: Frequency Divider (U29, Q9 ) . . . . . . . . . . . . . . . . . . . . K-1
Binary Combiner/Motherboard (A18) ENCODE Signal Pulse Width (Q9) . . . . . . . . . . . . . . . . K-1
and Main Combiner/Motherboards (A19, A20) Analog to Digital Converter Circuit . . . . . . . . . . . . . . . . K-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-1 Error Detecting Circuits . . . . . . . . . . . . . . . . . . . . . . . . . K-2
Principles of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-1 One-Shot Operation (U13, U14). . . . . . . . . . . . . . . . . . . K-2
viii 888-2341-002
WARNING: Disconnect primary power prior to servicing.
Big-Step Sync Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . K-3 +5 Volt Regulated Supply (DC Regulator Board) . . . . M-2
Reconstructed Audio Circuit . . . . . . . . . . . . . . . . . . . . . . K-3 Other Positive Regulated Supplies . . . . . . . . . . . . . . . . M-3
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-4 Modulated B- Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . M-3
Printed Circuit board Maintenance . . . . . . . . . . . . . . . . . K-4 Modulated B- Supply: Circuit Description . . . . . . . . . . M-3
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-4 Other Negative Regualted Supplies. . . . . . . . . . . . . . . . M-4
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-4 Contactor Drivers (U2, Q3, U4 and Q6) . . . . . . . . . . . . M-5
Symptom: ColorStat™ panel CONVERSION ER- Interlock Status Circuit . . . . . . . . . . . . . . . . . . . . . . . . . M-5
ROR Indicator is RED, transmitter operates nor- Maintnenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-5
mally. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-4 Printed Circuit Board Maintenance . . . . . . . . . . . . . . . . M-5
Symptom: ColorStat™ panel CONVERSION ER- Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-5
ROR indicator is RED, transmitter can be turned Regulated Power Supply Troubleshooting . . . . . . . . . . . . M-5
ON. No RF out. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-4 Fuse in Unregulated Input Line Open (F1 or F3 on
Technical Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-5 DC Regulator Board) . . . . . . . . . . . . . . . . . . . . . . . . . . M-5
Replaceable Parts Service . . . . . . . . . . . . . . . . . . . . . . . . . . K-5 Possible Causes: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-5
No Output Voltage or Output Voltage Less than
Section L
about -2 Volts from Modulated B- Supply . . . . . . . . . M-6
Modulation Encoder (A36)
Possible Causes: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-6
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-1
Principles of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-1 Section N
Modulation Encoding: Explanation and Example . . . . . L-1 External Interface (A28)
Modulation Encoding: Read Only Memories. . . . . . . . . L-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-1
Circuit Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-1 Principles of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-1
Supply Voltages And Power Supply Inputs . . . . . . . . . . L-1 Schematic Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-1
Circiuit Descriptions: Digital Audio Data Circuits . . . . L-1 Circuit Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-1
Data Input Latches (U49, U50). . . . . . . . . . . . . . . . . . . . L-1 Status Outputs (Type A) . . . . . . . . . . . . . . . . . . . . . . . . . N-1
“Big Step” Digital Audio Circuits PA Module Turn- Control Inputs (Type B). . . . . . . . . . . . . . . . . . . . . . . . . . N-2
On/Turn-Off Data Circuits. . . . . . . . . . . . . . . . . . . . . . . L-2 Monitor Voltage Outputs . . . . . . . . . . . . . . . . . . . . . . . . . N-2
Inverter/Drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-2 External Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-4
Data Strobe Signal Circuit: Data Latch “Clock” In- Audio Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-4
puts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-3 Combiner Interconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . N-4
PA Turn-Off (“Data Clear”) Input . . . . . . . . . . . . . . . . . L-3 PA Turn-Off and Off Control . . . . . . . . . . . . . . . . . . . . . N-4
“Clip” Function (“Clip-H” and “Clip-L” Signals) . . . . . L-3 External Interface Power Supplies. . . . . . . . . . . . . . . . . . N-4
“Clip” Circuit: Description . . . . . . . . . . . . . . . . . . . . . . . L-4 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-5
Single RF Amp Momentary Test: Pushbutton Switch Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-5
S2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-4 Symptom: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-5
RF Amplifier Cable Connector Interlock Circuit. . . . . . L-4 Possible Causes: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-5
Cable Interlock Indicators . . . . . . . . . . . . . . . . . . . . . . . . L-4 Symptom: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-5
“PA Turn Off” Logic. . . . . . . . . . . . . . . . . . . . . . . . . . . . L-5 Possible Causes: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-5
Power-Up Reset (U57D, U57B) . . . . . . . . . . . . . . . . . . . L-7 Symptom: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-5
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-7 Possible Causes: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-5
Printed Circuit Board Maintenance . . . . . . . . . . . . . . . . L-7 Symptom: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-5
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-7 Symptom: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-5
“CLIP” Patch P15.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-7 Possible Causes: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-6
Troubleshooting the Modulation Encoder Board . . . . . . . . L-7 Symptom: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-6
Symptom: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-7 Possible Causes: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-6
Troubleshooting Suggestions . . . . . . . . . . . . . . . . . . . . . L-7
Section P
Symptom: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-7
Controller (A38)
Troubleshooting Suggestions . . . . . . . . . . . . . . . . . . . . . L-7
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1
Symptom: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-7
Principles of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1
Possible Causes:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-7
Transmitter Turn-On/Turn-Off Control Logic . . . . . . . . . . P-1
Additional Troubleshooting Suggestions:. . . . . . . . . . . . L-7
Inputs to Turn-On/Turn-Off Control Logic. . . . . . . . . . . P-1
Section M Outputs From Turn-On/Turn-Off Control Logic . . . . . . P-2
DC Regulator (A30) Turn-On/Turn-Off Logic Flow . . . . . . . . . . . . . . . . . . . . . . P-2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-1 Transmitter Turn-On, From “OFF” Condition . . . . . . . . P-2
Principles of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-1 Faults During the Turn-On Sequence:. . . . . . . . . . . . . . . P-3
Circuit Grounds on the DC Regulator Board . . . . . . . . . M-1 Turn-On/Trun-Off Circuit Logic States, When the
UC3834 Integrated Circuit Linear Regulator . . . . . . . . . M-1 Transmitter Is ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-4
Other Supplies Using the UC3834 . . . . . . . . . . . . . . . . . M-1 Power Loevel Change, with the Transmitter Already
Linear Regulator IC Description. . . . . . . . . . . . . . . . . . . M-1 ON: Turn-On/Turn-Off Logic Flow. . . . . . . . . . . . . . . . P-4
Regulator Circuit Operation . . . . . . . . . . . . . . . . . . . . . . M-2
888-2341-002 ix
WARNING: Disconnect primary power prior to servicing.
Transmitter Turn-Off: Tunr-On/Turn-Off Control Interlock Status Logic: Inputs . . . . . . . . . . . . . . . . . . . . P-23
Logic Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-4 Interlock Status Logic: Outputs . . . . . . . . . . . . . . . . . . P-23
“OFF” Command During the Turn-On Sequence . . . . . . P-5 “Interlock Status” Logic: Basic Circuit Description . . P-25
Faults During the Turn-On Sequence: Type 1 or Interlock Status Logic, Input Circuits. . . . . . . . . . . . . . P-25
Type 2 Fault, or OFF Command. . . . . . . . . . . . . . . . . . . P-5 “Interlock Fault” Logic Output (for any Interlock
Controller Board Supply Fault During the Turn-On Fault). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-27
Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-5 Type 1 Fault Gate, U58C . . . . . . . . . . . . . . . . . . . . . . . P-27
“BROWN-OUT” or Controller Board Supply Fault +5B Reset Circuit (U66) . . . . . . . . . . . . . . . . . . . . . . . . . . P-27
During Normal Operation . . . . . . . . . . . . . . . . . . . . . . . . P-5 Power Supplies (+5V, +15V and -15 V Regulators. . . . . P-27
Type 1 or Type 2 Fault, When the Transmitter is ON . . P-5 DC Regulator Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . P-27
Type 2 Fault: Recycle Transmitter OFF then ON. . . . . . P-5 +5B (Backup) Supply . . . . . . . . . . . . . . . . . . . . . . . . . . P-27
AC Power Recycle (Recycle “ON” After Power Fail- Battery Back-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-28
ure) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-6 “Supply Fault” Circuits on the Controller Board. . . . . . . P-28
Turn-On/Turn-Off Control Logic: Circuit Descrip- Regulator “Fault Alerts”: Supply Fault Circuit Inputs. P-28
tions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-7 “Regulator Fault Summary” Indicator, DS1. . . . . . . . . P-29
“K1 Turn-On One-Shot” (Monostable U50A). . . . . . . . . P-7 “Fast On-Slow Off” Delay Circuit (U67A, U67B) . . . P-29
One-Shot Trigger and Operation During Transmitter “Data Clear” Logic Buffer . . . . . . . . . . . . . . . . . . . . . . P-29
Turn-On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-7 Supply Fault Logic Outputs . . . . . . . . . . . . . . . . . . . . . P-29
Contact De-Bounce and Logic Level Converter Cir- Analog Monitor (Metering) Buffer/Drivers (U54,
cuits (Q5C-U59C, Q5D-U59B). . . . . . . . . . . . . . . . . . . . P-8 U55, U56) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-29
Delay Circuits: Description . . . . . . . . . . . . . . . . . . . . . . . P-8 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-30
“PA Turn-Off” (U52A, U53B, and S5) . . . . . . . . . . . . . . P-8 Printed Circuit Board Maintenance . . . . . . . . . . . . . . . P-30
Power Control Logic: Principles of Operation . . . . . . . . . . P-9 CMOS Integrated Circuits. . . . . . . . . . . . . . . . . . . . . . . P-30
“Command” Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-10 Replacing Logic Integrated Circuits . . . . . . . . . . . . . . . P-30
Other Logic Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-10 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-30
Power Control Section: Logic Outputs . . . . . . . . . . . . . P-10
Section Q
Logic Flow in the Power Contol Section. . . . . . . . . . . . P-10
LED Board (A32)
Power Control Logic: Circuit Descriptions . . . . . . . . . . . . P-11
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Q-1
Command Input Circuits: Description . . . . . . . . . . . . . . P-11
Principles of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . Q-1
Inhibit Gates (U46A, U46B, U46C) . . . . . . . . . . . . . . . P-12
DX-15 Transmitter Fault Types . . . . . . . . . . . . . . . . . . . . . Q-1
Switch De-Bounce (U37) . . . . . . . . . . . . . . . . . . . . . . . . P-12
Type 1 Fault - Turns Transmitter Off. . . . . . . . . . . . . . . Q-1
Priority Encode/Decode . . . . . . . . . . . . . . . . . . . . . . . . . P-13
Type 2 Fault - Recycles Transmitter OFF/ON One
Priority Encoder and Decoder Circuit Description . . . . P-13
Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Q-1
Encoder and Decoder Operation . . . . . . . . . . . . . . . . . . P-13
Type 3 Faults - Lowers Transmitter Power . . . . . . . . . . Q-1
“Power Level Change” Pulse . . . . . . . . . . . . . . . . . . . . . P-15
Type 4 Faults - Apply PA Turn-Off . . . . . . . . . . . . . . . . Q-4
“Power Level Change Pulse” Circuit Description. . . . . P-15
Type 5 Fault - Clear Modulation Data . . . . . . . . . . . . . . Q-4
Power Level Latch (U42) . . . . . . . . . . . . . . . . . . . . . . . . P-16
Type 6 Faults - Display Fault Only (Envelope Error) . . Q-4
Latched “OFF” Command . . . . . . . . . . . . . . . . . . . . . . . P-16
Type 7 Faults - Transmitter Inhibited From Turn-On . . Q-4
Power Level Latch Outputs . . . . . . . . . . . . . . . . . . . . . . P-16
DX-15 Fault Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Q-4
Inhibit Gates (“AND” Gates U43A, U43B And
LED Board (A32), Block Diagram Description. . . . . . . . . Q-5
U43C). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-16
Type 1 Faults: Block Diagram Description . . . . . . . . . . Q-5
Turn-On Request Gate (U53) and Inverter (U51) . . . . . P-17
Type 2 Faults: Block Diagram Description . . . . . . . . . . Q-5
Up-Down Counters: Setting and Storing Digital
Type 3 Faults: Block Diagram Description . . . . . . . . . . Q-5
Power Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-17
VSWR Self-Test Circuit: Block Diagram Description . Q-6
Up-Down Counters (U7-U9, U19-U21, and U31-
Type 4 Faults: Block Diagram Description . . . . . . . . . . Q-6
U33) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-17
Type 5 Faults AND Type 6 Faults: Block Diagram
Up-Down Counter Control Gates (U63, U64, U65,
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Q-6
U68) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-18
RF Sense Circuits: Block Diagram Description. . . . . . . Q-6
Data Strobe “AND” Gates (U68A, U68D, U68C,
Reser Circuit: Block Diagram Description. . . . . . . . . . . Q-6
U45A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-19
Reset Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Q-6
Up-Down Counter “INHIBIT” Circuits . . . . . . . . . . . . . P-19
Reset Commands: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Q-7
Multiplex and Output Buffers for BCD Power Data
Other Reset Circuit Inputs: . . . . . . . . . . . . . . . . . . . . . . . Q-7
(U1-U3, U13-U15, and U25-U27) . . . . . . . . . . . . . . . . P-20
Reset Circuit Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . Q-7
BCD Readouts (“Not Used”) . . . . . . . . . . . . . . . . . . . . . P-20
“Reset A” and “Reset B” Operation . . . . . . . . . . . . . . . . . . Q-7
Other “Power Control Section” Circuits . . . . . . . . . . . . P-20
Latch Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Q-7
Power Control Status Indicator Drivers (U47, U48) . . . P-22
Reset Circuit Description . . . . . . . . . . . . . . . . . . . . . . . . . . Q-8
Clock Inhibit Gate (U68B). . . . . . . . . . . . . . . . . . . . . . . P-22
“Reset” Pushbutton Switch . . . . . . . . . . . . . . . . . . . . . . . Q-8
Clock Frequency Divider and Delay (U70, U71,
“Latched” Fault Status Indicator Circuits. . . . . . . . . . . . Q-9
U74E, U74B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-22
Type 1 Fault Circuits: Principles of Operation . . . . . . . . . Q-9
“Interlock Status” Fault Logic . . . . . . . . . . . . . . . . . . . . . . P-22
x 888-2341-002
WARNING: Disconnect primary power prior to servicing.
Type 1 Fault Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . Q-10 “VSWR Self-Test” Latch U64A . . . . . . . . . . . . . . . . . . Q-24
Air Flow Fault Sensing . . . . . . . . . . . . . . . . . . . . . . . . . Q-10 Self-Test Status Indication Circuits . . . . . . . . . . . . . . . . Q-25
“Air Flow Fault” Logic . . . . . . . . . . . . . . . . . . . . . . . . . Q-10 Type 4 Faults: Circuit Descriptions. . . . . . . . . . . . . . . . . . Q-25
High Voltage Supply Protection Circuit. . . . . . . . . . . . Q-12 “Supply Faults” Sensing Circuit Descriptions . . . . . . . . . Q-25
High Voltage Supply “Overvoltage” Circuit . . . . . . . . Q-13 “Supply Fault” Circuits (Type 4, and Some Type 1
“Cable Interlocks” Circuit . . . . . . . . . . . . . . . . . . . . . . . Q-13 Faults) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Q-25
Output monitor +5V and -5V Faults, and DC Regula- Type 5 Fault: Conversion Error. . . . . . . . . . . . . . . . . . . . . Q-26
tor +5V and B- Faults . . . . . . . . . . . . . . . . . . . . . . . . . Q-14 Type 6 Fault: Envelope Error . . . . . . . . . . . . . . . . . . . . . . Q-27
“Door Interlock” and “External Interlock” Status In- Envelope Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Q-27
dication Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Q-14 Envelope Detector Circuit Inputs . . . . . . . . . . . . . . . . . Q-27
Type 2 Fault Circuits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Q-14 Envelope Detector Circuit Outputs . . . . . . . . . . . . . . . . Q-27
Type 2 Fault Action . . . . . . . . . . . . . . . . . . . . . . . . . . . Q-14 Circuit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Q-27
Type 2 Fault Status Indicators . . . . . . . . . . . . . . . . . . . Q-14 “RF Sense” Circuits on the LED Board . . . . . . . . . . . . . . Q-28
Circuit Desriptions: Type 2 Fault Detection Circuits . Q-14 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Q-29
RF Underdrive and Overdrive Fault Detection . . . . . . Q-14 Printed Circuit Board Maintenance . . . . . . . . . . . . . . . . Q-29
Supply Current Overload. . . . . . . . . . . . . . . . . . . . . . . . Q-16 Replacing MOSFET Devices. . . . . . . . . . . . . . . . . . . . . Q-29
Type 2 Fault Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . Q-17 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Q-29
Circuit Description: Type 2 Fault Logic . . . . . . . . . . . Q-17
Section R
“RF Drive Estimate” Circuit . . . . . . . . . . . . . . . . . . . . . . . Q-19
Switch Board/Meter Panel (A31)
Type 3 Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Q-19
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R-1
VSWR Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Q-19
Power Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R-1
DX-15 Transmitter Action When VSWRs are De-
Multimeter Circuit (M1) . . . . . . . . . . . . . . . . . . . . . . . . . R-1
tected. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Q-19
Supply Current Meter Circuit (M2). . . . . . . . . . . . . . . . . R-1
VSWR Logic: Circuit Descriptions. . . . . . . . . . . . . . . . Q-20
Power Meter Circuit (M3) . . . . . . . . . . . . . . . . . . . . . . . . R-1
Generating Type 3 Faults (VSWR Logic Circuit De-
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R-2
scription Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . Q-20
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R-2
VSWR Status Indication Circuits . . . . . . . . . . . . . . . . . Q-22
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R-2
VSWR Self-Test Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . Q-22
Symptom: Incorrect Meter Indications . . . . . . . . . . . . . . R-2
VSWR Self-Test, Circuit Description. . . . . . . . . . . . . . Q-22
Overall Circuit Function . . . . . . . . . . . . . . . . . . . . . . . . . . Q-24 Section S
Manual VSWR Self-Test Inputs . . . . . . . . . . . . . . . . . . Q-24 Test Equipment
“Turn-On Induced” VSWR Self-Test Input Circuit Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-1
and One-Shot U68A. . . . . . . . . . . . . . . . . . . . . . . . . . . Q-24 Basic Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . S-1
Self-Test Pulse to output Monitor A27 . . . . . . . . . . . . Q-24
888-2341-002 xi
WARNING: Disconnect primary power prior to servicing.
xii 888-2341-002
WARNING: Disconnect primary power prior to servicing.
Section I
Introduction/Specifications
1.1 Scope and Purpose Section C, RF Amplifier Modules (A40-A91)
This technical manual contains the information necessary to Section D, Driver Combiner/Motherboard (A14)
install and maintain the DX-15 AM TRANSMITTER. The vari- Section E, Driver Supply Regulator (A22)
ous sections of this technical manual provide the following types Section F, RF Multimeter (A23)
of information. Section G, RF Combiners: Binary Combiner/Motherboard
(A18)
a. Section I, Information/Specifications, provides introduc- and Main Combiner/Motherboard (A19, A20)
tion to technical manual contents. Section H, Output Sample Board (A26) and Output Moni-
b. Section II, Installations, provides detailed installation pro- tor (A27)
cedures and initial turn on instructions. Section J, Analog Input Board (A35)
c. Section III, Operation, provides identification and func- Section K, Analog to Digital Converter (A34)
tions of panel and board mounted controls and indicators Section L, Modulation Encoder (A36)
as well as of components located on the interior of the Section M, DC Regulator (A30)
transmitter. Section N, External Interface (A28)
d. Section IV, Theory of Operation, provides detailed theory Section P, Controller (A38)
of operation of the various sections of the transmitter not Section Q, LED Board (A32)
covered in later sections as well as diagrams that apply to Section R, Switch Board/Meter Panel (A31)
the overall transmitter. j. Section S, Test Equipment, provides a list of the test
e. Section V, Maintenance, provides preventive and correc- equipment recommended to perform maintenance on the
tive maintenance information as well as tuning procedures transmitter.
(alignment procedures). k. Section T, Supplements
f. Section VI, Troubleshooting, provides a listing of the
protection devices in the transmitter as well as low power
and high power troubleshooting procedures.
g. Section VIA, Emergency Operating Procedures, provides 1.2 Specifications
emergency modes of operation. The brochure at the end of the manual gives the specifications
h. Section VII, Parts List, provides a parts list for the overall for the DX-15 Transmitter.
transmitter. NOTE
Harris maintains a policy of continuous improvements on its
i. The following sections provide principles of operation,
equipment and therefore reserves the right to change specifica-
maintenance information, parts lists, and diagrams for tions without notice.
boards in the DX-15 Transmitter:
Section A, Oscillator (A17)
Section B, Buffer Amplifier (A16)
cable entry if cable trenches or conduits in the floor are not The third compartment, at the right of the transmitter, contains
provided. power supplies, AC power contactors, ground strap connection
The RF output connector is located on the top of the transmitter, points, and AC power input terminals. Access is through an
near the left rear corner (see Figure 2-4, a top view of the interlocked door at the front and through a panel at the back of
transmitter). Location of the terminal board for the AC Power the transmitter.
input connection (TB5) is shown in Figure 2-3, DX-15 Rear 2.3.3 AC Power
View. Remote Control terminal boards TB1 and TB2 are shown
Ratings for fuses or circuit breakers for various input voltage
in Figure 2-6. Audio Input terminal board A28TB3 (located on
ranges are given in Table 2-1. Input power wires from the wall
the External Interface board, A28) is also shown in Figure 2-6.
disconnect box should run only to the transmitter AC Power
The DX-15 Transmitter is divided into three sections or compart- input terminal board, TB5. Specific connections to be made to
ments. As viewed from the front of the transmitter. TB5 are given in Electrical Installation paragraphs.
The left compartment contains the output network components
2.3.4 Transmitter Cooling
and a blower for forced convection cooling. The output network
compartment is accessed by removing a panel at the back. Cooling air for the transmitter enters at two locations and leaves
the transmitter through a grill at the top. Air inlets and outlets are
The center section is divided into a non-interlocked compartment shown on the Cabinet Outline drawing 839-8118-149, sheet 1).
in the front and a Power Amplifier compartment in the back. The Air inlets and outlets should not be obstructed in any way.
front non-interlocked compartment contains printed circuit Maximum inlet temperature at the back of the transmitter should
boards and the customer interface terminals, accessed through a not be more than 50 degrees C (122 degrees F).
hinged front door with a magnetic catch. The plug-in RF ampli-
fier modules are accessible through the interlocked door at the The power supply compartment is cooled by natural convec-
rear of the front compartment. The power amplifier com- tion cooling, with air entering through the lower portion of
biner/motherboards and PA combiner are accessible through a the back door and leaving through the grill at the top of the
panel at the back of the transmitter. (This rear access panel does compartment. Warm air rises by chimney action in the com-
not have interlock switches, but removing it will cause the air partment, and provides cooling air flow. In addition, a small
pressure switch to open and shut the transmitter off). amount of forced exhaust air from the PA’s is routed through
this compartment and exhausted through the top of the trans-
mitter.
Table 2-1
Required AC Power Line Service Capacity
Nom. Line Voltage AC Power Disconnect Box Size Nominal Fuse Size Minimum Wire Gauge
Configuration (Notes 1,2) (Note 3)
197V DELTA 150A 100A 4AWG
208V T-1 Configuration 150A 100A 4AWG
219V Ref. 839-8118-042 150A 100A 4AWG
229V 100A 80A 4AWG
240V 100A 80A 4AWG
251V 100A 80A 4AWG
259V 100A 80A 4AWG
270V 100A 70A 6AWG
281V 100A 70A 6AWG
341V WYE 100A 60A 6AWG
360V T-1 Configuration 100A 60A 6AWG
379V Ref. 839-8118-150 100A 60A 6AWG
397V 100A 60A 6AWG
416V 100A 60A 6AWG
435V 100A 60A 6AWG
449V 100A 60A 6AWG
468V 60A 40A 8AWG
Note 1. Blade adapters are commercially available to adapt a fuse to a larger existing disconnect switch.
Note 2. We do not recommend fuses with renewable links.
Note 3. Wire is type THW or equivalent 75 degree C insulation.
Forced convection is used to cool the output network and the maintenance, relationship to other equipment, allowance for
Power Amplifier compartment. A blower at the bottom of the routing and distribution of input and output lines, adequate
Output Network compartment draws air through two filters in lighting, power access, ducting for cooling, if required, and
the rear compartment panel, and down past the output network protective grounding.
components. The blower outlet forces air up through the power The key to a rapid and successful setup is careful planning prior
amplifier compartment and out through the grille at the top of the to installation of the system. HARRIS offers, as an option,
compartment. The forced air flow past the PA module heat sinks engineering services to review and comment on proposed instal-
removes the heat generated in the PA MOSFETs. lations. In addition, HARRIS offers, as an option, design, fabri-
General air system requirements are shown on the Cabinet Out- cation, and installation services to any required level for total
line 839-8118-149 sheet 2). If exhaust ducting is used, note air integration of the system into a facility.
pressure requirements in the exhaust hood and the top of the Several specific items should be planned for prior to installation
transmitter (referenced to room air pressure), the space between of the system. These items are:
the bottom of the exhaust hood and the top of the transmitter, and
a rain proof weather hood outside the building. Also, realize that a. Installation of AC power, including a wall mounted Discon-
the very high overall efficiency of this transmitter means that nect Box, with fuses or circuit breakers rated per Table 2-1.
very little exhaust heat is generated, so the exhaust ducting from b. Installation of utility outlets within 8 to 10 feet from the
the transmitter may not be required. front and rear of the planned transmitter location, for test
equipment. Outlet boxes may also be installed on the top
If exhaust ducting is used, also remember that there is an adjust-
of transmitter cabinet.
ment (C101) made from the top of the transmitter, over the output
network compartment, and there is also an access panel above c. Installation of ground strap runs to the required locations
the center compartment. This top access panel allows convenient and provision to ensure that the straps are electrically
access for cleaning and other routine maintenance of driver and bonded to station ground.
pre-driver tuning coils. Ducting, if used, should be planned to d. Installation of any planned air ducts and cable troughs.
allow access to the adjustment and top access panel. e. Purging and filtering of the supply air duct system, if used,
to assure cleanliness of cooling air.
2.3.5 Transmitter Grounding & RF Output Connections
The transmitter must be grounded to the station ground system Table 2-2
with a copper strap at least two inches wide and heavy enough Special Installation Tools and Equipment
(at least 0.020 inch thickness) to prevent mechanical damage that
would interrupt this ground circuit. The copper ground strap
Lifting Equipment (Fork Lift, etc.)
must be connected to either grounding block E14 at the bottom
of the power supply compartment or the ground terminal (E15) 1535 lbs (698 kg) capacity (to lift transmitter’s weight).
provided at the side of the power supply compartment. The outer Hand Tools (pry-bar, screwdrivers, wrenches, etc.)
conductor of the coaxial transmission line alone does not provide For opening wooden crates etc., and installing hardware.
a proper ground for the transmitter. Figure 2-3 shows locations Shims (2" by 2")
of ground connection points E14 and E15.
Aluminum, assorted thicknesses, for leveling transmit-
The RF Output connector in the DX-15 is a 1-5/8 inch EIA ter.
flanged connector. A female connector is provided on the trans- Hand Operated Hole Punch
mitter, and a bullet is provided to allow mating with either a male
For adding 0.25" hardware holes to 0.020" thick copper
or a female connector on the RF coaxial cable. The bullet and an
ground strap at transmitter ground connection.
O-ring for the EIA Connector are packed separately; refer to the
Ring Lug Crimping Tool
Packing Check List. Figure 2-4, a top view of the transmitter,
shows this connector. After the rf output termination is made, For crimping lugs.
make sure the spark gap, E101 in the Output Network Compart- BNC Connector Tooling
ment, is set to 0.060 inches.
Table 2-3
Equipment Supplied With Transmitter and Listed on
Packing Check List Supplied With Transmitter
2.4 Setup Procedures Bullet for EIA Connector (RF Output Connector)
O-Ring for EIA Connector
2.4.1 General Requirements
Spare RF Amplifier Module - 992-6967-001
Prior to installation, pertinent requirements related to the instal-
lation and operation of the equipment should have been consid- Factory Test Data
ered and provided for. The design considerations should Maintenance Manual - 888-2241-002
encompass physical dimensions of the equipment, access for
C101, Vacuum Variable
f. Installation of RF load, if desired, and testing to assure that 2.5.2 Transmitter Leveling
water/air flow is adequate. (Information on sizing an RF With the transmitter in its final position, the cabinet must be
load or dummy load is included in the paragraphs on RF checked for uniform foundation support so that the frame is not
OUTPUT TERMINAL INSTALLATION in the “ELEC- twisted out of squareness. Remove all three back compartment
TRICAL INSTALLATION” section.) panels (they may be holding the box square). Now, reinstall them
g. Installation of the major portion of the external air exhaust (if possible; if not, determine where the transmitter base must be
system, if used. shimmed to square the cabinet). When the panels have been
h. Assurance that all required hand tools and special installa- replaced, visually examine the gaps between the top, bottom, and
tion tools are available. sides of each panel and the frame (or the next panel) to see if the
In summary, it is recommended that all interfaces be installed up gaps are uniform. If the gaps have significant taper or if it is
to the “last piece” between the facility and the transmitter, before difficult or impossible to line up any of the 1/4 turn fasteners, the
the transmitter is set in place. These last interface runs should be cabinet is not on a flat floor. Shim the necessary corners of the
cut to size or customized after the transmitter is set into its final transmitter cabinet, using metal shims, to bring the cabinet back
position. into square and to make the gaps between panels or doors and
their frames uniform.
2.4.2 Equipment Placement
2.5.3 Ground Strap Installation
The transmitter should be located to permit adequate mainte-
nance access and sufficient ventilation. Primary AC power ca- Remove the grounding block (E14) located on the floor of the
bles can enter the transmitter at a variety of locations and the transmitter’s power supply cubicle, at the rear corner near the
specific location of entry will need to be determined on site. The door. Punch holes in a copper grounding strap to match the holes
grounding strap between the transmitter and the station earth in the grounding block. Place the strap under the grounding block
ground must be properly connected before AC power wiring is and bolt the grounding block back in place. A 2-inch wide strap
attached to transmitter. may be run out the 2-inch diameter access hole in the floor of the
compartment or through the notch in the bottom of the rear
2.4.3 Pre-Installation Inspection compartment door. The strap should also be brazed to the station
If you have not already done so, visually inspect the transmitter earth ground.
to determine that no apparent damage was incurred during ship- An alternative grounding point is provided if the grounding strap
ment. This should include opening doors, and removing rear is brought in from the top of the transmitter. This is a grounding
panels, to check for cracked or broken printed circuit boards, and stud, E15, located on the outside wall of the power supply
cracked or broken insulators and support brackets or assemblies, compartment, about one third of the way up at the back. Refer to
including the insulating support brackets for large output net- Figure 2-3 for location of the ground connection points.
work coils. If any damage appears to have been caused during
NOTE
shipment, notify both the shipper and Harris (refer to the para- It is important that a ground strap be installed from the transmit-
graph “Unpacking”). ter cabinet to station ground, to provide a low impedance path
Close and secure doors and replace all rear panels before moving for RF and transient currents. The outer conductor of the RF
transmission line is not an adequate ground. Improper grounding
the transmitter. will result in component failures under lightning or transient cur-
rent conditions.
Any adjustments to exhaust ducting, if used, can be made at this
time. The top of the transmitter should be covered while working
2.5 Mechanical Installation above it, to prevent dropping hardware or metal fragments into
the transmitter through the air exhaust openings.
2.5.1 Equipment Positioning
Following removal of the shipping crate, move the cabinet on its
skid as near as possible to its permanent position. If shipping
bolts have been used, they will be located at each corner of the
skid. Remove the bolts from the underside of the skid.
2.6 Electrical Installation
NOTE NOTE
Positioning of the cabinet is to be performed by experienced per- DX-15 transmitters are usually shipped with T1 and T2 con-
sonnel to prevent damage to the equipment or injury to person- nected for 240 VAC Delta operation, unless the customer has
nel. specified another voltage or has specified a WYE configuration.
THE END USER MUST CHECK INCOMING LINE VOLTAGE
With a suitable lifting device, raise one end of the transmitter AND SELECT THE TAPS APPROPRIATE FOR LOCAL AC IN-
cabinet sufficiently to permit the placing of three lengths of PUT CONDITIONS PRIOR TO TURN-ON. Failure to do so
circular bar stock under the cabinet. In this manner the cabinet could result in major equipment damage.
can be efficiently and carefully rolled off the skid and into the
desired position in the facility.
Table 2-4
Line Voltage Taps for Delta Service
Nominal Line Wire Numbers, to T1 Taps: Wire Numbers, to T2 Taps AC to Blower Motor
Voltage AC Input 4,5,6 Jumpers 36 to T2 Tap: 37 to T2 Tap: 60Hz 12,13,106 50Hz 12,13,106
to T1 Taps: 208,209,210 to T1 Taps: to T1 Taps
Jumper between
T1 Taps
197 208 208 to -11 208 -11 +11 -11
208 208 to 0 0
219 208 to +11 +11
229 240 240 to -11 240 -11 -11 208
240 240 to 0 0
251 240 to +11 +11 0
259 270 270 to -11 270 -11 240
270 270 to 0 0
281 270 to +11 +11
Blower Motor Junction Box Strapping, for “Low Voltage”
Nominal voltage required by motor: At 50 Hz: 193 Vac +/-10% At 60 Hz: 230 Vac +/-10%
Junction Box Strapping (Use Wire Nuts for connections): Connect: AC Power Wire #46 to “3" and ”9"
AC Power Wire #47 to “2" and ”8"
AC Power Wire #48 to “1" and ”7"
Connect together: “4", ”5", and “6"
Figure 2-1
Blower Motor Junction Box Strapping for “Low Voltage”
b. This completes AC power wiring. Skip the paragraphs on indicated in the second part of table 2-5. Replace the
“Wye” connections and go to the paragraph “Power Wir- junction box cover.
ing Check.”
2.6.10 Other “FOUR WIRE WYE” Connections
2.6.8 4 Wire WYE AC Power Wiring a. Verify that wire number 31 connects to E17 (this connec-
The following paragraphs apply only if you have a 4-wire Wye tion returns one side of the low voltage supply transformer
AC power configuration. If you have 3-wire Delta power, skip primary to NEUTRAL).
these paragraphs and go directly to “Power Wiring Check”
paragraph. 2.6.11 AC Input Power Connection
a. Connect the AC line from the wall disconnect switch box
WARNING to K2. The fourth NEUTRAL wire from the wall discon-
nect box connects to E17. Note that the NEUTRAL is NOT
ENSURE THAT ALL AC POWER IS OFF PRIOR TO START- connected to the transmitter ground, but is carried back by
ING THE FOLLOWING INSTALLATION PROCEDURE. the fourth wire to the “Neutral” of the power source.
2.6.8.1 AC Power Wiring, Four Wire WYE Configuration b. This completes AC power wiring. Go to the next para-
Use the following procedure to verify AC power wiring in the graph, “Power Wiring Check.”
transmitter, or, if necessary, to change transformer tapping,
blower motor connections, and wire 31. 2.6.12 Power Wiring Check
2.6.8.2 Transformer Connections, 3-WIRE WYE Connection Double check all power wiring, as follows:
a. Remove the protective cage over AC input connections at a. Double check that the correct terminals were used per
the high voltage supply primary contactors K1 and K2. Table 2-4 (Delta connections) or 2-5 (Wye connections).
This cage or cover is located on the outside wall of the b.
power supply compartment. (Refer to Figure 2-3).
CAUTION
b. Refer to Table 2-5, “Line Voltage Taps for Wye Service,” Ensure that the SAME taps are used on each of the three primary
and find the line voltage in the first column that comes windings on T1. Failure to do this will result in increased hum
closest to the nominal line voltage for your facility (the level in the transmitter output, possible excessive heating of
“nominal voltage” is line-to-line voltage, and is NOT transformer T1, and possible shut down of the transmitter with a
SUPPLY FAULT overload.
referenced to ground). Read across Table 2-5 to verify (and
change, if necessary), all the following connections:
c. Connect wires 4, 5 and 6 to T1 terminals indicated in the
table. One wire goes to each transformer winding. c. Double check that the same voltage taps were used on T2
d. Connect jumpers numbers 208, 209 and 210 between the as on T1.
T1 terminals indicated. One jumper goes from winding A d. Reinstall the protective plastic shield over T2 connections,
to winding B; a second goes from from B to C, and a third if the shield was removed.
goes from C to A. Each jumper connects a -11, 0 or +11 e. Confirm that all connections on T2, T1, and TB5 are
tap on one winding to a -11, 0, or +11 tap on another tightened firmly.
winding. When completed, all three “-11" taps, or all three f. Reinstall the metal cage over TB5 and the contactors.
”0" taps, or all three “+11" taps will be connected together.
(Use ALL THREE jumpers). 2.6.13 Meter Shunt Removal
e. Connect wires 12, 13, and 106 to T1, as indicated for both The four meters used in the transmitter have taut band move-
the nominal LINE VOLTAGE and LINE FREQUENCY ments and are protected during transport by wire shunts across
IN USE (refer to the last two columns of Table 2-5). One their terminals. Remove these protective shunts as follows:
of these wires goes to each primary winding on T1. (These a. Open the front center door of the transmitter. Each of the
three wires go to blower motor fuses F7, F8, and F9). three meters on the switch board/meter panel has a shunt
f. Locate low voltage supply transformer T2, on the shelf on across its terminals (these are the multimeter VOLTME-
the outside wall of the power supply compartment, and TER, CURRENT meter, and POWER meter. Loosen each
check Table 2-5 to verify connections for wire 36 and wire meter’s terminal nuts and remove and discard the shunt
37. If necessary, remove the plastic safety shield and wire with its red tag.
connect wires 36 and 37 to the T2 terminals indicated in b. Retighten all 6 meter terminal nuts, and close the transmit-
the table. ter’s front door.
2.6.9 Blower Motor Junction Box Strapping c. Open the front power supply compartment door, to gain
a. Remove the junction box cover from the side of the blower access to the back of the RF multimeter. To open the door,
motor. Verify (and change if incorrect) that the correct use a screwdriver to loosen the door’s quarter-turn fasten-
wire numbers are tied together, using the wire nuts, as ers.
Table 2-5
Line Voltage Taps for Wye Service
Nominal Line Wire Numbers, to T1 Taps: Wire Numbers, to T2 Taps AC to Blower Motor
Voltage AC Input 4,5,6 Jumpers 36 to T2 Tap: 37 to T2 Tap: 60Hz 12,13,106 50Hz 12,13,106
to T1 Taps: 208,209,210 to T1 Taps: to T1 Taps
Jumper between
T1 Taps
341 208 -11 to -11 208 -11 270 240
360 0 to 0 0
379 +11 to +11 +11 240 208
397 240 -11 to -11 240 -11 270 240
416 0 to 0 0
435 +11 to +11 +11 240 208
449 270 -11 to -11 270 -11 270 240
468 0 to 0 0
Blower Motor Junction Box Strapping, for “Low Voltage”
Nominal voltage required by motor: At 50 Hz: 383 Vac +/-10% At 60 Hz: 460 Vac +/-10%
Junction Box Strapping (Use Wire Nuts for connections): Connect: AC Power Wire #46 to “3"
AC Power Wire #47 to “2"
AC Power Wire #48 to “1"
Connect together: “6" and ”9"
“5" and ”8"
“4" and ”7"
Figure 2-2
Blower Motor Junction Box Strapping for “High Voltage”
d. Loosen the Multimeter’s terminal nuts and remove the Audio input terminal board A28TB3 is shown on sheet 1 of the
wire shunt and red tag. Retighten the terminal nuts, and External Interface Board Schematic Diagram, on sheet 1 of the
close and secure the power supply compartment door External Interface schematic diagram 839-6208-099. The fol-
again. lowing paragraphs include additional information which may be
useful in planning and connecting the audio input.
2.6.14 Controller Battery Backup
The transmitter’s controller remembers the LOW, MED, and 2.7.2 Audio Phasing
HIGH power settings. If the AC main power is disconnected, a If you use asymmetrical audio processing equipment for more
1 farad energy storage capacitor will provide backup power to than 100% positive modulation, proper phasing of the transmit-
these memory circuits for at least two hours. ter’s audio input will be required. At audio input terminals TB3-2
If longer backup time is desired, 3 AA alkaline batteries can be and TB3-3, the “+” and “-” symbols refer to audio phasing. If the
installed to give indefinite backup time. All backed-up circuits audio processor has audio output terminals marked “+” and “-,”
are low-power CMOS, so that total current drain is less than 1 connect one wire of the audio pair (typically red) between the
milliampere. processor’s “+” output and the transmitter’s “+” input terminal,
and connect the other wire (typically black) between the “-”
The batteries should not be installed until the transmitter is terminals. This should give proper phasing. (Asymmetrical
powered up. Batteries will be installed during Initial Turn-On audio processing has an output with positive peaks greater than
Procedures. negative peaks so that positive peak modulation can be greater
than 100%. If asymmetrical audio processing is used, incorrect
phasing will result in low positive peak modulation when audio
level is adjusted for proper negative peak modulation.
2.7 Customer Interface Connections
The following paragraphs include information on customer in- 2.7.3 Audio Source Impedance
terface connections for audio input, RF output, external inter- The DX-15 Transmitter uses a Bessel filter at the audio input, to
locks, PA turn-off, and frequency and modulation monitors (if obtain superior overshoot performance. Performance of this
used). Remote control interface will be described separately. filter depends on the source impedance of the audio equipment
providing the program signal to the transmitter. The program
2.7.1 Audio Input Connections source equipment’s specified load impedance is not necessarily
Audio Input connections include making connections to the its “source impedance”; for example, some modern equipment
transmitter’s audio input, then selecting one of three audio input may be specified for a 600 ohm load but have a very low source
connectors on Analog Input board A35 to match the audio impedance, 50 ohms or less.
program source’s internal impedance if optimum overshoot and Audio source impedance selection is NOT critical, unless opti-
frequency response is desired. mum overshoot performance and frequency response is desired.
Use a shielded pair audio cable for connection between audio 2.7.3.1 Selecting Source Impedance
source equipment and the DX-15 transmitter’s audio input ter- At the top of Analog Input Board A35 are three connectors, J1,
minals, A28TB3 on the External Interface Board, A28. Refer to J2 and J3 (see figure 2-7 for location). A white Molex connector
Figure 2-6, for location of the audio input, in the front non-inter- on audio input cable number 100, from the External Interface
locked compartment. board, plugs into J1, J2, or J3. Impedance for each input is silk
Audio input connections are as follows: screened on the printed circuit board. For optimum overshoot
TB3-1: Shield (to transmitter chassis ground). performance and best high frequency response, the plug should
be used with the jack labeled with an impedance that is closest
TB3-2: Audio (+) to the source impedance of the program source equipment should
TB3-3: Audio (-) be used.
TB3-4: Optional shield connection, capacitively coupled to This connection is NOT critical; using the wrong connector may
transmitter chassis ground). result in some overshoot or undershoot on square waves and a
The audio input cable SHIELD should be grounded at only one slight change in audio frequency response (typically less than 1
end, either at the processor or at the ground terminal (TB3-1) on dB at 10 kHz).If the audio equipment source impedance cannot
the transmitter’s audio input terminal strip. Connecting the shield be determined, try “R*s = 600 ohms” for older transformer
at both ends can result in ground loop problems and increased equipment, and “R*s less than 50 ohms” for newer equipment
system noise. with direct coupled operational amplifier outputs.
In the DX-15, TB3 terminal 4 provides an AC coupled path to 2.7.4 RF Output Terminal Installation
the transmitter cabinet at this point. In some installations, lower Connect the output transmission line from the antenna system to
noise may be obtained by connecting the audio cable shield to the RF OUTPUT 1-5/8" EIA flange connector jack located on
this terminal. top of the transmitter cabinet. Either a male or a female connector
may be used on the coaxial transmission line. If a female con-
nector is used, the bullet supplied with the transmitter, but packed output. The PA TURN OFF connection, described below, should
separately, will be required. be used for that purpose.
More than one “external interlock” can be used by connecting
2.7.5 Dummy Antenna Information the normally closed interlock switches in series. All external
It is very useful to be able to switch the transmitter RF output to interlock switches should be normally closed when the inter-
a dummy antenna for testing. This testing frequently includes locked enclosure or circuit is in the safe condition, and should
modulating with tones. With tone modulation, 100% modulation open when in the unsafe or fault condition.
of an 16 kW carrier produces an average power of 24.75 kW in
A closed circuit must be provided between TB1-1 and TB1-2
the load. Sustained asymmetrical modulation of a 15 kW carrier,
before the transmitter’s high voltage will come on. Opening or
with -100% and +140% peaks, will produce 28.5 kW of average
interrupting this circuit will cause the transmitter primary power
power that must be absorbed and dissipated by the load. When
contactors to open and remove AC power from the high voltage
selecting a dummy load, a power rating sufficient for the type of
power supply (230 VDC supply). As already noted, the open
testing to be done must be selected.
circuit voltage between TB1-1 and TB1-2 is 24 VAC, and one
2.7.6 External Interlock (Failsafe) side of the interlock circuit is also at +30 VDC referenced to
External Interlocks can be connected between terminals 1 and 2 transmitter cabinet ground.
on TB1 (the top customer interface screw-terminal block, located
CAUTION
at the top of the right side wall of the non-interlocked compart-
ment). DO NOT GROUND ANY POINT IN THE EXTERNAL INTERLOCK
CIRCUIT. ONE SIDE OF THE INTERLOCK CIRCUIT IS AT +30
Key information on External Interlocks is summarized below; VOLTS DC, REFERENCED TO GROUND, AND GROUNDING ANY
the following paragraphs also include additional data on external PART OF THE EXTERNAL INTERLOCK CIRCUIT WILL SHORT
interlocks. THIS DC SUPPLY.
a. A CLOSED circuit between TB1-1 and TB1-2 allows the 2.7.7 PA Turn Off
transmitter to turn ON. An External (remote) PA TURN-OFF input turns all PA modules
b. An OPEN circuit between TB1-1 and TB1-2 turns the OFF through modulator section action, causing RF output to go
transmitter OFF by interrupting the 24 volt AC circuit for to zero. The PA is held off as long as the EXTERNAL PA
the high voltage supply contactors. The transmitter cannot TURN-OFF input is present. “External PA Turn-Off” does NOT
be turned on again as long as there is an OPEN circuit turn off the high voltage supply. As soon as the PA Turn-Off
between the External Interlock terminals. signal is removed, the transmitter immediately comes back up to
c. If NO External interlocks are used, a jumper must be its operating power.
connected between External Interlock terminals TB1-1 Don’t confuse “PA Turn Off” with the transmitter “Off” remote
and TB1-2. control input. PA Turn Off operates the same as the “PA
d. The External Interlock circuit is a 24 volt AC circuit, which ON/OFF” switch on the controller board. The remote “OFF”
operates a 24 Vac relay with a 2 volt-amp coil. External input operates in the same way as the front panel “OFF” push-
interlock contacts and wiring should be rated for 1 ampere button switch.
AC current.
An External PA Turn-Off input requires applying 15 to 29 volts
between TB1-21 and TB1-23 (observe proper polarity). This
WARNING
input is the same as all other remote control inputs; refer to
DO NOT GROUND ANY PART OF THE EXTERNAL IN- information on Remote Control Connections, later in this sec-
TERLOCK CIRCUIT. The 24 volt AC supply comes from the tion, and to Section N, External Interface, for additional infor-
T1 secondary used for the +30 and +60 volt low voltage supplies; mation on PA Turn Off and other remote control command
the secondary winding center tap is used for both the +30 volt inputs.
output and one side of the 24 volt AC interlock circuit. (See NOTE
Section M, DC Regulator board, for additional information, PA TURN OFF should NOT be used for FAILSAFE purposes, or
including a simplified diagram). for interlocks, or for routine transmitter turn off. It is intended to
remove transmitter RF power output during antenna switching
2.7.6.1 Using The External Interlock
operations, for example, during an antenna pattern change.
The External Interlock should be used for any function which
should positively turn the transmitter OFF by turning off its high 2.7.8 Modulation Monitor Connection
voltage supply when an interlock fault occurs. Examples include If a modulation monitor is used at the transmitter site, use a 50
a remote failsafe connection, and safety interlocks on phasor ohm coaxial cable from BNC jack A27J5 on Output Monitor
cabinets or other enclosures which could expose personnel to the Board A27 to the modulation monitor input. (Output Monitor
transmitter’s RF output when opened. Board A27 is located at the top of the left side wall of the front
NOTE center non-interlocked compartment. See Figure 2-7.) If the
The “External Interlock” should not be used for antenna pattern modulation monitor has a high input impedance rather than an
switching, which requires only brief interruption of RF power
internal 50 ohm termination, a 50 ohm, 3 to 5, watt termination control unit, such as the Harris SENTINEL series remote control
should be used at the monitor. units. In some installations, this may also be an extended control
The modulation monitor sample output, at A27J5, is adjustable panel located at a transmitter control console or desk.
from 0 to 10 volts rms (rf output, at carrier frequency). This level The Customer Interface of the DX-15 for remote control, meter-
is first adjusted at LOW power by moving a tap on inductor L107, ing, and status monitoring is compatible with nearly all remote
then can be adjusted for MEDIUM and HIGH power levels with control systems, including microprocessor based systems such
controls R7 and R8 on the transmitter Output Monitor board. as the Harris Sentinel series. With normal transmitter meter
Sample level adjustment will be described in “Setting Modula- readings, all remote metering output voltages are approximately
tion Monitor Sample Levels” in the Initial Turn-On Procedures, 3.4 volts DC. This allows for some increase in readings while
later in this section. still remaining within the 4 volt input limit of remote control
If your modulation monitor could be damaged by a 10 V rms RF systems such as the Harris Sentinel.
input, don’t connect the coaxial cable to the monitor until the first Remote Control inputs are isolated, by optoisolators on the
steps of the procedure for “Setting Modulation Monitor Sample transmitter’s External Interface board. This permits maximum
Levels,” in the Initial Turn On procedure in this section, have flexibility for control inputs, allowing use of either voltage
been completed. sources provided on the DX-15 Customer Interface Board or
external batteries or voltage sources. Control inputs can be by
2.7.9 Frequency Monitor Connection means of relay contact closure, switch closure, or transistor
If a frequency monitor is used at the transmitter site, a coaxial turn-on. Control inputs may be completely isolated from ground,
cable should be run from BNC jack A17J5 on the Oscillator or can switch either a positive or negative voltage to ground.
board, A17, to the frequency monitor’s input. The RF sample at
A17-J5 is a 5 V peak unmodulated signal, at the transmitter 2.8.1 Functions Which Can Be Controlled Or Moni-
carrier frequency. The board’s location is shown on figure 2-7. tored
The External Interface Schematic Diagram (drawing 839-6208-
099, Sheet 3) lists control and monitoring functions for each
terminal of TB1 and TB2. These are also printed inside the front
2.8 Remote Control Connections door of the transmitter.
Remote Control connections (including connection to Extended The functions of most control inputs, and most status or monitor
control panels, if used) will be different for each installation. The outputs on TB1 and TB2 are the same as the corresponding
following paragraphs include basic information on remote con- pushbutton control inputs, status indications, or metering func-
trol interfacing; for detailed information, including some typical tions on the transmitter front panel, as listed in the OPERATION
interfaces, refer to Section N, External Interface, in this technical section (Section 3) of this manual. Paragraphs on “Explanation
manual. of Selected Remote Control Functions” will provide additional
A summary of key information on remote control connections information on some control and monitoring functions.
follows: If the remote control system does not have enough channels
a. Remote Control interface connections are made at TB1 available for all control and status functions, Table 2-6 lists the
and TB2, in the non-interlocked compartment. See Figure minimum recommended control and monitor functions.
2-6 for location. 2.8.1.1 Interface Information
b. Control interface connections require applying a voltage On the list of functions on sheet 3 of the schematic diagram, a
the desired control interface terminals, to operate an optoi- letter (A through E) is placed next to each terminal number. This
solator. Refer to following paragraphs and to Section N for letter refers to a section of a “Characteristic Key” also included
interface information. on the diagram. Each “Characteristic Key” provides schematic
c. Analog Monitoring (Remote Meter Reading) outputs are diagrams and information which will be useful when planning
nominally 3.4 volts, from a high impedance source, for a interfaces to a remote control unit or to an extended control panel.
normal transmitter meter reading at 15 kW output. Con- 2.8.1.2 Remote “CONTROL”
necting Analog Monitoring outputs to any input other than Each remote control input uses two terminals on TB1 or TB2.
a high impedance circuit will reduce this level. One terminal is “+” and the other is “-.” Applying a voltage
d. Status Monitoring Outputs are open-collector outputs. between the terminals is the same as depressing the correspond-
e. Interface information is summarized on sheet 3 of the ing “Control” pushbutton in the transmitter or as operating the
External Interface board schematic diagram (drawing 839- corresponding switch. Voltage applied to these terminals should
6208-099). be between 15 and 29 volts; corresponding currents are 40 to 70
milliamperes. For convenience, +15 volt and -15 volt sources (at
Customer Interface terminal boards, TB1 and TB2, located in the
175 mA maximum current) are provided at TB1-11 and TB1-12,
non-interlocked compartment, at the top of the right side, are
respectively. Refer to Section N, External Interface, for addi-
used for control and monitoring of the transmitter from a location
tional information.
outside the transmitter. In most installations, this will be a remote
2.8.1.3 Remote “STATUS” Indications (TB1-33 and TB1-35) is paralleled with the OFF button on the
Status outputs at TB1 and TB2 are open-collector transistor transmitter.
outputs, to ground. When the corresponding status indicator is
illuminated at the transmitter (or when a status panel LED is 2.9.3 PA Turn OFF
RED), the transistor turns on, providing a current sink from the The PA TURN OFF function is NOT the same as the “OFF”
status output to ground. These status outputs can switch a 6 or function. The remote PA TURN OFF causes the transmitter
12 volt dc low-current relay, or can provide a logic LOW output output to go to zero through the action of the modulator. A
when a pull-up resistor to +5 to +15 volts is used. Maximum safe control input voltage applied between TB1-21 and TB1-23
voltage at a status output terminal is +15 volts and maximum safe causes output power to go to zero and remain at zero until the
current into a status output is 100 mA. Refer to Section N, “PA Turn Off” remote control input voltage is removed again.
External Interface, for more information. As soon as the control input voltage is removed, the transmitter
2.8.1.4 Remote Meter Readings (“MONITOR” Outputs)
output power will return to the already preset level. The High
A number of voltages, currents, power levels, and other analog Voltage (+230 volt) power supply remains energized during a
parameters can be monitored remotely. When a high impedance PA TURN OFF, and no contactors operate.
remote control system input is connected to a “Monitor Output” NOTE
terminal, the nominal output will be +3.4 volts (or -3.4 volts to PA TURN OFF should not be used for FAILSAFE purposes or
monitor -22 V and -8 V supplies) when the transmitter is oper- for routine transmitter turn off. It is intended to remove transmit-
ter power output during antenna switching operations, for exam-
ating at 15 kW. If the remote control system input is not high ple, during an antenna pattern change. The +230 volt High Volt-
impedance, the loading on the monitor output will reduce the age power supply is not turned off during a PA TURN OFF.
output voltage. Refer to Section N, External Interface, for addi-
tional information. 2.9.4 “OFF” Function, “PA Turn OFF,” and Exter-
nal Interlock
These three functions all cause RF output to go to zero, but in
different ways, as follows:
2.9 Explanation of Selected Functions a. “OFF” Control
Most remote control functions and monitor outputs are the same Applying a voltage momentarily (for 100 milliseconds or more)
as the corresponding functions or indications in the transmitter. to the remote “OFF” control inputs, TB1-33 and TB1-35, turns
Some indications and functions will, however, be explained here the transmitter off by de-engergizing high voltage supply pri-
to aid in planning and installing a remote control system. mary contactors through turn-on/turn-off logic, and resetting
transmitter logic. This input is in parallel with the transmitter
2.9.1 External Interlock (FAILSAFE)
“OFF” pushbutton switch. The transmitter remains OFF until a
A closed circuit must be provided between TB1-1 and TB1-2 LOW, MEDIUM, or HIGH control input is provided.
before the transmitter will operate. Opening or interrupting this
circuit will cause the transmitter primary power contactors to a. “PA Turn OFF”
open and remove AC power from the high voltage power supply Applying a voltage to the “PA Turn-Off” control inputs, TB1-21
(230 VDC supply). As long as the circuit remains open, the and TB1-23, turns off RF output, in less than a millisecond, by
transmitter cannot be turned on again. This is an INTERLOCK turning off all PA RF amplifier modules through the modulation
function in the transmitter, and is intended for remote control section. No contactors operate for this function. The PA modules
FAILSAFE applications, and other system interlock applications remain OFF as long at the control voltage at the “PA Turn-Off”
where transmitter turn on must be prevented. control input is present, but as soon as the voltage is removed the
modules come ON again, under control of the modulation sec-
The External Interlock should NOT be used to interrupt the
tion. The “PA Turn Off” function is the same as turning the PA
transmitter RF output for phasor or antenna pattern switching;
ON/OFF switch on the Controller board “OFF,” then “ON”
the PA TURN PA OFF connection (at TB1-21 and TB1-23)
again.
should be used for that purpose. The voltage at TB1-1 and TB1-2
is 24 VAC with +30 VDC to ground. External interlock contacts a. External Interlock
and wiring should be rated for 1 ampere AC current. A closed circuit between External Interlock terminals TB1-1 and
TB1-2 must be provided to complete the circuit for the high
2.9.2 “OFF” Function (Remote “OFF” Control) voltage power supply contactor coils. Breaking the External
The OFF control removes AC power to the high voltage power Interlock circuit interrupts the contactor coil circuit and causes
supply (the 230 VDC supply) by deenergizing the transmitter AC the contactors to de-energize, turning off high voltage. As long
power contactors. When the transmitter has been turned off with as the external interlock circuit is open, the transmitter cannot be
the OFF control, it will not turn on again until a HIGH, MEDIUM turned on again. If the external interlock is opened then closed
or LOW power button or remote control command is given. The again, the transmitter will remain off and must be turned on
remote OFF control requires a contact closure, or transistor manually using LOW, MED, or HIGH pushbuttons or control
turn-on, of 100 milliseconds or more. The OFF control input inputs.
2.9.5 Use of OFF, PA Turn OFF, and External In- 2.9.9 Bandpass Filter VSWR and Antenna VSWR,
terlock Functions Remote Meter Readings
a. “OFF” Control These are UNCALIBRATED, relative readings from the VSWR
Use for normal transmitter turn-off, for example, at the end of phase detectors on Output Monitor board A27, as follows:
the operating day. a. Bandpass Filter VSWR (BPF VSWR) corresponds to the
a. “PA Turn OFF” “Detector Null (Filter)” reading on the transmitter front
Use to remove RF output during antenna pattern switching or for panel multimeter.
other RF switching operations. Because the transmitter’s RF b. Antenna VSWR corresponds to the “Detector Null (An-
output returns as soon as the “PA Turn Off” control input voltage tenna) reading on the transmitter front panel multimeter.
is removed, PA Turn Off MUST NOT be used for failsafe or A mismatch in the antenna system or Tee Matcher will cause the
safety interlock purposes] Antenna VSWR reading to increase. A change in the Bandpass
a. “External Interlock” filter/output network will cause “Bandpass Filter VSWR” read-
ing to increase. Reflected Power is a calibrated reading. Use
Use for FAIL-SAFE and for safety interlocks on any enclosure
Reflected Power for normal remote readout. ANTENNA VSWR
which would permit contact with transmitter RF output, such as
is an uncalibrated, relative reading, but is more sensitive than
phasors or antenna switching equipment.
“Reflected Power.”
2.9.6 Transmitter Turn ON
2.9.10 RF Drive estimate, Remote Meter Reading
The DX-15 does not have a separate “ON” switch. The transmit-
(at TB1-9)
ter comes ON at the desired power level (Low, Medium or High)
when a momentary remote control input (at least 100 millisec- This is an UNCALIBRATED sample of the RF drive to the RF
Power Amplifier, and corresponds to the “Relative RF Drive”
onds long) is provided at the LOW, MEDIUM, or HIGH termi-
position on the transmitter front panel multimeter.
nals on TB1. If the transmitter is already ON, providing another
of these inputs will simply change power level without interrupt- 2.9.11 Monitor Signal
ing RF output. +22 VDC," -22VDC, +8 VDC, and -8VDC (REMOTE METER
2.9.7 Raise/Lower READINGS). These voltages are samples of the unregulated
voltages from the low voltage power supply, and are the same as
A RAISE input will cause transmitter power output to increase
the corresponding front panel multimeter readings.
for as long as the control input is provided, or until the trans-
mitter power output reaches the maximum power limit. A 2.9.12 Remote Status Indications
LOWER input will cause transmitter power output to DE- These correspond to lighted pushbuttons or to RED indications
CREASE for as long as the control input is provided, or until the on the transmitter’s status panel.
power output reaches zero.
NOTE 2.9.13 RF Combiner Crowbar not Operational
When remote control and monitoring is used, delays IN RE- This status output is not used on the DX-15.
MOTE CONTROL SYSTEM data transmission can delay the re-
mote output power reading while the RAISE or LOWER controls
are being operated, and the remote output power reading can
continue to change for a short time after the RAISE or LOWER
command is stopped. 2.10 Pre-Turn ON Checks; Mechanical
When installation has been completed, and before applying
2.9.8 “Forward” and “Reflected” Power, Remote
primary power for the first time, the transmitter should be
Meter Readings inspected again, including checks in the following paragraphs
These outputs correspond to the transmitter “forward” and “re- and in the paragraphs on Electrical pre-turn on checks.
flected” power meter indications. Note that the transmitter power
meter scale is not linear. The voltage outputs at Forward remote Although appropriate packaging and shipping precautions are
output TB1-3 and Reflected remote output TB1-4 are propor- taken before the equipment leaves the factory, hardware some-
tional to the transmitter RF output voltage, and are proportional times works loose during shipment. The transmitter should be
to the SQUARE ROOT of the power. checked for any debris, loose hardware and loose connections
before applying primary power. Pre-turn on checks and inspec-
Both remote power outputs will be approximately 3.4 VDC at tion should include:
10 kW reflected power, into a high impedance. (This signal
VOLTAGE will vary with the square root of the monitored a. Check for debris and loose hardware, both in the transmit-
power). ter and in the AC power panel.
b. Check for loose connections, in particular at the following:
Filter capacitors, High voltage and low voltage supply
rectifier diodes, Output network clips, insulators and hard-
ware, High voltage supply transformer and the Low volt- e. Ensure that no shipping ties, blocks, or tape remain.
age supply transformer.
c. Check ribbon cable connectors. Ensure that cable connec-
tors are properly locked into their printed circuit board
connectors. 2.11 Pre-Turn ON Checks; Electrical
d. Ensure that output network connections and coil taps are Before initial turn-on, ensure that the following items have been
tight, especially at high current points. (Overtightening can completed:
strip threads or break bolts, especially where brass hard- a. A ground strap must be properly connected between the
ware is used). transmitter and the station earth ground.
Table 2-6 b. AC input wiring must be properly connected and connec-
Minimum Recommended Control and Status Functions tions must be tight.
for Remote Control c. The transmitter RF output must be properly terminated
CONNECTION FUNCTION with a suitable load capable of handling rated output
power. This can be either an antenna system or a dummy
CONTROLS:
load.
1. TB1-22, TB1-24 HIGH power control d. Failsafe interlocks must be satisfied.
2. TB1-26, TB1-28 MEDIUM power control
e. Audio input is properly connected.
3. TB1-30, TB1-32 LOW power control
4. TB1-25, TB1-27 LOWER control f. Monitoring equipment is properly connected.
5. TB1-29, TB1-31 RAISE control g. The Controls and Indicators section of the Operator’s
6. TB1-33, TB1-35 OFF control Technical Manual or in section 3, Operation, in this tech-
7. TB1-38, TB1-40 OVERLOAD RESET nical manual should be read and understood.
METERED PARAMETERS: h. The REMOTE/LOCAL switch on the transmitter’s Status
1. TB1-3 FORWARD POWER Panel should be in the LOCAL mode.
2. TB1-4 REFLECTED POWER
3. TB1-5 SUPPLY CURRENT
4. TB1-6 SUPPLY VOLTAGE
(Use TB1-10 for ground return for remote metering outputs). 2.12 Initial Turn On Procedures
OVERLOAD AND FAULT INDICATIONS:
1. TB2-9 LOAD VSWR occurred WARNING
2. TB2-24 SUPPLY VOLTAGE overload
IF YOU MUST ENTER ANY PART OF THE TRANSMITTER EXCEPT
3. TB2-25 SUPPLY CURRENT overload THE CENTER FRONT NON-INTERLOCKED COMPARTMENT,
4. TB2-33 Type 3 FAULT TURN OFF THE TRANSMITTER BY DEPRESSING THE “OFF”
(Use TB2-19 or TB2-20 for ground return). BUTTON, SET THE REMOTE/LOCAL SWITCH ON THE STATUS
STATUS INDICATIONS: PANEL TO “LOCAL,” AND REMOVE PRIMARY POWER BY TURN-
1. TB1-15 LOWER indication ING THE WALL DISCONNECT SWITCH OFF. BEFORE REMOV-
2. TB1-16 HIGH POWER indication ING PANELS OR OPENING DOORS, VERIFY THAT THE HIGH
VOLTAGE SUPPLY IS DISCHARGED BY CHECKING “SUPPLY
3. TB1-17 RAISE indication
VOLTS” ON THE FRONT PANEL MULTIMETER. GROUNDING
4. TB1-18 MEDIUM POWER indication STICKS ARE PROVIDED INSIDE THE TRANSMITTER AND
5. B1-20 LOW POWER indication SHOULD BE USED TO TO ASSURE THAT ALL HIGH VOLTAGE
(Use TB1-13 or TB1-14 for ground return). HAS BEEN REMOVED.
ADDITIONAL DESIRABLE STATUS INDICATIONS:
10. TB2-22 EXTERNAL INTERLOCK CAUTION
OPEN indication WHEN WORKING IN THE FRONT NON-INTERLOCKED COM-
11. TB2-26 UNDER-DRIVE fault PARTMENT, BE CAREFUL NOT TO GROUND ANY CONNECTIONS
12. TB2-27 OVER-DRIVE fault WHICH ARE STILL ENERGIZED. THIS INCLUDES ALL LOW
13. TB2-28 AIR OVERLOAD VOLTAGE CIRCUITS IF THE LOW VOLTAGE SWITCH S11 HAS
NOT BEEN SET TO “OFF” POSITION.
14. TB2-29 HIGH VOLTAGE SUPPLY
FAILURE
CAUTION
15. TB2-30 CURRENTLY UNDER
IF ANY ABNORMALITIES ARE ENCOUNTERED IN THE FOLLOW-
LOCAL CONTROL
ING STEPS, STOP THE PROCEDURE, REMOVE ALL POWER, AND
16. TB1-21,23 PA OFF REFER TO TROUBLESHOOTING SECTION OF DX-15 MAINTE-
The “PA OFF” control input is normally connected to the NANCE TECHNICAL MANUAL.
Phasor or Antenna Switching control unit for antenna pattern
switching. The intitial turn on sequence provides checks or adjustments for
the following items:
a. Normal Low Voltage supplies operating. the RF multimeter inside the compartment, on the com-
b. Correct fan rotation. partment’s right side wall.
c. Correct Driver operation. h. Switch to each of the following three parameters and check
d. Matching the transmitter to the load. them against the factory test data:
e. Correct operation at various power levels. 1. PREDRIVER IDC (0-3 scale).
f. Setting RF Monitor levels. 2. PREDRIVER VDC (0-10 scale X 10).
g. Battery Backup for controller. 3. REGULATOR +15 VDC (0-3 scale X 10).
h. Log normal meter readings. 2.12.2 Fan Rotation Check
i. Modulation check and level set. The blower motor is a 3-phase motor, and correct rotation must
j. On Line and final matching check. be verified, and, if necessary, two leads must be interchanged at
If all pertinent Installation Procedures up to this point have been the blower motor fuses to obtain correct rotation. Use the follow-
completed, the transmitter is ready to begin powering up per the ing procedure:
following sequence: a. Flip the “PA ON-OFF” toggle switch, S5 on Controller
Board (A38), to the OFF position (switch handle UP). This
2.12.1 Low Voltage Power Supplies Check
manually holds the PA “OFF” irrespective of any front
Find the packet shipped with the transmitter entitled “Factory panel or remote commands. PA OFF switch S5 is at the
Test Data.” Factory data for the four Low Voltage supplies bottom center of the Controller board, which is on the back
(under no carrier or low power conditions) will be listed and is of the transmitter’s non-interlocked front door.
the reference for the following observations.
b. Depress the green LOW Power button on the front of the
Use the following procedure to check the Low Voltage power transmitter. The button’s internal lamp should illuminate,
supplies: you should hear high voltage step-start contactors K1 and
a. Ensure that the transmitter’s REMOTE/LOCAL switch is K2 operate, and the blower should start. (If not, check
in the LOCAL position. Interlock Status indicators and interlocks).
b. Ensure that Low Voltage Power Supply rocker switch S11 c. If there is insufficient air pressure, the transmitter may turn
is in the ON position. This switch is located in the non-in- off again after a few seconds, and the AIR INTERLOCK
terlocked compartment, at the bottom of the compart- indicator will indicate RED. If so, simply depress the LOW
ment’s right hand side. Power button again to start the fan when you are ready to
c. Switch the front panel multimeter to the -8 VDC position. continue.
d. Apply AC power to the transmitter at the main disconnect d. Depress the red OFF button.
wall switch. DO NOT TURN THE TRANSMITTER ON e. IMMEDIATELY remove the center panel from the back
AT THIS TIME; DO NOT OPERATE THE HIGH, ME- of the transmitter, and observe the coasting fan’s direction
DIUM, OR LOW POWER PUSHBUTTON SWITCHES. of rotation. DO NOT TURN THE TRANSMITTER “ON”
Low voltage supplies come on when AC power is applied WITH THE PANEL OPEN. (The fan is located at the
to the transmitter. bottom of the right side of the center rear compartment, as
e. All transmitter front panel Status Panel indicators should viewed from the back of the transmitter).
be lit, either red or green (except for the Remote LED, f. The fan should be coasting in a CCW (Counter-clockwise
which will not be illuminated when in the LOCAL posi- direction) and a slight positive breeze should be felt blow-
tion). Indicators are bi-color LED’s (except for Local and ing from it. (Air flow should be into the center compart-
Remote indicators, which are single LED’s). ment).
f. Read the multimeter, on the scale indicated for “-8 VDC” g. If the rotation is correct, reinstall the center cover panel
(this is the 0-10 scale). The voltage reading should be and proceed as indicated below.
within +5% of the factory recorded value, on the Factory h. If Rotation is NOT Correct:
Test Data Sheet, for “-8 VDC.” Switch the multimeter to 1. Turn the Wall Disconnect Switch OFF
+8, -22, and +22 VDC positions and check the readings Remove the rear panel from the power supply compartment.
against the factory test data.
1. Disconnect and interchange ANY TWO of the three
NOTE wires to the blower motor, at the top of the blower motor
IF THE READINGS ARE NOT WITHIN 5% OF THE FACTORY
TEST READINGS, REMOVE AC POWER AT THE WALL DIS- fuses F7, F8 and F9 (wire numbers 46, 47, and 48).
CONNECT SWITCH AND REVIEW THE AC POWER CONNEC- These three fuses are located on the outside wall of the
TIONS TO T1 AND T2. power supply compartment, at the back of the compart-
g. With AC power applied (but with the transmitter still ment about a third of the way down from the transmit-
OFF), open the transmitter’s center front door and locate ter’s top. (Interchanging any two of the three wires to a
three phase motor will reverse its direction of rotation).
2. Reinstall the power supply compartment back door, mum DETECTOR NULL (ANTENNA) reading on the front
then turn the wall disconnect switch ON to reapply AC panel multimeter.
primary power to the transmitter again.
3. Re-check the fan’s direction of rotation. CAUTION
DO NOT ADJUST “TUNING” AND “LOADING” FOR ANY OUTPUT
a. Assuming that the fan rotation is now correct, ensure that
FORWARD POWER OR SUPPLY CURRENT CONDITION. ADJUST
rear panels are all in place, and turn the transmitter on by FOR MINIMUM REFLECTED POWER AND MINIMUM ANTENNA
depressing the green LOW POWER button. DETECTOR NULL INDICATIONS.
b. When the transmitter is first turned on, the “AIR” interlock
“Tuning” and “Loading” are impedance matching adjustments,
light will extinguish for 2 or 3 seconds. It will then come
provided for your convenience, to match the load impedance to
back on, as follows:
the 50 ohm output impedance of the transmitter’s bandpass
1. GREEN: Air pressure is okay.
filter/output network. They are part of a “Tee Matcher,” an
2. RED: Air pressure FAULT. The fault will also turn the impedance matching Tee network. “Tuning” and “Loading”
high voltage off again. adjust reactance and resistance, respectively, at the 50-ohm point
An “air pressure fault” indicates insufficient air. Most likely where the directional coupler and VSWR phase detectors are
causes are fan rotation incorrect, or the back panel is not installed located.
or fastened down at all points. 2.12.4.1 Tuning at about 1 Kilowatt Output
2.12.3 RF Driver Operation Check Use the following procedure to fine-tune C101:
With the transmitter still turned on in the LOW POWER mode, a. Turn the transmitter ON by depressing the LOW POWER
and the PA OFF switch still OFF (S5 on the controller board button.
OFF), check the following: b. Flip PA ON/OFF switch S5 on the Controller board to the
a. On the front panel multimeter, use the selector switch to ON position. There should be no RF power output, but the
select and read PA SUPPLY VOLTAGE. Compare this CURRENT meter on the front of the transmitter will
reading with the factory test data. indicate about 2.5 to 4 amperes. This is RF driver current;
the meter reads High Voltage Supply current, not PA
b. If the PA SUPPLY VOLTAGE is not within 5% of the
current.
factory test reading, turn the transmitter OFF, remove all
primary power by turning the wall disconnect switch OFF, c. Switch the front panel multimeter switch to DETECTOR
and check high voltage supply transformer T1 primary NULL (ANTENNA).
tapping. If PA SUPPLY VOLTAGE agrees with the fac- d. Switch the Power Meter switch to FORWARD.
tory test data, continue. e. Depress and hold the RAISE button. Observe the POWER
c. On the front panel multimeter, use the selector switch to meter for slowly increasing power output. The CURRENT
select and read RELATIVE RF DRIVE. Compare this meter indication will also increase. Continue to hold the
reading with the factory test data. RAISE button until forward power reaches approximately
d. On the RF MULTIMETER inside the non-interlocked 1 kW.
front compartment, read the following parameters and f. Matching the Load (TUNE and LOAD Controls) with the
check each against the factory test data: transmitter’s power output still at about 1 kilowatt, con-
1. DRIVER +VDC tinue with the following steps:
2. DRIVER IDC g. Note the Antenna Detector Null reading on the front panel
multimeter. The selector switch must be in the DETEC-
3. DRIVER SECTION 1A VDC
TOR NULL (ANTENNA) position.
4. DRIVER SECTION 1B VDC
h. If the antenna is perfectly matched to the 50 ohm transmit-
2.12.4 PA Check out ter output, it will read ZERO. If it is not zero, alternately
When low voltage supply voltages, high voltage supply voltages, adjust “TUNING” and “LOADING” controls to reduce the
and RF driver parameters have been confirmed, you should read Antenna Detector Null reading. Continue adjusting Tun-
the following paragraphs, then continue with the transmitter ing and Loading alternately, until the Antenna Detector
tuning procedure that follows the descriptions. Null reading is zero.
(Recall that when you adjust the TUNING and LOADING
In the following steps, you will first adjust “TUNE” and
controls, you are actually adjusting reactance and resistance at
“LOAD” controls, then increase power and repeat these steps.
the 50 ohm output point).
You will also check transmitter RF output.
a. Check Multimeter Readings at 1 KW output. Use the
The “TUNING” and “LOADING” controls on the front of the
RAISE and LOWER buttons to set the transmitter output
transmitter do NOT adjust “tuning” and “loading” of the trans-
power to exactly 1 kW. Check all meter readings, includ-
mitter in the traditional sense. They are adjusted for minimum
ing all readings on both the front panel multimeter and the
reflected power (a coarse, or broad indication) and for a mini-
RF multimeter inside the non-interlocked compartment, a. Set the LOW power output of the transmitter to the lowest
and compare them with the factory test data. power that will be required for normal operation or to 1
2.12.4.2 Tuning and Verifying Correct Operation at High kW, whichever is lowest.
Power b. Measure the RF voltage level at the monitor. If the level
When you have completed tuning and verified meter readings at must be increased or decreased to meet modulation moni-
1 kW, continue as follows: tor input voltage requirements, the tap on L107 must be
a. Depress the MEDIUM power button. Use the RAISE moved.
control to bring the power output to about 5 kilowatts. c. Moving the tap on L107, Modulation Monitor Sample Coil
b. Check the DETECTOR NULL (ANTENNA) meter read- (if Required):
ing. Readust the Tee network (Tune and Load Controls) if d. Turn the transmitter OFF and remove all AC power from
necessary, to null the reading. the transmitter by turning off the wall disconnect switch.
c. Switch the POWER meter selector switch to REFLD (Re- e. Remove the back panel from the output network compart-
flected) and confirm that reflected power is zero. When the ment.
Antenna Detector Null reads zero, reflected power will f. L107 is the coil mounted on the inside of the transmitter’s
also read zero. top panel. L107 has an adjustable tap, near the grounded
d. Set the power output to exactly 5 kilowatts, using the end of the coil. To DECREASE the sample voltage, move
RAISE and LOWER controls. Check all meter readings L107’s tap closer to the grounded end of the coil. To
against the factory test data. INCREASE the sample voltage, move L107’s tap away
e. Depress the HIGH power button, and raise the output from the grounded end of the coil.
power to 15 kilowatts. g. Move the tap 1/4 turn in the desired direction (see step e.
above). Be careful when positioning the tap clip, so that
NOTE
Note that antenna impedance should not change as power
neither the clip or its screw short to adjacent turns.
changes. However, typical air cooled resistor loads may change h. Replace the output network compartment’s rear panel, turn
their impedance by as much as 2:1 from cold to hot (for example, on the wall disconnect switch, and depress the LOW power
from 1 kW to 15 kW). As the load impedance changes, the Tee switch.
Matcher adjustments for an Antenna Detector Null will also
change. i. Measure the sample voltage again. If necessary, repeat the
above steps, moving the tap on L107 in 1/4 turn increments
f. When the transmitter is correctly tuned at 15 kilowatts
until the desired sample voltage is arrived at, at LOW
output, check all meter readings against the factory test
power. ENSURE THAT PRIMARY POWER IS
data.
TURNED OFF, AT THE WALL DISCONNECT
NOTE SWITCH, BEFORE REMOVING THE REAR PANELS.
The Test Data reading for PA amps is the meter reading minus
the no-power-out ampere reading. j. Setting Medium Power Sample Level. When the LOW
power sample level is satisfactory, and all rear panels are
You have now completed initial transmitter tune-up. During
in place again, continue with the following steps:
normal operation, the TUNE and LOAD controls are adjusted as
in this procedure, for a minimum Antenna Detector Null reading. k. The MEDIUM power modulation monitor sample adjust-
ment is “MED PWR MON ADJ” rheostat R7, on Output
2.12.5 Modulation Monitor;Setting Sample Levels Monitor board A27. Turn this control fully CCW (Coun-
First, the modulation monitor sample is set for the proper level terclockwise), so that the sample output does not suddenly
for your modulation monitor At the LOWEST operating increase when increasing transmitter power output.
POWER, by moving a tap on modulation sample inductor L107. l. Turn the transmitter on at MEDIUM power, or, if the
When Low Power sample level has been set, two controls on transmitter is already on, depress the MEDIUM power
Output Monitor board A27 (in the non-interlocked front com- level pushbutton switch, then use the RAISE and LOWER
partment) are adjusted to set the sample level at MEDIUM and controls to set the normal MEDIUM power output.
HIGH power to the same voltage. m. Adjust “MED PWR MON ADJ” rheostat R7 on Output
The maximum safe modulation monitor sample voltage is 10 Monitor board A27 until the sample voltage at the modu-
volts rms, into a 50 ohm load. The coaxial cable from the lation monitor is the SAME as it was in the LOW power
transmitter’s modulation monitor sample output (J5 on the Out- position. This rheostat can be adjusted while the transmit-
put Monitor Board, A27) should be terminated with a 50 ohm ter is operating.
termination. This termination should have at least a three watt n. Turn “HIGH PWR MON ADJ” rheostat R8, also on Out-
rating. put Monitor board A27, fully CCW.
2.12.5.1 Setting Modulation Monitor Sample Level o. Depress the HIGH power pushbutton to operate the trans-
Use the following procedure: mitter in its High Power mode, and use the RAISE and
LOWER pushbuttons to set the output power to the highest
power used for routine operation. (This may be more than
15 kilowatts in some installations, because of power losses f. Switch to HIGH power. The modulation level will still be
in the antenna system. In the United States and some other the same. Once more, observe the modulated RF signal.
countries, your station license should specify required The modulation envelope should still be a smooth sine
transmitter carrier power). wave.
p. Adjust “HIGH PWR MON ADJ” rheostat R8, on Output g. Increase the modulation to 95% negative peak modulation.
Monitor board A27, for the same RF sample voltage as Observe the waveform again.
already set at LOW and MEDIUM powers. h. Verify that output power and modulation level are the
q. Switch between LOW, MEDIUM, and HIGH power to same as used for the factory test, and adjust if necessary.
verify that the modulation monitor sample is the same for Check all meter readings against the factory test data
all three power levels. If necessary, readjust R7 or R8 so sheets. Meter readings should be close to factory readings
that all sample voltages are the same. for the same High Power level and modulation level.
r. If the modulation monitor has not been connected yet, i. Note that the front panel “CURRENT” meter reading
connect the modulation monitor sample coaxial cable to depends on power output AND modulation level. This
the modulation monitor input. meter reads the average current returning to the high
voltage supply, including PA and RF driver current. Be-
2.12.6 Controller;Battery Backup cause PA voltage is fixed, PA current depends on total
If Battery Backup for the Controller’s power mode and power transmitter power output, which varies with modulation.
level memory is desired, the batteries should now be installed.
(Recall that the capacitor backup in the transmitter will retain 2.12.8 Audio Gain Adjustment
memory for at least two hours, and that batteries provide indefi- The Audio Input sensitivity of the DX-15 transmitter can be
nite backup). adjusted with the AUDIO GAIN ADJ control on the Analog
2.12.6.1 Installing Batteries Input board, so that audio input levels of -10 dBm to +10 dBm
Check battery polarity on the holder, and simply insert 3 AA size at 600 ohms will produce 100% modulation. Use the following
alkaline cells in the battery holders on the Controller board. procedure to for this adjustment:
(Carbon-zinc or other primary cells can also be used. Do NOT a. Determine the stations’s reference audio level for 100%
use rechargeable batteries, such as NiCad batteries.) The batter- modulation. (Typical levels are 0 dBm or +8 dBm, but the
ies should be installed only when the One Farad energy storage DX-15 can accommodate reference levels from -10 dBm
capacitor is charged, so that charging current from the batteries to +10 dBm at 600 ohms.)
doesn’t shorten battery life. The batteries can be installed while b. Switch the transmitter to MEDIUM power. Set the sine
the transmitter is ON, because with the capacitor charged a diode wave audio level into the transmitter to the station’s refer-
is reverse biased and no battery current flows. ence value for 100% modulation. (If you are using an
output level meter on the audio signal generator, be sure
2.12.7 Modulation Check
that the generator is operating into the proper impedance,
The transmitter is now ready for modulation. During this check,
because some audio signal generator’s meters are accurate
you should monitor the RF envelope by connecting an oscillo-
only with the correct load.)
scope in parallel with the modulation monitor RF input.
c. Locate the “Audio Gain Adjust” control, on the Analog
Check for proper modulation at various power levels, as follows: Input Board. This control is a screwdriver adjustment, R15
a. Patch an audio oscillator into the transmitter’s audio input. on Analog Input Board A35. (Its location is shown as
b. Turn the transmitter on at LOW power. Begin by applying reference number 3 on Figure J-1, Analog Input Board
low levels of audio (a sine wave at about 400 Hz to 1 kHz), Controls and Indicators, in section J of this technical
while observing the modulation monitor and the oscillo- manual). The Analog Input board is just below the Output
scope. Monitor board, on the left side wall of the transmitter’s
c. Increase the oscillator output until modulation level is front non-interlocked compartment.
about 50%. d. Adjust the “Audio Gain Adjust” so that modulation level
d. Observe the modulated RF signal on the oscilloscope; the is 100%, as read on the modulation monitor. This com-
modulation envelope should be a smooth sine wave, with pletes audio input level adjustment.
no steps, notches, or other distortion. (If a distorted enve- 2.12.9 Recording Normal Meter Readings
lope is observed, check the audio oscillator output with the
We strongly recommend that a permanent record of ALL meter
oscilloscope before assuming there is a transmitter prob-
readings be made, with carrier only (no modulation) and with
lem. Sometimes, defective test equipment is the problem
modulation at one or more levels (-95% should be one level).
rather than the equipment being tested).
The form at the end of this section provides an outline. Data
e. Switch to MEDIUM power. The transmitter will maintain should be taken while operating into a dummy antenna (dummy
the same modulation level. Again, observe the modulated load) if one is available, because that is a repeatable set of
RF signal on the oscilloscope. The modulation envelope conditions.
should still be a smooth sine wave.
2.12.10 Final Matching Into Antenna b. After removing the shorting straps, ensure that connections
PERFORM THESE STEPS, EVEN IF YOUR TRANSMITTER to the coil are tight again.
WAS INITIALLY TURNED ON USING YOUR ANTENNA c. If the Strap was Removed from one or both coils: Remov-
SYSTEM AS A LOAD. ing the shorting strap or straps will change the inductance
If the transmitter was initially turned on and tested into a dummy of the variable inductor or inductors slightly, requiring
load, as recommended, you should now switch to the antenna. some readjustment of TUNING and LOADING. Proceed
Also, there are shorting straps connected across the Tuning and as follows:
Loading inductors which will be removed at many operating 1. Replace the output network compartment’s rear panel,
frequencies, after tuning into the antenna. Turn the transmitter then reapply AC power, turn the transmitter on at LOW
OFF and switch the transmitter RF output from the dummy load power, and adjust TUNE and LOAD controls as re-
into the antenna, then continue with the following steps: quired to achieve a null indication in the Antenna
Detector Null reading.
a. With the transmitter connected to the antenna, turn the
transmitter on at LOW power. Check the Antenna Detector 2. Switch to HIGH power, and make small adjustments in
Null, and, if necessary, adjust the Tee Matcher using the TUNING and LOADING, if required, to obtain a mini-
LOADING and TUNING controls to obtain a minimum mum Antenna Detector Null reading again.
Antenna Detector Null reading. (Antenna system input 2.12.10.2 Finishing Up
impedance is usually not the same as the dummy load a. REPLACE THE REAR PANEL, if it is not already in
impedance). place. Verify that all 1/4 turn fasteners on all three rear
b. Switch to HIGH power and recheck the impedance match, panels are locked. The transmitter is now ready for normal
re-adjusting slightly for an Antenna Detector Null if nec- service.
essary.
2.12.11 Optional Audio Phasing
c. Turn the transmitter OFF.
This is not a transmitter check, rather, it is a system check. The
DX-15 is capable of positive peak modulation of +125% or
WARNING greater at 16 kW carrier power, and even higher positive peak
ENSURE ALL PRIMARY AC POWER IS REMOVED FROM THE modulation at 15 kW or less. An audio phasing check may also
TRANSMITTER AND THAT A GROUNDING STICK HAS BEEN be included in manuals for audio processing equipment; if so,
USED TO DISCHARGE ANY AC OR RF VOLTAGES WHERE you can use that check instead of the following. In the United
POWER HAS BEEN APPLIED BEFORE PERFORMING THE FOL-
States and many other countries, positive peak modulation up to
LOWING STEPS.
+125% is permitted. If regulations at your location permit, and
d. Remove the back panel on the output network compart- you have audio processing equipment with asymmetrical output,
ment. you may wish to verify that your audio input is phased correctly.
e. Inspect the TUNING and LOADING variable inductors Proceed as follows:
(L103 and L104, in the top section of the output network a. You will need a program source or audio frequency gen-
compartment). Check the position of the rotary contact on erator with asymmetrical output, audio processing equip-
both inductors. If the rotary contact is within 5 turns (about ment capable of providing positive peaks over +100%, and
1 inch) of the BACK of one or both coils, a shorting strap a modulation monitor with a negative 100% peak flasher
across the unused turns must be removed. If BOTH coils and an adjustable positive peak flasher. (Ideally, an audio
have AT LEAST 5 TURNS remaining between the rotary generator with an asymmetrical audio frequency output is
contact and the back of the coil, continue with Replacing ideal for this check, but is not available at most stations).
the Rear Panel. b. Turn the transmitter on, at any power level, and modulate
2.12.10.1 Removing The Shorting Straps On L103 and L104 with asymmetrical audio or with program. Adjust the
if required. program level so that negative peaks just reach -100%.
a. If the rotary contact on either coil (L103 or L104) is closer c. Observe positive peak modulation levels.
than 5 turns (about 1 inch) from the back of the coil,
1. If positive peaks are about 100%, you don’t have a
REMOVE the coil shorting strap. The shorting strap is a
program source with higher positive peaks than nega-
flat copper strap about 1/2 inch wide, which goes from the
tive peaks, or possibly your processing equipment is not
back of the coil winding to a terminal on the front of the
adjusted properly.
coil. Save the strap; it should be re-installed again if the
antenna load impedance is changed at a later time so that 2. If positive peaks are LESS than 100%, try reversing the
the rotary contact is further forward on the coil. (Typically, two audio signal leads, either at the audio output sup-
at the high end of the broadcast band, both shorting straps plying the transmitter or at the transmitter audio input
will be left in place; at the low end of the broadcast band, terminals.
both shorting straps may need to be removed). 3. If positive peaks are GREATER than 100%, your audio
input phasing is correct.
Table 2-7
Transmitter Meter Reading Log at Initial Turn-On
FREQUENCY
DATE
AUDIO MODULATING
FREQUENCY
MODULATION %
CARRIER POWER
PA CURRENT
-8V
+8V
-22V
+22V
RELATIVE RF DRIVE
PA SUPPLY +VDC
RF MULTIMETER
PREDRIVER IDC
PREDRIVER +VDC
REGULATOR +15VDC
DRIVER +VDC
DRIVER IDC
AC Power LV Transformer
Input T2 Primary Connection
Block Modulation Monitor
Blower Motor TB5
Grounding Sample Coil
Fuses F7, F8, F9 (under cover)
Terminal L107
E14
C101
C102
Grounding
Blower
HV Transformer Block
B1
T1 Primary E14
Connections
Figure 2-3
DX-15, Installation Information, Rear View
RF Output Connector
1-5/8" EIA flange Wire Entrance
2 inch round
C101 Adjustment openings
Access Hole
Figure 2-4
DX-15, Installation Information, Top View
2 inch round
wiring entance
openings
RF Multimeter
A23M1
2 inch round
wiring entance
openings
Low Voltage
Power Supply
Switch S11
Figure 2-5
DX-15, Installation Information, Front View with Doors Open
External Interface
Board A28
RF Multimeter
A23M1
RF Multimeter
Selector Switches
Frequency Monitor
Output J5
Optional External
Oscillator Input
J2
Oscillator
Board
A17
Figure 2-6
DX-15, Installation and Checkout Information, View Showing Right Side of Front Non-interlocked Compartment
Power Meter M3
Supply Current
Meter M1 Multimeter M2
Modulation Monitor
Level adjustments
(High and Medium
Output Monitor
Power)
Board A27
Modulation Monitor
Sample Output J5
Analog Input
Source Impedance
Shunt, J1, J2, J3
Analog Input
Board A35
Controller
Board A38
Optional
Back-Up
Batteries
"PA OFF"
Switch S5
Figure 2-7
DX-15, Installation and Checkout Information, View Showing Left Side of Front Non-interlocked Compartment
should also hear three “clicks” as contactors operate, then the problems, but in reality are normal transmitter actions for certain
blower should start, then power will come up.) If FORWARD possible fault conditions. Also included are a list of basic faults
POWER is not correct, verify that you have selected the correct that could occur and references to other portions of the manual
power level (LOW, MEDIUM or HIGH). If not, depress the for assistance in clearing these faults. The Troubleshooting
proper power level button, and check forward power again. section of the manual contains more detailed information on fault
NOTE troubleshooting.
IF AC PRIMARY POWER HAS BEEN OFF FOR SOME TIME, It is very important that operators log all abnormal operation,
AND THE TRANSMITTER DOES NOT COME ON, REFER TO such as incorrect meter readings, overloads, fault indications, and
PARAGRAPH UNDER “EMERGENCY OPERATION.”
transmitter shut-downs. A log or record of abnormal operating
If the correct power level has been selected, but an adjustment in conditions will be useful to technical personnel in locating and
power is still needed, press the RAISE button to INCREASE correcting transmitter or other system problems.
power, or the LOWER button to DECREASE power. When you
hold the button depressed and watch the FORWARD POWER 3.7.1 AC Power Failure (When not using Controller
indication, the power will change slowly. Hold the button until Backup Battery)
the power is correct. No operator action is required for ac power failures of less than
NOTE about 45 minutes. The transmitter will automatically return to an
RAISE and LOWER buttons will only change power level if the on-air condition, at the same power level as before the power
transmitter is operating in the HIGH, MEDIUM, or LOW func- failure.
tion. This new power level will become the preset power until it
is changed again. If ac power is off for more than about 45 minutes, the transmitter
may not automatically return to its on-air condition. Normal
Check transmitter panel meter readings for normal values. If
operator turn-on procedures will be required. Power output may
abnormal meter readings are obtained, refer to the Troubleshoot-
be zero, but supply voltage will be present. If so, power will need
ing Section VI of the manual.
to be set using the RAISE pushbutton.
It is also possible that the transmitter may not come on immedi-
ately when the LOW, MEDIUM or HIGH button is depressed.
3.6 Transmitter Turn-OFF Procedure If the power has been off for a period of time, approximately one
To turn off (de-energize) the transmitter, depress the OFF push- minute may be required after primary power returns before
button. The HIGH, MEDIUM, or LOW lamp will go out, you internal turn-on circuits are operational. Simply wait about one
should hear the contactor as it de-energizes, and the blower will minute and try depressing the LOW, MEDIUM or HIGH button
stop. With the POWER switch in the FORWARD position, the again.
Power meter should indicate zero power. Supply voltage and 3.7.2 AC Power Failure (When Controller Backup
supply current meters should both indicate zero readings. Battery is used)
NOTE When a backup battery is installed in the transmitter controller,
The +8 volt, -8 volt, +22 volt and -22 volt positions on the front the transmitter will automatically return to an on-air condition
panel multimeter will still indicate normal voltages after the OFF
button has been operated. If these voltages are metered on a re- after an AC power failure, at the same power level as before the
mote control system, they will also indicate. This is because the power failure, unless the backup battery has failed. A backup
transmitter low voltage supplies remain on as long as primary ac battery should last for at least 6 months before requiring replace-
power is still applied to the transmitter. ment. If the transmitter does not come back on, refer to the
following section, “Transmitter Will Not Come ON.”
WARNING
3.7.3 Transmitter Will Not Come ON
AC POWER IS STILL APPLIED TO THE TRANSMITTER CABINET
WHEN ONLY THE OFF SWITCH IS DEPRESSED. ENSURE ALL If the transmitter does not come on when the LOW, MEDIUM
VOLTAGE HAS BEEN REMOVED FROM TRANSMITTER AND or HIGH button is depressed, or the LOW, MEDIUM or HIGH
GROUNDING STICK IS USED TO GROUND ALL POINTS WHERE remote control command is given, and no RED fault status
AC OR RF POWER HAS BEEN APPLIED BEFORE SERVICING indications or remote fault status indications are present, try the
THE TRANSMITTER. following:
a. If it is not known whether the high voltage has turned on,
check the SUPPLY VOLTS position on the front panel
multimeter or the SUPPLY VOLTS remote reading. If
3.7 Emergency Operating Procedures supply voltage is present, try increasing power with the
The following information is provided only as a guide to follow, RAISE pushbutton or remote control input. If the transmit-
for some emergency circumstances that may occur, and in no ter can be brought up to normal power, and meter readings
way includes all the emergencies that may occur. This is only are normal, normal operation may continue.
intended to make the operator aware of some basic operational
characteristics of the transmitter which may indicate serious
b. If supply voltage is not present, and the transmitter has 3.7.8 RF Amp “Envelope OK” Fault (Remote “En-
been off for a period of time, try waiting for approximately velope Error” Fault)
one minute. If the transmitter now comes on normally, Fault indicator is Red or flashing Red, or a remote RF Amp
continue normal operation. Log or record this condition so Envelope Error fault indication is present. The transmitter will
that technical personnel can check for possible problems. continue to operate safely, although distortion will be increased.
c. If supply voltage does not come on after waiting for The Envelope Error fault indication can not be RESET. The fault
approximately one minute, there is probably a transmitter must be corrected to clear the fault indication. Continue normal
fault. See the Troubleshooting section of the Manual. operation, and see the Troubleshooting section of the manual for
more information.
3.7.4 Transmitter Shuts OFF
The operator should first check for overload or fault indications, 3.7.9 Audio Input +15V or -15V Fault. A/D Con-
including status indicators (LED’s) that are red or remote fault verter +15V, -15V, +5V Fault
indications, and log any fault indications that are found. Momentarily push the “Reset” button. If the fault indicator still
Press the RESET button on the status indicator panel to clear remains Red, and will not Reset then that regulator circuit is at
fault indications, or press the remote control reset. LED’s should fault. Check the Troubleshooting section of the manual and the
all change from red to green, and remote fault indications should troubleshooting section for that individual board. The fault must
clear. If any LED’s are still red or any remote fault indications be located and repaired before the fault indication can be cleared.
are still present, refer to the next section, “Fault status indications
3.7.10 A/D Converter Conversion Error Fault
will not clear when reset.”
In this fault condition the transmitter will be on as indicated by
When the fault indicators clear (are all green), follow normal the LOW, MEDIUM, or HIGH indicator but No power output
turn-on procedure, by depressing the HIGH, MEDIUM, or LOW will be indicated on the transmitter meter. This fault indication
button then checking FORWARD POWER, and other meter cannot be reset. The OFF button should be depressed and the
readings. transmitter serviced using the Troubleshooting section of the
If the transmitter shuts off again, and the same overload or fault manual.
indication comes on, try turning the transmitter on by using the
LOW power button. (Under some conditions, a transmitter may 3.7.11 Modulation Encoder Cable Interlock Fault
operate satisfactorily at reduced power.) If it will not come on at Momentarily push the “Reset” button. If the fault indicator still
LOW power, see the Troubleshooting section of the manual. remains Red, a Cable Interlock problem is indicated. Do not
attempt to operate the transmitter. The fault must be located and
3.7.5 Fault status indications will not clear when re- repaired before the fault indication can be cleared.
set, or Fault Indications Continue to Occur
3.7.12 DC Regulator +5V or B- Fault
If any RED status indications are still present after a depressing
the “RESET” pushbutton switch on the transmitter front panel, Momentarily push the “Reset” button. If the fault indicator still
or any remote FAULT indications are still present after a RESET remains Red, and will not Reset then that regulator circuit is at
command, the type of fault indication determines what should be fault. Check the Troubleshooting section of the manual and the
done next. The following paragraphs give procedures to follow troubleshooting section for that individual board. The fault must
for each type of fault. be located and repaired before the fault indication can be cleared.
3.7.6 Remote Status LED is Red 3.7.13 Output Monitor +5V or -5V Fault
This is not a fault indication. When the REMOTE status LED is Momentarily push the “Reset” button. If the fault indicator still
illuminated, the transmitter may be operated either by remote remains Red, and will not Reset then that regulator circuit is at
control or from the front panel controls. fault. Check the Troubleshooting section of the manual and the
troubleshooting section for that individual board. The fault must
3.7.7 Oscillator, Buffer Amp or Driver Fault be located and repaired before the fault indication can be cleared.
Fault Indicator is Red or any of the following REMOTE fault
3.7.14 Output Monitor VSWR Fault
indications are present:
Refer to the section on VSWR FAULTS below.
a. Oscillator A17 RF not Present
b. Buffer Amp A16 RF not Present 3.7.15 Interlocks: External, Air or Door Interlock
c. Predriver RF not Present Fault
Do not attempt to operate the transmitter. See the Troubleshoot- Remote fault indications are:
ing section of the manual or the Troubleshooting section of the a. External Interlock Open
particular module at fault. b. Air Interlock Open
c. Door Interlock Open
If the AIR interlock indicator is illuminated Red, depress the
“Reset” button. Again turn on the transmitter by depressing the
LOW, MEDIUM, or HIGH pushbutton. If the transmitter turns the fault occurs again, try operating at LOW power. If the
on then immediately shuts off and the AIR interlock indicator is transmitter will operate at LOW power, operation may
illuminated, Do Not attempt to operate the transmitter further. continue on a temporary, emergency basis.
See the Troubleshooting section of the manual. If the External d. Supply Overcurrent Fault indicator comes on and transmit-
Interlock or Door Interlock indicators are illuminated, The fault ter will not operate even at LOW power and with reduced
indication cannot be cleared until the problem is corrected. If a audio level: see the Troubleshooting section of the manual.
Door Interlock is indicated, ensure that both interlocked doors
are closed properly. If the External Interlock fault is illuminated, 3.7.17 VSWR Sensor “Status” Indicator is Red (Re-
check all equipment (such as a phasor) which are connected to mote VSWR Self Test Pass/Fail Fault)
this interlock for a fault condition. Notify qualified maintenance personnel. The manufacturer rec-
ommends that the transmitter be turned off until the VSWR
3.7.16 Overloads protection circuits can be repaired, to avoid the risk of damage
There are five Overload Fault indications: to power amplifier circuits or stages.
a. Supply Over Voltage Fault (Supply Voltage Overload) A Red VSWR Sensor “Status” indicator LED, or a remote
b. Supply Over Current Fault (Supply Current Overload) VSWR Self Test Pass/Fail Fault indication may occur after an
c. Supply Fault (High Voltage Supply Failure) AC Power failure, or when the Manual Test pushbutton is
d. RF Under Drive (Under-Drive Overload) pressed, or a remote Manual VSWR Self Test command is given.
This fault indication occurs when the VSWR fault sensor circuits
e. RF Over Drive (Over-Drive Overload)
are not operating. A VSWR fault under these conditions could
For overload faults, see the Troubleshooting section of the man-
result in failure of RF power amplifier circuits or transistors, as
ual. Generally, the fault indication cannot be reset or cleared until
transmitter VSWR protection circuits have failed. It is recom-
the problem is corrected. The following is a list of the Overloads mended that the transmitter be shut off until the VSWR protec-
and the appropriate transmitter action taken when an overload is tion circuits can be repaired.
encountered. Some basic operations can be attempted to keep the
transmitter on the air if the fault is not due to a specific transmitter 3.7.18 Type 3 Fault Indication (Remote Indication
part failure. Only)
3.7.16.1 Supply Over Current Normally, with a remote Type 3 Fault indication, the transmitter
Supply Over Current faults may be due to overmodulation, and continues to operate, but at reduced power. This is most likely
emergency operation may continue temporarily at reduced due to a VSWR fault. See the “VSWR Faults” below.
power. During a Supply Over Current fault condition the trans-
mitter may shut off for about two and one half seconds and the 3.7.19 Bandpass Filter VSWR Fault (Remote: “In-
indicator may change to amber for this amount of time. At this ternal VSWR Fault”)
time the transmitter will attempt to restart by itself and if it Refer to “VSWR Faults,” below.
succeeds, the indicator will change back to green. If the trans-
mitter faults again when it automatically restarts, it will no longer 3.7.20 Antenna VSWR Fault (Remote: “External
restart and the indicator will now remain RED. Corrective action VSWR Fault”)
or emergency operating procedures for these indicator conditions Refer to “VSWR Faults,” below.
follow:
3.7.21 VSWR Faults
a. Transmitter shuts off and then automatically restarts. Sup- VSWR Fault indication flashes on and off:
ply Overcurrent Fault indicator flashes on Amber for about
two and a half seconds when the transmitter is off then a. This may be a normal occurrence during a thunderstorm,
returns to Green: Check modulation level. If overmodulat- rain storm, or under conditions of blowing snow or sand,
ing on positive peaks, reduce audio level to reduce modu- and will stop when the weather conditions stop.
lation. If modulation level is normal, but fault indicator b. The VSWR indicator may flash on and off when over-
continues to flash on and off, try reducing audio level. modulation occurs. Reducing modulation to normal levels
b. Transmitter shuts off and then automatically restarts. Sup- may correct the condition.
ply Overcurrent Fault indicator flashes on Amber for about c. If the VSWR indicator flashes on and off and weather
two and a half seconds when the transmitter is off then conditions or overmodulation are not the cause, transmitter
returns to Green: Try operating at LOW power, on a and/or antenna problems are indicated. Operation at re-
temporary, emergency basis, and see the troubleshooting duced power may also stop the VSWR faults until the
section of the manual. problem can be identified by referring to the Troubleshoot-
c. Transmitter shuts off and no longer automatically restarts. ing section of the manual.
The Supply Overcurrent Fault indicator stays on Red and 3.7.21.1 VSWR Fault Indication stays ON
the transmitter is shut off: Log or record the fault, RESET A VSWR indicator LED that stays RED until reset, indicates a
the fault indicators, and try turning the transmitter on. If longer term VSWR condition existed, and the transmitter may
have lowered the power output to respond to this condition. The
power output can be again increased if this was only a temporary b. Depress the LOW power button, to turn the transmitter on
condition. If the Indicator will not reset or the power level of the at low power. (If the controls are far out of adjustment, or
transmitter has been lowered drastically, this indicates more the load impedance is much different from 50 ohms, the
serious VSWR problems and the Troubleshooting section of the VSWR status indicator may turn red, and the transmitter
manual should be referred to. power output will decrease. This is normal operation of the
Many VSWR overloads are cause by arcing in the antenna transmitter protection circuitry, and the tuning procedure
system, and can be “cleared” by removing the transmitter rf may be continued with the next step.)
output for a short period of time. In other instances, the transmit- c. Adjust both TUNING and LOADING controls for mini-
ter can be operated safely at reduced power. The DX-15 contains mum reflected power (it should be possible to reduce
circuitry to take both types of corrective action automatically. reflected power to zero). These controls will interact, and
it will be necessary to adjust first one, then the other, until
A VSWR overload will cause the power output of the DX-15 to
a minimum reflected power reading is obtained. The tun-
go to zero for about 15 milliseconds. This is enough time to allow
ing and loading controls should be near the center of their
an arc to extinguish, but may not even be noticeable to a listener.
range when this step is completed. If minimum reflected
The VSWR indicator light will come on for about one half
power cannot be obtained within the range of the controls,
second, then will go out again. If there are several repeated
the load impedance is probably not close to 50 ohms, and
VSWR overloads in a short period of time, the transmitter will
should be measured with an RF bridge.
automatically reduce its power output and the VSWR status
indicator will stay red. NOTE
Do not use the tune and load controls to adjust for any meter
indications except for a null (minimum) in REFLECTED POWER
and Phase Detector Null (ANTENNA). It should be noted that the
Phase Detector Null (ANTENNA) indication will provide a finer
3.8 Tuning and Loading Control Adjust- resolution of the null (minimum) when adjusting the Loading and
Tuning controls.
ment
This section of the DX-15 Maintenance Manual contains infor- d. A fine adjustment can be made by making small adjust-
mation on tuning the transmitter, which includes adjusting the ments to the TUNING and LOADING controls for a
Tuning and Loading controls. Other tuning adjustments, includ- minimum reading on the Phase Detector Null (AN-
ing Buffer and Driver tuning, should not be required on a routine TENNA) position of the front panel multimeter.
basis, and information is included in the Maintenance section of e. Increase transmitter output power to normal with the
this Technical Manual. LOW, MEDIUM, HIGH, RAISE and LOWER controls,
as required. If the Tuning and Loading controls have been
This paragraph contains a brief description of the Tuning and
properly adjusted, the reflected power reading should re-
Loading controls in the DX-15 transmitter. The TUNING and
main low. If the VSWR status indicator indicates red,
LOADING controls in the DX-15 operate differently than simi-
voltage breakdown may be occurring somewhere in the
lar controls on most transmitters. The DX-15 output network is
antenna system, or in the tuning or switching systems
factory tuned to match the Power Amplifier output impedance to
between the antenna and the transmitter, or in the transmis-
50 ohms. The directional couplers for forward and reflected
sion line, when the higher power is applied.
power measurement and the phase detector for VSWR protection
are all located at this 50 ohm point. If all Broadcast transmitters f. If the REFLECTED POWER and Phase Detector Null
always had exactly a 50 ohm resistive load, no further impedance (ANTENNA) readings increase when output power is
matching would be required. Antenna loads found at stations, increased, repeat adjustment of the TUNING and LOAD-
however, are often not quite 50 ohms. Therefore, the DX-15 has ING controls for minimum readings.
incorporated an additional impedance matching network (a TEE g. Minimum readings on REFLECTED POWER and Phase
network), and the Tuning and Loading controls are adjustments Detector Null (ANTENNA) meters should approximately
to this network. This allows operating the transmitter into an occur with the same adjustment of the Tuning and Loading
antenna system that has an impedance close to, but not exactly, controls. If the controls must be adjusted differently for
50 ohms. (The network is specified to operate with a VSWR of nulls in these readings, either the directional coupler or the
up to 1.3:1 at the transmitter output terminal.) phase detector may be adjusted improperly. Impedance
measuring equipment will be required to adjust these cir-
A step by step adjustment procedure for the DX-15 Tuning and
cuits. Refer to the Maintenance section of this manual for
Loading controls follows:
adjustment procedures if required. Note that the Reflected
a. Switch the Forward-Reflected power meter selector switch Power null may not exactly coincide with Phase Detector
to the REFLECTED power position and switch the front Null (ANTENNA). The Phase Detector Null (AN-
panel multimeter to the PHASE DETECTOR NULL TENNA) should be the indication used for final tuning
(ANTENNA) position. touch-up.
Table 3-1
DX-15 Transmitter, Controls and Indicators
1 2 3
Figure 3-1
DX-15 Front View, Controls and Indicators
Table 3-2
Switch Board/Meter Panel, Controls and Indicators
Figure 3-2
Switch Board/Meter Panel, Controls and Indicators
Table 3-3
Status Panel, Controls and Indicators
7 8
10
11 13
12
14
4
15
3
28
30
26 23 22 21
31
25 19 18 16
27 20
29 24
17
Figure 3-3
Status Panel, Controls and Indicators
Table 3-4
DX-15 Controls and Indicators, Inside Non-interlocked Compartment and Interlocked Power Supply Compartment
3 4 6 7
5
8
2
1
9
10
11
12
13
Figure 3-4
DX-15 Controls and Indicators, Inside Non-interlocked Compartment and Interlocked Power Supply Compartment
Table 3-5
DX-15 Controls and Indicators, Left Side of Non-interlocked Compartment and on inside of Front Door
11
9
10
12
8
6 7
Figure 3-5
DX-15 Controls and Indicators, Left Side of Non-interlocked Compartment and on inside of Front Door
Table 3-6
DX-15 Controls and Indicators, Right side of Non-interlocked Compartment
3
2
1
Figure 3-6
DX-15 Controls and Indicators, Right side of Non-interlocked Compartment
The first pages of Section 1 in this Technical Manual describe Rear access panels are secured with quarter-turn fasteners, and
the contents of Sections A through R, or you can refer to the Table tools are required to remove them. Inside the transmitter, protec-
of Contents. This section is organized as follows: tive covers and plastic shields prevent accidental contact with
hazardous voltages, including AC primary power voltages.
a. Protection of Personnel.
Grounding sticks with insulated handles are located inside the
b. Block Diagram Description.
transmitter. Before touching any point which may have had
c. Digital Modulation. voltage applied during operation, make sure all AC power is
1. A short review of digital terms and concepts. removed and use the grounding stick to ensure that no voltage
2. Quantized amplitude modulation. remains.
3. Analog to digital conversion. An External Interlock circuit is available at the external interface
4. Digital to analog conversion. to turn the transmitter off if access doors, panels or covers
5. DX-15 Power Amplifier section: basic principles. protecting personnel from high power RF are removed. The user
6. Summary: DX-15 digital modulator. must provide external interlock switches, as required for each
installation.
d. Circuits not Described in Sections A Through R:
e. Power Supplies and Related Circuits: Most circuit boards in the transmitter operate only from low
voltages, and are located in a non-interlocked compartment.
1. AC Input Circuits: Description.
You can enter this compartment without turning the transmitter
2. Low Voltage Power Supply Description. off by opening the center front door, which is held closed with a
3. High Voltage Power Supply Description. magnetic catch. Within the non-interlocked compartment, no
4. Fuse Board (A24): Description. voltages over 30 volts DC (to ground) or over 70 volts PEAK
5. Blower and Air Flow Sensing Unit. AC are exposed. A plastic shield on the Output Monitor board
6. Interlocks and Interlock Relays. (A27) covers RF sample voltages which could exceed 70 volts
peak.
7. Metering.
f. RF Circuits: 4.2.1 Discharging the High Voltage Supply
1. RF driver combiner description. The Power Supply Discharge board discharges the high voltage
2. RF Drive Splitter A15: Description. supply whenever the transmitter is turned off by the operator, by
3. Power Amplifier Section. a fault, or by an interlock.
4. Output Combiner Description. When the transmitter is turned OFF or when the high voltage
5. RF Samples in the Output Network. supply contactors (K1 and K2) de-energize and turn off the
supply for any other reason (including faults or power failure),
6. Bandpass Filter (Output Network): Description.
contactor auxiliary contacts close and turn on two FETs which
7. Tee Matcher: Description. discharges the high voltage power supplies through low-resis-
8. Modulation Monitor Sample Coil. tance power resistors. (High voltage supplies in the DX-15 are
+230 volt and +115 volt supplies, with high current capability).
Also, when either one of the interlocked access doors is opened,
a mechanical shorting switch directly grounds the high voltage
4.2 Protection of Personnel supply as well.
Interlock switches and power supply grounding have been pro-
4.2.2 Location of Door Interlocks and Grounding
vided on the DX-15 because of the low impedance, high current
capabilities of the high voltage power supply, which can provide Switches
over 75 amperes continuous DC at +230 volts. The front access door on the power supply compartment and the
RF Amplifier module access door at the rear of the front non-in-
There are two safety switches for each of two interlocked doors.
terlocked compartment are protected with interlock switches as
An interlock switch turns the transmitter high voltage supply off
well as the mechanical high voltage grounding switches.
when either door is opened slightly, and when the door is opened
CAUTION
WARNING
DO NOT GROUND ANY CIRCUITS OR POINTS WITHIN THE NON-
TO DE-ENERGIZE THIS TRANSMITTER, TURN THE TRANSMIT- INTERLOCKED COMPARTMENT WHEN AC PRIMARY POWER IS
TER OFF AS YOU NORMALLY WOULD BY DEPRESSING THE APPLIED TO THE TRANSMITTER. USE CAUTION WHEN CON-
OFF BUTTON. THIS WILL DE-ENERGIZE THE HIGH VOLTAGE NECTING ANY TEST LEADS, ESPECIALLY WHEN CONNECTING
SUPPLY. IF YOU MUST ENTER THE TRANSMITTER, SET THE TEST EQUIPMENT GROUND LEADS. ACCIDENTALLY GROUND-
REMOTE/LOCAL SWITCH ON THE STATUS INDICATOR PANEL ING VOLTAGES CAN DAMAGE COMPONENTS OR PRINTED CIR-
TO “LOCAL.” TURN OFF THE WALL DISCONNECT SWITCH TO CUIT BOARD FOIL.
REMOVE ALL PRIMARY POWER. CHECK THE SUPPLY VOLT-
AGE METER TO BE SURE THE HIGH VOLTAGE SUPPLY IS Some circuit grounds and grounding points in the DX-15 are
DISCHARGED. WHEN AN INTERLOCKED DOOR IS OPENED, A carefully controlled, to eliminate ground loops and noise pickup.
MECHANICAL SHORTING SWITCH SHORTS THE HIGH VOLT- Connecting test equipment grounds on some circuit boards may
AGE SUPPLY TO GROUND. GROUNDING STICKS ARE PRO- cause ground loops that result in unwanted noise, reduced equip-
VIDED IN THE TRANSMITTER AND SHOULD BE USED TO AS-
ment performance, or changes in waveforms or voltages. The
SURE THAT ALL VOLTAGE HAS BEEN REMOVED.
Analog to Digital Converter board, A34, is particularly sensitive
Always be sure the voltage is discharged before you open an to improper grounds. Test equipment ground leads should be
interlocked door, otherwise, substantial damage may be done to connected to the proper test point on the printed circuit board
circuit card foil, grounding devices, and the power supply filter when making measurements.
capacitors. Each large power supply filter capacitor has a resistor
directly across its terminals to provide slow discharge in the
unlikely event other discharge mechanisms fail. Also, there are
additional filter capacitors located on the Power Amplifier com- 4.3 Block Diagram Description
biner/motherboards, close to the modules. Each of these capaci- The following brief block diagram description refers to Figure
tors also has a safety bleeder resistor directly across its terminals. 4-1, DX-15 Block Diagram. This description will be most useful
In the power supply compartment, there are some terminals when you are first learning about the DX-15 transmitter.
which have primary AC voltage on them whenever primary Most of the blocks on the block diagram represent printed circuit
power is applied (whenever the wall switch is ON), even if the boards in the DX-15 Transmitter, and if you look at the DX-15
transmitter is turned OFF. These terminals are all protected by Overall Schematic Diagrams, you will find many of the same
covers and protective plastic shields. blocks as printed circuit boards.
WARNING Nearly all printed circuit boards are described in detail in sections
A through R in this technical manual. Some circuits not located
PROTECTIVE COVERS INSIDE THE TRANSMITTER SHOULD on printed circuit boards and a few printed circuit boards with
NOT BE REMOVED UNLESS ABSOLUTELY NECESSARY. RE-
simple circuits are described in the last part of Section 4.
MOVE ALL PRIMARY POWER BEFORE REMOVING ANY PRO-
TECTIVE COVERS. IF PROTECTIVE COVERS ARE REMOVED, 4.3.1 RF Section
REPLACE ALL PROTECTIVE COVERS. ENSURE THAT ALL
COVERS ARE IN PLACE BEFORE CLOSING THE TRANSMITTER The RF Section includes the Oscillator through the Power Am-
DOOR AGAIN. plifier (48 RF Amplifiers), Bandpass Filter, and Tee Matcher.
The RF section generates an RF signal, then several amplifier
stages increase the power to a level high enough to drive the
Power Amplifier stage. The RF amplifier outputs are combined,
Figure 4-1
DX-15 Block Diagram
Figure 4-2
Figure 4-3
Figure 4-4
Figure 4-5
The A/D (Analog to Digital) Converter board converts the (audio supplies most RF amplifier modules in the the Power Amplifier
+ DC) signal into a 12 bit digital audio signal. The DC + Audio Section, and the +115 VDC is the supply voltage for the RF
signal is sampled at a rate between 400 and 800 kilohertz (about Driver section and some Binary Amplifier stages in the Power
once every 1.2 to 2.5 microseconds). (Sampling rate depends on Amplifier.
transmitter operating frequency). 4.3.4.2 Low Voltage Supply
The Modulation Encoder converts the 12-bit digital audio infor- The Low Voltage Supply provides several unregulated DC volt-
mation into control signals which turn the RF power amplifier ages: +60 VDC, +30 VDC, +22 VDC, -22 VDC, +8 VDC, and
modules on and off, as required by the transmitter carrier power -8 VDC. The low voltage supply also provides 24 Volts AC to
level and the instantaneous modulation level. Also, whenever a operate the High Voltage Supply primary contactors and the
high VSWR condition is detected, a PA KILL signal from the relays used in the Interlock circuits.
Output Monitor board directly to the Modulation Encoder turns 4.3.4.3 Driver Supply Regulator, A22
all PA RF amplifier stages off within a few microseconds. The driver supply regulator provides a regulated voltage, con-
trolled by the “RF sense” feedback signal, to one RF driver
4.3.3 Controller Section (“Controller” and “LED”
section and also distributes unregulated +115 VDC to the other
Boards) two driver sections. It operates in either an “Open Loop” or a
The Controller Section consists of two printed circuit boards, the “Closed Loop” mode. In the “Closed Loop” mode, it automat-
Controller board (A38), and the LED board (A32). The Control- ically controls RF drive level to the power amplifier. The “Open
ler Section includes: Loop” mode allows only manual control of drive level, and is
a. Turn-on/turn-off control logic, on the Controller Board. used during transmitter tune-up.
Operator commands turn the transmitter ON, or, if the 4.3.4.4 DC Regulator Board, A30
transmitter was operating when AC power failed, it is The DC Regulator board supplies +5 VDC and a Modulated
automatically turned ON and restored to the same operat- B-voltage to the Modulation Encoder. The board contains the
ing condition when power returns. Operator commands or two voltage regulators, and also contains Contactor Drivers for
faults and overload turn the transmitter OFF. the High Voltage Supply AC primary contactors.
b. Power Control logic, also on the Controller Board, uses The Controller board contains a +5 volt backup power supply
High, Medium, Low, Raise, and Lower control inputs to (+5B supply) which maintains supply voltage to selected latch
generate digital power control signals for the digitally or memory circuits when the AC primary power is turned off.
controlled attenuator on the Audio Input board. Power The backup supply maintains data for at least two hours using an
Control Logic also “remembers” the last power set for each internal energy storage capacitor, or the backup supply can be
power level (High, Medium, or Low) so that when the maintained indefinitely by installing three optional “AA” size
power level is selected again the transmitter will go to the batteries.
preset power output. Status outputs illuminate the five
front panel pushbuttons and provide remote status outputs 4.3.5 External Interface
at the external interface. The External Interface provides remote “control inputs,” status
c. The LED Board contains fault and overload sensing and outputs, and selected metering outputs. The External Interface
logic. It provides 26 LED Status Panel indications and Board isolates transmitter circuits from connections at Terminal
“Remote” or “Local” status indications, as well as provid- Boards TB1 and TB2 to minimize the possibility of damage to
ing all these status indications as remote status outputs at transmitter circuits if improper voltages are accidentally applied
the external interface. Many status indications are latched, to the terminal boards.
to provide fault indications until they are “reset,” even if
the transmitter is turned off. Latched indications are also
“remembered” as long as a backup supply voltage is pre-
sent when AC power is turned off or fails. 4.4 Digital Terms and Concepts
4.3.4 Transmitter Power Supplies The discussion of Analog to Digital and Digital to Analog
Conversion will include some terms, abbreviations, and concepts
The DX-15 Transmitter contains two unregulated power sup-
used in this Technical Manual which may not be familiar to some
plies, a Low Voltage supply and a High Voltage supply, both
Broadcast Station engineers and technicians. Most terms will be
located in the transmitter’s Power Supply compartment. Regu-
explained in the discussion, but a summary is also included here
lated voltages used in the transmitter are derived from these two
for review or reference.
supplies. Voltage regulators include the Driver Supply Regulator
(A22), the DC Regulator (A30), and voltage regulators on many a. ANALOG refers to something that has a continuous range
other printed circuit boards. of values, rather than changing in steps. Examples of
analog signals are the audio signals from a microphone, a
4.3.4.1 High Voltage Supply
turntable cartridge, or a normal tape playback head.
The High Voltage Supply provides two unregulated voltage
outputs, +230 volts DC and +115 volts DC. The +230 volts DC b. DIGITAL is related to digits, or discrete quantities. An
analog signal changes continuously, but a digital signal
changes in steps. An analog signal has an infinite number In circuit descriptions and on schematic diagrams, the terms
of possible values, and a digital signal has a finite, or “logic LOW” and “logic HIGH” are used. These terms may also
limited, number of possible values. be represented by the letters “L” and “H,” particularly on sche-
c. BINARY: Has only two possible values. A Binary matic diagrams. In most of the digital logic circuits in the DX-15,
Number is a number represented using only the digits 0 normal TTL (transistor-transistor logic) levels are used, and a
and 1. This is useful in electronic circuitry because a circuit “logic LOW” is represented by a voltage near zero (between
can be ON or OFF (two states). A logic signal may be one approximately zero and one volt), and a “logic HIGH” is repre-
of two different voltages, referred to as HIGH (binary 1) sented by a voltage near +5 volts (between approximately +3.5
or LOW (binary 0) in this Technical Manual. and +5 volts).
d. BINARY can also refer to a series where each step is either On block diagrams and on schematic diagrams in this Technical
multiplied or divided by two to get the next step. An Manual, when a signal description is followed by “-L” or “-H,”
example, in the DX-15 Transmitter, are the Binary RF the letter indicates the logic state when the signal is ACTIVE.
combiner steps, which are 1/2 step, 1/4 step, 1/8 step, and Examples: “RESET-L” indicates that when the signal is logic
1/16 step. In this series, each step is divided by two to get LOW, a RESET will occur, or a RESET command is being given.
the next step. A Binary series could also be 1, 2, 4, 8, 16, “VSWR-H” indicates that when the signal is logic HIGH, a
etc. VSWR fault has occurred.
e. BIT: A Binary digit, 0 or 1. A Digital Word can represent only a definite number of quanti-
f. DIGITAL WORD: A Digital Word is a series of numbers, ties or steps, depending on the the number of bits in the digital
or a group of bits, representing a complete piece of digital word.
information. The term “Digital Word,” when used here, a. If n = the number of bits in the digital word, then:
will always refer to a binary number, which is a series of
b. 2n = the number of quantities that may be represented by
ones and zeros. The number of BITS in a Digital Word is
that word.
the total number of digits (ones and zeros). Examples of a
six bit digital word are “010010" and ”110101." A 12 bit For example, if a digital word has 5 bits, it may represent 25=32
digital word is “0100 1000 1101.” quantities. If a digital word has 6 bits, it may represent26=64
quantities. If a digital word has 12 bits, it may represent212=4096
g. MSB: Abbreviation for MOST SIGNIFICANT BIT. In a
quantities.
digital word, as in a decimal number, the first digit repre-
sents the largest change, and is the MSB. “VALUE” OF EACH BIT: The least significant bit (LSB) rep-
h. LSB: Abbreviation for LEAST SIGNIFICANT BIT. In a resents one unit. The next least significant bit represents two
digital word, as in a decimal number, the last digit repre- units. The most significant bit represents 2n-1 units. Example: In
sents the smallest change, and is the LSB. a 5 bit digital word":
i. BIT 1, BIT 2, etc: In a 12-bit digital word, the bits are • Bit 1 (MSB) represents 16 units
numbered from 1 through 12, where Bit 1 is the MSB, and • Bit 2 represents 8 units
Bit 12 is the LSB. • Bit 3 represents 4 units
j. BINARY CODED DECIMAL: (Abbreviated as BCD). • Bit 4 represents 2 units
Each number in the decimal number system, from 0 • Bit 5 (LSB) represents 1 unit.
through 9, is represented by a 4-bit binary number. Exam-
ple: In the BCD system used in the power command
Encoder and Decoder in the DX-15, “567" is represented
as ”0101 0110 0111." 4.5 Quantized Amplitude Modulation
k. A/D: Also written “A to D.” Abbreviation for “Analog to The DX-15 uses a new technique, patented by Harris Corpora-
Digital.” tion, for producing an amplitude modulated RF signal. This
l. D/A: Also written “D to A.” Abbreviation for “Digital to technique has been described as “Quantized Amplitude Modu-
Analog.” lation,” and also as “Amplitude Modulation Using Digitally
Selected Carrier Amplifiers.” Because the modulation section of
m. ADC: Abbreviation for “Analog to Digital Converter.
the transmitter uses a digital signal, the term “Digital Modulator”
n. DAC": Abbreviation for “Digital to Analog Converter. is also used.
Some Basic Digital Circuit Concepts, which will be used in the
The terms “Digital Modulation,” “Digital Modulator,” and
following discussion and in circuit descriptions, are also in-
“Digital AM Transmitter” are also used to describe the DX-15.
cluded for review or reference.
For the DX-15, these terms refer to the digital, or quantized,
In logic circuits, representing a digit by either zero or one is modulation technique. The modulating signal is an analog audio
useful because it can be represented by a switch or a circuit that signal. The transmitter’s output signal is indistinguishable from
is either “off” or “on.” The digits “zero” and “one” may also be any other AM Broadcast transmitter except that the DX-15
represented by a voltage that is LOW for “zero” and HIGH for provides low distortion and high audio quality.
“one.”
The basic principles of this new modulation technique are not amplifier can be switched on and off very quickly. The power
difficult to understand, especially if we first review some basic outputs of the 48 RF power amplifiers, or stages, are combined
principles of amplitude modulation and digital electronics tech- to produce the total transmitter power output.
nology. A basic discussion is included in the following para- Recall that the output of an AM broadcast transmitter is an RF
graphs, as an introduction or review for technical personnel who voltage which varies up and down, according to the audio modu-
are not familiar with A/D and D/A conversion techniques. This lating signal input to the transmitter. In the DX-15, each RF
discussion will provide a background for a discussion of these amplifier provides a fixed voltage. Any desired transmitter out-
sections of the DX-15 Transmitter. put from zero (100% negative modulation peak) to the output
4.5.1 Amplitude Modulation - A Review required by a large positive modulation peak can be produced by
switching the appropriate number of amplifiers ON. Switching
An amplitude modulated (AM) signal, as used in radio broad-
more amplifiers ON increases the transmitter’s RF voltage out-
casting, is a constant-frequency RF signal whose amplitude
put. If the audio signal increases, more amplifiers can be
varies with an audio input signal. The constant-frequency RF
switched on. If the audio signal decreases, some of the amplifiers
signal is referred to as the carrier wave, and the audio input signal
can be switched off. As the audio signal changes from instant to
which varies the amplitude of the transmitter output is called the
instant, the number of RF amplifiers that are switched ON also
modulating signal.
changes.
If the RF output of an AM transmitter is monitored or observed
For a positive modulation peak, which requires a high RF voltage
on an oscilloscope, the modulation envelope (the “outline” of the
(and power) at the transmitter output, a large number of ampli-
modulated RF waveform) is the audio modulating signal.
fiers are switched on. For a 100% negative modulation peak,
With modulation the output voltage of an AM broadcast trans- which corresponds to zero transmitter RF voltage (and power)
mitter changes from instant to instant, depending on the audio output, all the amplifiers are switched off. With no modulation,
input. When a positive peak occurs in the audio modulating when the transmitter output is the carrier power, only enough
signal, there is a HIGH RF voltage at the transmitter output. If power amplifiers to produce the required power are switched on.
there is a +100% modulation peak, the transmitter’s RF output
4.5.2.1 Summary
voltage is twice the carrier (unmodulated) RF output voltage.
Amplitude modulation in the DX-15 Transmitter is done by
When a negative peak occurs in the audio modulating signal,
turning on only enough power amplifier modules at any time to
there is a LOW RF voltage at the transmitter output. If there is a
produce the transmitter RF output required by the audio modu-
100% negative peak, the transmitter output at that moment is
lating signal at that moment.
zero.
The DX-15 Transmitter power amplifier section contains a total
With no audio signal, or at the moment that the audio signal
of 48 RF power amplifier stages. This total includes 42 identical
voltage is zero, the transmitter power output is its “carrier
“BIG STEP” amplifiers, and six “BINARY STEP” amplifiers.
power.” For the DX-15 Transmitter, this is nominally 10 kilo-
The six Binary Steps are 1/2 step, 1/4 step, 1/8 step, 1/16 step,
watts but can be adjusted to power levels from 1 kW through 16
1/32 step, and 1/64 step. As the 42 “BIG STEP” amplifiers are
kW. (DX-15 power output can be adjusted to less than 1 kilowatt,
turned on and off, the transmitter RF output changes in equal
but with increased distortion and noise).
VOLTAGE steps, not in equal power steps, because of operating
“Modulation percentage” describes changes in RF VOLTAGE. characteristics of the output power combiner.
Note that when the RF output voltage changes, the power output
The audio modulating signal must be converted into a signal to
of the transmitter also changes. When the impedance of the
control turn-on and turn-off of individual RF amplifier stages. In
transmitter load is constant, the power is proportional to the
the DX-15 Transmitter, the audio input signal is converted into
square of the voltage. For example, at the instant that modulation
a digital signal which is then used to control the number of RF
is 100% positive, the RF voltage at the transmitter output is two
amplifier stages that are switched on.
times the unmodulated, or carrier, voltage, and the power at that
instant is four times the unmodulated, or carrier, power. If you refer Figure 4-1, a DX-15 Transmitter Block Diagram, you
can see that there are two signal paths to the Power Amplifier
In most AM broadcast transmitters, the RF output is varied with
section. One is an RF signal path, and the other is an audio signal
modulation by changing an operating voltage on an RF amplifier.
path (including the digital audio signal).
Changing the plate voltage of a vacuum tube amplifier or the
collector voltage of a transistor amplifier have been the most The RF signal path includes an oscillator, RF amplifiers, and an
common methods of producing an amplitude modulated signal. RF driver section which produces enough power to drive all the
individual power amplifier modules, an RF power splitter to
4.5.2 Amplitude Modulation in the DX-15 Transmit- drive the 48 Power Amplifier modules, the 48 RF power ampli-
ter fier modules which can be individually switched on or off, an RF
The following paragraphs provide an introduction or overview power combiner, and a bandpass output network.
of the amplitude modulation process in the DX-15 Transmitter. The audio signal path includes an audio input section, a high-
The DX-15 power amplifier section uses a total of 48 separate speed analog to digital converter, and a modulation encoder
solid-state RF power amplifiers. Each individual RF power
which provides the signals to turn individual RF amplifiers on For each time interval in Step 1 (for each “sample interval”), the
and off. digital word corresponds to the voltage at the beginning of the
In the DX-15 the analog audio signal is converted into a digitized time interval, because the analog signal is sampled at the begin-
audio signal by an Analog to Digital Converter. The digitized ning of each time interval. Note that the analog signal amplitude
audio signal is then processed by the modulation encoder to has Infinite precision (many decimal places), but the digital word
provide signals to turn individual RF power amplifier stages on has a finite word length, and each digital word length represents
and off. The RF power amplifier section converts the encoded a range of voltages. This results in a roundoff or quantization
digital signal directly into a high power, amplitude modulated error. For the 5 bit digital word in the example, the roundoff error
RF output signal. could be as large as 0.25 volts.
Before continuing with a description of DX-15 Transmitter If a longer digital word had been used (more bits in the digital
circuits, the Analog to Digital (A/D) and Digital to Analog (D/A) word), the roundoff or quantization error would be smaller. For
conversion processes will be reviewed. This review will provide example, if the digital word length were 8 bits, it could have any
a background for discussing the transmitter’s modulation sec- of 256 values (from 0000 0000 through 1111 1111). For an
tion. analog signal varying from 0.000 volts through +8.000 volts,
“0000 0000" would now represent voltages from 0.000 through
+0.03125 volts; ”1000 0000" would represent voltages from
4.000 through 4.03125 volts, and so on. By increasing the digital
word length from 5 bits to 8 bits, the maximum roundoff or
4.6 Analog to Digital Conversion quantization error would be reduced from 0.25 volts to 0.3125
The Analog to Digital (A/D) conversion process takes place in
volts.
three steps:
A 12 bit digital word could have any of 4096 values, from
1. Divide the time scale into equal intervals.
0000\0000\0000 through 1111\1111\1111, and would have a still
2. At each time interval, the amplitude (voltage) of the smaller quantization error. As the quantization or roundoff error
analog signal is sampled and recorded. becomes smaller, the series of digital words represents the analog
3. For each recorded sample, a digital word is constructed signal more closely.
that represents the analog sample. A key point in Analog to Digital Conversion, then, is:
In the following explanation of these steps, the numbers used do
THE MORE BITS THERE ARE IN THE DIGITAL WORD,
not represent voltages used in the DX-15, but are used only as
THE MORE ACCURATE THE REPRESENTATION OF THE
an example.
ANALOG SIGNAL WILL BE.
a. Divide the time scale into equal intervals.
The RESOLUTION may be expressed as the number of bits in
The analog input signal is a signal which changes with time. (In the digital word. If “n” is the number of bits, the number of steps
the DX-15, this is an audio signal). Each interval or division will represented by a digital word is (2n-1) when the “zero” step is
be a “sample interval.”
not counted. For a 5 bit word, 25-1 = 31 steps; for an 8 bit word,
a. Sample and record the analog signal. 28-1 = 255 steps; and for a 12 bit word 212-1 = 4095 steps.
The analog to digital converter takes a finite amount of time to
4.6.1 Sample Time Interval
convert the analog signal into a digital word. The input to the
analog to digital converter should not change during the time that The sample time interval used must be short enough so that each
the conversion is taking place. It is necessary to sample the significant change in the analog signal is represented by a new
voltage, then store or record it during the conversion. The signal digital word. A rough “rule of thumb” is that the sample fre-
is sampled at the beginning of the time interval. quency should be at least two times the highest frequency. Higher
sample frequencies will reproduce the analog signal more accu-
a. For each sample point, construct a digital word that best rately. (The sample time interval, “t” is the inverse of sample
approximates the analog sample. frequency “f” so that t=1/f.)
A digital word is represented by a series of zeros and ones. Each
The sample time interval must also be long enough to allow the
digit in the digital word is called a “BIT.” Each digital word
analog to digital conversion process to take place. The high speed
represents a range of analog voltages.
A/D converter used in the DX-15 requires about 0.9 microsec-
If a five-bit digital word is used, there are 32 possible words, onds (900 nanoseconds) for a conversion.
from “00000" to ”11111." The total analog voltage range, then,
In the DX-15 Transmitter, a 12 bit analog to digital converter
is divided into 32 equal voltage ranges and each digital word
(ADC or A/D converter) is used for high resolution. The effective
represents one of these voltage ranges. Table 1 shows some
resolution of the digital to analog conversion (DAC or D/A
voltage ranges and five-bit digital words for a 0.00 to +8.00 volt
conversion) process in the DX-15’s RF power amplifier stage is
signal. Each digital word represents a range of voltages of
about 11.4 bits, or about 2,800 steps (211.4 is approximately
(8.00/32=0.25) volt.
2800). RF power amplifier resolution is less than 12 bits because
a true binary D/A converter is not used; this will be explained
later. The sample frequency in the DX-15 is between 400 kHz represented by the least significant bit becomes smaller, the steps
and 820 kHz, depending on the transmitter carrier frequency. in the re-created analog voltage from the D/A converter become
smaller, and the re-created voltage more closely approximates
the original analog voltage.
• STEP 2: Pass the reconstructed audio through a low pass
4.7 Digital to Analog Conversion filter to remove the steps. Because the low pass filter
The digital to analog conversion process (D/A conversion) is smooths the steps, it may be called a “smoothing filter”; it
simply the reverse of the analog to digital (A/D) process, and is also called a “reconstruction filter” because it recon-
takes place in two steps: structs a better approximation of the original audio signal
from the stepped output of the D/A converter.
Re-create the analog voltage represented by the digital word by Sharp “corners,” steps, or transitions in a waveform are caused
turning on or off units of DC voltage (or RF voltage) and holding by high frequency harmonics in the signal. The low pass filter
it constant for one time interval. attenuates or removes these harmonic frequencies, and therefore
1. Pass the reconstructed audio through a low pass filter also smooths or removes the sharp corners or steps in the wave-
to remove the steps. This low pass filter is also called a form.
reconstruction filter, and acts as a “smoothing filter.” The Digital to Analog converter output can be any desired
The reconstruction filter can regain much of what was voltage, limited only by the switching circuits in the converter.
lost in quantization. For example, the bits in the digital word could be used to switch
• STEP 1: Re-create the analog voltage represented by the voltages of 100, 50, 25, 12.5, and 6.25 volts, so that the digital
digital word. Each bit of the digital word represents some word 00101 would produce a D/A converter output of (25 + 6.25)
amount of voltage. For a five bit digital word and an analog = 31.25 volts, instead of (1.00 + 0.25) = 1.25 volts as in the
voltage range of zero to eight volts (used in Table 1), each example. The bits in the digital word can also be used to switch
bit represents a voltage as follows:
Radio Frequency signal voltages on and off to produce a varying
Bit 1, 4.00 volt (MSB)
or amplitude modulated RF signal.
Bit 2, 2.00 volt
Bit 3, 1.00 volt
Bit 4, 0.50 volt
4.8 DX-15 Power Amplifier Section Prin-
Bit 5, 0.25 volt (LSB)
ciples
Note that the Most Significant Bit (MSB) represents one-half of In the DX-15 Transmitter power amplifier, the digital informa-
the maximum analog voltage, and each additional bit represents tion which is constructed by the A/D converter is used to switch
one-half of the voltage of the bit before it. units of RF voltage on or off by switching RF power amplifiers
The analog voltage can be reconstructed by providing a voltage on and off. The output combiner sums all the individual units of
source, either DC or rf, for each of the voltages represented by voltage.
bits in the digital word, then using these voltages as inputs to a The RF power amplifier in the DX-15 Transmitter may be
summing circuit with a switch to turn each voltage OFF if the bit thought of as a Digital to Analog converter, where the Analog
is zero or ON if the bit is one. output signal is a high power, amplitude modulated, RF signal.
An example from Table 4-1 will be used to illustrate this process. The combined action of the RF power combiner and power
When the input to the A/D converter is +3.914 volts, the digital amplifiers used in the DX-15 produces RF VOLTAGE steps at
word constructed is 01111. The D/A converter, then, sums (2.00 the power combiner output, not RF power steps. The power
+ 1.00 + 0.50 + 0.25) for a total of 3.75 volts. If the digital word output of each RF amplifier stage in the PA section depends on
is 00101, the output of the D/A converter is (1.00 + 0.25) = 1.25 the total number of stages switched on. If a small number of
volts. stages are switched on, each stage has a small power output. If a
The least significant bit in the digital word represents 0.25 volts large number of stages are switched on, each stage has a larger
in this example, so that the output of the D/A converter must power output. Switching on twice as many RF amplifier stages
change in 0.25 volt steps. Note that this is the same as the 0.25 will produce twice the VOLTAGE output (and four times the
volt quantization error in the example of the Analog to Digital power output).
conversion used in the previous section. AM transmitter PEAK output power requirements are much
The analog input voltage to the Analog to Digital converter greater than the transmitter CARRIER power. Also, broadcasters
changes in continuous manner, but the output of the Digital to in the United States normally require some additional transmitter
Analog converter changes in steps. The re-created voltage at the power output to overcome antenna system power losses. For this
output of the D/A converter is an approximation of the original reason, the carrier power output of the DX-15 is rated at up to 16
analog input voltage. The maximum roundoff or quantization kW. The positive peak modulation capability of an AM broad-
error in the re-created analog voltage is the size of the steps. As cast transmitter depends on the maximum peak power output
the number of bits in the digital word increases, the voltage step available from the transmitter. Recall, for example, that a +100%
Table 1. Example of Analog to Digital Conversion. 4.8.1 “BIG STEPS” and BINARY STEPS
The 42 identical steps in the DX-15 output are called “BIG
STEPS,” and the smaller, binary sequence steps are called “BI-
ANALOG VOLTAGE RANGE DIGITAL WORD
NARY STEPS.” Each of the 42 Big Step amplifier stages is
from 0.00 through +0.25 volts 00000 numbered, from 1 through 42. Amplifier stage 1 is the first to
from +0.26 through +0.50 volts 00001 turn on when going from zero output to the first step output, and
from +0.51 through +0.75 volts 00010 amplifier stage 42 turns on only at very high positive modulation
from +0.76 through +1.00 volts 00011 peaks. (Recall that a modulated RF output waveform can vary
from zero, with -100% modulation, to the peak voltage required
from +3.76 through +4.00 volts 01111 by the maximum peak modulation capability of the transmitter.)
from +4.01 through +4.25 volts 10000
The Binary Steps are switched directly by bits 7, 8, 9, 10, 11 and
from +4.26 through +4.50 volts 10001
12 of the 12-bit digital word. The first six bits, which are the six
most significant bits (MSB’s) control (26-1) = 63 steps, but only
from +7.26 through +7.50 volts 11101 42 steps are used in the DX-15, so the total number of steps is
less than (212-1) = 4095 steps.
from +7.51 through +7.75 volts 11110 The DX-15 power amplifier has a total of approximately 2,800
from +7.76 through +8.00 volts 11111 steps, and use of the “dither” signal effectively provides addi-
tional resolution. The resolution provided gives low-distortion
modulation peak represents a peak output power of four times audio performance, with modulation capability from over
the carrier power, or 60 kW for a 15 kW transmitter. With a +125% to -100% at an 16 kW carrier power level.
carrier power of 16 kW, a 125% positive peak requires a peak
output power of 81 kW. 4.8.2 Modulation Encoder
In the Modulation Encoder, the first six bits (the six MSB’s) are
In a binary sequence D/A converter, as we have described, the
converted into 42 control signals, one for each of the 42 Big Step
RF voltage corresponding to the most significant digit in the
amplifiers. The control signals from the modulation encoder
digital word must be one-half of the peak voltage. In an RF
output turn the 42 amplifiers on and off. The modulation encoder
voltage combiner, all RF voltages are added in series so the same
uses Read Only Memories (ROM’s) for the encoding function.
current flows through all outputs as through the load, and one-
The six MSB digital word addresses memory locations in the
half the peak voltage is also one-half the peak power. The largest
ROM’s, and the information stored in each set of memory
step, then, would have to be able to deliver about 28 kilowatts,
locations turns on the required Big Step amplifiers.
the next, 14 kilowatts, and so on. It is more practical to use a
larger number of smaller power amplifiers. 4.8.3 RF Output Bandpass Filter
The RF power amplifier (PA) section in the DX-15 is a digital The small steps that remain in the amplitude modulated RF
to analog converter, with a high power modulated RF output. output of the PA section result in undesirable RF sideband
Recall again that the RF power combiner and RF power amplifier frequencies. Passing the AM signal through a bandpass filter
stages act to produce EQUAL RF VOLTAGE STEPS Normally, attenuates these sideband components, smoothing out the steps.
the steps in the PA section output are too small to observe on an The Digital to Analog conversion process also produces “repli-
oscilloscope, unless some amplifier stages are faulty. cated spectra,” which are mathematically predictable signals at
The term “STEPS” in the following discussion of the DX-15 RF frequencies other than the desired output frequencies. The choice
power amplifier will refer to RF output VOLTAGE steps. of sampling frequencies for the Digital to Analog converter is
determined partially by the requirement that replicated spectra
The DX-15 Power Amplifier section uses a total of 48 RF components fall outside the pass frequency range of the bandpass
amplifier stages or modules, which are all combined in an RF filter.
power combiner. A total of 42 RF amplifier stages each produce
identical RF voltage steps as they are switched on and off. The The Bandpass Filter is located in the signal path between the
modulation encoder converts the digital audio information into output power combiner and the transmitter RF power output. It
on/off signals for these 42 RF amplifier stages. functions as the “smoothing filter” or “reconstruction filter,” in
addition to providing impedance matching and attenuation of
The 42 steps do not provide nearly enough resolution for high harmonics and any other spurious frequencies.
quality audio reproduction, and the six remaining RF amplifier
stages provide smaller steps, in a binary sequence (1/2, 1/4, 1/8, 4.8.4 Switching RF Amplifiers ON or OFF
1/16, 1/32, and 1/64 steps). How do we switch individual RF power amplifiers on or off? In
In addition, still more effective resolution is provided by adding the DX-15, the input drive to each amplifier is turned on or off.
a “Dither” signal (refer to section J, Analog Input Board, for more The RF input drive is turned on or off with a solid state switching
information on the “Dither” signal. circuit. Because the switching circuit is done with low voltage,
low current circuits, very little power is consumed in the switch-
ing process.
4.8.5 RF Combiner is controlled by the 12 bit digital audio signal. The control signals
The summing, or combining, of the RF amplifier outputs is done turn on the proper number of RF amplifiers such that their sum
in a transformer combiner. Each primary winding of the com- is the desired RF output signal.
biner connects to the output of an RF amplifier, and the one-turn
4.9.2 Digital Modulation Characteristics
secondary “windings” of all the combiner transformers are con-
nected in series. The patented Harris Digital Modulator in the DX-15 uses new
technology which produces a very high quality, low distortion
Each secondary “winding” is a straight copper rod. For a toroidal amplitude modulated signal for AM broadcasters. “Digital
transformer, one turn means that the conductor passes through Modulation” or “Digital Modulator” or “Quantized Amplitude
the center of the toroid once; a straight conductor, therefore, is a Modulation” all describe the new digital technique used in the
one-turn secondary winding. Each toroid, with its primary wind- DX-15 to produce the amplitude modulated output signal.
ing, induces a voltage in its segment of the copper rod, and
because the straight rod passes through all toroids, the voltages Overall efficiency of the DX-15 is very high, because the digital
in the segments of the rod add together. modulator uses very little power and the RF amplifiers are also
high efficiency solid-state switching amplifiers (Class D).
Many broadcasters today are concerned with producing a “loud”
signal. Audio processing equipment is used to maintain high
4.9 Summary: DX-15 Digital Modulation average modulation levels. A highly processed audio waveform
The amplitude modulation process in the DX-15 takes place in often begins to look like a square wave on audio peaks. It is
three steps. First, The audio input signal is converted into a digital desirable, then, for a transmitter to be able to reproduce square
data stream, which is a series of 12 bit digital words, in an Analog wave signals with little or no overshoot or tilt, so that the
to Digital Converter. This digital data stream is a “digital audio” loudness provided by the audio processing equipment is not lost.
signal. Second, the digital data from the A/D converter is en- The DX-15 Transmitter has little or no overshoot or tilt with
coded in a modulation encoder to provide the digital signals square wave modulation, even at very low audio frequencies.
required by the power amplifier section. Third, the digital output Whether a broadcast station is interested in maintaining a low-
of the modulation encoder is used to switch individual RF distortion audio signal, or wants to use a highly processed audio
amplifiers on or off. The individual RF amplifier stages are all signal for loudness, an AM broadcast transmitter should accu-
combined in an RF power combiner. The RF amplifier stages and rately reproduce the audio input signal with as little distortion,
combiner together make up a power amplifier section. Ampli- square wave overshoot, or square wave tilt as possible. The
tude modulation of the power amplifier section output is pro- DX-15 Transmitter is very “transparent”; the modulation enve-
duced by switching on varying numbers of individual RF lope accurately reproduces the audio input signal.
amplifier stages.
The RF output of the power amplifier section changes in very
small steps, or discrete quantities. The modulation process can,
therefore, be termed “Quantized Amplitude Modulation.” A 4.10 AC Power Circuits in the DX-15
bandpass filter, following the power amplifier section, smooths The Overall Schematic Diagram shows AC Power Circuits in the
the steps. DX-15. Refer to the DX-15 Overall Schematic Diagram 839-
8118-042 or 839-8118-150.
4.9.1 Engineering Description
Incoming AC Power is connected to terminal board TB5, in the
This section may also be summarized in engineering terms. The
Power Supply Compartment. AC Power input can be either
power amplifier section of the DX-15 can be described as a
197-281 V Delta connected or 380-415 V Wye connected. Refer
“Power multiplying digital-to-analog converter (DAC),” which
to Section 2, Installation, for information on Delta and Wye
is capable of 10 kilowatts of carrier power. The Quantized AM
connections.
system consists of a 12 bit digital-to-analog converter (ADC), a
digital modulation encoder, and a power multiplying DAC. The AC Power in the DX-15 is distributed, through fuses and contac-
power DAC has an effective resolution of 11.4 bits (i.e. 2879 tors, to the three phase High Voltage Supply transformer T1,
individual steps). The encoder converts the 12 bit digital audio three phase blower motor B1, and to single phase Low Voltage
code into one which is compatible with the power DAC. The Supply transformer T2. For a Delta Connection, the Low Voltage
quantized analog output of the DAC is multiplied by the radio supply transformer is connected between two phases; for a Wye
frequency (rf) waveform to form an amplitude modulated carrier connection, it is connected between one phase and Neutral.
with a quantized envelope. The quantized AM waveform is then
4.10.1 Transient Protection
filtered by a bandpass output network to remove the unwanted
spectral components. Three MOV’s (Metal Oxide Varistors), RV1, RV2, and RV3,
absorb transient voltages on the incoming AC input. Fuses F1,
The power multiplying DAC is implemented with an array of F2, and F3 protect the MOV’s in case of a voltage surge on
solid state switch mode amplifiers. The RF signal is the common incoming power lines. The fuses should be checked as part of a
drive to all of the amplifiers. The on/off status of each amplifier
routine maintenance procedure, as one fuse (two fuses for Wye WARNING
connection) will not cause any supply voltage loss if it opens.
AC INPUT VOLTAGE IS STILL PRESENT IN THE POWER SUP-
4.10.2 Overvoltage and Undervoltage Protection PLY COMPARTMENT EVEN IF LOW VOLTAGE SUPPLY SWITCH
S11 IS OFF. REMOVE ALL PRIMARY POWER BY TURNING THE
There are no circuits specifically for AC Overvoltage or Under- WALL DISCONNECT SWITCH OFF BEFORE OPENING INTER-
voltage protection, but other transmitter circuits protect against LOCKED DOORS OR REMOVING REAR PANELS.
these conditions, by sensing high or low DC power supply
voltage conditions. The “Main Power Supply” DC overvoltage 4.11.1.2 High Voltage Supply
protection on LED Board A32 will shut the transmitter off in case Depress the LOW, MEDIUM, or HIGH pushbutton on the
of overvoltage conditions. IC voltage regulators on printed cir- transmitter panel to turn the high voltage supply ON (there is no
cuit boards include protection against high or low regulated separate “ON” switch on the DX-15). A LOW, MEDIUM or
output voltages (refer to section M, DC Regulator, for informa- HIGH Remote Control input also turns the High Voltage supply
tion on IC voltage regulators). If high or low supply voltages to ON. The High Voltage Supply cannot be turned ON if the Low
RF Driver circuits result in excessive RF drive level changes, RF Voltage supply is off or if there are open interlocks. Some other
Overdrive or Underdrive circuits on the LED Board also shut the “faults” also prevent the High Voltage supply from coming on.
transmitter off. Depress the transmitter’s OFF button to turn off the High Voltage
supply. (The Low Voltage supply will remain ON).
4.10.3 “Brown-Out” Protection
A “brown-out,” or low AC line voltage, will cause a “Supply
Fault” on Controller Board A38, and the Supply Fault logic
signal will de-energize the high voltage supply contactor through 4.12 Low Voltage Power Supply, Circuit
gate U52C (see Section P, Controller).
Description
4.10.4 Phase Loss Protection The Low Voltage Power Supply uses full-wave bridge rectifiers
When the High Voltage supply is ON, a low or lost phase voltage and tapped windings to provide six different unregulated DC
on the three-phase AC power input will cause a “Main Power voltages (+8V, -8V, +22V, -22V, +30V, and +60V). Half of the
Supply: Supply Fault” which turns the transmitter off. The low center-tapped winding for the +30/+60 volt supplies also pro-
or lost phase activates the Power Supply Protection circuit on vides 24 volts AC for high voltage supply contactors K1 and K2
LED Board A32. Refer to Section Q, LED Board, for a descrip- and for interlock relays K3 and K4. All transmitter logic and
tion of the Power Supply Protection circuit. other circuits, except RF Power Amplifier and RF Driver mod-
ules, operate from the Low Voltage supply.
The +8V and +22V low voltage supply outputs are distributed to
individual printed circuit boards, where +5 and +15 volt regula-
4.11 Transmitter Power Supplies tors, and zener diodes, provide required voltages for circuits on
There are two power supplies in the DX-15, a Low Voltage the boards. The +30V output operates the Buffer Amplifier and
power supply and a High Voltage power supply. Both power some Binary Step RF amplifier modules and also provides a
supplies are located in the transmitter’s power supply compart- voltage for door and external interlock logic inputs (see section
ment. These two supplies provide all voltages used in the trans- P, Controller and Section M, DC Regulator). The Predriver stage
mitter. Voltage regulators, including DC Regulator A30 and operates from +60V at most frequencies (+30V is used for some
voltage regulators on other printed circuit boards operate from frequencies).
unregulated input voltages from the Low Voltage supply. The Low Voltage Supply is located in the transmitter’s Power
4.11.1 Turning Supplies ON and OFF Supply compartment, on the outside wall. Filter capacitors for
+8V and +22V outputs are located on the inside wall of the
4.11.1.1 Low Voltage Supply
compartment.
The Low Voltage supply is ON whenever rocker switch S11 is
ON and AC primary power is applied. (S11 is located in the front Refer to Sheet 1 of the DX-15 Overall Schematic Diagram for
non-interlocked compartment, at the bottom of the right hand the following description.
side). If S11 is OFF, the Low Voltage supply is OFF and there 4.12.1 Low Voltage Supply, Primary Power Circuit
is no power for transmitter control logic so the front panel
Transformer T2 is a single phase transformer, with a tapped
pushbuttons and remote control inputs can not operate.
primary winding for operation from different input voltages.
NOTE Refer to the Installation Section, Section 2, for information on
Remote Control and Transmitter front-panel pushbutton switches proper tapping of T2’s primary.
will not operate if Low Voltage power supply switch S11 is OFF
(or if no primary power is applied). The Low Voltage supply will Circuit breakers CB1 and CB2 protect the supply against supply
normally be left ON except during maintenance. faults, or overloads or shorts on the supply output. Fuses F1 and
F2 (or only F1 for Wye connection) protect the MOV’s, but if a
fuse opens the low voltage supply will shut down as well. Switch
S11 turns off the Low Voltage supply, but if your transmitter is front of the outside wall, inside a protective metal cage. Rectifiers
operated by remote control S11 MUST BE LEFT ON. Circuit are mounted on the inside wall. Filter capacitors are located at
breakers CB1 and CB2 and switch S11 are located in the non-in- the back of the inside wall. DC fuses, discharge diodes and
terlocked compartment, at the bottom of the compartment’s right resistors across the fuses, and supply voltage sample circuits are
hand side wall. The fuses are located under the protective metal located on Fuse Board A24, located near the center top of the
cage on the power supply compartment’s outside wall. inside wall. Figures 1-2 and 1-9*, in Section 1, are photographs
which show locations of major power supply components, and a
WARNING silk screen on the inside of the compartment’s interlocked front
REMOVE ALL AC POWER FROM THE TRANSMITTER BEFORE
door also shows locations of components in the compartment.
REMOVING THE PROTECTIVE CAGE IN THE POWER SUPPLY Refer to Sheet 2 of the DX-15 Overall Schematic for the follow-
COMPARTMENT. PRIMARY POWER CONNECTIONS ARE EX- ing description.
POSED WHEN THE CAGE IS REMOVED.
4.13.1 High Voltage Supply Transformer T1
Low Voltage Supply transformer T2 has two secondary wind-
ings. One winding provides 48 volts, center tapped, to bridge Transformer T1 is a three phase transformer with secondary
rectifier CR15. The negative output of the bridge rectifier is windings providing six AC phases to a 12-phase full wave
grounded, the bridge rectifier’s positive output is +60 volts rectifier (also see the paragraphs below on the 12 phase supply
unfiltered, and the transformer winding’s center tap is +30 volts and rectifier assembly). The primary windings are tapped to
unfiltered. One half of the winding also supplies 24 volts AC for allow operation with a range of input voltages; refer to Section
High Voltage supply contactors and interlock circuits; one side 2, Installation, for information on correct primary connections.
of this 24 VAC circuit is the winding’s center tap, which is also T1’s primary windings are also used as auto-transformers to
the supply’s +30 volt DC output. provide correct voltages for blower B1, and Section 2 also
provides information on blower connections.
The other secondary winding is tapped to provide two different
output voltages, using two different bridge rectifiers, CR13 and 4.13.2 High Voltage Supply Primary Power Contac-
CR14. The center tap is grounded, so that each bridge rectifier tors
“plus” terminal provides a positive output voltage and its “mi- Primary power for the High Voltage supply is applied through
nus” terminal provides an equal negative voltage. CR13 provides two contactors:
+8 volts and CR14 provides +22 volts.
1. Step-Start Contactor K1, and
Large electrolytic filter capacitors are used for all Low Voltage 2. High Voltage Supply Contactor K2.
supplies. Each capacitor has a bleeder resistor connected across
Auxiliary contacts on both contactors provide logic signals to the
its terminals to discharge the capacitor when the supply is turned
turn-on/turn-off circuits on the Controller Board and also operate
off. Note that it will take several minutes to discharge the
the Power Supply Discharge board to discharge the high voltage
capacitors if there are no other loads on the supplies.
supply whenever both contactors are de-energized.
4.12.2 Power Distribution Board, A39
4.13.3 High Voltage Step-Start (K1, K2, R31-R33)
The Power Distribution Board distributes +8V and +22V to other
When the high voltage supply is first turned on, step-start con-
transmitter printed circuit boards. The only components on the
tactor K1 is energized by turn-on/turn-off logic on Controller
Power Distribution board are seven Molex connectors. The
board A38, and AC power is supplied to transformer T1 through
Power Distribution board is located in the Power Supply com-
three low-resistance high wattage resistors (R31, R32 and R33).
partment, at the top front corner of the inside wall.
The series resistance limits surge current as power supply capaci-
tors charge. When K1 energizes, an auxiliary contact also closes
and provides a +22 volt “K1 has closed” logic signal to turn-
on/turn-off logic on Controller board A38.
4.13 High Voltage Power Supply, Circuit
After a little more than one second, the turn-on/turn-off logic
Description energizes contactor K2. Heavy contacts on K2 apply primary
The High Voltage Supply is also referred to as the “Main Power power directly to transformer T1, completing the step-start se-
Supply,” and provides +115 VDC and +230 VDC for RF Power quence. An auxiliary contact provides a +22 volt “K2 has closed”
Amplifier modules and for the RF Driver. High Voltage supply logic signal to the turn-on/turn-off logic. About half a second
contactors K1 and K2 in the supply primary power circuit are later, step-start contactor K1 is de-energized.
driven by transmitter logic circuits, and also provide a step-start
function on turn-on. Auxiliary contacts on K1 and K2 operate An auxiliary contact on K2 also supplies +30 volts, the supply
the Power Supply Discharge board when the supply is turned off. voltage for Binary Steps 11 and 12.
The High Voltage Supply is located in the Power Supply com- 4.13.4 12 Phase Supply and Rectifier Assembly
partment. The supply transformer, T1, is located on the bottom A 12-phase rectifier assembly provide a DC output with a small
of the compartment. AC contactors are located inside the metal ripple component at 12 times the power line frequency, that is,
cage on the outside wall. Step-start resistors are located at the top
at either 600 Hz or 720 Hz. The high ripple frequency reduces one-shot (monostable multivibrator) “timer” in the control cir-
the supply filtering required. A center tap on the transformer cuit prevents the transmitter from being turned on again for about
secondary winding provides a half-voltage output (+115 volts). 2.5 seconds after turn-off.
Transformer T1’s secondary windings are wound to provide six A 250 ohm resistor provides a discharge path through K1-K2
output phases, 60 degrees apart. This is done by constructing the contacts if the FETs failed to fire or if the 10 ohm resistors failed,
windings so that a large voltage, phased the same as one incom- although the high wattage resistor used in the discharge circuit
ing phase, is added to a small voltage which either leads or lags makes this very unlikely.
the larger voltage by 120 degrees. For each secondary winding, 4.13.5.1 Mechanical Shorting Switches, S9 AND S10
two voltages then add vectorially to give an output that either When either interlocked door is opened, a heavy mechanical
leads or lags an incoming phase. The six secondary windings shorting switch in parallel with the Power Supply Discharge
then provide a six-phase input to the rectifiers and full-wave circuit provides a direct path from the +230 volt supply to
rectification makes up the 12 phase supply. ground. One interlocked door is the power supply compartment
4.13.4.1 Supply Filtering front door, and the other is the PA module access door at the back
The +115 volt supply uses a small series inductance, L3, and of the front non-interlocked compartment.
three parallel filter capacitors. Each capacitor has a bleeder 4.13.5.2 +115V and +230V Supply Filter Capacitor Dis-
resistor across its terminals to discharge the capacitor in the charge Paths
unlikely event that other discharge mechanisms fail. Additional Referring to sheet 2 of the DX-15 overall schematic diagram,
smaller filter capacitors on the Binary Combiner/Motherboard note that fuses A24F1 through A24F8 are between the Power
(A18), close to the RF amplifier modules, bypass high frequency Supply Discharge circuit and filter capacitors. Normally, capaci-
noise and ripple components to ground. tors discharge through the fuse, but if any fuse opens a diode and
The +230 volt supply has six outputs, each with a separate fuse series resistance in parallel with the fuse still allow capacitors to
and filter capacitor. Again, smaller electrolytic capacitors on the discharge when the discharge circuit operates.
Combiner/Motherboards (A18, A19, and A20) bypass high fre- The 115 volt supply output discharges through rectifier diodes
quency components to ground. All these electrolytic capacitors CR1 through CR6. The 115 volt supply filter capacitors dis-
also have bleeder resistors across their terminals. charge to the rectifier assembly through A24F1, filter inductor
4.13.4.2 Fuses in DC Lines L3, and A24F8 (or through the diode and resistor networks in
Fuses A24F2 through A24F8 in the unfiltered +230 volt line parallel with the fuses if one or both fuses open).
distribute +230 volts to supply filter sections and groups of PA
RF amplifier modules, and provide protection in case of short
circuits or other serious malfunctions in the supply’s load with-
out shutting down the entire power amplifier. One additional 4.14 Supply Current Meter, M2
fuse, A24F1, is located in the filtered +115 volt supply line to The negative side of the high voltage supply (main power supply)
the Binary Combiner/Motherboard. All fuses are mounted on returns to ground through the supply current meter circuit. The
Fuse Board A24. supply current meter reads all high voltage supply current, in-
A series diode-resistor circuit is connected in parallel with each cluding RF driver current and PA current.
fuse. If the fuse opens, the diode-resistor circuits allow the filter The Supply Current Meter is shown in the lower left corner of
capacitors to discharge through the Power Supply Discharge Sheet 1 of the DX-15 overall schematic diagram. The negative
board, and through mechanical shorting switches if the inter- side of the supply goes to ground through a 250 ampere current
locked doors are opened. When the supply is operating, the meter shunt SH1, which is located in the power supply compart-
diodes across any open fuses will be reverse biased so that no ment. The Supply Current meter (M1) is located on the transmit-
current is supplied to components after the fuse. ter’s front panel, and is connected across the shunt.
4.13.5 Power Supply Discharge Circuit The interconnecting wires between shunt SH1 and supply current
The Power Supply Discharge board FETs discharge the supply meter M1 form part of the total current metering circuit resis-
through a low resistance whenever primary power contactors K1 tance. DO NOT CHANGE THE SUPPLY CURRENT ME-
and K2 both de-energize. The FETs are triggered by the supply TER’S INTERCONNECTING WIRES, AS METER
voltage through K1 and K2 auxiliary contacts and a resistor. CALIBRATION WILL BE AFFECTED.
When K1 and K2 are both de-energized, the +230 volt unfiltered Current meter shunt SH1 is a four-terminal 50-millivolt shunt.
voltage is applied to the gate of the FETs (Q1, Q4) through The 250 ampere terminals are at the ends of the shunt, and
resistors R6 and R12. This voltage triggers the FETs so that the another pair of terminals go to the meter and overload circuit.
unfiltered +230 volt line is grounded through 10 ohm resistors. With this four-terminal configuration, any contact resistance at
The FETs gate voltage comes directly from the +230 volt supply the high-current connection points is not part of the meter circuit
so that the FETs remain ON until the supply voltage drops to and will not affect meter calibration.
only a few volts. Even with the small resistance used, complete The voltage across the shunt, which is proportional to supply
discharge requires up to a second or more; for this reason, a current, also goes to the supply current overload circuit on LED
board A32, through the switch board/meter panel. The current 4.15.1.3 High Voltage “Overvoltage” Sample
overload circuit provides a remote supply current metering out- Resistors R19-R20-R21 form a voltage divider. The voltage
put as well. (Refer to Section Q, LED Board, for a description of sample from the divider goes to a Power Supply Overvoltage
the supply current overload circuit. The overload circuit is shown circuit on Controller Board A38. The Overvoltage circuit is
on Sheet 2 of the LED Board schematic. shown on Sheet 1 of the Controller schematic diagram.
4.15.1.4 “Analog Input” Sample
Resistors R22-R23-R24 form a voltage divider. On Analog Input
board A35, the output voltage sample is used to make small
4.15 Fuse Board, A24 adjustments to modulation to compensate for RF power output
The high voltage supply fuses and diode-resistor back-up dis- changes resulting from supply voltage changes. The sample also
charge networks are located on Fuse Board A24. Four high goes from the Analog Input board to the “Envelope Error”
voltage supply sample circuits, and resistors R25-R26 which are detection circuit on LED Board A32, where it makes small
part of a Driver Supply Regulator circuit, are also located on the adjustments to demodulated audio level.
fuse board. 4.15.1.5 Power Supply Sample
Resistors R25-R26 from the +230 volt supply are collector load The “Power Supply Sample” circuit, A35U12B and A35U10, is
resistors for a Driver Supply Regulator stage (refer to Section E, described in Section J, Analog Input Board, and is shown on the
Driver Supply Regulator, for a circuit description). The connec- Analog Input Board schematic diagram. The Envelope Error
tion to the driver supply regulator is made at terminal E14 on the circuit is shown on Sheet 2 of the LED Board Schematic Dia-
fuse board. gram. A circuit description is also included in Section Q.
The “high pressure” side of the air switch is open to the center cuits are also located on the DC Regulator board. The DC
compartment. The “low pressure” side is at ambient pressure of Regulator is described in Section M, DC Regulator.
the Output Network compartment. A plastic sample tube goes
from the switch to the Output Network. When sufficient air 4.18.2 Other Voltage Regulators
pressure across the blower is available, the switch closes and A number of printed circuit boards contain integrated circuit
supplies +8 volts to the logic input of the “Air Flow Fault” circuit voltage regulators. Refer to Section M, DC Regulator, for a
on LED Board A32. description of +5 volt and +15 volt regulators. In addition to the
DC Regulator, the following printed circuit boards contain on-
Refer to Section Q, LED Board, for a description of the “Air Flow
board integrated circuit voltage regulators:
Fault” circuit. The circuit is shown on sheet 1 of the LED Board
schematic diagram. Adjustment of the Air Flow sensing unit (S7) a. Oscillator, A17
is described in Section 5, Maintenance. b. Output Monitor, A27
The second cooling sensor is a temperature actuated switch c. External Interface, A28 (3-terminal regulators)
located on the heatsink of the RF amplifier module which is d. Analog to Digital Converter A34
located in the Step 1 location (with the 1A & 1B LED indicators). e. Analog Input A35
This sensor will trip the transmitter if an over temperature f. Controller A38
condition exists in the RF Amplifier column. This over tempera-
LED Board A32 operates from regulated voltages from the
ture condition could be caused by an excessively dirty inlet air
Controller Board (A38), and the Modulation Encoder A36 oper-
filter, or possible an obstruction of the exhaust air port at the top
ates from regulated voltages from DC Regulator A30.
of the transmitter. If the Step 1 module should fail, the tempera-
ture sensor should be transferred to a functioning amplifier
module and the new assembly should installed in the Step 1
location.
4.19 RF Circuit Descriptions, For RF Cir-
cuits Not on Printed Circuit Boards
4.19.1 RF Driver Combiner Description
4.17 Interlocks and Interlock Relays
The RF Driver Combiner uses ferrite toroids mounted on the RF
Interlocks and interlock relays turn the transmitter OFF if either
Driver Combiner/Motherboard as combiner transformer primary
interlocked door is opened. Interlocked doors on the DX-15 are
windings. A copper rod going vertically through the toroids is a
the front door of the power supply compartment, and the RF
secondary winding. The combiner output goes to the PA RF
amplifier module access door at the back of the center front
Drive Splitter, A15. Inductor L2, located above the RF amplifier
non-interlocked compartment.
module access door, is an impedance matching adjustment (this
Some additional Interlock circuits are located on the DC Regu- is a MAINTENANCE adjustment, not a routine tuning adjust-
lator board A30, and interlock logic is located on Controller ment) Frequency-determined taps on the Driver Combiner toroi-
Board A38. For a description of interlock circuits and logic, refer dal transformer primaries provide coarse adjustment.
to section P, Controller Board. For additional schematic dia-
Refer to Section D, Driver Combiner/Motherboard, for addi-
grams, also refer to the DC Regulator Schematic diagram, DC
tional description; the driver combiner is shown on the Driver
Regulator and to sheet 1 of the Controller schematic diagram.
Combiner/Motherboard schematic diagram. Section 5, Mainte-
Figure P-8, “Simplified Diagram, Interlock Status Logic,” also
nance, describes tuning adjustments and the Frequency Deter-
shows interlock circuits.
mined components charts in Section 9 indicate proper tap and
jumper plug settings.
ERLY TIGHTENED. THE COMBINER COVER CARRIES edge connectors for 16 plug-in RF amplifier modules, each
MOST OF THE COMBINER SECONDARY CURRENTS. Combiner/Motherboard provides input connectors and distribu-
The combiner rod ABOVE the grounding block is the RF Driver tion for DC power, RF drive, and encoded audio signals, decou-
combiner secondary, and the combiner rod BELOW the ground- pling filters for DC power supply lines, and tapped inductors in
ing block is the PA Combiner secondary. There are two toroids, parallel with each combiner primary toroid. The Output Com-
T8 and T9, physically mounted on the driver combiner/mother- biner primary windings are wound on ferrite toroids which are
board (A14) but electrically coupled to the grounded end of the mounted on the Combiner/Motherboards so that the copper rod
PA combiner secondary (the combiner rod). T9 is the Neutraliz- combiner secondary passes through all the toroids.
ing transformer, and T8 is a PA combiner current sample for the The plug-in RF amplifier modules include 42 “Big Step” mod-
Bandpass Filter VSWR phase detector on Output Monitor board ules and six “Binary Step” modules. Sheet 2 of the DX-15
A28. Overall Schematic Diagram identifies step numbers and module
numbers. PA Modules are also identified by step number on the
4.19.3 RF Drive Splitter, A15 interlocked module access door. (Big Step and Binary Step
The RF Drive Splitter’s input is the signal from the RF Driver. modules have been described in the paragraphs on “DX-15
The splitter provides 96 outputs, one for each half-quad for each Power Amplifier Section Principles” earlier in this section.)
of the 48 power amplifier modules. An additional connector
Each RF amplifier module has two LED “fault” indicators,
(J13) on the splitter assembly provides three RF sample signals
visible through openings in the access door. If a module fault
to other parts of the transmitter, as follows:
causes a fuse on the module to open, the “fault” indicator for that
a. To Driver DC Supply Controller A22: An RF sample for fuse illuminates.
the RF drive Automatic Gain Control (AGC) loop.
Refer to the following sections for additional information on the
b. To Analog to Digital Converter A34: A synchronizing Power Amplifier, including schematic diagrams:
signal for the A/D Conversion process.
a. Section A, RF Amplifier Module.
c. To LED Board A32: An RF drive sample, for Overdrive
and Underdrive Fault sensor circuits and for “Relative RF b. Section G, RF Combiner/Motherboards: Binary (A18) and
Drive” Metering. Main (A19-A20).
The RF splitter assembly is mounted at the top of the com- c. The description of Quantized Amplitude Modulation in
biner/motherboard compartment. The ungrounded end of the this section includes paragraphs on “Amplitude Modula-
Driver Combiner’s secondary rod is connected directly to the tion in the DX-15" and ”DX-15 Power Amplifier Section
splitter as an input. Principles."
d. Sheet 2 of the DX-15 Overall Schematic Diagram shows
The splitter’s RF drive outputs to the PA are at twelve 20-pin
DC power connections to the power amplifier section,
connectors (J1 through J12). Each connector provides connec-
through the Combiner/Motherboards.
tions for eight coaxial cables; the eight cables from each connec-
tor form a cable bundle which goes to an input connector on a e. Figures 1-10 and 1-11 are close-up views of the back side
PA Combiner/Motherboard. There are then twelve bundles of of PA Combiner/Motherboards and the Output Combiner.
eight coaxial cables; each bundle goes from an output connector Recall that the “steps” in the DX-15 modulated RF output are
on the RF drive splitter to an input connector on one of the three equal VOLTAGE steps, not equal power steps. If the RF load,
PA Combiner/Motherboards. transmitter tuning, and supply voltage remain the same, the RF
output VOLTAGE from each module remains the same no
4.19.4 RF Drive Cables matter how many other modules are on. The power output from
The RF drive splitter outputs, at connectors J1 through J12, are each amplifier module changes, however, depending on the total
very low impedance, and the separate RF drive cables to each number of amplifier modules (“steps”) that are switched on. (All
PA module input provide additional isolation so that a fault at module outputs, at the combiner secondary, are in series, and
one module input will have little or no effect on any other RF output current from all modules must be equal. As transmitter
drive signals. output changes, output current changes; because RF voltage
All RF drive cables are the same length, so that all PA RF from each module is constant, the module’s output power varies
amplifier inputs are in phase. Cables are in twelve groups of depending on the number of modules that are turned ON.)
eight, with each group of cables going from one RF drive splitter In the DX-15 power amplifier, then, think in terms of RF VOLT-
output connector to one of 12 RF drive input connectors on the AGE from each module. Big Steps all have equal RF output
PA combiner/motherboards. VOLTAGES, and Binary Steps are a 1/2 voltage step, a 1/4
voltage step, and so on.
4.19.5 RF Power Amplifier Description
The RF power amplifier is made up of 48 plug-in RF amplifier All Big Steps have the same number of turns on their combiner
modules (A44 through A91), which plug in to three RF Com- primary windings. Binary Steps use different turns ratios, lower
biner/Motherboards (Main Combiner/Motherboards A19 and supply voltages, or both to get fractional voltage outputs. This
A20, and Binary Combiner/Motherboard A19). In addition to
can be seen in Figure 1-10, which shows a section of the output For additional information on circuits using the three samples,
combiner with the cover removed. refer to the following:
4.19.6 RF Output Combiner Description a. Bandpass Filter VSWR circuit phase detector (using cur-
rent sample from A14T9): See Section H, Output Monitor
The RF output combiner has 48 inputs, one from each of the RF
Board. A14T9 is shown on the RF Driver Combiner/Moth-
power amplifier stages. Its output is the total RF output of the
erboard schematic diagram and as a “Combiner Current
transmitter. The combiner’s output impedance is low, about 4
Sample” on sheet 1 of the DX-15 Overall Schematic
ohms, so that at 15 kilowatts the current is about 73 amperes. The
Diagram.
combiner secondary and bandpass filter/output network use
heavy conductors to minimize (I*2R) losses. b. “Oscillator Sync” sample, from T101: Refer to Section A,
Oscillator (Oscillator Sync circuit description). Additional
Physically, the output combiner consists of a heavy straight information on synchronizing RF drive and output net-
copper rod, which passes through the 48 ferrite toroids mounted work ringing currents during a VSWR shut-down is given
on the three RF combiner/motherboards. The winding around in Section C, RF Amplifier Modules.
each ferrite toroid is a combiner primary winding, and a voltage
c. A/D Converter sync circuit (using the sample from T101):
is induced in the section of the combiner secondary rod which
Refer to Section K, Analog to Digital Converter.
passes through the toroid. The total RF voltage at the combiner
output is just the sum of all the RF voltages induced in sections The “Oscillator Sync” sample is used to synchronize the power
of the combiner rod. amplifier modules’ RF drive phase with the phase of the com-
biner “ringing currents” when a VSWR fault shuts the PA’s off.
The copper rod is made in sections, which are bolted together. When the PA is shut off quickly, these ringing currents are
Using sections rather than one continuous rod facilitates removal present in the combiner as the stored energy in the output network
of combiner/motherboards if required. The combiner is covered dissipates. The “Oscillator sync” function protects PA power
with a long U-shaped aluminum cover which also conducts most MOSFET’s during VSWR shut-down. (For additional informa-
of the RF output current from the combiner rod’s ground point tion, refer to Section A, Oscillator, and Section C, RF Amplifier
to the cabinet. Modules).
The combiner’s OUTPUT is at the BOTTOM, and is connected
to a conductor which passes through the compartment wall to the 4.19.7 Bandpass Filter (Output Network) Descrip-
output network compartment. The other end of the PA combiner tion
is grounded, using a copper grounding block (already described The bandpass filter/output network is both a filter and an imped-
in the driver combiner/motherboard description in this section). ance matching network. The combiner output impedance is low
(about 4 ohms) and is matched to the 50 ohm point where the
The combiner rod extends above the grounding block, where it
becomes the secondary for the RF driver combiner (already output sample board is located. This impedance transformation
described in the driver combiner/motherboard description in this is fixed, and is set during bandpass filter tuning and adjustment
at the factory or after a frequency change. A 50-ohm load is then
section).
required at the bandpass filter’s output for proper transmitter
4.19.6.1 RF Samples for the Output Combiner operation.
The upper end of the combiner rod, near the grounding block on
the Driver Combiner/Motherboard, also passes through two ad- The bandpass filter also smooths the small steps that are present
ditional toroids, A14T8 and A14T9 (both A14T8 and A14T9 are in the PA’s output; the small steps result from sidebands outside
mounted on the Driver Combiner/Motherboard). the audio frequency range which are attenuated in the filter. Any
other harmonic and spurious signals in the RF power amplifier
A14T8 is used for neutralization and A14T9 provides a combiner section output are also attenuated by the bandpass filter.
current sample for the “Bandpass Filter VSWR” phase detector
4.19.7.1 There are no Operator Tuning Adjustments for the
on the output monitor board. Driver Feedthrough neutralization
Bandpass Filter/Output Network
is described in Section G, RF Driver Combiner/Motherboard.
The bandpass filter is located in the Output Network compart-
Two more RF samples are taken from the combiner’s output, by ment of the transmitter, above the lower shelf. (The Tee Matcher
RF sample inductors in the output network compartment. One is located on the upper shelf).
sample, from T101, goes to the “Oscillator Sync” circuit on
Oscillator board A17, and the other, from T102, goes to the 4.19.8 Bandpass Filter/Output Network Circuit De-
Sample Sync circuit on A/D Converter board A34. scription
T101, the “Oscillator Sync” sample coil, is a small ferrite core L101 and C101-C102 form a series resonant section, and L102-
coil, mounted on the output network compartment side wall at C103 is a parallel resonant circuit with a tapped inductor which
the point where the combiner output enters the compartment and also provides impedance matching. One tap on L102 resonates
inductively coupled to the RF conductor. the parallel circuit, and the other two taps set both circuit Q and
impedance matching. The coil tap position on L101 sets Q of the
T102, the A/D Conversion synchronizing signal sample, is also
series resonant section.
a small inductor mounted near T101 (see the previous para-
graph).
Section 5, Maintenance describes proper tuning of the bandpass 2. While watching the multimeter, alternately adjust the
filter. Again, TUNING OF THE BANDPASS FILTER Tuning and Loading controls for a minimum reading
SHOULD NOT BE ATTEMPTED WITHOUT PROPER TEST on the meter. (The REFLECTED POWER indication
EQUIPMENT. on the power meter will also go to a minimum, but is a
less sensitive tuning indication).
4.19.9 Output Sample/Output Monitor
3. When TUNING and LOADING controls are properly
Refer to Section H, Output Sample and Output Monitor, for adjusted, the DETECTOR NULL (ANTENNA) read-
descriptions of these boards. ing should be at or near zero, and the REFLECTED
4.19.10 TEE Matcher: “Tune” and “Load” Controls POWER should read zero.
DX-15 Output Network tuning is fixed, and requires a 50 ohm Refer to 817-1280-102, DX-15 Bandpass Network setup chart
resistive load for optimum operation. The Tee Matcher provides for the impedance values desired if any adjustment is necessary.
convenient tuning to match loads within a 1.5:1 VSWR circle at 4.19.11 Circuit Description
the carrier frequency. The Tee Matcher also provides additional
The Tee network series legs (L103 and L104) are inductive. The
attenuation for harmonic frequencies.
shunt leg (L105 and C104) is series resonant at the third harmonic
Adjustable impedance matching is important because many an- frequency, and capacitive at the carrier frequency, and thus forms
tenna systems don’t present exactly a 50 ohm load, and antenna a third harmonic trap which reduces any third harmonic output
system (common point) impedance may change somewhat from to a very low level. L103 and L104 are variable inductors, which
time to time. There may also be a difference between a dummy are adjustable from the front panel. These two controls are
load and an antenna system. (Refer to the specifications in labeled “Tuning” and “Loading.”
Section 1 of this Technical Manual for additional information on
Tee Matcher components are located in the top shelf in the output
the range of loads which can be matched).
network compartment.
4.19.10.1 Adjusting “Tuning” and “Loading” Controls
The matching network has two matching adjustments, both 4.19.12 Modulation Monitor Sample Coil (L107)
available from the front of the transmitter. One is labeled The modulation monitor sample coil is connected between the
“TUNE” and the other is labeled “LOAD.” These adjustments transmitter’s power output and ground. An adjustable tap on the
must be made to obtain a minimum reading in the “DETECTOR coil sets the modulation monitor sample voltage at LOW power.
NULL (ANTENNA)” multimeter reading (this will also be After the LOW power sample level has been set, MEDIUM and
minimum REFLECTED POWER). HIGH power mod monitor sample levels are adjusted, using
Tuning and Loading controls on the DX-15 are adjusted for an controls on the Output Monitor board, so that the RF level at the
impedance match at the Output Sample point. The Detector Null modulation monitor input is the same for all three power levels.
(Antenna) meter indication is a more sensitive indication of this (A procedure for Modulation Monitor Sample level adjustment
impedance match than the Reflected Power reading. Do not use is included in Section 2, Installation.)
Tuning and Loading controls on the DX-15 to adjust PA voltage
4.19.13 Spark Gap, E101
or current.
A spark gap at the transmitter’s output protects the transmitter
4.19.10.2 To adjust Tuning and Loading: against high transient voltages caused by lightning or electro-
1. Switch the front panel Multimeter selector switch to the static discharge (This does NOT substitute for proper DC
“DETECTOR NULL (ANTENNA)” position. grounding chokes, ball gaps, and other protection at the towers).
Set E101 at .060".
a. Examine all capacitor terminals for loose connections or a. Inspect switch for defective mechanical action or loose-
corrosion. ness of mounting and connections.
b. Ensure that component mountings are tight. Do not over- b. Examine cases for chips or cracks. Do not disassemble
tighten capacitor mounting straps as excessive pressure switches.
could cause internal shorting of the capacitors. c. Check contacts for pitting, corrosion, or wear.
c. Examine the body of each capacitor for swelling, discol- d. Operate the switches to determine if they move freely and
oration, or other evidence of breakdown. are positive in action.
d. Use standard practices to repair poor solder connections e. Be sure to include an inspection of the power supply
with a low-wattage soldering iron. discharge switches S9, S10 and S12 located in the inter-
e. Clean cases and bodies of all capacitors. locked RF Amplifier and Driver Compartments.
f. Inspect bleeder resistors when inspecting electrolytic ca- 5.2.3.7 Indicators and Front Panel Switches
pacitors. Preventive maintenance of indicator lamps and control switches
5.2.3.3 Fixed Resistors is accomplished by performing the following steps:
Preventive maintenance of fixed resistors is accomplished by a. To remove an indicator bulb (LOW, MED, HIGH, RAISE
performing the following steps: or LOWER) pull out on the indicator button. The indicator
a. When inspecting a chassis, printed-circuit board, or dis- lamp may then be removed. When re-installing the button,
crete component assembly, examine resistors for dirt or care must be taken to avoid disrupting normal operation.
signs of overheating. Discolored, cracked, or chipped com- b. Replacement of a front panel switch requires removal of
ponents indicate a possible overload. the Switch Board behind the meter panel.
b. When replacing a resistor, ensure that the replacement 5.2.3.8 Printed Circuit Boards
value agrees with the schematic diagram and parts list. Preventive maintenance of printed circuit boards is accom-
c. Clean dirty resistors with a small brush. plished by performing the following steps:
5.2.3.4 Variable Resistors a. Inspect the printed circuit boards for cracks or breaks.
Preventive maintenance of variable resistors is accomplished by b. Inspect the wiring for open circuits or raised foil.
performing the following steps: c. Check components for breakage or discoloration due to
a. Inspect the variable resistors and tighten all loose mount- overheating.
ings, connections, and control knob set-screws (do not d. Clean off dust and dirt with a clean, dry lint-free cloth.
disturb knob alignment). Sliding taps on adjustable resis- e. Use standard practices to repair poor solder connections
tors should be snug, but not excessively tight. Overtight- with a 40 Watt soldering iron.
ening can damage the resistor.
5.2.3.9 Air System
b. Clean dirty resistors with a small brush.
a. The air filters should be routinely washed with soap and
c. When dirt is difficult to remove, clean with a lint-free cloth water. Intervals between cleaning will depend on the en-
moistened with an approved cleaning solvent. vironment.
5.2.3.5 Fuses b. Replace filter when it shows signs of deterioration.
Preventive maintenance is accomplished by performing the fol-
lowing steps:
CAUTION
5.3 Corrective Maintenance
USE ONLY AN EXACT REPLACEMENT FUSE. FUSES OF THE
SAME SIZE AND/OR RATING FROM A DIFFERENT MANUFAC- 5.3.1 Replacing Boards and Components on Boards
TURER MAY NOT FULFILL THE REQUIREMENT FOR EXACT
REPLACEMENT.
When replacing some boards in the DX-15, preset switch settings
or jumper plug positions and some boards require adjustments
a. When a fuse blows, determine the cause before installing that must be preset or adjustments and/or measurements that
a replacement. must be made after replacing the board (outlined later in this
b. Inspect fuse caps and mounts for charring and corrosion. chapter).
c. Remove dirt with a small brush.
d. If necessary, tighten fuse clips and connections to the clips.
Fuse clip tension may be increased by pressing the clip
sides closer together. 5.4 Boards which can be Replaced with
5.2.3.6 Switches No Adjustments
Preventive maintenance of switches is accomplished by perform- The following boards may be replaced, or components on them
ing the following steps: can be replaced, without making any adjustments, measure-
ments, or preset switch or jumper plug settings:
a. SWITCH BOARD/METER PANEL A31 * Once the regulator voltages have been measured, ensure that the
b. EXTERNAL INTERFACE A28 * PA turn off switch S5 is in the PA-ON position (down). The
c. RF MULTIMETER A23 * transmitter high voltage can now be turned on and it will now be
noted that the power output of all three power levels will be zero.
d. MAIN COMBINER MOTHERBOARDS A19 and A20
Reset the transmitter output to the desired power. See the Opera-
e. FUSE BOARD A24 tion Section of the manual for this procedure.
f. OUTPUT SAMPLE A26 (Note: Component changes may
require nulling of Output Monitor board A27.) 5.5.3 Buffer Amplifier A16
g. DRIVE SPLITTER A15 If the Buffer Amp is changed, it is advisable to check the drive
h. POWER DISTRIBUTION A39 level to the Predriver module A10. Turn off the low voltage to
the transmitter by switching S11 OFF (lower right side of the
i. * NOTE: Resistor changes may require recalibration of
front non-interlocked conpartment). Locate the Predriver behind
remote control readings.
the inner front door, and attach the scope to the left hand side of
CR3. Reapply the low voltage by turning S11 on. Verify that the
drive level to the Predriver is between 10Vp-p and 20Vp-p. If no
signal exists check the right hand side of CR4. Since only half
5.5 Boards which Require Preset Switch of the Predriver is used at one time only the selected half of the
Settings or Jumper Plug Positions Predriver will have drive applied. The Predriver selection is set
The following boards have no adjustments, but may have jump- by the position of S1 on the Driver Combiner Motherboard A14.
ers or switches that can be preset to the settings on the board to Also note that the drive waveform to the Predriver may have
be replaced. These boards can also be partially checked before ringing on it and not be a clean sine wave. See Figure 5-8.
application of the high voltage. The list of these boards and their
replacement procedure follows. 5.5.4 Predriver A10
The Predriver module is identical to the RF Driver and RF
a. MODULATION ENCODER A36
Amplifier modules and therefore can be interchanged if required.
b. CONTROLLER A38 No adjustments are necessary if the Predriver is changed but it
c. BUFFER AMPLIFIER A16 is advisable to check its output before applying the high voltage.
d. PREDRIVER A10 To do this turn off the low voltage by switching off S11, and
e. RF AMPLIFIERS open the inner front door exposing the RF modules. Locate the
f. DRIVER COMBINER/MOTHERBOARD A14 Driver modules A41-A43 (Section 1-3). Connect a scope to the
left hand side of CR3 on Driver section 1 (top module). Now turn
g. BINARY COMBINER/MOTHERBOARD A18
on the low voltage using S11. The drive voltage that should be
5.5.1 Modulation Encoder A36 at this point should be between 15Vp-p and 25Vp-p. On the RF
When replacing the Modulation Encoder, make sure that the Multimeter measure both the Predriver voltage and current to
binary output switches S1 sections 1 through 8 are all turned on. verify that it is near the measurements indicated on the factory
Make sure the gold jumpers are in place for the Big step encoder test data sheet. It would be advisable to also measure the drive
signals 1 through 42 (P-1 through P-6) A FlexPatch™ jumper level at right hand side of CR4 on Driver section 1 along with
should be in place from P-15 to P-6 terminal 6. This is the right these same points on the other two modules. The drive level
hand hole on the pair of holes for step 43. Extra FlexPatch™ should be within +/- 2Vp-p of each other. Note however that the
jumpers can be installed in the holes in P-8 Driver section 3B drive level (right hand side of CR4) could be
as much as +/-5Vp-p different from the others due to its being
5.5.2 Controller A38 used as a neutralization amp. Its level however should be be-
Once the new controller board is installed, the AC power can tween 15Vp-p and 25Vp-p.
now be applied to the transmitter. Check to see that the regulator NOTE
fault indicator on the board DS1 is not lit. A DC voltmeter can Retuning of the Predriver stage tuning control L1 is not required
now be used to ensure that the regulators are operational. Check when replacing the module. Changing the Predriver tuning can
the following test points for the indicated voltage. affect the setting of the oscillator sync used for VSWR protection.
low voltage is left on when a RF Amp is removed the front mimic B-7 through B-10. Set these jumpers to the same configuration
panel display will show a red light in the Cable Interlock block. as the board to be replaced or refer to the factory test data sheet.
This fault indicator can be reset by depressing the Reset button The procedure for replacing the Binary Combiner/Motherboard
on the front panel. If the transmitter does not turn back on and is covered in the Maintenance section.
the Cable interlock LED remains red after resetting, check to
make sure the RF Amplifier that was replaced was fully inserted
into its slot. Some resistance is felt when the RF Amplifier is
removed or inserted in its slot. 5.6 Printed Circuit Boards which Re-
For optimum performance from an RF Amplifier module it is quire Adjustments
advisable to check its drive level and phasing at the time it is The remaining boards in the DX-15 have adjustments which
installed or at a convenient maintenance period. It is possible to must be checked and possibly preset before applying high volt-
get an idea if a replacement module is operating efficiently by age. Some controls may need further adjustment after applying
operating the transmitter at full power and normal modulation high voltage. The following paragraphs describe these boards
for 5 minutes then shut the transmitter down. Quickly open the and adjustments required.
inner front door and feel the heatsink of that module compared
to the ones on each side of it. If the heatsink is near the same 5.6.1 A to D Converter A34
temperature as the ones around it, it would be safe to assume the The A to D Converter contains two controls, two multisection
module is operating properly. If the module is hotter than the DIP switches, and two sets of jumpers. The first step in replacing
others, then drive level and phasing should be checked before the A to D board is to make sure that the two switches S1 and S2
operating the module further. For Drive Level and Phasing are set for the same settings as the board to be replaced. S1 sets
measurement procedures see “MEASURING RF DRIVE up the A to D sample phasing and is critical to the proper
LEVEL,” and “MEASURING RF DRIVE PHASING,” in the operation of the transmitter. Set jumper P10 and P11A/B to the
Troubleshooting section of the manual. same settings as on the board to be replaced.
5.6.1.1 Delay Adjustment R78
5.5.6 Driver Combiner/Motherboard A14
The delay adjustment is normally set during factory testing of
Even though the Driver Combiner/Motherboard has no variable
the board but can be checked and adjusted if needed. Once the
adjustments, there are numerous jumpers that need to be placed
new A to D board is installed apply low voltage to the transmitter
in their proper location for the transmitter to operate properly.
and verify that all regulators on the board are operating as
The factory test data sheet included with each transmitter will
displayed by green LED’s on the Mimic Panel. Once this is done
have a listing of the correct jumper positions when it was tested.
locate the PA TURN-Off switch and move it to the PA-OFF
This can be used to preset all the jumpers on the Driver Com-
position. Now depress the LOW power button on the front panel
biner, but it would be advisable to compare the replacement
and note that the high voltage comes up but no power output is
board to the board to be replaced to ensure that the jumpers are
indicated. Connect a scope to TP3 on the A to D Converter board,
in the correct locations. The jumpers to be checked are as follows:
connecting the scope probe ground clip to an “A” ground test
J15 ....... Buffer voltage select point TP19, 20, or 21. At this test point is the start of convert
J14 ....... Predriver tuning capacitance pulse for the A to D Converter IC. It will be a negative going
pulse with an amplitude of 5Vp-p. Measure the width of the
J24 ........Neutralization leading/lagging select
positive portion of the pulse. It should be approximately 40ns. If
J30 ....... Neutralization inductance select the pulse width is not within these ranges it can be set by
J25-29 ....Neutralization capacitance select adjusting the Delay adjustment A34R78. Note that at least a
30MHz bandwidth oscilloscope is required to properly view this
J17-22 ....Driver amplitude select
pulse.
J16 ....... Driver Sect.3B function select 5.6.1.2 Offset Adjustment R7
J31,J32 ...Driver tuning inductance select The offset control is normally set during factory testing of the
J23 ......... Neutralization amplitude select board, but it can be adjusted if needed. The most significant effect
the Offset adjustment has on transmitter operation is to the
S1 .......... Predriver section select modulation tracking or in other words for a set level of audio
No other tuning should be required once the new board is input, how equal is the modulation percentage at all power levels.
installed, but instructions for selecting the proper jumper to use To initially check the setting of the Offset control, operate the
are included in later parts of this Maintenance Section. Also transmitter at 15kW and modulate it with a 100Hz tone at 95%
instructions for removal and replacement of the Driver Com- modulation. Now operate the transmitter at 1kW and measure
biner/Motherboard are given. the percent of modulation. If it is within 1% no further adjust-
ments are necessary to the Offset control. If the modulation
5.5.7 Binary Combiner/Motherboard A18 tracking is not acceptable the Offset control R7 can be adjusted
The Binary Combiner/Motherboard contains four jumpers used to allow the transmitter to modulate equally at all power levels.
to select the proper amplitude output of the four Binary Steps Normally this adjustment will have the most effect on LOW
power (1kW) and therefore should be adjusted while modulating peak of audio actually corresponds to the modulation envelope
at 1kW. Normally satisfactory modulation tracking should be negative peak. For more information concerning the Modulated
obtained within two turns of where the control was previously B- setup, see “Overall Modulated B-Adjustment”.
set. Also note that it is normal for the power output to change on 5.6.2.3 Audio Gain Adjust A35R15
all power level settings if the Offset control is adjusted. The Audio Gain Adjust is normally factory preset to 100%
5.6.2 Analog Input Board A35 modulate the transmitter with an audio input level of +10dBm.
It can however be reset to allow 100% modulation with audio
The Analog Input board has five adjustments that are normally
input levels from -10dBm to +10dBm. To adjust this control
preset during factory tests but it is normally advisable to recheck
operate the transmitter at the desired output power and slowly
these settings using the procedures given here. It may be neces-
increase the audio output of the audio generator to the desired
sary to install the board quickly and therefore return the trans-
output level. If the transmitter reaches 100% modulation before
mitter to the air without spending time to perform these tests. In
this point, adjust A35R15 to lower the modulation. Once the
this case the controls could be set to the same resistance values
desired generator output level is achieved, adjust A35R15 to
as the board to be replaced to get the transmitter back on the air
obtain 100% modulation. Note that some change in transmitter
assuming that the controls on the board to be replaced have not
output level may occur when this control is varied so once the
been changed from their correct settings. The controls to be
Audio Gain control is set, the transmitter power output may need
preset, and the most convenient convenient measurement points
to be reset to the desired output using the RAISE and LOWER
given are as follows:
buttons.
Note the Dither Frequency adjustment is always factory set and 5.6.2.4 Dither Level Adjust A35R43
should not need any further adjustment. If the dither frequency Normally if the Dither control is properly preset, there should be
needs to be changed, connect a frequency counter to TP10 and no need for readjustment. If it is desired to check the setting of
adjust R41 for a nominal frequency of 72kHz. This is not a the control, then the following procedure is used. Operate the
critical frequency and can vary anywhere from 70kHz to 74kHz. transmitter at approximately 200W output and modulate it with
The remainder of the controls can be set in the following order a 100Hz tone at 95% modulation. On a scope display one cycle
5.6.2.1 Maximum Power Adjust A35R27 of the demodulated audio out of the modulation monitor. Expand
To set the Maximum Power Adjust, turn on the transmitter to the vertical sensitivity of the scope to display only a portion of
LOW power with no audio modulation. If the transmitter LOW the waveform. Adjust the Dither Level control A35R43 to maxi-
power was preset to 1 kW for example, the transmitter should mum counterclockwise. At this point it should be possible to see
now be operating at around 1 kW if the Maximum Power control some of the individual voltage steps that make up the modulated
was preset properly on the new board. If the power is not near 1 envelope using the Digital Modulation technique. It may be
kW adjust A35R27 for 1 kW power output. Now depress the possible to see the steps better at a lower modulation level, but
HIGH power button. If the HIGH power was preset for 15 kW, it may also be necessary to sync the scope externally using the
the transmitter output should now be approximately 15 kW. Now audio generator. Now while observing the individual steps,
depress the Power RAISE button until the power output reaches adjust the Dither Level Adjust A35R43 clockwise until the
17 kW or stops raising. If the power output stops raising before individual steps can no longer be distinguished. This should
reaching 17 kW, adjust the Maximum Power adjust A35R27 to occur within two turns of the control R43. Additional turns
17 kW output power. If the power output exceeds 17 kW adjust clockwise of the control may appear to smooth out the steps
R27 down to 15 kW. Hold the raise button again until the power further but at this time additional noise will appear on the
reaches 17 kW or stops increasing. Set A35R27 so that the waveform. Again only increase the Dither Level to just smooth
transmitter power will not exceed 17 kW. out the small step transitions. Other slightly larger steps or
5.6.2.2 Modulated B- Adjustments A35R85 (Gain) and glitches will be seen at these low power and modulation levels,
A35R84 (Offset) but the Dither Level should not be used to smooth out these.
The Gain control adjustment A35R85 is normally set maximum Never use more than 3 turns clockwise of Dither.
clockwise (max. resistance) and should require no further adjust-
5.6.3 Oscillator A17
ment. Normally once the Offset control is preset, there is no need
for readjustment, but if it is desired to check the Offset control, The oscillator contains jumpers, one four section DIP switch, one
connect a scope from the DC regulator board A30TP7, which is variable inductance, and the frequency trimmer capacitors, all of
the modulated B- output. Operate the transmitter at 1 kW and which must be properly set up when a new board is installed. To
modulate it with a sine wave at 100% modulation. Set up the preset the replacement board before installation, place the fol-
scope to measure an audio waveform DC coupled, 1V per lowing jumpers in the same positions as in the board to be
division. At this point you will see a distorted audio sinewave of replaced.
approximately 2Vp-p on a negative DC offset of around 3VDC. Locate S1, a four section DIP switch, and set each section to the
See Figure 5-13. Adjust The Offset control A35R84 such that same setting as the board to be replaced. Locate L4 and using a
the positive peak of this waveform just begins to clip, then back non-inductive tuning tool set the slug in the coil for approxi-
off the control slightly. Note that the waveform will reach the mately the same amount of penetration into the coil. Lastly, set
clip point as it moves more positive. Also note that this positive the two variable trimmer capacitors (C2 and C4) to about the
same position as on the board to be replaced. Carefully remove that the two signals may not be as well aligned as at 15 kW but
the crystals Y1 and Y2 from their holders by first removing the make sure there is still a signal at TP4.
heater assemblies from the crystals. An angle bracket that bolts
to the PC board holds the crystal heaters in place. Carefully 5.6.4 Driver Supply Regulator A22
remove the crystals and reinstall them on the new board. Place The Driver Supply regulator has two controls and one switch that
the crystal heater assemblies over each crystal and replace the should be preset and then checked when replacing this board.
mounting brackets. These two controls set the proper drive level to the RF Amplifiers
and should be set properly for the best transmitter operation. Also
NOTE
When replacing the old oscillator board, note in which direction
if the Driver Supply Regulator is still operational and the drive
the plug P3 attaches to J3 on the oscillator board. This connec- level is known to be correct, note down the RF DRIVER SECT
tor can be reversed from the wiring diagram to allow proper 1A and SECT. 1B voltage reading on the multimeter inside the
phasing of the Oscillator Sync circuit. Possible damage to the RF center compartment. If the Regulator is not operational then note
Amplifiers could result during a VSWR condition if the plug is the Driver Section 1A voltage on the factory test data sheet.
not installed properly.
5.6.4.1 Open Loop Adjust A22R2, Closed Loop Adjust
Two adjustments are now required once the new board has been A22R12, Loop Select A22S1
installed and made operational. To prevent unnecessary drive overloads, it is recommended that
5.6.3.1 Carrier Frequency Adjust A17C1 and A17C3 the two adjustments be preset by measuring the resistance of the
Select crystal oscillator Y1 by moving jumpers J1 and J6 to controls on the board to be tested. The controls and the most
position 1-2. This also selects crystal heater Y1. Allow the convenient measurement locations are as follows.
transmitter to operate with at least the low voltage on for 15 to
Set S1 to the OPEN LOOP position and install the replacement
20 minutes. Now connect a frequency counter to the BNC
Regulator. On the Controller Board A38 switch the PA TURN-
connector J5. Adjust C2 using a non-inductive tool to set the
OFF switch to the PA-OFF position. Apply the low voltage to
carrier frequency for the correct indication on the frequency
the transmitter and depress the LOW power pushbutton. At this
counter. To set the output frequency of crystal Y2, turn off the
point high voltage will be on but no power output or PA current
low voltage and now move the jumpers J1 and J6 to positions
should be noted. On the RF Multimeter on the inside right center
1-3. Apply the low voltage and allow 5 to 10 minutes for the
compartment wall note the DRIVER SECT.1A voltage. If the
crystal to stabilize in temperature. Now the frequency can be
voltage measured is close to the previously measured voltage or
measured and adjusted using C4.
that which is on the factory test data sheet, then no further
5.6.3.2 Oscillator Sync Adjustment A17S1 and A17L4 adjustment of the Open Loop control is necessary. If adjustment
The Oscillator Sync adjustment is critical to the proper operation is necessary, use an insulated tuning tool to adjust A22R2 to the
of the VSWR circuitry in the transmitter. If this circuit is not set voltage noted in the test data. This can be done through the access
properly, damage to the RF Amplifiers could result during a holes located just below the oscillator board on the right side
VSWR condition. wall. Now using these same access holes, use the tool to switch
Using a dual trace scope connect channel 1 to TP5 on the S1 to the closed loop position. Adjust A22R12 (Closed Loop
oscillator board and channel 2 to TP4 on the oscillator board. Adjust) so that the DRIVER SECT 1A voltage is the same as
Sync the scope to channel 1. Apply the low voltage and note a what was set with the Open Loop Adjust A22R2. Return the PA
5Vp-p squareware at the RF carrier frequency on scope channel TURN-OFF switch to the PA-ON position and readjust A22R12
1. Set the sweep speed on the scope to display one or two cycles to the correct reading with normal power output from the trans-
of RF. Operate the transmitter at 15 kW with no modulation. At mitter if the reading has changed.
this time note that channel 2 will also have a 5Vp-p squarewave It is recommended that the drive level be measured at the RF
displayed. If the positive going edges of the two waveforms are Amplifiers to ensure that the Driver section is working properly.
lined up, no further adjustments are required. If the trace on For Drive Level and Phasing measurement procedures see
channel two is not aligned in phase, (Figure 5-15) adjust L4 to “MEASURING RF DRIVE LEVEL,” and “MEASURING RF
make them line up as seen in Figure 5-16. DRIVE PHASING,” in the Troubleshooting section of the man-
If by adjusting L4 the two waveforms will not line up, then ual.
different combinations of capacitance as selected by S1 can be
5.6.5 DC Regulator A30
switched in to provide various amounts of phase shift. If it
appears that the two signals are 180 degrees apart then the plug The DC Regulator has two adjustments which should be preset
P3 can be reversed at J3. This should not be the case if the board before the transmitter high voltage is turned on. To do this simply
is simply being replaced assuming the plug position was noted measure the resistance of each control on the board to be replaced
before removal. Note that when switching in different values of assuming these controls have not been tampered with and set the
capacitance, try to use the least amount of capacitance (S1-1,2 controls on the new board to these values. The setup procedure
and 3) to achieve phase alignment of the two signals. If too much on these controls once the new board has been preset and in-
capacitance is used there may not be enough signal input to stalled is as follows.
produce a signal at TP4. Operate the transmitter at 1 kW and note
5.6.5.1 Modulated B- Level A30R38, and Clip Adjust g. Adjust capacitor C29 for minimum signal at TP5. This
A30R39 signal will contain mostly harmonics of the carrier fre-
Turn on only the low voltage on the transmitter. Connect a scope quency. It may be necessary to add additional capacitance
to TP7 on the DC Regulator A30. Set the scope to DC coupled, with S9-1 and S9-3 at the low end of the band or additional
1V per division, and move the trace so that 0.0V is at the top line inductance with S9-2 and S9-4 at the high end of the band
of the scope. Set the timebase to measure audio frequencies. With to achieve a minimum signal.
just the low voltage on, you should be measuring from -2.2 to h. Set the Normal/Calibrate switch S8 to the Normal position
-2.5 VDC. If the voltage is not in this range adjust the B- Level and release momentary pushbutton switch S5. Make sure
control A30R38 to a nominal -2.3VDC. Now operate the trans- that the vertical sensitivity of both channels of the scope
mitter at 1 kW modulated 100% with a 100Hz sine wave. The are the same.
display on the scope will be a distorted sine wave similar to the
i. Connect both scope probes to TP6 to ensure that both
one in Figure 5-13. The negative peak of the waveform should
traces are the same amplitude. Return the other probe to
extend down to between -3.5 and -4.0VDC. If it doesn’t, adjust
TP5.
the Clip Adjust A30R39 to set the negative peak of the waveform
to approximately -4.0VDC. Now operate the transmitter at 15 j. Set the time base on the scope to display 2 to 3 cycles of
kW output at 100% modulation at 100Hz. The negative peak of RF.
the waveform should now be between -4.0 and -4.5VDC, with k. Adjust C15 to make the signal at TP6 the same amplitude
-4.5VDC being typical. In no case should the negative peak of as TP5. Note that the two signals are probably not in phase
this waveform exceed -5.0VDC at 140% positive peak modula- with each other. See Figure 5-12.
tion. Voltages greater than -5.0VDC could cause RF Amplifier l. Using a non-inductive tuning tool, adjust L12 to phase
failures. align the two signals. It may be necessary to readjust C15
to make the two signals equal in amplitude. Note that it
5.6.6 Output Monitor A27 may not be possible to get both signals equal in amplitude
The Output Monitor performs three main functions: using C15 until some adjustment of L12 is made.
a. Forward and reflected power metering m. If, by adjusting L12, it is not possible to align the two
• VSWR overload sensing signals in phase, select a different value of capacitance
• Modulation monitor sample level adjustment across L12 by switching in one or more sections of S6 then
All of these functions must be calibrated for proper transmitter readjusting L12 for an in phase signal.
operation. Set all jumpers and switches to the same position as n. Note that as the amplitude and phase of the two signals
on the board to be replaced. are matched, the meter reading in the DETECTOR NULL
(Antenna) position will null. Fine adjustments of these
Since all of these circuits require adjustment while the transmit-
ter output network is set to 50 + j0 Ohms, it is preferred that the controls will be made at full power once the Bandpass
transmitter be operated into a 50 Ohm load. This procedure can Filter controls are set.
be performed into the antenna, but operating the transmitter into 5.6.6.2 DETECTOR NULL (Bandpass Filter) Adjustment
a load will make measurements easier due to the lack of interfer- a. Using a Dual trace scope connect a 10x probe from channel
ence, compared to that existing on the antenna system. 1 to TP10 on the Output Monitor. Connect a 10x probe
from channel 2 to TP1. A signal should be visible at both
5.6.6.1 DETECTOR NULL (Antenna) Adjustment
TP1 and TP10.
a. Set the PA TURN-OFF switch S2 on the Controller to the
OFF (up) position. b. While depressing the momentary pushbutton switch S5,
b. Depress the LOW power button. The PA Supply voltage set the Normal/Calibrate switch S8 to the Calibrate posi-
should be present but no power should be indicated on the tion. Note that the signal at TP10 has dropped in amplitude.
Forward Power meter. c. Adjust capacitor C21 for minimum signal at TP10. Also
c. Depress and hold the LOWER button for approximately note that the minimum residual signal will contain mostly
harmonics of the carrier frequency.
30 seconds.
d. If a minimum cannot be achieved due to the capacitor C21
d. Set the PA TURN-OFF switch S2 on the Controller to the
ON (down) position and hold the RAISE button until the running out of range, use S1 to select a different value of
transmitter output power is approximately 500 W. capacitance (C3 or C5), or a different value of inductance
(L2 or L3) to null out the signal at TP1. Note that some
e. Using a Dual trace scope, connect a 10x probe on channel
frequencies may not require any added reactance. Nor-
1 to TP6 and a 10x probe on channel 2 to TP5. A signal
mally capacitance is added at the low end of the frequency
should be visible at both TP6 and TP5.
band and inductance is added at the high end of the band.
f. While depressing momentary button switch S5, set the
e. Set the Normal/Calibrate switch S8 to the Normal position,
Normal/Calibrate switch S8 to the Calibrate position. Note
and release momentary pushbutton switch S5. Make sure
that the signal at TP5 has dropped in amplitude.
that the vertical sensitivity of both channels of the scope is
the same.
f. Set the time base on the scope to display 2 to 3 cycles of If the Factory Test Data sheet is unavailable or if it is necessary
RF. to verify the original overload setting, use the following proce-
g. Adjust C16 to make the signal at TP1 the same amplitude dure:
as TP10, and also note that it may not be possible to get a. Verify that the DETECTOR NULL (Antenna) reading on
both signals equal in amplitude using C16 until some the front panel multimeter is nulled (zero) at full power.
adjustment of L5 through L8 (selected by S7) is made. b. Press LOW power, and adjust the RF output for 600 W on
Capacitance can be added with S2 if the signal cannot by the DX10 or 900 W on the DX15.
nulled with C16.
c. Depress the OFF button.
h. Note that the two signals are probably not in phase with
each other. See Figure 5-12. WARNING
i. Using a non-inductive tuning tool, adjust L5 through L8,
ENSURE ALL PRIMARY AC VOLTAGE HAS BEEN REMOVED
depending on which one is selected by the DIP switch S7,
FROM TRANSMITTER AND A GROUNDING STICK IS USED TO
to phase align the two signals. It may be necessary to GROUND ALL POINTS WHERE AC OR RF POWER HAS BEEN
readjust C16 to make the two signals equal in amplitude. APPLIED BEFORE PROCEEDING WITH THE FOLLOWING PRO-
j. If, by adjusting the selected variable inductor L5-L8, is not CEDURE.
possible to align the two signals in phase, select another d. Remove the rear panels from the Output Network Com-
value of variable inductance with S7. Note that as the partment.
amplitude and phase of the two signals are matched the
e. Reverse the Antenna VSWR current sample by placing P1
DETECTOR NULL (Filter) position on the Multimeter
from 1-2 and P2 from 2-3 on the Output Sample Board.
will also null.
f. Replace the rear panels on the Output Network Compart-
5.6.6.3 Fine Tuning
ment.
a. With the transmitter operating at 500 W, both the DETEC-
TOR NULL (Antenna) and the DETECTOR NULL (Fil- g. Restore primary ac voltage at the main breaker.
ter) positions on the front panel multimeter should indicate h. Depress the LOW power button.
near zero. i. Switch the front panel multimeter to the DETECTOR
b. To prevent possible modulation monitor damage, turn both NULL (Antenna) position. Note that the meter reads up-
the MEDIUM and HIGH power modulation monitor ad- scale.
justment controls R7 and R8 full CCW. j. Adjust R24 until the transmitter indicates an ANTENNA
c. Bring the transmitter to 10 kW (15 kW on the DX15) and VSWR fault condition on the ColorStatÔ panel.
note the DETECTOR NULL (Antenna) position on the k. Turn the transmitter OFF.
multimeter. If the reading is now above zero, null this
reading using both C15 and L12. WARNING
d. Note the DETECTOR NULL (Filter) indication on the ENSURE ALL PRIMARY AC VOLTAGE HAS BEEN REMOVED
multimeter. If it is above zero, null it using C16 and L5 FROM TRANSMITTER AND A GROUNDING STICK IS USED TO
through L8, depending on what was selected by S7. The GROUND ALL POINTS WHERE AC OR RF POWER HAS BEEN
final adjustments will be made into the antenna at full APPLIED BEFORE PROCEEDING WITH THE FOLLOWING PRO-
operating power. CEDURE.
e. Modulate the transmitter with a 10 kHz tone, or one which l. Remove the rear panels from the Output Network Com-
causes the greatest upward deflection on the DETECTOR partment.
NULL (Antenna) meter reading, and recheck nulls. m. Place P1 and P2 on the Output Sample Board in the Normal
f. Use a digital voltmeter or a dc coupled oscilloscope and position.
adjust for minimum voltage at TP8 and TP9 with reference n. Replace the rear panels on the Output Network Compart-
to ground. ment.
5.6.6.4 Trip Threshold Adjustment 5.6.6.4.2 Bandpass VSWR Overload
The overload settings for the Antenna and Bandpass circuit are a. Turn on the Low Voltage at CB1 and CB2.
listed in the Factory Test Data sheet. After the replacement board b. Connect a voltmeter to TP3.
has been installed, set the overload settings as follows;
c. Adjust R23 until the voltage matches the factory test data
5.6.6.4.1 Antenna VSWR overload sheet.
a. Turn on the Low Voltage at CB1 and CB2.
5.6.6.5 Forward/Reflected Power Adjustments C6 and C40
b. Connect a voltmeter to TP4. a. With the transmitter operating at 10 kW (15 kW on the
c. Adjust R24 until the voltage matches the Factory Test Data DX15) and no modulation, read the Reflected power indi-
sheet. cation on the front panel meter.
b. Adjust C40, Reflected Balance control, to null the meter 5.6.8 Overload Adjustment Procedures
indication. Note that C30 is added by P2 at the low end of The following are the procedures used to set the individual
the band to allow the meter indication to null. overloads on the LED board. These overloads should be checked
c. Depress the OFF button. when a board is replaced, or when a part failure occurs in the
d. Locate P1 and P3 on the Output Monitor. Move both transmitter especially in the PA or power supply sections.
jumper plugs from position 1-2 to position 1-3. 5.6.8.1 Underdrive Overload A32R92 and Overdrive Over-
e. Turn the transmitter back on at full power. Note that the load A32R88.
Reflected meter position now indicates forward power and The drive overloads function to protect the RF Amplifiers from
the Forward meter position now indicates reflected power. drive levels which could cause damage to the RF Amps. Typi-
f. Operate the Forward/Reflected meter switch to the For- cally the RF Amplifiers should not be operated at drive levels
ward power position. Adjust C6 to null this indication. below 20Vp-p or above 27Vp-p. The nominal drive level is 23
to 24Vp-p. These levels are measured at the gate of the MOS-
g. Depress the Off button and move jumpers P1 and P2 to
FET’s on the RF Amps. The first step in setting the drive
position 1-2.
overloads is to remove the supply voltage from all the RF Amps
5.6.6.6 Modulation Monitor Sample Adjustments so that no Damage will occur while the drive level is varied. Next
Refer to the Initial Turn-On procedure in SECTION II, Installa- the drive level will be varied to the overload limits and the
tion/Initial Turn-On, for the procedure to set the Modulation overloads will be set.
monitor sample adjustments.
drive measurement. The drive waveform of an “OFF” amplifier modulation until the PA current on the meter indicates 146A
will be below 0.0VDC and the peaks will probably be clipped. +/-1A. Adjust R102 CW until the transmitter turns off. It will
To turn on an amplifier first make sure that the PA TURN-OFF attempt to start again but will overload and remain off. Note that
switch on the Controller board is set to the PA-ON position. Next the Supply Current overload LED will be illuminated red. Re-
depress the RAISE button until the desired amplifier turns on as move the audio modulation and depress the Reset button on the
indicated by the correct drive waveform. Note that at 0 kW output Mimic panel. The Fault indicator should turn green and the
no big step amps are on. As the power is raised the big steps will transmitter should be able to be turned on again.
successively turn on to increase the power output. There are 42 5.6.8.3 Peak PA Current Overload Set A32R98
Big Step Amplifiers, but even at 16 kW of carrier power only Operate the transmitter at 15 kW output power. Apply a 20Hz
Big Step Amplifiers 1 through 19 will be turned on. Therefore triangle or asymmetrical sine wave modulation to allow the
holding the raise button will only turn on up to Step 18. To turn transmitter to modulate to the positive peak clip level as seen on
on any higher steps these must be manually turned on using the the RF envelope displayed on a scope. Now while the transmitter
FlexPatch™ feature on the Modulation Encoder board A36. For is modulating adjust A32R98 clockwise until the transmitter
information on performing this procedure see “MEASURING trips off on a Supply current overload. Adjust the control coun-
STEPS 18-42,” in the Troubleshooting section of the manual. terclockwise 1 turn from the trip point. Now apply a relatively
Measure the peak to peak drive level on the scope monitoring the dense program material. Set up the audio processor such that the
drive at Step 1. Also record the reading on the RF Multimeter modulation level and density would be the slightly above the
position for DRIVER SECT.1A. The drive will be set back to highest expected during normal programming. Ensure that this
this voltage once the overloads are set. Now locate the access type of programming does not cause Supply current overloads
holes for the Drive Supply regulator A22 Closed Loop adjust- on modulation positive peaks. Turn A32R98 counterclockwise
ment control A22R12. These are located just above the oscillator if required to prevent false trips due to modulation. Return the
board. Using a non-metallic tool, adjust R12 CCW noting that transmitter to normal power output and modulation levels.
the p-p drive level is decreasing along with the voltage on the RF 5.6.8.4 Power Supply Protection Overload A32R23
Multimeter for DRIVER SECT.1A. Turn this control until the Operate the transmitter at 16 kW output power. Modulate the
drive level on the scope reaches 20Vp-p. Now adjust A32R92 transmitter with 120Hz at 100% modulation. Increase the audio
on the LED board until the transmitter turns off. It will try to modulation 0.5dB (6%). Note: Use 100Hz modulation if operat-
restart, but will again turn off and display a red LED on the Mimic ing at 50Hz AC line frequency. Adjust A32R23 clockwise until
panel Underdrive fault. Turn the closed loop adjustment back a the transmitter turns off. Adjust the control 1/4 turn counter-
few turns CW to allow the transmitter to restart. If by turning the clockwise. Note that the transmitter will not recycle for this fault.
Closed Loop control, the drive level does not drop to 20Vp-p, Note that the Supply Fault LED in the Mimic panel is illuminated
note the voltage on DRIVER SECT. 1A. If it is now 0V then the RED. Depress the reset button to reset the fault indicator to green.
drive cannot be reduced any further. If the drive level is between
NOTE
20 and 22Vp-p the Underdrive overload can be set at this level It is not required that the Reset button on the Mimic panel be
and should not cause nuisance underdrive overloads. reset to restart the transmitter.
Now adjust the Closed Loop control R12 CW until the drive level 5.6.8.5 Envelope Error Fault Indicator A32R65 (Level) and
reaches 26Vp-p. Adjust the Overdrive overload A32R88 until A32R68 (Offset)
the transmitter overloads and recycles. Note that a Overdrive Set the LOW, MEDIUM, and HIGH power levels to 1 kW, 7.5
overload is indicated on the front Mimic panel. Turn the Closed kW and 10 kW respectively. Using a meter capable of measuring
Loop adjustment R12 few turns CCW to restart the transmitter. 100mV full scale, connect the + lead of the meter to TP14 on the
Now readjust R12 to the same voltage as earlier recorded on the LED board A32. Connect the - lead to TP13 on A32. Depress the
multimeter DRIVER SECT 1A. This should also correspond to LOW power button with no modulation. Adjust the Offset con-
the same RF drive level first noted. trol A32R68 for and indication of 130mV on the meter. A32R65
can also be adjusted if the offset adjustment alone will not
WARNING achieve this voltage. Now depress the HIGH power button and
adjust the Level control A32R65 until the voltage indicates
ENSURE ALL POWER IS REMOVED FROM TRANSMITTER AND
THAT GROUNDING STICK HAS BEEN USED TO DISCHARGE 130mV. Repeat these steps until both high and LOW power
ANY RESIDUAL POTENTIAL WHERE POWER HAS BEEN AP- indicate 130mV on the meter. Also measure the voltage when
PLIED BEFORE PERFORMING THE FOLLOWING STEPS. operating at 5 kW output to ensure that it is also 130mV +-5mV.
Both controls interact but typically the level control R65 affects
Depress the OFF button and remove primary AC power. Open
the HIGH power and the Offset control affects the LOW power.
the front door to the Power Supply compartment and replace
To verify operation of this circuit, locate the gold jumper plugs
fuses F2 through F7 on the Fuse Board A24. Again F3 is a
on the Modulation Encoder board for Big Steps 4 and 5. Remove
different value fuse.
these two jumpers. At all operating powers note that the power
5.6.8.2 Average PA Current Overload Set A32R102 output is now 10 to 20% lower than normal and that the Envelope
Operate the transmitter at 15 kW output power. Modulate it with Error LED is now illuminated RED. This should occur at all
a 20Hz square wave to 100% modulation. Increase the audio power levels.
Encoder cable) and P28 (Step 41 and 42 B+) also need to be This is due to the blue card guides not fitting back in their slots
disconnected before the motherboard can be removed. at the same time. It is recommended that the board be installed
and just a few of the screws be installed that mount the board to
5.7.5 Driver Combiner/Motherboard A14 Removal the supports. Then from the front of the center compartment,
and Replacement place the card guides into their respective slots. Once the moth-
erboard has been fully mounted insert the allen screw that bolts
WARNING the Combiner rods together in place but do not fully tighten.
ENSURE ALL VOLTAGE HAS BEEN REMOVED FROM TRANS- Loosen the set screw on the copper plate that mounts on the
MITTER AND GROUNDING STICK IS USED TO GROUND ALL motherboard. Now replace the bolt that attaches the top of the
POINTS WHERE AC OR RF POWER HAS BEEN APPLIED BE- Combiner pipe to the Drive Splitter board but do not tighten.
FORE PROCEEDING WITH THE FOLLOWING PROCEDURE. Now tighten the Allen screws on the copper rod to 85 inch/lbs.
Open the front middle door and the front inner door exposing the Retighten the bolt on the Drive Splitter and the set screw in the
RF Amplifier modules. Remove the RF Driver modules A41- copper plate on the motherboard. Replace the Combiner cover,
A43, the Predriver module A10, and the Buffer Amplifier A16. Amplifier modules, and the interconnection plugs.
Even though it is not necessary, it is recommended that the
5.7.7 RF Driver Splitter A15, Removal and Replace-
modules be labeled or kept in an order such that they can be
ment
replaced in their original slots. From where the modules were
removed, locate and disconnect J1-J5 and J11-J12. Some of these
WARNING
connectors may be more accessible from the rear. Also in the
front remove the #4 screw that is located in the center partition, ENSURE ALL VOLTAGE HAS BEEN REMOVED FROM TRANS-
at the center of the motherboard. Look for the long aluminum MITTER AND GROUNDING STICK IS USED TO GROUND ALL
standoff coming from the center of the PC board. POINTS WHERE AC OR RF POWER HAS BEEN APPLIED BE-
FORE PROCEEDING WITH THE FOLLOWING PROCEDURE.
At this time remove the Combiner cover by removing the #4
screws that attach the cover to all three motherboards and the Open the front middle door and the front inner door exposing the
Driver Combiner Motherboards, the four #6 screws that attach RF Amplifier modules. Remove the RF Driver modules A41-
the brackets to the top of the cover, the four #6 screws that attach A43, the Predriver module A10, and the Buffer Amplifier A16.
to the lower Combiner cover, and the four #6 and one #8 screws Even though it is not necessary, it is recommended that the
that are located on the Combiner cover at the Driver Com- modules be labeled or kept in an order such that they can be
biner/Motherboard. Lastly remove wire #151 that connects R38 replaced in their original slots.
to the Binary Combiner/Motherboard. The Combiner cover At this time remove the Combiner cover by removing the #4
should now be able to be removed. It may be necessary to move screws that attach the cover to all three motherboards and the
some of the drive cable assemblies to the side at the drive splitter Driver Combiner Motherboards, the four #6 screws that attach
to get the cover out. the brackets to the top of the cover, the four #6 screws that attach
Now the Combiner toroids will be visible with the single turn to the lower Combiner cover, and the four #6 and one #8 screws
secondary copper rod running through the middle of the toroids. that are located on the Combiner cover at the Driver Com-
Locate the point where the copper rod connects to the Binary biner/Motherboard. The Combiner cover should now be able to
Combiner/Motherboard. Use a 3/16" allen wrench to remove the be removed. It may be necessary to move some of the drive cable
screw that bolts the rods together. From the top of the transmitter, assemblies to the side at the drive splitter to get the cover out.
locate the access plate that is in the center of the top of the Remove the two brackets that attached to the Combiner cover
transmitter. Remove this cover to expose the Predriver and and are underneath the Splitter board.
Driver tuning coils. Between these coils there will be an access Now the Combiner toroids will be visible with the single turn
hole to allow a 9/16" socket wrench to remove the bolt that secondary copper rod running through the middle of the toroids.
connects the top of the Driver Combiner output rod to the RF Locate the point where the copper rod connects to the Binary
Drive Splitter. It will also be necessary to loosen the set screw Combiner/Motherboard. Use a 3/16" allen wrench to remove the
that secures the rod to the copper plate in the middle of the screw that bolts the rods together. From to top of the transmitter,
Combiner board. The screws attaching this plate to the mother- locate the access plate that is in the center of the top of the
board may also have to be removed to allow the Driver Com- transmiter. Remove this cover to expose the Predriver and Driver
biner/Motherboard to be removed. Lastly, remove the six #6 tuning coils. Between these coils there will be an access hole to
screws that mount the Motherboard to the side rails. The whole allow a 9/16" socket wrench to remove the bolt that connects the
assembly can now be removed from the transmitter. top of the Driver Combiner output rod to the RF Drive Splitter.
It will also be necessary to loosen the set screw that secures the
5.7.6 Replacement of the Driver Combiner/Mother- rod to the copper plate in the middle of the Combiner board. The
board screws attaching this plate to the motherboard may also have to
Replacement of the Driver Combiner/Motherboard is essentially be removed from the front side to allow the Combiner rod to slide
the reverse of the removal procedure. During installation of the downward far enough to allow the splitter board to be removed.
motherboard, it may not appear it fit in as easily as it came out.
Remove all 12 RF drive cable assemblies from the splitter board. g. Rotate the air switch adjusting screw clockwise just far
It is not necessary that the cables be replaced in the same location enough to cause an AIR interlock condition.
as they were removed but it is recommended. Remove the four h. Put the rear center panel back on the transmitter. The AIR
screws that mount the Drive Splitter to the top of the RF com- interlock LED should go out.
partment. At this time the Splitter should be able to be removed. i. Open the center door on the front of the transmitter. An
Replacement of the Drive Splitter is the reverse of the removal AIR interlock should not occur. If it does, the air switch
process. adjusting screw will need to be turned counterclockwise
until this condition can be met.
5.7.8 Blower Motor B1 Replacement
j. Remove AC power, and access the A24 fuse board. Re-in-
stall the F1-F7 fuses in their correct order.
WARNING
ALL VOLTAGE HAS BEEN REMOVED FORM TRANSMITTER
AND GROUNDING STICK IS USED TO GROUND ALL POINTS
WHERE AC OR RF POWER HAS BEEN APPLIED BEFORE PRO-
CEEDING WITH THE FOLLOWING PROCEDURE.
5.9 Tuning/Frequency Change Procedure
The following is a step by step procedure on changing the
Remove both the rear panels on the RF Compartment (center), frequency of the DX-15 Transmitter. If a complete frequency
and the Output Network compartment (left). From the RF com- change is desired this procedure can be followed in order. If a
partment locate the blower motor in the lower right side of the specific tuning procedure is only desired (ex. RF Driver tuning)
compartment. Remove the access cover on the motor and remove then only that section needs to be looked at. In some cases time
the three wires #46,47 and 48, noting to which set of wires each is a consideration in changing frequency of the transmitter. To
on was connected to by wire nuts. From the Output Network allow a faster frequency change, procedures which are performed
compartment locate and remove the 6 bolts that mount the blower to achieve optimum transmitter performance, yet are not critical
assembly to the side wall. Remove the 2 screws that bolt the to the transmitters reliable operation are covered after the section
assembly to the floor of the compartment. Remove the 4 bolts on “BASIC FREQUENCY CHANGE.”
that mount the combiner pipe insulating plate to the side wall.
Move this plate along the combiner pipe towards L101 far 5.9.1 Test Equipment Required for Frequency
enough to allow the blower assembly to be removed for servic- Change
ing. The following is a list of the test equipment required to perform
a frequency change on the DX-15 transmitter. A frequency
change should not be attempted unless the proper equipment is
used.
5.8 Other Transmitter Circuit Checks 1. Audio Generator and Distortion Analyzer
5.8.1 Airflow Switch S7 Adjustment 2. Oscilloscope
Air switch testing procedure: 3. Frequency Counter
4. Modulation Monitor (with a very low residual distor-
WARNING tion)
ENSURE ALL VOLTAGE HAS BEEN REMOVED FORM TRANS- 5. Digital Multimeter (preferred)
MITTER AND GROUNDING STICK IS USED TO GROUND ALL 6. ** Spectrum Analyzer
POINTS WHERE AC OR RF POWER HAS BEEN APPLIED BE- 7. ** Tracking Generator
FORE PROCEEDING WITH THE FOLLOWING PROCEDURE.
8. ** Vector Impedance meter
a. With the transmitter off, and with all power disconnected, 9. Frequency programmable RF Generator (must operate
remove the panel from the power supply section. This is up to 3 times carrier frequency)
the far left panel as you are facing the rear of the transmit-
10.Impedance bridge
ter.
11.RF Load, 40 kW dissipation
b. Use the shorting stick to discharge any residual voltages.
12.Function Generator (optional)
c. Remove fuses F1-F7 from Fuse board, A24. Note the
various amperage fuses as they are removed. NOTE: Items 6,7, and 8 are the preferred equipment for setting
up the output network. Items 9 and 10 are substitute equipment.
d. Put the rear panel back in place.
Procedures for using both are given.
e. Remove the center panel. Rotate the air switch adjusting
screw fully counterclockwise. 5.9.2 Installation of Frequency Determined Compo-
f. Apply power to the transmitter and depress LOW, MED, nents
or HIGH. The blower should start running, and there Using the frequency determined components chart in Section 9,
should be no AIR interlock condition. install all the proper parts listed for the new desired frequency.
There are numerous jumpers that are changed but the only output terminal of the transmitter. This can be a small resister,
PARTS that need to change or be checked for proper value are such as a 1/2 watt to a 2 watt type. Do not use a wire wound
the following: resistor, even if it “non-inductive” and do not use long leads.
Note that the Frequency Determining chart for the output net- 2. Third Harmonic Trap Adjustment
work components also lists the mounting hardware required for Disconnect L105 from L103 and L104. Adjust the tap on L105
each combination of capacitors. When installing these compo- for minimum impedance at the third harmonic of the carrier
nents make sure all connections are tight and use special care frequency. This is a very sharp adjustment, so small adjustments
when handling vacuum capacitors. make a considerable difference. Reconnect L105. See figure
5-1.
5.9.3 Setting of Frequency Determined Jumpers
and Switches 3. Tee Network Adjustment
Many of the frequency determined components on the DX-15 Disconnect the strap from the sand-off below the Output Sample
are permanently installed and are simply changed by moving the Board. Connect the impedance meter probe tip to the tubing, and
desired jumper, coil tap or switch position. The Frequency the probe case to the bracket below the Output Sample toroid.
Tuning chart lists all jumpers, taps, and switches that need to be Adjust the Tuning and Loading controls for 50 ohms, 0 degrees.
set per frequency. Some of these settings are considered presets Leave the strap disconnected from the standoff below the Output
and may need to change during a specific procedure. A list of the Sample board for the next step. See figure 5-2.
boards with frequency determined jumpers, taps, preset adjust-
ments, and switches are as follows.
C103 tap
WARNING
ENSURE ALL VOLTAGE HAS BEEN REMOVED FORM TRANS-
MITTER AND GROUNDING STICK IS USED TO GROUND ALL 3f trap
3f trap
Figure 5-2
Tee Network set up.
Figure 5-3
Tank Circuit set up.
Measuring Z In
Figure 5-5
Z In measuring point.
Probing C101/C102
tricky because both adjustments will affect both readings on a
vector impedance meter.
8. Restore All Connections
Reconnect the strap to the combiner tubing.
9. Check Voltage Clearances
The top end of C101/102 is be far the highest voltage in the
transmitter. It is very important to check to make sure the
3f trap
connections around C101 maintain safe distances. This includes
the L101 tubing, which passes by the lower part of C101 on it’s
Adjust for the specified Z In
way to the top. There should be a 1.2" space between the L101
tubing and the nearest surface at the bottom end of C101. If any
Figure 5-4 reshaping is necessary, avoid putting any physical stress on C101
Probing C102 while doing so. Also check that the L102 strap that runs from the
section 3B drive level (right hand side of CR4) could be as much Amplifier is turned off. See Figures 5-10 and 5-11 for drive
as +/-5Vp-p different from the others due to its being used as a waveforms.
neutralization amp. Its level however should be between 15Vp-p NOTE
and 25Vp-p. The Predriver tune and Predriver level should not When measuring RF Amplifier drive amplitudes or phasing, the
require any further adjustment so both controls can now be amplifier to be measured must be turned on to give a correct
locked down. drive measurement. The drive waveform of an “OFF” amplifier
will be below 0.0VDC and the peaks will probably be clipped
5.9.6 RF Driver Adjustments To turn on an amplifier first make sure that the PA TURN-OFF
The following procedures are used to set the Driver Tuning, switch on the Controller board is set to the PA-ON position. Next
Driver Amplitude, with instructions on measuring Drive ampli- depress the RAISE button until the desired amplifier turns on as
tude and phasing. indicated by the correct drive waveform. Note that at 0 kW output
no Big Step amps are on. As the power is raised the big steps will
WARNING successively turn on to increase the power output. There are 42
ENSURE ALL POWER IS REMOVED FROM TRANSMITTER AND Big Step Amplifiers, but even at 15 kW of carrier power only
THAT GROUNDING STICK HAS BEEN USED TO DISCHARGE Big Step Amplifiers 1 through 18 will be turned on. Therefore
ANY RESIDUAL POTENTIAL WHERE POWER HAS BEEN AP- holding the raise button will only turn on up to Step 18. To turn
PLIED BEFORE PERFORMING THE FOLLOWING STEPS. on any higher steps these must be manually turned on using the
Preset the Driver Supply regulator as follows. Locate the access FlexPatch™ feature on the Modulation Encoder board A36. This
holes for the Driver Supply regulator adjustments, which are feature will be covered later.
located immediately above the Oscillator board. Through these The RF Multimeter should now indicate from 1 to 3 Amps on
access holes switch the Loop Select switch A22S1 to the OPEN the DRIVER I position and both DRIVER SECT.1A and
position (UP). Adjust both the Open Loop adjustment A22R2 DRIVER SECT.1B should indicate 0.0VDC. The scope should
and the Closed Loop adjustment A22R12 fully counter-clock- show an RF drive signal from 10 to 25Vp-p on the Step 1
wise. Connect a jumper on the LED board from A32CR10 anode Amplifier. Adjust the DRIVER TUNING control L2 for maxi-
to A32CR11 anode. This will temporarily defeat the Underdrive mum drive signal as indicated on the scope display. Also note
and Overdrive overloads. the DRIVER I current reading will increase as the Drive wave-
To remove the Supply voltage from the RF Amps first remove form increases. The Driver tuning is quite broad and it may take
all primary power from the transmitter. Open the front door to many turns to obtain resonance as indicated by maximum drive
the Power Supply cabinet and locate the Fuse Board A24 on the signal. Peak RF drive may occur during 1 to 5 turns of L2.
left hand hall of the Power Supply compartment. Now remove Adjust the OPEN LOOP adjustment A22R2 on the Driver Sup-
fuses F2 through F7. Note that F3 is not the same value as the ply Regulator clockwise. Monitor both the drive waveform on
others. Close the Power Supply cabinet and now open the inner the scope and the DRIVER SECT. 1A voltage on the multimeter.
front door exposing the RF Amplifiers. Locate RF Amplifier As A22R2 is adjusted note that the drive will increase along with
Step 1 (bottom left RF Amp). Connect a X10 scope probe to the the voltage on the multimeter. Adjust A22R2 until the drive level
left hand side of CR3 which is located in front of the heatsink. reaches 24Vp-p on the scope or the DRIVER SECT.1A voltage
Connect the probe such that the lead can be safely routed out the reaches 100V. In either case now readjust the Driver Tuning L2
interlocked door once it is shut, and the probe will not interfere for peak drive signal. If 24Vp-p drive is indicated on the scope
with the closing of the inner door. Connect the ground clip of the and the DRIVER SECT.1A voltage is between 40 and 95VDC
probe to the edge of the front of the RF amp card on either side continue on to “Closed LOOP Adjustment.”
of the round hole in the front middle of the card. Note that this To obtain an RF drive level of 24Vp-p on the RF amp, if the
is the ground plane for the RF Amplifier. Connect the probe to DRIVER SECT.1A voltage is below 40V or over 95VDC, first
the scope set up to measure an RF waveform at approximately check to make sure that the Driver Tuning is adjusted for a peak
24Vp-p. Close the inner front door of the RF compartment and output. It would also be advisable to check the drive level on
apply primary power. NOTE: A X10 SCOPE PROBE MUST another RF amp module such as Step 2 or Step 3. Normally the
BE USED. ALSO ENSURE THAT THE SCOPE CASE IS drive level from module to module should not vary more than
PROPERLY GROUNDED. +/-2Vp-p. If all these conditions are correct then the transformer
Depress the LOW power on button and note that the high voltage outputs of the Driver amplifiers must be changed. If the DRIVER
comes up as indicated on the front panel multimeter but no RF SECT.1A voltage is below 40VDC, this indicates that the Driver
power or PA current is indicated. With the scope DC coupled outputs must be decreased. Note the settings of the jumpers
note that an RF sine wave is now displayed on the scope. The J17-J22 on the Driver Combiner/Motherboard. Looking at Fig-
waveform should normally measure from 22 to 25Vp-p and it ure 5-9, determine which combination which give the next
should be centered on the 0.0VDC line of the scope. The drive lowest output from the driver stage. If the DRIVER SECT.1A
level may be lower than 20Vp-p at this time. If the waveform voltage is higher than 95VDC, determine which combination of
falls totally below the 0.0VDC line of the scope, the Step 1 jumpers would give the next highest output. Note that J17, J19
and J21 must all be set to the same tap settings as well as J18,
J20 and J22. Failure to do this will cause unequal loading of the Once it reaches zero release both buttons. The power output of
RF Driver amplifiers and possible premature failure. the transmitter is now set to zero.
Set the PA TURN-OFF switch to the PA-ON position. Depress
WARNING the RAISE button and note the power output will begin to
ENSURE ALL VOLTAGE HAS BEEN REMOVED FROM TRANS- increase along with the PA current indication. Continue to raise
MITTER AND GROUNDING STICK IS USED TO GROUND ALL the power until the indicated output on the power meter shows
POINTS WHERE AC OR RF POWER HAS BEEN APPLIED BE- 1000W. On the top of the transmitter above the Output Network
FORE PROCEEDING WITH THE FOLLOWING PROCEDURE. compartment locate the Bandpass Filter tune control. While
After changing the jumpers on the Driver Combiner/Mother- looking at the indicated power output on the front panel meter
board, operate the transmitter again and adjust A22R2 so the RF adjust the Bandpass Tuning control for a peak in RF output
drive level on the RF amp is 24Vp-p. The DRIVER SECT.1A power. This setting is normally within one turn of the control
voltage should be within the prescribed ranges. from where it was preset using the impedance values.
Closed LOOP Adjustment. With the RF drive level at 24Vp-p, NOTE
note the DRIVER SECT. 1A voltage. Set the LOOP select switch The front panel TUNING AND LOADING controls should not be
adjusted any time during the frequency change procedure as long
A22S1 on the Driver Supply regulator to the Closed position. as the same load termination is used.
Now adjust A22R12 the Closed Loop adjustment, for the same
reading on the DRIVER SECT. 1A reading. The RF drive level 5.9.8 Output Monitor A27 Adjustments
should again be 24Vp-p. The LOOP select switch is normally Antenna VSWR Null Adjustment Using a Dual trace scope
left in the Closed position for normal operation. connect the channel 1 probe to TP2 on the Output Monitor board.
Connect the channel 2 probe to TP1. A signal should be visible
WARNING at both TP1 and TP2. While depressing the momentary pushbut-
ENSURE ALL POWER IS REMOVED FROM TRANSMITTER AND
ton switch A27S3, set the Normal/Calibrate switch S2 to the
THAT GROUNDING STICK HAS BEEN USED TO DISCHARGE Calibrate position. Note that the signal at TP2 has dropped in
ANY RESIDUAL POTENTIAL WHERE POWER HAS BEEN AP- amplitude. Adjust the trimmer capacitor A27C13 for minimum
PLIED BEFORE PERFORMING THE FOLLOWING STEPS. signal at TP2. Typically this minimum will be around 1.0Vp-p
for a 500W transmitter output. Also note that the minimum
Remove all power from the transmitter. Remove the jumper from
residual signal will contain mostly harmonics of the carrier
the LED board A32. If it is desired to set the Underdrive and
frequency. If a minimum cannot be achieved due to the capacitor
Overdrive overloads see UNDERDRIVE AND OVERDRIVE
C13 running out of range, select a different value of capacitance
OVERLOAD SETTING.
(C14 or C51), or a different value of inductance (L5 or L10) to
Even though not necessary for a frequency change the RF Drive null out the signal at TP2. S8 selects the correct value of reactance
phasing and amplitude can be checked. For Drive Level and if required. Note that some frequencies may not require any
Phasing measurement procedures see “MEASURING RF added reactance. Normally capacitance is added at the low end
DRIVE LEVEL,” and “MEASURING RF DRIVE PHASING,” of the frequency band and some value of inductance is added at
in the Troubleshooting section of the manual. the high end of the band.
Open the door to the Power supply compartment and replace Set the Normal/Calibrate switch S3 to the Normal position and
fuses F2 through F7 on the Fuse Board A24. Note: F3 is a release the momentary pushbutton switch A27S3. Make sure that
different fuse. the vertical sensitivity of both channels of the scope are the same.
Connect both scope probes to TP1 and ensure that both traces are
5.9.7 Initial Tuning at Low Power (1 kW)
the same amplitude. Return the other probe to TP2. Adjust
Apply main power to the transmitter. Turn on the low voltage
A27C15 to make the signal at TP1 the same amplitude as TP2.
and verify that all LED’s on the Mimic panel are illuminated
Set the time base on the scope to display 2 to 3 cycles of RF. Note
Green. Verify that the transmitter is properly terminated into a
that the two signals are probably not in phase with each other.
Dummy load. Open the center front door and set the PA TURN-
See Figure 5-12. Using a non-inductive tuning tool, adjust
OFF Switch to the PA-OFF position.
A27L4 to align the two signals in phase. It may be necessary to
Depress the LOW power on button and verify that the high readjust A27C15 to make the two signals equal in amplitude, and
voltage does come up, but no RF output or PA current is also note that it may not be possible to get both signals equal in
indicated. Connect the Probe on the RF Multimeter to TP7 on amplitude using A27C15 until some adjustment of A27L4 is
the Analog input board A35. Operate the multimeter select to the made. If by adjusting L4 it is not possible to align the two signals
PROBE +VDC (0-3) position. A half scale reading indicates in phase, select a different value of capacitance across L4 by
approximately an equivalent 15 kW output. Depress and hold the switching in different sections of S4 then readjusting L4 for an
Fast Power Set switch A38S4 on the Controller board. While in phase signal. Fine adjustments of these controls will be made
depressing S4 also depress the LOWER button on the front panel. at full power once the Bandpass filter controls are set. Note at
Note the voltage on the multimeter quickly dropping to zero. this time that on the front panel multimeter, the Antenna Null
position should read near zero while the Bandpass Filter null as the power when C101 is tuned off the peak. Also on the
probably reads upscale. capacitive side of resonance the RF amp temperatures will tend
5.9.8.1 Bandpass Filter Null Adjustment to increase and PA efficiency will decrease.
Using a Dual trace scope connect the channel 1 probe to TP4 on
the Output Monitor board. Connect the channel 2 probe to TP3. WARNING
A signal should be visible at both TP3 and TP4. While depressing ENSURE ALL VOLTAGE HAS BEEN REMOVED FROM TRANS-
the momentary pushbutton switch A27S3, set the Normal/Cali- MITTER AND GROUNDING STICK IS USED TO GROUND ALL
brate switch S2 to the Calibrate position. Note that the signal at POINTS WHERE AC OR RF POWER HAS BEEN APPLIED BE-
TP4 has dropped in amplitude. Adjust the trimmer capacitor FORE PROCEEDING WITH THE FOLLOWING PROCEDURE.
A27C27 for minimum signal at TP4. Typically this minimum Depress the OFF button, quickly remove power and open the
will be around 1.0Vp-p for a 500W transmitter output. Also note inner front door. Starting with RF Amplifier Step 1, feel the cases
that the minimum residual signal will contain mostly harmonics of the two exposed MOSFET’s checking for any module that
of the carrier frequency. If a minimum cannot be achieved due appears to be running excessively warm. Only check modules
to the capacitor C27 running out of range, select a different value Steps 1-7 at this time. If any module is running hot, the Drive
of capacitance (C28 or C52), or a different value of inductance amplitude and phasing of that module should be checked. For
(L7 or L11) to null out the signal at TP3. S9 selects the correct Drive Level and Phasing measurement procedures see “MEAS-
value of reactance if required. Note that some frequencies may URING RF DRIVE LEVEL,” and “MEASURING RF DRIVE
not require any added reactance. Normally capacitance is added PHASING,” in the Troubleshooting section of the manual.
at the low end of the frequency band and some value of induc-
5.9.8.2 Modulated B-Check
tance is added at the high end of the band. This procedure may
Modulate the transmitter at 1 kW with a 100Hz sine wave at
need to be repeated at a higher power level.
100% modulation. Connect a scope to A30TP7 on the DC
Set the Normal/Calibrate switch S3 to the Normal position, and Regulator board. Displayed will be the Modulated B-waveform
release the momentary pushbutton switch A27S3. Make sure that similar to the one in Figure 5-13. Set the scope for 1V per
the vertical sensitivity of both channels of the scope are the same. division, DC coupled and the 0.0VDC line on the top graticule,
Adjust A27C29 to make the signal at TP3 the same amplitude as since this is a waveform at a negative voltage. The positive peak
TP4, and also note that it may not be possible to get both signals of this waveform should be from -2.2 to -2.5VDC. The negative
equal in amplitude using A27C29 until some adjustment of peak should occur between -3.5 and -5.0VDC. If the waveform
A27L12 through A27L15 (selected by S6) is made. Also added is not within these tolerances then the modulated B- adjustments
capacitance can be added across C29 if the capacitor will not null should be reset using the procedure “MODULATED B- AD-
out the signal, and the capacitor is adjusted to maximum capaci- JUSTMENTS.”
tance. The added capacitance is put in circuit by switching in one
5.9.8.3 A to D Phasing Check
or both sections of S7. Set the time base on the scope to display
Make sure that the switches and jumpers are preset according to
2 to 3 cycles of RF. Note that the two signals are probably not in
the Frequency Tuning chart. Leave the transmitter at 1 kW,
phase with each other. See Figure 5-12. Using a non-inductive
modulated at 100% with the 100Hz tone. Feed the demodulated
tuning tool, adjust A27L12 through A27L15 depending on
output of the Modulation monitor in the scope. Adjust the scope
which one is selected by the DIP switch S6, to align the two
to display one cycle of audio. It may be necessary to sync the
signals in phase. It may be necessary to readjust A27C15 to make
scope to the audio generator. Expand the vertical display to view
the two signals equal in amplitude. If by adjusting the selected
more closely at the audio waveform. If the A to D phasing is not
variable inductor A27L12-L15, it is not possible to align the two
set optimally then glitches or small notches may be visible in the
signals in phase, select another value of variable inductance by
demodulated waveform. These glitches are normally evident
switching in a different section of S6. S6 section 1 will select
throughout the modulation cycle and can be reduced by selecting
L12, S6 section 2 selects L13, section 3 selects L14, and section
different combinations of capacitance on the A to D board using
4 selects L15.
the selector switch A34S1. Note that the capacitor values are in
Depress the transmitter RAISE button until the transmitter output binary weighted steps therefore different combinations of ca-
power indicates 1000W. Adjust the Bandpass Tuning control pacitance can be selected. Glitches that appear on the positive
C101 for peak output power. Peak output may occur at as many peak of audio should be concentrated on since these glitches
as 5 turns at the low end of the band and as little as 1 turn at the indicate the amount of stress on an RF amplifier and the most
high end. It is preferred to leave the tuning slightly on the amount of current is flowing through the amplifier at the modu-
inductive side of resonance for optimum efficiency and perform- lation peaks. Note that some amount of glitching is going to be
ance. The inductive side of resonance is indicated by a faster drop visible at all times on the negative peak and is normal especially
in PA current than power output when tuning the Bandpass at the lower power levels.
Tuning C101 off the power peak. Inductive side of resonance is
NOTE
achieved by turning C101 counter clockwise from the point If by adjusting the A to D phasing glitches are not removed then
where the power peak is found. The capacitive side of resonance they may be caused by improper Modulated B-adjustment. Return
is normally indicated by a PA current that does not drop as fast the A to D phasing switches on the A to D board S1 to their
original positions and see paragraph entitled “MODULATED B- vertical gain to expand the display to view the positive modula-
ADJUSTMENTS.” tion peak. It may be necessary to sync the scope to the audio
5.9.9 Initial Tuning at High Power (15 kW) generator. Expand the vertical display to view more closely the
audio waveform. If the A to D phasing is not set optimally then
With the transmitter operating at 1 kW unmodulated depress the
glitches or small notches may be visible in the demodulated
RAISE button and increase the power until 5 kW is indicated.
waveform. If these glitches are evident throughout the modula-
The PA current should be between 25 and 30 Amps. Readjust
tion cycle select different combinations of capacitance on the A
the Bandpass tuning C101 for peak power output. If the PA
to D board using the selector switch A34S1 Glitches that appear
current is within the above limits again depress the RAISE button
on the positive peak of audio should be concentrated on since
until the transmitter power output reaches 15 kW. Adjust the
these glitches indicate the amount of stress on an RF Amplifier
Bandpass tune again for peak power output then turn the control
and the most amount of current is flowing through the amps at
slightly on the inductive side (CCW) to the point where the
the modulation peaks. Note that some amount of glitching is
power output justs starts to come off the peak. The Supply
going to be visible at all times on the negative peak and is normal
Voltage should be between 220VDC and 235VDC, with the PA
especially at the lower power levels. It should not be necessary
current being between 70 and 75Amps. Allow the transmitter to
to make large changes in capacitance from the original switch
operate here for 5 minutes while meter readings are taken.
settings. If no improvement is visible return the switches to their
original positions. Also, if too much capacitance is added it is
WARNING
possible to obtain a “Conversion Error” fault.
ENSURE ALL VOLTAGE HAS BEEN REMOVED FROM TRANS-
MITTER AND GROUNDING STICK IS USED TO GROUND ALL 5.9.10 Final Output Network Tap Settings
POINTS WHERE AC OR RF POWER HAS BEEN APPLIED BE- To determine the amount of loading the RF Amplifiers are
FORE PROCEEDING WITH THE FOLLOWING PROCEDURE. receiving, the number of amplifiers that are turned on to produce
Depress the OFF button, quickly remove power and open the 15 kW will be measured. Normally to allow the transmitter to
inner front door. Starting with RF Amplifier Step 1, feel the cases operate at 16 kW with 125% positive peak modulation, Big Step
of the two exposed MOSFET’s checking for any module that Amplifiers 1-17 must be turned on and loaded to produce 14.0
appears to be running excessively warm. Only check modules kW of carrier power. If Steps 1-20 are turned on then the
Steps 1-20 at this time. If any module is running hot, the Drive transmitter will not be able to produce sufficient positive peak
amplitude and phasing of that module should be checked. For modulation for 16 kW. If only Steps 1-15 are required for 15 kW
Drive Level and Phasing measurement procedures see “MEAS- carrier then all the modules are loaded more than originally
URING RF DRIVE LEVEL,” and “MEASURING RF DRIVE designed for.
PHASING,” in the Troubleshooting section of the manual. Open
the rear panel on the Output Network compartment and feel all WARNING
connections and components for excessive heating. The most ENSURE ALL VOLTAGE HAS BEEN REMOVED FROM TRANS-
heat will be normally felt at the low impedance, high current MITTER AND GROUNDING STICK IS USED TO GROUND ALL
points in the network which includes the output connection of POINTS WHERE AC OR RF POWER HAS BEEN APPLIED BE-
the Combiner at L101 and the front of L102 at the FORE MAKING ADJUSTMENTS IN THE OUTPUT NETWORK.
L102/C101,C102 connection. If any high temperature connec- On the Modulation Encoder board A36 set all the switches on S1
tions are noted check those connections for proper tightness and to the off position. Note that the power level may have changed
surface mating. due to the Binary Amplifiers now being off. Hold the RAISE or
5.9.9.1 Modulated B-Check LOWER button until Big steps 1-17 are on and steps 18-42 are
Modulate the transmitter at 15 kW with a 100Hz sine wave at off. This can be determined by observing the green LEDs on the
100% modulation. Connect a scope to A30TP7 on the DC front of the RF amplifier modules or measuring the voltage on
Regulator board. Displayed will be the Modulated B-waveform the gold jumpers for each step on the Modulation Encoder board.
similar to the one in Figure 5-14. Set the scope for 1V per An “ON” Amplifier will have a +5VDC encoder signal, while
division, DC coupled and the 0.0VDC line on the top graticule, an “OFF” amplifier will have a 0VDC signal. Note that because
since this is a waveform at a negative voltage. The positive peak the binary’s are off the power output will only jump in BIG
of this waveform should be from -2.2 to -2.5VDC. The negative STEPS. Only the Big Step amplifiers are on at this time. Connect
peak should occur between -5.5 and -6.5VDC. If the waveform a scope set to measure 5VDC to the gold jumper P3 1-2 on the
is not within these tolerances then the modulated B-Adjustments Modulation Encoder board A36. This is the jumper for Step 9.
should be reset using the procedure in paragraph entitled The scope should now indicate 5VDC which means that Big Step
“MODULATED B- ADJUSTMENTS.” 9 is being told to turn on. Now connect the scope to the jumpers
5.9.9.2 A to D Phasing Check for Big Steps 15-19. Note at which step the DC voltage is zero.
Leave the transmitter at 15 kW modulated between 20 and 40% This indicates an off amplifier. Depress the RAISE or LOWER
with the 100Hz tone. Feed the demodulated output of the Modu- button until Step 17 is on and Step 18 is off. The power output
lation monitor to the scope. Adjust the scope to display one cycle at this time should be approximately 14 kW. If the power is lower
of audio and adjust the trigger level, horizontal position, and then the RF Amplifiers need to be loaded heavier by moving the
L102/C101,C102 tap towards the grounded end of L102 (front). 5.9.11.4 Oscillator Sync Adjustment A17S1 and A17L4
If the power output is higher than 14 kW, then the loading must The Oscillator Sync adjustment is critical to the proper operation
be decreased by moving the tap away from ground on L102. Note of the VSWR circuitry in the transmitter. If this circuit is not set
that the tap on the coil should only be moved in 1/2" increments properly, damage to the RF Amplifiers could result during a
at a time, checking the loading each time by raising and lowering VSWR condition.
the power and seeing which step produces approximately 15 kW Using a dual trace scope connect channel 1 to TP5 on the
output. oscillator board and channel 2 to TP4 on the oscillator board.
5.9.10.1 Bandpass Filter Response Sync the scope to channel 1. Apply the low voltage and note a
The L102/L103 tap determines the response of the Bandpass 5Vp-p squarewave at the RF carrier frequency on scope channel
filter. If the response was set during the initial output network 1. Set the sweep speed on the scope to display one or two cycles
tune-up it should not require readjustment. To check the re- of RF. Operate the transmitter at 15 kW with no modulation. At
sponse, operate the transmitter at 1 kW and modulate 50% with this time note that channel 2 will also have a 5Vp-p squarewave
a 1 kHz sine wave, to set a reference for audio frequency displayed. If the positive going edges of the two waveforms are
response. Now modulate the transmitter at 10 kHz and 20 kHz lined up, no further adjustments are required. If the trace on
and measure the audio frequency response. Response should be channel two is not aligned in phase, adjust L4 to make them line
-0.6 +/-0.2 dB at 10 kHz and -2.2 dB +/-0.2 dB at 20 kHz. If the up as seen in Figure 5-16.
audio frequency response is down more than 2.4 dB at 20 kHz, If by adjusting L4 the two waveforms will not line up, then
the filter response is too narrow and the L102/L103 tap should different combinations of capacitance as selected by S1 can be
be moved closer to the L102/C101-C102 tap. If the response is switched in to provide various amounts of phase shift. If it
less than 2.0 dB down at 20 kHz the filter response is too broad appears that the two signals are 180 degrees apart then the plug
and the L102/L103 tap should be moved away from the P3 can be reversed at J3. This should not be the case if the board
L012/C101-C102 tap. Move the tap in 1/2" increments, checking is simply being replaced assuming the plug position was noted
the performance each time. before removal. Note that when switching in different values of
5.9.11 Output Monitor A27 Final Adjustments capacitance, try to use the least amount of capacitance (S1-1, 2,
and 3) to achieve phase alignment of the two signals. If too much
5.9.11.1 Antenna and Bandpass Filter Final Adjustments
capacitance is used there may not be enough signal input to
Now with the transmitter operating at 15 kW forward power, produce a signal at TP4. Operate the transmitter at 1 kW and note
note that both the Antenna Null and Bandpass Filter Null posi- that the two signals may not be as well aligned as at 15 kW but
tions on the front panel multimeter should indicate near zero. If make sure there is still a signal at TP4.
the Antenna Null reading is above zero, null this reading using
both A27C15 and A27L4 on the Output Monitor board. Now 5.9.12 Completion of Basic Frequency Change of
note the Bandpass Filter Null indication on the multimeter. If it DX-15
is not zero, null it using A27C29 and A27L12 through A27L15, This completes all the basic requirements in changing the fre-
depending on what was selected by S6. quency of the DX-15. At this time the transmitter adjustments
5.9.11.2 Forward and Reflected Power Null Adjustments critical to reliability and basic performance have been addressed.
A27C3 and A27C4 The following procedures are given to allow the transmitter to
With the transmitter operating at 15 kW with no modulation, be checked and adjusted for optimum performance.
select the Reflected power indication on the front panel meter 5.9.12.1 Binary Amplifier Phase Alignment
switch S8. Adjust A27C4 Reflected Balance control to null the The Binary RF Amplifiers B7-B12 are designed to produce
meter indication to zero. Note that A27C49 is added at the low output RF voltages less that that of the big step amplifiers. This
end of the band to allow the meter indication to null. Depress the is performed by reducing their supply voltage and changing their
front panel OFF button to turn off the transmitter high voltage. output transformer turns ratio. This causes the Binary amplifiers
Locate P1 and P2 on the Output Monitor board. Move the jumper to not always operate at the same output phase of RF as the Big
plugs from position 1-2 to position 1-3 on both plugs. Turn the Steps. This phase difference can be anywhere from 0 to 30
transmitter back on to 15 kW output. Note that the Reflected degrees. Because the Binary’s operate at lower powers this
power meter position indicates forward power. Operate the For- situation does not affect reliability but can have an effect on the
ward/Reflected meter switch to the Forward power position. amount of IPM products the transmitter produces. Therefore
Note that it now indicates reflected power. Adjust A27C3 to null mainly this Binary Amplifier Phase alignment is performed to
out this indication to zero. Depress the OFF button and move the achieve optimum stereo performance. This alignment is per-
jumpers on P1 and P2 to position 1-2. formed by measuring the phase difference between the Big Step
5.9.11.3 Modulation Monitor Sample Adjustments Amplifiers and the Binary’s at the output of each amplifier and
For the setup procedure on setting the Modulation monitor adjusting the tap on the Efficiency coil for that amplifier to within
sample adjustments, see the Output Monitor board, Section H. 2 degrees of the big steps.
Check the drain of Q3 on Big Step 1-3 to verify that they are all ENSURE ALL VOLTAGE HAS BEEN REMOVED FROM TRANS-
MITTER AND GROUNDING STICK IS USED TO GROUND ALL
within 2 degrees of each other. Check the drain of Q3 on the
POINTS WHERE AC OR RF POWER HAS BEEN APPLIED BE-
Binary Amplifier B-7 (top left module). Note that Q3 is now the FORE PROCEEDING WITH THE FOLLOWING PROCEDURE.
right hand MOSFET when viewing the module from the front.
Operate the transmitter again at 5 kW. If no waveform appears, Determining which binary step amplitude is not lining up with
then depress the RAISE or LOWER button until this step turns the others can take some trial and error. To change the binary
on. Remember as the power is changed the Binary’s are turning amplitude for the 1/2 Step for example, open the inner front door
on and off at different rates. The vertical sensitivity of the scope and remove the 1/2 Step Amplifier B-7 and the Big Step Ampli-
can be increased to view the Binary’s since B-7 through B10 fier 1. Looking through the slots of the removed amps J30 can
operate at 1/2 the supply voltage. If the Phasing of B-7 is within be seen on the motherboard in the center. Move the plug to the
2 to 3 degrees move to B-8. If it is greater, then the tap on L1 can next desired position. Reinsert the modules and check the ramp
be changed to put the B-7 amplifier in phase. Note that typically linearity. Repeat for all Binary Steps B-7 through B-10 if neces-
more of the inductor will be shorted out for the Binary’s than for sary. B-11 and B-12 do not have amplitude adjustments. Note
the Big Steps. Do not reduce Efficiency coil turns to less than that the ramp may not appear to be perfect even at what appears
1/2 of the given Frequency determined value. to be optimum binary alignment, but remember that the dis-
played ramp is at LOW power at around 10% modulation.
Continue to check the phasing on the remaining binary’s. Note
that the amount of active turns on the Efficiency coils will tend 5.9.14 Neutralization Adjustment
to be less on the smaller binary steps. B-11 and B-12 only operate The purpose of the neutralization circuit is to cancel out any
on a 30VDC supply and therefore will not be able to phase align feed-through signal that occurs due to the gate to drain capaci-
to 0 degrees as the other binary’s would. For B-11 and B-12 set tance that exists in the RF Amplifier MOSFET’s. Normally this
the coil taps for 1/2 of the normal FD value on the Big Steps and feedthrough signal does not affect transmitter operation, except
accept the amount of drive phase error (typically 5 to 15 degrees). when the transmitter is to be operated as a stereo transmitter.
This error is not critical since these two steps operate at 1/32 and Excessive feed through will tend to degrade the stereo perform-
1/64th of the amplitude of a big step. ance in terms of Incidental Phase Modulation (IPM). Again this
procedure is not required but is recommended for stereo opera-
tion. If the transmitter frequency determined jumpers were set too much offset is used then glitching can occur on the Negative
properly on the Driver Combiner board, the neutralization is peak of the demodulated audio waveform.
probably very close. NOTE
Operate the transmitter at about 500W RF output. Modulate to Remember that the POSITIVE PEAK of the MODULATED B-
110% with a 100Hz sine wave. Expand the negative modulation waveform actually corresponds to the NEGATIVE PEAK of the
MODULATION ENVELOPE. If an adjustment is made to the
cut-off area on the scope in both horizontal and vertical directions Positive going B- waveform at TP7 then look at the Negative
to observe the amount of carrier feed-through. Note the ampli- demodulated audio peak for glitches.
tude of this feed through. Depress the OFF button; remove the 5.9.15.3 Modulated B- Level A30R38 DC Regulator board
low voltage with switch S11. With just the low voltage on this control is adjusted for a DC
voltage at A30TP7 of -2.2 to -2.5VDC. This control works in
WARNING conjunction with the Offset control to reduce glitches on the
ENSURE ALL VOLTAGE HAS BEEN REMOVED FROM TRANS- modulation negative peaks. This control will however affect the
MITTER AND GROUNDING STICK IS USED TO GROUND ALL glitches on the positive peaks if set too low.
POINTS WHERE AC OR RF POWER HAS BEEN APPLIED BE-
FORE PROCEEDING WITH THE FOLLOWING PROCEDURE. NOTE
When looking at the demodulated audio negative peaks, some
Connect a scope lead to the right hand side of CR4 on the glitches will be noticed especially at the lower power levels.
neutralization amplifier which is Driver Section 3B. Apply low Some of this is normal and cannot be removed by Modulated B-
adjustments.
voltage by switching S11 and measure the amount of drive to this
amplifier. It should be between 20 and 30Vp-p. 5.9.15.4 Clip Adjustment A30R39 DC Regulator
This control is normally set for a maximum negative excursion
Again remove all power and open the center rear door. Jumpers of -6.5VDC of the Modulated B- waveform while the transmitter
J25 through J29 will change the amount of capacitance in the is at 15 kW with 140% positive modulation at 100Hz. Typically
neutralization circuit. These values are binary weighted and this voltage is less than -6.5VDC at 100% modulation. Any
therefore different combinations of jumpers will make small further negative excursion could cause amplifier damage due to
jumps in capacitance. J30 will change the amount of inductance the peak RF amps not being able to turn off properly.
in the neutralizing circuit depending on how much coil is put in
circuit. J23 selects the amount of neutralization signal to be fed 5.9.16 Other Adjustments
into the Combiner. These adjustments should normally not change during a fre-
Whenever any jumper changes are made to the Neutralization quency change, but it is advisable to check their setting for
circuit, the drive level on the neutralization amplifier should be optimum transmitter performance.
checked to ensure that it is between 20 and 30Vp-p. If it is not in 5.9.16.1 Audio Gain Adjust A35R15
this range do not apply high voltage to the transmitter or damage This sets the proper audio modulation level into the transmitter.
to the neutralization amplifier could occur. Choose the neutrali- See paragraph on the Analog Input board replacement.
zation jumpers such as to produce minimum feedthrough signal 5.9.16.2 Offset Adjust A34R75
5.9.15 Overall Modulated B- Adjustment This control adjusts the Modulation tracking of the transmitter
or in other words how equally it will modulate at different power
This procedure assumes that the Modulated B- circuit is cur-
levels. See paragraph on the A to D board replacement procedure.
rently working but may be outside the limits mentioned in the
paragraph “Modulated B-Check”. If either the Analog Input A35 5.9.16.3 Dither Adjust A35R43
or DC Regulator board A30 has been changed, first perform the This control smooths out the small modulation steps caused by
initial setup on the board as indicated in the REPLACING the Digital Modulation process. See paragraph on the Analog
BOARDS paragraph of this section. Input board replacement.
The end result of the Modulated B- adjustments is to produce a 5.9.16.4 Envelope Error Fault Adjusts A32R65 and A32R68
demodulated audio signal with as minimum amount of glitching These two controls set up the error detection circuitry for indi-
as possible. To do this the following controls are used. Note that cating when an RF Amplifier fails. See paragraph on the LED
when setting up these controls the transmitter is operated at 15 board replacement.
kW with a 100Hz sinewave modulating at 100%.
5.9.15.1 Gain Adjust A35R85
Normally this is set up for maximum gain which is fully Clock-
wise. 5.10 AM Stereo Installation and Tuning
5.9.15.2 Offset Adjustment A35R84 Hints
This adjustment will affect the positive peak of the Modulated The DX-15 is a stereo ready transmitter in terms of interfacing
B- signal. This control is set just to the point where the waveform the stereo exciter into it. The most difficult part of making a
will clip and then is backed off so that clipping doesn’t occur. If transmitter stereo ready is the adjustments for minimizing the
IQM, increasing RF bandwidth, and reducing L-R noise. All
these were taken into consideration in the design of the DX-15 not cause any problems if adjusted though a reasonable range.
thus producing a transmitter which essentially requires NO com- Adjusting the control on the capacitive side of resonance (CW)
promise of Efficiency, Tuning, or Mono performance to Obtain will cause the Drivers to operate less efficiently.
the best stereo performance. In fact when most controls are set 5.10.2.2 Bandpass Tuning C101
for best stereo performance, the other performance areas are also The Bandpass tuning is the only other control that will have any
optimized. noticeable effect on the IPM of the DX-15. Normally the Band-
pass tuning is adjusted for Peak RF output out of the transmitter
5.10.1 Interfacing For Stereo
as indicated on the power meter. From there the control is
Connect the RF output of the stereo exciter through a BNC cable
adjusted slightly off the peak on the inductive side. This is the
to A17J2 on the Oscillator board. Move Jumper P3 to position
same as turning the control counterclockwise. This setting is
1-3. This enables the external drive input. Move A17P5 to
typically optimum for Efficiency, IPM and Mono THD and
position 1-2 for most TTL exciter RF outputs. This a 20k Ohm
IMD. The Bandpass tune can be adjusted while the transmitter
termination. Move A17P5 to 1-3 for a 50 Ohm termination
is on and modulating.
needed for higher level exciter RF outputs.
Figure 5-8
Predriver Input drive waveform, measured at the Anode of CR7 or CR8
on Predriver Module (5 V p-p division).
Figure 5-9
Driver Transformer tap setting diagram
A14T7, T10 and T11.
Figure 5-10
RF Drive waveform at RF Amplifier, gate of Q3 (Anode of CR7).
RF Amplifier turned “OFF”. (5 Vp-p per division)
Figure 5-11
RF Drive waveform at RF Amplifier, Gate of Q3 (Anode of CR7).
RF Amplifier turned “ON”. (5 Vp-p per division)
Figure 5-12
Antenna VSWR Detector voltage and current samples as measured at Output Monitor
A27TP5 and TP6. Also typical of Bandpass filter samples.
Figure 5-13
Modulated B- waveform at DC Regulator A30TP7. 1kw operation with 100 Hz
100% modulation. 1 V per division, 0.0 VDC at top line.
Figure 5-14
Modulated B- waveform at DC Regulator A30TP7. 15kw operationwith 100 Hz,
100% modulation. 1 V per division, 0.0 VDC at top line.
Figure 5-15
Oscillator sync samples at Oscillator A17TP4 and TP5. Transmitter operating at
15kw with no modulation. The two samples are not in phase. (1V per division)
Figure 5-16
Oscillator sync samples at Oscillator A17TP4 and TP5. Transmitter operating at
15kw with no modulation. The two samples are in phase. (1 V per division)
Figure 5-17
Demodulated audio. Transmitter operating at 1kw with 100 Hz, approximately 10% triangle modulation.
Top trace-demodulated audio.
Bottom trace-Modulation Encoder waveform of Step 6.
Good Binary alignment shown.
Figure 5-18
Demodulated audio. Transmitter operating at 1kw with 100 Hz, approximately 10% triangle modulation.
Top trace-demodulated audio.
Bottom trace-Modulation Encoder waveform of Step 6.
Insufficient 1/2 Binary Step output shown.
contactor circuit for K2 (run contactor) is inoperative, two clicks 6.2.10.2 PA Turn-Off Switch Set to the PA OFF Position
will be heard when the transmitter LOW, MEDIUM, or HIGH The PA Turn-Off switch is located on the Controller board.
button is depressed. This is the step start contactor energizing Check to make sure this switch S5 is set to the PA-ON position.
and de-energizing.
6.2.10.3 External PA Turn-Off Circuit Activated
6.2.5 Sympton: The External Interface board allows the use of the External PA
Transmitter Will Not Turn ON-One or More of the Front Panel Turn-OFF command for customer applications such as
Indicators is Illuminated Red. Day/Night switching on a Phasor. If this feature is connected,
make sure that the device associated with the PA Turn-Off is not
6.2.6 Possible Causes at fault. To check this simply remove the wire connected to the
Many of the transmitter fault circuits that appear on the front Customer Remote control terminal strip at TB1 terminal 22. If
panel will turn off the High voltage and not allow it to be turned the PA Turn-Off is removed then the the transmitter is not at
back on until the fault is cleared. The first step is to see if any of fault.
the faults can be cleared by depressing the Reset button on the
6.2.10.4 Transmitter Type 4 and Type 5 Faults
front panel. Any indicator that cannot be cleared will remain
Regulator faults that occur on the A to D board and the Analog
indicating RED. The fault still exists and therefore must be
Input board will generate a Type 4 fault which will generate a
repaired before the transmitter will become operational. See the
PA Turn-Off command. A Type 5 fault is generated by the A to
“Troubleshooting Front Panel Indicator Faults” paragraph of this
D board Conversion Error fault circuit and will also produce a
section.
PA Turn-Off command. If any of these fault indicators are
6.2.7 Sympton: illuminated on the front panel then refer to the “Troubleshooting
Transmitter Will Turn ON but Immediately Turns OFF-One of Front Panel Indicator Faults” paragraph of this section.
More of the Front Panel Indicators is Illuminated Red. The 6.2.10.5 Power Output Of Transmitter Is Lowered To Zero
Transmitter May try to Turn ON twice and a Fault Indication If the transmitter output is zero yet the PA Turn-Off LED on the
Illuminates Red. Modulation Encoder Board is not illuminated, This indicates that
the power output may be lowered to zero. First verify that the PA
6.2.8 Possible Causes ON LED A36DS4 is illuminated on the Modulation Encoder
6.2.8.1 Transmitter Faults Board. Connect the probe on the right hand side of the center
Many of the transmitter fault circuits that appear on the front compartment to A35TP7 on the Analog Input board. Operate the
panel will turn off the High voltage and allow it to be restarted multimeter switch to the PROBE +VDC (0-3) position and
again because the fault does not exist until the high voltage is measure the voltage. If the voltage is zero that indicates that no
applied. At that point the transmitter will fault again. First reset DC voltage relative to the power output is being produced. Hold
the fault indicator by depressing the Reset button on the front the RAISE button on the transmitter and note if the DC voltage
panel. If a fault still exists and the transmitter is restarted the does start to raise. If it does the transmitter power output should
transmitter will turn on and then shut off with the appropriate also be increasing at this time. Hold the RAISE button until the
indicator showing RED. In the case of the Overcurrent, Over- desired output power is reached. Reset the other power levels to
drive and Underdrive overloads, the transmitter will try to restart the desired output power. A resetting of the power output latches
an additional time by itself before indicating the fault. The fault to the Zero position normally only occurs when the backup
still exists and therefore must be repaired before the transmitter memory power supply fails when the transmitter AC power is
will become operational. See the “Troubleshooting Front Panel off. Check the +5V “B” supply on the controller if this is a
Indicator Faults” paragraph of this section. common occurence.
6.2.9 Sympton: If the voltage on TP7 on the Analog input board is zero and
cannot be raised by the raise and lower control then the Power
Transmitter turns ON (Low, Medium or High Pushbuttons Illu-
control circuitry on the Analog input board and the Controller
minate) but there is NO Power Output. No Forward Power or PA
board must be investigated. See the specific section for each of
Current is Indicated but supply Voltage is Indicated on the
these boards for individual troubleshooting information.
Multimeter.
6.2.11 Sympton:
6.2.10 Possible Causes
Transmitter Turns ON (Low, Medium or High Pushbutton Indi-
6.2.10.1 PA Turn-Off Command Given To Transmitter
cators Illuminate) but Transmitter Output is Lower than Normal-
The PA Turn-Off command in the transmitter will allow the high
Antenna and/or Bandpass VSWR Fault LED is Illuminated and
voltage to be on but will not allow any of the RF Amps to be
Power may Not be able to be Raised without the Lower Indicator
turned on to produce power output. To check for a PA Turn-Off
Reducing the Power Automatically.
command open the front center door and look for DS3 near the
bottom of the Modulation Encoder board A36. If transmitter high
voltage is on and DS3 is illuminated a PA Turn-Off command is
being given to the transmitter. Check the following items which
will generate a PA Turn-Off command.
6.2.12 Possible Causes control functions normally yet there is not modulation then the
6.2.12.1 Antenna VSWR Caused By An Impedance Change problem is either occurring before it enters the transmitter or is
In The Transmitter Load occurring in the first few stages of the analog input board.
If the transmitter load changes sufficiently enough to cause a 6.2.14.1 Modulation Not Reaching Transmitter
VSWR overload the transmitter will automatically lower the Verify that the modulating audio is reaching the transmitter audio
power until the VSWR is cleared. If the mismatch is severe input terminals on the External interface board.
enough the power output could go below 500W. If the problem 6.2.14.2 Analog Input Board
still exists and the RAISE button is depressed the transmitter will Only the circuitry associated with the Analog input board active
raise until the VSWR threshold is exceeded then it will lower. components A35 U6, U9, and U7 would affect the modulation
Select the Antenna Null position on the Multimeter. It will but not the power control. Higher THD can occur in the trans-
probably read upscale. If the Bandpass Filter Null also reads mitter due to failed RF Amps and this is discussed in paragraph
upscale it indicates an antenna problem. See the “Emergency “Higher Than Normal Audio Distortion.”
Operating Procedures” section of the manual on operating the
transmitter in this condition until the antenna can be repaired.
If the power output of the transmitter did not lower significantly,
and now can be raised back to normal by depressing the RAISE 6.3 Troubleshooting Front Panel Indica-
button, this indicates an intermittent VSWR condition caused by
any one of numerous items, typically arcing of a failed compo-
tor Faults
The following is a list of all the transmitter faults that appear on
nent or lighting strikes. The transmitter power can be increased
the front mimic panel of the transmitter. They are grouped in
and if the problem occurs again the transmitter will protect itself.
order of the Type of faults they are. The Type of fault refers to
For more information on the VSWR circuit operation and prob-
the Type of transmitter action that occurs when when that par-
lem identification see “ Troubleshooting Front Panel Indicator
ticular fault is detected. For a more detailed description of the
Faults.”
transmitter action of each fault type, see Section 7, System
6.2.12.2 Bandpass Filter VSWR Caused By Problems In Operation, in this Technical Manual.
The Output Network
If a problem occurs in the output network of the transmitter due
to a failing component then the Bandpass Filter VSWR circuit
will protect the transmitter. If the power output has lowered and 6.4 Overloads- Intermittent or Continu-
and cannot be raised any higher without the transmitter automat-
ically lowering the power, check the Bandpass Filter Null indi- ous (indicator RED or AMBER)
cation on the front panel multimeter. If it indicates upscale and
6.4.1 Main Power Supply Overcurrent Fault
Antenna Null indication indicates near zero then a problem has
The DX-15 Overcurrent fault monitors the actual supply current
occurred in the output network and should be attended to as soon
of the high voltage supply and will generate a type 1 fault any
as possible. Until the transmitter can be repaired:
time the PA current reaches a preset overload level. Two Supply
1. Do NOT attempt to further raise Power. current overloads are actually combined into the fault called
2. Do NOT change Tuning or Loading controls. Overcurrent. Both the Average and Peak supply currents are
For further information on Troubleshooting the Bandpass filter monitored.
circuit and Output network, see the “Troubleshooting Front
6.4.2 Possible causes for Overcurrent Overloads
Panel Indicator Faults.”
6.4.2.1 Random Faults With Audio
NOTE
During normal operation if a VSWR occurs on the antenna sys- If the transmitter incurs random faults with audio, this indicates
tem both the Antenna and Bandpass filter indicators may flash that the peak overload current is being exceeded. This is most
but normally the antenna VSWR is set to trip slightly before the commonly caused by overmodulating the transmitter or by
Bandpass filter. If just the Bandpass Filter indicator flashes this subaudible signals. Check you modulation level. It may be wise
indicates a problem in the output network. to check the calibration of the modulation monitor if it has not
6.2.13 Sympton: been calibrated recently. It is possible the monitor is reading low
Transmitter Turns ON (Low, Medium or High Pushbutton Indi- and in fact the transmitter is being overmodulated.
cators Illuminate) but Transmitter will Not Modulate If the modulation level is proper, then there may be subaudible
signals getting to the transmitter. The DX-15 transmitter and
6.2.14 Possible Causes some modern day audio equipment can pass subaudible signals.
It should be noted that because the transmitter audio is added to Take note of when the overloads occur. It may be possible to
a DC voltage which is relative to the power output level, any relate the overloads to a particular source. Turntable rumble
problem that would affect this DC + Audio would also affect the especially START-UP RUMBLE can be of such level to cause
power level. This DC is added to the audio very early in the Overcurrent overloads. The solution may be to install a filter in
analog input circuitry, therefore if the transmitter power output the program line. Some audio processors have switchable low
Table 6-1
Fault Types
frequency cut-off filters. These will filter out the subaudible CAUTION
signals without degradating the ON AIR sound of the transmitter. DO NOT MAKE ANY ADJUSTMENTS TO THE OVERCURRENT
Some audio processors have a DC offset which can shift with OVERLOAD SETTINGS UNTIL ALL OF THE PRECEDING CHECKS
LISTED ABOVE HAVE BEEN PERFORMED. TRANSMITTER DAM-
modulation, at either a subaudible or audio rate. This shifting
AGE COULD OCCUR IF THE OVERCURRENT OVERLOADS ARE
offset voltage will generate carrier shift, and if the “offset” shifts IMPROPERLY SET.
in a positive direction at the same time as positive modulation
peaks occur, a DC overload would occur. The most common 6.4.2.2 Faults With Tone Modulation
cause of this type of problem is an unacceptable amount of If the transmitter is being tested with tone modulation it is
shifting “DC” offset from the program source driving the trans- possible to generate Overcurrent overloads with high level low
mitter. Another indication of shifting dc offset is excessive frequency modulation. Second, many audio test generators will
movement of the power output meter with modulation. Even as also have a DC offset voltage in their output when they are
little as 10MV of DC shift can cause significant carrier shift. switched from one frequency range to another; this offset can
cause an overload. Third, if the transmitter is turned ON with a
If the setting of the Overcurrent overloads needs to be checked, high level, low frequency tone at the audio input, overloads may
see the Maintenance section of the manual. occur due to the surge current produced as the transmitter is
ramping up to power with full modulation.
6.4.2.3 Supply Current Overloads on Turn On voltage power supply transformer to the next highest primary
Normally if the transmitter indicates a Overcurrent overload on number. If the transformer is presently tapped to 240/0, change
turn on, the first most likely cause is the transmitter has low the tapping to 240/+11 to reduce the supply voltage.
frequency, high level modulation applied. Lower the modulation
If the transmitter has been operating with the proper supply
level before turning on the transmitter. The other possible cause voltage for some time, and only recently increased, check to see
would be a problem with the power control circuit such that when if the power line voltage has increased for the normal operating
the transmitter high voltage is coming up the PA Turn-Off
voltage.
command is being released prematurely and therefore the trans-
mitter is attempting to produce power at the same time as the NOTE
The worst case condition for incurring Overvoltage overloads
power supply capacitance is still charging up. This problem
will be when the high voltage is on and the power output is at
would most likely be on the Controller board or Analog Input zero. The supply voltage will be at its highest. The transmitter
board. An indication of this problem would also be the PA should not incur an overload in this condition.
Current meter moving upscale faster than normal before over-
loading. 6.5.2 Main Power Supply-Supply Fault
The main function of the Main Power Supply Fault is to not allow
If the transmitter will not stay on because of the overload, set the
the transmitter to operate if an imbalance exists in the 3-phase
PA Turn-Off switch to the PA-Off position. If PA current still
high voltage supply such as to cause excessive heating of the high
continues to move upscale when the high voltage is turned on,
voltage transformer. Imbalances of the high voltage supply trans-
then the problem is most likely due to a problem in the power
former can cause overheating of the windings and therefore a
supply. Note that the power supply can be isolated from the RF
shortened life of the transformer or other potential problems.
Amplifiers by removing F1 through F7 on the Fuse board A24.
Note that if the overload occurs only intermittently, the power
F8 cannot be removed because this is the supply for the RF
supply balance is marginal and is probably faulting on low
Drivers and an Underdrive overload would occur on turn on.
frequency modulation peaks. If the fault occurs consistently even
NOTE without modulation, the problem is more serious and should be
The transmitter may not indicate an OVERCURRENT overload if attended to immediately.
a direct short exists on the high voltage supply such as in the
case of a defective HV shorting switch. The overload indicated 6.5.3 Possible Causes
would be an UNDERDRIVE fault. This is because if the HV does
not come up due to a short then the Driver supply will also not 6.5.3.1 Input AC 3 Phase Line Imbalance
reach the proper voltage and an Underdrive condition will be Measure the 3 phase line voltages. They should be within 5% of
sensed FIRST. each other to prevent excessive heating of the windings of the
high voltage transformer. If the line voltages are not in balance,
the power company should be contacted to rectify the problem.
Note that line imbalance not only affects the transformer heating,
6.5 Main Power Supply-Overvoltage but excessive line imbalance will also degrade the Transmitter
Fault performance is terms of AM signal to noise.
Line voltage is balanced and the HV rectifiers are good then the 6.5.4.2 Failed Driver Supply
transformer must be suspect. If the main supply voltage does deflect upward, but the DRIVER
6.5.3.4 Low Frequency, High Level Modulation +VDC indication does not this indicates a problem in the driver
The sensing circuit for the Supply overload fault determines the supply voltage circuit. Check F8 on the Fuse board A24. Also
amount of full wave power supply ripple on the high voltage check L3, C13 through C15 and R13 through R15.
supply. This 100Hz/120Hz component will be the greatest when 6.5.4.3 No Drive To The Driver Stage
the transmitter is modulated at this audio frequency range. If the The Driver modules require a minimum of 20Vp-p of drive to
audio modulation is overmodulated with frequencies from 90- each module. This drive is generated on the Oscillator board, and
140Hz, this could be sensed as a fault and cause a false trip. This amplified by the Buffer and Predriver. If any of these stages is
condition should normally not occur if the three phase line inoperative an Underdrive fault will occur. With only the low
voltages are well balanced. If the balance is marginal, then voltage ON the Oscillator, Buffer, and Predriver Indicator LED’s
Supply fault overloads could occur. should all be GREEN. If any of them are RED, troubleshoot that
If the setting of the Supply Fault overload needs to be checked, particular stage using the procedures listed in this Troubleshoot-
see “Power Supply Protection Overload,” in the Maintenance ing section. To measure the drive to the Driver stage see the
section of the manual. Maintenance Section on Predriver checkout.
6.5.4.4 RF Driver Module Failure
CAUTION The DX-15 transmitter is designed with a Gain Controlled driver
DO NOT MAKE ANY ADJUSTMENTS TO THE OVERCURRENT stage with redundant Driver modules such that 1/2 of a driver
OVERLOAD SETTINGS UNTIL ALL OF THE PRECEDING CHECKS module can fail yet the same drive level will be maintained. If
LISTED ABOVE HAVE BEEN PERFORMED. TRANSMITTER DAM- more than 1/2 of a section of a Driver fails it may not be possible
AGE COULD OCCUR IF THE OVERCURRENT OVERLOADS ARE for the driver stage to keep the drive level within limits. To check
IMPROPERLY SET.
for a Driver Module failure, open the center front door and
6.5.4 RF Driver-Underdrive Fault through the holes in the inner front door, view the LED’s on each
Typically because the DX-15 uses a Gain controlled driver stage, of the Driver modules. Depress the LOW Power button and note
if any of the LED’s illuminate before the transmitter shuts back
the chances of incurring intermittent underdrive faults is low
compared with a drive system that relies on the stability of a fixed off. If any of the LED’s illuminate, remove all power from the
power supply. If Underdrive faults occur, they will most likely transmitter and replace that module. If a spare module is not
available, exchange the bad module with RF Amp Step #42.
be of a consistent nature, in other words the fault will be there at
all times. The only times nuisance faults would occur is when 6.5.4.5 Excessive RF Amplifier Failure
the regulator circuit was producing marginal drive levels thus Even though very highly unlikely in the DX-15 transmitter, a
causing the Underdrive fault to occur on positive modulation failure of a number of RF Amplifiers could load the drive level
peaks. In either case the following are possible causes for Un- down sufficiently enough to use all the reserve output available
derdrive faults. in the Driver stage. To check for this type of failure, open the
center front door, and observe the RF Amplifier LED’s through
6.5.4.1 High Voltage Supply Short
the holes in the inner front door. Depress the LOW power on
The RF Driver stage operates at 1/2 (115\VDC) of the main
supply high voltage (230VDC). Therefore if the high voltage button and note any LED’s that illuminate when the high voltage
supply is not present, the Driver supply will also not be up. The is applied. If more than 5 LED’s are lit on any combination of
modules, these modules should be repaired before proceeding
control circuitry allows 1.1 seconds for the driver supply to reach
full drive level after the step start contactor engages. This as- with further attempts to troubleshoot the Underdrive problem.
sumes that there is no other load on the high voltage supply. If 6.5.4.6 Driver Supply Regulator Failure
there is a higher load on the supply which would be the case with Once it has been verified that the Driver power supply is present,
a defective High voltage shorting switch, then the drive would (DRIVER +VDC deflecting towards 110VDC), the Driver Sup-
not be proper and the Underdrive overload would shut off the ply regulator can now be checked. Operate the RF Multimeter
transmitter before the main contactor pulled in and cause possi- switch to the DRIVER SECT 1A position. Depress the LOW
ble damage to the supply. power on button. The meter indication should deflect upward
before the transmitter shuts back down. How high it deflects
Operate the RF Multimeter select on the DX-15 to the DRIVER
depends on the original operating voltage recorded in the test
+VDC (0-3) X100 position. Depress the LOW power on button
data sheet. If the reading does not deflect upward the Driver
while watching the meter. Normally the meter should reach near
Supply regulator is at fault and should be serviced. For more
the 100VDC mark within 1 second of the step start contactor
information on Driver Supply Regulator troubleshooting see
energizing (first click). If it does not deflect upscale, then note
Section E in the manual.
the supply voltage on the front panel multimeter. It normally
should deflect upwards toward the 220VDC mark within the first 6.5.4.7 Driver Supply Regulator Loop Select
second of turn on. If it does not then troubleshoot the high voltage If it is determined that the Driver Supply Regulator is the
supply for a short or no supply voltage. problem, it may be possible to get the transmitter operational by
switching the regulator loop select to the OPEN LOOP position.
6.7.2.2 External Interlock Fuse F6 ters and then replace the filters while it is running and still not
The external interlock terminals TB1-1 and TB1-2 are protected generate an AIR interlock.
by a fuse in case these terminals are accidentally shorted to 6.7.3.2 Top Air Exhaust Restricted
ground. Check F6 for an open and replace if failed. Make sure If ductwork is installed to the top of the transmitter for exhausting
that there is no shorts on the External interlock line. F6 is located the air, and a restriction is present in the exhaust, it is possible to
by the contactor K2 under the metal cover in the Power Supply generate an Air Interlock. If an exhaust restriction is suspected,
compartment, see Figure 3-4. operate the transmitter with the front center door open. Because
6.7.2.3 External Interlock Relay K4 the exhaust is no longer going through the top, the transmitter
If the F6 is good and the external interlock connections are should not incur an Air interlock.
closed, then verify that K4 is energized when the low voltage is 6.7.3.3 Center Rear Panel Open
on and the external interlock is closed. If it is not suspect an open The Transmitter will not operate with the rear center panel open
coil of K4. or partially open due to the loss of air pressure in the RF
compartment.
6.7.3 Air Interlock
6.7.3.4 Air Interlock Sensing Circuitry
Air interlock problems will be either of an intermittent nature
The Air interlock sensing circuitry consists of U12-U17 on the
such as would occur as an air filter becomes blocked, or consis-
LED board. Measure the DC voltage at J5-1 on the LED board.
tent a during a blower failure. Possible causes of an Air Interlock
Depress the LOW power on button. If the voltage at this point
fault are as follows:
goes to approximately +8VDC before the transmitter turns off,
6.7.3.1 Blower Not Operating Properly, Failed/Running then the air interlock switch is operating and the LED board
Backward circuitry is suspect.
The transmitter will turn on momentarily with high voltage and
6.7.3.5 Air Interlock Switch S7
power output even with NO air flow. There is a delay of approxi-
If +8VDC does not appear at J5-1 on the LED board, and all the
mately 0.3 seconds before an air interlock will turn off the
above checks have been made, then the Air interlock switch itself
transmitter after detecting a loss of air, once the Run contactor
is suspect.
K2 energizes. Open the center front door and depress the LOW
power on pushbutton. Feel the airflow coming through the holes 6.7.3.5.1 Air Switch Adjustment
from the inner front door. A steady stream of air should be felt If all the above tests have been performed,then it may be possible
coming out of the holes. If it is not, first verify that the blower is that the switch may need readjustment. This would be definitely
running. To verify that it is operating in the proper direction, turn the case if the transmitter is operated at a higher altitudes or if
the transmitter on and as soon as it shuts off on the Air interlock, the transmitter was originally tested at 60Hz AC input operation
remove all AC power, and quickly remove the rear center panel. and is now operating at 50Hz AC input frequency. If the setting
of the air switch needs to be checked, see “AIRFLOW SWITCH
WARNING ADJUSTMENTS” in the Maintenance section of the manual.
ENSURE ALL VOLTAGE HAS BEEN REMOVED FROM TRANS-
MITTER AND GROUNDING STICK IS USED TO GROUND ALL
POINTS WHERE AC OR RF POWER HAS BEEN APPLIED BE-
FORE PROCEEDING WITH THE FOLLOWING PROCEDURE. 6.8 All Other Front Panel Faults
Locate the blower fan in the lower right corner of the RF 6.8.1 Oscillator Fault
compartment. Note in which direction the blades of the blower If the transmitter is incurring RF Drive Underdrive faults, and
are rotating. The blades should be rotating CCW, such as to blow the Oscillator front panel LED is illuminated RED, the Oscillator
air into the RF compartment. Note that the blower will rotate at output is not sufficient. To troubleshoot the Oscillator see the
a slow rate for approximately 30 seconds after power is removed. troubleshooting portion of the Oscillator section of the Manual,
Section A. Also see the Emergency Operating Procedures, para-
WARNING graph “Crystal Failure”
KEEP AWAY FROM ROTATING BLADES EVEN WITH THE
POWER REMOVED. 6.8.2 Buffer Fault
If the transmitter is incurring RF Drive Underdrive faults, and
NOTE
Temporarily remove the air filters from the rear panel of the Out- the Buffer front panel LED is illuminated RED, the Buffer output
put Network compartment. If the transmitter now operates with is not sufficient. To troubleshoot the Buffer, see the troubleshoot-
the filters removed, clean or replace the filters. ing portion of the Buffer section of the Manual, Section B.
NOTE
6.8.3 Predriver Fault
The Air interlock switch has built in hysteresis which requires
that more air pressure be required to set the switch to the ON If the transmitter is incurring RF Drive Underdrive faults, and
position (sufficient airflow), than what is required to keep it on. the Predriver front panel LED is illuminated RED, the Predriver
Therefore it is possible to turn on the transmitter without the fil- output is not sufficient. To troubleshoot the Predriver see the
troubleshooting portions of the RF Amplifier Section C, and the • Use the following guidelines when evaluating an Envelope
Driver Combiner/Motherboard Section D. Error Fault.
If No RF Amp module fault LED’s are illuminated, and the
WARNING transmitter appears to be tuned properly, then the transmitter
distortion must be looked at to determine if an RF Amp is still at
ENSURE ALL VOLTAGE HAS BEEN REMOVED FROM TRANS-
MITTER AND GROUNDING STICK IS USED TO GROUND ALL
fault but the LED is not illuminated. See paragraph on “Higher
POINTS WHERE AC OR RF POWER HAS BEEN APPLIED BE- Than Normal Audio Distortion.” If no RF Amps are at fault and
FORE PROCEEDING WITH THE FOLLOWING PROCEDURE. the Envelope Error LED is RED, then the detector circuit may
need readjustment or is defective. See paragraph entitled “Enve-
Only one half of the Predriver module is used at one time. If a
lope Error Fault Indicator Adjust,” for adjustment instructions
Predriver module failure is indicated by a RED LED illuminated
and the LED board Section Q, for theory and troubleshooting of
on the Predriver module, then the other half of the module can
the detector circuitry.
be quickly switched in. To do this remove all AC power from
the transmitter and open the inner front door exposing the RF 6.8.5 Analog Input +15V and -15V Supply Faults
Amplifier modules. Locate and remove the Predriver module. If either of the Analog Input +15V or -15V Fault LED’s are RED,
From where the module was removed, locate and set the Pre- this indicates that the Supply has failed. The transmitter will
driver select switch A14S1 on the Driver Combiner/Mother- generate a PA Turn-Off command so no power output will be
board to the other position to select the other half of the Predriver. produced. With the low voltage on, measure the voltage at F2 on
Reinstall the predriver module and close the inner front door. the Analog Input board and verify that it is approximately
+22VDC. Measure the voltage at F3 and verify that it is -22VDC.
6.8.4 RF Amp Envelope Error Fault
Turn off the transmitter and remove all AC power. Check both
The function of the Envelope Error fault indicator is to indicate
F2 (+15V) and F3 (-15V). If one is failed replace the fuse and
when the demodulated RF envelope does not match the audio
try again. If the fuse fails again, troubleshoot the regulator circuit.
modulating the transmitter. This will then alert the operator that
See “Troubleshooting the Analog Input board” in Section J of
an RF Amplifier may have failed. This circuit does no other
the Manual.
function except illuminate the LED and remote output if con-
NOTE
ENVELOPE ERROR LED POWER OUTPUT POSSIBLE PROBLEM
Steady State RED Unchanged False Error, Check antenna for changed
common point impedance, and check trans-
mitter tuning
Steady State RED Lower than Normal at all powers RF Amp Failure Check LED’s on RF Amp
Modules from Step 1-18*
Flashing RED with Modulation OK @ 1kW, LOW RF Amp Failure, Check LED’s on RF
@ 1-kW AMP Modules from Step 6-18* Flashing
Flashing RED with Modulation OK @ all Power If NO RF Amp LED’s are lit, suspect load
Levels change, check tuning. Also, decreased an-
tenna bandwidth will cause the LED to
flash with high level, high frequency
modulation.
nected. It will not perform a PA Turn-Off or shut off the high It is sometimes possible for the regulator circuit to lock into a
voltage. It is also important to remember that since this circuit is fault condition if the output of the regulator is accidentally
sensitive to small changes in power and distortion as when an RF shorted. If this occurs simply remove all AC power from the
Amplifier fails,it is also sensitive to transmitter load variations. transmitter for approximately 1 minute to allow the power supply
If the transmitter is not tuned properly for minimum indications to bleed off. Reapply AC power and note if the regulator is now
reset.
on the Antenna Null position on the multimeter, the Envelope
Error circuit may indicate an Error when none exists.
6.8.6 A to D Converter +15V, -15V, and +5V Sup- 6.8.8.3 Isolating a Cable Interlock Problem
ply Faults If none of the above tests remove the fault, it is possible to isolate
If any of the A to D Converter LED’s (+15V, -15V, or +5V) are the problem further. With the low voltage on, measure the DC
RED, this indicates that the Supply has failed. The transmitter voltage at the Modulation Encoder A36U63 pins 1-6,11,12, and
will generate a PA Turn-Off command so no power output will A36U64 pins 1-6,11,12. All these points should measure ap-
be produced. With the low voltage on, measure the voltage at F1 proximately +5VDC. Any one that is zero indicates an open cable
on the A to D Converter board and verify that it is approximately interlock. Use the Schematic for the Modulation Encoder board
+22 VDC. Measure the voltage at F2 and verity that it is approxi- to trace the line back to the appropriate connector. If all the pins
mately +22 VDC, and measure the voltage at F4 and verify that are +5VDC and the cable interlock LED is RED, then trou-
it is approximately +8 VDC. Turn off the transmitter and remove bleshoot the Cable interlock circuitry on the Modulation Encoder
all AC power. Check F1 (-15V supply fuse), F2 (+15V) and F4 board. For more information on the Cable interlock circuitry, see
(+5V). If one has failed replace the fuse and try again. If the fuse Section L on the Modulation Encoder board.
fails again, troubleshoot the regulator circuit. See “Troubleshoot- 6.8.9 DC Regulator +5V and B- Supply Faults
ing the A to D Converter Board,” in Section K of the Manual.
If either of the DC Regulator +5V or B- Fault LED’s are RED,
NOTE this indicates that the Supply has failed. The transmitter will turn
It is sometimes possible for the regulator circuit to lock into a off and will not be able to be turned on until the fault is cleared.
fault condition if the output of the regulator is accidentally
shorted. If this occurs simply remove all AC power from the With the low voltage on, measure the voltage at F1 on the DC
transmitter for approximately 1 minute to allow the power supply Regulator board and verify that it is approximately +8VDC.
to bleed off. Reapply AC power and note if the regulator is now Measure the voltage at F3 and verify that it is approximately
reset. -8VDC. Turn off the transmitter and remove all AC power.
Check both F1 (+8V) and F3 (-8V). If one is failed replace the
6.8.7 A to D Converter Conversion Eror Fault
fuse and try again. If the fuse fails again, troubleshoot the
The A to D Converter requires a sample of the RF drive to
regulator circuit. See “Troubleshooting the DC Regulator
develop the sample frequency for the A to D convertor IC. If this
board,” Section M of the Manual.
sample is missing or there is a fault in the A to D conversion
process, the transmitter will output a Conversion Error Fault NOTE
which will produce a PA Turn-OFF command, thus allowing the It is sometimes possible for the regulator circuit to lock into a
fault condition if the output of the regulator is accidentally
high voltage to remain on. No RF output will be produced. For shorted. If this occurs simply remove all AC power from the
additional information on troubleshooting the A to D convertor transmitter for approximately 1 minute to allow the power supply
for a Conversion Error, see “Conversion Error Troubleshooting” to bleed off. Reapply AC power and note if the regulator is now
in Section K of the Manual. reset.
6.8.8 Modulation Encoder Cable Interlock 6.8.10 Output Monitor +5V and -5V Supply Faults
The Cable interlock is designed to prevent the transmitter high If either of the Output Monitor +5V or -5V Fault LED’s are RED,
voltage from coming up when an RF Amplifier is is removed this indicates that the Supply has failed. The transmitter will turn
from the circuit. Possible damage could occur to the Com- off and will not be able to be turned on until the fault is cleared.
biner/Motherboards if the transmitter puts out power with an With the low voltage on, measure the voltage at F1 on the DC
Amp removed. The cable Interlock feature is accomplished Regulator board and verify that it is approximately +8VDC.
through the individual Modulation Encoder cables #503-#516. Measure the voltage at F2 and verify that it is approximately
If the transmitter will not turn on and the Cable Interlock LED -8VDC. Turn off the transmitter and remove all AC power.
is RED, check the following. Check both F1 (+8V) and F2 (-8V). If one is failed replace the
fuse and try again. If the fuse fails again, troubleshoot the
6.8.8.1 All RF Amplifier Modules Are In Place
regulator circuit. See “Troubleshooting the Output Monitor
Remove all Power and open the inner front door exposing the
board,” Section H of the Manual.
RF Amplifiers. Make sure all RF Amplifier modules are seated
properly. Some resistance is normal when inserting and remov- NOTE
It is sometimes possible for the regulator circuit to lock into a
ing Amps.
fault condition if the output of the regulator is accidentally
6.8.8.2 All Modulation Encoder Ribbon cables Are In Place shorted. If this occurs simply remove all AC power from the
Locate the Modulation Encoder ribbon cables on the right side transmitter for approximately 1 minute to allow the power supply
of the Modulation Encoder board. Make sure all are seated to bleed off. Reapply AC power and note if the regulator is now
reset.
properly with the black “ears” fitting over the connector. Remove
all AC power and open the inner front door exposing the RF 6.8.11 Output Monitor VSWR Faults
Amplifiers. The Modulation Encoder ribbon cables connect on A discussion of VSWR protection is included here to aid the
to the Combiner/Motherboards with the same type connectors on station technical and engineering staff in determining when
the side of the motherboards facing the RF Amps. The appropri- VSWR overloads may indicate a problem that should be located
ate RF Amp must be removed to allow access to the ribbon and corrected. The VSWR protection built into the DX-15 trans-
connectors. Check each of these connectors for proper seating.
mitter is both for the protection of transmitter high power cir- 6.8.12.1 First Stage VSWR Protection:
cuitry and the protection of external equipment which might be
6.8.12.1.1 Sympton:
installed between the transmitter and the antenna system. Oper-
ating at high power with a VSWR condition can result in high VSWR LED Flashes Red, Front Panel Power Output Meter
voltages or currents in transmitter circuitry, or in circuits and Drops Slightly and Returns to Normal Power. A Slight “POP OR
equipment between the transmitter and the antenna, or in antenna CLICK” is Heard on the Air.
impedance matching and coupling circuits. High voltages or 6.8.12.1.2 Action:
currents can result in arcing, overheating of components, or This is the first step in the VSWR protection. The VSWR
component failure. In general, the VSWR overloads and limits detectors act very quickly, in much less than a millisecond, to
set in the transmitter’s protection circuitry should not be by- detect a VSWR fault and turn off the transmitter RF output for
passed or increased beyond the recommended limits set at the approximately 20 milliseconds or less. The VSWR status indi-
factory. cator flashes red for approximately one-half second, then returns
to green. If the VSWR condition is no longer present, nothing
CAUTION else will occur. The VSWR LED will not stay RED since this is
VSWR overload limit settings that exceed recommended values may result not a serious type of VSWR condition which needs the attention
in component damage or failure. of an operator. These type of VSWR actions can occur indefi-
The DX-15 uses two nearly identical circuits to generate a nitely, as long as they do not occur for a consistent period of
VSWR fault. The only difference between them is that they will longer than one second.
monitor the VSWR from two different locations. The Antenna 6.8.12.2 Second Stage VSWR Protection:
VSWR will monitor the the output load of the transmitter though
6.8.12.2.1 Sympton:
the Matching network of the transmitter. This VSWR sensor is
used to check the tuning of the transmitter since any change in The VSWR goes to Red and Remains there. The Front Panel
the antenna load will reflect back to this sensor. The matching Lower Button Illuminates and the Transmitter Front Panel PA
network (Loading and Tuning controls) can then be adjusted for current and Power Meters read quite low. Within 10 to 30
minimum VSWR. The Bandpass Filter VSWR circuit is located Seconds the Lower Indicator Extinguishes and the Power output
such that it will be able to detect a VSWR that occurs anywhere and PA Current have obtained a Lower than Normal Power
in the Transmitter Output network. Should any Output network Level.
part fail, the transmitter will be protected. The Bandpass Filter 6.8.12.2.2 Action:
VSWR circuit will of course sense any antenna load changes The transmitters VSWR sensor has detected a serious VSWR.
also, but its sensitivity is set lower such that an antenna VSWR The first stage of VSWR protection was attempted, but the fault
will be detected First by the Antenna VSWR circuit. existed for more than 1 second of continuous recycling. A
The first step in VSWR protection once a fault is detected is to LOWER command was give to the transmitter to fold back the
try to clear the fault. Most VSWR faults can be cleared by simply power to a level to which the Transmitter could still operate. The
causing the transmitter power output to go to zero for a brief power level will remain here until given a RAISE command. If
period of time. In the DX-15, this zero power output is accom- the fault still exists the transmitter will again LOWER the power
plished by turning all PA sections off through modulator action. and disregard the RAISE command. The source of the VSWR
This occurs so quickly (less than 20 milliseconds) that it may not fault must be repaired before full power operation can continue.
even be noticed by listeners, or will be simply a slight “click” or 6.8.12.3 Combination of both Stages of the VSWR Circuit
“pop.” If a VSWR fault cannot be cleared by turning the trans- Action
mitter off for a short period a number of times, the transmitter
6.8.12.3.1 Sympton:
will reduce power. This power reduction might be compared to
the “VSWR Foldback” used in some FM transmitters, where The VSWR LED flashes then remains lit RED. The Power
power is reduced until a power level where safe operation can Output Meter may make quick downward movements. The
continue is reached. Lower Indicator flashes and the Power output goes slightly lower
each time. The ON-AIR sound may be interrupted by numerous
6.8.12 Two Stage VSWR Action dropouts.
The VSWR circuits for both the Antenna and Bandpass Filter 6.8.12.3.2 Action:
VSWR protect the transmitter in a two stage process to prevent This problem would be the typical transmitter action during a
undesirable program interruptions during nuisance trips such as condition where sustained arcing was occurring in the output of
during static discharges, yet it will allow on air operation and the transmitter during modulation peaks. During modulation
protection of the transmitter during more serious VSWR condi- peaks an arc occurs and remains for longer than 1 second of
tions. Both the Antenna and Bandpass Filter VSWR circuit continual 1st stage VSWR actions. At this time a lower command
actions are identical. is given during these modulation peaks. The transmitter Power
will progressively lower until the arcing on modulation peaks
will not be of long enough duration to generate a lower com-
mand. The transmitter will operate safely in this condition but it
is recommended to lower the power further to prevent any more 6.9.2 Probable Causes
arcing until the cause of the arcing can be determined. 6.9.2.1 Failed RF Amplifier Module
6.8.13 Antenna VSWR Fault When an RF Amplifier module in positions Step 1-18, the
transmitter output power will drop when a 15 kW output power.
6.8.13.1 Antenna VSWR Caused By An Impedance Change This output power drop would be around 10%. A failure of a
In The Transmitter Load higher step is not noticed as a drop in power at 1 kW for instance.
If the transmitter load changes sufficiently enough to cause a The audio distortion will also be slightly higher but may not be
VSWR overload the transmitter will automatically lower the noticeable with only one RF Amp failed. To see if an RF Amp
power until the VSWR is cleared. If the mismatch is severe has failed, operate the transmitter at normal power. Open the
enough the power output could go below 500W. If the problem center front door and note if any Fault LED’s are illuminated on
still exists and the RAISE button is depressed the transmitter will any of the RF Amplifier cards. The transmitter will operate fine
raise until the VSWR threshold is exceeded then it will lower. in this condition with slightly less power and slightly more
Select the Antenna Null position on the Multimeter. It will distortion.
probably read upscale. If the Bandpass Filter Null also reads
upscale it indicates an antenna problem. See the “Emergency The failed module can be changed at any time or if the transmitter
Operating Procedures” section of the manual on operating the cannot be taken off line the module can be patched into a non
transmitter in this condition until the antenna can be repaired. critical position. If the module for instance is Step 6, it has an
active role in power output and modulation. By using the Flex-
6.8.14 Bandpass Filter VSWR Fault Patch™ feature on the Modulation Encoder board, another good
6.8.14.1 Bandpass Filter VSWR Caused By Problems module in a less active position can be assigned to step 6 while
In The Output Network If a problem occurs in the output network the transmitter is still on the air. See paragraph entitled “Using
of the transmitter due to a failing component then the Bandpass FlexPatch™ for Bypassing a Failed RF Amp.”
Filter VSWR circuit will protect the transmitter. If the power In some cases an RF Amp may be failed or a problem may exist
output has lowered and and cannot be raised any higher without in the Modulation Encoder section for that Amp which does not
the transmitter automatically lowering the power, check the cause the LED on the module to illuminate. To find which step
Bandpass Filter Null indication on the front panel multimeter. If has incurred a failure see paragraph entitled “Finding a Missing
it indicates upscale and Antenna Null indication indicates near Step” in this section.
zero then a problem has occurred in the output network and
should be attended to as soon as possible. Until the transmitter 6.9.3 Sympton:
can be repaired: RF Output and PA Current Lower than Normal-Antenna and/or
Bandpass Filter VSWR Indicators are RED
1. Do NOT attempt to further raise Power.
2. Do NOT change Tuning or Loading controls 6.9.4 Probably Cause
NOTE 6.9.4.1 Intermittent VSWR Condition Causing Power Fold-
During normal operation if a short term VSWR occurs such as back
that caused by lighting or static discharge on the antenna system A VSWR fault occurred such that the transmitter automatically
both the Antenna and Bandpass filter indicators may flash but
normally the antenna VSWR is set to trip slighly before the Band-
lowered the power output. Typical short term VSWRs such as
pass filter. If just the Bandpass Filter indicator flashes this indi- static discharges should not produce a lower command. The
cates a problem in the output network. power output can be raised back to normal but should the
For further information on the possible causes of VSWR Over- transmitter intermittently keep lowering the power, then the
loads see paragraph entitled “POSSIBLE CAUSES OF VSWR cause of the VSWR should be investigated. Paragraph entitled
OVERLOADS” in the Emergency Operating Procedures Sec- “OUTPUT MONITOR VSWR FAULTS” in this section will
tion of the Manual. discuss VSWR faults in more detail. Paragraph entitled “Possible
Causes of VSWR Overloads” in Section IV lists many sources
of VSWR problems.
6.9.5 Sympton:
6.9 Initial Troubleshooting-less Serious, Loss of Positive Peak Capability
Not OFF AIR Situations
6.9.6 Possible Causes
6.9.1 Sympton: 6.9.6.1 Power Supply Voltage Low
RF Output and PA Current Lower than Normal-THD may be If the supply voltage for the RF Amplifiers is lower than normal,
Higher and RF Amp Envelope Error LED is Red or Flashing Red. the positive peak capability will be reduced. Nominal Supply
voltage should be between 220 and 230VDC at 15 kW output
power. Measure the supply voltage on the front panel multimeter.
If it is not close to what was indicated on the factory test data
sheet then the high voltage transformer must be retapped. See the
INSTALLATION instructions for more information on selecting modulating to 125% positive peak and only 50% negative peak.
the proper transformer taps. An error is also shown near the top of the positive peak indicating
6.9.6.2 Audio Processor Equipment Defective or Incorrectly a big step failure at around Big Step 40. The modulation Encoder
Set waveform is also shown for that step.
Many problems with positive peaks are due to defective or The failed module should be replaced to obtain full positive peak
incorrectly setup processing equipment. Check the manual for capability, but the transmitter will operate fine in this condition
that particular piece of equipment for setup and service informa- and will only have some distortion on the positive peaks.
tion.
6.9.7 Sympton:
6.9.6.3 Incorrect Transmitter Tuning
If the transmitter loading and tuning have not been set properly Higher than Normal Audio Distortion.
or a change in the antenna load has occurred then this can affect 6.9.8 Possible Causes
the positive peaks. With the transmitter operating at full power
6.9.8.1 Failed RF Amplifier(s)
note the reading on the Antenna Null position of the front panel
multimeter. The indication should be near zero. The Loading and If audible distortion is heard on the air and the program content
tuning should be adjusted for a minimum indication here. and audio processing equipment has already been verified to not
be the problem, then the next step is to determine if an RF
6.9.6.4 Transmitter Operated In FlexPatch™ Mode Amplifier has failed. When an RF Amplifier module in positions
If an RF Amp had failed and another RF Amp was substituted Steps 1-18 fails, the transmitter output power will drop when at
using the FlexPatch™ feature, then the transmitter will have a 1 kW output power. This output power drop would be around
slightly reduced positive peak capability. The defective RF Amp 10% for one module. a failure of a higher step is not noticed as
must be replaced and the the transmitter returned to its normal a drop in power at 1 kW for instance. The audio distortion will
mode before full positive peak capability will return. also be slightly higher but may not be noticeable with only one
6.9.6.5 Failed RF Amplifier RF Amp failed. To see if an RF Amp has failed, operate the
If an RF Amplifier fails then the transmitter positive peak capa- transmitter at normal power. Open the center front door and note
bility will decrease. The power output will also decrease if one if any Fault LEDs are illumated on any of the RF Amplifier cards.
of the lower steps fail. Also distortion will increase slightly. The transmitter will operate fine with an amplifier failed, only
Check the RF Amp fault LED’s to see if any are illuminated. with slightly less power and slightly more distortion.
6.9.6.6 Loss Of A Big Step The failed module can be changed at any time or if the transmitter
It is possible to have an RF Amplifier not putting out power yet cannot be taken off line the module can be patched into a non
the Fault LED for that module not be illuminated. It should be critical position. If the module for instance is Step 6, it has an
possible to see this problem on the detected audio waveform. If active role in power output and modulation. By using the Flex
a Big Step RF Amp is not operating properly an error in the Patch feature on the Modulation Encoder board, another good
demodulated audio waveform will be present as seen in Figure module in a less active position can be assigned to step 6 while
6-1. This kind of error can only be seen with steady state the transmitter is still on the air. See paragraph entitled “Using
modulation such as with a sine wave or more preferably a linear FlexPatch™ for Bypassing a Failed RF Amp.”
ramp. If an RF Amp failure is suspected, operate the transmitter 6.9.8.2 Finding a Missing Step
at 16 kW at full modulation. Display the demodulated audio
It is possible to have an RF Amplifier not putting out power yet
output of a modulation monitor on a dual trace scope. If a big
the Fault LED for that module is not illuminated. It should be
step amplifier is not working, an error will be noticeable on the
possible to see this problem on the detected audio waveform. If
display. To determine which amplifier is at fault, connect the
a Big Step RF Amp is not operating properly an error in the
second channel of the scope to a probe and look at the output of
demodulated audio waveform will be present as seen in Figure
the modulation Encoder for each big step until the transition from
6-1. This kind of error can only be seen with steady state
0 to 5VDC occurs at the same point in time as the error on the
modulation such as with a sine wave or more preferably a linear
wave form. See Figure 6-1. Since there are 42 big steps it helps
ramp. If an RF Amp failure is suspected, operate the transmitter
to know where to start to look on the modulation encoder. A good
at 16 kW at full modulation. Display the demodulated audio
rule is that the higher the positive peak level where the error
output of a modulation monitor on a dual trace scope. If a big
occurs, the higher the step number. An error in the middle of the
step amplifier is not working, an error will be noticeable on the
100% modulated sine wave at 16 kW is probably occurring
display. To determine which amplifier is at fault, connect the
around step 20.
second channel of the scope to a probe and look at the output of
It must be remembered that a 100% modulated signal at 16 kW the modulation Encoder for each big step until the transition from
is NOT using all the the big steps. In fact Steps 36 through 42 0 to 5VDC occurs at the same point in time as the error on the
are only ON during positive peaks. To check these steps, a wave form. See Figure 6-1. Since there are 42 big steps it helps
nonsymetrical audio waveform should be used in order to modu- to know where to start to look on the modulation encoder. A good
late the transmitter with a steady state tone at 125% positive peak rule is that the higher the positive peak level where the error
without causing overmodulation on the negative peak and there- occurs, the higher the step number. An error in the middle of the
fore carrier shift. Figure 6-2 shows a non symmetrical ramp
Figure 6-1
Upper trace-Demodulated audio at 100 Hz, 100% modulation at 15kw, showing missing
step due to failed RF amplifier.
Lower trace-Modulation Encoder signal for missing step 20.
Figure 6-2
Upper trace-Demodulated audio for transmitter operating at 15kw, 125%+peak,
triangle modulation. Showing missing step 39.
Lower trace-Modulation Encoder signal for missing step 39.
100% modulated sine wave at 16 kW is probably occurring 6.9.12 Low RF Drive Level To The RF Amps
around step 20. Low RF drive levels can cause higher than normal distortion.
It must be remembered that a 100% modulated signal at 16 kW Typically the RF drive on the RF Amps should be between 22
is NOT using all the the big steps. In fact Steps 36 through 42 and 25Vp-p. To check the drive level see “Measuring RF Drive
are only ON during positive peaks. To check these steps, a Levels”
nonsymetrical audio waveform should be used in order to modu-
6.9.13 Additional Tips For Troubleshooting Audio
late the transmitter with a steady state tone at 125% positive peak
without causing overmodulation on the negative peak and there-
THD
fore carrier shift. Figure 6-2 shows a non symmetrical ramp If the Distortion problem cannot be found using the above means,
modulating to 125% positive peak and only 50% negative peak. an excellent way to determine if the distortion is in the Analog
An error is also shown near the top of the positive peak indicating Input/A to D conversion process OR the Digital to Analog RF
a big step failure at around Big Step 40. The modulation Encoder Amplifier stages/Output network, is to measure the distortion out
waveform is also shown for that step. of the Digital to Analog convertor circuit for the Envelope Error
detector circuit. This sample is an actual reconstructed audio
Once the step causing the error is located the RF Amplifier can sample of the Digital Audio. If any distortion is occurring in the
be changed. If substituting the RF Amp does not remove the Analog input board, or in the Analog to Digital conversion
error, then the problem may exist on the Modulation Encoder process, it will show up here. Connect a scope if the distortion is
board. visible on the audio waveform, or a distortion analyzer to J2 on
6.9.9 Transmitter Mistuning the A to D board A34. Remove the BNC connector connected to
it. If the distortion is present here, troubleshoot the Audio source,
The DX-15 will tune into a wide range of loads and still produce
Analog input board, or the A to D convertor. If the distortion is
very good audio performance. It could be possible for the trans-
not present, the distortion is occurring in the D to A process and
mitter load to be not optimized and therefore the transmitter will
could be in the Modulation Encoder, RF Amps, or Output
not optimized into its load. Operate the transmitter at 15 kW into
Network.
the antenna system. Monitor the Antenna Null position on the
front panel multimeter. If the meter indication is not near zero,
adjust the Loading and tuning control for a minimum indication.
Operate the meter switch to the Bandpass filter position. The
meter indication should also be near zero. At this time the 6.10 Consistent Loss of RF Amplifier
transmitter is tuned properly. Modules
Consistent loss of RF Amp modules refers to two types of losses.
6.9.10 Operating Into A Bandwidth Restricted An- The first kind would be the loss of different modules in the same
tenna position such as step 6. The other type of consistent loss would
If the Distortion is poor especially at the higher audio frequencies be of random module sections at various times. The DX-15 RF
even when the transmitter is tuned properly, then the transmitter Amp modules are very rugged and have a very long expected
may not be seeing a good load at the sidebands. Operate the life. Any type of consistent failure indicates something is wrong
transmitter into a know good dummy load and if the higher with one of the following items in the transmitter.
frequency distortion is lower, suspect the antenna system.
6.10.1 Sympton:
6.9.11 Mistuning Of The Bandpass Tuning Control Consistant Loss of an RF Amp in one Particular Slot.
C101
This control is normally factory adjusted and requires no periodic 6.10.2 Possible Causes
adjustment. If an output network component has been changed Improper RF Drive The RF drive to the RF Amps must be
it may be necessary to adjust this. Normally the Bandpass tuning between 20 and 26Vp-p for proper operation. The phase of the
is adjusted for Peak RF output out of the transmitter as indicated drive must also be within 5 degrees of the other modules. To
on the power meter. From there the control is adjusted slightly measure the drive amplitude and phase, see “Measuring RF
off the peak in the inductive side. This is the same as turning the Drive Amplitude” and “Mesuring RF Drive Phasing.” Causes of
control counterclockwise. This setting is typically optimum for improper drive amplitude and phasing are defective RF Amp,
Efficiency, IPM and Mono THD and IMD. The Bandpass tune Defective Drive cable, or poor motherboard connections.
can be adjusted while the transmitter is on and modulating.
6.10.3 Improper Drain Phasing
CAUTION Just as the RF Drive must be within 5 degrees of the other
THE BANDPASS TUNING CONTROL SHOULD NOT BE ADJUSTED modules, the phasing of the switching waveforms on the drain
MORE THAN 500W OFF OF THE POWER PEAK. MOST EFFICIENT of the RF Amp MOSFET’s must also be in phase within 5
OPERATION OCCURS AT OR NEAR THE POWER PEAK. TUNING degrees. Even if the drive to the MOSFET’s is proper, other
OFF THE POWER PEAK IN THE CAPACITIVE DIRECTION COULD problems can cause the drain phasing to be off. To measure the
CAUSE EXCESSIVE OVERHEATING OF THE RF AMPLIFIER Drain phasing, see “Measuring the RF Amp Drain Phasing.”
MODULES.
Causes of Improper drain phasing are poor connection or wrong 6.10.6.5 Improper Overload Settings
tapping of the efficiency coil for the RF Amp, a different MOS- If an Overload is improperly set or not working the RF Amplifi-
FET device installed compared to the others, or a defective ers could fail during an overload condition. Refer to paragraph
output toroid for the RF Amp. entitled “Overlaod Adjustment Procedures” in the Maintenance
section of the Manual.
6.10.4 Defective Output Toroid
6.10.6.6 Improper Air Flow
The output toroid for each RF Amp must couple the RF output Normally insufficient air flow should be detected by the trans-
of the Amp into the combiner. If the toroid is defective the Amp mitter and an Air interlock should shut the transmitter off. If the
will not operate efficiently. Check the toroid for cracks or signs circuit is defective or defeated, overheating modules could cause
of arcing. Some inspection can be done through the holes in the a premature failures.
combiner cover but a more through inspection requires removal
of the combiner cover. See paragraph in the Maintenance section 6.10.6.7 Transmitter Mistuning
on “Main Combiner/Motherboard replacement. Transmitter mistuning could cause the RF Amplifier stage to run
inefficiently and therefore all the modules will run hotter. See
• It should be noted that many times an RF Amplifier that paragraphs “Transmitter Mistuning and Bandpass Tuning” in
fails due to wrong phasing will many times operate for a this section of the Manual.
short time before failure. During this condition the MOS-
FET devices on the module will operate Hotter than the 6.10.7 Sympton:
other modules. This is a good indication of a module
Excessiv Carrier Shift
operating out of phase.
Normally the DX-15 transmitter does not exhibit any type of
6.10.5 Sympton: excessive carrier shift due to a specific problem such as power
Consistent Loss of Modules in Random Positions supply sag. Typical problems with carrier shift are not caused by
the transmitter, but instead they are caused by DC offset and
6.10.6 Possible Causes
Subaudible signals. Modulate the transmitter directly from an
6.10.6.1 A to D Phasing Improperly Set audio generator. If the transmitter does not exhibit any carrier
An improperly set A to D phasing circuit will cause random shift with a direct tone look for a source of subaudible signals or
failures of RF Amps especially at the higher steps. See “A to D DC offset.
Phasing Check” in the Maintenance section of the Manual.
6.10.6.2 Modulated B- Improperly Set 6.10.8 Sympton:
An improperly set Modulated B- can cause Random RF Amp Apparent poor Efficiency
failures. See “Overall Modulated B- Adjustment” in the Mainte- The term apparent is used to describe an efficiency problem
nance section of the manual. because in many cases the apparent low transmitter efficiency is
6.10.6.3 Improper VSWR Circuit Operation caused by inaccurate measurement of the parameters used to
If the VSWR protection circuit in not set properly random measure efficiency. The PA current, Supply Voltage, and Actual
failures RF Amps could occur during VSWR conditions. To test power output should be re-verified before assuming the transmit-
the VSWR circuitry simply depress the front panel VSWR ter is operating inefficiently.
SENSOR Manual Test Button. At that time both the Bandpass
Filter and Antenna VSWR LED’s should momentarily illumi- WARNING
nate red the return to green. To check the threshold settings on ENSURE ALL VOLTAGE HAS BEEN REMOVED FROM THE
the VSWR Sensors, apply main power to the transmitter and TRANSMITTER AND USE THE GROUNDING STICK TO GROUND
ensure that the low voltage is on. Measure the voltage at U1-5 ALL POINTS WHERE AC OR RF POWER HAS BEEN APPLIED
(bottom of R12) on the Output Monitor board, and adjust BEFORE PROCEEDING WITH THE FOLLOWING PROCEDURE.
A27R15 so that the voltage indicates 2.25VDC. This sets the The best and quickest way to determine if the transmitter is
Antenna VSWR trip threshold. Measure the voltage at U4-5 (top operating inefficiently is to feel how warm the RF Amps operate.
of R20) on the Output Monitor board, and adjust A27R9 so that Typically the amps only run a couple of degrees above ambient
the voltage indicates 2.30VDC. This sets the Bandpass Filter temperature when everything is operating normally. To check
VSWR trip threshold. The other VSWR circuit adjustments can the RF Amp heating operate the transmitter a 15 kW with normal
be checked by referring to paragraph on “OUTPUT MONITOR” program modulation. Depress the Off button, quickly remove
in the Maintenance section of the Manual. power and open the inner front door. Starting with RF Amp Step
6.10.6.4 Improper Setting Of The Oscillator Sync Circuit 1, feel the cases of the two exposed MOSFET’s checking for any
This circuit is critical to the operation of the VSWR protection module that appears to be running excessively warm. Only check
and should be checked by referring to paragraph “OSCILLA- modules Steps 1-20 at this time. If all the modules are running
TOR SYNC ADJUSTMENT” in the Maintenance section of the hot then there is a problem with efficiency. If one or two modules
Manual. are running hot the efficiency will be slightly lower. Those
modules that are running hot should be serviced. See “Consistent
Loss of RF Amplifer Modules”
step from the plug. Locate P6-3/4, the gold jumper for step 42. In conclusion, by using the Modulation Encoder schematic and
Step 42 is selected because it is only on during the highest with careful thought it is possible to troubleshoot the circuitry
positive peaks. Locate and remove one of the black wire jumpers further with FlexPatch™ before attempting time consuming
from their storage position on P8 on the Modulation Encoder substitutions or circuit measurements.
board. Connect one end of the FlexPatch™ Jumper into the right
hand hole of the jack of the failed RF Amp step. This is the output 6.11.4 Measuring RF Drive Level
drive signal of the modulation encoder for that step. Next insert This procedure can be used to measure the RF Drive levels on
the free end of the FlexPatch™ cable into the right hand side of the RF Amplifier modules. This should be done any time the
the jack for step 42. This is the input to the modulator section of frequency is changed, a particular RF Amp is changed, or any
the step 42 RF Amp. This completes the FlexPatch™ operation. time problems are suspected to be caused by improper RF drive
If the power level was lower with the failed amp then it should level. Remember that there are two sections of each RF Amplifier
be normal now. module that have an individual drive signal fed into it. Measure
the RF Drive levels as follows.
CAUTION To remove the Supply voltage from the RF Amps, first remove
WHEN USING FlexPatch™ WITH THE TRANSMITTER OPERAT- all primary power from the transmitter. Open the front door to
ING, MAKE SURE THE FlexPatch™ CABLE IS INSERTED FIRST the power supply cabinet and locate the Fuse Board A24 on the
INTO THE LEFTHAND JACK OF THE MODULE TO BE SUBSTI-
left hand hall of the power supply compartment. Now remove
TUTED. THEN INSERT IT INTO THE JACK OF THE STEP 42 AMP.
THIS WILL PREVENT INADVERTENT TURN-ON AND POSSIBLE fuses F1 through F7. Note that F1 and F3 are not the same values
FAILURE OF THE RF AMP SHOULD THE FlexPatch™ JUMPER as the others. Close the power supply cabinet and now open the
INADVERTENTLY TOUCH ANOTHER COMPONENT ON THE inner front door exposing the RF Amplifiers. Locate RF Ampli-
MODULATION ENCODER BOARD. fier Step 1 (bottom left RF Amp). Connect a X10 scope probe to
the left hand side of CR3 which is located in front of the heatsink.
Note that any number of FlexPatch™ Connections can be made
Connect the probe such that the lead can be safely routed out the
on the Modulation Encoder board. As more RF Amps need to be
interlocked door once it is shut, and the probe will not interfere
substituted, the next lowest big step is selected. Example: Three
with the closing of the inner door. Connect the ground clip of the
FlexPatch™ substitutions would use steps 40, 41 and 42 as the
probe to the edge of the front of the RF Amp card on either side
substitute amps.
of the round hole in the front middle of the card. Note that this
6.11.3 Using FlexPatch™ for Isolating Modulation is the ground plane for the RF Amp. Connect the probe to the
Encoder/RF Amp Problems scope set up to measure an RF waveform at approximately
The FlexPatch™ feature can also be useful in determining where 24Vp-p. Close the inner front door of the RF compartment and
a fault exists if the fault is not made apparent by an illuminated apply primary power NOTE: A X10 SCOPE PROBE MUST BE
LED on an RF Amp. For example during troubleshooting a USED. ALSO ENSURE THAT THE SCOPE CASE IS PROP-
higher than normal distortion, it is discovered that on the de- ERLY GROUNDED.
modulated audio signal a missing step is noted at step 6. See Depress the LOW power on button and note that the high voltage
paragraph “FINDING A MISSING STEP.” The LED on the Step comes up as indicated on the front panel multimeter but no RF
6 RF Amp module is not illuminated indicating that it is at fault. power or PA current is indicated. With the scope DC coupled
The next step is to physically exchange it with a spare module. note that an RF sine wave is now displayed on the scope. The
It is found that this did not fix the problem and the fault still exists waveform should normally measure from 22 to 25Vp-p and it
at step 6. should be centered on the 0.0VDC line of the scope. The drive
The gold jumpers are now removed from the Modulation En- level may be lower than 20Vp-p at this time. If the waveform
coder board for step 5 and step 6. Jumper the left hand side falls totally below the 0.0VDC line of the scope, the step 1
(Encoder output) of the step 6 jack to the right hand side (RF amplifier is turned off. See Figures 6-4 and 6-5 for drive wave-
Amp input) of the step 5 jack. Connect the step 5 encoder output forms.
(left) to the step 6 RF Amp input jack (right). See the Modulation NOTE
Encoder schematic 839-6208-088 sheet 1. Note on the schematic When measuring RF Amplifier drive amplitudes or phasing, the
that the RF Amp input side of the FlexPatch™ jacks does go amplifier to be measured must be turned on to give a correct
drive measurement. The drive waveform of an “OFF” amplifier
through some driver circuitry on the Modulation Encoder board. will be below 0.0VDC and the peaks will probably be clipped
After performing this patching, it is noted that the error on the
envelope now occurs at the step 5 interval and not step 6. This To turn on an amplifier first make sure that the PA TURN-OFF
indicates that the modulation encoder drive signal for step 5 that switch on the Controller board is set to the PA-ON position. Next
is now going to the step 6 RF Amp through the Modulation depress the RAISE button until the desired amplifier turns on as
Encoder drive circuitry, is not operating. This says that the indicated by the correct drive waveform. Note that at 0 kW output
Modulation Encoder drive circuitry for step 6 has failed. The no Big step amps are on. As the power is raised the big steps will
most likely suspect is U5-4. successively turn on to increase the power output. There are 42
Big step amplifiers, but even at 16 kW of carrier power only Big
step Amplifiers 1 through 18 will be turned on. Therefore hold-
Figure 6-4
RF drive waveform as seen at RF amplifier, Gate of Q3 (anode of CR7).
RF amplifier turned OFF (5V p-p per division).
Figure 6-5
RF drive waveform as seen at RF amplifier, Gate of Q3 (anode of CR7).
RF amplifier turned ON (5V p-p per division).
ing the raise button will only turn on up to step 18. To turn on time problems are suspected to be caused by improper RF drive
any higher steps these must be manually turned on using the Flex phasing. Remember that there are two sections of each RF
Patch feature discussed shortly. Amplifier module and each have an individual drive signal fed
Now that a measurement of the RF drive on step 1 has been made, into them. Normally for proper transmitter operation, the drive
the RF Drive of any other RF Amp that needs to be measured phasing on the RF amplifiers should be within +-4 degrees
can be performed by repeating the above steps. Remember that maximum. Measure the RF Drive phasing as follows.
the left hand side of CR3 is the RF drive on the “A” side of the To remove the Supply voltage from the RF Amps first remove
amplifier and the right hand side of CR4 is the RF drive to the all primary power from the transmitter. Open the front door to
“B” side of the amplifier. Note that to turn on the RF Amps Step the power supply cabinet and locate the Fuse Board A24 on the
1-18 to measure drive, the transmitter can be operated on High left hand wall of the power supply compartment. Now remove
power and the raise button depressed until the amp turns on. fuses F1 through F7. Note that F1 and F3 are not the same values
Remember to LOWER the power back down before turning off as the others. Close the power supply cabinet and now open the
the transmitter otherwise it may come back up at a higher than inner front door exposing the RF Amplifiers. Locate RF Ampli-
expected power when the the fuses for the RF Amps are rein- fier Step 1 (bottom left RF Amp). Connect a X10 scope probe to
serted. the left hand side of CR3 which is located in front of the heatsink.
6.11.4.1 Measuring Steps 18-42 Connect the probe such that the lead can be safely routed out the
If the RF drive level is to be measured on an RF Amp from step interlocked door once it is shut, and the probe will not interfere
18 to 42, these must be manually turned on using the flex patch with the closing of the inner door. Connect the ground clip of the
feature. To do this remove the gold jumper from the FlexPatch™ probe to the edge of the front of the RF Amp card on either side
plug for the desired step. The FlexPatch™ Panel is located on of the round hole in the front middle of the card. Note that this
the Modulation Encoder board. Remove any FlexPatch™ is the ground plane for the RF Amp. Connect the probe to the
jumper cables from the holes in P8-1 and 2. P8 is located next to scope set up to measure an RF waveform at approximately
the RF Amp test switch S2 on the Modulation Encoder board. 24Vp-p. Close the inner front door of the RF compartment and
Now insert one end of a FlexPatch™ cable into P8-1. Connect apply primary power.
the other end of the jumper to the left hand hole of the jack where NOTE:
the gold jumper was removed. Now operate the transmitter to A X10 SCOPE PROBE MUST BE USED. ALSO ENSURE THAT
measure the drive of that RF Amp. Note that the drive waveform THE SCOPE CASE IS PROPERLY GROUNDED.
will be clipped and below the 0VDC line because the RF Amp Depress the LOW power on button and note that the high voltage
is not turned on yet. Depress S2 and note that the drive level is comes up as indicated on the front panel multimeter but no RF
now turned on as indicated by a clean waveform equally above power or PA current is indicated. With the scope DC coupled
and below ground. The drive amplitude of this RF Amp can now note that an RF sine wave is now displayed on the scope. The
be measured. waveform should normally measure from 22 to 25Vp-p and it
6.11.4.2 Measuring Binary RF Amp Drive Amplitude should be centered on the 0.0VDC line of the scope. The drive
Because the binary amps switch on at different rates, it is not level may be lower than 20Vp-p at this time. If the waveform
always possible to have all the binarys on at one time. To measure falls totally below the 0.0VDC line of the scope, the step 1
the drive level of the 1/2 step for instance (B-7), the power amplifier is turned off. See Figures 6-4 and 6-5 for drive wave-
RAISE or LOWER can be held in until the module is turned on forms.
as indicated by a drive waveform centered on the 0VDC line. NOTE
This procedure can be repeated for the other binary steps except When measuring RF Amplifier drive amplitudes or phasing, the
the 1/16th (B10), 1/32nd (B11), and 1/64th (B-12). These will amplifier to be measured must be turned on to give a correct
drive measurement. The drive waveform of an “OFF” amplifier
normally tend to toggle from on to off making the measurement
will be below 0.0VDC and the peaks will probably be clipped
difficult. These Amps and all the binarys can be manually turned
on with the FlexPatch™ feature described above. To Manually To turn on an amplifier first make sure that the PA TURN-OFF
turn on step B12 (1/64), place a flex patch jumper from P8-1 to switch on the Controller board is set to the PA-ON position. Next
P9 near the top of the Modulation Encoder board. S1 section 1 depress the RAISE button until the desired amplifier turns on as
must be placed to the Off position otherwise damage to the indicated by the correct drive waveform. Note that at 0 kW output
Modulation Encoder could occur. This turns off the Modulation no Big step amps are on. As the power is raised the big steps will
Encoder signal to B-12. Note that the drive signal on B-12 is now successively turn on to increase the power output. There are 42
OFF. Depress S2, RF Amp Test and note that the module is now Big step amplifiers, but even at 16 kW of carrier power only Big
on as long as the button is depressed. This procedure can be step Amplifiers 1 through 18 will be turned on. Therefore hold-
repeated for any binary amp. ing the raise button will only turn on up to step 18. To turn on
any higher steps these must be manually turned on using the Flex
6.11.5 Measuring Drive Phasing Patch feature discussed shortly.
This procedure can be used to measure the RF Drive Phasing on 6.11.5.1 Scope Setup
the RF Amplifier modules. This should be done any time the Set the scope on DC coupled, 5V per division, and the trace is at
frequency is changed, a particular RF Amp is changed, or any center of the screen. Connect the external sync of the scope to J5
on the oscillator board and make sure the scope sync is set to 6.11.5.4 Measuring Binary RF Amp Drive Phasing
External. Adjust the horizontal vernier on the scope so that one Because the binary amps switch on at different rates, it is not
full RF cycle occupies 9 divisions on the screen. Each division always possible to have all the binarys on at one time. To measure
now equals 40 degrees of phase shift. Using the Horizontal the drive phasing of the 1/2 step for instance (B-7), the power
positioning and triggering level on the scope place the zero RAISE or LOWER can be held in until the module is turned on
crossing of the waveform on the center crossing of the vertical as indicated by a zero crossing of the the drive waveform. This
and horizontal lines of the scope. Increase the vertical sensitivity procedure can be repeated for the other binary steps except the
of the scope to expand the waveform. Switch the scope to the 1/16th (B10), 1/32nd (B11), and 1/64th (B-12). These will
X10 position and readjust the horizontal position so that the RF normally tend to toggle from on to off making the measurement
transition again crosses the center line of the scope. This will be difficult. The drive phase will appear to shift as the module is
the reference for the phase measurements. If another Rf Amp toggling on and off. These Amps and all the binarys can be
transition occurs at the first large division on the left, this manually turned on with the FlexPatch™ feature described
amplifier is operating at 4 degrees lagging from the reference. above. To Manually turn on step B12 (1/64), place a flex patch
See Figure 6-6. jumper from P8-1 to P9 near the top of the Modulation Encoder
Now that a reference phase has been established, without chang- board. S1 section 1 must be placed to the Off position otherwise
damage to the Modulation Encoder could occur. This turns off
ing any of the scope settings, move the scope probe to the desired
RF Amp to be measured. It is usually a good idea to first measure the Modulation Encoder signal to B-12. Note that the drive signal
the drive phase of the Steps 1-6A then set your reference phase on B-12 is now OFF. Depress S2, RF Amp Test and note that the
module is now on as long as the button is depressed. This
to the module that is typical of the six. There may be 4 modules
operating at near the same phase and the other two may a few procedure can be repeated for any binary amp.
degrees off. Again set the reference to the most common phase. 6.11.6 RF Amplifier Drain Phasing
Also note that there will be some phase difference between the Even though the drive phasing to a particular amp may be within
A side and B side of the same module, but typically the A sides limits, it is possible for the output phasing of that particular
of the RF Amps should all line up as well as all the B sides should amplifier to be out of specification and cause problems such as
be within specifications. Typically there may be 2 to 4 degrees module overheating and failure. Measurement of the drain phas-
difference between A and B sides and there should not be more ing is only necessary when isolating a specific module problem.
than +-4 degrees difference between all the A sides when refer- The drain phasing of the Binary Amplifiers can be adjusted and
enced to an A side. +-4 degrees is also maximum phase differ- this is covered in the Maintenance section of the manual.
ence between B sides when referenced to a B side.
RF Amp drain phasing should be within +-4 degrees of each
6.11.5.2 Excessive Drive Phase Difference
other. Typical phasing is usually within +-2 degrees. Measure
If a module is out of specifications on drive phasing, first
the Drain phasing as follows.
substitute in a new module. If the module is the problem it is most
likely caused by a defective drive transformer, T1 or T2, or a
WARNING
defective MOSFET Q1-Q4. Substitution is the only way to
troubleshoot this problem. If by changing the module the drive ENSURE ALL POWER IS REMOVED FROM TRANSMITTER AND
phase is still not correct, the problem may be the drive cable. The THAT GROUNDING STICK HAS BEEN USED TO DISCHARGE
ANY RESIDUAL POTENTIAL WHERE POWER HAS BEEN AP-
drive cable can be swapped with another temporarily to deter-
PLIED ANY TIME THE INNER FRONT DOOR IS OPENED TO
mine if it is the cable. ACCESS THE RF AMPLIFIER MODULES.
6.11.5.3 Measuring Steps 18-42
Open the inner front door of the transmitter and connect a X10
If the RF drive phasing is to be measured on an RF Amp from
scope probe to the drain of Q3 on the Step 1 RF Amp. The drain
step 18 to 42, these must be manually turned on using the flex
is the center pin of Q3 which is the left hand MOSFET on the
patch feature. To do this remove the gold jumper from the
heatsink. Route the probe and cable on the scope such that the
FlexPatch™ plug for the desired step. The Flex Patch Panel is
inner front door can be closed. NOTE: A X10 SCOPE PROBE
located on the Modulation Encoder board. Remove any Flex-
MUST BE USED. ALSO ENSURE THAT THE SCOPE CASE
Patch™ jumper cables from the holes in P8-1 and 2. P8 is located
IS PROPERLY GROUNDED. Set the scope on AC coupled,
next to the RF Amp test switch S2 on the Modulation Encoder
50V per division, and the trace to center of the screen. Connect
board. Now insert one end of a FlexPatch™ cable into P8-1.
the external sync of the scope to J5 on the oscillator board and
Connect the other end of the jumper to the right hand hole of the
make sure the scope sync is set to External. Operate the transmit-
jack where the gold jumper was removed. Now operate the
ter at 5 kW with no modulation. Adjust the horizontal vernier on
transmitter to measure the drive of that RF Amp. Note that the
he scope so that on e full RF cycle occupies 9 divisions on the
drive waveform zero crossing will not be visible because the RF
screen Each division now equals 40 degrees of phase shift. Using
Amp is not turned on yet. Depress S2 and note that the drive level
the Horizontal positioning and triggering level on the scope place
is now turned on as indicated by a a zero crossing now indicating
the zero crossing of the waveform on the crossing between the
drive phase. The drive phasing of this RF Amp can now be
center vertical and horizontal lines on the scope. Increase the
measured.
vertical sensitivity of the scope to expand the waveform Switch
the scope to the X10 position and readjust the horizontal position phasing should be checked. The only other cause of drain phasing
so that the RF transition again crosses the center line of the scope. problems on a module would be the MOSFET’s themselves.
This will be the reference for the phase measurements. If another Substitution is the only way to troubleshoot this problem. If the
Rf Amp transition occurs at the first large division on the left, problem is not the module check the output toroid for that step
this amplifier is operating at 4 degrees lagging from the refer- along with the efficiency coil L1 through L16 associated with
ence. See Figure 6-7. that step.
Now that a reference phase has been established, without chang- 6.11.6.2 Measuring Steps 18-42
ing any of the scope settings, move the scope probe to the desired If the RF Amp drain phasing is to be measured on an RF Amp
RF Amp to be measured. It is usually a good idea to first measure from step 18 to 42, these must be manually turned on using the
the drain phase of the Steps 1-6A then set your reference phase flex patch feature. To do this remove the gold jumper from the
to the module that is typical of the six. There may be 4 modules FlexPatch™ plug for the desired step. The Flex Patch Panel is
operating at near the same phase and the other two may a few located on the Modulation Encoder board. Remove any Flex-
degrees off. Again set the reference to the most common phase. Patch™ jumper cables from the holes in P8-1 and 2. P8 is located
Also note that there will be some phase difference between the next to the RF Amp test switch S2 on the Modulation Encoder
A side and B side of the same module, but typically the A sides board. Now insert one end of a FlexPatch™ cable into P8-1.
of the RF Amps should all line up as well as all the B sides should Connect the other end of the jumper to the right hand hole of the
be within specifications. Typically there may be 2 to 4 degrees jack where the gold jumper was removed. Now operate the
difference between A and B sides and there should not be more transmitter at 5 kW. The reference phase should have already
than +/-4 degrees difference between all the A sides when been set as performed in the above steps. Note that the drive
referenced to an A side. +/-4 degrees is also maximum phase waveform zero crossing on the module to be measured will not
difference between B sides when referenced to a B side. be visible because the RF Amp is not turned on yet. Depress S2
6.11.6.1 Excessive Drive Phase Difference and note that the drain is now turned on as indicated by a a zero
If a module is out of specifications on drain phasing, first crossing now indicating drain phase. The drain phasing of this
substitute in a new module. If the module is the problem the drive RF Amp can now be measured.
Figure 6-6
RF drive waveform as seen at RF amplifier, Gate of Q3 (anode of CR7).
RF amplifier turned ON. Showning zero crossing of reference phase and the measured phase
approximately 1 degree lagging. 1 v p-p per division, X10 MAG.
Figure 6-7
RF drain waveform as seen at RF amplifier drain of Q3, RF amplifier turned ON.
Showing zero crossing of reference phase and measured phase
approximately 2 degrees lagging. 1V p-p per division, X10 MAG.
c. The transmitter may be operated at reduced power until the duced until a power level is reached where safe operation can
cause of the impedance change is located and corrected. continue.
The phase detectors act very quickly, in much less than a milli-
WARNING second, to detect a VSWR fault and turn off the transmitter RF
DO NOT BYPASS OR ADJUST VSWR PROTECTION CIRCUITRY. output for approximately 20 milliseconds or less. The VSWR
OPERATION WITH EXCESSIVE REFLECTED POWER MAY RE- status indicator flashes red for approximately one-half second,
SULT IN COMPONENT FAILURE, OR HIDDEN DAMAGE TO COM- then returns to green. If the VSWR condition is still present,
PONENTS, IN THE TRANSMITTER OR TO EQUIPMENT BETWEEN when the transmitter power output returns, this action will be
THE TRANSMITTER AND THE ANTENNA.
repeated. If enough VSWR faults occur in succession, in a short
If only the BANDPASS FILTER VSWR status indicator stays period of time, the transmitter control circuitry will produce an
red, and the DX-15 has reduced its output power, but the Re- internal command to reduce power. Power reduction will con-
flected Power meter indication is low, a change in the transmitter tinue until the reflected power is below the VSWR overload
output network or the VSWR phase detector is indicated. To circuit limit setting.
continue EMERGENCY OPERATION until the fault can be If power reduction has occurred, as described in the paragraph
located and repaired: above, the VSWR status indicator will remain RED, and a
a. Do NOT attempt to raise power. “TYPE 3 FAULT” remote status output will occur.
b. Do NOT change tuning or loading controls. When a VSWR condition occurs, high voltages and currents may
c. The transmitter may be operated at reduced power until the occur in RF circuitry. Reducing transmitter power output can
fault can be located and repaired when programming reduce these to safe levels, so that operation can continue tem-
schedules permit. porarily on an emergency basis.
6.10 DX-15 VSWR Protection Circuit Ac- 6.11 Possible Causes of VSWR Overloads
tion VSWR overloads during stormy weather may occur normally,
The DX-15 has a factory-tuned output network, following the and may be no cause for concern. Proper installation of static
PA, which is a bandpass filter and provides impedance matching. drain and static discharge equipment in the antenna system can
The output of this output network is 50 Ohms. The Forward and minimize, but not eliminate, this problem.
Reflected Power directional couplers, and an Antenna VSWR Causes of VSWR overloads may be listed in three categories.
Phase detector, are located at this 50 Ohm impedance point. An They will first be listed, then will be discussed in more detail in
additional Bandpass Filter Phase Detector detects changes in the the following paragraphs.
output network. a. Arcing in the impedance matching network, phasor,
Many stations will have a load that is not exactly 50 + j0 Ohms. switching equipment, transmission line, impedance
Also, antenna impedance may change somewhat with changing matching or tuning equipment, or at the tower ball gaps.
weather conditions at some installations. The DX-15 transmitter Once an arc occurs, transmitter output power will probably
has a built-in impedance matching network between the 50 Ohm sustain the arc. When the transmitter power output is
point and the transmitter output terminal, to allow these loads to removed, the arc will go out (unless there is some other
be compensated for. This impedance matching network is a voltage source to keep it going).
“TEE” network, with two adjustments, which are labeled “Tun- b. Transients or other signal pickup, fed back into the trans-
ing” and “Loading.” Because these adjustments are located after mitter output from the antenna system.
the directional coupler in the RF signal path, they will also cause c. Component failures causing a change in load impedance
the reflected power meter reading to change, and mistuning may at the transmitter output connector.
cause VSWR overloads.
Most VSWR faults can be cleared by simply causing the trans- 6.11.1 Common causes of Arcing
mitter power output to go to zero for a brief period of time. In a. Static discharge or discharge due to lightning, across ball
the DX-15, this zero power output is accomplished by turning gaps, guy wire insulators, or possibly across components
all PA sections off through modulator action. This occurs so already operating close to their voltage ratings. Static
quickly (less than 15 milliseconds) that it may not even be charge buildup can occur on towers that do not have
noticed by listeners, or will be simply a slight “click” or “pop.” provision made for static discharge, such as static drain
If a VSWR fault cannot be cleared by turning the transmitter off chokes. Charge buildup can also occur on insulated guy
for a short period a number of times, the transmitter will reduce wire segments. Static charge buildup can occur under
power. This power reduction might be compared to the “VSWR conditions of rain, snow, or even blowing dust or sand.
Foldback” used in some FM transmitters, where power is re- b. Dirt build up or moisture (including condensation) on
insulating surfaces, causing the voltage breakdown rating
to be reduced. VSWR overloads will probably occur on 6.13 RF Amplifier Failure (Failure of PA
modulation peaks.
Sections)
c. Condensation inside a transmission line may cause re-
A procedure for bypassing a failed PA RF amplifier section is
duced breakdown voltage of the line. This can occur if
given below. Some additional information on PA failures and on
pressurized gas filled lines lose pressure or if the dehydra-
locating faulty sections will be given first.
tor in the line pressurization unit fails. VSWR overloads
will probably occur on modulation peaks. 6.13.1 Power Amplifier Description
d. In new systems, insufficient voltage rating of components, The power amplifier consists of 48 identical RF Amplifier mod-
such as capacitors or insulators, or spark gaps that are set ules. Six of these modules are used as “Binary” Amplifiers,
too close. designated B-7 through B-12. The remaining 42 RF Amplifiers
Transient signal pickup may occur during thunderstorms, even are referred to as the Big Step amplifiers. The transmitter symp-
from distant lightning strokes in some cases. Lightning strokes toms will vary depending on the location of the failed RF
may induce currents in towers, causing currents on the transmis- Amplifier module. In almost all cases, a failure of an RF Ampli-
sion lines that can reach the phase detectors and give a VSWR fier will produce a higher audio distortion but it may not be
overload indication. audible or objectionable until more than one RF Amplifier fails.
A failed Big Step amplifier located in a critical position that
Other nearby stations’ signals can also induce voltages and
produces a lower power output and some distortion can be
currents in antenna systems that are large enough to be detected
actively bypassed for an operating RF Amplifier located in a
by the phase detector and cause VSWR overloads. The solution
non-critical position that would only produce distortion on posi-
in such cases may be a trap or filter in the antenna impedance
tive peaks. The Binary Step amplifiers cannot be bypassed, but
matching network or phasor.
failure of a Binary Step will result in a smaller distortion increase.
correspond with numbers next to the jumper plugs on the Modu- (when 16 kW or nearly 16 kW is required to overcome antenna
lation Encoder board. system losses).
There are RF amplifier faults which will not cause a fuse to open If an RF Amplifier fails, a good rule of thumb to follow when
(blow). These include failure of the small “modulator” transistors determining if a failed amp should be substituted is; If the failed
and associated components. In this case, a dual trace oscilloscope RF Amplifier is located in step 1-20, it probably is causing
may be used to locate the fault. A procedure is described in the slightly reduced power and some distortion. It should be substi-
Troubleshooting section of this Technical Manual, and is sum- tuted for optimum transmitter operation. If the failed RF Ampli-
marized in the next paragraph. fier is located in step 21-42, it is only affecting distortion at
To locate a PA RF amplifier failure using an oscilloscope, the higher modulation and power levels. If the distortion is not
transmitter must be modulated to 100% with a sine wave (100Hz noticeable then the transmitter can operate in this condition until
to 1 kHz). One channel of the oscilloscope is used to observe the it can be turned off to replace the module. The failed RF Ampli-
modulated RF output of the transmitter, and the other is used to fier can be substituted if desired. If any RF Amplifier fails and it
observe the pulse outputs present on the jumpers on P1 through is desired to substitute it until it can be replaced the following
P6 on the Modulation Encoder board. A small step or error procedure can be used.
should be observed on the modulated RF waveform when a fault a. Remove the U-shaped jumper for the failed position from
exists. A pulse with a width that corresponds to, or just “fits in” P1 through P6.
the step on the modulated waveform will be found on one of the b. Remove the U-shaped jumper from position 42 of P6. (If
jumpers (1 through 42) on P1 through P6. The number of that a wire jumper is already routed to position 42, remove the
jumper corresponds to the number of the Amplifier that has U-shaped jumper from position 41, or from the highest-
failed, and when that quad is bypassed using the procedure numbered available position.)
below, the “step” in the waveform should disappear. (If it does c. Install a jumper from the LEFT side of the failed position
not, try bypassing the jumpers immediately above and immedi- (the position where the jumper was removed in step “a”),
ately below, as there may be some uncertainty in reading the to the RIGHT side of position 42 (or the position used in
oscilloscope display). Again see the Troubleshooting section of step “b”). These steps substitute RF amplifier number 42
the manual for more detailed information on “Locating a Missing (or the position used in step “b”) for the one that failed.
Step.”
d. A long wire jumper is installed between the LEFT side of
6.13.4 Substituting for Failed Power Amplifier Sec- position 43 and single jack P15. Remove the end that is
tions plugged into position 43 and plug it into the LEFT side of
P1 through P6 on the Modulation Encoder Board, A36, may be position 42 (or the position used in step “b”).
used to “bypass” a failed PA RF amplifier. P7 is not used on the
DX-15, and is not installed on the printed circuit board. Positions WARNING
43 through 48 on P6 are also not used on the DX-15. WHEN USING FlexPatch™ WITH THE TRANSMITTER OPERAT-
ING, MAKE SURE THE FlexPatch™ CABLE IS INSERTED FIRST
The “RF amplifier turn on” signals to the power amplifier
INTO THE LEFTHAND JACK OF THE MODULE TO BE SUBSTI-
sections are all routed through the jumpers on P1 through P6. TUTED. THEN INSERT IT INTO THE JACK OF THE STEP 42 AMP.
Numbers printed on the PC board next to each jumper correspond THIS WILL PREVENT INADVERTENT TURN-ON AND POSSIBLE
to RF amplifiers 1 through 42. When any jumper is removed, the FAILURE OF THE RF AMP SHOULD THE FlexPatch™ JUMPER
corresponding PA RF Amplifier is turned off. If an RF Amplifier INADVERTENTLY TOUCH ANOTHER COMPONENT ON THE
has failed, the turn-on signal for it may be routed, using a jumper, MODULATION ENCODER BOARD.
to another available RF Amplifier. The highest numbered ampli- e. This completes the procedure. When the faulty RF ampli-
fiers will be active only on high level positive modulation peaks, fier has been repaired, the procedure may be reversed to
and then only if the maximum transmitter power of 16 kilowatts restore all jumpers to their original positions.
is used. By using one of these to substitute for a faulty amplifier,
a slight loss in positive peak capability could result in some cases
Each crystal is contained in a sleeve type oven, which maintains either 50 ohms or approximately 20k ohms, depending on the
temperature at 70°C (+/-3°C, approximately). Oven jumper plug position of jumper plug P5. The high impedance input is for use
P6 supplies -15Vdc to either oven. Note that crystal jumper plug with TTL level (4 to 4.5 volt peak-to-peak square wave). With a
P1 and oven jumper plug P6 must both be in the same position, 50 ohm input impedance, RF input levels from 0 to +25 dBm can
otherwise the crystal in use will not be at the correct temperature be accommodated. (At 50 ohms, 0 to +25 dBm is 1 mW to 316
and may be off frequency (P1 and P6 must both be in the upper mW, or 0.22 V rms to 4 V rms).
position, or both in the lower position). Amplifier Q3 and buffer/driver U5B provide a logic-level signal
A.5.2 Buffer/Squaring Amplifier to Test Point 8. Diodes CR8 and CR9 at Q3 input provide
protection against excessive input voltages.
Buffer amplifier Q2 is coupled to the oscillator output, and
operates as an overdriven amplifier, with a +5 volt supply volt- A.5.5 Internal/External Oscillator and Combined
age. The output of Q2 is a TTL-level square wave which drives Transmitter Operation
the frequency divider. Diodes CR2 and CR3 protect Q2 against
Jumper plugs JP4, JP5, JP6 are used to select either the internal
reverse voltages.
oscillator, an external oscillator or Automatic. The signals at this
A.5.3 Frequency Divider point are 4 to 4.5 volt peak-to-peak square wave signals (logic
Integrated circuits U1 and U2 are dual J-K flip-flops, used as level signals) at the transmitter’s operating frequency. JP4 selects
frequency dividers. Each IC section is connected as a divide-by- the internal crystal oscillator, JP5 selects the external oscillator
two circuit. The signal at U2-11 and P2-2, is one-fourth of the source and JP6 puts the board in Automatic mode.
crystal frequency. Half of U1 divides this frequency by two, so JP1 is used to invert the signal, used only in combine mode when
the signal at U1-15 output, and P2-3, is at 1/8 of the crystal needed.
frequency. Jumper plug P2 is then installed to route either the When JP6 is installed then the Oscillator Board is in the AUTO
divide-by-four or the divide-by-eight output to buffer-driver Mode. When an Ext Rf Signal is applied at J2 and a signal is
U5A, pin 2. The output of U5A-7, at Test Point 14, is a TTL-level present at TP8 this causes a retriggerable monostable vibrator to
square wave at the transmitter operating frequency. have a Logic “1” on the Q output. This output turns “ON” Q10
A.5.4 External Input which then applies a Logic Low to the U10 Pin 2 when P8 is in
Position 1-2. When U10 is enabled this provides a low to U9 pin
An HD Radio Exciter, AM stereo generator or high-stability
10 and 13. Pin 8 of U9 will be low and Enable DS1 And the
external oscillator can be connected to BNC jack J2, which is
CMOS switch (U8) which switches to the External RF signal.
located on the Oscillator board. The external input impedance is
A.7.3.2 Possible Cause: Crystal Oven Failure This adjustment is used to detect the loss of the External RF
The crystal oven which is operating should be hot. signal. When RF is lost for 5-8 cycles U7 will be set causing the
“Q” output to go low. This in turn causes the CMOS switch to
A.7.3.3 Possible Cause: No -15 Vdc Supply
switch to the Internal Crystal.
Check for -15 Vdc at P6-1. If not present, check both ends of F2
for -22 Vdc. If F2 is open, replace it. If the fuse opens again, U6 A.8.2 Oscillator Frequency Fine Adjustment
is probably defective. a. Connect a frequency counter or frequency monitor to the
A.7.3.4 Possible Cause: Defective Crystal Oscillator to the Oscillator board Frequency Monitor Out-
Defective crystals may operate off frequency. If one crystal can put (BNC Jack J5).
be adjusted to the correct frequency but the other cannot, the b. Select the crystal to be adjusted, make sure its oven is
off-frequency crystal is probably defective. operating and warmed up.
c. Adjust C1 (for crystal Y1) or C3 (for crystal Y2) for the
A.7.4 Symptom: Output At Incorrect Frequency
desired frequency. Only a small range of adjustment of
A.7.4.1 Possible Cause: Frequency Divider Jumper Plug P2 frequency is possible.
Check the position of the P2. The crystal frequency will be
divided by four if P2 is from 1-2, and will be divided by eight if NOTE:
Crystal jumper plug P1 and Oven jumper J6 must both be in the
P2 is from 1-3. Check your crystal frequency and the jumper same position during adjustment or operation. Do not adjust fre-
position. quency for either crystal until its oven has had sufficient time to
A.7.4.2 Possible Cause: Frequency Divider Fault warm up, allowing at least 15 minutes.
Normally a frequency divider fault will result in complete loss A.8.3 Oscillator Sync Adjustment
of rf at P2-1. The output of a frequency divider section will go
Using a dual trace scope:
to either 0 Vdc or to +5 Vdc. Using an oscilloscope, check the
oscillator frequency at Q2 collector, and divider frequencies at a. Connect channel 1 to TP5.
P2. Frequency at P2-2 should be 1/4 the oscillator frequency and b. Connect channel 2 to TP4.
at P2-3, should be 1/8 the oscillator frequency. c. Sync the scope to channel 1.
A.7.5 Symptom: Oscillator LED on ColorStat™ panel d. Set the sweep speed on the scope to display one or two
cycles of RF.
is Red but transmitter operation is normal.
e. Operate the transmitter at maximum TPO, and note that at
A.7.5.1 Possible Cause: RF Present circuit
this time, channel 2 will also have a 5Vp-p squarewave
CR6 and CR7 “RF Present Detectors.” Check for +4 to +5 Vdc
displayed.
at CR7 cathode and for -4 to -5 Vdc at CR6 anode. If a normal
rf level is present at the Oscillator board output but one or both
Table A-1
Carrier loss Detection R64 adjustment.
Freq 500 540 640 740 840 940 1040 1140 1240 1340 1440 1540 1640 1740
(kHz)
Ohms 23 21 17 14 11 9 8 7 6 5 4 4 3 3
(k)
Oscillator Board
Jumper # Jumper Position Description
Pins 1-2 Pins 1-3
P1 Activates Crystal Y1 Activates Crystal Y2
P2 For 1251kHz & Above, selects divide by 4 For 1250kHz and below, selects divide by 8
P4 Can be used for Combined Transmitter Operation Selects Normal Single Transmitter Operation
P5 Sets Input Impedance for External Oscillator. Sets input Z for External Oscillator Input at 50
Input at 20k Ohms for TTL Levels Ohms for 0-25dBm Input
P6 Activates Oven for Crystal Y1 Activates Oven for Crystal Y2
P7 +5V External Failsafe Disabled +5V External Failsafe Enabled
P8 External Carrier Detect ON External Carrier Detect OFF
JP4 (see note at right) Selects External Oscillator Inputs from J2
JP5 (see note at right) Selects Internal Crystal NOTE: ONLY one of these three jumpers can be
installed at a time
JP6 (see note at right) Uses CMOS switch of RF Signals
J3-1
-004 assembly
Back-to-back zener diodes CR3 and CR4 should indicate a low into P4-8 and 9; this indicates that the coaxial cable and connec-
leakage current in either direction; if one of the diodes is shorted, tors are good.
they will look like a single diode with an ohmmeter check or
“diode test” function on a digital multimeter. Note that CR3 and B.3.2 Symptom: Buffer Amplifier LED on Color-
CR4 are each in parallel with a 10 Ohm resistor and low resis- Stat™ panel is Red, transmitter will operate.
tance toroidal transformer winding, so in-circuit checks are not If the transmitter will operate, but the ColorStat™ panel LED is
possible. One end will have to be removed from the circuit to red, there is a detector failure on the Driver Combiner/Mother-
test. board or a fault circuit failure on the LED Board. Refer to
B.3.1.2 Possible Cause: Coaxial Cable or Connector Fault
SECTION D, Driver Combiner/Motherboard and SECTION Q,
With all power removed from the transmitter, you can remove LED Board, for troubleshooting information.
P4 from the Oscillator Board and check for a 50 Ohm resistance
The transmitter uses a total of 52 “plug-in” RF amplifier mod- Amplifier efficiency is high because each MOSFET switches
ules. One module is used in the Predriver stage, three are used in between cutoff and saturation in a very short time. Dissipation is
the Driver stage (Driver 1 through Driver 3) and 48 are used in low in both states. The devices switch quickly through their
the Power Amplifier stage (RF1 through RF48). linear operating region, where power dissipation is high, so that
average power dissipation is low.
Any RF amplifier module can be used in the Driver, or Power
Amplifier position. Modules can be exchanged with no effect on C.2.2 RF Amplifier: Half Quad Configuration
transmitter performance. If a PA Module fails, FlexPatch™ can The RF amplifier was designed to have a separate supply voltage
be used to replace it with another PA Module without turning the and RF drive inputs to allow the A half to operate independently
transmitter OFF. Refer to “Using FlexPatch™ To Replace A of the B half. This feature is utilized in Driver 1A and 1B.
Failed PA Amplifier” in the Troubleshooting or Emergency Independent supply voltages for Driver 1A and 1B are supplied
Operating section, for more information. by the Driver Supply regulator.
Figure C-1
RF Amplifier Module, simplified diagram.
Figure C-2
RF Amplifier operation, half quad configuation.
Figure C-3
RF Amplifier operation, full quad configuration.
Figure C-4
RF Amplifier Module control section operation.
A TTL “LOW” control signal from the Modulation Encoder will the MOSFETs provide an RF current path, as described in the
switch PNP transistor Q5 ON and switch NPN transistor Q7 next paragraphs.
OFF. A TTL “HIGH” control signal will turn Q5 OFF and Q7 This explanation is based on simplified diagram, Figure C-5.
ON. When the polarity of the induced voltage in the combiner trans-
Figure C-4b. shows the equivalent RF drive circuit when the RF former is as shown in the diagram, Q1/Q12 is OFF and Q2/Q9
amplifier is ON. Transistor Q5 is ON, which completes the RF is ON. A low-impedance RF current path is available through the
ground path through the secondary of transformer T1 and pro- reverse diodes in Q1/Q12, and bypass capacitors C1, C3, C4, and
vides RF drive to the gates of parallel MOSFETS Q3/Q10. The C2.
RF drive circuit for Q4/Q11 is the same, except that the RF When the polarity of the voltage induced in the transformer
ground path is through control transistor Q6. winding reverses, Q1/Q12 turn ON and Q2/Q9 will turn OFF.
Figure C-4c. shows the equivalent RF drive circuit when the RF The current flow will now be through the reverse diodes in
amplifier is OFF. Transistor Q7 is ON, which clamps the positive Q2/Q9.
half-cycle of the RF drive from transformer T1 slightly above
ground. This prevents parallel MOSFETS Q3/Q10 from switch- C.2.6 Oscillator Sync Signal
ing ON. The RF drive circuit for Q4/Q11 is the same, except that When the VSWR protection circuits turn all RF amplifiers in the
CR8, Q6, and associated components are used. Power Amplifier stage OFF, “ringing currents” will continue to
flow in the output network, and in the RF combiner secondary,
C.2.5 RF Transformer Primary Current: Amplifier for several cycles. For maximum MOSFET reliability during a
Off high VSWR, Q1/Q12 and Q2/Q9 in all PA Modules must switch
When an amplifier module is OFF, there is no current flow from in phase with output network ringing currents. This is accom-
the supply through the combiner transformer primary and the plished with the Oscillator Sync circuitry, including an output
module does not supply any power to the combiner. Current will network current sample and circuits on the Oscillator.
still flow through the combiner secondary, however, unless the
total combiner RF output is zero. This combiner current will
induce RF voltages in the toroidal transformer primary windings
on all inactive modules. C.3 Circuit Description
If the combiner transformer primary sees an open circuit, induced Refer to Schematic 839-7855-080 in the Drawing Package.
voltages can damage amplifier MOSFETs, and high RF voltages
C.3.1 Supply Voltage
in the unloaded primary can cause an arc which can crack the
toroid. The “quad” amplifier configuration and reverse diodes in The supply voltage for section A enters the module through
P1-23, 24, 25 and 26; the supply voltage for section B enters the
module through P1-29, 30, 31, and 32. The low side of each RF
Figure C-5
RF Amplifier Module: Combiner Transformer primary winding
current flow with module OFF.
quad amplifier returns to ground. The supply voltage is +230 Vdc enters the module at P1-49/50; RF drive for section B enters at
for the “BIG STEP” PA Modules; +115 Vdc and +60 Vdc for P1-53/54. Individual coaxial cables from the RF Drive Splitter
“BINARY” PA Modules; +115 Vdc Driver Modules; and +60 feed RF drive to the A and B section of each module so that if
Vdc for the Predriver Module. one section fails the drive to the other section will not be affected.
The supplies then pass through RF chokes L1 and L2 and are A network in parallel with each RF drive transformer broadbands
fused by F1 and F2. If a fuse for a half-quad opens (typically, the input circuit, so that no component changes are required for
because of MOSFET failure), the other half-quad will continue operation at any frequency in the broadcast band. For T1, this
to operate. For modules used in a full-quad configuration, the network consists of L3, R3, R22, and L6; for T2, the network
module will continue to deliver a reduced RF power level (at half consists of L4, R4, R23, and L7.
the peak-to-peak RF voltage across the combiner output trans- Each RF drive transformer has two pairs of secondary windings,
former primary). which provide two pairs of drive signals, 180° out of phase, for
The drains of Q1/Q12 and Q2/Q9 are bypassed to ground by C1 the upper and lower MOSFET pairs in each half-quad. On the
and C3, and C2 and C4. schematic diagram, small circles at one end of each transformer
winding indicate RF phasing.
C.3.2 LED Indicators Back-to-back zener diodes CR1, CR2, CR3, and CR4 protect the
Red LED indicators DS1 and DS2 illuminate if there is a blown MOSFET gates against overvoltages, including possible tran-
fuse on the module. sient voltages.
Green LED DS3 illuminates when the amplifier receives a turn- When modules are used in the Power Amplifier stage, RF drive
on signal from the Modulation Encoder. The current for the LED is provided by the RF Drive Splitter. All RF drive cables are the
is derived from the rectified RF controlled by Q7 and Q8. same length, so that RF drive phase is the same to all modules.
The RF amplifier schematic diagram indicates proper RF levels.
C.3.3 Cable Interlock
The cable interlock control signal from the Modulation Encoder C.3.5 Control Section
loops through the RF amplifier on pins P1-35/36 and P1-37/38. Control signals enter at P1-45/46. Transistors Q5, Q6, Q7, and
The open fuse (Blown Fuse) indicators DS1 and DS2 are also Q8 are the ON-OFF control transistors for the module. For
tied to this circuitry through diodes CR11 and CR12. If CR11 or modules used in the Driver stage,
CR12 short, R16 and CR13 will clamp the supply voltage at +20
A “TTL HIGH” voltage at P1-45/46 (+4 Volts or more) turns the
Vdc.
amplifier OFF. A negative voltage at P1-45/46 (-2 to -4 Volts)
Refer to SECTION L, Modulation Encoder, for a description of turns the amplifier ON.
the Cable Interlock and Blown Fuse Indication circuitry.
For RF amplifiers used in the Power Amplifier stage, control
C.3.4 RF Drive signals from the Modulation Encoder switch between “TTL
RF drive is fed to transformers T1 and T2. One RF drive HIGH” and a small negative voltage to turn RF amplifier mod-
transformer is used for each half-quad. RF drive for section A ules ON and OFF. The negative voltage is derived from the B-
supply output of the DC Regulator. Because the switching char-
acteristics of the modules change, depending on the number of C.4.1.1.2 Removing MOSFETs
modules on at any instant, this voltage will vary with modulation NOTE
and change the turn-on and turn-off times of the modules. DO NOT TRY TO PRY THE HEATSINK AWAY FROM THE
For RF amplifiers used in the Driver stage, a fixed -5 Vdc control PC BOARD BEFORE REMOVING TRANSISTORS FROM
voltage from the Driver Encoder/Temp Sense Board keeps the THE HEATSINK. THE PC BOARD MAY BE DAMAGED
modules ON. AND THE HEATSINK MAY DISTORT.
When the amplifier is turned ON, Q5 and Q6 and diodes CR5 • Remove all the screws from heatsinks and transistors. In
and CR6 provide conduction paths for the RF drive signal. most cases, the transistor will stick to the heatsink because
of the seal created by the transistor pad. This seal will have
When the amplifier is turned OFF, transistors Q7 and Q8 conduct to be broken before a heatsink can be removed. Remove the
and the RF drive signal is clamped at ground through CR7, CR8, screw holding the MOSFET to the heatsink and gently pry
CR9 and CR10. The positive voltage required to turn on the the transistor away from its heatsink.
power MOSFETs is several Volts, much larger than the junction • Remove the heatsinks one at a time starting with the outer
drop across the diodes. most sink. Break seals on transistor pads as each pair is
Transistors Q13 and Q14 switch in capacitors C12 and C13 when exposed.
the module is OFF. This will simulate the gate capacitance of • Unsolder the MOSFETS from the pc board.
MOSFETS Q3/Q10 and Q4/Q11 to keep the load on the drive C.4.1.1.3 Testing MOSFETS
stage constant. The MOSFETs may be checked using an ohmmeter with a
battery voltage between 3 Volts and 18 Volts. A Simpson 260,
C.3.6 RF Output which uses a 9 Volt battery on the Rx10k scale, works quite well.
The output signal for each half-quad appears at the junction of This test will show how a MOSFET can be switched “on” and
the four MOSFETs. Section A output leaves the module through “off” by charging and discharging the gate of the MOSFET.
P1-1/2/3/4; section B output leaves the module through P1- Place the transistor face up on a non-conducting surface. Connect
7/8/9/10. Capacitor C8 provides dc isolation between the out- the positive lead of the ohmmeter to the drain (center lead) of the
puts. transistor and connect the negative lead to source (right lead).
Alternately touch a jumper from gate to source and then from
gate to drain to turn the MOSFET “on” and “off”. The ohmmeter
should read towards infinity (at least 2 meg Ohms) when the
C.4 Troubleshooting MOSFET is switched “off” and less than 90k Ohms when the
MOSFET is switched“on”. Do not touch the leads when per-
C.4.1 Symptom: Blown Fuse Indicator Illuminated
forming this test.
C.4.1.1 Possible Cause: Shorted MOSFETS
When repairing an RF amplifier, it is recommended that all four
An open fuse probably indicates that one or both MOSFETs in
MOSFETs in the failed half of a module be replaced, even though
that half-quad is defective. You can continue to operate the
only one or two of the four MOSFETs are found to be shorted.
transmitter until a normal shut-down period, the open fuse will
The remaining MOSFETs may have been stressed internally and
prevent further damage. FlexPatch™ can be used to substitute
may fail when supply voltage is reapplied. A blown fuse on one
for a failed module without shutting the transmitter OFF, to
half of the amplifier does not effect the other half.
restore normal transmitter performance. Refer to SECTION VI,
Troubleshooting, and SECTION L, Modulation Encoder, for MOSFETs that appear to be undamaged after testing can be kept
information on using FlexPatch™ to substitute PA Modules. as spares for use if new replacements are not available. Also keep
in mind that the amplifiers used in the Driver and PA are identical
The MOSFETs will have to be removed from the circuit in order
except that the Driver amplifiers operate at half voltage. This
to perform the following test.
allows you to rotate a repaired module into the Driver position
C.4.1.1.1 Handling MOSFETs if so desired.
Due to the fragile nature of the gate of a MOSFET, special care
in their handling is required. The gate junction may be destroyed
by static electricity if the static electricity is allowed to discharge
through the MOSFET. For example, walking across a carpet to
pick up a MOSFET that is not protected by antistatic packaging
could result in the destruction of the MOSFET. A static charge
could build up on a person walking across the carpet. This static
charge will eventually have to be discharged. Discharging to the
MOSFET could damage the MOSFET. Transistors which are in
circuit are immune to this damage. The MOSFET transistors are
shipped in antistatic packaging. The transistors should remain in
this packaging until they are to be used or tested. Figure C-6
MOSFET configuration
Figure D-1
Simplified Diagram, Driver Combiner Motherboard.
one for pre-driver Section A and another for pre-driver Section Driver section 3A and 3B operates as a full-quad RF amplifier
B. This arrangment removes the pre-driver supply voltage if the when J16’s jumper plugs are in positions 1-4 and 2-3. Also, in
buffer amplifier board is removed for any reason. the T5 secondary circuit, J30 will be jumpered from 1-2; J24 will
be jumpered from 1-2 and 3-4; and J25 through J29 will be in
D.2.4 Predriver Metering the OUT position.
The voltage drop across R14 depends on the pre-driver current,
When J16 is jumpered from 1-2 and 3-4, section 3A operates as
and when the RF multimeter is switched to the “Predriver IDC”
a half-quad, feeding T11 in the driver combiner, and section 3B
position, it acts as a voltmeter, measuring this voltage drop; R13
provides feedforward neutralization (described in the paragraphs
and R15 are the voltmeter’s series multiplier resistors. Resistor
on “Neutralization,” below).
R16 is the voltmeter multiplier resistor when the multimeter is
switched to the “Predriver +VDC” position. D.2.8 Driver Outputs, Impedance Matching
D.2.5 Driver Splitter An impedance matching network, consisting of an adjustable or
tapped inductor and a frequency-determined capacitor, is con-
The Drive Splitter consists of transformers, T1 through T6. Each
nected in series with each combiner transformer primary (T7,
transformer is wound on a ferrite toroid, and is broadbanded with
T10, and T11). Refer to the paragraphs on tune-up/frequency
a capacitor-resistor network across the transformer secondary.
change procedure in Section V, Maintenance, and to the Fre-
The output of each section of the drive splitter goes to a driver
quency Determined Components chart for information on ca-
section’s RF input, at J7, J8 or J9. An additional L-C network is
pacitor values, coil tap settings, and adjustment procedures.
in series with the output of T5, refer to the paragraphs on
“Neutralization” below for a description of this network. D.2.8.1 RF Driver Combiner
The driver’s output combiner consists of three ferrite toroids with
D.2.6 RF Amp/Driver RF Sense primary windings (T7, T10, and T11) and a copper rod passing
The RF voltage at the secondary of T6 is also fed to an RF peak through the toroids which acts as secondary windings connected
detector (CR5, R5, R12, and C2). Zener diode CR4 limits the dc in series. The output of the combiner goes to the RF splitter
output voltage from this peak detector. The peak detector’s dc (shown on the DX-15 Overall Schematic, sheet 2).
output voltage is the Predriver RF Sense signal to fault and The combiner adds RF voltages from the driver sections. The
overload signals on LED board A32. When this dc voltage is driver sections do not necessarily deliver the same RF output.
present, the “PREDRIVER” LED on the Status Panel will be Section 1 output depends on regulated supply voltage, and sec-
green; when the voltage is absent, the LED will be red. tion 3 output depends on whether a half-quad or full-quad is used
D.2.7 RF Driver (whether neutralization is used or not). The voltage ratio of each
of the three toroidal transformers is adjustable in coarse steps,
The RF Driver consists of three RF amplifier modules, A41, A42
using J17 through J22 to select taps on their tapped primary
and A43 (refer to section C for a description of RF amplifier).
windings.
The RF driver inputs are from the Drive Splitter, and the outputs
go to RF Driver Combiner, consisting of T7, T10 and T11. T9 is CAUTION
part of the feed-forward neutralizing circuit, which is described
ALL THREE RF DRIVER MODULES MUST BE IN PLACE WHEN
in the paragraphs on “Neutralization” below. THE TRANSMITTER IS OPERATED, EVEN IF A MODULE HAS
D.2.7.1 Driver, Section 1 SHORTED TRANSISTORS. FAILURE TO OBSERVE THIS PRECAU-
The output of RF driver section 1A and 1B (module 1) is TION COULD RESULT IN OVERHEATING AND CRACKING OF
adjustable, by varying the supply voltage to each half-quad. This FERRITE TOROIDS IN T7, T9, T10 OR T11.
output level is adjusted with “open loop adjust” or “closed loop D.2.9 Current Sample Transformer T8
adjust” controls on Driver Supply Regulator A22, to obtain the
The feed-forward neutralization transformer T9 and current sam-
proper RF drive level to the power amplifier section. The “closed
ple transformer T8 are part of the DX-15’s PA Output Combiner.
loop adjust” circuit provides an automatic drive level adjustment,
The section of the copper rod BELOW the ground point is part
to increase drive if PA section modules fail, and to compensate
of the PA Output Combiner, and the section ABOVE the ground
for line voltage fluctuations. Refer to Section E, Driver Supply
connection is part of the Driver Combiner.
Regulator, for a description of these circuits.
D.2.7.2 Driver, Section 2
T8 provides an output combiner current sample, for the Bandpass
Driver section 2A and 2B operates from a fixed +115 Vdc Filter VSWR circuits on Output Monitor board A27. Refer to
(unregulated) from the transmitter’s high voltage power supply. Section H, Output Sample Board/Output Monitor, for additional
information.
D.2.7.3 Driver, Section 3
Driver section 3 operates either as a full-quad, or as two half- D.2.10 Neutralization
quads, depending on whether neutralization is used or not. Sec- Neutralization is not required in the DX-15 for normal AM
tions 3A and 3B always operate from a fixed +115 Vdc operation. For optimum AM Stereo performance, however, neu-
(unregulated) from the transmitter’s high voltage supply. tralization is provided to minimize incidental phase modulation
will increase the drain current and decrease the effective source- Q2’s drain voltage and regulator output voltage “A” is divided
to-drain “resistance.” An input voltage of less than +10 Volts will by the voltage divider consisting of R22, R24, and R25. As Q2
effectively “saturate” the MOSFETs in this circuit and result in drain becomes more positive, voltage across R25 increases,
minimum source-to-drain resistance. Q3-Q4-Q7 conduct more, and the section D1A output voltage
increases.
E.4.4 Regulator Section Circuit Description
Capacitor C9 and R23-C10 provide a low impedance path around
The regulator section includes an input amplifier stage Q2 and
R22 and R24 for ac components. Their effect is to speed up
series regulator pass transistors for the two regulated outputs.
response to sudden variations in output; this action will also
Parallel pass transistors Q3 , Q4, and Q7 are used for the Section
reduce ac ripple in the regulated output voltage.
D1A output voltage, and Q5, Q6, and Q8 are used for the Section
D1B output voltage. Resistors R58, R59, and R64 in the source circuit are current
equalizing resistors which compensate for variations in charac-
Each series pass transistor section can also be thought of as a
teristics of the paralleled MOSFETs. Ten Volt zener diodes CR8,
source follower circuit, with D1 as the load. The regulator output
CR12, and CR16 protect the MOSFETs against excessive
voltage will be 2 to 10 Volts less positive than the gate voltage.
source-to-gate voltage.
The gate voltage of Q3-Q4-Q7 will be determined by Q2 drain
voltage and the voltage divider; the gate voltage of Q5-Q6-Q8 Diode CR13 at the regulator output protects the circuit against
will be determined by Q2 drain voltage and the voltage offset negative transient voltages.
circuit. Resistor R41 provides negative feedback for the regulator section.
E.4.5 DC Amplifier Stage (Q2) E.4.7 Series Pass Transistors Q5, Q6, and Q8 (For
The reference voltage from U2-1 is fed through R16 to a current Section D1B Supply Voltage)
summing network at the gate of Q2. The inputs to the summing The regulated output voltage to driver section D1B is controlled
network include R19, Q2 stage negative feedback, R41, negative by series pass transistors Q5, Q6, and Q8. Except for the zener
feedback from regulator section A output, and R42, negative voltage offset diodes, this section operates in the same way as
feedback from regulator section B output. The output of the pass transistors Q3-Q4-Q7.
summing network is offset 1.4 Volts by diodes CR5 and CR6.
E.4.7.1 Voltage Offset
The sum of the four currents creates a voltage drop across R20
The voltage across resistor R34 is the gate voltage for Q5, Q6,
which is the gate voltage for Q2. Capacitor C8 bypasses ac
and Q8. Resistors R34, R33, and zener diodes CR7, CR9, and
components around the voltage offset diodes to speed up regu-
CR10 are all in series, between Q5-Q6-Q8 source and Q2 drain.
lator response time.
The zener diodes will not conduct until the voltage at the drain
N-channel power MOSFET Q2 is used as a dc amplifier, with its of Q2 exceeds the 133 Volt sum of the zener voltages. Until the
drain connected to the +230 Vdc supply through load resistors zener diodes conduct there will be no voltage drop across R34
R25 and R26 on Fuse Board A24. The MOSFET begins conduct- and Q5, Q6, and Q8 remain cut off.
ing when its gate voltage goes above a +2 to +4 Volt threshold.
When the voltage at the drain of Q2 is high enough to overcome
Once the threshold is exceeded, the MOSFET’s drain current will
the zener voltage, Q5, Q6, and Q8 begin to turn on. At this point,
increase as the gate goes more positive and the drain voltage will
Q3, Q4, and Q7 are conducting heavily so that output voltage
decrease because of the voltage drop across load resistors R25
“A” is nearly at the +115 Vdc input. As the voltage at the drain
and R26 on Fuse Board A24. The output of the Q2 amplifier stage
of Q2 becomes still more positive, Q5, Q6, and Q8 turn on more,
is coupled to Q3-Q4-Q7 gates through a resistive voltage divider,
causing output voltage “B” to increase while output voltage “A”
and to Q5-Q6-Q8 gates through zener diodes CR7, CR9, and
remains at maximum.
CR10.
Transistor Q1 is used to ensure that Q5, Q6, and Q8 can turn on
E.4.6 Series Pass Transistors Q3, Q4, and Q7 (For fully, so that the supply voltage to driver Section D1B can
Section D1A Supply Voltage) approach the +115 Vdc input when required. The base-emitter
The regulated output voltage to driver section D1A is controlled voltage for Q1 is the voltage drop across R22, which is part of
by series pass transistors Q3, Q4, and Q7. When their gate the voltage divider that controls Q3, Q4, and Q7. When Q3, Q4,
voltage is zero, they are cut off and the section D1A output and Q7 are nearly saturated, Q1 will begin turning on so that the
voltage is zero. Q3, Q4, and Q7 begin conducting (turning on) voltage across Q1 and CR7 will be less than 39 Volts and the
when their gate voltage is a few Volts positive (+2 to +4 Volts zener offset will be less than 133 Volts.
relative to their source). As the gate voltage becomes more Capacitor C11, and R32-C12 provide low impedance paths
positive, they conduct more heavily, and the section D1A output around the zener diodes for ac components. Their effect is to
voltage increases. speed up response to sudden variations in output; they also
E.4.6.1 Voltage Divider reduce ac ripple in the regulated output voltage.
The voltage drop across resistor R25 is the gate voltage for Q3, Resistors R60, R61, and R65 are current equalizing resistors.
Q4, and Q7; R25 is part of a voltage divider between Q2 drain Resistors R35, R36, and R63, in the gate circuits, are parasitic
and Q3-Q4-Q7 source. The voltage DIFFERENCE between suppressors. Ten Volt zener diodes CR11, CR14, and CR17
Figure E-1
Driver Supply Regulator simplified schematic diagram.
protect the MOSFETs against excessive source-to-gate voltage. are the “A” circuit meter multiplier resistors while R50, R51,
Diode CR15 protects the regulator circuit against negative tran- R52, and R53 form the “B” circuit.
sient voltages.
Resistor R42 provides negative feedback around the regulator
section.
E.5 Troubleshooting The Driver Supply
E.4.8 Metering Circuits
Regulator
RF Driver voltages and currents are metered on the RF MUL- Troubleshooting the Driver Supply Regulator can be done by
TIMETER. first checking for proper operation of the regulator, then, if the
E.4.8.1 Reference Voltage (CONTROL +VDC) fault is determined to be in the regulator assembly, removing the
The rf level reference voltage outputs from U2A or U2B are assembly and making out-of-circuit measurements to locate the
metered in the “CONTROL +VDC” position. R4 is the meter fault.
multiplier resistor. The CONTROL +VDC voltage is also sent
Because the operation of the Driver Supply Regulator is depend-
to the Driver Encoder/Temp Sense Board through R5.
ent on the overall drive from the Driver Stage, the voltage
E.4.8.2 115 Vdc PA Supply Voltage (DRIVER +VDC) readings of D1A and D1B can change under various conditions.
The +115 Vdc supply voltage is metered in the DRIVER +VDC If the ac line voltage changes, the dc voltage to the Driver
position. The +115 Vdc is sampled at the supply side of R3 and Modules will change and the Driver Supply Regulator will vary
enters the Driver Supply Regulator at J2. Resistors R46, R47, R48, the voltage to D1A and D1B to compensate.
and R49 form the meter multiplier circuit used in this position.
If the dc supply goes DOWN, the Driver Supply Regulator will
E.4.8.3 Driver Current Metering (“DRIVER IDC”) INCREASE the voltage to D1A and D1B.
The “DRIVER IDC” position of the RF Multimeter reads total
Driver current. All Driver current passes through the three 0.1 If the dc supply goes UP, the Driver Supply Regulator will
Ohm resistors R3A, R3B, and R3C, and the voltage drop across DECREASE the voltage to D1A and D1B.
the resistor is measured. Resistors R44 and R45 are voltmeter Proper operation of the Driver Supply Regulator can be deter-
multiplier resistors. mined by changing the overall drive level and noting the opera-
E.4.8.4 Driver Amplifier D1 Voltages (DRIVER 1A +VDC) tion of the regulator circuit.
and (DRIVER 1B +VDC)
The Driver Supply Regulator output voltages feeding D1A and
D1B are metered in these two positions. R54, R55, R56, and R57
E.5.1 Symptom: Driver Sect D1A +VDC and Sect ing an input of about +22 Volts at J2-1. When OPEN
D1B +VDC Both High LOOP ADJUST control R2 is adjusted over its range, U2
E.5.1.1 Possible Cause: No +15 VDC output should vary from about +1.5 to +10 Volts.
Check the Regulator +15 VDC position on the RF MULTIME- b. Shorted Q2. Check Q2, using the out-of-circuit MOSFET
TER. This voltage should be present any time primary power is Ohmmeter check in Section 5, Maintenance (The Ohmme-
applied to the transmitter, even if the transmitter is “OFF.” If this ter check used for bipolar transistors will NOT check
voltage is zero (or very low), possible causes include no +22 Vdc MOSFETs).
input or defective U1e. Check for +22 Vdc on the front panel
E.5.4 Symptom: One Driver Supply Output Voltage
multimeter; check connector to J2 on the Driver Supply Regula-
tor. To check U1 operation, you can remove the Driver Supply
is Zero, the Other Can Be Adjusted.
Regulator assembly and check on the bench with an input of +22 E.5.4.1 Possible Cause: Shorted Gate-to-Source Zener Diode
Vdc at J2-1. (CR8, CR11, CR12, CR14, CR16, or CR17)
Use an Ohmmeter to check the zener diodes in the faulty section
E.5.1.2 Possible Cause: Defective U2
(Q3-Q4-Q7) circuit or Q5-Q6 -Q8 circuit). You should read a
If U2 output remains LOW, both Driver Supply Regulator output
high resistance in one direction and a low resistance in the other
voltages will be high. Check U2 operation by removing the
direction. One shorted zener diode will cause both MOSFETs to
Driver Supply Regulator assembly, and checking on the bench
remain cut off, so that output voltage for that section is zero.
by applying an input of about +22 Volts at J2-1. When OPEN
LOOP ADJUST control R2 is adjusted over its range, U2 output E.5.5 Symptom: Section D1B Voltage Increases Be-
should vary from about +1.5 to +10 Volts. fore Section D1A Voltage Reaches +100 Volts.
E.5.1.3 Possible Cause: Defective S1 E.5.5.1 Possible Causes: Voltage Offset is Too Low
If the Gate Voltage at Q2 remains low (no input voltage from A low offset voltage in the regulator section could be caused by
S1), both Driver Supply Regulator outputs will remain high. a leaky or shorted transistor Q1, or a zener diode that is shorted
Refer to the “bench check” under “Defective U2,” above. or is conducting at a low voltage. Remove all primary power
E.5.2 Symptom: One Output Voltage Is +100 To from the transmitter, remove the driver regulator assembly from
the transmitter, and check these components.
+110 Volts, Other Can Be Adjusted.
E.5.2.1 Possible Cause: Shorted MOSFET in a series regula- E.5.6 Symptom: Open Loop Operation is Correct,
tor section (Q3, Q4, Q5, Q6, Q7, or Q8) Closed Loop Operation is Faulty.
Remove the regulator assembly and check MOSFETs. If a MOS- E.5.6.1 Possible Cause: No RF Sample Voltage
FET is shorted, its gate-to-source zener diode should also be If there is no rf sample voltage, Driver Supply Regulator output
checked as a precaution. voltages will be high, because the regulator will attempt to
E.5.3 Symptom: Both Driver Supply Regulator Out- increase Driver output. Adjusting CLOSED LOOP ADJUST
control (R12) to minimum may reduce Driver output. Check the
put Voltages Are Zero.
coaxial cable and connectors between RF Drive Splitter A15 and
E.5.3.1 Possible Cause: No +115 Vdc Driver Supply Regulator A22 for continuity.
Remove all primary power and check F10 on Fuse Board A24
E.5.6.2 Possible Cause: Shorted Diode in Bridge Rectifier
in the high voltage power supply compartment. If F10 is open,
CR1-CR4
check for possible short circuits to ground in the +115 Vdc
Check bridge rectifier diodes CR1 through CR4 for shorted
supply components, cabling, and on the Driver Supply Regula-
diodes (the diodes in this bridge can be checked in-circuit, using
tor. If F10 is good, check for loose connector or other open circuit
an Ohmmeter).
between the +115 Vdc supply output and the Driver Supply
Regulator. E.5.6.3 Possible Cause: Defective U2
Operation of U2 can be checked with the Driver Supply Regu-
E.5.3.2 Possible Cause: Driver Supply Regulator component
lator assembly on the bench, using a +22 Vdc dc supply at J2-1.
The fault is probably in the Driver Supply Regulator, and could
The voltage at U2-1 should vary when CLOSED LOOP AD-
be any of the following:
JUST Control R12 is varied over its range.
a. Defective U2. If the input to Q2 remains HIGH, both
NOTE
Driver Supply Regulator output voltages will remain
If the setting of R12 is changed, refer to the section on setting rf
LOW. Check U2 operation by removing the Driver Supply
drive in the Tuning/Frequency Change Procedure in SECTION
Regulator assembly, and checking on the bench by apply-
V, Maintenance, for proper adjustment of rf drive.
G.2.3 Main Combiner/Motherboards (A19, A20) with P30, P31, P32, and P33. Tap positions are shown in the
Each Main Combiner/Motherboard contains combiner trans- Frequency Determined Components chart.
former toroids (T1 through T16 on each board) and a printed G.2.4.2 DC Supply Voltages
circuit board socket for 16 RF amplifier modules. A tapped On the Binary combiner board, four modules are operated from
“efficiency inductor,” which is an air-core coil, is paralleled with +115 volts dc, from the high voltage power supply, and two
each transformer winding. Tap positions depend on operating additional modules are operated from +30 volts dc, from the low
frequency, and are listed in the frequency determined compo- voltage power supply. The remaining 10 modules on the board
nents chart in this Technical Manual. A copper rod section passes are “Big Steps” and operate from the +230 volt supply. The
through the toroids, forming a section of the combiner secondary following steps operate from +115 volts dc: 1/2, 1/4, 1/8 and 1/16
“winding.” Sections of the copper rod are joined with recessed- step. As the steps become smaller, there are more turns in their
head 1/4-28 stainless steel bolts; one of the sections is threaded combiner transformer primary windings. The 1/32 and 1/64 steps
to accept the bolts so that nuts and washers are not used. operate from +30 volts dc.
The motherboard also contains connectors for DC supply voltage The Main Combiner board includes RC filtering in the DC
(B+), connectors for RF drive inputs, and connectors for encoded supply buses. The Binary Combiner Motherboard includes an
audio inputs from the modulation encoder board. RC swamping circuit, involving the 6 Binary Steps and Big Steps
G.2.3.1 DC Supply 1, 2, 5 and 6. The swamping resistor and capacitor are mounted
On the Main Combiner boards, all modules operate from a +230 external to the board, and their values are frequency dependent
volt unregulated voltage from the transmitter’s high voltage and are listed in the Frequency Determined Components chart.
supply.
G.2.3.2 RF Drive
RF drive inputs come from RF Drive Splitter A15. There is a
separate RF drive cable for each half-quad, so that there are two G.3 Maintenance
separate RF drive cables for each amplifier module. All RF drive The only adjustments on the Combiner/Motherboards are the
coaxial cables are the same length, so that all RF drive signals tapped inductors, L1 through L16, on each board. Tap positions
are in phase. depend on frequency, and are included in the Frequency Deter-
G.2.3.3 Encoded Audio (Module ON/OFF Control Signals)
mined Components chart in this technical manual.
The encoded audio inputs are the control signals for the amplifier G.3.1 Replacing Components
modules. These encoded digital signals turn on the number of The printed circuit board, edge connector sockets used on the
modules needed for the RF output at each instant in time. Combiner Boards are not replaceable. These are special press-fit
G.2.4 Binary Combiner/Motherboard (A18) sockets, which cannot be removed without damaging the printed
The binary combiner-motherboard is similar to the main com- circuit board. Socket failure is not likely, just as damage to
biner/motherboard, with some additional components and differ- printed circuit board traces is possible but not likely.
ences.
On the Main Combiner/Motherboard, all active amplifiers de-
liver the same power. On the binary combiner/motherboard, G.4 Troubleshooting
however, there are fractional steps, as described in the next
Troubleshooting on the combiner/motherboards consists essen-
paragraphs and in the discussion of Digital Modulation in the
tially of visual inspection. Possible problem areas include:
System Operation section.
G.2.4.1 Binary Steps
a. Damage to printed circuit traces.
As already discussed in the Digital Modulation description in b. Connectors loose. Physically check connectors; plugs
Section 4, there are 42 equal “Big Steps” and 6 Binary Steps. The should be properly inserted into jacks or sockets.
Binary steps include 1/2 step, 1/4 step, 1/8 step, 1/16 step, 1/32 c. Connector damage. Inspect connectors carefully, includ-
step, and 1/64 step. (Recall that these are RF voltage, NOT power ing removing amplifier modules if necessary to inspect pc
steps). The RF amplifier modules used in binary step positions board edge connectors.
are identical to all other RF amplifier modules, and are inter- d. Cracked ferrite toroid cores. The shield over the combiner
changeable. The differences in binary steps are all on the Binary must be removed to check combiner transformer cores. (If
Combiner/Motherboard. transformers must be replaced, be certain that the replace-
The fractional BINARY STEPS are obtained by operating binary ment has the same number of turns of wire as the original).
amplifier modules at reduced supply voltages, and also by em- e. Loose taps, or incorrectly set taps on air-core inductors L1
ploying different numbers of turns on the combiner transformer through L16. Check tap positions against the frequency-
windings for these modules. Four of the Binary steps (1/2, 1/4, determined components chart, if required.
1/8, and 1/16) employ tapped transformer primary windings. The f. Loose connections where combiner rod sections join.
tap positions depend on operating frequency and are selected
g. Failed electrolytic capacitors, used in the RC filtering in G.5 Controls and Indicators
supply voltage lines on each board. The combiner/motherboards have no controls. The only adjust-
ments available are coil tap positions. The inductors are labeled
on the boards, so this section will not include a “Controls and
Indicators” table.
H.2.2 Output Monitor To eliminate any interaction between voltage and current sam-
ples, the primary winding is tuned to parallel resonance at the
The Output Monitor contains circuits to detect a VSWR condi-
transmitter’s operating frequency to provide a high impedance
tion when arcs, faults, or impedance changes occur in the trans-
between the samples. Switch-selected capacitors and inductors
mitter bandpass filter/output network or in the antenna system or
are used for coarse tuning, and a variable capacitor is used for
load connected to the transmitter output. If a VSWR fault is
fine tuning. The normal/cal switch is provided to resonate the Parallel components L2, L3, C3 and C5, selected by S1, and
transformer primary circuit. When the switch is in the “Cal” capacitor C21 are used to resonate the primary of T3 to the carrier
position, the current sample is disconnected and the RF voltage frequency.
sample will be applied to one end of the transformer primary. The output of T3 is rectified by CR12 and CR16 and applied to
The RF voltage sample (AMPLITUDE) adjustment is a variable the inverting input of U2.
capacitor across the lower half of the capacitive voltage divider. H.2.2.4 “Phase Angle Detector Null” Meter Indications
The RF current (PHASE) adjustment is a capacitor in the parallel The phase angle detector outputs at TP8 and TP9 are DC voltages
L-C circuit. With the transmitter properly tuned, the detector is which are sent to the LED Board on J2-23 and J2-25. The signals
“balanced” by adjusting the RF voltages at opposite ends of the pass through the LED Board to the Controller where voltage
transformer primary for equal amplitude and phase. When the follower amplifiers are used to drive the front panel MULTIME-
detector is balanced, the DC output of the detector should be zero. TER. The voltages are metered as “DETECTOR NULL (AN-
H.2.2.2 Antenna VSWR Phase Angle Detector TENNA)” and “DETECTOR NULL (FILTER).” These voltages
The Antenna VSWR Phase Angle Detector current sample from are also available at the external interface for remote metering.
the Output Sample Board enters at J1-1 and is fed to parallel The “DETECTOR NULL” indications are relative readings. When
circuit L12 and C43 through C46. Switch S6 selects the capaci- phase detectors are properly balanced they should both read zero.
tance and L12 is used to adjust the phase. Once the transmitter is tuned, any change in the Bandpass Filter will
The Antenna VSWR Phase Angle Detector voltage sample from cause the DETECTOR NULL (FILTER) reading to increase. The
the Output Sample Board enters at J1-11 and is fed to amplitude DETECTOR NULL (ANTENNA) reading will increase if the load
adjustment C15. on the transmitter output changes.
Parallel components C41, C42, L9 and L10, selected by S9, and H.2.2.5 VSWR Trip Circuits
capacitor C29 are used to resonate the primary of T1 to the carrier Because the Antenna VSWR and Bandpass Filter VSWR circuits
frequency. are identical except for time constants, only the Antenna VSWR
The output signal is rectified by CR7 and CR9 and applied to the trip circuit will be discussed.
inverting input of U3. H.2.2.5.1 Comparator
H.2.2.3 Bandpass Filter VSWR Phase Angle Detector The trip circuit uses an LM-360 differential comparator U3. The
The Bandpass Filter VSWR Phase Angle Detector is also re- non-inverting input U3-5 is an adjustable positive “reference”
ferred to as the “Internal Phase Angle Detector”. voltage from the ANTENNA VSWR TRIP ADJUST control,
R24. The inverting input U3-4 is the DC signal from the phase
The Bandpass VSWR Phase Angle Detector current sample from angle detector. Normally, the inverting input U3-4 will be at zero
T9 enters the board at J3-6 is fed to parallel resonant circuit L5 Volts, and the comparator output U3-11 will go HIGH. If a
through L8 and C12, C39 and C47. Switch S7 is used to select VSWR condition occurs, the voltage from the phase angle output
coarse values of inductance and capacitance. at U3-4 will exceed the “reference” voltage at U3-5 and the
The voltage sample input at J1-9 is fed to amplitude adjustment comparator output will go LOW. Diodes CR11 and CR13 protect
C16 and parallel capacitors C20 and C28 selected by S2. U1 from transient voltages.
Figure H-1
Phase Angle Detector simplified diagram.
H.2.2.5.2 R-C Network Switch S5 prevents U6 from generating a pulse during phase
A VSWR condition may last for only a few microseconds. angle detector circuit adjustments.
Because the transmitter output is turned off very rapidly by a H.2.2.9 Directional Coupler Circuit Description
logic signal which goes directly to the Modulation Encoder, this A voltage proportional to RF current from the Output Sample
may not be enough time for fault and overload logic to act. Board enters the board at J1-3 and J1-5 and is fed to the anodes
Capacitor-resistor network C14/R38 holds the comparator out- of CR28 and CR33. The voltages are taken from opposite sides
put low for about 20 microseconds or more after the phase angle of the RF current transformer, so they are 180° out of phase.
detector output returns to normal.
Voltage samples are taken from two capacitive dividers on the
H.2.2.5.3 Manual VSWR Trip
Output Sample Board and enter the board at J1-15 and J1-17
Manual VSWR Trip switch S4 simulates a VSWR fault by
pulling the phase angle detector output to +5 VDC. The “Forward Balance” adjustment C6 is in parallel with the
voltage divider capacitor on the Output Sample Board.
H.2.2.5.4 VSWR Loop Self Test
The transmitter includes a self-test feature. Each time the trans- Under normal operation, P1 and P3 are connected between 1-3.
mitter low voltage supply is turned on, the VSWR trip circuits The voltage and current samples on the Anode and Cathode of
and logic are tested. The result of the “self-test” is indicated by CR33 are 180° out of phase. The DC current flow through R18
the VSWR Sensor “STATUS” LED on the ColorStat™ panel. establishes a voltage proportional to the current flow and the
The LED will pulse red and then turn green if the test is success- square root of forward power. RF choke L1 and capacitor C4
ful, but will remain red if the test fails. form a filter to remove the RF component and series resistor R20
isolates the coupler from load variations. Resistor R18 and
VSWR self-test logic circuits are described in SECTION Q, LED capacitor C26 also form a low-pass filter to remove audio-fre-
Board. The logic generates a Self-Test Logic LOW pulse, and quency variations due to modulation from the coupler’s output.
evaluates the results of the test, whenever any of three conditions For the forward power coupler, reversing jumper plugs P1 and
occurs: P3 changes the coupler to read reflected power for calibration.
a. Transmitter low voltage is applied (either after shut-down The reflected coupler operates the same way as the forward
for maintenance or after a power failure). coupler, except that the current sample is 180° out of phase.
b. The VSWR Sensor “MANUAL TEST” button on the During VSWR conditions, the phase/voltage relationships at the
ColorStat™ panel is depressed. ends of CR28 change such that current will begin to flow through
c. A remote VSWR “Manual Test” command is given, R19. The voltage established through R19 will be proportional
through the External Interface. to the square root of the reflected power. Variable capacitor C40
On the Output Monitor, the logic LOW self-test pulse turns on is a balance adjustment, low-pass filter L4 and C13 remove the
transistors Q5 and Q6, pulling the non-inverting inputs of both RF component and R22 and C22 form a low-pass filter to remove
VSWR trip comparators to +5 VDC (Logic High) and simulating audio-frequency components. Resistor R22 also isolates the
a VSWR fault. coupler from load variations. For the “reflected power” coupler,
H.2.2.6 “VSWR Trip” Logic
reversing jumper plugs P1 and P3 changes the coupler to read
The output of U3-11 goes to monostable multivibrator U6-1 and forward power to calibrate the reflected power meter.
also to AND gate U5-9. H.2.2.9.1 Other Power Metering Components
H.2.2.7 AND Gate U5 The outputs of the directional coupler go through the LED Board
If U5-9 or U5-10 goes LOW, U5-8 also goes LOW. This output to voltage followers on the Controller. The voltage follower
goes directly to the Modulation Encoder to immediately turn all outputs drive the power meter on Switch Board/Meter Panel and
PA modules OFF. the forward and reflected power outputs at the External Interface.
Forward and reflected power calibration controls are located on
H.2.2.8 Monostable Multivibrators
the Switch Board/Meter Panel.
Each time a VSWR condition is detected by one of the phase angle
detector circuits, dual retriggerable monostable multivibrator U6 is H.2.2.10 Detected Audio
triggered by the falling (negative going) edge of VSWR trip com- Transformer T2 and Diodes CR6 and CR10 form an audio
parators U2-11 or U3-11. The U6 output LOW pulses go to the detection circuit. The output is available at J4 and can be used to
VSWR fault and overload logic on the LED Board. monitor the audio signal.
H.2.2.11 Modulation Monitor Sample
Section U6-4 is the output to the “Antenna VSWR trip” and
section U6-12 is the output for the “Bandpass Filter VSWR trip.” The Modulation Monitor Sample circuit includes relays and
adjustments to provide the same RF output level to the modula-
The output LOW pulse width for each trip pulse is determined
by a resistor-capacitor network. For the “Antenna VSWR trip” tion monitor at any power level.
C48 and R51 at U6-15 set a pulse width of 14 milliseconds. For The from adjustable tapped inductor L7, in the Output Network
the “Bandpass VSWR trip” C49 and R50 at U6-7 provide a 19 Compartment, enters the board at J7-1. The signal to the modu-
millisecond pulse width. lation monitor at LOW power is adjusted by the tap on L7. When
the transmitter is in the MEDIUM or HIGH power position, the
RF voltage from L7 will increase. Switched potentiometers R7 H.2.2.12 +5 VDC And -5 VDC Regulators
and R8 reduce the voltage to the desired level. DC supply inputs to the Output Monitor are +8 VDC and -8
When relay K2 is energized, the mod monitor sample output is VDC, from the low voltage power supply. Each input is fused,
with 0.5 A fuses F1 and F2, and regulated to +5 VDC and -5
taken from R7, MED PWR MON ADJ. When both K1 and K2
are energized the sample output is taken from R8, HIGH PWR VDC.
MON ADJ. Logic circuits on the LED Board provide logic Series pass transistor Q1 is controlled by regulator U1-12. If
HIGH signals when the transmitter is in medium or high power. U1-9 detects an undervoltage or overvoltage condition, a +5
A logic HIGH signal at J2-9 will turn on transistor Q4 and FAULT-L (LOW) signal is sent to the LED Board at J2-21.
energize low-voltage relay K2 for the MEDIUM power sample. The -5 Volt supply is similar, and uses regulator IC U4, and series
A logic HIGH signal at J2-7 will turn on Q3 and Q4 through pass transistor Q2.
CR18. This will energize both K1 and K2 for the HIGH power
sample. For a description of the regulator IC’s and circuit operation, refer
to SECTION M, DC Regulator.
If you don’t know the source impedance of the audio source, and J.2.6 Maximum Power Adjust (U7, R27)
don’t need to optimize performance, use either J1 or J2. If you The other half of U7 (U7B) is a differential amplifier with an
wish, however, you can still optimize performance by measuring audio signal gain of -1 (it inverts the audio signal). The non-in-
high frequency response (above 7 or 8 kHz) and observing verting input of U7B is an adjustable negative voltage. The
overshoot when modulating the transmitter with a 400 Hz square output, at U7 pin 7 (and TP4), will be the audio signal with a
wave for each input (J1, J2 and J3) and selecting the best one. If negative dc component.
the source impedance is greater than the analog input board’s
With the “maximum power adjust” set for 15 kW, the voltage at
input impedance, some overshoot will result. If the source im-
TP4 will be about -1.5 volts dc with no modulation. With 100%
pedance is less than the analog input board’s input impedance,
modulation, the signal at TP4 will be a 3-volt peak-to-peak audio
high frequency response will change slightly.
signal with a -1.5 Vdc component. The voltage at TP4 will NOT
J.2.4 Balanced Audio Input Stage (U6, U9) change when the “Raise” or “Lower” controls on the front panel
The audio signal from the Bessel Filter is ac coupled to the input are operated or when the transmitter is switched between LOW,
amplifier, through C5-C6 and C7-C8. Back-to-back zener diodes MEDIUM or HIGH powers.
CR1 and CR2, and series resistors R11 and R12, provide addi- If “maximum power adjust” is set for less than 15 kW, the dc
tional overvoltage protection. Audio Gain Adjust control R15 component at TP4 will be between -1.5 volts and 0 volts dc (for
allows audio input levels from -10 dBm to +10 dBm to be used. 5 kW maximum output power it will be about 1.05 volts; the dc
The audio input stage is an “Instrumentation Amplifier,” made component at TP4 is proportional to the unmodulated rf VOLT-
up of three operational amplifiers (two sections of U6 and one AGE at the transmitter’s output). An instantaneous voltage of
section of U9). An instrumentation amplifier has a balanced input zero volts at TP4 corresponds to NO rf output, which is a -100%
and unbalanced output; both sides of the balanced input have modulation peak at ANY maximum power level.
high impedances, and the output (at U9 pin 1) is a very low J.2.7 “Power Supply Sample” Circuit (U10, U12B)
impedance.
A Power Supply Sample circuit compensates for power supply
J.2.4.1 “Instrumentation Amplifier” Operation “sag,” and reduces hum and noise contributed by the power
The first section of the instrumentation amplifier includes two supply as well.
non-inverting amplifiers with high-impedance inputs. Both non-
J.2.7.1 “Analog Divider” U10
inverting amplifiers have the same gain, which can be adjusted
U10 is an Analog Multiplier IC, connected as an analog divider
with Audio Gain Adjust control R15. The second section of the
in this circuit. Resistor R17 sets the “scaling factor” so that the
instrumentation amplifier is a differential amplifier (U9A),
output of U10 is [4.93 x (Z2-Z1)]/(X1-X2), or (4.93 x audio and
which has two balanced inputs and an unbalanced output.
dc offset voltage)/(supply sample voltage).
The two inputs of a conventional differential amplifier have
The “audio plus dc offset” signal from U7 pin 7 is the “Z” input
different gains and different input impedances. In this circuit the
of U10. The fixed power supply sample (there is no adjustment)
gain at the inverting input (pin 2) is one and the gain at the
is the “X” input, and is about 5.1 volts, so the “audio plus dc”
non-inverting input (pin 3) is two. A voltage divider between U6
output of U10 is slightly less than the input (output =
pin 1 and the non-inverting input of U9 compensates for this gain
[4.93/5.1]/[audio plus dc input]).
difference.
If the high voltage supply “sags,” for example, at modulation
Note that the 10k resistors used in this circuit are each one section
peaks, the transmitter’s rf output voltage would also “sag.” The
of DIP resistor arrays R68 and R69. All resistors are labeled
power supply sample decreases slightly, however, and the “audio
“R68" or ”R69," and the DIP terminals for each resistor section
plus dc” output of U10 increases slightly to compensate.
are given.
J.2.7.2 Power Supply Sample, Circuit Description
J.2.5 Buffer Amplifer (U7) The “power supply sample” voltage at TP5 and U10’s “X1" input
The output of U9 goes through a voltage divider to the input of (pin 10) is determined by the ”supply sample" voltage divider on
Buffer Amplifier U7A. The buffer amplifier has a gain of 2. The fuse board A24 (A24R22, A24R23, and A24R24) and the gain
input to the buffer amplifier can be observed at TP1. When the of non-inverting buffer amplifier U12B.
DX-15 is modulated 100% with a sine wave, the audio signal The high voltage supply sample from fuse board A24 enters the
amplitude at TP1 will be about 1.5 volts peak-to-peak with no Analog Input board at J5-8. R29, R65, and bipolar zener diode
dc component. CR7 protect U12B against overvoltages, due to transients or
The positive peak of the audio signal at TP1 corresponds to a possible failure of the voltage divider.
positive modulation peak, and the negative peak corresponds to Operational amplifier U12B is a buffer amplifier, with a gain
a negative modulation peak; the audio signal is therefore not slightly greater than 1. Its output is the power supply sample and
inverted at this point. goes to input “X1" of divider U10 and to test point TP5.
J.2.7.3 Protection Circuit: R33, R34, CR9, and Associated ator output of zero), inputs D1 through D12 would be “0000 0000
Components 0000"; for a BCD input of 0.500, the inputs would be ”0101 0000
When the high voltage supply is off, the output of U12B is zero. 0000," and for maximum output from the attenuator (BCD input
This could also occur if some “power supply sample” circuit fault is 0.999), D1 through D12 would be “1001 1001 1001.” A further
occurs. With no voltage at U10’s “X1" input, the output would description of BCD coding used in the DX-15 is included, for
increase toward the -15 volt supply and the transmitter’s power reference, after the paragraphs on “Troubleshooting” in this
output would increase to a high level. section.
If U12B’s output (the “supply sample”) goes too low, diode CR9
J.2.9 Analog Input Board,, BCD Power Control In-
conducts and maintains the voltage at U10 pin 10 and TP5 at
puts
about +3.9 volts. Diode CR9 acts as a gating diode. When the
power supply sample is normal, CR9 cathode is more positive The Power Control Signal from Controller A38 enters the Ana-
than the anode and the diode is cut off. When CR9 conducts, log Input board at J4 terminals 1 through 24. These inputs are
resistor R76 limits any current into the output of buffer U12B. TTL level logic signals. Odd numbered terminals of J4 are logic
Diode CR10 provides a discharge path for C54 when the +15 signal lines and even numbered terminals are ground.
volt supply is turned off or if the +15 volt supply fails. The power control logic signal comes from tri-state logic outputs
on the controller board. Pull-down resistors, in DIP resistor
J.2.8 Digitally Controlled Potentiometer (U8) and arrays R47 and R48, ensure that each line is at ground unless one
Output Amplifier (U11) of the tri-state logic outputs on that line are “HIGH.”
Integrated Circuit U8 is a 3-1/2 digit Digitally Controlled Poten-
tiometer (an attenuator). A 12-bit BCD (Binary Coded Decimal) J.2.10 Power Control Latches, U17-U18
digital power control signal, at U8 pins 4 through 15, controls The BCD Power Control data is stored in TTL latches U17 and
the output of U8. The output of the U8/U11 circuit will be from U18, 6 bits of the 12 bit signal are stored in each latch. The
0.000 to 0.999 times the input (at U8 pin 17). The “1" digit is not “RESET” and “CLOCK” inputs of the latches are tied together.
used in the DX-15. The dc component of the attenuator’s output J.2.10.1 “Clock” Input (“Data Strobe” or “Auto Strobe”
determines the ”carrier" power, and the audio component modu- Pulses)
lates the transmitter’s output. The clock input to both latches is from the output of U13-6. Data
The output impedance of U8, at pin 1, depends on its attenuation. stored in latches U17 and U18 changes when a transition from
For good linearity, an external op amp with a low offset voltage LOW to HIGH logic level occurs at the clock input (pin 11) of
is required. Integrated circuit U11 is a low-noise, low-offset each latch. The latch will store the data present at its inputs at
voltage precision operational amplifier which meets this require- that instant, and that data will then remain in the latch until the
ment and provides a constant output impedance to following latch is either CLEARED or another positive-going transition
circuits. The feedback resistor for op amp U11 is part of U8. occurs at the CLOCK input.
Schottky diode CR3 protects the output of U8, and capacitor C34 J.2.10.2 “Reset” Input (Data Clear)
ensures amplifier stability. A “Data Clear” (logic LOW) signal from Controller A38 occurs
The digitally controlled attenuator circuit, then, is made up of if any of the supplies on the controller fails, and RESETS all
both U8 and U11. The output, at U11 pin 6 and TP7, is V(out) = outputs of both latches to Zero (corresponding to zero power
-V(in) x DAC, where DAC is the binary coded decimal input output from the PA). The Data Clear input is buffered by two
(0.000 to 0.999 in this circuit). At rated power with 100% sections of U13 and goes to the “reset” inputs of U17 and U18.
modulation, the output will be a 3-volt peak to peak audio signal The buffered Data Clear input also goes to AND gate U15D (pin
with a +1.5 volt dc component. At lower power levels, both the 13) in the AUTO STROBE circuit.
audio and dc components will be smaller by the square root of J.2.10.3 TTL to CMOS Level Shifters (U14, U16)
the power ratio. The logic outputs of latches U17 and U18 are TTL level logic
J.2.8.1 BCD Logic Input to Digitally Controlled Attenuator signals Hex level shifters U14 and U16 shift these to the CMOS
U8 level logic signals required by digitally controlled potentiometer
The digital power control logic input for U8 is on pins 4 through U8.
15. For each input (for each BIT of the BCD input), a logic “0" J.2.10.4 Analog Buffer Stage (U4A)
is near zero volts, and a logic ”1" is near +15 volts. The BCD Buffer stage U4A is a non-inverting amplifier with a gain of +2
power control signal is generated on Controller Board A38, and Series resistor R82 and JFET switch Q7 (part of the PA Turn Off
on the Analog Input Board is stored in TTL latches U17-U18 and circuit) form a voltage divider to ground at its input. When JFET
converted to CMOS logic levels by hex level shifters U14 and Q7 conducts, U4A’s input is essentially zero, so the PA output
U16. will be zero (all PA modules are turned off).
Inputs D1 through D4 are the binary bits for the first (most
significant) decimal digit, D5 through D8 are the bits for the
second decimal digit, and D9 through D12 are the bits for the
third (least significant) digit. For a BCD input of 0.000 (attenu-
J.2.11 PA Turn On/Turn Off Circuit (U13-2, Q1, Dither frequency is set at 72 kHz. This frequency is well above
Q7, U13-4, Q2, Q8) the audio frequency range, but low enough so that any 72 kHz
The Q2 and Q8 circuitry is identical to that of Q1 and Q7 with sidebands are attenuated by the bandpass filter/output network.
the exception of additional components used to create the “Half If the dither frequency is too high or the dither level is too large,
Power Step-Up” during the turn on sequence. the sidebands will not be attenuated sufficiently and will appear
as unwanted spurious signals.
A “PA Turn Off-H” signal is generated by the Controller during
fault protection and when the transmitter is turned OFF. This If a dither circuit fault is suspected and equipment is not available
logic HIGH input to U13-1 from J4-39 will be inverted to a logic to properly adjust the dither level, the “Dither Level Adjust”
LOW at U13-2. This will turn Q1 ON and apply a positive control can be simply turned to minimum (fully counterclock-
voltage to Q7 through Q1 and R20. wise). If either “Dither level” or “Dither frequency” are too high,
unwanted spurious sidebands can occur.
Transistor Q7 is an N-channel depletion mode JFET switching
transistor. When the gate of Q7 approaches zero Volts it conducts J.2.14 Dither Oscillator (U3, U19, and U5A)
(turns ON) and the drain-source resistance becomes less than 80 The Dither Oscillator is made up of an integrator (U3) and a
Ohms. Transistor Q7 and R82 form a voltage divider, so when square wave generator (differential amplifier U19). The output
Q7 is ON, it effectively shorts the (Audio + DC) signal at U4-3 of the Dither Oscillator, at U3 pin 6 and TP10, is a triangle wave
to ground. with an amplitude of 1 volt peak-to-peak and a frequency of 72
When the transmitter is turned ON, the “PA Turn Off-H” signal kHz. A synchronizing signal from Analog to Digital Board A34
goes to logic LOW and turns off Q1 through U13. The gate of is buffered by op amp U5A. A voltage divider (R42 and “dither
Q7 is pulled to -15 Vdc by R25 which will turn it OFF. When level adjust” potentiometer R43) reduces the dither signal level
Q7 is OFF it is an open circuit and the (Audio + DC) signal is to a very low level at TP9 and U4 pin 5.
applied to U4-3. During normal operation, Q1 is not conducting, J.2.14.1 Oscillator Circuit Description
C46 is charged to -15 Vdc through R45, and Q7 is OFF. The following description refers to the Analog Input Board
Transistor Q8 and R23 form a second JFET voltage divider with schematic diagram.
R82. This circuit is in parallel with Q7. When Q8 is turned On, J.2.14.2 Square Wave Generator U19
the series resistor R23 will cause the (Audio + DC) signal at U4-3 U19 operates “open loop,” so its gain is very high, and it operates
to be attenuated, but not shorted to ground. as a comparator. Assuming no “Big Step Sync” input, the invert-
Transistor Q8 will conduct longer than Q7 due to the delay circuit ing input (U19 pin 2) is at zero volts. If the voltage at the
C86 and R49 on the U13-3 input. When the “PA Turn Off-H” non-inverting input is even slightly positive the output will go to
signal changes from HIGH to LOW, C86 discharges slowly the +15 V supply rail; if the voltage is negative, the output will
through R49, and keeps Q2 conducting. When the “PA Turn go to the -15 V supply rail. The output of U19 is limited by series
Off-H” signal is generated, C86 charges quickly through CR20 resistor R38 and zener diodes CR11 and CR12 so that at CR11
to reset the circuit. anode it is either +6 V or -6 V (this voltage is the 5.1 volt zener
voltage plus the 0.7 volt forward junction drop of the other
This allows the RF power to come up in a two-step sequence:
diode).
first to half power, then, after a 1.5 to 2 second delay, full power.
The delay minimizes stress on the power supply and will give J.2.14.3 Integrator U3
antenna system components time to “settle down” or cool after The voltage at the input to potentiometer R41 is then either +6
an arc has occurred, i.e. the antenna ball gaps and/or guy wire volts or -6 volts. The integrator’s input is at the inverting input,
insulators. so that when the input is +6 volts the output of U3 (at pin 6) will
ramp DOWN (go less positive/more negative), and when the
J.2.12 Differential Amplifier/Inverter U4B input is -6 volts, the output of U3 will begin ramping UP. The
For the audio plus dc signal, U4B is an inverting amplifier (gain rate at which the output of U3 changes is determined by the
is -1). The non-inverting input is a very small signal from the R41-C62 time constant, so that adjusting R41 will adjust the rate
“Dither Oscillator.” Differential amplifier U4B adds this of change of U3’s output and therefore the oscillator’s frequency.
“dither” signal to the (audio + dc) signal. For full power output J.2.14.4 Dither Oscillator Circuit Operation
with 100% modulation, the signal at U4B’s output (pin 7) is a 6 With no sync input to U5A, the output, at U3 pin 6 and TP10,
V p-p audio signal with a -3 volt dc component and a very small will be a triangle wave ramping between +1 and -1 volt, at a
72 kHz “dither” component. frequency set by R41 (nominally 72 kHz). The signal at zener
diode CR11’s anode will be a square wave, switching between
J.2.13 “Dither” Signal: Function
+6 and -6 volts at the same frequency.
The “Dither” signal optimizes noise performance in the DX-15.
Transmitter noise performance is good even without the “dither” Resistors R39-R40 and zener diodes CR11-CR12 set the oscil-
signal, but can be improved with proper adjustment of Dither lator’s output level, the peak voltages at U3 pin 6. R39 and R40
Level. form a voltage divider, with one end at either +6 or -6 volts (fixed
by the zener diode voltages) and the other end at the oscillator’s
output voltage (a triangle wave varying between +1 and -1 volt).
Suppose that U3 output is +1 volt and the input (to variable control adjusts the (audio + dc) level and the “Offset” control
resistance R41) at that instant is +6 volts. The non-inverting input changes just the dc offset, from that set by the Maximum Power
of U19 is then +1.75 volts, set by divider R39-R40. The output Adjust control.
of integrator U3, however, will be ramping down. U19’s non-in- This signal goes to the DC regulator where it modulates a
verting input will remain positive (but will also be ramping negative supply on the DC regulator to provide the “Modulated
down) until the output of U3 reaches about -1 volt, and the B- Supply.” Refer to section M, DC Regulator, for more infor-
voltage divider (R39-R40) has -1 volt at one end and +6 volts at mation.
the other. Now, U19’s non-inverting input will go slightly nega-
tive, forcing the output of U19 negative. J.2.17 Analog Input Board Power Supplies
At the instant that the output of U19 goes negative, one end of Supply voltages to the analog input board are +22 V and -22 V
the voltage divider (R39-R40) is -1 volt and the other end is -6 unregulated, from the low voltage power supply. Voltage regu-
volts. The non-inverting input of U19 is now about 1.75 volts lator U2 provides a -15 volt output. Voltage regulator U1 pro-
negative and U19 output is forced to remain negative. Integrator vides +15 volts, and resistor R66 and zener diode CR15 provide
U3 begins ramping UP and U19’s non-inverting input also ramps +5 volts. Both regulated supplies are fused. The regulators
up until the output of integrator U3 reaches about +1 volt, causing provide “Supply Fault” outputs to fault and overload circuits on
U19’s input to go positive and beginning the cycle again (this is Controller A35. Refer to Section M, “DC Regulator” for a further
the condition at the beginning of the previous paragraph). description of these voltage regulator circuits.
The output of U3, at U3 pin 6 and at TP10, is a triangle wave, J.2.18 “Dither”: A Description
ramping alternately up and down between +1 and -1 volt. This The Analog to Digital (A/D) conversion process has an inherent
output is reduced by adjustable voltage divider R42-R43 to +/- 1 digit uncertainty. As the analog input changes, there may
provide the small “dither” signal to U4 pin 5. This signal, at TP9, be some switching back and forth between two “steps” because
is too small to observe with an oscilloscope; the probe will also of this uncertainty. When the DX-15 switches between “Big
pick up enough noise to mask the dither signal. Steps,” this can cause “glitches” or spikes on the modulation
J.2.15 “A/D Big Step Sync” Input to Dither Oscilla- envelope; these are filtered out by the bandpass filter, but some
low-level residual noise remains. The “Dither” signal minimizes
tor
this residual noise.
The “Big Step Sync” signal from the A/D Converter (A34)
consists of a short pulse each time a “Big Step” occurs. The sync The “Dither” oscillator introduces a small 72 kHz triangle wave
pulses are buffered in non-inverting amplifier U5A, then go to on the signal. If this dither signal is synchronized so that it
pin 2 of U19, in the Dither Oscillator, as synchronizing pulses. increases just as the transmitter output switches from a condition
If the dither signal is ramping UP when a “Big Step” is turned where all Binary Steps are “ON” to the next “Big Step” with all
OFF the Big Step Sync pulse will change the direction of the Binary Steps “OFF,” the A/D analog input is forced higher
dither signal so it ramps DOWN. If the dither signal is ramping quickly enough to prevent switching back and forth between the
DOWN when a “Big Step” is turned ON, the sync pulse will “Big Steps.”
cause the dither signal to change and ramp UP. When the transmitter output is decreasing, the dither signal is
synchronized so that it is also decreasing just as the PA switches
J.2.16 -(Audio + DC) Sample to DC Regualtor from a state with all Binary Steps “OFF” to the next step down,
The DC regulator provides a modulated negative “bias voltage” where a Big Step turns off and all the Binary Steps turn ON.
to the PA modules to change or ‘modulate’ their turn on/turn off
times to minimize “glitches” (transient pulses in the combined rf
output) as modules switch on and off. The “GAIN” and “OFF-
SET” controls on the Analog Input board are adjusted along with J.3 Maintenance
two other controls on the DC Regulator (A30). Refer to Section
M, DC Regulator, for a further description and to the Tuning/Fre- J.3.1 Printed Circuit Board Maintenance Procedures
quency Change procedure in Section 5, “Maintenance” for pro- Refer to section 5, “Maintenance,” in this technical manual for
cedures for adjusting these controls. general printed circuit board preventive maintenance proce-
J.2.16.1 (Audio + DC) Sample Circuit Description dures.
A sample of the output signal from the Analog Input Board is
attenuated by voltage divider R72, and R81, and fed to the J.3.2 Replacing CMOS Devices
non-inverting input of differential amplifier U5B. The inverting CMOS Devices are sensitive to electrostatic discharge, and may
input of U5B (pin 6) is a positive voltage, adjustable from 0 to be damaged if unconnected devices are subjected to high elec-
+15 volts with “OFFSET” control R84. trostatic fields. Refer to section 5, “Maintenance,” in this tech-
nical manual for precautions when handling and replacing
The output of U5B, at pin 7, is an inverted audio signal with an
CMOS devices.
adjustable dc offset (the audio signal is “inverted” because
positive peaks are most negative at this point). The “Gain”
CMOS devices requiring special handling on this printed circuit conditions. Two turns CW (clockwise) from minimum is a
board include the Digitally Controlled Potentiometer (U8), typical adjustment position.
Latches U17 and U18, and gates U13 and U15. Proper adjustment of Dither level can also be confirmed by
J.3.3 Adjustments measuring noise with an audio noise meter (audio analyzer) at
the output of a high quality modulation monitor. Correct adjust-
J.3.3.1 “Audio Gain Adjust,” R15
ment of Dither Level will reduce noise by several dB.
With the transmitter operating at Low Power (as a precaution
against overload due to excessive modulation levels), apply a NOTE
If proper test equipment is not available and excessive “Dither
sine wave at the level which is to produce 100% modulation, to
Level” is suspected as contributing to noise or to spurious out-
the transmitter audio input terminals (TB3 on External Interface put, simply turn Dither Level Adjust control R43 fully counter-
A28). Adjust “Audio Gain Adjust” R15 for 100% modulation. clockwise. Transmitter noise performance will still be good if the
J.3.3.2 Maximum Power Adjustment (R27, “MAX PWR transmitter is operating properly.
ADJ”) J.3.3.5 “Offset” Adjust, R84
Turn the transmitter on at “HIGH POWER,” depress the Refer to the tuning/frequency change procedure in Section 5,
“RAISE” pushbutton until transmitter output increases to the Maintenance. This is one of four interacting adjustments, includ-
desired “maximum power,” adjust R27 counterclockwise to ing “Gain” Adjust R85, and two on the DC Regulator board.
reduce the power, then depress the “RAISE” pushbutton again J.3.3.6 “Gain” Adjust, R85
(you may need to go back and forth until the “RAISE” control Refer to “Offset” Adjsut R84 (above).
no longer increases power). When the “RAISE” pushbutton no
longer increases power, make the final adjustment of R27.
An alternate procedure is to turn “Max Pwr Adj” several turns
counterclockwise, depress the “RAISE” control until maximum J.4 Troubleshooting the Analog Input
power is reached, then make the final adjustment of “Max Pwr Board
Adj” R27. Observing waveforms and voltages at Test Points with an oscil-
Typically, “Maximum Power” should be set about 10% above loscope, with a sine wave at the audio input, will isolate most
the desired transmitter power output to allow operators some faults to one stage of the Analog Input board. (The sine wave
adjustment range. amplitude should be the level normally required for 100% modu-
NOTE lation; signal levels for this input are indicated on the schematic
Operating power required may be more than 10 kW in some in- diagram and given in Table J-2, “Analog Input Board Test
stallations, because of antenna system losses. Refer to the station Points”).
license for required transmitter power output.
Some specific symptoms and possible causes are described in the
J.3.3.3 Dither Frequency Adjust, R41 following paragraphs.
Adjust R41 for a Dither Frequency of 72 kHz. If Dither Fre-
quency and/or amplitude is too high, unwanted spurious outputs, J.4.1 Symptom
primarily sidebands at the dither frequency, could result. Normal Signal at TP4, No Signal at TP7 (Digitally Controlled
J.3.3.4 Dither Level Adjust, R43 Potentiometer Output).
A triggered-sweep oscilloscope and modulation monitor or other
J.4.2 Possible Causes
low-distortion, wide-band envelope detector is required to adjust
Dither Level. A spectrum analyzer is also desireable, to monitor J.4.2.1 U8, U10, or U11 faulty
spurious signals in the transmitter’s rf output. Check U10 output/U8 input (Caution: don’t short adjacent IC
pins!) If no signal is present, U10 is probably faulty. (If the
At High Power, modulate the transmitter at a low level (about
transmitter’s high voltage is not on, the signal at this point will
20%) with a 100 Hz sine wave. While observing the detected
be somewhat larger than normal). Check U8 Output (at CR3
modulation, expand the oscilloscope display both vertically and
cathode); if (audio + dc) signal is present, U11 is probably faulty.
horizontally until the “binary steps” can be seen. You can turn
If (audio + DC is present at U8 input but not at U8 Output, refer
bits 11 and 12 on and off with the “Bit 11" and ”Bit 12" sections
to the following paragraphs.
of DIP switch S1 on Modulation Encoder board A36 to make the
steps more visible; turn bits 11 and 12 back on before adjusting J.4.2.2 Digital Control Signal at U8 is Zero
Dither Level. (REMOVE AUDIO INPUT TO CHECK). There are several
possible causes, including:
When Dither Level is correct, the steps in the demodulated output
will be rounded off and may not even be visible. If Dither Level a. BCD (Binary Coded Decimal) Control Signal from Con-
is too low, the smallest binary steps will be seen when the troller A38 is Zero. Use an oscilloscope or meter to check
oscilloscope display is expanded enough. If Dither level is too Power Control Lines (odd-numbered pins 1 through 23 at
high, the 72 kHz signal will appear on the steps (as “grass” or J4). If the four most significant bits (D9 through D12) are
noise), and 72 kHz sidebands will be seen on the spectrum zero, the controller is setting the transmitter’s power output
analyzer. Adjust Dither level for a compromise between these
to a very low level. Refer to Section P, Controller Board, 0.000 to 0.999. If this number is represented as “0.XYZ,” “X” is
for further troubleshooting information. the most significant digit, “Y” is the next most significant digit,
b. DATA CLEAR Input (at J4-27) is LOW. If the data clear and “Z” is the least significant digit.
input is less than about +1 volt, the controller is instructing Each digit is represented in Binary form, as follows:
the data latches (U17-U18) to CLEAR, that is, reset to
Decimal Binary Decimal Binary
zero. Refer to Section P, Controller Board, for further
Digit Number Digit Number
troubleshooting information.
c. No Data Strobe Pulses (At J4-25). TTL-level Logic High 0 0000 5 0101
pulses from the Controller Board should appear at this 1 0001 6 0110
point. 2 0010 7 0111
d. Inhibit Gate Input is LOW (At “AND” Gate U15 pin 4 and
3 0011 8 1000
TP15). There should be a dc voltage of +3 volts or more at
TP15. If not, check the logic circuits before TP15. 4 0100 9 1001
e. Defective U17 (or U18). If there is BCD data from the The complete “BCD” number is represented as “XXXX XXXX
controller, the “DATA CLEAR” inputs are HIGH, and XXXX,” where each “X” (Binary “BIT”) can be either “0" or
Data Strobe (High) pulses are present, but there is no ”1." The binary BITS are also represented on the schematic
output from one or both latches, the latches may be defec- diagrams as D1 through D12, so that the BCD number appears
tive. in the following order:
f. Defective Logic Drivers (U14, U16). For each logic driver D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12
section, the input and output should always be the same.
For reference, several DX-15 power levels are represented below
J.4.2.3 Power Increases or Decreases in Steps, Not Continuously in both decimal and BCD notation. (Maximum power is set by
This indicates that some bits or digits in the BCD power control the “Max Pwr Adj” control R27).
signal are not changing or that one or more PA modules have
failed. Check the logic level signals for the BCD Bits at different
power levels, at J4, at U18 outputs, and at U14 outputs. Power Level Decimal BCD (Binary Coded Decimal)
• BCD (Binary Coded Decimal) Coding Maximum Power 0.999 1001 1001 1001
The following information is included for reference, if missing One-half power 0.707 0111 0000 0111
bits in the BCD Power Control signal is suspected as a problem.
One-fourth power 0.500 0101 0000 0000
For the two most significant bits, you should be able to use the
“raise” and “lower” controls to change power one “step” at a time One-tenth power 0.316 0011 0001 0110
and measure logic level signals with a logic probe, voltmeter, or Zero power 0.000 0000 0000 0000
oscilloscope.
The Binary Coded Decimal input to the Digitally Controlled
Prior to starting a troubleshooting procedure check all switches,
Attenuator in the DX-15 consists of three decimal digits, from
power cord connections, connecting cables, and power fuses.
The analog signal level at the board’s input is high so that any K.3.5 Error Detecting Circuits
noise pickup on interconnecting cables does not degrade the There are circuits on the A/D board that determines if the clock
signal-to-noise ratio. Inverting amplifier U28 has a gain of 0.5 signal is being received and if the A/D converter is working
to provide the proper single level to the A/D chip input and also properly. The error detection circuits use three re-triggerable
provides isolation between the board’s input and the A/D chip. monostable mulitvibrators, called one-shots. If an error is de-
A very small amount of signal from the big step sync circuit is tected the logic signal CONVERSION ERROR-L will go low
added to the input signal through R70 at the inverting input of and clear the storage latches on the A/D board and the storage
U28 (pin 2). When a big step occurs in the output the last-bit latches on the Modulation Encoder board.
uncertainty in the A/D conversion process could cause a transi-
K.3.6 One-Shot Operation (U13, U14)
tion back to the previous step. This will produce a “glitch” or
spike in the modulated output as the unwanted switching be- One-shots produce an output pulse each time a rising or falling
tween big steps takes place. The small voltage from the big step edge is detected on the input. Each one-shot has three inputs; A,
sync circuit forces the input higher, just enough to ensure the A/D B and CLEAR. Each has two outputs; Q and QN (not-Q). There
converter will not switch back to the previous step. is an RC network connected to each one-shot which determines
the length of the pulse.
High-speed Schottky diodes (CR16, CR18) protect the A/D’s
(U1) input against overvoltages. Schottky diodes also have low The following table logic low will be 0 and logic high will be 1.
turn-on voltages, 0.5 Volts or less. CR16 prevents the voltage Up is the rising edge of a pulse and down is the falling edge. X
level input from going negative. CR19 prevents the voltage level denotes that either a 0 or 1 may be present.
from going higher than about +5 Volts since CR10 is a 4.7 Volt A B CLEAR Q
zener diode. 0 up 1 pulse (pos.)
K.3.4.2 Analog to Digital Converter (U1, DL1) down 1 1 pulse
A 12-bit analog to digital converter AD1671 is used. Conversion 0 1 up pulse
time of the AD1671 is less than 800 nanoseconds. The analog 1 X X 0
input voltage range is 0 to +5 Volts. An input of 0 Volts gives a X 0 X 0
digital output of “0000 0000 0000". An input of +5 Volts gives X X 0 0
an output of ”1111 1111 1111".
The analog signal that is going to be converted to digital goes
One-Shot Operation Table
into the A/D chip at pin 23. The ENCODE pulse goes into the Re-triggerable means that if an input trigger condition occurs
A/D chip at pin 17 and tells the A/D to do a conversion. again during an output pulse, the R-C network will be reset and
The 12 A/D output data lines are at pins 2 through 13. Pin 2 is the pulse will be extend for the R-C time constant.
the least significant binary bit (LSB) and pin 13 is the most K.3.6.1 Power Up Reset (C41, R16, U12-F)
significant binary bit (MSB). Pin 16 is the DAV pin (data When the +5 Volt supply first comes on, the signal POWER UP
available pin). DAV is a negative pulse that indicates when a RESET-L (TP2) will be low for about 5 milliseconds. This logic
conversion is complete and data is valid on the 12 output lines. low clears the error detection one-shots (U13, U14). The signal
The DAV pulse goes into a 450 nanosecond delay chip, DL1. CLEAR-L (TP17) will be low which will clear the A/D latches
This delay is used to make this A/D board (843-5100-094 Rev (U3, U4). The signal DATA CLEAR-L (J6-28) will also be low
A) compatible with the previous A/D board (843-4038-049 Rev and will clear the latches on the Modulation Encoder board.
P). The old version of the A/D board used a slower A/D chip that Setting all latches to zero for 5 milliseconds will allow time for
was taken out of production. power supplies to reach full voltage before any PA modules are
K.3.4.3 Digital Data Latches (U3, U4, DL3) turned on and will also remove any data that might be entered in
The negative pulse from DL1 also goes to a 60 nanosecond delay, any latches by transients during power-up.
DL3. The output from DL3 is the LATCH STROBE pulse. The The +5 Volt supply initially comes on causing C41 to charge
rising edge of this pulse latches the digital audio information through R16 and the voltage at the inverter Schmitt trigger U12-F
from the A/D converter into U3 and U4. to increase from zero. When the voltage across C41 goes above
The digital audio data from latches U3 and U4 also goes to two the threshold of the inverter, the output will go high.
digital to analog (D/A) converters. D/A U22 is part of the big If the +5 Volt supply voltage fails, C41 will discharge through
step sync circuit and D/A U8 is part of the reconstructed audio diode CR13. The signal POWER UP RESET-L will again be
circuit. low.
The negative pulse from DL1 goes to the input of U7 pin 1 and K.3.6.2 Clock Error Detection Circuit (U14-A)
is the signal DATA STROBE-L on J6-26. The signals on the J6 The clock frequency TP6 can be from 410 kHz to 820 kHz so the
connector go to the Modulation Encoder board. The rising edge period is 1.2 to 2.5 microseconds. This is the input to pin 2 of
of the DATA STROBE-L is used to transfer the bits from latches one-shot U14-A. The output of the one-shot is labeled CLK
U3 and U4 into latches on the Modulation Encoder board. ERROR-L. The one-shot output pulse is 3.6 microseconds long.
As long as the clock pulses are present the one-shot continues to
re-trigger and the output will remain 1. If the pulses stop or the K.3.7.2 Amplifier Stage (U24, U25, U26)
frequency is too low the one-shot output will go low. The output of the A/D converter is amplified by U24 and U25.
K.3.6.3 A/D Converter Monitor Circuit (U13-A) The gain of the amplifier stage is slightly over 5. U24 is an
The signal DAV at TP5 comes from the A/D converter after each operational amplifier and U25 is a current amplifier that’s used
conversion. The period of this signal is 1.2 to 2.5 to microsec- to increase the current output capability of the amplifier to drive
onds. This is the input to pin 2 of one-shot U13-A. The output of the next stage without degrading the stepped waveform.
the one-shot is labeled A/D ERROR-L. The one-shot output The low-pass filter R53-C93 removes any high frequency com-
pulse is 3.6 microseconds long. As long as the DAV signal is ponents. U26 is a buffer stage. The output of U26 is added,
present, the one-shot will continue to re-trigger and the output through R70, to the analog input signal. The output of U26 also
will remain 1. If the pulses stop or the frequency is too low, the drives a differentiator.
one-shot output will go low. K.3.7.3 Differentiator and Buffer (U27)
K.3.6.4 Conversion Error Indicator (U14-B, U11, DS1) R55 and C92 form a differentiator which produce a pulse each
The signals CLK ERROR-L and A/D ERROR-L go into AND time a transition occurs. The pulses can be observed at the output
gate U15-A. The output of this gate is the signal CONVERSION of U27 pin 6 or at R63. The output signal from U27 is the big
ERROR-L at TP8. If the signal CONVERSION ERROR-L goes step sync pulses which go to the dither oscillator circuit on the
low, it triggers one-shot U14-B. The output of this one-shot will Analog Input Board (A35).
be a low pulse at pin 12 for 10 microseconds. This low propagates
through U15-B and U15-C and causes the signal CLEAR-L to K.3.8 Reconstructed Audio Circuit
go low. This ensures that any error will cause the bits that are An audio signal is reconstructed on the A/D board by sending
driving the PA modules to be cleared for at least 10 microsec- the bits into D/A converters U8. Another audio signal comes
onds. from the envelope detector at the transmitter’s output. These two
audio signals are compared at the envelope error circuit on LED
Operational amplifier U11B functions as a comparator with the
Board A32. (Refer to Section Q, LED Board, for a discussion of
inverting input level set at about +1.4 Volts by the R28-R29
the envelope error circuit).
voltage divider. If there is an error, then U15 pin 6 will have a
lower voltage then pin 5. U11 pin 7 will be -15 Volts. This will K.3.8.1 Reconstructed Audio Circuit D/A converter (U8)
cause bicolor LED DS1 to indicate RED. If there is no error, then The 12-bit digital audio signal is converted back to an analog
U15 pin 6 will have a higher voltage than pin 5. U11 pin7 will signal by D/A converter chip U8, operational amplifier U9 and
be +15 Volts. This will cause bicolor LED DS1 to indicate green. current amplifier U10. The unfiltered D/A converter circuit’s
The signal CONVERSION ERROR-H goes to the LED board output is at U10 pin 8 and is available for viewing at test point
A32 and is high if an error has occurred. TP9. Voltage divider R31-R30 isolates the D/A converters out-
put from any loading by test equipment. The unfiltered output at
K.3.7 Big-Step Sync Circuit TP9 varies between 0 and 5 Volts when observed using a
The big step sync circuit produces a pulse each time a big step high-impedance probe .
occurs in the transmitters output. In the DX 10 and the DX 25 a K.3.8.2 Reconstruction Filter (L1, L2, L3, C47, C48, C49)
big step occurs whenever a change occurs in any of the six most The D/A converters output is stepped. The reconstruction filter
significant bits from the A/D chip. In the DX 50 a big step occurs is a low-pass filter which passes the audio components and
whenever a change occurs in any of the seven most significant removes the higher frequency components in the steps. This
bits from the A/D chip. smooths the output (a D/A reconstruction filter is also sometimes
The big step sync pulse synchronizes the “dither” oscillator on referred to as a “smoothing” filter). The response of this filter is
the analog input board. Also the big step sync adds a small approximately the same as the output network’s response, thus
amount of voltage to the analog input signal that goes into the allowing the audio from the two filters to be compared in the
A/D chip. This small amount of voltage is to minimize undesired envelope error circuit LED board A32. Operation amplifier U11
switching back and forth between the big steps. isolates the filter output from any load variations.
K.3.7.1 Big Step Sync Circuit D/A Converter (U22) K.3.8.3 Grounds A, AA, B and Chassis
A digital to analog converter is used to convert the bits of the There are four grounds being used on this board. Ground A is
digital audio signal back into an analog signal. Switch S2 deter- used in the digital signal sections. Ground B is used in the analog
mines the number of bits that go into the D/A. Section A of S2 signal sections. Ground AA is used in the reconstructed audio
is between pins 1 and 4. Section B of S2 is between pins 2 and section. Chassis ground is used where the two RF samples
3. Section A and B are open for DX25 operation so the 6 MSB’s sections. Ground A and ground B are connected through JP1 as
go to the D/A. Section A of S2 is closed in the DX50 operation instructed on the data sheet for the AD1671. Ground A and
so the 7 MSB’s go to the D/A. ground AA are connected through JP2. Chassis ground is con-
nected to the transmitter chassis through mounting hole 2 by
The D/A converter output, at U22 pin 4, is a current level which
using JP3.
goes into R35 and produces a 0 to -1 Volt signal.
Care must be used when connecting test equipment to avoid
ground loops or other ground connections through test equip-
ment which can introduce noise and cause errors in measure- 100% modulation. At lower power levels and/or lower modula-
ment. tion levels, these analog signal amplitudes will be smaller.
K.3.8.4 Voltage Regulators (U2, U16, U18, U19, U20, U21, Q1)
K.5.1 Symptom: ColorStat™ panel CONVERSION
Four regulated voltages are provided by on-board regulators. U2
ERROR Indicator is RED, transmitter oper-
is a 7815 which converts 22 V to 15 V. U18 is a 7915 which
converts -22 V to -15 V. U21 is a 7905 which converts -15 V to
ates normally.
- 5 V which is used by A/D chip U1. If the transmitter operates normally, but there is a CONVER-
SION ERROR on the LED Board, the problem is in the indicator
U16 is a LT1123 and Q1 is a MJE1123 transistor. These two circuits. Check DS1 on the Analog to Digital Converter. If the
parts combine to form a +5 V low dropout regulator. The input ColorStat™ panel “Conversion Error” indicator is RED but
voltage to this regulator can get as low as +5.5 V and it will still A34DS1 is GREEN, measure the output of U12-4.
maintain an output of +5 V. It can also supply 4 A of current.
1. If you measure a logic LOW, the problem is in the
U19 is a 78L05 which converts +22 V or + 8 V to +5 V. Two indicator circuits on the LED Board. Refer to SEC-
voltages drive this regulator in case one of them fails. This +5 V TION Q, LED Board, Troubleshooting.
supply is used by U20, an LM339 quad comparator chip that
2. If you measure a logic HIGH, replace U12.
monitors the regulated voltages. If the +15 V fails the signal +15
FAULT-L goes from +22 V to 0 V. If the -15V fails the signal NOTE
-15 FAULT-L goes from -7 V to -20 V. If the +5 V fails the The “Conversion Error” indicator DS1 on the Analog to Digital
signal+5 FAULT-L goes from +5 V to 0 V. Converter will indicate RED whenever there is no RF drive, for
example, when the transmitter is “OFF.” The ColorStat™ panel
CONVERSION ERROR LED will still indicate GREEN be-
cause LED Board logic inhibits the conversion error fault indi-
K.4 Maintenance cator when the transmitter is turned OFF.
the divider divides by 1 or 2). If the frequency at TP6 is wrong, EOC-L signal at U13-4 will stay LOW. This would indicate a
P10 is in the wrong position or U29 is faulty. fault in A/D converter IC U2.
K.5.2.3.1 Troubleshooting the Frequency Divider K.5.2.5 POWER UP RESET-L FAULT
The Synchronous Binary Counter, U29, divides the input by four Measure the voltage at U12-13. There should be a +5 VDC signal
at pin 14. In this circuit, this output is fed back to the clock input present when the Low Voltage is ON. If there is no +5 VDC
to get the divide by 2 function. signal and the +5 VDC supply at TP15 measures correctly,
To check operation of U29, turn the Power Amplifier stage capacitor C41 may be faulty. If there is a +5 VDC signal at
“OFF” by placing the PA OFF switch S5 on the Controller in the U12-13, but TP1 is logic LOW, replace U12.
OFF (UP) position.
Remove the jumper plug at P10, and use a dual-trace oscilloscope
to observe input and outputs from U29. The output at U29-14
K.6 Technical Assistance
should be TTL level logic pulses at one-fourth the input fre-
See Technical Assistance clause on back of title page.
quency.
K.5.2.4 EOC-L FAULT
Use a dual trace oscilloscope to compare timing of signals at TP3
and TP5. If the EOC status output of U2 at TP5 is still HIGH
K.7 Replaceable Parts Service
when the next START CONVERT pulse at TP3 occurs the
See Replaceable Parts Service clause on back of title page.
switch nearest the “Binary Step” PA modules goes to an in- c. The DX-15 can now be operated safely, and with normal
verter/driver (U62, U1, U2); at this point, patch plugs P9 through performance, with one or more “module substitutions”
P14 also allow turning modules “ON” individually for trou- using patches on the modulation encoder board, until the
bleshooting, using the “Single RF Amp Momentary Test” func- next normal maintenance period.
tion (shown on page 3 of the schematic diagram 839-6208-088). L.3.4.2.2 Using Patch Plugs for Troubleshooting
Up to this point, the turn-on logic signal for each module is a Patch plugs can also be used for troubleshooting. By removing
TTL level, logic HIGH signal. the U-shaped jumper for a PA module, that module can be held
Binary Step inverter/drivers U62, U1 and U2 are described in the OFF. One (or two) modules can be turned on for a “single
paragraphs on “Inverter/Drivers” following the description of amplifier” test by patching from P8 pins 1 and/or 2 and depress-
“Big Step” Digital Audio Circuits, below. ing S2 to put a simulated logic “HIGH” signal at the in-
verter/driver input.
L.3.4 “Big Step” Digital Audio Circuits PA Module
L.3.5 Inverter/Drivers
Turn-On/Turn-Off Data Circuits
Dual (“Two phase”) “MOS Clock Drivers” are used as in-
Most of the circuits on Sheet 1 through Sheet 3 of the Modulation
verter/drivers drivers, to provide the turn-on/turn-off inputs to
Encoder schematic diagram are repetitive. The next paragraphs
the PA. There is one driver for each PA module. These drivers
refer to a circuit on Sheet 1, but also describe circuits on sheets
have very high-speed operation and can also drive large capaci-
1-3.
tive loads, including stray capacitance in PA module control
L.3.4.1 ROM’S (Read Only Memories) AND LATCHES circuit input capacitance.
Digital audio bits 1-6 in the DX-15 address ROM’s U42 through
U47. (Bits 1-7 or 1-8 will be used in higher power DX-series Referring to the Schematic Diagram, the output at pin 2 of Latch
transmitters, so bits 7 and 8 also address the ROM’s). Each output U35 provides the turn-on/turn-off signal for Step 1, through
of the ROM’s provides a digital on/off signal for a “Big Step” P4-1,2. When the signal is logic HIGH at this point, the Step 1
PA module. PA module will be turned ON.
L.3.5.1 Inverter/Driver Input
L.3.4.2 Patch Plugs
P1 through P6 are 16-pin DIP sockets with U-shaped jumper The Latch’s output goes to inverter/driver U3A’s input, at pin 2,
plugs. If a jumper plug is removed, there will be no turn-on/turn- through isolating resistor R117 (pins 1-2). Pull-down resistor
off signal for the associated PA module, and the module will R132 (pins 1-2) holds U3A’s input LOW if the jumper at P1-1,2
remain off. However, a turn-on/turn-off signal can be routed to is removed, and capacitor C117 bypasses high-frequency com-
another module to effectively substitute a failed module without ponents around R117 to improve the pulse rise and fall times at
turning the transmitter off. U3A input.
L.3.5.2 Inverter/Driver Output
The total output of the DX-15 at any instant depends on HOW
Refer to the schematic diagram, or to the Simplified In-
MANY PA modules are turned on. The relative location of those
verter/Driver Output circuit diagram (Figure L-1).
modules along the combiner pipe has no effect on output.
L.3.4.2.1 Example: Using Patch Plugs The output circuits of the DS0056 drivers used have two internal
transistors, one to the IC’s V+ terminal and one to the V-
Assume that the PA module for Step 6 has failed. For 15 kW
terminal. Only one transistor is turned on at a time, so that the
operation, Step 6 will be ON except when negative modulation
output is essentially either at V+ or V-.
peaks exceed about -70%, and the failed step will increase
distortion slightly. Step 42 is used only on high positive modu- The driver’s output goes to a voltage divider, made up of a
lation peaks, and can be substituted for Step 6, with in the worst resistor from the driver output (with a paralleled “speed-up”
case only a slight reduction in positive peak capability will result. capacitor to improve pulse rise and fall times) and a second
This module substitution can be done, on the modulation encoder resistor to the modulated B- supply. The junction of the resistors
board, without turning the transmitter off or physically exchang- is the PA module turn-on/turn-off control circuit input. (A logic
ing modules, as follows: HIGH signal at this point turns the PA module OFF and a Logic
LOW signal turns the module ON).
a. Remove the U-shaped jumpers for Steps 6 and 42 (at
P1-11,12 and P6-3,4). Step numbers are also shown on the Refer to (b) and (c) for equivalent output circuits. The control
Modulation Encoder board, next to the patch sockets. With voltages to the PA module depend on the instantaneous modu-
the jumpers removed, steps 6 and 42 remain OFF. lated B- voltage.
b. Connect a jumper from the “Latch Output” for Step 6 to L.3.5.3 Modulated B-
the “turn-on/turn off inverter input” for Step 42 (from As the PA module’s turn-on/turn-off control voltages change,
P1-11 to P6-4) Also, move the CLIP plug to P6-3, because the PA’s turn-on and turn-off times will also change.
Step 42 is now the first UNUSED modulator output. Now, Turn-on/turn-off times also depend on the load on the modules,
whenever Step 6 is required to be ON, the module in the that is, on the total number of modules turned on (and on the
“step 42" position will turn on, substituting for the faulty modulation level at that moment). If one module turns on faster
Step 6. than another turns off, a “spike” or “glitch” will result. Minimiz-
Figure L-1
Inverter/Driver output circuit simplified diaram.
ing these “glitches” by proper adjustment of modulated B- will outputs go to zero, turning off all PA modules; therefore, the
minimize spurious signal outputs from the transmitter. DATA CLEAR signal is also called a PA TURN-OFF signal.
Adjustment of Modulated B- is frequency dependent, and is The PA Turn Off (or Data Clear) input is at J17 pin 28. (Again,
described in the Tuning/Frequency Change procedure in Section refer to Sheet 1 of the Modulation Encoder schematic diagram.)
5, Maintenance, in this technical manual. Buffer/driver U59B drives the CLEAR inputs of all latches on
L.3.6 Data Strobe Signal Circuit: Data Latch the Modulation Encoder board. Test point TP4 provides a con-
“Clock” Inputs venient point for observing the Data Clear pulse. (Buffer/driver
U59B has an open-collector output, which is paralleled with
A DATA STROBE logic signal from the A/D (Analog to Digital)
other open-collector buffer/driver outputs, shown on sheet 4 of
Converter board “strobes” or “clocks” the latches. The DATA
the schematic diagram; PA Turn-Off circuits are described fur-
STROBE input is at J17 pin 26 (refer to Sheet 1 of the Modulation
ther, later in this section).
Encoder Schematic diagram). Resistors R11 (pins 10 to 6) and
R11 (pins 6 to 1) form a voltage divider, or pull-up and pull-down L.3.8 “Clip” Function (“Clip-H” and “Clip-L” Sig-
resistor at the input; these parallel a similar divider at the output nals)
of the A/D Converter board. This DATA STROBE line is pulled “Clip” Function: Description. When ALL “Binary Step” and
to ground by the inverter/driver on the A/D board when the Data “Big Step” modules are turned on, and the Digital Audio signal
Strobe-L (TTL logic LOW) pulse is present. increases still more (which would require yet another module to
Each latch is CLOCKED by a low-to-high transition, so the turn on) the logic “HIGH” turn-on signal for that module is
DATA STROBE pulse must be inverted. Inverter/driver U57F returned through a “patch cord,” P15, to the “Binary Step”
provides the low-to-high transition at the beginning of the Data circuits and holds them all ON (see sheets 1 and 3 of the
Strobe pulse to drive all latches on the Modulation Encoder schematic).
board. Test point TP3 allows observing the Data Strobe pulses. L.3.8.1 “Clip” Function: What Happens if the Clip-L Patch
Each latch is an Octal D-type flip-flop. The “low-to-high” (P15) is not Connected?
TRANSITION at the leading edge of each Data Strobe pulse As the analog input signal to the A/D converter increases, the
from U57F causes each latch flip-flop’s output to change to the A/D output consists of larger digital audio “words.” When a “Big
same logic state as its input. All latch outputs will then remain Step” turns on, all “Binary Steps” turn off, then as the digital
in that logic state until the next Data Strobe pulse (or until a audio words continue to become larger the “Binary Steps” begin
DATA CLEAR, logic LOW signal, appears at the latch CLEAR turning on in a binary sequence to increase the transmitter’s rf
inputs). output in small increments. When ALL “Binary Steps” are ON,
the next “Big Step” turns on and all “Binary Steps” turn off again.
On the Schematic Diagram, note that the Data Strobe line also
goes to sheets 2 and 3. When ALL “Big Steps” are on and all “Binary Steps” are on, the
next larger digital audio “word” provides a turn-on signal for a
L.3.7 PA Turn-Off (“Data Clear”) Input “Big Step” that does not exist. All “Binary Steps” turn off,
Each digital data Latch (see the paragraph above) also has a however, so that the transmitter’s rf output suddenly drops by
CLEAR input. When the CLEAR input is logic LOW, all latch
almost one “Big Step” (it drops by 63/64 of a “Big Step”), then tion on the Status Panel and at DS2 on the Modulation Encoder
begins increasing as the “Binary Steps” turn on again. board, when:
The result, then, is that if the audio input signal is large enough a. Any of the 16 interconnecting cables between the Modu-
to cause a positive modulation peak that should “clip,” instead lation Encoder board (A32) and PA Combiner/Mother-
of “clipping” as a flat-topped peak a “sawtooth” which is 63/64 boards (A18, A19, A20) are not in place, or
of a “Big Step” in amplitude appears instead. This would result b. Any PA rf amplifier modules are not in place.
in an undesired audible signal. During normal operation, this c. Power cable from DC Regulator to Modulation Encoder is
condition should not occur (if the “clip” function did not exist, not in place.
it would occur at positive modulation levels well over +125%).
The interconnecting cables carry PA module on/off control
Eliminating the “sawtooth” and providing a flat “clipped” posi- signals. The interlock circuit turns all PA modules off if on/off
tive peak can be done by simply holding all “Binary Steps” ON control signals to PA modules are missing because of cable
whenever a logic HIGH signal is provided to the first unused connectors which are not installed. Also, each PA module has a
modulator line (the modulator line for the next “Big Step” after jumper on its printed circuit board which is part of the cable
the last one used in the transmitter. The “CLIP” function does interlock circuit. If any PA module has been removed, all mod-
this. ules will be turned OFF by a “PA Turn-Off” logic signal gener-
ated by the cable interlock circuit.
L.3.9 “Clip” Circuit: Description
A “CLIP” patch cable is used to jumper P15 to the first unused L.3.11.1 Cable Interlock, Description
modulator line. (See Sheet 3 of the Modulation Encoder sche- Each of 16 cables from the Modulator Encoder board to the PA
matic diagram). When the next digital audio “word” is generated module carries turn on-turn off control signals for four PA
after all “Binary Steps” and “Big Steps” are on, this line will go modules. There is a separate interlock for each cable and the PA
HIGH (“CLIP-H” signal). modules it controls. Each interlock is a series circuit from a
pull-up resistor on the Modulation Encoder board, through the
The “CLIP-H” signal goes to inverter U57A, pin 1 (see Sheet 1 cable, PA combiner/motherboard, all four PA modules, then
of the Schematic diagram). The inverted signal is buffered by back through the cable to a ground on the Modulation Encoder
buffer/driver U59C, to become the “CLIP-L” signal at TP5. The board. Figure L-2 is a simplified diagram showing one series
open-collector output of U59C is pulled HIGH by a section of circuit. The figure also lists schematics needed to trace an inter-
R11 when the buffer/driver’s input is HIGH, and LOW by U59C lock circuit.
when the input is LOW.
Cable Interlock Logic on the Modulation Encoder Board
This signal is inverted again by U53D. The output of U53D, at
pin 8, is a logic HIGH signal (when the “CLIP-H” is present at Refer to page 4 of the Modulation Encoder Schematic or to
P15) to one input of each of 6 OR gates in the “Binary Step” data simplified diagram Figure L-2.
lines. This logic HIGH input holds all OR gate outputs HIGH, Each of the 16 interlock circuits includes a logic inverter, with a
and holds all “Binary Steps” ON, as long as the “CLIP” signal is pull-up resistor to +5 volts at its input (inverters are sections of
present. U51, U52, and U53). If the interlock circuit is complete, the
NOTE
inverter input is pulled to ground through the interlock chain. If
If one or more PA modules is taken out of service by patching on a cable connector is off or any PA module in the chain is missing,
the modulation encoder board, the “CLIP-H” patch, P15, will the inverter’s input is pulled high (to +5 volts), through a section
also need to be moved. Refer to section 4 of this technical man- of R141, R142, or R143.
ual, “Emergency Operating Procedures,” for additional informa-
tion. The 16 inputs are OR’ed together, first in two groups of 8 by U63
and U64, then the groups are OR’ed by U55B. The “INTER-
L.3.10 Single RF Amp Momentary Test: Pushbut- LOCK ERROR” signal at U55B’s output (pin 4) is logic LOW
ton Switch S2 if one or more interlock chains is not complete, that is, LOW if
Sheet 3 of the Modulation Encoder schematic diagram shows this there is an Interlock Error.
circuit. The circuit consists of a pushbutton switch, which con- The output of U55B drives “Interlock Error” indicator circuits,
nects pins 1 and 2 of patch connector P8 to +5 volts through a and also provides an input to “PA Turn Off” gate U56C. Interlock
resistance, to provide a logic HIGH signal. Error Indicator circuits and PA Turn Off circuits are described
When any U-shaped jumper is removed from the patch plug for in following paragraphs.
a “Big Step,” and a patch cable is then connected between the
“Output” side of the patch to P8-1 or 2, the “Momentary Test” L.3.12 Cable Interlock Indicators
pushbutton can depressed to turn that module on. Inverter U57E provides a “Cable Interlock-High” logic signal to
TP6 and to LED Board A32 when there is an Interlock Error. An
L.3.11 RF Amplifier Cable Connector Interlock Cir- indicator driver circuit on the LED board drives the bicolor LED
cuit “Cable Interlock” signal on the transmitter’s Status Panel. The
The cable interlock circuit turns all PA modules OFF and pro- “Cable Interlock” signal is also available at the External Inter-
vides a red “Modulation Encoder Cable Interlock Fault” indica- face.
Figure L-2
Modulation Encoder board, Cable Interlock circuit simplified schematic.
On the modulation encoder board, LED indicators DS1 (red) and c. “PA Turn-Off” signal, from fault and overload circuits on
DS2 (green) provide a RED indication if an interlock fault LED Board A32.
(“error”) exists, or GREEN if all interlock chains are complete. “HIGH SPEED” Inputs:
L.3.12.1 “INTLK OFF” (“ERROR”) Indication a. “PA Turn Off” signal from Output Monitor A27 (when a
These indicators are driven by buffer/driver U59F. When there VSWR occurs).
is an “Interlock Error,” the input and output of U59F are LOW, b. “Data Clear” signal from A/D Converter Board A24 (also
and current flow through R170 and DS1 illuminates red LED called “PA Turn-Off”).
DS1. Diode CR4 also conducts through R171, pulling the junc-
tion of R171-CR4-CR5 LOW so that no current flows through L.3.13.1 Circuit Description
green LED, DS2. Diode CR5 ensures that DS2 will not conduct Refer to Sheet 4 of the Modulation Encoder Schematic Diagram
even if U59’s output is not pulled down to zero volts. for the following discussion. Figure L-3 and L-4 are simplified
diagrams of PA turn-off logic.
L.3.12.2 “INTLK ON” Indication
When there is no “Interlock Error,” the input and output of U59F PA Turn-off Logic effectively consists of “OR” gates, so that any
are both HIGH. DS1 and CR4 do not conduct, and current flows of the input signals listed above will produce the logic LOW “PA
through R171, CR5, and DS2. Turn-Off” signal to the CLEAR inputs of all Data Latches on the
Modulation Encoder board. L-87. Gate U56C’s output (pin 8)
L.3.13 “PA Turn Off” Logic goes LOW if one or more inputs goes LOW. That is, the gate’s
PA Turn Off logic generates a logic LOW “DATA CLEAR” (PA output goes LOW if the “Cable Interlock Fault” at pin 11 goes
Turn-Off) signal which CLEARS all data latches on the Modu- LOW OR “power-up reset” at pin 10 goes LOW OR “PA Turn
lation Encoder board, so that their outputs all go LOW. The LOW Off” from the LED board goes LOW.
outputs turn off all PA modules. Three open-collector buffer/drivers make up a second OR gate,
Inputs to PA Turn Off logic on the Modulation Encoder board as shown in Figure L-4. Inputs are the Data Clear from the A/D
include: converter (to U59B, shown on Sheet 1 of the schematic); the PA
a. “Cable Interlock Error,” from a circuit on the Modulation Turn-Off from VSWR detectors on the Output Monitor board (to
Encoder board. U59A), and the output of “OR” gate U56C (to U59D).
b. “Power-Up Reset,” from a circuit on the Modulation En- If one or more of these inputs go LOW, the “PA Turn Off” line
coder board. to latch “CLEAR” inputs goes LOW. Because there are fewer
Figure L-3
Modulation Encoder board, PA Turn-OFF logic simplified diagram.
Figure L-4
Parallel Open-Collector outputs as an “OR” function
(If U59A OR U59D).
logic elements between these inputs and the “CLEAR” inputs, L.5.2 Troubleshooting Suggestions
these inputs turn the PA off more quickly. Refer to Section 5, Maintenance, for information on using Flex-
L.3.13.2 PA Turn-Off Indicators Patch™ for troubleshooting. Faulty latches and other digital IC’s
LED’s DS3 (Red, “PA OFF”) and DS4 (Green, “PA ON”) can be identified using a logic probe to check inputs and outputs.
indicate the status of the “PA Turn Off” logic signal to the latch
L.5.3 Symptom:
“Clear” inputs. Buffer/driver U59E drives the LED’s. Circuit
operation is the same as the “Cable Interlock Indicators” circuit Red “PA OFF” Indicator A36DS1 (on the Board) Illuminated
already described. L.5.4 Troubleshooting Suggestions
L.3.14 Power-Up Reset (U57D, U57B) Check the Status Panel for other indications. Most causes of a
The power-up reset holds the PA off for approximately 20 “PA OFF” indication will also cause a RED indication on the
milliseconds during power-up, to allow all supply voltages to Status Panel. Also, check for a RED “Cable Interlock OFF”
reach normal values. (This time will vary because of component indication on this board (DS1); that would indicate a Cable
tolerances). Interlock fault, and would also cause a RED “Modulation En-
coder: Cable Interlock” indication on the Status Panel.
When +5 volts initially comes on, inverting Schmitt Trigger
U57D’s input is zero (LOW) and its output is HIGH, so that the If there is no other indication, you can check the logic inputs to
second inverter’s output (U57B pin 4) is LOW and holds the PA Turn-Off gates to isolate the source of the incorrect logic
PA’s OFF. signal, then trace back to its cause (which may be on another
board). (Refer to the simplified diagram of PA Turn-Off logic,
When the +5 volt supply comes on, capacitor C4 begins charging Figure L-3, and to the Schematic Diagram for PA Turn-off
through R12, so that the voltage across C4 begins increasing. logic).
When the voltage across C4 goes above the threshold of Schmitt
Trigger U57D (at pin 9), the output of the Schmitt Trigger goes Most causes of “PA Off” indications on the modulation encoder
LOW, the output of the second inverter at U57B pin 4 goes board will be traced back to “PA Off” signals from other printed
HIGH. If no other “PA OFF” inputs are present, the “Data circuit boards. Failure of logic gates, inverters, or drivers can also
Clear-L” signal is removed from latch inputs allowing the PA cause a “PA Off” indication, and a logic probe or a voltmeter can
modules to turn ON according the the Modulation Encoder’s be used to check inputs and outputs of gates, inverters, or drivers
outputs. for HIGH and LOW logic level signals.
L.5.5 Symptom:
Red “INTLK OFF” Indication on the Modulation Encoder Board
the inverter driving it will be HIGH, and you can then refer to Binary and Main Combiner/Motherboard Schematics as re-
the Modulation Encoder Schematic, Overall Schematic, and quired to find the cause of the open interlock chain.
Figure M-1
Block diagram, UC3834 Linear Regulator.
block diagram. An external pass transistor is used to increase voltage conditions occur. The “Fault Alert” will be generated
current capability. The integrated circuit has internal reference only when the fault is sustained for a delay time, which is
voltages, internal fault monitoring, and a “Fault Alert” open-col- approximately (47 ms/uf) where “uf” is the capacitance in mi-
lector output for external logic and indicator circuits. The Fault crofarads from pin 11 to ground.
Monitoring circuit also provides a Crowbar Gate output. An M.2.5.2 Crowbar
external compensation network at pin 14 is required to ensure A sustained overvoltage condition also activates a crowbar out-
regulator stability. The IC’s current sensing feature is not used put at pin 16. The most likely cause of an overvoltage condition
in any supply in the DX-15, and the Current Sense input termi- at the supply output is a shorted pass transistor. The Crowbar
nals (IC pins 6 and 7) are simply shorted together. Output turns on an external Triac crowbar, shorting the supply
output to ground and blowing the fuse at the supply input.
M.2.5 Regulator Circuit Operation
The basic regulator is conventional, and consists of the internal M.2.5.3 Regulator IC Thermal Shutdown
voltage reference which is compared with a sample of the supply A thermal shutdown circuit pulls the Error Amplifier output low,
output voltage by the error amplifier. Figure M-2 (a) shows a turning off the IC’s internal drive transistor and external pass
basic positive regulator, and Figure M-2 (b) shows a basic transistor, when junction temperatures become excessive, pro-
negative regulator. The error amplifier output is the input to a tecting the IC from overdissipation in the IC’s drive transistor.
driver amplifier in the IC, with internal overcurrent protection The undervoltage will then cause a “fault alert” to be generated.
for the driver amplifier. The IC’s internal driver amplifier pro- M.2.6 +5 Volt Regulated Supply (DC Regulator
vides base current for the external series pass transistor, at the
Board)
“Driver Sink” for positive supplies, or at the “Driver Source” for
negative supplies. Refer to the DC Regulator Schematic Diagram, drawing 839-
6208-089, for the following description. The +5 volt supply uses
If the supply output voltage increases, the regulator IC decreases regulator IC U1, series pass transistor Q1, and crowbar triac Q2.
base current to the external series pass transistor, reducing the
output voltage; if the supply output voltage decreases, the regu- The unregulated input is +8 volts, from the Low Voltage Power
lator IC increases base current to the external series pass transis- Supply. Fuse F1 protects the low voltage power supply if the
tor, increasing the output voltage. crowbar fires and shorts the regulator outut. Capacitors C2 and
C3 bypass transients and high frequency noise on the unregulated
M.2.5.1 Regulator IC: Fault Logic input. The unregulated input voltage can be measured at test
Refer to Figure M-1, the regulator IC block diagram again. The point TP1. The output voltage can be measured at TP3.
fault monitoring circuit senses both undervoltage and overvol-
M.2.6.1 Basic Regulator Circuit (U1, Q1)
tage conditions. Voltage sensing windows are +/-10% for posi-
tive supplies and +/-7.5% for negative supplies. Internal fault The output voltage is determined by the reference voltage at pin
logic activates the Fault Alert (turning on the internal transistor 8 (Vref) and the voltage sample divider R5 and R6. The regulator
and pulling pin 10 to the regulator IC’s internal ground at pin 5, controls the output voltage so that the reference voltage at pin 8
which is the “V(in)-” terminal. When there is no fault, the “Fault is equal to the voltage sample at pin 9, from divider R5-R6; the
Alert” output is an open collector, and if an out-of-tolerance output voltage, then, is Vout = Vref/[R6/(R5 + R6)]. The refer-
condition exists, pin 10 is an active low. ence voltage in the positive voltage regulators is the internal +1.5
volts from pin 3.
A “fault delay” capacitor from pin 11 to ground provides a delay
to prevent a “Fault Alert” when transient overvoltage or under- Resistance values in the output voltage sample divider may differ
in different supplies, even though all supplies with the same
Figure M-2
Basic positive and negative voltage regulator circuits.
output voltage have the same divider ratio. The resistances used pensation components, and IC driver emitter resistances depend
depend on the load impedance on the supply, and must not be on supply load impedance, and will be different in different
changed; unstable operation could result. Similarly, the compen- supplies. Also, the +15 volt supplies do not have the “Start Up”
sation network resistance and capacitance (at pin 14) must not circuit used in the +5 volt supplies.
be changed. Don’t substitute other component values.
M.2.8 Modulated B- Supply
The base of series pass transistor Q1 is driven by the “sink”
The Modulated B- supply provides a negative voltage to the
output of the IC, at pin 12. The “Source” at pin 13 goes to ground
Modulation Encoder board, which varies with the transmitter’s
through an “emitter resistor,” R3. This resistor shares series pass
audio input and power level.
transistor base-drive power with the IC’s internal drive transis-
tor, allowing cooler, more reliable operation of the IC. Different The effect of the modulated B- voltage is to minimize spurious
supplies in the DX-15 use different values of resistance at this outputs by controlling PA module turn-on/turn-off times. Turn-
point, determined during design of each supply. on/turn-off times depend on loading on each module, which in
turn depends on the total number of modules which are operating.
M.2.6.2 Turn-On Circuit
The +5 volt supply includes a turn-on circuit, consisting of R2 At low power levels (including negative modulation peaks), only
and CR1 through CR3. Diodes CR2 and CR3 provide a “refer- a few “big steps” are on, and each PA module is lightly loaded.
ence voltage” of about +1.2 volts (the junction drop across the As additional “big steps” turn on, the loading changes consider-
two diodes when they are conducting). When the internal refer- ably and the required turn-on/turn-off times also change. At
ence voltage has not come on during turn-on, Schottky diode higher power levels (more modules turned on), the loading on
CR1 is forward biased, providing a voltage of slightly less than each module does not change nearly as rapidly when additional
1 volt at pin 8, the error amplifier non-inverting input. When the modules turn on (or turn off).
internal reference voltage increases, diode CR1 will be reverse To minimize spurious output, the B- voltage must be more
biased and the error amplifier reference voltage will be the +1.5 negative on positive peaks, but must change more slowly as the
volts from the regulator IC’s internal reference. transmitter’s instantaneous output becomes greater (and more
M.2.6.3 Crowbar (Q2) modules are turned on). Therefore, the B- voltage must vary in
The crowbar operates when a sustained overvoltage condition a non-linear manner as the -(audio + dc) sample changes.
occurs at the regulated output. The most likely cause of an A non-linearity circuit between the -(audio + dc) input and U3’s
overvoltage condition is a shorted pass transistor, so that when error amplifier reference voltage input purposely distorts the
the crowbar triac fires the output is shorted and fuse F1 blows. audio input. If the incoming signal at J4-10 and the supply output
Normally, the “Crowbar Gate” output is an open circuit. When voltage at TP7 and J2-1 and 2 are compared, the resulting
an overvoltage condition remains longer than the “delay time” waveforms will be very different. This is normal.
set by C4 (at pin 11), the “Crowbar Gate” output at pin 16 goes M.2.8.1 Approximate Modulated B- Supply Output Voltages
toward “V(in)+,” firing the triac. Resistors R7 through R10 limit At an operating power of 10 kilowatts and with 100% modula-
peak current through the triac and fuse. tion, the instantaneous Modulated B- voltage should vary be-
M.2.6.4 Other Regulator Circuit Components tween roughly -2 and -6 volts. At negative 100% modulation
Additional components include: peaks, the instantaneous voltage should be about -2 volts, and at
a. Supply voltage for the IC’s internal circuits: Resistor R1 positive 100% peaks, the instantaneous voltage should be about
to pin 1 is the supply voltage for the regulator’s internal -6 volts. This voltage range will be less at lower operating
circuits, and current sense inputs at pins 6 and 7 are tied to powers. For an operating power of 1 kilowatt, instantaneous
pin 1. This supply voltage is not fused. Modulated B-voltage should be on the order of -2 volts at -100%
peaks and -3.5 volts at +100% peaks.
b. Feedback Loop Compensation: Capacitor C1, from pins
14 and 15 to ground, is a feedback loop compensation There are four adjustments for the Modulated B- supply, two on
capacitor. Analog to Digital Converter board A34 and two on the DC
c. Fault-Alert Pull-Up Resistor: Resistor R2 is a pull-up Regulator board (A30). These adjustments are described in the
resistor to +5 volts for the Fault Alert output. Tuning/Frequency change procedure in Section 5, “Mainte-
nance,” in this Technical Manual.
d. Transient protection: Transient protection at the output
includes transzorb CR5 and bypass capacitors C5 and C6. M.2.9 Modulated B- Supply: Circuit Description
e. Reverse voltage protection: Diode CR4 across series pass Refer to the DC Regulator Schematic Diagram, drawing 839-
transistor Q1 provides protection if a reverse voltage is 6208-089, for the following description. The modulated B- sup-
accidentally applied at the unregulated input. ply uses regulator IC U3, series pass transistor Q5, and crowbar
triac Q4.
M.2.7 Other Positive Regulated Supplies
M.2.9.1 -(Audio + DC) Input
Operation of all regulated supplies using the UC3834 linear
The “reference voltage” for the Modulated B- supply is a nega-
regulator IC is similar to operation of the +5 volt supply on the
tive (inverted) sample of the analog audio signal and dc power
DC regulator board. Voltage sample divider resistances, com-
control signal, from the output of the Analog Input board (A35).
The non-linearity circuit consists of diode CR12, “Clip Adj” Supply voltages for the internal circuitry in the regulator IC are
potentiometer R39, diode CR10, and resistors R21, R23, and +8 volts, through R36 to pin 1 (V+) and -8 volts, through R25 to
R22. Zener diode CR7 and resistor R24 provide a regulated -1.22 pin 5 (V-). Pins 6 and 7, the unused current sense inputs, are both
volt reference for this circuit. Schottky diode CR6 is not part of connected to pin 5 as well.
this network, but provides protection, preventing accidental Triac Q4 is the “Crowbar,” which is triggered by a signal from
positive reference voltages. pin 16 if the regulator circuit is unable to control the output
When the -(audio + dc) input is small, corresponding to a voltage so that the voltage from sample divider R27-R20-R38,
negative modulation peak, changes in this input voltage result in at IC pin 8, is more than 7.5% greater than the reference voltage
roughly proportional changes in the reference voltage at U3 pin at IC pin 9. Resistors R28-R29-R30-R31 limit surge current
9. As the -(audio + dc) input becomes more negative (that is, when the crowbar is triggered.
greater in magnitude), it is clipped more and more heavily and The compensation network is R37 and C11, from pins 14-15 to
changes in the input result in much smaller changes in the V-. The “fault delay” is determined by capacitor C10, from pin
reference voltage at U3 pin 9, and in the Modulated B- supply 11 to the unregulated input. Diode CR8, across series pass
output voltage. transistor Q5, protects the regulator circuit if reverse voltage is
M.2.9.2 Modulated B- Supply Regulator Circuit accidentally applied at the unregulated input. Transzorb CR9
The output voltage from the regulator circuit depends on the limits transient voltages in the supply’s output, and diode CR11
reference voltage and the setting of adjustable resistor R38 in the prevents forward current flow through the transzorb. Capacitors
output voltage sample divider. The error amplifier in U3 com- C14 and C15 are bypass capacitors for transients.
pares the reference voltage, at pin 9, and a sample of the supply
output voltage, at pin 8. The regulator IC controls the base current M.2.10 Other Negative Regualted Supplies
into series pass transistor Q5 to adjust the output voltage, so that Operation of all negative regulated supplies using the UC3834
the differential voltage between pin 9 and pin 8 is essentially linear regulator IC is similar to operation of the modulated B-
zero. supply on the DC regulator board. Other negative supplies return
pin 1, “V+ IN” to ground. The -5 volt supplies include a start-up
The unregulated input is -8 volts, from the low voltage power
circuit like the one used for the +5 volt supply; -15 volt supplies
supply. Fuse F3 protects the low voltage power supply if the
do not have the start-up circuit.
crowbar fires and shorts the regulator output. Capacitors C12, a
disc ceramic, and C13, a tantalum capacitor, provide high and Voltage sample divider resistances, compensation components,
low frequency bypassing. The unregulated input voltage can be and IC driver emitter resistances depend on supply load imped-
measured at test point TP5. The negative output voltage, at test ance, and will be different in different supplies.
point TP7 and J2 pins 1 and 2, depends on transmitter power and
instantaneous modulation level.
Figure M-3
Simplified diagram, 24VAC source for AC contactors. Note that the 24 volt AC
circuit is isolated from ground and one side of the 24VAC circuit is at +30VDC.
M.2.11 Contactor Drivers (U2, Q3, U4 and Q6) are indicated on the transmitter status panel, and are also avail-
The Contactor Driver circuits accept transmitter turn-on signals able at the external interface for remote readout.
from the Controller (A38) and drive High Voltage step-start M.2.12.1 External Interlock Status
contactors K1 and K2. K1 and K2 have 24 volt ac coils. If the External Interlock circuit is OPEN, contactor K3 de-ener-
M.2.11.1 High Voltage Supply Contactors gizes, and its contact opens. J3-13 then provides a positive dc
Recall that when K1 closes, 220 Vac is applied to the high voltage to the Interlock Status circuits on LED Board A-32. If
voltage transformer through resistors to limit surge currents as the External Interlock circuit is CLOSED, K3 energizes and its
the supply capacitors charge, then 1.1 seconds later K2 is ener- contact pulls J3-13 to ground.
gized, bypassing the surge-limiting resistors. The transmitter M.2.12.2 Door Interlock Status
turn-on/turn-off circuits are described in Section 7, System Op- Contacts on the door interlock switches are CLOSED when the
eration, and in Section P, Controller Board. doors are CLOSED, and OPEN when the doors are OPEN. If
M.2.11.2 AC Supply for K1, K2 either door is OPEN, then, a positive DC voltage goes to the
The contactors operate from a 24 Vac supply, from half of the Interlock Status circuits on the LED board. If both doors are
transformer secondary also used for the +30 and +60 volt sup- closed, the Door Interlock Status line is pulled to ground.
plies. Refer to Figure M-3, “Simplified Diagram, 24 Vac source M.2.12.3 Interlock String DC Status
for AC Contactors.” Note that both sides of the 24 Vac are Normally open contacts on External Interlock relay K3 and Door
isolated from ground, and that one side of the 24 Vac circuit is Interlock relay K4 provide a +30 volt dc signal (referenced to
also at +30 volts dc, referenced to ground. transmitter ground) when both relays are energized. This signal
When referring to the overall schematic, remember that the “+30 is input to the interlock status logic on LED board A32.
Vdc” line is also one side of the 24 Vac circuit for the contactors.
Figure M-4, “Contactor Driver, Interlock, and Interlock Status
Circuits, Simplified Diagram” shows interlock circuits and con-
tactor drivers. The ac supply for high voltage supply contactors M.3 Maintnenance
K1 and K2 goes through normally open contacts on External M.3.1 Printed Circuit Board Maintenance
Interlock relay K3 and Door Interlock relay K4. If either inter-
Refer to Section 5, “Maintenance,” in this technical manual for
lock circuit is open, K3 or K4 (or both) will be de-energized,
general printed circuit board maintenance procedures.
interrupting the 24 Vac supply for relays K1 and K2 and prevent-
ing the high voltage from coming on. M.3.2 Adjustments
The 24 Vac supply to the contactor drivers and step-start contac- There are two adjustments on the DC regulator board, both for
tors is fused, by fuse F2. the Modulated B- supply. Refer to the Tuning/Frequency Change
M.2.11.3 Contactor Drivers procedure in Section 5, “Maintenance,” for information on mak-
Refer to Figure M-4 or to the DC Regulator schematic diagram ing these adjustments.
839-6208-089 for the following discussion. Each contactor
driver includes an optically isolated triac driver (U2, U4) and a
triac in series with the contactor coil. Resistor-capacitor net-
works are used to suppress triac switching noise. M.4 Regulated Power Supply Trou-
When the “contactor drive” transistor in the controller conducts, bleshooting
current flow through the LED in the optically isolated triac Unless a specific supply is mentioned, these symptoms and
driver, causing it to illuminate. The triac in the driver then possible causes apply to any regulated supply using the UC3834
conducts, placing an ac voltage on the gate of the contactor driver regulator integrated circuit.
triac (Q3 or Q6, on the dc regulator board). The triac then turns
M.4.1 Fuse in Unregulated Input Line Open (F1 or
on, and ac current flows through the associated step-start contac-
tor coil, energizing the contactor. F3 on DC Regulator Board)
nents. With the supply’s fuse removed, check from emitter to M.4.2.4 Shorted Load
collector of the pass transistor, using an ohmmeter on a low ohms An ohmmeter should be used to locate a shorted load.
range (recall that there is a rectifier diode across the pass transis-
M.4.3 No Output Voltage or Output Voltage Less
tor). If you read a short, remove the pass transistor to check the
diode and transistor separately. Diode failure is unlikely, unless than about -2 Volts from Modulated B- Sup-
a reverse voltage has been accidentally applied at the regulator ply
input. If the pass transistor is shorted, check the crowbar triac as
M.4.4 Possible Causes:
well.
M.4.4.1 Modulated B- Supply Controls Not Adjusted Prop-
M.4.2.3 Shorted “Crowbar” Triac
erly
Remove the connector from J2 to remove the low impedance Refer to the Tuning/Frequency Change Procedure in Section 5,
load which parallels the triac, then check the triac using a low Maintenance, for adjustment procedures.
ohms range on the meter. Again, remember that the transzorb,
which is a type of zener diode, is in parallel with the triac, and M.4.4.2 No -(Audio + DC) Signal
the transzorb will conduct in the reverse direction if much over Check the input at J4 pin 10 for a -(Audio + DC) signal from the
five volts is applied, as well as conducting in the forward direc- Analog to Digital Converter Board.
tion.
Figure M-4
Contactor Drive, Interlock and Interlock Status circuits simplified diagram.
STATUS OUTPUTS. Refer to Figure N-1 for two possible N.2.4.3 Protection
output configurations Series resistors limit current to the opto-isolator; when input
voltage is 15 volts, opto-isolator current is 40 mA. The resistor
N.2.4 Control Inputs (Type B) network, a transzorb, and bypass capacitors protect the opto-iso-
All extended control inputs (remote control inputs) are optically lator input from transient voltages.
isolated. Both sides of the input are isolated from ground, allow-
Figure N-2 shows three possible control input configurations.
ing flexibility in control input circuits which are external to the
transmitter. N.2.5 Monitor Voltage Outputs
For each control input, there are two terminals on TB1 or TB2, Monitor outputs include three types of outputs, including voltage
labeled (+) and (-). Again, both terminals are isolated from divider outputs and monitor voltage outputs. Each type is de-
ground. scribed in following paragraphs.
Figure N-1
External Interface, typical status output circuits.
Figure N-2
External Interface, typical control input circuits.
Figure N-3
Equivalent circuits for calculation effect of circuit loading
on Monitor voltage outputs.
b. Reflected Power An interconnecting cable runs from A28J11 to the Analog Input
c. Supply Current board.
d. Supply Volts Audio input levels for 100% modulation are adjustable, from -10
e. RF Drive (Estimate) to +10 dBm (at 600 ohms); the adjustment is located on Analog
f. Antenna VSWR Input Board A35. For additional information on the audio input,
including information on matching to source impedance, refer to
g. Bandpass Filter VSWR
Section J, Analog Input Board, and Section 2, Installation.
The Forward Power, Supply Current, and Supply Volts outputs
will be nominally 3.4 volts when the transmitter is operating at N.2.8 Combiner Interconnect
10 kW output power. These output levels are determined by Two BNC coaxial connectors, J7 and J8, are provided for inter-
sample circuits in other parts of the transmitter. connection to the combiner control unit when the DX-15 is used
N.2.5.3 Circuit Description in a combined transmitter installation. The Technical Manual for
Each analog signal monitor output is buffered by a section of U4, the Combiner Control unit will include information on using
U5, U7 or U7 (half of U7 is not used). Each operational amplifier these connectors.
is configured as a voltage follower (gain = +1). The impedance
N.2.9 PA Turn-Off and Off Control
at the op-amp output terminal is very low, so the voltage moni-
tor’s output impedance is 2,000 ohms (determined by the two Terminals 21 and 23 on TB1 are for a “PA TURN-OFF” connec-
resistors in series with the output). tion, and TB1 terminals 33 and 35 are for “OFF CONTROL”.
Both are optically isolated control inputs, as described earlier in
A 15-volt transzorb and a bypass capacitor provide output pro- this section.
tection. The worst-case output voltage at the interface terminal
N.2.9.1 PA Turn-Off
board is therefore + 15 volts (if the op-amp fails, and it’s output
goes to either the +15 or -15 volt rail). The “PA Turn Off” control input turns off all PA modules
through the modulation section of the transmitter; it does NOT
N.2.6 External Interlock operate the High Voltage contactors or turn off the high voltage
The external interlock terminals, TB1-1 and TB1-2, are part of supply!
the transmitter’s interlock circuit, which operates a 24 volt AC PA Turn-Off is intended to turn the PA off briefly during antenna
relay, “External Interlock” relay K3, which has a 2 volt-ampere pattern changes, antenna selection, or during other times when
coil. Contacts and interconnecting wire or cables in the external transmitter rf output is switched.
interlock circuit must be handle this ac current, and total external
“PA Turn-Off” MUST NOT be used for failsafe or for transmit-
interlock circuit resistance should be kept low to ensure reliable
ter shut down. As soon as the PA Turn-Off control input voltage
closure of K3. See Figure M-4, in section M, “DC Regulator,”
is removed, the PA will come back on again, at the power level
for a drawing showing the entire interlock string.
determined by the High, Medium, and Low power switches and
NOTE the raise/lower controls.
THE TRANSMITTER WILL NOT OPERATE IF THERE IS AN
OPEN CIRCUIT BETWEEN THE EXTERNAL INTERLOCK N.2.9.2 Off Control
TERMINALS, TB1-1 AND TB1-2. The “Off Control” control input operates in the same way as the
The open-circuit voltage between the terminals is 24 volts ac. transmitter’s front panel “Off” switch, by de-energizing the high
One of the terminals is also connected to the +30 volt dc low- voltage supply primary contactor and resetting turn-on/turn-off
voltage supply output, and is at +30 Vdc referenced to ground. control circuits.
The “Off Control” should be used any time the transmitter is to
CAUTION be turned off for any reason other than a brief interruption of rf
THE EXTERNAL INTERLOCK CIRCUIT MUST BE ISOLATED output power during antenna switching or antenna patter change
FROM GROUND. GROUNDING ANY PART OF THE EXTERNAL operations.
INTERLOCK CIRCUIT ILL SHORT-CIRCUIT THE LOW-VOLTAGE
POWER SUPPLY +30 VOLT OUTPUT. N.2.10 External Interface Power Supplies
N.2.7 Audio Input N.2.10.1 DC Voltages Supplied to the Board
Four dc voltages from the low voltage power supply are brought
The Audio Input Terminal board, A28TB3, is located on the
from low voltage supply Power Distribution Board A39 to the
External Interface printed circuit board.
External Interface board. The +8 and -8 volt supplies are used
TB-3, Terminals 1 and 2, are for a balanced 600-ohm audio input. only for external monitoring outputs. The +22 and -22 volt
Terminal 3 is at the transmitter cabinet ground. This will be the supplies are also used for external monitoring outputs, but in
normal connection point for the audio input cable’s shield. addition are regulated to +15 and -15 volts for circuits on the
erminal 4 is an additional audio input circuit ground which is ac external interface board and to supply voltages required for
coupled to cabinet ground. It will not normally be used. external interfacing.
A bipolar zener diode (CR30 and CR31) from each side of the
balanced audio input to ground provides overvoltage protection.
N.2.10.2 Zener Diode Regulated +15 and -15 Volts To determine whether the opto-isolator or transmitter logic is at
Zener-diode regulated +15 volt and -15 volt supplies provide fault, monitor the voltage across the opto-isolator’s output ter-
operating voltages ONLY for operational amplifiers U4, U5, U6 minals while activating the remote control input again. (Voltage
and U7. can be monitored either on the external interface board or at the
N.2.10.3 Three-Terminal Regulators controller board input). If the voltage across the opto-isolator’s
Three-terminal IC voltage regulators provide +15 VDC at up to output terminals drops to less than 0.5 volts, the opto-isolator is
175 ma, and -15 VDC at up to 175 ma for external use. These operating properly. Refer to Section P, Controller, for informa-
voltages are brought out at TB1-11 and 12 (TB1-10, 13 and 14 tion on troubleshooting the controller.
are ground connections), and can be used as convenient voltage N.4.4.2 Additional Notes:
sources for control input circuits and for status output circuits. Current through the control input terminal circuit turns on an
These three-terminal IC voltage regulators are overcurrent pro- opto-isolator, by illuminating an internal LED. A current be-
tected, and their output voltages will decrease if excessive cur- tween 40 and 70 milliamperes is required to illuminate the LED
rent is drawn. here are a large number of Status outputs, and if and activate the photo transistor.
these supplies are used, you should ensure that total current drain
N.4.5 Symptom:
cannot exceed 175 mA from either supply.
No Remote Status Outputs Operate
N.4.9 Possible Causes: disconnecting the external lead at TB1 or TB2 and using an
N.4.9.1 Problem In Transmitter Fault And Overload Logic ohmmeter to check for a short to the transmitter ground. A
Use a voltmeter or logic probe to check the logic level to the “good” transistor should read “open”.
status interface circuit on the External Interface board. When the N.4.10 Symptom:
transmitter’s “Status” indication is not on (LED is green or
No Monitor Outputs (Analog Signal Outputs) Operate, or All are
pushbutton switch is illuminated), the input at J6 should be logic
Seriously Incorrect
LOW. If the input is logic HIGH even when the transmitter’s
corresponding status LED is green or the pushbutton switch is N.4.11 Possible Causes:
not illuminated, check transmitter fault and overload logic. Most
N.4.11.1 No +15 Volts, or -15 Volts, or Both On External In-
fault and overload logic is described in section P, Controller
terface Board.
Board and section Q, LED Board.
Each analog voltage to the monitor output terminals is buffered
N.4.9.2 Shorted Transistor On Fault And Overload Board by a voltage follower. On-board zener diode regulators CR7 and
The status interface transistors are in DIP integrated circuit CR8 provide +15 volts and -15 volts to operate the voltage
packages; pin-outs are shown on the External Interface sche- followers. Failure of the zener diodes would result in no output
matic diagram. You can check for a transistor emitter-collector from the op amp. Failure of one zener diode would result in
short by removing primary power from the transmitter, then incorrect output or no output.
In this section, circuit operation is discussed; the turn-on/turn-off Although the DX-15 turn-on/turn-off control logic is straightfor-
control logic sequence is also described. Section 7, “System ward and fairly simple, you will probably have to work through
Operation,” also includes a shorter description, emphazising the following explanation several times to understand the circuit.
function and logic flow rather then circuit descriptions. Most transmitter turn-on/turn-off circuits require some study to
understand, because often one step must be completed before the
The Controller board is located on the back side of the transmit- next can be started, and because fault and overload inputs can
ter’s center front door. The Controller board is the lower board; modify or stop the turn-on sequence.
the LED board is located above it.
P.3.0.1 Basic Turn-On Sequence Requirements
The DX-15 has no filaments to warm up, so a “Turn On Request”
immediately starts the high voltage supply step-start sequence.
Primary power is initially applied to the high voltage power
P.2 Principles of Operation supply through surge limiting resistors, in the first step of the
This section describes circuits on the Controller printed circuit step-start sequence. The RF power amplifiers are held off during
board. The description will be divided into functional groups of this time, so that the PA does not load the power supply as its
circuits, as follows: filter capacitors charge (the RF Driver section does load the
a. Turn-on/Turn-off Control Logic. supply lightly). Also, the first step-start relay is checked; if it has
b. Power Control Logic. closed, the turn-on sequence continues.
c. “Interlock Status” Fault Logic. After a short time delay, rf drive level is checked (for both
d. +5B Reset Circuit. overdrive and underdrive; either could damage to PA modules
e. Power Supplies (+5, +15, -15 volt regulators). when they are turned on). If drive is not correct, the transmitter
is turned off immediately. There are two possible causes of low
f. Supply Fault Logic.
rf drive. First, an rf drive section fault can result in no drive or
g. Analog Monitor Buffer/Drivers, for Metering. low drive, and second, a high voltage supply fault can result in
Circuit descriptions refer to the Controller board Schematic low supply voltage to the rf driver, and therefore low rf drive
Diagram (839-6208-100, sheets 1, 2 and 3), as well as to block level.
diagrams and simplified schematic diagrams in this section.
If rf drive level is correct, and the second step-start relay (K2)
closes to apply primary power directly to the high voltage supply
transformer, power control circuits become completely opera-
tional and after an additional short time delay the “PA Off” logic
P.3 Transmitter Turn-On/Turn-Off Con- signal is released so that the transmitter begins operating at the
trol Logic selected power level (High, Medium or Low power).
The transmitter turn-on/turn-off control logic, located on the
Controller Board, provides drive signals for step-start relays K1 P.3.1 Inputs to Turn-On/Turn-Off Control Logic
and K2, and also provides logic signals to inhibit various trans- Logic signals, the circuit which generates them, and their basic
mitter functions, during the step-start sequence and when the function are:
transmitter is off. a. TURN-ON REQUEST, from Power Control Logic:
A “Turn-on Request” from the power control logic starts the 1. Starts turn-on sequence.
turn-on sequence. Turn-on/turn-off control logic turns the trans- b. “OFF” (Logic HIGH), from Power Control Logic:
mitter on in stages or steps, and provides logic outputs to other 1. De-energizes step-start contactor K2, and
parts of the transmitter during the turn-on sequence. If something
2. Generates “PA Off” logic signal, and
goes wrong during the turn-on sequence, turn-on may either be
3. Sets Power Control latch (U42) to “OFF.”
c. PA TURN-OFF (Logic LOW), from External Interface: f. RELEASE INHIBIT - H, logic output, to Power Control
Generates “PA Off” logic signal, but does not de-energize logic: Inhibits clock, to prevent raise/lower controls from
high voltage supply contactors. operating during turn-on
d. “PA OFF,” from PA Off Switch S5, on Controller board: g. OVERDRIVE INHIBIT - H, logic output, to LED Board:
Generates “PA Off” logic signal, when switch is in “PA Inhibits Air Flow and Overdrive fault sensing during turn-
Off” position. Turns PA off, but does not de-energize high on.
voltage supply contactors. h. UNDERDRIVE INHIBIT - A: Inhibits Underdrive fault
e. SUPPLY FAULT - L, from Controller board Supply Fault sensing during turn-on.
circuit: i. UNDERDRIVE INHIBIT - B: When released, resets un-
1. During turn-on sequence: Immediately stops turn-on derdrive fault sensing “reference voltage” ramp-up.
sequence.
2. During operation: Immediately de-energizes step-start
contactor K2.
f. TYPE 1 FAULT - H, from Interlock Fault Circuit on P.4 Turn-On/Turn-Off Logic Flow
Controller Board and from LED Board: This section describes turn-on/turn-off control logic operation
1. De-energizes step-start contactor K2 (and K1, if during for a number of inputs, including:
turn-on sequence), and a. Transmitter Turn-On, from an “OFF” condition.
2. Generates “PA Off” logic signal, and b. Faults during the Turn-On Sequence: K1 or K2 don’t
3. Sets Power Control latch to “OFF.” energize.
g. TYPE 2 FAULT - H, from LED Board: c. Turn-on/Turn-off Logic States, When the Transmitter is
1. De-energizes step-start contactor K2 (and K1, if during ON.
turn-on sequence), and d. Power Level Change, with the transmitter already ON.
2. Generates “PA Off” logic signal. e. Transmitter turn-off.
h. K1 AUXILIARY CONTACT (“K1 Has Closed” logic f. “Off” Command, during the turn-on sequence.
input). g. Faults during the turn-on sequence: Type 1 or Type 2 Fault,
1. Immediately releases “Underdrive Inhibit B” or “Off” command.
2. After 0.3 seconds, releases “Underdrive Inhibit A” h. Controller board Supply Fault during the Turn-on se-
3. After 1.1 seconds, generates “K2 drive” signal. quence.
i. K2 AUXILIARY CONTACT (“K2 Has Closed” logic i. “Brown-Out” or Controller board Supply Fault during
input). normal operation.
j. Latches K2. j. Type 1 or Type 2 Fault, when the transmitter is ON.
k. Keeps “Underdrive Inhibit A” released. k. Type 2 Fault: Recycle transmitter off then on.
l. After 150 milliseconds, releases “PA Off” signal, allowing l. AC Power Recycle (Recycle “ON” after power failure).
PA modules to turn on.
P.4.1 Transmitter Turn-On, From “OFF” Condition
P.3.2 Outputs From Turn-On/Turn-Off Control When you depress the HIGH, MEDIUM, or LOW pushbutton
Logic switch, you will see the pushbutton switch illuminate then hear
Turn-on/Turn-off logic outputs include: contactor K1 energize. After about 1.1 seconds you will hear
contactor K2 energize, then the power output will come up to the
a. K1 (Step-Start Contactor) Drive: 1.6 second “Turn-On” preset level. After another half-second you will hear contactor
pulse generated by K1 Turn-On Monostable U50A ener- K1 de-energize.
gizes K1 coil. The turn-on pulse goes to a contactor drive
P.4.1.1 Turn-On Sequence:
circuit on the DC Regulator board (A30), and a triac
contactor drive circuit energizes ac contactor K1’s coil. Refer to Figure P-1, “Turn-On/Turn-Off Control Logic Block
Diagram.” If the transmitter is OFF and there are no fault inputs,
b. K2 (Contactor) Drive: Energizes K2 coil, through a triac
the following turn-on sequence occurs:
contactor drive circuit on the DC Regulator board.
c. Type 1 or Type 2 Fault - H, to Power Control Logic: a. Command Input. When a HIGH, MEDIUM, or LOW
Enables “Power Mode” logic as determined by the Control power command is given (either a LOCAL or a REMOTE
latch (U42), and enables BCD Power Control output. input), a “TURN-ON REQUEST” is generated by the
Power Control logic.
d. Inverted K1 Turn-On Pulse, to LED Board: Inhibits “RE-
SET” function during turn-on) b. Turn-On Request. The Turn-On Request (low-to-high
transition) triggers K1 Turn-On Monostable (one-shot)
e. PA OFF logic signal, to LED Board: Turns PA modules
U50A, at its B input, starting a 1.6 second “Turn-on” pulse.
OFF.
If the transmitter is already on, an INHIBIT (logic HIGH)
signal at the one-shot’s “A” input prevents the turn-on AND gate U52C’s output goes HIGH. Gate U52C’s
pulse from being generated. logic HIGH output is the “K2 drive” to the contactor
c. Turn-On Pulse. When U50A is triggered, it generates a 1.6 drive circuit on the DC regulator board. (An “Inhibit K2
second logic HIGH “Turn-On Pulse” at its Q output, and - L” at AND gate U52B or a “Supply Fault - L” at AND
a 1.6 second logic LOW inverted turn-on pulse at its Q-not gate U52C inhibit or blocks the K2 Drive signal).
output. The Turn-on pulse drives step-start contactor K1, 2. Inhibits “K1 Turn-On Monostable” U50A, so that an-
and the end of the inverted pulse generates a “Data Strobe” other power mode change (which generates another
signal for the Analog Input board data latches. (Note that “Turn-On Request”) cannot trigger another Turn-On
an “Off” or any “Fault” input during the 1.6 second turn-on Pulse.
pulse CLEARS the one-shot, immediately aborting the 3. Holds the “Release Inhibit - H” line from OR gate
turn-on sequence). U58A’s output HIGH; also refer to 6(b), above.
d. K1 HAS CLOSED. When K1 closes, an auxiliary contact 4. Starts a 150 millisecond delay timer, U59E. After 150
places a +22 volt signal at the input of a de-bounce and milliseconds, the delay timer output goes from HIGH
logic level converter circuit (Q5C and U59C). U59C’s to LOW, releasing the “PA OFF” and allowing PA
output is a “K1 Has Closed” signal, which goes HIGH, modules to come on.
and: h. 150 MILLISECOND DELAY TIMER, U59E. 150 milli-
1. Releases “Underdrive Inhibit - B” (resets the under- seconds after the “K2 has closed” signal goes HIGH, this
drive comparator reference voltage ramp, on the LED delay timer’s output goes LOW providing an input to gate
Board), and U53B.
2. Starts a 0.3 second delay timer (U59A and U59F). i. Negative-Input AND gate U53B. If no faults are present,
e. K1 HAS CLOSED + 0.3 SECONDS. 0.3 seconds after the this gate’s output goes HIGH 150 milliseconds after K2
“K1 has closed” input, delay timer U59A-U59F provides closes. Also, refer to the paragraphs describing the “PA
a logic HIGH output, which: Off and Overdrive Inhibit gate U53B” later in this section.
1. Releases “Underdrive Inhibit - A” (enables the under- When gate U53B’s output goes HIGH, it:
drive fault output on the LED board). This HIGH goes 1. Releases “Overdrive Inhibit.” The “Overdrive Inhibit -
to one input of OR gate U58B forcing the gate’s output L” is released so that Overdrive sensing circuits and Air
HIGH. Gate U58B’s other input keeps the output HIGH Flow Fault circuits on the LED Board (A32) are al-
as long as K2 is closed and the transmitter is on. lowed to operate.
2. Starts a 0.8 second delay timer (U57A, U57B). The 2. Releases the “PA OFF - L” signal, allowing the PA to
output of this second timer is a “K1 HAS CLOSED + turn on (unless an “External PA OFF” or “PA Off”
1.1 SECONDS” logic HIGH signal. switch S5 on the Controller board, or PA Off signals
f. K1 HAS CLOSED + 1.1 SECONDS. The 0.8 second from other parts of the transmitter, still hold the PA off).
delay’s logic high output occurs (0.3 + 0.8) = 1.1 seconds j. At this time, about 1.2 seconds has elapsed since the
after the “K1 Has Closed” input. This logic HIGH signal: “Turn-On Request,” and the transmitter is “ON.” The 1.6
1. Generates a “K2 DRIVE” output, if no faults are pre- second “K1 TURN-ON” pulse will remain HIGH for about
sent. The logic HIGH signal goes through OR gate 0.4 more seconds, then it will go LOW, K1 Drive will be
U58A, AND gate U52B, and AND gate U52C. OR gate removed, and K1 will de-energize.
U58A’s other input latches K2. If no “Inhibit K2 - L”
P.4.2 Faults During the Turn-On Sequence:
signal is present at U52B and no “Supply Fault - L”
signal is present at U52C, the K2 Drive signal energizes K1 Or K2 Don’t Energize.
step-start contactor K2. If the one of the high voltage supply contactors doesn’t energize
2. Generates a RELEASE INHIBIT - H signal, at U58A during the turn-on sequence, the turn-on sequence won’t be
output, which allows clock pulses to go to the power completed. The following paragraphs describe turn-on/turn-off
control logic up-down counter control gates. Until now, circuit actions if either K1 or K2 doesn’t energize.
the “RELEASE INHIBIT - H” logic line has been low, P.4.2.1 Contactor K1 Does Nopt Energize.
inhibiting clock pulses through the Power Control logic If high voltage supply step-start contactor K1 does not energize,
Clock Inhibit gate U68B). no further turn-on sequence steps occur because K1’s auxiliary
g. K2 HAS CLOSED. When K2 closes, an auxiliary contact contact must close to continue the turn-on sequence. After 1.6
places a +22 volt signal at the input of a de-bounce and seconds, the K1 Turn-On Pulse goes LOW, K1 drive is removed,
logic level converter circuit (Q5D and U59B). The output and the transmitter remains OFF.
from the converter, a “K2 Has Closed” logic HIGH signal: P.4.2.2 Contactor K2 Does Not Energize.
1. Latches K2, if no faults are present. The “K2 HAS When the 1 second turn-on pulse ends, K1 simply de-energizes,
CLOSED - H” input to OR gate U58A holds the gate’s removing all primary power from the high voltage supply. The
output HIGH, AND gate U52B’ output goes HIGH, and transmitter is then OFF, but the High, Medium or Low indicator
lamp and corresponding remote status output will remain ON P.4.5 Transmitter Turn-Off: Tunr-On/Turn-Off
until the transmitter is turned OFF by depressing the “Off” Control Logic Sequence
pushbutton or giving a remote control “Off” command. Some When you depress the “OFF” button, the HIGH, MEDIUM or
turn-on functions occur, as follows: LOW button light goes out, you will hear contactor K2 de-ener-
a. High voltage supply primary power is applied by K1, gize, and power output drops to zero. A remote “OFF” command
through the step-start resistors, but the “PA OFF” signal or a Type 1 Fault induced “OFF” command cause the same
keeps PA modules OFF. RF driver circuits will come on, circuit action as depressing the OFF button.
however. When a latched, logic HIGH “OFF” signal is received from the
b. “Underdrive Inhibit B” is released when K1 energizes, power control logic, the following sequence takes place:
then 0.3 seconds later Underdrive Inhibit A is released. a. Generates “INHIBIT K2 - L.” The “OFF-H” signal at one
When K1 drops out, these Inhibit functions will return. input to NOR gate U53C causes the gate’s output to go
c. 1.1 seconds after K1 energizes, the “Release Inhibit H” LOW. This is an “Inhibit K2-L” signal. The “Inhibit K2-L”
signal is generated, but again is removed after K1 drops signal:
out. b. TURNS OFF HIGH VOLTAGE SUPPLY (“K2 Inhibit”
d. All other turn-on sequence steps occur after K2 energizes. gate U52B): The logic LOW input at U52B pin 4 inhibits
When K2 does not energize, no further steps occur. the K2 Drive signal and K2 de-energizes, removing pri-
Type 1 or Type 2 faults, or Controller board supply faults, during mary power from the High Voltage supply. K2 is inhibited
the turn-on sequence are described separately. as long as the latched “OFF” command is present.
c. INHIBITS TURN-ON PULSE. The “Inhibit K2-L” signal
P.4.3 Turn-On/Trun-Off Circuit Logic States,
goes to Power Control logic gates U43A, B and C, to
When the Transmitter Is ON
inhibit turn-on requests; HIGH, MED, and LOW status
Again, refer to Figure P-1. When the transmitter is ON, K2 is indicators; raise/lower functions; and multiplex output.
energized, and the following signals are present in the Turn- These functions are inhibited as long as the latched “OFF”
on/Turn-off Control Logic: command is present.
a. “K2 is Closed” logic HIGH signal at U59B output (and d. TURNS PA MODULES OFF (“PA Off” gate U53B,
input to following gates). through inverter U59D). The logic LOW input causes a
b. LATCH K2: K2 is Closed - H" at U58A latches K2 “ON.” “PA OFF - L” output which holds the PA modules OFF.
Both inputs to Inhibit Gate U52B are HIGH and, U52B The PA is held OFF as long as the latched “OFF” command
output is HIGH, both inputs to “Supply Fault” Inhibit Gate is present.
U52C are HIGH and U52C output is HIGH, input to K2 e. INHIBITS “OVERDRIVE” AND “AIR FLOW” FAULT
drive transistor Q5A is HIGH and Q5A collector is LOW. SENSING (“PA Off” gate U53B, through inverter U59D).
c. RELEASE UNDERDRIVE INHIBIT A: K2 is Closed - When the PA is turned off, these Fault and Overload
H” at U58B keeps “Underdrive Inhibit A” released. functions are also inhibited by a logic LOW “inhibit”
d. RELEASE PA OFF: “K2 is Closed - H” at the input to signal.
U59E delay circuit keeps “PA Off” released. f. When K2 de-energizes, its auxiliary contact opens, and the
e. INHIBIT TURN-ON PULSE: “K2 is Closed - H” is ap- “K2 is Closed - H” line goes LOW. This causes the
plied to Turn-On Monostable U50A’s input, through buff- following circuit actions:
er U69A, to inhibit K2 and prevent another “Turn-On g. Removes “LATCH K2" signal to U58A pin 2. K2 cannot
Request” from generating a new K1 Drive pulse while the energize again until another ”Turn-on" request starts the
transmitter is ON. turn-on sequence again.
h. Holds “PA Off” (through U59E Delay circuit and gates
P.4.4 Power Loevel Change, with the Transmitter
U53B and U52A). The PA Off signal remains until K2
Already ON: Turn-On/Turn-Off Logic Flow energizes again.
When you change power level by depressing the HIGH, ME-
i. Inhibits Air Flow and Overdrive fault sensing (through
DIUM, or LOW pushbutton switch while the transmitter is ON,
U59E delay circuit and gate U53B). “Overdrive Inhibit -
you will only see the new switch illuminate and the transmitter’s
H” is present.
power output will change. No contactors operate.
j. Inhibits Underdrive fault sensing (on the LED board),
P.4.4.1 Turn-On/Turn-Off Circuit Action through gate U58B. “Underdrive Inhibit-A” signal is pre-
In the turn-on/turn-off circuit, a new Turn-on Request is received sent.
from the Power Control logic, but Turn-On Monostable U50A
k. Inhibits Power Change. The output of gate U58A goes
is inhibited. There are no other signal changes in the turn-on/turn-
LOW, removing the “Release Inhibit-H” signal and inhib-
off control logic change.
iting the clock input to the up/down counters (through gate
U68B in the power control logic).
l. Removes the K1 Turn-On one-shot inhibit input (through P.4.10 Type 1 or Type 2 Fault, When the Transmit-
buffer U69C to one-shot U50A’s “A” input. (Recall that ter is ON
as long as the “OFF” command is present, the one-shot’s The turn-on/turn-off control logic action is the same as for an
CLEAR input is LOW, so the one-shot still cannot oper- “OFF” command, already described. Both cause the HIGH,
ate). MEDIUM or LOW power status light to go out or turn off the
remote status indication. Differences between these inputs are:
P.4.6 “OFF” Command During the Turn-On Se-
quence a. TYPE 1 FAULT: A type 1 fault turns the transmitter OFF
The circuit action is the same as for a Type 1 or Type 2 Fault and latches the OFF command, so that the transmitter must
during the turn-on sequence. See the next paragraphs. be turned on again by the operator. A type 1 fault also
causes a RED “Fault” status indication on the transmitter’s
P.4.7 Faults During the Turn-On Sequence: Type 1 status panel and generates a remote “Fault” status output.
or Type 2 Fault, or OFF Command b. TYPE 2 FAULT: Type 2 faults include rf overdrive, rf
Any of these inputs generates an “Inhibit K2 - L” signal at the underdrive, and high voltage supply overloads. When a
output of gate U53C, causing the same circuit action as described type 2 fault first occurs, the transmitter turns off then
for “Transmitter Turn-Off.” If K2 has not yet energized, a recycles ON again. If the same fault is still present when
“CLEAR - L” signal at the output of gate U52D clears the the transmitter comes on again, the second Type 2 fault
Turn-On one-shot, stopping the turn-on pulse and de-energizing turns the transmitter OFF. For a description of the “Recy-
K1, so that the turn-on sequence stops. Further action is as cle” action, refer to the description of “Type 2 Fault:
follows: Recycle transmitter off then on.”
a. Latched “OFF” command: The transmitter is OFF. A Type P.4.11 Type 2 Fault: Recycle Transmitter OFF then
1 fault generates an “OFF” command, or this could occur ON
if the operator depressed HIGH, MEDIUM or LOW then
A Type 2 fault turns the transmitter OFF then recycles it back
immediately depressed the OFF pushbutton.
on. If the same fault is still present when the transmitter comes
b. Type 1 Fault: A Type 1 Fault generates an “OFF” com- back ON, the second type 2 fault becomes a Type 1 Fault which
mand. Refer to (a), above. turns the transmitter OFF. RECYCLE SEQUENCE: A type 2
c. Type 2 Fault: Type 2 Faults includes rf overdrive, rf fault de-energizes the high voltage supply contactors, turning off
underdrive, and supply current overloads. A type 2 fault the high voltage supply, and the turn-on/turn-off control logic
recycles the transmitter after about 2.4 seconds; see the “Inhibit” outputs all appear. The Power Level Latch in the Power
description of “Type 2 Fault: Recycle Transmitter Off Control logic is still latched in the HIGH, MEDIUM or LOW
Then On.” power mode, however.
P.4.8 Controller Board Supply Fault During the The LATCHED “HIGH” “MEDIUM,” or “LOW” power level
Turn-On Sequence signal, and power level inhibit gates U43A, U43B, and U43C in
A Supply Fault during the turn-on sequence clears the Turn-On the Power control logic are the key to DX-15 “recycle ON”
one-shot, immediately de-energizing K1, and inhibits (blocks or functions, as follows:
removes) the K2 drive signal, through gate U52C, if K2 has a. As long as the Inhibit K2 - L signal is present, power level
already energized. inhibit gates U43A, U43B, and U43C (in the Power Con-
trol Logic) all have LOW outputs.
P.4.9 “BROWN-OUT” or Controller Board Supply
b. When the Type 2 Fault input to gate U53C in the turn-
Fault During Normal Operation on/turn-off control logic clears (goes LOW again), the
P.4.9.1 Brown-Out “Inhibit K2 - L” signal also clears (goes HIGH), and the
A “Brown-out,” that is, low incoming ac supply voltage on the turn-off/turn-on control logic is ready for the turn-on se-
ac power phase which supplies the single-phase low voltage quence, if there are no other faults to keep it off.
power supply, will reduce the low-voltage supply’s unregulated c. When the Type 2 fault input goes Low, the Inhibit K2
outputs. A 15 to 20% decrease in the +8 volt output will cause a signal goes HIGH, and the latched HIGH, MEDIUM or
low regulated +5 volts, which generates a “Fault Alert” and LOW signal signal goes HIGH at the output of its inhibit
Supply Fault - logic LOW signal. The Supply Fault - L signal’s gate (U43A, B or C). The “Turn-On Request” line then
action is described in the next paragraph. goes HIGH, and this low-to-high transition triggers “Turn-
A Supply Fault - L input to the power control section goes on one-shot” U50A in the turn-on/turn-off control logic.
directly to one input of K2 Drive Inhibit gate U52C, causing high This starts a normal transmitter turn-on sequence, as al-
voltage contactor K2 to de-energize and turning off the High ready described.
Voltage supply. The “Supply Fault Summary” indicator, LED
DS1 on the Controller board, will also illuminate. When line
voltage returns to normal, the transmitter should restart and
return to normal operation.
P.4.12 AC Power Recycle (Recycle “ON” After latched output remains high no matter what the latch inputs
Power Failure) are. (Refer to the Power Level control logic descriptions
If an AC power failure occurs during normal operation, the for more information on the latch, and power level change
transmitter will automatically recycle ON again, to the same pulse circuits).
power level and operating condition as before the power failure b. Power Level Change Pulse: This is a logic LOW pulse
(unless the power failure is long enough to discharge the +5B about 10 milliseconds wide, and is generated at the output
“memory back-up supply” - at least two hours when back-up of gate U49A each time a new power level command is
batteries are NOT installed on the Controller board). decoded. The latch’s “clock” input is at the end of this
The AC Power Recycle function can be divided into two parts, Power Level Change pulse, and occurs about 30 millisec-
described in the next two paragraphs. First, the latched power onds after any power level command is decoded.
level generates a turn-on request when an “inhibit” is released. c. INHIBIT latch “clock” input. The “Power Level Change”
Second, when power is first applied to the transmitter, a fault- pulse is INHIBITED when pins 1 and 2 of gate U49A are
generated “off” command is generated, but this “off” command held LOW, by a “Supply Fault -L.” This forces the latch’s
is not latched because the latch “clock” is inhibited. output HIGH, so that the logic LOW pulse cannot occur
and therefore the power level latch is not clocked.
P.4.12.1 Generate Turn-On Request:
The Latched “HIGH” “MEDIUM,” or “LOW,” the delayed d. “Supply Fault - L” circuit. When any of the three Control-
“controller supply fault” low to high transition on power-up, and ler board regulated supply voltages are more than 10%
the “clear” input edge trigger of U50, are the key to DX-15 low, the regulator generates a “Supply Fault - L” output.
“recycle ON” functions, as follows: A fast on/delay off circuit (U67A and U67B) holds this
signal LOW for about two seconds after all Controller
a. When ac power comes back on, various regulated power board supplies are up to normal voltage. (Operation of this
supplies on printed circuit boards generate “Supply Fault” circuit is described in the description of “Supply Fault
outputs until the supplies are within 10% of their normal Circuits” later in this section.
output voltage. As long as any “Supply Fault” signal is
e. Supply Fault-L, Two second “off” delay: Input commands,
present, a “Fault” signal input is present to the turn-
including the fault-induced “Off” command, cannot be
on/turn-off control logic.
latched during the two-second delay. During this delay, the
b. The power level at the time of the power failure is still outputs of digital Power Data latches U17 and U18 (on the
latched in power level latch U42. When all supplies are up Analog Input board) are also held at zero by a “Data
to normal voltage and the “Fault” input clears, and the Clear-L” which is generated from the “Supply Fault-L.”
“inhibit” inputs of the three power level inhibit gates go Although the high voltage supply should be on by the end
high. The output of the gate for the power level latched in of this two-second delay, power output is still zero, and a
U42 (HIGH, MEDIUM or LOW power level) goes HIGH, “Data Strobe” must be generated when the Data Clear-L
generating a Turn-On Request which establishes the signal is removed.
proper logic for the B input at U50-2. When the “Supply
f. “Data Strobe” (on Analog Input Board A35). At the end
Fault” delay returns U50-3 to HIGH, the transition begins
of the two-second delay, the Controller board “Supply
the step-start sequence.
Fault - L” goes high, and the “Data Clear” also goes high.
c. The “fault” also generates an OFF command, but this is A circuit on the Analog Input board generates a “Data
not clocked into the power level latch because the “clock” Strobe” pulse from the low-to-high transition, and the
pulse is inhibited, by the delayed “Supply Fault.” The next digital power data from the up-down counter for the power
paragraph describes this function. level being used is clocked into data latches U17 and U18.
P.4.12.2 Inhibit Fault-Generated “OFF” Command The latch’s outputs go to the digitally controlled potenti-
While power supplies are coming up to normal voltage, “Supply ometer, and transmitter power output comes up, to the
Fault” logic outputs generate a Type 1 Fault, which generates a same output as before the ac power failure. (Refer to
“Fault Induced OFF” command. After about 20 milliseconds, the section J, Analog Input board, for details).
command is decoded and goes to an input to the power level P.4.12.3 Summary:
latch, U42, but is not latched because the “Clock” input to the When ac power fails while the transmitter is operating, the
latch is inhibited for about two seconds after controller supply current power level, and digital power output data, are stored in
regulator outputs reach their normal voltages and the delayed the power level latch (U42) and in the up-down counters, which
Supply Fault -L logic signal goes high. Circuits and functions operate from a memory back-up supply (+5B supply). Within a
providing this “inhibit” are as follows: few tenths of a second after power returns, a “Turn-on Com-
a. Power Level Latch U42, “clock” input: The latch “stores” mand” is generated by the local (Controller board) supply regu-
a power level command when a low-to-high transition lator fault logic to start the step-start and turn-on sequence. This
occurs at the “clock” input; that power level command request is generated after regulators on various boards are up to
output goes HIGH and the other outputs go LOW. Until normal voltage and all “Supply Fault” (undervoltage) logic
another “clock” transition, the command is latched and its signals are cleared.
The “Supply Fault” signals also generate a Type 1 Fault induced b. “INHIBIT K2 - L,” to U52D input.
“OFF” command, but a two-second delay in the Controller c. The “INHIBIT K2 - L” signal comes from U53C’s output
board’s supply fault circuit inhibits this command so it is not and is generated by any of the following three conditions:
latched. The Controller board’s Supply Fault - L signal also 1. TYPE 1 FAULT - H, to U53C input
causes a “Data Clear -L” which clears the data latches on the
2. TYPE 2 FAULT - H, to U53C input
Analog Input board, A35, and when the Data Clear goes HIGH
after the two-second delay, its low-to-high transition generates a 3. “OFF - H,” to U53C input (the power control latch,
“Data Strobe” pulse to latch digital power data (on the Analog U42, is latched in the “OFF” state).
Input board), send it to the digitally controlled potentiometer, and P.5.1.3 Inhibit
allow the transmitter to come up to power. The one-shot is INHIBITED, that is, it cannot be triggered again,
if its “B” input is LOW, its “A” input is HIGH, or its “CLEAR”
input is LOW. The following conditions INHIBIT U50A in this
circuit:
P.5 Turn-On/Turn-Off Control Logic: a. “A” input HIGH: The “A” input goes high when K2 is
Circuit Descriptions latched. This prevents a power mode change from gener-
The following paragraphs describe operation of one-shot, input, ating a new turn-on pulse while the transmitter is operating
and delay timer circuits in the Turn-On/Turn-Off Control Logic. normally.
b. “B” input LOW: When the transmitter is “OFF,” or when
P.5.1 “K1 Turn-On One-Shot” (Monostable U50A) an “INHIBIT K2 - L” signal to gates U43A, U43B and
U50A is one-half of a 74HC123 dual monostable multivibrator, U43C in the power control logic, the “B” input is LOW.
or “one-shot.” In its normal state, the “Q” output (pin 13) is LOW c. “CLEAR” input LOW: Refer to the paragraph above for
and the “Q-not” (also called Q-Bar) output (pin 4) is HIGH. Fault conditions which cause a “Clear -L” input.
When the one-shot is triggered, a 1.6 second pulse is generated
at its outputs; the pulse is logic HIGH at the “Q” output and logic P.5.2 One-Shot Trigger and Operation During
LOW at the “Q-not” (also called “Q-bar”) output. The pulse Transmitter Turn-On
width is determined by an R-C network at pin 15, the “RC” input. a. When a HIGH, MEDIUM or LOW command is latched
When the one-shot is INHIBITED, it cannot be triggered, but if into power control mode latch U42, the latch’s “OFF”
an INHIBIT input occurs during a one-shot pulse, that 1.6 second output goes from HIGH to LOW. If there are no faults
pulse will be completed. When the one-shot is CLEARED, the present, the “INHIBIT K2" signal at gate U53C’s output
output pulse will be stopped immediately; the “Q” output goes is HIGH, and the ”CLEAR" signal at gate U52D’s output
LOW and the “Q-not” output goes HIGH. and at one-shot U50A’s input is HIGH, so that the one-shot
can trigger.
P.5.1.1 Trigger
In this circuit, the one-shot is TRIGGERED by one of two b. At the same time, a HIGH, MEDIUM or LOW command
methods, if no faults or inhibit signals are present: is latched into power control mode latch U42, and the
corresponding output goes from logic LOW to logic
a. A low to high transition at the “B” input, assuming “A” HIGH. Also, the “INHIBIT K2" signal at power control
input is low and the clear input is high. This Trigger logic AND gates U43A, U43B, and U43C goes from LOW
transition is the rising edge of the “TURN-ON REQUEST to HIGH, so that one of the gate outputs goes HIGH, and
-H” logic signal from the power control section. one input to Turn-On Request ”OR" gate U53A goes
b. A low to high transition at the “clear” input, assuming “A” HIGH. This generates a “Turn-On Request” logic HIGH
input is low and “B” input is high. This trigger transition signal.
is the rising edge of the delayed supply fault from the local c. If there are no faults, “Xmtr Turn-On” monostable U50A
regulators. triggers, generating the 1.6 second turn-on pulse.
P.5.1.2 Clear d. When K2 closes, about 1.1 seconds after the beginning of
A FAULT or an “OFF” command will CLEAR the one-shot the “Xmtr Turn-On” pulse, its auxiliary contact closure
during the step-start cycle, and will prevent it from triggering generates a “K2 Has Closed/Latch K2" signal, which
again. When the “CLR” input (pin 3) goes LOW, the “Q” output causes one-shot U50A’s ”A" input to go HIGH. The logic
goes LOW and the “Q-not” output goes HIGH. The 1.6-second “HIGH” at input “A” inhibits the one-shot, so that it cannot
“Turn-on” pulse is stopped immediately, aborting the turn-on be triggered again.
sequence, and K1 de-energizes. Also, when a fault or “Off”
P.5.2.1 Logic Levels at U50A Inputs and Outputs
command holds the CLEAR input LOW, the one-shot cannot
When the transmitter is OFF, U50A’s “A” input (pin 1), “B”
trigger again. (A fault or “Off” command also de-energizes K2).
input (pin 2) and “CLR” input (pin 3) are all LOW. When the
The following conditions cause a CLEAR - L input and clear
transmitter is ON, these three inputs are all HIGH.
U50A:
a. “SUPPLY FAULT - L,” to U52D input.
P.5.3 Contact De-Bounce and Logic Level Con- The 0.3 second and 0.8 second delays add, so that U57B gener-
verter Circuits (Q5C-U59C, Q5D-U59B). ates a logic HIGH signal 1.1 seconds after K1 closes. This logic
These circuits are both the same. The following description HIGH signal is an input to OR gate U58A, so that U58A’s output
describes the circuit for the “K1 Aux Contact” input. also goes HIGH generating a “K1 has closed + 1.1 second delay
- H.” The “K1 has closed + 1.1 second delay” signal generates a
When the contactor’s auxiliary contact closes, it applies +22
K2 drive signal and also releases a clock “inhibit” to allow
volts to the input, which is both a voltage divider and an R-C
raise/lower functions to operate.
filter which effectively filters out “contact bounce.” The filter’s
time constant also provides a small time delay (several millisec- P.5.4.3 50 Millisecond Delay (R32, C105, U59E)
onds). Diode CR1 protects the transistor’s input against any This delay circuit operation is the same as operation of the 0.8
reverse voltage. Resistor R39 limits base current to transistor second delay, except for the shorter R-C timer constant. This
Q5C. delay starts when contactor K2 energizes, completing the step-
start sequence and applying full high voltage. At the end of this
Transistor Q5C acts as a logic level converter. When K1’s delay, the “PA TURN-OFF” signal from gate U52A pin 3 to the
auxiliary contact is open, Q5C is “off” and its collector rises to LED board is released, allowing the PA modules to turn on.
about +5 volts (logic HIGH). When K1’s auxiliary contact is
closed, Q5C conducts and its collector goes to almost zero volts P.5.4.4 “PA Off” and “Overdrive Inhibit” Gate U53B
(logic LOW). Because Q5C’s input is from a charging capacitor, Gate U53B’s output is HIGH only if all three inputs are LOW.
the waveform at its collector has a “long” rise and fall time, and If any one or more inputs goes HIGH, the output goes LOW.
Schmitt trigger U59C provides an output with a short rise and (Note that U53B can also be described as a NOR gate: if one or
fall time. more inputs are HIGH, its NOR - that is, its inverted OR - output
goes LOW). The gate’s inputs are:
Inverting Schmitt trigger U59C’s output is logic LOW when the
contactor’s auxiliary contact is open, and logic HIGH when the a. One input (pin 3) is grounded, holding it LOW all the time.
contactor is closed. This output is the “Underdrive Inhibit B” b. When the transmitter is OFF, the “K2 is closed + 150
signal which resets the “Underdrive Fault” detector’s ramp (refer millisecond delay” input (U53B pin 4) is HIGH, forcing
to Section Q, LED Board, for a description of Underdrive Fault the output LOW and its output provides “PA Off” and
circuits). U59C’s output also drives the 0.3 second delay circuit. “Overdrive Inhibit” outputs, holding the PA off and inhib-
iting Overdrive Sensing and Air Flow fault circuits.
P.5.4 Delay Circuits: Description c. When an OFF command, Type 1 Fault or Type 2 Fault
P.5.4.1 0.3 Second Delay Timer: Delay on/Fast Off (U59A, generates an “Inhibit K2" signal, U53B pin 5 goes HIGH,
U59F, R34, C103, R115, CR15) forcing the output LOW thus providing an early PA Off
When K1’s auxiliary contact closes, the delay circuit input from and Overdrive Inhibit.
U59C pin 6 goes HIGH, and capacitor C103 begins charging
through R34. Diode CR5 is reverse biased at this time. After P.5.5 “PA Turn-Off” (U52A, U53B, and S5)
about 300 milliseconds, the voltage across C103 goes above the A PA Turn-off circuit on the Controller board generates a logic
trigger threshold of inverting Schmitt trigger U59A, and U59A’s LOW output, which is one input that turns the PA modules off
output goes LOW. U59F inverts this signal, so that about 0.3 by clearing all latches on the Modulation Encoder board. This
seconds after K1 closes the output of U59F goes HIGH. PA turn-off signal goes through gates on the LED board and then
through gates on the Modulation Encoder board.
About 0.3 seconds after K1 closes, U59F’s output goes logic
HIGH, releasing Underdrive Inhibit A through OR gate U58B, The PA Turn-off circuit is shown in the block diagram as part of
and drives the second, 0.8 second timer. It is at this time that RF the transmitter turn-on/turn-off logic, and generates a logic LOW
Drive level begins to be measured, and if it does not come up in “PA Off” signal at the output of gate U52A. The “PA Off” signal
a predetermined manner, a Type 2 Fault will be signaled. from the Controller board is one input to “OR” gate A32U66 on
the LED board; the output of that gate goes to the Analog Input
When K1 opens again, U59C’s output goes LOW and capacitor
board, and to the Modulation Encoder board where it is one input
C103 discharges through diode CR15 and resistor R115; the time
to a PA Turn-Off circuit that clears all data from the digital power
constant of this circuit is about 1 millisecond, “resetting” the
data latches. Section Q, LED Board, and section L, Modulation
delay timer in a short time.
Encoder, include descriptions of PA turn-off circuits on those
P.5.4.2 0.8 Second Delay Timer (R33, C104, U57A, U57B) boards.
Operation of this timer is like the “Delay On” of the 0.3 second
delay timer. When the 0.3 second delay circuit’s output (at Refer to either the Controller schematic diagram (bottom of sheet
U59F’s output) goes high, capacitor C104 begins charging 1) or to the block diagram for the following discussion.
through R33. After about 0.8 seconds, inverting Schmitt trigger P.5.5.1 Gate U52A
U57A triggers, and its output goes LOW. U57B inverts this If either input to gate U52A is logic LOW, the gate’s output will
output again, so that the delay timer’s output at U57B’s output be a “PA OFF - L” signal. If BOTH inputs to gate U52A are logic
(pin 4) goes HIGH. HIGH, the gate’s output will be HIGH, and there is NO “PA OFF
- L” signal from the Controller. Inputs to Gate U52A are:
a. At pin 1: EXTERNAL PA TURN-OFF (active LOW), transmitter’s fault and overload sections can generated Type 1
from the External Interface, and “PA OFF (active LOW) fault induced OFF commands, VSWR induced LOWER com-
from PA OFF switch S5 on the Controller board when the mands, or Crowbar Fault induced LOW Power commands. (This
switch is closed (in the PA OFF position). circuit is presently disabled via a grounded input to U44-5 on the
b. At pin 2: PA OFF (Active LOW) signal from gate U53B. LED board).
P.5.5.2 “PA Off” Gate, U53B Figure P-2, Power Control Logic Simplified Block Diagram,
If any one or more inputs to U53B are HIGH, the gate’s output shows basic functions of the power control section. Input circuits
will be LOW, and a “PA OFF - L” signal will always appear at accept the command inputs and provide switch de-bounce and
the output of U52A. priority select functions. The latest OFF, HIGH, MEDIUM or
LOW command is stored in a “Power Level Latch,” which
If all three inputs to U53B are LOW, the output of gate U53B
operates from the +5B back-up supply, so that after a power
will be HIGH and gate U53B does not generate a “PA OFF”
failure the transmitter will come back on in the same power
signal.
mode.
Gate U53B’s inputs are:
The Power Mode Latch “Off” output goes to turn-on/turn-off
a. Pin 3: GROUNDED; always “LOW” (can never generate control circuits. The High, Medium, and Low outputs are
a “PA OFF”). “OR’ed” to generate a “turn-on request” to the turn-on/turn-off
b. Pin 4: “K2 HAS CLOSED + 150 Milliseconds.” This input control logic.
holds the PA “OFF” for an additional 150 milliseconds Up-down counter control logic consists of gates which send the
after K2 energizes (this delay allows time to ensure that no clock pulses to the an up-down counter input for the “latched”
supply overloads are present). Power Level when a “Raise” or “Lower” command is present.
c. Pin 5: “INHIBIT K2 - H” (This is an inverted “Inhibit K2
Up-down counters set and “remember” the transmitter power
- L” signal). The “Inhibit K2" signal is generated when an
output for each power level. There is a set of up-down counters
”OFF" command is latched or when a Type 1 or Type 2
for each power level (HIGH, MEDIUM and LOW), and when a
fault occurs. When an “Inhibit K2" signal is present, a PA
power level is selected its up-down counter’s BCD Power Data
OFF - L output will be generated.
output is selected by the Multiplex and goes to the Analog Input
board. The output of each set of counters is a 12-bit, parallel
output, BCD (Binary Coded Decimal) power output data signal.
P.6 Power Control Logic: Principles of When either the “Raise” or “Lower” control is operated while
the transmitter is in the HIGH, MEDIUM or LOW power mode,
Operation clock pulses go to the Count Up or Count Down input of the
The power control logic circuits accept Command Inputs for counters for that mode to change the BCD Power Data. The
power control and generate a 3-digit BCD (Binary Coded Deci- counters’ supply is the +5B back-up supply, so that the counter
mal) power control output which goes to the digitally controlled output does not change unless a “Count Up” or “Count Down”
potentiometer circuit on the Analog Input Board (A35). input is present.
Command inputs are OFF, LOWER, RAISE, HIGH, MEDIUM An output Multiplex circuit selects the 12-bit BCD data from one
and LOW. Command inputs can be LOCAL, REMOTE, or set of up/down counters, and sends it to the Analog Input Board,
FAULT-INDUCED. The transmitter’s front panel pushbutton A35. Three Multiplex “Address” inputs (HIGH, MEDIUM or
controls are LOCAL command inputs. Inputs from remote con- LOW power level or mode) determine which set of data becomes
trol equipment or extended control panels to the External Inter- the multiplex output; if all three address lines are logic LOW, the
face terminal board (TB1) are REMOTE inputs. The
Figure P-2
Power Control logic simplified block diagram.
multiplex output is zero (0000 0000 0000). On the Analog Input on. It inhibits (blocks) inputs to turn-on request logic and multi-
Board, the data is stored in latches, then goes to the digitally plex address lines, setting the BCD power control data outputs
controlled potentiometer input (refer to section J, Analog Input to zero.
Board, for further information). “Release Inhibit” signal: During the transmitter step-start cycle,
P.6.1 “Command” Inputs the clock input to the BCD up/down counters is inhibited,
preventing any change in power data. The “Release Inhibit”
There are six different commands to the power control logic
signal from the turn-on/turn-off control logic removes this clock
circuits, including: OFF, LOWER, RAISE, HIGH, MEDIUM,
inhibit, allowing the raise/lower controls to operate.
and LOW. For each command, there are two inputs, a manual
input from a transmitter front panel pushbutton switch and an P.6.3 Power Control Section: Logic Outputs
extended control input (remote control input) through the Exter- Logic output signals include:
nal Interface A28. Three additional inputs come from transmitter
fault and overload circuits: a. A “Turn-On Request” signal to the turn-on/turn-off control
logic starts the transmitter turn-on sequence.
a. VSWR-induced “LOWER” command: When a number of
b. An “Off” signal, to the turn-on/turn-off control logic, turns
VSWR faults occur within a short time, the transmitter
off the high voltage power supply by de-energizing step-
continues to operate, but its output power is lowered until
start relay K2. If the “Off” signal occurs during the step-
reflected power is reduced to a safe level.
start cycle, it also clears the Turn-on monostable, de-ener-
b. Fault-induced OFF command: Some faults turn the trans- gizing K1 as well.
mitter OFF, in the same way that depressing the transmit-
c. A “Data Strobe” signal clocks the power control data
ter’s “OFF” pushbutton does. These commands set the
latches on the Analog Input board whenever any change
Power Mode Latch to “OFF” and de-energize the high
in the BCD power control data occurs.
voltage supply primary power contactors.
c. “Combiner crowbar fault” induced LOW POWER com- P.6.4 Logic Flow in the Power Contol Section
mand: (NOT USED IN THE DX-15). Normal logic flow will be described. Refer to Figure P-3, Power
Don’t confuse the “Off” command with the “PA Off” or “PA Control Section Block Diagram. “Fault” and “Reset” signals will
Turn-Off” input, which turns off all PA modules through the stop this logic flow, but are described later in this section.
transmitter’s modulator section, but does not turn off the high Power control section logic flow, when a local, remote, or
voltage supply or change the Power Mode Latch. When a “PA fault-induced command input occurs, is as follows:
Off” input is released, the transmitter immediately comes back
on at its preset power level. a. COMMAND (“CONTROL”) Input Occurs.
b. DECODE/PRIORITY SELECT. About 20 milliseconds
P.6.2 Other Logic Inputs after a command input occurs, a single “priority selected”
Additional inputs to the power control logic include: output appears at the decoder output (Unless the command
a. Supply Fault (logic Low) signal. is given within 2.4 seconds after any OFF command). A
decoder output is present only while a control input is
b. +5B (Memory Back-up supply) fault logic signals.
present.
c. “Type 1 Fault” (logic Low) signal.
c. Decoder output: OFF, HIGH, MEDIUM, LOW com-
d. “Release Inhibit” signal, from the turn-on/turn-off logic (at mands:
the end of the step-start sequence).
1. To Power Level Change circuit: see Step 3, and
A “Supply Fault” logic signal from any of the three regulated
2. To Power Level Latch: see Step 4.
supplies on the Controller board immediately inhibits (blocks)
any further command inputs from operating, but does not clear d. Decoder output: RAISE, LOWER commands (active only
the power mode latch or up/down counter. The “Supply Fault” if the transmitter is already ON, in the HIGH, MEDIUM,
also generates a “Data Clear” which clears power control data or LOW power level mode):
latches on the Analog Input Board, causing output power to go 1. To Up/Down Counter control gates: see Step 6, and
to zero. (The “Supply Fault” also goes to the turn-on/turn-off 2. To Status Indicate Circuits: to illuminate front-panel
logic to turn off the high voltage supply). pushbutton and provide remote status output.
“+5B Reset” logic signals clear the “Power Mode” latch and clear e. “Power Level Change” Pulse: A HIGH, MEDIUM, LOW
the BCD up/down counters, setting power level for all three or OFF command generates a Power Level Change pulse
modes to zero. The +5B Reset signals are generated when the about 20-30 milliseconds after it appears at the Decoder
+5B (memory backup supply) voltage decreases, clearing all output. A delayed, 10-millisecond power level change
backed-up memory before the supply voltage is too low for pulse occurs only when a power level command is given.
reliable operation. When a Supply Fault exists, the Power Level Change pulse
is blocked. When a pulse occurs, it goes to circuits which:
A “Type 1 Fault” logic signal generates an “OFF” command, and
prevents any further command from turning the transmitter back 1. Clock the Power Level Latch (step 4), and
2. Generate a Data Strobe pulse (step 8). l. Data Strobe: Inputs to Data Strobe gate U45A are delayed
f. Power Level Latch: A HIGH, MEDIUM, LOW or OFF 100 microseconds, then strobe the digital power data
command is Latched (“stored”) in U40 when the latch is latches on the Analog Input board when:
clocked by the Power Level Change pulse (from step 3). 1. The transmitter is turned on (inverted K1 Start Pulse
One latch output is ALWAYS present (logic HIGH) unless generates Data Strobe), or
the backup supply has failed. Latch outputs are: 2. Any Power Level Change occurs (Power Level Change
g. “OFF” Command latched: an “OFF” command goes to: pulse, see step 3 above), or
1. Turn-on/Turn-off control logic, to turn the transmitter 3. Any up/down counter has a count up or count down
off, and clock pulse input (see step 7, above).
2. “Decode inhibit” one-shot trigger input, to prevent turn-
ing the transmitter on again for 2.4 seconds.
h. “HIGH,” “MEDIUM” or “LOW” command latched: Un-
less INHIBITED (blocked) by a Type 1 or Type 2 fault, P.7 Power Control Logic: Circuit De-
these three commands go to: scriptions
1. Status Indicate Circuits, to illuminate front-panel push- Figure P-3 is a Detailed Block Diagram of the power control
button and provide remote status output, and section, which will be useful for following signal flow between
2. Multiplex Address inputs (See Step 5), and functional circuits. Also, refer to sheets 1 and 2 of the Schematic
3. Turn-On Request Gate, to generate Turn-On request for Diagram.
turn-on/turn-off control logic (starts turn on sequence P.7.1 Command Input Circuits: Description
unless the transmitter is already on), and
Command input circuits (also referred to as “Control Input”) are
4. Up-down counter control gates, to route clock pulses to shown in the upper left part of Sheet 1 of the Controller Sche-
the correct counter when a Raise or Lower command is matic Diagram. Also, Figure P-4 is a simplified diagram of a
given (also see step 6). Command Input circuit. Any command input provides a logic
i. Multiplex Address: Latched HIGH, MEDIUM and LOW LOW input to the Switch Debounce integrated circuit, U3. Three
commands immediately select the output of one of the of the command inputs are inhibited when an RF Combiner
up/down counters, which “stores” 12-bit BCD power level Crowbar Fault is present, by a section of quad 2-input OR gate
“word,” and sends that data to the Analog Input board U46 (the Combiner Crowbar Fault is not used on the DX-15).
(address data from latch, step 4b, above).
There are either two or three command inputs for each input to
j. Up/down counter input gates. These gates route a clock the Switch Debounce IC. These are LOCAL and REMOTE
pulse to only one counter input if a HIGH, MEDIUM or inputs for all commands, and Fault-Induced command inputs for
LOW input and a RAISE or LOWER input to the gates are OFF, LOWER, and LOW commands. Each input, which is logic
present, and if the clock pulse is not inhibited during the HIGH when active, goes to a transistor base.
turn-on cycle. If the transmitter is OFF or if a Raise or
Lower command is not present, there is no clock pulse to For each command, the two or three input transistors’ collectors
any counter. Clock pulse outputs are: are tied together, forming a NOR gate. If one or more inputs for
a command are active HIGH, the output at the transistor collec-
1. Six “clock pulse” output lines, one to each up/down
tors is LOW. When all inputs are LOW, the transistors are OFF
counter inputs (clock pulses on no more than one line
and the collector line rises to nearly +5 volts (logic HIGH)
at a time; may be no clock pulses), and
through a pull-up resistor to +5 volts. If one or more inputs are
2. When a clock pulse is present on any output line, a clock HIGH, that transistor (or transistors) turn ON, and the collector
pulse also goes to the Data Strobe (step 8). line is pulled to ground (logic LOW).
k. Up-down counters: There are three up-down counters, one
For each command, the input transistor “NOR” gate’s output
each for HIGH, MEDIUM and LOW power levels. Out-
goes to a switch-debounce input, either directly (Figure P-4a) or
puts and inputs are:
through an “inhibit” gate (Figure P-4b). When a control input
1. OUTPUTS: Each up-down counter always has a 12-bit (command) is present, that switch de-bounce input is LOW.
BCD output (the last power output data set in that
P.7.1.1 “Local Control” Inputs
counter), unless the backup supply fails. If the transmit-
Each Local Control input is from a transmitter front panel
ter is in the HIGH, MEDIUM, or LOW power level
pushbutton switch mounted on the Switch Board/Meter Panel
mode, that counter’s output is selected by the Multiplex
assembly, A31. On the Controller board, the six local control
and goes to input latches on the Analog Input board.
inputs go to four sections of transistor array Q2 (Q2A through
2. INPUTS: Each counter can count UP or DOWN when Q2B) and to two sections of Q3 (Q3A and Q3B).
clock pulses are sent to its count-up or count-down
input, and transmitter power changes as the counter At each local control input, there is a pull-down resistor to ground
“counts.” Clock inputs are determined by the input and a series current-limiting resistor to the transistor’s base.
control gates (step 6, above). When the front-panel pushbutton switch is open the pull-down
Figure P-4
Controller board command input circuit.
resistor holds the transistor’s base at ground and the transistor is a. VSWR INDUCED LOWER COMMAND. A Logic
OFF. When the pushbutton switch is depressed, the transistor’s HIGH input from the VSWR Fault circuits on LED Board
input circuit goes to +15 volts through the pushbutton switch, the A32 turns on Q4C.
transistor turns ON, and the transistor collector goes LOW. b. “TYPE 1 FAULT” INDUCED “OFF” COMMAND.
P.7.1.2 “Extended Control” Inputs Either a Type 1 Fault, logic HIGH signal from the LED
Each extended control input comes from an opto-isolator on the board or an Interlock Fault from the Controller board
External Interface Board, A28. When sufficient current flows causes the output of OR gate U56C to go HIGH, turning
through the opto-isolator’s input LED, its transistor turns ON, on transistor Q4A.
again pulling the collector line to ground (unless the “Local-Re-
P.7.2 Inhibit Gates (U46A, U46B, U46C)
mote” switch is in the “Local” position). The opto-isolator’s
internal transistor is paralleled with the corresponding Local In the DX-15, these three gates act as buffers. The output of each
Control input transistor, so that when it turns on it also pulls to gate is normally HIGH and goes LOW when its control input is
ground the input to switch de-bounce IC or to an OR gate (U46A, active (Control inputs are U46C-9, U46B-5, and U46A-2). The
U46B or U46C) LOW. “Inhibit” inputs (U46C-10, U46B-4, and U46A-1) remain in a
logic LOW state. Recall that an OR gate output is LOW if both
The opto-isolator’s transistor emitters are connected together, at inputs are LOW, and is HIGH if one or both inputs are HIGH.
the controller input, and go to a “Local-Remote” switch, which
is mounted on the LED board and is a front-panel control (a A logic HIGH at the gate’s Inhibit Inputs (pins 10, 4, and 1)
toggle switch, on the Status Panel). When the switch is in the would hold the OR gate outputs HIGH and block “High,” “Me-
“Local” position, the emitters are returned to +5 volts, so that the dium,” or “Raise” control inputs by preventing the gate outputs
“Remote” inputs at External Interface terminal boards TB1 and and Switch Debounce IC inputs from going LOW. The “Com-
TB2 cannot operate. When the switch is in the “Remote” posi- biner Crowbar Fault” input is not used in the DX-15, so U51C’s
tion, the opto-isolator emitters are all grounded and the “Remote” input is always HIGH and its output is LOW. Transistor Q4 also
inputs can operate (all “Local” inputs still operate as well; they remains OFF.
are not affected by the “Local-Remote” switch position). P.7.3 Switch De-Bounce (U37)
P.7.1.3 “Fault-Induced” Commands, Command Inputs The Switch De-Bounce uses an MC14490 integrated circuit
From Fault and Overload Circuits “Hex Contact Bounce Eliminator,” which includes six inde-
Three transmitter “Fault” conditions provide power level “Com- pendent “contact bounce eliminator” sections and an internal
mand” inputs. Each “Fault” condition turns on a transistor which “clock” oscillator. Each contact bounce eliminator’s input is
is paralleled with the Local Control input and Extended Control pulled “HIGH” by an internal pull-up resistor to the +5 volt
input transistors, so that a “Fault” induced command will also supply, unless a command pulls the input LOW to activate the
pull the corresponding switch de-bounce IC input LOW. Fault- input. (More usual contact bounce eliminator circuits require a
induced commands include: switch with two sections, one normally open and one normally
closed; the “reset” switch circuit on the LED board is an exam- CODER (U38) is enabled at all times, and the DECODER (U40)
ple). circuit is configured so that a single logic input at pin 4 enables
P.7.3.1 Why is a De-bounce Circuit Used? or disables the decoder. Functions not used, and held HIGH
When a switch is operated (either turned on or off), the contacts (resistor to +5 volts) or LOW (grounded) include:
typically “bounce” rapidly between open and closed several a. PRIORITY ENCODER (U38):
times. With high-speed logic, the logic can interpret this as 1. “ENABLE” input E1 (U38 pin 3) is held LOW to
several switch operations. A de-bounce circuit’s output is a logic ENABLE the encoder at all times.
signal with a single transition. 2. INPUT LINES: Only six of the eight encoder inputs are
P.7.3.2 Internal “Clock” Oscillator used. Inputs D0 and D1 (pins 10 and 11) are held HIGH.
The oscillator frequency is determined by an external capaci- 3. The PRIORITY ENCODER also has “GS” and “EO”
tance connected between pins 7 and 9. The 0.01 mf capacitance outputs, at pins 14 and 15, which are NOT used in this
used here gives a period of about 5 milliseconds. The clock circuit and are therefore not shown in these function
oscillator’s output is also available at pin 9, and is buffered by tables or on the schematic diagram.
U69A for use in other sections of the power control circuits.
b. PRIORITY DECODER (U40):
P.7.3.3 “Contect Bounce Eliminator” Operation
1. The PRIORITY DECODE IC has three “Enable” in-
Each section of the MC14490 requires a “clean” input (contact puts, at U40, pins 4, 5 and 8. In this circuit, pins 5 and
“bounce” has stopped) for 3-1/2 to 4-1/2 clock cycles before the 8 are grounded, or held LOW. Pin 4 then functions as
output can change state. Any “Command” input must therefore a “DECODE ENABLE” input, as follows:
be held LOW for at least 20 milliseconds before the contact
c. Pin 4 LOW: Decoder enabled.
bounce eliminator provides a command (logic LOW) to the rest
of the circuit. Also, when the command goes HIGH again, there d. Pin 4 HIGH: Decoder disabled (all outputs remain HIGH).
is a delay of about 20 milliseconds (3-1/2 to 4-1/2 clock cycles) 1. Only six Decoder outputs are used (Y2 through Y7).
before the contact bounce eliminator goes high. The Y0 and Y1 outputs are not used, and no connection
is made to them. These pins will always remain HIGH.
NOTE
IMPORTANT: ANY COMMAND INPUT MUST BE HELD FOR
P.7.6 Encoder and Decoder Operation
A MINIMUM OF 20 MILLISECONDS TO OPERATE THE
COMMAND. COMMAND INPUT PULSES LESS THAN 20 MIL- You may find it useful to refer to Figure P-5, Priority Encode/De-
LISECONDS LONG WILL PROBABLY NOT BE RECOGNIZED code Function, when reading the next paragraphs.
BY THE TRANSMITTER.
P.7.6.1 Encoder
P.7.4 Priority Encode/Decode For each encoder input (D0 through D7), there is a corresponding
The Priority Encode/Decode circuit ensures that if two command binary “code” on the three output lines. If more than one input is
inputs occur at the same time, only the one with the higher active (logic LOW), the highest priority input which is active will
priority will be executed. An “OFF” command has the highest determine the output “code.” When a higher priority input oc-
priority, and a “LOW” power mode command has the lowest. curs, the output lines will immediately change to the new binary
Command priorities, from highest to lowest, are as follows: code required by the new input. The encoder, therefore, selects
the highest priority input and provides its binary code on the three
1. OFF ...... Highest priority output lines.
2. LOWER
P.7.6.2 Inverters
3. RAISE The encoder’s output signals are inverted, by U39D, U39E, and
4. HIGH U39F, then go to the decoder’s “select” inputs (A, B, and C).
5. MEDIUM P.7.6.3 Decoder
6. LOW ..... Lowest priority Unless the DECODER is inhibited, it will convert the encoded
Example: A local “OFF” command will override any remote 3-bit logic signal at its A, B, and C inputs back to a logic LOW
command, and a fault-induced “OFF” command during turn-on signal on only one of its outputs. Recall that if more than one
will override any other command. command occurs at the same time, only the highest priority
command will appear at the decoder’s output. If NO commands
P.7.5 Priority Encoder and Decoder Circuit Descrip- are active, all decoder outputs will be HIGH. This will be the
tion case most of the time, as remote control equipment should
The priority encode/decode circuit uses a 74LS148 8-line to provide only a pulse except for RAISE and LOWER commands.
3-line Priority Encoder (U38), a 74HC138 3-to-8 line decoder P.7.6.4 Decoder: Inhibit Decode
(U40), and three inverters (U39, sections D, E and F). Figure P-5, Decoder operation is inhibited for about 2.4 seconds after any
“Priority Encode/Decode Function Table,” shows logic signals OFF command is given. This prevents any new command from
for the Encoder and Decoder circuit in the DX-15. operating, and prevents rapid on-off cycling of the transmitter’s
There are some encoder/decoder control functions which are not high voltage supply which could result in damage if the supply
used in this circuit, and are not shown in the figure. The EN- is turned “on” while its crowbar SCR, CR16, is still on. Recall
Figure P-5
Priority Encode/Decode circuit function tables.
that Decoder IC U40 operates when pin 4 is LOW and is inhibited Power level (or “power mode”) commands are OFF, HIGH,
when pin 4 is HIGH. MEDIUM, and LOW. Whenever a new power level is latched
P.7.6.5 Inhibit Decode One-Shot, U50B into the Power Level latch (U42), a 20 millisecond delay timer
When an “OFF” command is latched in Latch U42, the “OFF” starts (R128-C128-U51B) and at the end of that time-out a 10
flip-flop’s output at U42 pin 2 goes HIGH. The “OFF” logic millisecond Power Level Change pulse (Logic LOW) is gener-
signal is buffered by U43D, a two-input gate with its inputs tied ated. A transistor circuit (Q4D) starts a new Power Level Change
together so that it acts as a buffer-driver. The OFF command goes pulse immediately if an OFF command is generated while the
to the B input (pin 10) of U50B, and the positive-going transition High, Medium or Low command is still present at the input (this
triggers one-shot (monostable multivibrator) U50B. The one- turns the transmitter off if a type 1 fault occurs during turn-on).
shot’s Q output (U50B pin 5) goes HIGH and inhibits the P.7.7.1 Inhibit
decoder. When the one-shot is triggered, a 2.4 second logic A supply fault-L input to gate U49A inhibits the “power level
HIGH pulse is generated at the Q output. change” pulse.
The Q output remains high during the one-shot’s time-out (2.4 P.7.7.2 Data Strobe
seconds), unless a supply fault clears the one shot. The time-out The Power Level Change pulse is “OR’ed” with other logic
(pulse width) is determined by resistor R71 and capacitor C107 signals in U45A (shown on sheet 2 of the schematic) to form the
at U50B pin 7. If a Supply Fault logic signal is generated during Data Strobe pulse which clocks the digital power level data
this time, it appears at U50B’s CLEAR input (pin 11) and latches on the Analog Input Board, A35. When a Supply Fault
immediately clears the one-shot, causing the Q output to go LOW occurs, the Power Level Change pulse is inhibited.
again.
P.7.8 “Power Level Change Pulse” Circuit Descrip-
P.7.6.6 Decoder U40 Outputs
tion
Only one decoder output can be active at a time, at the Y2 through
This circuit includes U49B, U51A, U51B, U51E, Q4D, U49A.
Y7 outputs of U40. When any output is active (when the com-
Refer to Sheet 1 of the Controller board schematic diagram for
mand is present), that output is logic LOW. If no command is
this description. The Power Level Change circuit is shown at
present, all six outputs will be HIGH. Because commands are
schematic grid locations D4, D5 and D6.
only pulses (except for “Raise” and “Lower” commands), all
outputs will be HIGH most of the time. P.7.8.1 Input “OR” Gate (U49B)
The OFF, HIGH, MEDIUM and LOW logic LOW outputs from
Outputs to “Power Level Change” circuit: The OFF, HIGH,
the decoder are inputs to a four input NAND gate, U49B. When
MED, and LOW active LOW outputs from the decoder go
any one of these commands is given, the output of U49B (at pin
directly to 4-input OR gate U49B, which is the input of a “Power
8) immediately goes HIGH.
Level Change” circuit (discussed later in this section). The Power
Level Change circuit generates a delayed pulse which “strobes” P.7.8.2 Delay (U51A, U51B, R128, C128)
the Power Level Data latches on the Analog Input board. The Data Strobe pulse to the Analog Input board is delayed about
20 milliseconds after the new power level Command occurs, to
P.7.6.7 Inverters (U41A through F)
ensure that the new power level data from the Controller is
All six Decoder outputs are inverted by the six sections of Hex
present at the Analog Input board’s latch inputs.
Inverter U41. When a command is present, then, the inverter’s
output is logic HIGH. During normal transmitter operation, or when the transmitter is
off, U49B’s inputs are all HIGH and its output is LOW. The
The inverter outputs for “Raise” and “Lower” commands go to
output of inverter U51A is then HIGH and C128 is charged to
Up/Down Counter input gates. RAISE and LOWER commands
U51A’s output voltage (nearly +5 volts). The voltage across
are active as long as the “Raise” or “Lower” button is held, or as
C128 is applied to the input of inverting Schmitt trigger U51B
long as the remote command input is present, or when the VSWR
(at pin 3), so that U59B’s output is LOW.
Induced Lower command is present.
When an OFF, HIGH, MED, or LOW command input occurs,
Inverter outputs for Power Level commands (OFF, and HIGH,
one of OR gate U49B’s inputs goes LOW and its output goes
MEDIUM, or LOW power) go to the Power Level Latch (U42).
HIGH, forcing U51A’s output LOW. U51A then provides a
The “Off” command also goes to Q4D’s input circuit. Any of
current sink and C128 begins discharging through R128 and
these commands are logic LOW signals, lasting as long as a
U49B’s output circuit. After about 20 milliseconds, the voltage
button is depressed or a remote control input is present.
at inverting Schmitt trigger U51B’s input (pin 3) goes below the
P.7.7 “Power Level Change” Pulse trigger threshold and the trigger’s output goes HIGH.
Each time a new Power Level Command is decoded, a delayed At the end of the power level command pulse, the decoder output,
“Power Level Change” logic LOW pulse is generated by this and the OR gate input, goes HIGH again. OR gate U49B’s output
circuit. This pulse clocks the Power Level Latch (U42) so that goes LOW, inverter U51A’s output goes HIGH, and capacitor
the new power level is stored, and the pulse is also one of several C128 begins charging again. After about 20 milliseconds the
signals that strobes the latches on the Analog Input board, storing voltage rises above inverting Schmitt trigger U51B’s threshold,
the new BCD power output data. and U51B’s output goes LOW.
The output of U51B, then, is a logic HIGH pulse, like the one at The Power Level Change logic LOW pulse goes to the CLOCK
the decoder’s output except that it is inverted and delayed by input of Power Level Latch U42, latching the new power level,
about 20 milliseconds. The pulse width depends on how long the and also goes to OR gate U45 (shown on sheet 2 of the schematic
Power Level command input is held. U51B’s normal output (no diagram) to generate a “Data Strobe” pulse.
command present) is LOW.
P.7.9 Power Level Latch (U42)
P.7.8.3 “Power Level Change” Pulse Generator
Normally, OFF, HIGH, MEDIUM and LOW commands are
This pulse generator includes R16, C108, inverting Schmitt
short pulses. The Power Level Latch stores the power mode
trigger U51E, and two inputs to NAND gate U49A. The pulse
information, that is, it “remembers” the last command. The
generator’s input is the logic HIGH pulse at U51B, pin 4.
latch’s supply voltage is from the +5B memory backup supply,
If ANY of NAND gate U49A’s inputs are LOW, its output, at so that the current “Power Level” information is still available to
pin 6, will be HIGH. If ALL of the NAND gate inputs are HIGH, restore transmitter operation after a power failure.
the output will be LOW. During normal transmitter operation,
The outputs of Decoder U40 are active LOW. These outputs are
U51B’s output (pin 4) is LOW, forcing the NAND gate’s output
inverted by hex inverter U41, and the Power Level Command
HIGH. The voltage across C108 is also LOW, so that Schmitt
signals become the Latch inputs. When a power level change
trigger U51E’s output is HIGH.
occurs, the high-to-low transition at the beginning of the Power
About 20 milliseconds after a “power level” command, the Delay Level Change pulse (from U49A’s output, at pin 6) clocks latch
output (U51B pin 4) goes HIGH. Now, all inputs of NAND gate U42 and the new power level is stored in the latch.
U49A are HIGH and its output goes LOW; this starts the “Power
P.7.9.1 Power Level Latch “CLEAR”
Level Change - L” pulse.
The power level latch is CLEARED only if the backup supply
Capacitor C108 begins charging to U51B’s “HIGH” output voltage decreases to near the level where latch operation be-
voltage. After about 10 milliseconds, the rising voltage triggers comes unreliable and integrity of stored information would be
inverting Schmitt trigger U51E, and its output (pin 10), and compromised. The latch is cleared (all outputs set LOW) if the
NAND gate U49A’s input (pin 4) go LOW. The LOW input clear input goes LOW. The latch “CLEAR” input is a “RESET-
forces the NAND gate output HIGH again, and the “Power Level L” signal from the +5B Reset circuit (U66).
Change -L” pulse ends.
P.7.10 Latched “OFF” Command
Another “Power Level Change” pulse cannot start until C108 is
discharged. The capacitor does not begin discharging until the When an “OFF” command is stored in latch U42, a logic HIGH
Delay timer’s output (U51B pin 4) goes LOW, about 20 milli- output appears at U42 pin 2. This output is buffered by U43D
seconds after the power level command ends (the power level (an AND gate used as a logic buffer), and goes to:
command lasts as long as someone holds down a power button). a. The trigger input of “Decode Inhibit” one-shot U50B (the
If an overload or other Type 1 fault occurs during this time, one-shot’s output pulse inhibits the decoder for 2.4 sec-
another means of starting another “Power Level Change” pulse onds, preventing transmitter turn-on during that time).
is needed. b. “Inhibit K2" NOR gate U53C (pin 11) (in the turn-on/turn-
P.7.8.4 Transistor Q4D: Fast “OFF” Command off control logic). This de-energizes the high-voltage sup-
When a fault-induced OFF command occurs before the Power ply contactors.
Level change has been completed, Q4D initiates another “Power When the “Off” command is latched, the HIGH, MEDIUM and
Level Change” pulse as soon as the OFF command is given. LOW latched outputs are all logic LOW, the multiplex address
An OFF command, including fault-induced OFF commands, has lines are all LOW, all multiplex outputs go to the “off” (high
the highest priority, and when one occurs the Y7 output of impedance) state, and digital power data at the Analog Input
Decode IC U40 goes LOW. At inverter U41E’s output (pin 10) board is “zero.” (Only one Power Level Command can be active
there is a low-to-high transition, which is differentiated by C122- at any time).
R113-R114 (and the transistor’s input impedance). A short posi- P.7.11 Power Level Latch Outputs
tive going pulse is generated at Q4D’s base, the transistor
The High, Medium, and Low power mode commands go through
conducts, and capacitor C108 discharges through the transistor.
AND gates U43A, U43B, and U43C to:
U51E’s output goes HIGH (and U51B’s output is still HIGH) so
that both pins 3 and 4 of NAND gate U49A are HIGH. If there a. Power control up-down counter gates.
is no “Inhibit” at pins 1-2, the output of U49A goes LOW, b. Indicator circuits.
starting another Power Level Change pulse. c. The “Turn-On” request gate.
P.7.8.5 “Power Level Change” Inhibit
P.7.12 Inhibit Gates (“AND” Gates U43A, U43B
Two inputs of NAND gate U49A (pins 1 and 2) are tied to the
“Supply Fault-L” logic output. When a supply fault is detected, And U43C)
this logic LOW signal forces the NAND gate output HIGH, The output of each AND gate is logic HIGH only if both inputs
inhibiting any Power Level Change pulse. are HIGH. One input to each gate is a Power Level logic signal
(HIGH, MEDIUM, or LOW), which is latched HIGH when that
power level is active. The second inputs of the three gates are the counters either count up or count down to the new power
tied together, to an “INHIBIT-L” line. If this “Inhibit” line is output.
logic HIGH, any “power level -high” signal appears at the gate’s P.7.14.2 Counter Control Gates
output; if the Inhibit line is LOW, the AND gate outputs are To set power output for a power level, clock pulses are supplied
forced LOW and any latched “power level - high” signals are to the proper “count” input. There are six control gates, two for
inhibited (blocked) from going to any other circuits. each power level (two for HIGH, two for MEDIUM, and two for
The “AND” gates are TTL logic. Pull-up resistors at each output LOW). Inputs to the gates are clock pulses, RAISE or LOWER
pull the outputs to +5 volts (logic HIGH) to satisfy the CMOS command signals, and the HIGH, MEDIUM, or LOW power
gates which follow. level signal. Outputs from the gates are trains of “clock” pulses
P.7.12.1 “INHIBIT K2-L” to the appropriate up-down counter “count” inputs. No more than
The logic signal to the gate’s “inhibit” inputs is an “Inhibit K2" one of the six gates can have an output at any time, and when
signal from the Turn-On/Turn-Off Control Logic on the Control- there is no RAISE or LOWER command the outputs of all gates
ler board. If a Type 1 or Type 2 fault occurs, there is a logic LOW are HIGH.
”Inhibit K2" signal occurs at the output of U53C (in the turn- When there are “clock pulse” outputs from any of the six gates,
on/turn-off control logic). a “Data Strobe” signal is generated. The Data Strobe signal
clocks the digital power data latches on the Analog Input board
P.7.13 Turn-On Request Gate (U53) and Inverter each time new 12-bit BCD power data is input to the Analog
(U51) Input board.
When the transmitter is OFF, it is turned on by depressing the P.7.14.3 Inhibit Circuits
HIGH, MEDIUM, or LOW front-panel pushbutton switch (or The gates also have INHIBIT inputs which stop each counter’s
providing a remote control input). When the transmitter is al- clock input when the counter counts up to “999" or counts down
ready ON, it is operating at one of these power levels and a to ”000." The INHIBIT signals are generated by additional gates
HIGH, MEDIUM, or LOW command simply changes the power at the counter’s outputs.
level.
P.7.14.4 Digital Power Control Signals
The DX-15 is turned ON with a HIGH, MEDIUM, or LOW The transmitter’s power output is controlled by a three-digit
power level command, either from a front panel pushbutton BCD (Binary Coded Decimal) digital power control signal to the
switch or a remote control command. There is no separate “ON” digitally controlled potentiometer on the Analog Input board,
switch on the transmitter. (Low voltage power supplies are on A35. The digital power control signal is generated, changed, and
whenever primary power is applied). The TURN-ON REQUEST stored in the up-down counters on Controller board A38.
is generated each time a new power level command is latched
(unless the “Inhibit K2" signal from the turn-on/turn-off logic P.7.15 Up-Down Counters (U7-U9, U19-U21, and
blocks the latch’s outputs). U31-U33)
The three “power level” logic outputs from Power Level latch Refer to Sheet 2 of the Controller Schematic Diagram (839-
U42 are OR’ed and inverted by NOR gate U53A. When a power 6208-100) for the following discussion.
level is selected, one of these three outputs goes HIGH and NOR The Up-Down counters use 74HC192 Synchronous Decade
gate U53A’s output goes HIGH. The NOR gate’s output is Up/Down counters. Each counter has a four bit BCD output, and
inverted by U51F, generating a TURN-ON REQUEST - L logic counts from “0" to ”9." The counter “counts” when a low-to-high
signal. The HIGH to LOW transition when the turn-on request transition (positive-going pulse edge) occurs at the “count up”
is initially generated triggers the Transmitter Turn-On one-shot or at the “count down” input (pins 5 and 4). For HIGH and
in the turn-on/turn-off control section, starting the turn-on step- MEDIUM power, a “LOAD” input (“L,” pin 11) is not used and
start sequence. is held HIGH.
P.7.14 Up-Down Counters: Setting and Storing Digi- There are three sets of Up-Down Counters, one set for each
tal Power Data power mode, as follows:
This section includes UP-DOWN COUNTERS, COUNTER a. HIGH Power: U7 (“ones”), U8 (“tens”), and U9 (“hun-
CONTROL GATES, AND INHIBIT CIRCUITS. For each dreds”).
power level, there is a set of up-down counters, counter control b. MEDIUM Power: U19 (1’s), U20 (10’s), and U21 (100’s).
gates, and inhibit circuits. This section generates and stores three c. LOW Power: U31 (1’s), U32 (10’s) and U33 (100’s).
12-bit BCD (Binary Coded Decimal) power output control sig-
The output of each set of counters is a 3-digit BCD (Binary
nals.
Coded Decimal) digital power control signal. To raise or lower
P.7.14.1 Up-Down Counters power, a series of clock pulses goes to either the UP input or the
A BCD digital “power output” signal is set and stored in three DOWN input of the “ones” digit counter).
sets of up-down counters, one for each power level. Each set of
P.7.15.1 “CARRY”
up-down counters has a “count UP” and “count DOWN” input.
When counting UP, each counter goes to “9,” then goes back to
To change the power output for any of the three power levels,
“0" and begins counting up again. When the counter goes from
”9" to “0,” a “CARRY” output is generated; the “carry” goes to LOAD input forces the counter output to the condition set by the
the count “up” input of the next counter. For the “one’s” counter, logic conditions at the preset inputs, Data A, Data B, Data C and
the carry increments the “ten’s” counter one digit; the “ten’s” Data D (pins 15, 1, 10 and 9). For the “1’s” and “10’s” inputs,
carry output increments the “hundred’s” counter. When “999" is these are all grounded (“LOW”) so that a logic HIGH “LOAD”
reached, the counters simply go to ”000" and the carry is lost. input sets the counter to zero, and for the “100’s” input, the preset
P.7.15.2 “BORROW” is binary “0101" or decimal ”5."
When counting DOWN, each counter generates a “Borrow” P.7.16 Up-Down Counter Control Gates (U63, U64,
output when it goes from “0" to ”9." The “borrow” goes to the
U65, U68)
next counter’s count “Down” input so that the next counter
counts “down” one digit. Up-down counter control gates route the clock pulse train to the
proper counter input, depending on which Power Level has been
P.7.15.3 Up-Down Counter “CLOCK” selected and whether “Raise” or “Lower” is active. If neither
The counters count up or down when a low-to-high logic TRAN- “Raise” or “Lower” is active, there is no clock pulse train to any
SITION occurs at one of the clock inputs. For the “tens” and counter. There are six gates, one for each counter input, as
“hundreds” counters, then, the counter changes at the leading follows:
edge of the carry or borrow logic pulse from the previous counter.
a. U63A, High power level Raise (count up)
The Clock input for the counters comes from the oscillator in the
b. U63B, High power level Lower (count down)
input “Switch Debounce” IC, U37 (the Switch Debounce circuit
was described earlier in this section). With the 15-20 kHz clock c. U64A, Medium power level Raise (count up)
frequency, however, the power changes too fast to set it accu- d. U64B, Medium power level Lower (count down)
rately, especially when using remote control, so the clock fre- e. U65A, Low power level Raise (count up)
quency is divided by eight, by U70A, U70B, and U71A. The f. U65B, Low power level Lower (count down)
lower clock frequency changes power slowly enough for accu- The counter control gates are four-input NAND gates. Each gate
rate adjustment. The “Clock Divider” is described later in this output is LOW only if all four inputs are HIGH. The output is
section. forced HIGH if any one or more inputs are LOW. All inputs are
P.7.15.4 Clear labeled on the Schematic diagram (888-6208-100, sheet 2).
Each counter has a CLEAR input. When the CLEAR input is P.7.16.1 Gate Inputs
HIGH, the counter is cleared and the BCD output goes to “0000.” The four inputs to each counter control gate are:
If the +5B backup power supply voltage goes too low for reliable
counter or memory operation, the +5B Reset circuit generates a a. CLOCK pulse train (about 2 kHz, from the frequency
logic HIGH signal which resets the counters. The counters used divider).
operate at a supply voltage as low as +2 volts; the +5B Reset b. RAISE-H or LOWER-H logic signal.
signal is generated when the backup supply voltage drops to c. HIGH, MEDIUM, or LOW power level select signal (logic
about 3.1 volts. High when a power level is selected, otherwise LOW)
P.7.15.5 Power Control Data “MEMORY” d. INHIBIT (Blocks or Inhibits the gate output when “In-
When the up/down counters have no clock input, their outputs hibit” is logic Low.
don’t change, as long as supply voltage is present. The counter’s The clock pulse train alternates between HIGH and LOW states.
supply voltage is the +5B back-up supply, so that the power Clock pulses will appear at a gate’s output only when its Raise
control data is “Stored” in the counters even if primary power is or Lower input is HIGH, and its power level select input is High,
removed. For each power level (HIGH, MEDIUM, or LOW), and there is no Inhibit - L input. Otherwise, the gate’s output is
once the power is set using the “Raise” and “Lower” commands held HIGH all the time.
that power will be stored in the counters and will be available
Clock pulses will be present at these control gate outputs ONLY
whenever that power Mode is selected again.
when “Raising” or “Lowering” power. Also, clock pulse inputs
P.7.15.6 Low Power Mode, “PRESET” Function (U44F) to these gates are present only when the transmitter is ON. When
Although this function is not used in the DX-15 because the the transmitter is OFF, and during the step-start cycle, clock
Combiner Crowbar is not used, the circuit is on the Controller pulses are inhibited by gate U68B (shown on sheet 2 of the
board and will be described. This function is intended to set the schematic at location A8).
transmitter’s power output at a safe level when an “RF Combiner
P.7.16.2 Examples
Crowbar Fault” has occurred. If used in a DX-series transmitter,
For each set of up-down counters (HIGH, MEDIUM and LOW),
it will preset the Low Power counter to “500,” which corresponds
there are two control gates, one for counting UP and one for
to a power output of one-fourth of the “Maximum” power (set
counting DOWN. The following description explains operation
with the “Maximum Power Adjust” control on the Analog Input
of the control gates for the HIGH power mode; gates for ME-
board). The transmitter is also then switched to the LOW power
DIUM and LOW power modes are identical, except for mode
mode. The “Combiner Crowbar Fault” logic signal (active
control and inhibit inputs.
LOW) is inverted by U44F and goes to the “LOAD” input (pin
11) of each LOW power counter. A logic HIGH signal at the
P.7.16.3 Example: High Power Mode, Count “UP” Control P.7.18.1 Hi-Lo, Med-Lo, and Lo-Lo Inbibit
Gate (U63A) The XX-LO inhibit circuits generate a logic LOW inhibit counter
Clock pulses appear at this gate’s output (pin 6) and go to the clock inputs when counter output reaches “000.” The XX-HI
“Up” count input of the High Power Mode up/down counter only inhibit circuits generate a logic LOW output to inhibit counter
when: clock inputs when counter output reaches “999.”
a. The transmitter is in the HIGH power mode (pin 4 is The “Low” inhibit is easiest to understand. Zero power is decimal
HIGH), and “000" or BCD ”0000 0000 0000"; all bits are zero (logic LOW).
b. A RAISE command is present (pin 2 is HIGH), and For any other power, at least one the 12 BCD bits will be 1. A
c. There is no HI-HI INHIBIT signal (counter output is less logic LOW (“0") “XX-LO” inhibit signal must be generated
than “999" so that pin 5 is HIGH - that is, pin 5 is not when all bits are zero, otherwise the output must be logic HIGH
LOW), and (”1"). The “XX-LO” inhibit must then be LOW when all binary
bits are zero. A 12-input OR function is required.
d. Clock pulses are present at pin 1.
P.7.16.4 Example: High Power Mode, Count “DOWN” Con-
The “HI-LO” inhibit circuit (U10, U11 and U44) will be used as
trol Gate (U63B) an example; the “MED-LO” and “LO-LO” inhibit circuits are
Clock pulses appear at this gate’s output (pin 8) and go to the the same. Each of the 12 bits of the BCD signal goes to an inverter
“Down” count input of the High Power Mode up/down counter (a section of U10 or U11). All inverters have open-collector
only when: outputs, and all 12 outputs are in parallel and go to inverter
U44C’s input. Resistor R4 is a pull-up resistor, from the common
a. The transmitter is in the HIGH power mode (pin 10 is output line to +5 volts. If all 12 inverter inputs are LOW, all the
HIGH), and output transistors will be OFF and the common output line will
b. A LOWER command is present (pin 12 is HIGH), and go HIGH (through R4). When ANY one (or more) of the 12
c. There is no HI-LO INHIBIT signal (counter output is inverter input(s) is logic HIGH (binary “1"), its output transistor
greater than “000" and pin 9 is HIGH), and will turn ON and will pull the output LOW. Inverter U44C
d. Clock pulses are present at pin 13. inverts the signal on the common output line and its output is
LOW when the BCD counter output is ”000." This logic LOW
P.7.17 Data Strobe “AND” Gates (U68A, U68D, is the HI-LO Inhibit signal.
U68C, U45A) P.7.18.2 Hi-Hi, Med-Hi, and Low-Hi Inhibit
Whenever an up/down counter is counting, each clock pulse “XX-HI” Inhibit must generate a logic LOW signal when the
must also generate a “Data Strobe” signal for the power control BCD output is “999.” To understand these circuits, we will first
data latches on the Analog Input board. Clock pulses for each look at Binary Coded Decimal numbers, which are given below,
power level are AND’ed by “two input” AND gates U68A, as decimal, then BCD numbers:
U68D, and U68C; the outputs of these three gates are then
0 = 0000 5 = 0101
AND’ed by 8-input NAND gate U45A. (Power Level Change
1 = 0001 6 = 0110
and K1 Start pulse are also AND’ed by U45A). The output of
2 = 0010 7 = 0111
U45A is delayed and inverted by U57 to form the Data Strobe
3 = 0011 8 = 1000
signal.
4 = 0100 9 = 1001
P.7.18 Up-Down Counter “INHIBIT” Circuits Note that all we need to know to identify a binary coded decimal
Inhibit circuits stop counter operation when a counter counts “9" are the first and last bits of each of the three BCD digits. If
down to “000" or counts up to ”999." Otherwise, counters would the first bit and the last bit are BOTH high, the decimal digit must
count DOWN to “000" then the next clock input would change be ”9." To identify a “999,” we must check a total of six bits.
the count to ”999" and the counter would continue counting For the High power mode BCD output, these are bits H1 and H4,
down from that point. This would cause the “LOWER” control H5 and H8, and H9 and H12. If these six bits are all HIGH, we
to decrease transmitter power to zero, then suddenly go to can be sure we have a decimal “999.” When all six bit are high,
maximum power and begin decreasing again. Similarly, the we need a logic LOW “inhibit” signal at the inhibit input of the
“RAISE” control would increase power to maximum (“999") up counter’s control gate. A six-input NAND gate will give the
then suddenly go to zero power and begin increasing again. function needed.
Inhibit circuits include the following: An 8-input NAND gate, U12, is used for the HI-HI inhibit gate.
a. HI-HI circuit: U12 Three inputs are tied together for the 6-input gate required. Gates
U24 and U36, for the MED-HI and LOW-HI inhibit functions,
b. HI-LO circuit: U10, U11, U44C
are the same as U12. (See sheet 2 of the Controller schematic).
c. MED-HI circuit: U24
P.7.18.3 Up-Down Counter Outputs
d. MED-LO circuit: U22, U23, U44B
Each up-down counter has a 4-bit BCD output, representing one
e. LOW-HI circuit: U36 decimal digit of the 3-digit power control signal. The digits are
f. LOW-LO circuit: U34, U35, U44A. designated by a letter (H, M or L) indicating the power level, and
a number indicating the significance of the bit. For example, the is logic HIGH, the Controller board’s 12-bit BCD output will be
High Power output bits are H1 through H12. the BCD data from the High Power up-down counters.
“H1" is the Most significant bit, ”H12" is the least significant bit. Figure P-7 shows the Controller board output and Analog Input
H1 through H4 represent the first decimal digit, H5 through H8, board digital power data input circuit, for bit 12. Note that
the second, and H9 through H12, the third. Examples: whenever all three buffers for a bit are in their “High Impedance”
Decimal BCD Bits: state, the latch inputs on the Analog Input board will be pulled
Number H1-H4— H5-H8— H9-H12 LOW by a resistor to ground. If the three multiplex address lines
are all LOW, the latch inputs are all zero.
500 0101 —0000 —0000
678 0110 —0111 —1000 P.7.20 BCD Readouts (“Not Used”)
Sheet 2 of the Controller schematic diagram shows that U4-U6,
Up-down counter outputs go to “Inhibit” gate inputs and to
U16-U18, and U28-U30 are not used. The Controller printed
Multiplex inputs.
circuit board contains traces and mounting pads for these IC’s,
P.7.19 Multiplex and Output Buffers for BCD but sockets and IC’s are not installed in the DX-15. These unused
Power Data (U1-U3, U13-U15, and U25-U27) traces are for 7-segment readouts or for each BCD power control
digit. (If readouts were used, they would be proportional to the
The multiplex selects the BCD Power Data output which is to go
square root of the maximum power).
to the Analog Input Board; this can be the HIGH, MEDIUM, or
LOW power level output, or no output at all. Multiplex inputs P.7.21 Other “Power Control Section” Circuits
include the 12-bit BCD data, and three “Address” lines (HIGH,
P.7.21.1 “Data Strobe” Output and Delay (U45A, U57F)
MEDIUM and LOW).
The “Data Strobe” signal strobes (clocks) the Power Control data
The multiplex uses 74LS126 quad 3-state buffers. One buffer is latches on the Analog Input board, A35. The data latches “clock,”
required for each bit, for each of the power levels; three IC’s are latching new data, on a low-to-high transition of the data strobe
required for each power level BCD “word.” signal. Data strobe pulses are generated by:
P.7.19.1 Tri-State Buffers a. “K1 Start Pulse,” from Transmitter Turn-On monostable
Tri-state buffers have three output states: HIGH (output pulled U50A. This is a 1.6 second logic LOW pulse, and “data
to the + supply), LOW (output pulled to ground), and High strobe” occurs at the end of this pulse (at the end of the
Impedance (output an OPEN circuit; both output transistors are step-start cycle).
off. See Figure P-6.B.
b. “Power Level Change” pulse (from U49A); this is a logic
P.7.19.2 Tri-State Buffers: “C” Input LOW pulse, and “data strobe” occurs at the end of the
Figure P-6.A. shows a 3-state buffer, with a function table. Note pulse.
that: c. Up/down counter Clock pulses (from U68A, C and D). The
a. If “C” is HIGH, the output logic state “Y” is the same as up/down counter also counts on the rising pulse edge, so
the input logic state “A” (either HIGH or LOW). the “Data Strobe” pulse is delayed about 100 microseconds
b. If “C” is LOW, the output is effectively an OPEN CIR- (by R74-C119 and U57F) before the rising pulse edge
CUIT (see Figure P-6.B.). The output is “off,” that is, in strobes the data latches on the Analog Input board.
its “high impedance” state. P.7.21.2 “Nand” Gate
Referring to the Schematic Diagra (Sheet 2 of 839-6208-100), Refer to Sheet 2 of the Controller Schematic diagram. U45A and
and also to Figure P-7, note that for each of the BCD digital U57F are shown in the lower left corner of this sheet. Inputs to
power data’s 12 bits, three tri-state buffer outputs are tied to- U45A are the clock pulse when a “Raise” or “Lower” function
gether. For example, bit H5, bit M5, and bit L5 buffer outputs is occurring, a “Power Level Change” pulse, and a “K1 Start
are tied together. Pulse” from the turn-on/turn-off circuit (at the end of the step-
For each bit, no more than one buffer output can be active at any start cycle). When any input goes LOW (active), the output goes
time; the other two will be in the high impedance “off” state. All HIGH. The gate’s output is then delayed to form the Data Strobe
three buffer outputs can also be “off” (for example, with the pulse.
transmitter “OFF” or with power level latch outputs inhibited). P.7.21.3 Pulse Delay
The HIGH, MEDIUM or LOW buffer output can be selected by The “Data Strobe” signal is delayed, to allow the up/down
making the “C” input for that buffer HIGH and leaving the others counters time to operate before the power data latches on the
LOW. Analog Input board are strobed. A 100 microsecond pulse delay
circuit is made up of R-C network R74-C119 and Schmitt trigger
For each power level (HIGH, MED, or LOW), all 12 buffers’
U57F.
“C” inputs are connected together, and these three common
connection lines are the “address” lines. For example, the “High When gate U45A’s output is LOW (it’s internal output transistor
Power Level” logic signal from power level latch U42, through is ON), capacitor C119 is discharged (through R74) and invert-
AND gate U43A addresses or drives all “C” inputs for High ing Schmitt trigger U57F’s output is HIGH. When an input to
Power Level 3-state buffers U1, U2 and U3. When this address U45A goes Low (a High to Low transition), output goes HIGH,
Figure P-6
Tri-State Buffers.
Figure P-7
Multiplex and Latch simplifed diagram.
and C119 begins charging through R74. After about 100 micro- When “Raise” and “Lower” pushbutton controls are used to
seconds, the rising voltage triggers inverting Schmitt trigger change power, the rate at which power changes must be slow
U57F, and its output goes from High to Low. enough so that the operator can easily adjust power to the desired
When U45A’s input goes HIGH again (a Low to High transi- level, particularly when using remote control and remote power
tion), U45A’s output goes LOW, and capacitor C119 begins readout. The clock frequency from the switch debounce oscilla-
discharging through R74 and the output transistor in U45A. tor is too high for convenient adjustment, and is divided by eight,
Again, after about 100 microseconds, inverting Schmitt trigger’s using three flip-flop “divide by two” circuits.
output changes again, this time from Low to High. A “Fast Power Set” momentary contact pushbutton switch, S4,
is located on the Controller board. During maintenance proce-
P.7.22 Power Control Status Indicator Drivers dures, you may want to make large power changes quickly; if to,
(U47, U48) simply depress and hold the “Fast Power Set” pushbutton
“Status Indicator” driver circuits are shown on sheet 2 of the (A38S4, on the printed circuit board) while operating the “Raise”
Controller board schematic diagram, on the left side of the sheet. and “Lower” controls.
Status indicator drive outputs are as follows: P.7.24.1 CLOCK PULSE DELAY.
a. RAISE, LOWER, HIGH, MEDIUM, LOW status: Logic U74E drives the R-C circuit (R131 and C129). The R-C circuit
HIGH inputs illuminate indicator lamps in the pushbuttons and Schmitt trigger U74B delays the clock pulses by approxi-
on the transmitter’s front panel. mately 500 microseconds, which should effectively debounce
b. RAISE, LOWER, HIGH, MEDIUM, LOW status: Pro- the momentary pushbutton switch S4.
vide logic signals to the External Interface board (A28) for
remote or extended control panel indications.
c. HIGH and MEDIUM status outputs: Operate Modulation
Monitor Sample level relays on Output Monitor board A27 P.8 “Interlock Status” Fault Logic
(See section H, “Output Sample Board/Output Monitor” Interlock status logic on the Controller board provides “Door
for more information). LED Board A32 is only an inter- Interlock” and “External Interlock” status indicator outputs, and
connecting point for these signals. provides a “Type 1 Fault” output which turns the transmitter OFF
P.7.22.1 Logic Buffers when either a Door Interlock or External interlock occur, or if
Integrated circuits U47 and U48 are logic level down converters, the +30 volt supply operating the interlock circuits fails.
used as buffers. For each status output, one buffer section drives When an interlock fault turns the transmitter OFF, it must be
External Interface A28 through a current-limiting resistor, and a turned on again manually when the interlock fault has been
second buffer section drives an indicator lamp circuit, described cleared and the front panel status indicator is green again.
in the next paragraph. For HIGH and MEDIUM status, a third The “Air Interlock” does not operate through the Controller
buffer output goes to the Output Monitor board (through the LED board interlock status logic, although an Air Interlock fault also
board). generates a Type 1 fault which turns the transmitter off. Air
P.7.22.2 Drivers for Front Panel Indicator Lamps Interlock logic is located on the LED Board (A32) and is de-
Each indicator lamp in the front-panel pushbutton switches is scribed in Section Q, “LED Board.”
connected between a transistor collector (Q1A, Q1B, Q1C, Q1D, P.8.0.1 Status Indications
Q3D) and +15 volts on the Switchboard/Meter Panel (A31). An Interlock Fault causes a RED LED indication on the trans-
When the transistor base is logic HIGH, the transistor turns on mitter’s front panel Status Panel, and a logic LOW output (inter-
and the indicator lamp in its collector circuit illuminates. face output transistor turns ON) at the external interface. A green
P.7.23 Clock Inhibit Gate (U68B). LED indicates that interlocks are closed, and the external inter-
face is a closed circuit.
The Clock Inhibit Gate, U68B, is shown on sheet 2 of the
Controller schematic diagram (at location B8). Its two inputs are P.8.0.2 Interlock Diagrams
the Clock pulses from the clock frequency divider and a “Release Interlock Status logic is shown on Sheet 1 of the Controller board
Inhibit-H” signal from the turn-on/turn-off control circuits. schematic diagram (on the left side of the diagram at locations
B6, C6, B7 and C7). Also, Figure P-9 is a simplified diagram of
The Clock Inhibit gate inhibits clock pulses during the transmit-
Interlock Status Logic.
ter’s step-start cycle, so that the “Raise” and “Lower” functions
cannot operate. The “Release Inhibit-H” input is logic LOW Interlock circuits and Interlock Relays K3 and K4 which are
during the step-start cycle, forcing the inhibit gate’s output to inputs to this circuit are shown on the DX-15 Overall Schematic
remain LOW. Diagram, Sheet 2 (drawing 888-6208-241). Part of the +30 volt
DC “Interlock Status” circuit appears on the DC Regulator
P.7.24 Clock Frequency Divider and Delay (U70, Schematic Diagram (drawing 888-6208-089), and another sim-
U71, U74E, U74B) plified diagram of these interlock circuits (but not interlock
The clock frequency divider circuit is shown on sheet 1 of the logic) is Figure M-4, “Contactor Driver, Interlock, and Interlock
Controller schematic diagram, at location D3.
Status Circuits, Simplified Diagram,” in Section M, “DC Regu- K3 de-energizes, and +30 volts is applied to the “External
lator.” Interlock” input on the Controller board, through a current-lim-
iting resistance on the DC Regulator board. Another contact on
P.8.1 Interlock Status Logic: Inputs K3 is part of the “Interlock String” circuit, which is described in
Refer to Interlock Status Logic: Simplified Diagram, Figure P-9 following paragraphs.
in this section. Interlock fault logic on the Controller board has
three inputs (each is described in following paragraphs): CAUTION
1. Door Interlock (Logic HIGH if “Fault”) THE EXTERNAL INTERLOCK CIRCUIT AT TB1-1 AND TB1-2 IS
ISOLATED FROM GROUND. ONE SIDE OF THIS CIRCUIT IS AT
2. External Interlock Logic HIGH if “Fault”)
+30 VOLTS DC. DO NOT GROUND ANY PART OF THE EXTERNAL
3. Interlock String (Logic LOW if “Fault”) INTERLOCK CIRCUIT!
P.8.1.1 Door Interlock Input P.8.1.6 “Interlock String” Input
Two doors are interlocked: The right front door, which provides If the +30 volt supply fails, an Interlock Fault logic output is
access to the power supply compartment, and the RF Amplifier generated, turning the transmitter OFF, because loss of +30 volts
Module (RF Driver and PA modules) access door, which is at disables the Door and External interlock inputs, as well as
the back of the non-interlocked front compartment. All other causing loss of supply voltage for some RF driver circuits.
access panels require tools to remove, and are not interlocked.
P.8.1.7 “Interlock String” Circuit
The Interlock String consists of series connected, normally open
WARNING
contacts on Door Interlock relay K4 and External Interlock relay
REMOVE ALL PRIMARY POWER BEFORE OPENING INTER- K3. If both relays are energized (doors are closed and external
LOCKED DOORS OR REMOVING ANY ACCESS PANELS. interlock circuit is not open), K3 and K4 contacts apply +30
CLOSE INTERLOCKED DOORS AND REPLACE ALL PANELS
volts, or logic HIGH, to the “Interlock String” input on the
BEFORE TURNING PRIMARY POWER ON AGAIN. HAZARDOUS
VOLTAGES ARE PRESENT INSIDE THE TRANSMITTER IF PRI-
Controller board.
MARY POWER IS APPLIED WHILE PANELS ARE REMOVED. If the +30 volts fails, or if one or both relays de-energize (opening
P.8.1.2 Door Interlock Circuit one or both contacts) the Controller board Interlock String input
When both doors are closed, the door interlock switches ground is pulled to ground (Logic LOW) through R121 (on the Control-
the “Door Interlock” input to the Interlock Status logic on the ler board).
Controller board. If one or both doors are open, +30 volts is P.8.2 Interlock Status Logic: Outputs
applied to the “Door Interlock” input on the Controller board,
There are three outputs from interlock fault logic on the Control-
through a resistance on the DC Regulator board (A30).
ler board.
P.8.1.3 Door Interlock Relay K4
1. “Door Interlock Status,” to the LED Board (A32).
Additional sections on both door interlock switches also energize
an ac relay, K4, when the doors are closed. If either or both doors 2. “External Interlock Status,” to the LED Board (A32).
are open, K4 de-energizes. The “Interlock String” circuit through 3. “Interlock Fault - H,” to Type 1 Fault gate U58C (a
this relay contact protects against loss of the +30 volt supply for Type 1 fault turns the transmitter OFF).
the interlock “fault” inputs. Both Interlock Status outputs go to “Status Indicator” circuits on
P.8.1.4 External Interlock Input the LED board, which operate Status Panel LED indicators and
External interlocks may include interlocks on enclosures with rf also provide External Interface “Interlock Status” outputs.
power inside, such as phasor cabinets; air or water flow inter-
locks on dummy loads; interlocks on rf power contactors to
prevent applying rf power if contactors do not operate properly;
and any other external interlocks which may be required by your
system. When external interlocks are properly used, the External
Interlock circuit protects personnel from contact with hazardous
rf voltages, and protects the transmitter, rf switching equipment,
dummy loads, and possibly other external equipment from dam-
age if faults occur.
P.8.1.5 External Interlock Circuit, and Relay K3
The “External Interlock” at External Interface TB1, terminals 1
and 2, is a 24 volt ac circuit. Figure P-8 is a simplified diagram,
showing the 24 volt ac source for the external interlock circuit.
A closed circuit must be provided between these terminals, to
energize interlock relay K3. When K3 is energized, the “External Figure P-8
Interlock” input to the Controller board is grounded through a 24 Volt AC supply for External Interlock
contact on K3. If the circuit between TB1-1 and 2 opens, relay simplified diagram.
Figure P-9
Controller board Interlock status logic
simplified diagram.
P.8.3 “Interlock Status” Logic: Basic Circuit De- or Interlock String fault, this is Q12A or Q12C. (See the descrip-
scription tion of the Interlock Status: Input Circuit, below).
This basic Logic circuit description omits descriptions of Q12B, Delay: For the External Interlock “Fault” input, Capacitor C131
Q12C, and Q12D, which are part of the “Interlock String” input begins discharging through R133 and Q13, and after about 150
circuit. Following this basic circuit description, the “Input Cir- milliseconds the voltage across C131 drops below the trigger
cuits” will be described. threshold of Schmitt trigger U74D. (“fast reset” diode CR18 is
Component designators refer to the “External Interlock” logic; cut off at this time). U74D triggers, and its output goes HIGH.
“Door Interlock” logic component designators are shown in NOR gate: Schmitt trigger U74D’s “Fault- HIGH” output goes
parentheses in the following list of logic stages: to one input of NOR gate U73A, forcing its output LOW. The
1. Input transistor Q13 (Q12A) “Fault-LOW” output of U73A is the circuit’s output, to LED
2. Delay circuit R133-C131-CR18-U74D (R132-C130- Board status indicator circuit and to the input of U73D in the
CR17-U74C) “Interlock Fault Circuit.” (The other NOR gate input is the pulse
stretcher’s 0.5 second logic HIGH pulse output; this pulse en-
3. Pulse stretcher, one-shot U72B (U72A)
sures that the “Fault-L” output will remain for at least 0.5
4. “OR” gate U73A (U73B). second.)
P.8.3.1 Delay Circuit: Function Pulse Stretcher (One-shot). When Schmitt trigger U74D’s output
The DELAY prevents an “OFF” command when ac power fails goes HIGH, the low-to-high transition triggers one-shot U72B.
and interlock relays K3 and K4 de-energize. A fault-induced The one-shot’s “Q” output goes high, and remains high for about
“Off” command would prevent the transmitter from recycling 0.5 second (the one-shot’s logic HIGH output pulse). The pulse
back ON when ac power returns. The delay is long enough (about width is determined by the RC network at the one-shot’s “CR”
0.15 second) to allow +5 volt supplies to discharge, disabling terminal. The one-shot’s output goes to an input of NOR gate
command input circuits. A diode in the delay circuit provides a U73A; see the previous paragraph.
“fast” reset (about 10 milliseconds) when the interlock fault
P.8.3.6 Interlock Status Circuit: When a Fualt “Clears”
clears.
The input transistor’s collector goes HIGH (open collector), and
P.8.3.2 Pulse Stretcher: Function Delay capacitor C131 charges quickly to about +5 volts through
The pulse stretcher ensures that any interlock fault generates a collector resistor R122 and diode CR18. After about 10 millisec-
“Fault” output that is long enough to latch the transmitter OFF. onds, Schmitt trigger U74D triggers and its output goes LOW,
P.8.3.3 “NOR” Gate (U73A or U73B): Function so that one input of the NOR gate goes LOW. The NOR gate’s
The “OR” gate output goes LOW (“Fault output”) either when output goes HIGH, removing the “interlock fault” output (unless
the pulse stretcher “Fault” output is present or when an “Interlock the one shot’s 0.5 second output pulse is still high, then the
Fault” exists or both. The Interlock Fault output will then be interlock fault output will be removed as soon as the one-shot’s
present for as long as and interlock fault is present (but for at least pulse ends).
the pulse stretcher’s 0.5 second output if the interlock fault is
only momentary). P.8.4 Interlock Status Logic, Input Circuits
P.8.3.4 Interlock Status Circuit: “No Interlock Fault” The Interlock Status Logic has three inputs and two outputs. The
When interlocks are closed (no fault present), Q13’s base circuit inputs, and their normal function, are:
is grounded (logic LOW), Q13 is OFF, and its collector goes a. Door Interlock (J5-15): “Fault” if one or both doors open.
HIGH (open circuit). The delay circuit input then goes to +5 volts b. External Interlock (J5-13): “Fault” if external interlock
through R122 (or R120). Capacitor C131 is charged to about +5 open.
volts, so that Schmitt trigger U74D’s input is HIGH and its output c. Interlock String (J5-17): “Fault” if +30 volts fails or if
is LOW. The “B” input of one-shot U72B is low, and the another part of the interlock string fails (causes a “Door
one-shot’s “Q” output is also LOW. Both inputs to NOR gate Interlock Fault” indication). This is essentially a “back-up”
U73A are then LOW and U73A’s output is HIGH. interlock function.
Each basic interlock circuit’s output (from U73A pin 1 or U73B Both the Door Interlock and External Interlock inputs return to
pin 4) is then logic HIGH when there is no interlock fault. Each +30 volts if the interlocks are open. If this +30 volts fails, these
output goes to the LED board, to status indicator circuits, and to interlocks will not operate. The “Interlock String” provides a
“Interlock Fault” circuit U73C-U73D-U58D (described later). back-up interlock function if this occurs. The +30 volts comes
P.8.3.5 Interlock Status Circuit: If a Fault Occurs from the low voltage supply, and loss of +30 volts is unlikely
An “External Interlock” fault causes the input, at J5-13 and the without complete supply failure or loss of the 24 volt ac supply
input transistor’s base, to go HIGH. Q13 turns ON and its for the high voltage supply primary contactors.
collector goes LOW. An “Interlock String” fault causes a “Door Interlock” fault
The “Fault - LOW” signal at the collector of an input transistor indication. When an “External Interlock” fault occurs, an “Inter-
starts the delay, for any interlock fault input. For an External lock String” fault input also occurs, because K4 opens both
Interlock fault, this is Q13 collector; for a Door Interlock fault interlock circuits. To prevent an External Interlock fault from
causing a Door Interlock fault status output, Q12B “inhibits” the Input: Q12C Q12C Q12D Q12D
Interlock String input to the Door Interlock status circuit. Fault collector collector
The following description is rather detailed. If you are familiar HIGH ON LOW —OFF HIGH
with logic circuits, you may want to simply refer to the simplified LOW OFF HIGH —ON LOW (Fault)
diagram, Figure P-9, which includes logic levels for “Fault” P.8.4.4.1 No Interlock String Fault: (Circuit Operation)
conditions. The Interlock Status input is normally a logic “HIGH” input,
We will look at the input circuits one part at a time; for parts of because when both interlock relays (K3 and K4) are energized
the input circuit description, other components will be ignored, Q12C’s base circuit goes to the +30 volt supply through their
and an “on” or “off” condition may be assumed. contacts. Base current flows through R117, and Q12C is turned
P.8.4.1 “Door Interlock” and “External Interlock” Status ON. Resistor R121 has almost no effect, because the base is held
Circuit Inputs at about 0.6 volts, Q12C’s base-emitter junction drop. Q12C’s
For now, assume that Q12D is OFF (open collector) and can be collector is LOW (pulled to almost zero volts), so that Q12D’s
ignored. Recall that an Interlock Fault status indication and Fault base resistor returns essentially to ground and no base current
logic output are generated when the delay input circuit is logic flows. Q12D is OFF, and its collector is HIGH, providing a “No
LOW. For a Door Interlock fault, Q12A must conduct (turn ON), Fault” input to the delay timer.
and its input must be “HIGH.” For an External Interlock fault, P.8.4.4.2 “Interlock String” Fault: (Circuit operation)
Q13 must turn ON (input “HIGH”). These conditions are listed Any interlock string failure, including loss of +30 volts, removes
below for reference: the +30 volts to R117. Q12C’s base goes to ground through
a. Door Interlock Status: pull-down resistor R121 and the input is therefore “Low.” Q12C
is turned OFF, and its collector goes HIGH (open circuit).
NORMAL: Input LOW, Q12A OFF (collector HIGH).
Q12C’s open collector goes to almost +5 volts (at the junction
FAULT: Input HIGH, Q12A ON (collector LOW).
of a voltage divider, R124 and R123). (Again, assume for now
b. External Interlock Status:
that Q12B is also OFF so that its collector is also an “open
NORMAL: Input LOW, Q13 OFF (collector HIGH). circuit”). Q12D’s input is HIGH, and Q12D turns ON. Q12D
FAULT: Input HIGH, Q13 ON (collector LOW). collector goes LOW, starting the delay time, and after about 0.15
P.8.4.2 “Door Interlock” Inputs seconds a Door Interlock Fault output is generated.
Refer to Figure P-9, Interlock Status Logic, Simplified Diagram, P.8.4.5 Transistor “Logic Circuits”
or to sheet 1 of the Controller schematic diagram. The Door Q12A and Q12D function as a NOR gate. They have separate
Interlock input transistor is Q12A (assume for now that Q12D is inputs, but their collectors are tied together. If either transistor
OFF and will not affect operation of this input circuit). The base conducts (or both transistors conduct) their common collector
circuit input for Q12A is GROUNDED through the interlock line will be pulled LOW. The collector line will go high only
switches if the doors are closed, the transistor is turned off, and when both transistors are OFF. The common collector line is the
its collector is high. gate’s output.
When one or both doors opens (“Interlock FAULT” condition), When an NPN transistor’s base is “LOW,” it is turned OFF; when
the ground is removed, and the input goes “High.” Transistor its base is “HIGH,” it is turned ON. For this circuit, then, if
base current flows from the +30 volt supply through series Q12A’s input is HIGH, “OR” if Q12D’s input is HIGH, (or both
current limiting resistors. The transistor turns ON and its collec- inputs are HIGH), the output is LOW. If both inputs are LOW,
tor goes LOW, and after a delay of about 0.15 seconds the circuit the output is HIGH.
provides a “Door Interlock Fault-L” output.
For this circuit, then, a “Door Interlock Fault” (Q12A input
P.8.4.3 “External Interlock” Input
HIGH), OR an “Interlock String Fault” (Q12D input HIGH), or
The External Interlock transistor is Q13. When the external
both, the circuit’s output (Q12A-Q12D collector) is “Fault-
interlock circuit is closed, 24 volt ac relay K3 is energized, and
LOW” and a “Door Interlock Fault-L” is generated at the status
a relay contact grounds the input to the Controller board. When
logic output.
the external interlock circuit opens, K3’s contact opens, the input
goes “HIGH,” transistor Q13 turns ON, and its collector goes P.8.4.6 “Inhibit” Transistor Q12B
LOW, starting the delay timer. (Transistor Q12B also turns ON; Q12B prevents an “Interlock String” fault caused by de-energiz-
its function is an “inhibit” function, described later). ing External Interlock relay K3 from generating a “Door Inter-
lock” status indication.
P.8.4.4 “Interlock String” Input
The “Interlock String” input circuit consists of Q12C and Q12D. When an “External Interlock fault - H” input occurs, both “Ext
(“Inhibit” transistor Q12B will be described later; for now, Intlk” input transistor Q13 and “Inhibit” transistor Q12B turn
assume that it remains OFF, that is, its collector is an open ON. Because K3 de-energizes, an “Interlock String Fault - L”
circuit). Q12C and Q12D logic conditions can be summarized as input also appears at Q12C base circuit. Normally, this would
follows: cause an “Intlk String Fault - H” at Q12C’s collector, turning on
Q12D and generating a Fault - L at Q12D’s collector. Because
Q12B is “ON,” however, it pulls the Q12C-Q12B collector line P.10 Power Supplies (+5V, +15V and -15
LOW, INHIBITING the “Intlk String Fault - H” input to Q12D.
V Regulators
P.8.5 “Interlock Fault” Logic Output (for any Inter- On-board regulators supply +5 volts for all logic circuits on the
lock Fault) Controller board, and also supply +15 V and -15 V for the analog
The “Door Interlock Fault” (Fault LOW) output from U73B and monitor/ metering buffer/drivers. A “+5B” back-up supply,
the “External Interlock Fault” (Fault LOW) output from U73A which supplies all critical memory circuits when the transmit-
are inverted by U73C and U73D (two-input gates with the inputs ter’s primary power fails or is turned off, is also located on the
tied together to use as inverters). The inverted, logic HIGH if Controller board.
fault signals go to OR gate U58D. A Door Interlock Fault or an These supplies also provide operating voltages for LED Board
External Interlock Fault (or both) will cause an “Interlock Fault” A32, and the +5B supply provides a back-up supply voltage for
logic HIGH output from U58D. memory on the LED board as well.
P.8.6 Type 1 Fault Gate, U58C Sheet 3 of the Controller schematic diagram shows the voltage
regulator circuits and “Supply Fault” logic which are located on
The “Interlock Fault” logic HIGH output is OR’ed with a “Type
this board.
1 Fault - H” signal from the LED Board (A32). Any Type 1 Fault,
including Interlock Faults, turn the transmitter OFF. The output P.10.1 DC Regulator Circuits
of OR gate U58C goes HIGH when a Type 1 Fault occurs, and Refer to Section M, DC Regulator, in this Technical Manual for
turns Q4A “ON” to generate a Transmitter “OFF” command descriptions of the voltage regulator circuits using UC3834
input. linear voltage regulator IC’s.
The “Type 1 Fault - H” output from U58C also goes to U53C to
generate an Inhibit K2 logic signal. U53C and the Inhibit K2 P.10.2 +5B (Backup) Supply
signal are described in the “Turn-On/Turn-Off Control Logic” The +5B supply includes BT1, BT2 and BT3 (optional back-up
description in this section. batteries), a one farad energy storage capacitor C94, diodes CR3
and CR4, and current limiting resistors R83 and R84. This circuit
is shown on sheet 3 of the Controller schematic diagram, at
locations A6 and B6.
P.9 +5B Reset Circuit (U66) P.10.2.1 Energy Storage Capacitor
All circuits supplied from the +5B backup supply are specified The back-up supply uses a very large, low-voltage energy storage
to operate reliably at supply voltages as low as +3 volts. If the capacitor with a one farad capacitance. Capacitors of this type
+5B supply voltage drops below this value, the +5B RESET are intended for use in low-current memory backup applications.
circuit generates two RESET signals (+5B RESET-L, a logic The capacitor, C94, is initially charged from the +5 volt supply,
LOW signal and +5B RESET-H, a logic HIGH signal). These through diode CR4 and resistor R83. When primary power is
signals reset all latches (“memory”) to zero. present, the +5 volt supply also maintains charge on the capaci-
tor.
The +5B Reset circuit is shown on sheet 1 of the Controller
schematic diagram, in the upper right corner. The circuit uses If the +5 volt supply fails, either because of loss of transmitter
two sections of an LP339 low-power comparator. ac primary power or a supply fault, diode CR4 will be reverse-
biased so that capacitor C94 discharges only into the circuits on
Comparator U66A has two inputs. The inverting input, at pin 6,
the Controller and LED boards. Total current drain from the
is a +1.22 volt reference voltage from zener diode CR12. The
back-up supply, when the +5 volt supply fails, is less than 1
non-inverting input, at pin 7, is a sample of the +5B voltage from
milliampere, so that the capacitor alone can maintain memory
voltage divider R48-R49. Feedback resistor R47 introduces
for two hours or more.
some hysteresis, so that the “Fault” outputs occur when the +5B
supply drops below about +3.1 volts and clear again when the NOTE
+5B supply increases above about +4.2 volts. All Integrated Circuits supplied by the +5B backup supply are
very low-power devices. It is possible to replace these IC’s with
P.9.0.1 +5B Reset-L Output (U66A) devices from other logic families (for example, TTL) which are
Comparator U66A’s output goes LOW (almost to zero volts) functionally the same but have much higher current require-
when the +5B supply drops below the comparator’s threshold, ments. Such substitutions would considerably reduce the length of
back-up time.
and provides the “+5B RESET-L” logic output.
P.10.2.2 BACK-UP SUPPLY CAPACITOR CHARGE
P.9.0.2 +5B Reset-H Output (U66C)
TIME
Comparator U66C’s inverting input is the “+5B RESET-L”
If the transmitter has been off for a long period of time and the
signal, and its non-inverting input is the +1.22 volt reference.
back-up supply capacitor has been discharged, the capacitor will
When U66A generates a “+5B RESET-L” Fault output, the
charge through R83 when the +5 volt supply comes on again.
output of U66B goes from zero to approximately the +5B supply
During this charging period, about one minute, the +5B Reset
voltage; U66C’s output is then the “+5B RESET-H” logic signal.
signals will prevent the transmitter controller from operating.
Figure P-10
Controller board “Supply Fault”
regulator fault circuit simplified diagram.
inputs to U67A and U74A will be logic LOW. If the -15 volt a. CONTROLLER BOARD: Turn-on/Turn-off control
supply “Fault Alert” is present, R108 and R109 form a voltage logic, to de-energize high voltage supply contactors K1
divider and the cathode of CR13 would be negative, but Schottky and K2 when a fault occurs.
diode CR13 then conducts and clamps the inputs to U67A and b. CONTROLLER BOARD: Inhibits the Power Level
U74A at a few tenths of a volt negative. Change pulse (at gate U49A), to prevent a fault-induced
“off” command from being latched in power level latch
P.11.2 “Regulator Fault Summary” Indicator, DS1
U42 when ac power returns after a power failure.
When there are no Fault Alerts, inverter U74A’s output is LOW
c. CONTROLLER BOARD: To the “Inhibit Decode” one-
and DS1 is off. When a “Fault” occurs in one or more regulators,
shot “Clear” input.
the output of inverter U74A goes HIGH and the LED illuminates.
d. LED BOARD (VSWR SELF-TEST): When ac power
P.11.3 “Fast On-Slow Off” Delay Circuit (U67A, initially comes on, and the controller supply fault line goes
U67B) high after the 2-second delay, the VSWR logic has been
P.11.3.1 Delay Circuit Function cleared (by the supply fault - L signal) and the low-to-high
This delay is an “AC Power recycle” function. When ac power transition starts a “VSWR Self-Test” pulse.
returns after a power failure, the “slow off” holds the Supply e. LED BOARD (RESET CIRCUIT): If any Type 1, Type 2,
Fault logic outputs LOW for about 2 seconds after all Controller or Type 3 faults are present at the end of the 2-second
board power supply voltages are normal. This allows time for delay, the Supply Fault signal low-to-high transition
other transmitter supplies to reach normal voltages and clear the “clocks” them into their data latches, providing an indica-
Type 1 fault induced “off” command before a “power level latch” tion. (Overload protection outputs occur before the latches,
inhibit is removed. so that fault detection circuits immediately take appropri-
P.11.3.2 “Fast On”
ate action in the transmitter; see Fault and Overload circuit
When a supply fault occurs, the output of U67A goes HIGH and descriptions in Section Q, LED Board.)
charges capacitor C77 through diode CR16 and a 100 ohm P.11.6 Analog Monitor (Metering) Buffer/Drivers
resistance. Within a few milliseconds, the rising voltage across (U54, U55, U56)
C77 goes above the threshold of inverting Schmitt trigger U67B,
Sheet 3 of the Controller schematic diagram includes operational
and U67B’s output goes LOW.
amplifier buffer/drivers, and voltmeter multiplier resistors, for
P.11.3.3 “Slow Off” analog metering. All buffer/drivers are configured as voltage
When the supply fault clears, the output of U67A goes LOW and followers, with gain of 1, high impedance inputs, and low im-
capacitor C77 begins discharging through R110, large resistance. pedance outputs.
Inverting Schmitt trigger U67B’s output will remain LOW until
P.11.6.1 Forward and Reflected Power Metering (U54A
the voltage across C77 drops below the trigger’s threshold again
through U54D)
(for about two seconds after U67A’s output goes LOW). This
Input signals for these circuits come from Output Monitor board
circuit then provides a “delay off” for the Data Clear and Supply
A27, through LED Board A32. U54C drives the power meter
Fault logic signals.
when “Forward” power is selected. Resistor R17 is the meter
P.11.4 “Data Clear” Logic Buffer multiplier resistor. Similarly, U54A drives the power meter when
Two inverters, U67F and U67D, are used together as a non-in- “Reflected” power is selected. Outputs of these circuits go to the
verting logic buffer to provide a “Data Clear” signal to the Switch Board/Meter Panel (A31).
Analog Input board. U54D and U54B provide forward and reflected power metering
signals to the External Interface. Remote forward power meter-
P.11.5 Supply Fault Logic Outputs ing circuit U54D includes a diode in the feedback loop to provide
P.11.5.1 “Data Clear” (from Buffer U67F-U67D) an output voltage that is nearly proportional to power (recall that
When a supply fault occurs, and for about 2 seconds after AC voltage from a directional coupler is proportional to the square
power returns, a Data Clear -L logic signal clears digital power root of power). Resistors R19 and R20 form a voltage divider,
data latches A35U17 and U18 on the Analog Input board, so that the output voltage at 15 kW is less than 4 volts, as required
holding all their outputs at zero. After the delay, the Data Clear by many remote control systems. Capacitor C109 filters out the
goes HIGH, enabling the latches, and a circuit on the Analog modulation component from the “forward power” meter signal.
Input board generates a Data Strobe pulse which clocks the data Remote reflected power metering circuit U54B is simply a
latches (A35U17-U18) so that their outputs provide current voltage follower, with a voltage divider at the output.
digital power output data to the digitally controlled potentiome-
ter and set the rf power output. P.11.6.2 VSWR Detector Null Metering (U55A through
U55D)
P.11.5.2 Supply Fault - L (from U67B) These four voltage followers buffer the Output Network VWSR
This output is also logic LOW when a supply fault exists, and Null and Load Network VSWR Null signals. U55D and U55A
for about two seconds after ac power returns. The supply fault drive the front-panel multimeter on the transmitter, and voltage
logic signal goes to: multiplier resistors R104 and R105 are in series with the op-
amp’s low impedance output. U55C and U55B drive the external P.12.3 Replacing Logic Integrated Circuits
interface, and have voltage dividers at their outputs. Several different types or “families” of logic are used on this
P.11.6.3 Supply Volts Metering (U56C) printed circuit board, including “HC” and “HCT” (Mi-
Only one section of U56 is used. This voltage follower drives croCMOS), “LS” (Low-Power Schottky), and TTL logic. The
both the front panel multimeter, through voltmeter multiplier same logic circuit may be available in several different logic
resistor R111, and the external interface, through voltage divider families, for example, “7404,” “74LS04,” “74HC04,” and
R26 and R57. “74HCT04" are all Hex Inverters. Internal input and output
circuits may differ between families, ‘drive’ and ‘fan-out’ re-
quirements may differ, and some families will require more
power than others.
P.12 Maintenance Substituting other logic “families” can result in IC failure, or
greatly reducing “back-up” time provided by the +5B supply.
P.12.1 Printed Circuit Board Maintenance
General printed circuit board maintenance procedures are de- CAUTION
scribed in Section 5, “Maintenance,” in this technical manual. DO NOT SUBSTITUTE IC’S FROM ANOTHER LOGIC FAMILY FOR
ANY LOGIC IC ON THIS BOARD. DAMAGE TO IC’S COULD RE-
P.12.2 CMOS Integrated Circuits SULT FROM SUCH SUBSTITUTION. REFER TO THE PARA-
All “74HC—” and “74HCT—” series logic IC’s on this board GRAPHS ABOVE FOR ADDITIONAL INFORMATION.
are CMOS integrated circuits, which can be damaged by electro-
static discharge during handling. Refer to precautions for han- P.12.4 Adjustments
dling CMOS IC’s in Section 5, “Maintenance,” in this technical There are no adjustments on the Controller board.
manual.
Table Q-1
DX Fault types.
Figure Q-2
Reset circuit simplified diagram.
A REMOTE “Type 3 Fault” indication is also available to signal FlexPatchTM on the Modulation Encoder board can be used to
the operator that a type 3 fault has occurred and has lowered substitute good modules for the ones that have failed until
transmitter power. The remote Type 3 Fault status output is modules can be replaced or repaired; refer to Section 5, Mainte-
available at the External Interface, at TB2 terminal 33. nance, for additional information.
Q.2.6.1 Type 6 Fault (Envelope Error) Indication
Q.2.4 Type 4 Faults - Apply PA Turn-Off
The indication is present only when Envelope Errors are de-
Power supply failures or faults on the Analog Input Board or
tected. The indication is not latched, and cannot be reset.
Analog to Digital Converter board could cause the transmitter
power amplifier output to go to an unsafe level. Failure of any Q.2.7 Type 7 Faults - Transmitter Inhibited From
of five supply voltages on these boards generates a “Type 4 Turn-On
Fault” which sends a “PA Off” logic signal to the Modulation Type 7 Faults occur if the transmitter step-start sequence is not
Encoder to turn all RF Power Amplifier modules OFF. (Failure completed, that is, if contacts on either K1 or K2 do not close.
of a Modulation Encoder supply voltage, either the DC Regulator Type 7 Faults abort (stop) the turn-on sequence. This action
+5 or B- voltage, is a Type 1 Fault which turns the transmitter occurs within the transmitter Turn-On/Turn-Off Control section
OFF.) on the Controller Board. There are no Type 7 Fault circuits on
Q.2.4.1 Type 4 Fault Indications the LED board, and Type 7 Faults do not give any status indica-
Any Type 4 Fault causes a RED status indication until the supply tion.
fault causing the indication is corrected. Type 4 Fault indications
are not latched and cannot be reset. Q.2.8 DX-15 Fault Types.
a. TYPE 1 — TURN TRANSMITTER OFF.
Q.2.5 Type 5 Fault - Clear Modulation Data 1. External Interlock.
The only Type 5 Fault is a “Conversion Error” fault, detected by
2. Door Interlock.
a Conversion Error circuit on the Analog to Digital Converter
board. A Conversion Error clears all digital audio data latches on 3. Air Flow Fault (Air Flow Switch).
the A to D Converter board and on the Modulation Encoder 4. High Voltage Supply Failure (High Voltage Supply
board. Clearing the latches causes all PA modules to turn OFF. Protection Circuit).
A Conversion Error could cause output power to increase to an 5. High Voltage Supply Overvoltage.
unsafe level, but clearing modulator data turns all PA modules 6. Modulation Encoder or RF Drive Cable Interlock Fault.
OFF so that output power is zero. 7. Output Monitor, +5 Volt Supply Fault.
Analog to Digital Conversion does not take place if there is no 8. Output Monitor, -5 Volt Supply Fault.
RF drive, so the Conversion Error fault indication is inhibited 9. DC Regulator, +5 Volt Supply Fault.
(blocked) when the transmitter is OFF. 10.DC Regulator, B- Supply Fault.
Q.2.5.1 Type 5 Fault (Conversion Error) Indication 11.A Type 2 Fault that repeats when the transmitter recy-
A Conversion Error causes a RED “A/D Converter: CONVER- cles back on.
SION ERROR” indication when the transmitter is ON. The red b. TYPE 2 — RECYCLES TRANSMITTER OFF/ON ONE
conversion error status indication will remain as long as the TIME.
conversion error is present and the transmitter is ON (high 1. RF Underdrive.
voltage is ON). The RESET will not clear this status indication,
2. RF Overdrive.
and the indication is not latched.
3. Supply Current Overload.
Q.2.6 Type 6 Faults - Display Fault Only (Envelope 4. Note: If a Type 2 Fault is still present when the trans-
Error) mitter cycles back ON, or repeats within about 2.4
An Envelope Error Fault is normally caused by PA RF amplifier seconds after the transmitter cycles back on, it becomes
module failures, although other conditions, including transmitter a Type 1 Fault and turns the transmitter OFF.
tuning changes or high level high frequency modulation into c. TYPE 3 — LOWERS TRANSMITTER OUTPUT
narrow band antenna systems can also cause envelope errors. POWER.
(Any condition that causes peak RF voltages at the directional 1. Successive VSWR’s (either Bandpass Filter or Antenna
coupler sample point to decrease will cause envelope error fault VSWR’s).
indications. The envelope error fault circuit is intended to detect
d. TYPE 4 — APPLY PA TURNOFF.
reduced peak RF voltages caused by failure of Big Step RF
amplifiers.) 1. A/D Converter Board, +15 volt supply fault.
2. A/D Converter Board, -15 volt supply fault.
RF amplifier module failures are very unlikely to cause any
further faults or damage, and the resulting increase in distortion 3. A/D Converter Board, +5 volt supply fault.
may not even be noticeable, so the Envelope Error fault provides 4. Analog Input Board, +15 volt supply fault.
only an indication to alert the operator to the condition. The 5. Analog Input Board, -15 volt supply fault.
In addition to the VSWR-H logic pulse to PA Off Gate U66, the The paragraphs on “Type 6 Fault: Envelope Error” describe
VSWR Logic on the LED Board also generates an RF Drive Envelope Error circuits on the LED board. The Envelope Error
Switchover logic signal, a VSWR Induced Lower Command, a circuit audio inputs come from other sections of the transmitter;
remote “Type 3 Fault” status indication logic output, and a refer to Section H, Output Monitor for information in the RF
VSWR-H logic signal to the VSWR Self-Test circuits. envelope detector, and to Section K, A/D Converter Board for
A Controller Supply Fault - L input inhibits fault indications to information on the “Reconstructed Audio” circuit.
block false indications when AC power is initially applied or is Q.3.7 RF Sense Circuits: Block Diagram Description
re-applied to the transmitter.
RF Sense circuits on the LED Board operate “Oscillator”, “Buff-
“Reset A” and “Reset B” function has already been described for er”, and “Predriver” status indicators. If each section has RF
Type 1 Faults, above. output, all three status indicators are green. If a section fails,
Refer to “VSWR Logic On The LED Board” in this section however, the status indicator for the section where the fault
(Section Q) for circuit descriptions. Additional descriptions for occured will be RED. Only the status indicator for the first
circuits using output from the VSWR Fault Logic can be found section where RF is missing will be RED, so that the red LED
as follows: indicates the section with a fault.
a. RF Drive Switchover signal: Also refer to Section A, Refer to the paragraphs on “RF Sense Circuits on the LED
Oscillator. Board” for circuit descriptions and additional information.
b. VSWR Induced Lower: Also refer to section P, Controller. Q.3.8 Reser Circuit: Block Diagram Description
Q.3.4 VSWR Self-Test Circuit: Block Diagram De- The “Reset” circuit resets “Fault” status indications when the
scription Reset pushbutton on the transmitter’s Status Panel (mimic panel)
is depressed, or when a remote control “Reset” command is
The VSWR Self-Test circuit checks all VSWR Fault logic by
given, or when a “+5B Reset” is generated because the back-up
simulating a VSWR at the phase detector output. Paragraphs on
supply voltage has dropped below a preset threshold. (The “+5B
the “VSWR Self-Test Circuit”, following the VSWR Logic
Reset” resets all latches operating from the +5B supply before
description in this section, describe the self-test function and
the voltage goes so low that operation of latches and logic is
circuit.
unreliable.)
Q.3.5 Type 4 Faults: Block Diagram Description A “Controller Supply Fault - L” blocks or inhibits “Resets” when
Type 4 faults are all supply faults on the analog input and A/D AC power is first applied to the transmitter, to prevent false
boards. These faults can affect digital data which turns PA “Fault” indicatons.
modules on and off, so any Type 4 Fault generates a “PA Off”
Refer to the paragraphs on “RESET CIRCUIT” in this section
output which goes to the modulation encoder and turns all PA
for descriptions of Reset circuit function and for circuit descrip-
modules OFF. (Recall that the Modulation Encoder supply volt-
tions.
ages come from the DC Regulator, and DC Regulator supply
faults are Type 1 Faults which turn the transmitter OFF (turn the
high voltage supply off).
Type 4 Fault circuits are described in the paragraphs on “Supply Q.4 Reset Circuit
Faults: Circuit Description” in this section (Section Q). The RESET circuit resets Type 1, Type 2 or Type 3 Fault
Q.3.6 Type 5 Faults AND Type 6 Faults: Block Dia- INDICATIONS. Fault DETECTION circuits act whenever a
fault is present. As soon as a Type 1 fault is cleared, the trans-
gram Description
mitter can be turned back on, even if the indication has not been
Type 5 Faults are Conversion Error faults, and the only circuit
“reset”.
on the LED board is a status indicator circuit. For a description
of Conversion Error fault circuits, refer to Section K, A/D As long as a Type 1 Fault is still present, the transmitter will
Converter Board. remain OFF and cannot be turned back on (except for “High
Voltage Supply Failure” and “High Voltage Supply Overvol-
Type 6 Faults are Envelope Error faults. “Envelope Error” faults
tage”, which will immediately turn the transmitter OFF again
are caused by PA Module failure which result in missing Big
unless the fault has cleared). For Type 2 faults, the transmitter
Steps. Envelope Error faults generate a “Fault” status indication
can be turned ON again, even if indications are not reset, but if
to alert the operator to a Fault condition, but do not take any
the cause of the fault remains (Supply Overload, Overdrive or
action.
Underdrive), the transmitter’s type 2 fault circuits will operate
The Envelope Error fault detection circuit compares an audio again. Type 3 Faults are power lowering faults and do not turn
signal which is reconstructed from the digital audio data with a off the High Voltage supply. A fault indication indicates that the
demodulated audio signal, and if their peak levels are different power output has been decreased.
an “Envelope Error Fault” status indication is generated.
b. “RESET B” goes from LOW to HIGH while a fault is still what the other gate inputs are. The output of U20D is then a
present (the fault detection circuit output is HIGH). Reset RESET-H logic signal when either an EXT reset or a +5B Reset
B goes from LOW to HIGH if one of two conditions occur: occur.
At the end of a manually generated “Reset” pulse, or
Q.6.1 “Reset” Pushbutton Switch
1. On intial application or re-application of AC power, The “Reset” switch is a pushbutton switch on the transmitter’s
when the “Controller Supply Fault - L” logic signal Status Panel (“mimic panel”), next to the “Overload” indicators.
goes from LOW to HIGH a few seconds after all Depressing the “Reset” switch also generates a RESET-H logic
regulated supplies are on. signal at U20D’s output.
If a “+5B Reset” is ever generated (because the back-up supply Q.6.1.1 Switch De-Bounce
voltage is too low), there will be no voltage for the fault detection U20C-U20D is a switch de-bounce circuit, and it’s output is the
circuits or for most other logic, and the fault detection circuit output of U20D (at pin 11). The de-bounce circuit is a flip-flop,
outputs will all be LOW. The latches will only be cleared. controlled by the RESET pushbutton, but with an additional
RESET A and RESET B operation, then, can be summarized as input from U21D which forces the de-bounce ouput LOW when
follows: an “EXT RESET” or “+5B RESET” occurs. Except for the
a. A RESET command (manual, remote, or +5B reset) causes additional input, the De-Bounce circuit is one that is commonly
RESET A to go LOW. A few tens of nanoseconds later, used.
RESET B goes LOW. The de-bounce circuit output is normally LOW because the
b. The RESET A - L at the latch CLEAR inputs “CLEARS” normally closed RESET switch contact holds one input to U20C
the latches and the fault indications. LOW forcing it’s output and one input to U20D HIGH. The other
c. When the RESET command is released, RESET A goes input to U20D, from U21A, is also HIGH, forcing U20D output
HIGH, so that a low-to-high transition at a latch CLOCK LOW. (Normally, both inputs to U21D are HIGH, then U21D
input will generate another fault indication. output and one input to U21A are HIGH, the other input to U21A
is also HIGH because it’s pulled to +5V, and U21A output and
d. A few tens of nanoseconds later, RESET B goes HIGH.
the input to U20D are HIGH).
What happens now, for each fault input, depends on
whether a fault is still present or not. When the “Reset” pushbutton is depressed, the Normally Closed
1. If NO fault is present, the detector circuit output and contacts open and one input to U20C goes HIGH but the de-
one AND gate input are LOW. The RESET B transition bounce circuit output remains LOW because U20C’s other input
at the other AND gate input has no effect (because the LOW, and U20C output and both input to U20D are still HIGH.
one LOW input holds the gate’s output and latch When the Reset pushbutton is depressed further, it’s Normally
CLOCK input LOW). Open contact closes and grounds one input to U21A. Within a
2. If a fault IS still present, the detector circuit output and few nanoseconds of it’s first contact, the LOW input to U21A
one AND gate input are HIGH. When the RESET B forces U21A output LOW then U20D output goes HIGH. Now,
signal goes HIGH, the AND gate output also goes both inputs to U20C are HIGH (the switch is still depressed even
HIGH (a low-to-high transition), and a fault is again though the Normally Open contacts may bounce), and U20C
clocked into the latch. output is LOW so that U20D output remains HIGH until the
switch is released and it’s normally closed contacts CLOSE
again.
Q.6.1.2 Inhibit Gate
Q.6 Reset Circuit Description Inhibit gate U20B blocks any “Resets” during the transmitter’s
The next paragraphs will describe the RESET logic; the function step-start cycle. When the turn-on/turn-off logic on the Control-
of RESET A and RESET B signals have already been described. ler board provides a “K1 Drive” pulse for step-start contactor K1,
the “K1 not-pulse” is LOW and gate U20B’s output is HIGH no
Either an “EXT RESET” or a “+5B RESET” logic LOW input
matter what happens at U20B’s other input.
will cause the output of gate U21D to go LOW. The EXT RESET
input is an optoisolator’s transistor collector on the External At all other times, the “K1 not-Pulse” is HIGH, and Inhibit Gate
Interface board, which pulls the input of the buffer and one input U20B’s output is HIGH when a “Reset” occurs and LOW at all
to U21D LOW when a remote “Reset” command is given. (On other times.
the schematic diagram, the buffer is U22F and capacitor C118 is Q.6.1.3 Reset A
a bypass capacitor for transient and RF voltages). The +5B The output of inhibit gate U20B is the “Reset A - L” signal which
RESET is a logic LOW signal from the +5B Reset circuit on clears the status indicator latches.
Controller board A32, when the +5B supply voltage goes below Q.6.1.4 Reset B
a preset threshold. The “Reset A - L” signal is delayed about 60 nanoseconds plus
When the output of U21D goes LOW, the output of U21A is the gate propagation delay through U23B. The delayed Reset B
forced LOW, and the output of U20D is forced HIGH no matter “retriggers” the fault indicator latch if a fault is still present after
a “Reset”; refer to the description of “Reset A and Reset B has cleared. If the fault is still present after resetting, the status
Operation”, above, for more information. indicator will change to RED again when the “Reset” pushbutton
A “Controller Supply Fault - L” provides a Reset B (“retrigger” is released or when the remote “Reset” command ends.
indication) only, about 2-3 seconds after AC power is first Q.6.2.4 Exceptions:
applied or is re-applied to the transmitter. DOOR INTERLOCK and EXTERNAL INTERLOCK status
indications clear as soon as the door is properly closed or the
Q.6.2 “Latched” Fault Status Indicator Circuits cause of the external interlock is corrected.
All “Latched” faults have similar status indicator circuits, driven
by the latch Q and not-Q outputs. Type 1 Fault status indications
use the circuit shown in Figure Q-3, except the Air Fault status
indicator which has additional inhibit gates between the latch Q.7 Type 1 Fault Circuits: Principles of
outputs and the indicator inverter/drivers. Some Type 2 and Type
3 Latched fault status indicators are driven by gates and are Operation
described in the fault logic descriptions. All “Latched” fault Type 1 Faults turn the transmitter OFF, by providing a Type 1
status indications remain RED until they are RESET. Fault -logic HIGH signal to the turn-on/turn-off logic on Con-
troller board A38 and by turning transistor A38Q4A ON to
The following description refers to Figure Q-3, “Latched Fault provide an “OFF” command to the power control logic on the
Status Indications, Simplified Diagram.” Only the latch outputs Controller board. The following paragraphs will first describe
are shown in the figure. The description of “Reset A and Reset Type 1 Fault logic, from fault detection circuit outputs, then will
B Operation” earlier in this section described latch operation. describe fault detection circuits for each Type 1 fault.
Q.6.2.1 “Fault” Indication
Type 1 Fault circuits described in this section include:
When there is a latched FAULT, the latch Not-Q output is LOW,
and goes to two inverters. Both inverter outputs are HIGH; one a. Air Supply Fault.
provides a Fault-HIGH signal to the External Interface, for an b. High Voltage Supply Failure (High Voltage Supply Pro-
external fault status indication. The other inverter logic HIGH tection Circuit).
output illuminates the RED section of the Status LED on the c. High Voltage Supply Overvoltage.
transmitter’s Status Panel. d. Cable Interlock Fault (Modulation Encoder Cable Inter-
The latch Q output is HIGH when there is a latched fault. This lock faults).
is inverted to a logic LOW, so the inverter output voltage is near e. Output Monitor, +5 Volt Supply Fault.
sero and the Green section of the LED is off (not illuminated). f. Output Monitor, -5 Volt Supply Fault.
Q.6.2.2 “Normal” Indication (No Fault) g. DC Regulator, +5 Volt Supply Fault.
In this case, the latch Not-Q output is HIGH, and is inverted by h. DC Regulator, B- Supply Fault.
the two inverters to provide logic LOW outputs to the External
Additional Type 1 Fault circuits described in other parts of this
Interface (for NO fault status output) and to the RED section of
Technical Manual include:
the LED, which is off. The latch’s Q output is LOW when there
is no latched fault, and is inverted to a logic HIGH signal which a. Door Interlock logic, on the Controller board, described in
illuminates the GREEN section of the LED. Section P.
Q.6.2.3 Resetting Fault Indications b. External Interlock logic, on the Controller board, de-
Type 1, Type 2, and latched Type 3 FAULT indications can be scribed in Section P.
RESET by depressing the “RESET” pushbutton on the transmit- c. Repeated Type 2 Faults become Type 1 Faults, and are
ter’s status panel or by providing a remote “Reset” command; described in later in this section, as “Type 2 Faults”.
the indications will then change from RED to GREEN if the fault
Figure Q-3
Latched Fault status indicators simplified diagram.
Q.7.1 Type 1 Fault Logic the fan to run backwards, removing the center rear panel on the
Type 1 Fault logic includes OR gate U10, OR gate U24C, “pulse back of the transmitter, or loose quarter-turn fasteners on the rear
stretcher” U64B, and OR gate U70A. The “Type 1 Faults - H” panel.
output from U70A goes to the Controller board, where it is ORed Q.7.2.1 Air Flow Sensing Unit S7
with the Interlock Fault signal from the Door Interlock and The air flow sensing unit is a differential pressure switch, located
External Interlock circuit on the Controller board, by OR gate in the center rear compartment (where PA combiner/mother-
A38U58C. boards are also located). The switch is located on the left side
Type 1 Fault logic on the LED Board is shown on sheet 1 of the wall (viewed from the rear of the transmitter), nearly at the top.
LED Board schematic diagram at schematic grid locations C1 The “high pressure” side of the switch is open to the compart-
and C2. ment, and the “low pressure” side of the switch is at room air
Eight-input OR gate U10 has inputs from eight fault detection pressure, through a sampling tube. When the blower is operating
circuits, listed as (a.) through (h.) above. If any Type 1 fault properly, it forces air through all RF Amplifier Module heat
occurs, a logic HIGH signal at an input to OR gate U10 causes sinks, into the front non-interlocked compartment, and air pres-
U10’s output to go HIGH. sure inside the combiner/motherboard compartment is higher
than pressure outside the transmitter.
The “Type 1 Fault” output of U10 goes to one input of two-input
OR gate U24C. The second input is a logic HIGH signal if a If there is sufficient air flow, the switch is CLOSED and supplies
“repeated Type 2 Fault” occurs (Type 2 Faults are described later +8 volts to the “Air Flow Fault” input on the LED board. If there
in this section). is not enough air flow (if there is insufficient air pressure in the
compartment to operate the switch), the switch OPENS, and the
Pulse stretcher U64B and OR gate U70A ensure that any Type
“Air Flow Fault” input is pulled to ground through a resistor in
1 Fault will generate at least a 2.4 second transmitter turn-off
the circuit on the LED board.
pulse.
Q.7.1.1 Pulse Stretcher U64B Q.7.3 “Air Flow Fault” Logic
Type 1 Faults generate an OFF command, which must remain Figure Q-4 is a simplified diagram of the Air Flow Fault logic
HIGH for at least 20 milliseconds because of the switch de- circuit. Air Flow Fault logic is also shown at grid locations C4,
bounce circuit. The pulse stretcher ensures that any Type 1 Fault C5 and D4 on sheet 1 of the LED Board Schematic Diagram. Air
will generate an “Off” command much longer than this (about Flow Fault status indicator circuits are at grid locations B2-B3
2.4 seconds). During this time, any other transmitter commands on the schematic diagram.
will also be inhibited. The logic consists of inverting Schmitt triggers U12C, U12B,
One-shot U64B is a latch which is used as a one-shot or and U12D; gates U13A-B and U20A. Air Flow Fault indicator
monostable. During normal transmitter operation, the Q output logic includes gate U14D, latch U15, indicator inhibit gates
is LOW, and the not-Q output is HIGH so that capacitor C121 is U17C-D, and indicator drivers U18C-D and is shown at sche-
charged and holds the CLEAR input HIGH. It’s “D” and “PR” matic grid locations B2-B3.
inputs are always held HIGH by a resistor to +5 volts. so that a Air Flow Logic includes:
low-to-high transition at the Clock input will trigger the latch.
a. A delay, to prevent sensing momentary drops in pressure
When a Type 1 Fault is detected, the LOW to HIGH transition caused by air flow “flutter” (U12A).
at U64B’s CLOCK input triggers the latch, and its Q output goes
b. An INHIBIT gate, U13B. The Inhibit Gate output is the
HIGH and its NOT-Q output goes LOW. The NOT-Q output
“Air Flow Fault”, logic HIGH signal to Type 1 Fault OR
now acts as a current sink, discharging capacitor C121 through
gate U10.
resistor R214. After a time delay, the voltage across C121 goes
low enough that U64B senses it as a logic LOW and U64B c. An “Inhibit” circuit (U12C, U12B, U13A, U12D, and
“CLEARS”. When U64B clears, its Q output goes LOW again U20A). The “Inhibit” input is the “Overdrive Inhibit” from
and its not-Q output goes HIGH. the Controller board turn-on/turn-off logic. The “Inhibit”
logic:
OR gate U70A’s output will be high if one-shot U64B’s Q output
1. Inhibits Air Flow Fault sensing when the transmitter is
is HIGH or if a Type 1 Fault - H is present (or if both inputs are
off, during turn-on, and for a few seconds after turn-on
HIGH). The LED Board “Type 1 Fault” output, then, will be high
to allow air flow to be established.
for 2.4 seconds, or as long as the Type 1 Fault is present,
whichever condition lasts longest. 2. Turns off the “Air Interlock” indicator LED for about
3.5 seconds after the PA turns on. This prevents a green
Q.7.2 Air Flow Fault Sensing “normal” indication from being displayed until air flow
The Air Flow Fault circuit includes an air flow sensing unit, is established.
mounted in the transmitter cabinet, and logic on the LED board. d. Status Indicator latch and indicator drive circuits (U14D,
An “Air Flow Fault” occurs when there is insufficient air for U15A, U18C, U18D, U18E).
properly cooling RF Amplifier Modules. Causes of insufficient
air include fan failure, incorrect blower motor phasing causing
Figure Q-4
Air Flow fault circuit simplified diagram.
e. Status indicator “Inhibit” gates which turn off all front- When a FAULT is latched, U15A’s Q output is HIGH and is
panel status indications for a short time after initial turn-on inverted by U17D to a LOW and again by inverter U18D to a
(U17B, 17D). HIGH, which illuminates the RED section of indicator DS5.
Q.7.3.1 “Anti Flutter” Delay, U12A Similarly, the LOW not-Q output causes the green section of DS5
When air pressure switch S7 first closes, +8 volts is supplied to to be dark. Also, the LOW not-Q output is inverted by U18C to
an RC charge-discharge circuit (R213, R63 and C119). The provide an AIR FAULT - H logic signal to the external interface
capacitor begins charging through the series resistance, and after (refer to the schematic diagram). When there is NO fault latched,
about 0.6 seconds inverting Schmitt trigger U12A’s output goes U18D’s Q output is LOW and the RED LED section is OFF, and
LOW, indicating normal air flow (no fault). If an Air Flow Fault U18D’s not-Q output is HIGH and the GREEN LED section is
occurs, pressure switch S7 will OPEN and C119 will begin illuminated.
discharging through a resistance to ground. After about 1 second, Q.7.3.2.1 Inhibit “Air Interlock” Status Indication (Gates U17D
inverting Schmitt trigger U12A’s output goes HIGH, indicating and U17B)
an air flow FAULT. If the air switch opens for a short time When the transmitter is first turned ON and the Overdrive Inhibit
because of air flow “flutter”, the charge-discharge circuit holds is released, the “Inhibit” logic in the Air Flow circuit generates
U12A’s output LOW (“no-fault”). a 3.5 second logic LOW pulse which goes to U17D-pin 12 and
U17B-pin 10. This logic LOW pulse holds both NAND outputs
The output of the delay circuit, from U12A is FAULT - HIGH
HIGH, preventing any status indication (either green or red).
and Normal - LOW. This is one input to AND gate U13B (at pin
4); U13B’s other input (pin 5) is an “Inhibit - L” input which is Q.7.3.2.2 Inhibit Logic
LOW if the PA is OFF and also for 3.5 seconds after PA turn-on. The inhibit logic prevents an air flow fault from being sensed for
3.5 seconds after transmitter turn-on, to allow air flow to be
The Inhibit-L at U13B pin 5 forces U13B’s output LOW even if
established, and also turns off the Air Interlock status indicator
a fault occurs. When the Inhibit is removed and pin 5 goes HIGH,
during this time. Air flow fault circuit “inhibit” logic includes
a normal air flow -logic LOW signal from U12A holds U13B’s
delay circuit U12C-U12B, gate U13A to provide an “Inhibit fault
output LOW, and an air flow FAULT - H causes U13B’s output
sensing” signal, inverter U12D, and gate U20A to provide an
to go HIGH. U13B’s FAULT-H output goes to Type 1 Fault gate
“Inhibit indication” signal. The Inhibit Logic has one input and
U10 and to the status indicator circuit.
two outputs:
Q.7.3.2 “Air Interlock” Status Indicator Circuit
The Status Indicator circuit consists of Reset Retrigger AND gate a. INPUT: “OVERDRIVE INHIBIT - L”, from the turn-
U14D, latch U15, inhibit gates U17D and U17B, indicator on/turn-off logic on the controller board. If the transmitter
drivers U18C and U18B, and AIR indicator LED DS5. Operation is OFF this input is logic LOW; a little over 1 second after
of the Reset Retrigger AND gate and Latch were described the beginning of the turn-on step-start cycle, when the PA
earlier in this section, in the paragraphs on the “Reset Circuit”. Turn-Off is released by the controller board turn-on/turn-
off logic, the Overdrive Inhibit goes HIGH and releases Q.7.3.2.4 Gate U20A
the inhibit. Gate U20A generates the “Air Interlock Indicate” Inhibit signal.
b. OUTPUT: “INHIBIT AIR FAULT SENSE - L”, which An “Inhibit Indicate” pulse is generated at the output of U20A,
inhibits Air Interlock Fault sensing. When the transmitter as follows:
is OFF this output, from gate U13A pin 3, is LOW; about a. TRANSMITTER “OFF”: When the transmitter is OFF,
3.5 seconds after the Overdrive Inhibit is released, the AND gate U13A’s output is LOW and inverter U12D’s
“Inhibit Air Fault Sense” is released and goes HIGH. output is HIGH, so that one input to NAND gate U20A
c. OUTPUT: “INHIBIT INDICATE - L”. This output, from (pin 1) is HIGH. U20A’s other input, at pin 2, is LOW,
gate U20A pin 3, is LOW for 3.5 seconds after the Over- however, so the NAND gate output is HIGH and Air
drive Inhibit is released when the transmitter is first turned Interlock Status indications are enabled.
on, and is HIGH otherwise (whether the transmitter is ON b. 3.5 SECOND “LOW” PULSE: When the transmitter turns
or OFF). The “Inhibit Indicate” turns the AIR Interlock ON, the Overdrive Inhibit is released and goes HIGH.
indicator OFF for 3.5 seconds after the high voltage is Now, both inputs to NAND gate U20A are HIGH, the
turned on. gate’s output goes LOW, gates U17D and U17B are inhib-
Delay circuit U12C-U12B provides a “delay on - fast off” ited, and there is no status indication.
function, and operates as follows: c. TRANSMITTER “ON”: After the 3.5 second delay, AND
a. When the transmitter is OFF, the delay circuit input gate U13A’s output goes HIGH, and inverter U12D and
(“Overdrive Inhibit”) is LOW, inverter U12C’s output is pin 1 of NAND gate U20A go LOW. NAND gate U20A’s
HIGH, capacitor C22 is charged, and inverting Schmitt output now goes HIGH and interlock status indications are
trigger U12B’s output is LOW. enabled again.
b. When the “Overdrive Inhibit” is released and goes HIGH, The 3.5 second logic LOW pulse turns off all Air Interlock Fault
during the turn-on sequence, inverter U12C’s output goes indications for 3.5 seconds after the transmitter is turned “ON”.
LOW and capacitor C22 begins discharging through R48.
Q.7.4 High Voltage Supply Protection Circuit
After about 3.5 seconds, the voltage across the capacitor
drops below U12B’s trigger threshold, and U12B’s The High Voltage Supply protection circuit (“Main Power Sup-
output goes HIGH. As long as the transmitter is ON, ply -Fault” status indication) basically protects three phase trans-
U12B’s output remains HIGH. former T1 from overheating caused by phase imbalance. Some
causes of transformer phase imbalance are a high or low phase
c. Diode CR6 provides a “fast off” function. The Overdrive
voltage or loss of one phase on incoming power; or a contactor
Inhibit goes LOW when the transmitter turns OFF (be-
fault which causes loss of one phase at the transformer primary;
cause of an operator “OFF” command or a type 1 fault or
or a rectifier fault; or a transformer fault.
type 2 fault), and U12C’s output goes HIGH. The logic
HIGH signal at U12C output charges capacitor C22 in a Normally, the 12-phase power supply has a ripple frequency that
few tenths of a second, through CR6 and R47, so that the is 12 times the power line frequency (that is, 600 Hz or 720 Hz).
circuit is ready to generate a 3.5 second “delay on” again. A phase imbalance, for any reason, causes a ripple component at
The Delay circuit output at U12B pin 4, then, is: two times the line frequency (100 Hz or 120 Hz ripple). The
Power Supply Protection circuit’s input a sample of the +115 volt
a. PA OFF (Overdrive Inhibit - L signal present): U12B supply ripple, from Fuse Board A24. The protection circuit
output is LOW. includes a bandpass filter with a passband from about 90 Hz to
b. For 3.5 seconds after Overdrive Inhibit is released (“PA 130 Hz, a peak detector, a comparator, and a delay circuit. The
OFF” is released): U12B output remains LOW. “delay” circuit prevents transient conditions from generating
c. PA ON (normal operation, when the PA is not held off by faults.
the turn-on/turn-off circuit): U12B output is HIGH. The Power Supply Protection circuit is shown on sheet 1 of the
Q.7.3.2.3 Gate U13A LED Board schematic diagram, at the top of the page, and
Gate U13A generates the “Air Fault Sense Inhibit” logic signal. includes U1B-D, U2C and D, U3, U11B, U12E-F, and U13C.
When the transmitter is OFF, the Overdrive Inhibit and Delay Q.7.4.0.1 “High Voltage Supply Ripple” sample
output are both LOW, both AND gate inputs are LOW, and This circuit is located on Fuse Board Assembly A24, and is
U13A output is LOW. The Inhibit input of U13B is also LOW shown on sheet 2 of the DX-15 Overall Schematic Diagram.
and air fault sensing is blocked (inhibited). When the Overdrive Resistors A24R14-R15 are a voltage divider, capacitor C1 re-
Inhibit is released (goes HIGH), one input to U13A (pin 1) goes moves the dc component and C1-C2 are an AC voltage divider.
HIGH but the other input remains LOW for an additional 3.5 Fuse F9 provides overcurrent protection in case of faults, and
seconds because of the delay circuit, and air fault sensing is still transzorb CR9 provides overvoltage protection.
inhibited. When the delay circuit output goes HIGH, gate
U13A’s output goes HIGH, so that one input of U13B is HIGH On the LED board, U1D, U1C, and U1B make up a three-section
and Air Interlock Fault sensing is enabled because U13B output active filter with a passband of about 90 Hz to 130 Hz. This filter
then depends on U12A’s output.
passes “fault” ripple frequencies and attenuates or rejects other Q.7.5 High Voltage Supply “Overvoltage” Circuit
AC and ripple frequencies. The High Voltage Supply Overvoltage sensing circuit is shown
“Power Supply Protection Sensitivity” adjustment R23 adjusts on Sheet 1 of the LED Board Schematic Diagram (at grid
the gain of non-inverting amplifier stage U2D. This gain control locations C4 and C5). A voltage divider on Fuse Board A24
sets the peak detector’s input level and dc output to the compa- provides a sample of the +230VDC High Voltage (the “Over-
rator. load” sample on sheet 2 of the DX-15 Overall schematic dia-
gram. The sample goes to the non-inverting input of voltage
U2C is an operational amplifier peak detector. Its input, at test
comparator U1A on the LED board. The inverting input of the
point TP1 is a power supply ripple sample, and its output, at test
comparator is a fixed reference voltage derived from the +15 volt
point TP2, is a dc voltage which depends on the input peak
regulated supply.
voltage.
Normally, the sample is lower than the reference voltage, and the
U3 is a voltage comparator. A voltage divider, R27-R28, sets the
comparator output goes to -15 volts. Diode CR1 clamps the
reference voltage at the comparator’s inverting input. TP3 is a
voltage to ground so the input to Logic Level Down Converter
test point for the reference voltage is available, and TP2 is a test
U11A does not go negative. The down converter output is a TTL
point for the comparator’s signal input from the peak detector. If
level logic LOW signal to the “Supply Voltage” (“Main Power
the 100 Hz or 120 Hz ripple component increases sufficiently,
Supply: Over Voltage”) status indicator circuit.
the signal input at the comparator’s non-inverting input becomes
greater than the reference voltage and the comparator’s output If the supply voltage exceeds the preset threshold, comparator
goes from zero to +5 volts (from logic LOW to logic HIGH). U1A’s output goes to +15 volts, then is converted to a TTL level
Resistors R29-R30-R34 are for offset balancing, and C16 and logic HIGH signal by U11A. The logic HIGH input to the status
feedback network R21-R32-R33 improve comparator operation indicator latch circuit (U14C and U15B) causes a Latched RED
and stability. “Fault” indication until the latch is reset. (Refer to “Reset A and
Q.7.4.0.2 Delay Circuit (U11, U12F, U12E, U13C)
Reset B Operation” earlier in this section for a description of
latch operation and to “Type 1 Fault Status Indicator Circuits”
When a FAULT is detected, comparator U3’s output goes HIGH,
later in this section for a status indicator circuit description.)
but, because of the delay circuit, the circuits FAULT output at
U13C doesn’t go HIGH until about 1.5 seconds later. This delay Q.7.6 “Cable Interlocks” Circuit
prevents transient conditions on the power line from causing The “Cable Interlock” circuit detects disconnected cables be-
“fault” outputs. tween the Modulation Encoder and PA combiner/motherboards,
The circuit’s output AND gate U13C has two inputs, one directly or missing RF amplifier modules, or disconnected cables be-
from the comparator output and the other from a delay circuit. tween the DC regulator and Modulation Encoder, or a discon-
During normal transmitter operation (and when the transmitter nected cable between the Modulation Encoder and LED board.
is OFF), the comparator output, buffer U11B’s output, and one The “Cable Interlock” fault sensing circuit on the LED Board is
input to U13C (pin 9) are all LOW. Capacitor C23 is discharged, shown on Sheet 1 of the LED Board schematic diagram, at grid
Schmitt trigger U12F’s output is HIGH and is inverted so that locations D4 and D5. The circuit on the LED board consists only
U12E output and U13C pin 10 (input) are LOW. of OR gate U24A and a transient filter, U45F, R118, C120, and
When a “Supply Fault” is detected, the comparator’s output goes U45E.
HIGH, buffer U11B’s output goes HIGH, and buffer U11 drives A “Cable Interlocks - Fault HIGH” logic signal from the Cable
one input of AND gate U13C and the input to R-C circuit Interlock logic on the Modulation Encoder board is one OR gate
R49-C23 HIGH. The output of U13C remains LOW, because it’s input. Any cable fault between the Modulation Encoder board
input at pin 10 is still LOW. and PA section, or any missing PA RF amplifier module, causes
Capacitor C23 begins charging, and after about 1.5 seconds, a Fault-H OR gate input and logic HIGH OR gate output. (Refer
inverting Schmitt trigger U12F triggers, and it’s output goes to Section L, Modulation Encoder, and to Figure L-2 for a
LOW. Inverter U12E’s output goes HIGH, so that both inputs to description and simplified diagram of Modulation Encoder
AND gate U13C are HIGH, and the output of U13C goes HIGH, board cable interlock circuits).
sending a “Supply Fault-H” logic signal to the indicator circuit The other OR gate input goes to +5 volts through a pull-up
and to Type 1 Fault OR gate U10. resistor, but is also grounded at the DC Regulator board through
The delay circuit, then, effectively holds an input to U13C LOW the shield of the supply voltage cable from the DC Regulator to
for 1.5 seconds after a fault is detected, thus delaying the Supply the Modulation Encoder and the interconnecting cable between
Fault-H output. When the fault “clears”, which will occur when the Modulation Encoder and LED Board. If both cables are in
the high voltage supply primary contactors open, comparator place, the OR gate input is LOW (grounded) and if either cable
U3’s output goes LOW, buffer U11’s output goes LOW, and is disconnected the OR gate input goes HIGH through the pull-up
U13C’s input at pin 9 goes low, forcing U13C output LOW. resistor.
A cable fault causes the OR gate output to go HIGH. The logic
HIGH signal goes through inverter U45F, filter R118-C120, and
inverter U45E to send a “Fault-H” logic signal to Type 1 Fault 2. IF THE FAULT DOES NOT REPEAT: All status
gate U10 and to Cable Interlock status latch circuit U14A-U16A. indications and transmitter operation return to normal.
(Refer to “Reset A and Reset B Operation” earlier in this section
for a description of latch operation and to “Type 1 Fault Status Q.8.2 Type 2 Fault Status Indicators
Indicator Circuits” later in this section for a status indicator When Type 2 Faults occur, the following Status Panel “Overload
circuit description.) Indicator” action will be observed for Supply Fault, RF Under-
drive, or RF Overdrive faults:
Q.7.7 Output monitor +5V and -5V Faults, and DC
a. When a fault is detected, the indicator will change from
Regulator +5V and B- Faults green to YELLOW (amber) while the transmitter cycles
These circuits are described in the paragraphs on “Supply Fault off.
Sensing Circuit Descriptions” following “Type 4 Fault Circuits”
b. When the transmitter cycles back on, the indicator will
and Figure Q-8 includes simplified diagrams. extinguish (go dark).
Q.7.8 “Door Interlock” and “External Interlock” 1. If the fault is detected again before the end of the second
Status Indication Circuits time-out, the RED indication will come on and the Type
These Status Indication circuits are shown in the upper right 1 Fault will turn the transmitter OFF as soon as the fault
section of sheet 3 of the LED board schematic diagram. Both is detected again.
circuits are the same. Interlock Fault circuits for these interlocks 2. If the fault does NOT repeat, the indicator will go
are on the Controller Board, and are described in Section P, GREEN at the end of the second time-out.
Controller.
Q.8.3 Circuit Desriptions: Type 2 Fault Detection
When no interlock faults are present, the “Interlock Status” input Circuits
to the LED board is logic HIGH. uffer/driver U42D (or U42E)
Type 2 Fault Detection circuits are shown on the LED Board
output goes HIGH and illuminates the GREEN section of the
schematic diagram. The following paragraphs describe RF
bicolor status LED. Both inverter outputs go LOW, the RED
OVERDRIVE, RF UNDERDRIVE, and SUPPLY CURRENT
section of the LED is off, and a logic LOW signal goes to the
OVERLOAD fault sensing circuits. Following those descrip-
External Interface.
tions, “Type 2 Fault” logic, status indicator latch, and status
When an interlock FAULT is present, the “Interlock Status” indication circuits are described.
input is logic LOW. The Buffer/driver output goes LOW and the
green LED section is OFF. Both inverter outputs go HIGH, Q.8.4 RF Underdrive and Overdrive Fault Detection
illuminating the RED LED section and sending a “Fault-H” Q.8.4.1 RF Drive Sample Input Circuit (T1 and Associated
signal to the External Interface. Components)
An RF Drive sample is taken from the RF Splitter, A15, and goes
to the primary of RF transformer T1. A resistor-inductor network
across the primary provides loading and broad-banding, and
Q.8 Type 2 Fault Circuits capacitors across the two secondaries also provide loading. The
Type 2 Faults include RF Overdrive, RF Underdrive, and Supply two secondary windings each drive one RF detector and fault
Current Overloads (either a Peak current overload or an Average detector comparator.
current overload provides a “Supply Current Overload” logic Q.8.4.2 RF Detectors and Voltage Comparators
output). For each fault comparator, an RF peak detector (CR8, and CR9)
All Type 2 Faults are frequently temporary conditions, such as followed by an R-C filter provides an average RF drive sample
current overloads caused by overmodulation. Turning the high for the comparator. The comparators operate from a +15 volt
voltage off may correct the condition, so Type 2 Faults cycle the supply, and have an Open Collector output, which goes to +5
transmitter OFF, then back ON. volts through a resistance to provide a TTL-level logic output.
Q.8.4.3 RF Overdrive Fault Detector (U28B)
Q.8.1 Type 2 Fault Action The DC “RF drive sample” goes to the non-inverting input of the
Type 2 faults execute the following steps: comparator, and a reference voltage at the inverting input is set
a. Turn the High Voltage OFF. with Overdrive Threshold control R88. Normally, the reference
b. After 2.4 seconds, turn the High Voltage ON again and voltage is greater than the “RF drive sample” and the compara-
start another timer (a second time-out). tor’s output goes to zero. If the “RF drive sample” voltage is
greater than the reference voltage, the comparator’s transistor
c. For 2.4 seconds after starting the turn-on sequence, watch
turns OFF and the output is pulled up to +5 volts by resistor R77,
for a repeated fault condition.
providing a logic “Fault - HIGH” input to one-shot U30A
1. IF THE FAULT CONDITION REPEATS WITHIN through Inhibit Gate U29D.
THE SECOND TIME-OUT: Initiate a Type 1 Fault
which turns the transmitter OFF.
Figure Q-8
Regulated Supply fault sensing crcuits.
Q.8.4.4 RF Underdrive Fault Detector (U29C) “Underdrive Inhibit A” goes HIGH so that if RF drive is low (an
The DC RF drive sample goes to the inverting input of compa- underdrive condition), a Type 2 Fault is generated.
rator U29C, and the reference voltage goes to the non-inverting Q.8.4.9 Possible Causes of Underdrive During Turn-On
input. Normally, the RF drive sample voltage is greater than the An RF drive chain fault is an obvious cause, but a high voltage
reference voltage and the comparator output goes to ground, but supply fault can also cause an “Underdrive Fault” during turn-on.
if the RF drive sample voltage drops below the reference voltage
(set by Underdrive Threshold control R92), the comparator High Voltage Supply Faults or excessive loading on the High
output goes HIGH (to +5 volts through R95), providing a logic Voltage Supply can cause an “Underdrive Fault” during turn-on.
“Fault - HIGH” input to one-shot U30B through Inhibit Gate The High Voltage supply initially comes on through the step-
U29C. start resistors, but the only load on the supply is the RF driver,
so supply voltage should be close to full voltage and RF drive
Q.8.4.5 Comparator Voltage Ramp, “Underdrive Inhibit
should also be close to normal. If there is a supply fault or
A”, and “Underdrive Inhibit B”
excessive loading, the additional primary current causes a volt-
When the transmitter is first turned on, the Underdrive Threshold
age drop across the step-start resistors, supply voltage is low, and
reference voltage is set at zero, then begins increasing as a
therefore RF drive will be low.
capacitor (A32C43) charges. RF drive also begins increasing at
this time as well, but the comparator output is blocked (inhibited) For reference, the normal turn-on sequence, including Under-
from reaching fault logic. After another 0.3 seconds, the Under- drive Inhibits and high voltage supply loading, is as follows:
drive “Inhibit” is released, but if there are no RF driver section a. TURN-ON REQUEST generates K1 Turn-on pulse.
faults the RF drive sample will be greater than the reference b. K1 energizes, applying primary voltage to the high voltage
voltage by this time. If RF drive is not high enough, an Under- supply through step-start resistors, and
drive Fault (Type 2 fault) will cycle the transmitter OFF then will
c. K1 auxiliary contacts generate “K1 HAS CLOSED” and
start the transmitter again; the “Underdrive” Overload indicator
“UNDERDRIVE INHIBIT B”, resetting reference voltage
will go RED for about 2.4 seconds then will return to Green. If
ramp for underdrive sense. 2c. High voltage comes up,
RF drive does not come up on the second try, the transmitter will
through primary step-start resistors, and RF drive comes
shut down and the “Underdrive” Overload status indicator will
up.
remain ON.
d. “K1 HAS CLOSED + 0.3 SECONDS”: Underdrive Inhibit
Q.8.4.6 “Underdrive Inhibit A” and “Underdrive Inhibit B” A is released, enabling fault sensing.
Logic Signals
e. “K1 HAS CLOSED + 1.1 SECONDS”: “K2 drive” ener-
When the transmitter is turned “ON” (with the LOW, MEDIUM,
gizes K2, and K2 closes, completing the step-start cycle.
or HIGH control), the step-start circuit applies AC power to the
high voltage supply and supply voltage begins coming up. If f. K2 Auxiliary contact closes, generating “K2 Has Closed”
there are no faults, step-start contactor K1 closes and it’s auxil- signal.
iary contact closes providing a “K1 has closed” Low-to-High g. “K2 HAS CLOSED + 150 milliseconds”: PA OFF is
transition on the “Underdrive Inhibit B” signal line. After a 0.3 released and normal load is placed on high voltage supply.
second delay, the “Underdrive Inhibit A” line also goes HIGH.
Q.8.5 Supply Current Overload
(Refer to section 7 for additional information on the turn-on
sequence). Supply current overload circuits are shown on the LED Board
Schematic Diagram. Supply Current Overload sensing circuits
Q.8.4.7 Underdrive Reference Voltage Ramp
are shown at grid locations D9, D8, and D7 on the diagram.
On the LED Board, capacitor C43 charges through resistor R117
Either a PEAK CURRENT OVERLOAD or an AVERAGE
to provide a reference voltage “ramp” for the Underdrive Thresh-
CURRENT OVERLOAD will cause a supply current overload.
old comparator. The “Underdrive Inhibit B” low-to-high transi-
tion resets the ramp as follows: The “Underdrive Inhibit B” U27B is a differential amplifier, which amplifies the voltage drop
low-to-high transition is differentiated by capacitor C44 and across current shunt SH1. The signals from opposite ends of
resistor R96 in series with Q1’s input impedance to provide a current shunt SH1 are routed through Switch Board/Meter Panel
current pulse which turns Q1 ON and discharges ramp capacitor to A31-J1, through the Controller Board from A38-J1 to A38-J7,
C43. (When the transmitter turns off and the Underdrive Inhibit then through LED Board A32J7 to the differential amplifier
B line goes from High to Low, diode CR11 conducts; otherwise, inputs. The current shunt is between the negative side of the High
the differentiated high-to-low transition would cause a reverse Voltage Power Supply and ground; SH1 is also the shunt for the
voltage pulse across Q1’s base-emitter junction). 100 ampere “supply current” meter. Voltages at the differential
amplifier input are small; 50 millivolts across the shunt corre-
Q.8.4.8 “Underdrive Inhibit A” and Inhibit Gate U29C
sponds to 100 amperes of supply current.
During first part of the step-start cycle, the “Underdrive Inhibit
A” line is LOW. This logic LOW signal at AND gate U29C pin Q.8.5.1 Peak Current Overload
9 holds the output LOW, even if the comparator output goes Comparator U26C senses peak current overloads. The compara-
HIGH. About 0.3 seconds after step-start contactor K1 closes, tor voltage reference is set by “Peak Current Threshold” control
R98. The comparator has an open collector output which goes to
+5 volts through R115. Normally the comparator output is LOW
(about zero volts) but if peak supply current exceeds the preset • Second One-Shot
threshold the comparator output goes HIGH (to about +5 volts). At the end of the 2-1/2 second logic LOW pulse from the first
Q.8.5.2 Average Current Overload and Remote Supply Cur- one-shot, the low-to-high transition triggers the second one-shot.
rent Metering Output Only the Q output is used, and the one-shot generates a 2-1/2
Resistor R76 and capacitor C35 form a low-pass filter which second logic HIGH pulse which goes to the status indicator
remove audio frequency components from the supply current circuits (described later) and to the Repeat Fault AND gate,
sample, so that only the average supply current remains at the described in the following paragraph.
input of voltage follower U27A. The voltage follower provides Repeat Fault “AND” Gate. Figure Q-5(b) shows logic timing
an Average Supply Current output to the External Interface, for diagrams which may help when reading the following discus-
remote “Supply Current” metering. sion. The AND gate’s inputs are the Q outputs from the first and
The voltage follower also goes to the noninverting input of second one-shots. During normal transmitter operation, both
comparator U28A. The comparator’s inverting input is a refer- inputs are LOW. When a Type 2 Fault is detected, the first
ence voltage set by R102, the Average Current Threshold con- one-shot’s Q output goes HIGH, but the other AND gate input
trol. If average current exceeds the preset threshold, the remains LOW. After 2-1/2 seconds, the first one-shot’s Q output
comparator output goes HIGH. (The comparator’s output is a goes LOW then the second one-shot is triggered and its Q output
TTL level logic signal). goes HIGH. The AND gate still has one LOW and one HIGH
input, so its output is still LOW.
“OR” gate U24B “ORs” the Peak and Average current overload
detector outputs. If either a Peak current overload or an average When the second one-shot is triggered, the AND gate is set to
current overload is detected, the output of OR gate U24B goes detect a repeat fault; if the first one-shot is triggered during the
HIGH, triggering one-shot U32A in the Type 2 Fault Logic. 2-1/2 second logic HIGH pulse from the second one-shot, both
AND gate inputs will be HIGH and it’s output will go HIGH.
Q.8.6 Type 2 Fault Logic
The “Repeated Fault - H” logic signal goes to an OR gate and
Figure Q-5(a) is a simplified diagram of Type 2 Fault Logic, becomes a Type 1 Fault - H input to Type 1 Fault OR Gate U24C
which is the same for RF Overdrive, RF Underdrive, and Supply (see Sheet 1 of the LED Board schematic diagram or Figure Q-1).
Current Overload faults. Type 2 Fault logic includes two one- The Repeated Fault - H" logic signal also goes through the Reset
shots, each providing about a 2-1/2 second time-out, an AND Retrigger gate to the Fault Latch. (Refer to the discussion of
gate for repeated faults, and a fault latch circuit for repeated “Reset A and Reset B Operation”, earlier in this section, Section
faults. Q, and to Figure Q-2 for a discussion of the Fault Latch circuit.)
Type 2 Fault logic for each of the three Type 2 Faults include the • Summary. A fault triggers the first one-shot which gener-
following IC sections: ates a pulse that cycles the high voltage OFF for 2-1/2
a. RF Overdrive: One-Shots U30A and U31A, AND gate seconds then turns high voltage back on. The end of the first
U33C, and fault latch circuit U34B-U35A. one-shot’s time-out triggers the second one-shot and
“arms” the Repeat Fault AND gate. If no further faults are
b. RF Underdrive: One-Shots U30B and U31B, AND gate detected, the second one-shot times out, and no further
U33A, and fault latch circuit U34A-U36B. action is taken. If a second fault is detected before the end
c. Supply Current Overload: One-Shots U32A and U32B, of the second time-out, the AND gate output goes HIGH,
AND gate U33D, and fault latch circuit U34C-U35B. providing a Type 1 Fault and clocking the Status Indicator
latch.
Q.8.7 Circuit Description: Type 2 Fault Logic Q.8.7.1 Type 2 Fault Status Indication Circuits
Refer to Figure Q-5(a). Circuit action is the same for all three Status Indication circuits are the same for all three Type 2 Faults;
Type 2 Faults. Figure Q-5(c) is a simplified diagram. Each circuit includes an
• First One-Shot AND gate, an inverter-driver for the RED LED section, an
When a Fault is detected, a Low-to-High transition at the first inverter-driver for the External fault status output, an OR gate,
One-Shot input triggers the one-shot. A 2.4 second logic HIGH and an LED.
pulse is generated at the Q output and a 2.4 second logic LOW There are four possible conditions for each Status Panel LED:
pulse is generated at the not-Q output. GREEN, YELLOW, OFF, or RED. A YELLOW indication
The logic HIGH pulses from all three one-shot “Q” outputs are occurs when both the RED and GREEN sections of the bicolor
ORed to provide a Type 2 Fault - H to the turn-on/turn-off logic LED are ON (illuminated). The RED indication occurs as soon
on Controller Board A38, where they cycle the High Voltage as the repeat fault is detected, and remains until the latch is reset.
OFF for about 2-1/2 seconds then cycle is back ON. For each Logic inputs and logic states for each condition are as follows:
Fault Logic circuit, the logic HIGH pulse also goes to the Repeat a. Conditions are:
Fault AND gate, which is described in a later paragraph. b. Normal: Normal operation (no faults)
The logic LOW pulse from the not-Q output goes to status c. 1st: Fault starts first one-shot (Cycles transmitter OFF for
indicator circuits (described later) and to the “B” input of the 2-1/2 seconds then starts turn-on sequence).
second one-shot.
Figure Q-5
Type 2 Fault logic simplified diagram.
d. 2nd: Second one-shot starts 2-1/2 second time-out. after another, and a Type 3 Fault will begin to lower
e. Repeat: Repeated Fault occurred and Latch changed state. transmitter power.
f. Latch: Both one-shots have timed out, but Fault Status is
still Latched.
g. Note that when the RED LED is ON an External “Type 2
Fault” status output is also provided (this occurs for both Q.11 VSWR Logic
YELLOW and RED status panel indications). VSWR Detectors and Logic on the Output Monitor board gen-
erate a 14 millisecond logic LOW pulse when a Bandpass Filter
VSWR (Output Network VSWR) is detected, and a 19 millisec-
ond logic LOW pulse when an Antenna VSWR (Load VSWR)
Q.9 “RF Drive Estimate” Circuit is detected. VSWR logic on the LED Board generates a number
of logic signals and status indicator outputs for each detected
The RF Drive Estimate provides a RELATIVE (UNCALI-
VSWR, and additional logic signals if a large number of VSWRs
BRATED) indication of RF drive level. RF Drive Level should
occur in a short time indicating a serious impedance mismatch.
be set by measuring RF voltage at the PA with an oscilloscope
(refer to section 5, Maintenance, for information on setting RF VSWR Logic on the LED Board is described in the following
drive level, if required). paragraphs. VSWR Detectors and logic on the Output Monitor
Board are described in Section H, Output Sample and Output
The “RF Drive Estimate” analog voltage goes to the Switch
Monitor. Additional information on VSWRs and possible causes
Board/Meter Panel (A31), for the “Relative RF Drive” reading
is also included in Section H.
on the front panel multimeter. (The “RF Drive Estimate” only
passes through the Controller Board.) An “RF Drive Estimate” Q.11.1 DX-15 Transmitter Action When VSWRs
analog voltage also goes to External Interface board A28, are Detected
through buffer A28U5A, and to TB1-7 where it is available as a Most VSWRs indicate an arc or a transient voltage induced in
remote “RF drive estimate” output. the antenna system by lightning or static discharge. Once an arc
The RF Drive Estimate uses a dc voltage from the “RF Under- in the transmission line or antenna system occurs, the transmitter
drive” sample circuit, and thus provides an uncalibrated indica- will supply power to sustain the arc unless it is turned OFF.
tion of RF level at RF splitter A15. Buffer U27D provides two Typically, the arc will extinguish within milliseconds of remov-
analog output signals. (Refer to sheet 2 of the LED Board ing RF power, so the DX-15 turns the PA “OFF” within a
schematic diagram; U27D is shown at location C2-C3 on the microsecond of detecting a VSWR and holds it “OFF” for 14 to
diagram). 19 milliseconds, then turns it back ON. This short Off-On cycle
will be noticed by a listener as only a short “click” or “pop” in
the program.
If the VSWR condition is still present when the transmitter
Q.10 Type 3 Faults comes back ON, another VSWR will be detected. If a number of
Type 3 Faults LOWER transmitter power. A “Type 3 Fault” is VSWRs occur one after another, the VSWR status indicator will
generated when VSWR trips repeat, one after another; the “Type latch to a RED condition and VSWR logic will begin lowering
3 Fault” logic is driven by VSWR sensing circuits and Type 3 transmitter power and will decrease power until peak reflected
Faults latch one or both RED “VSWR” indication ON. “Type 3 power is less than about 500 watts. If the VSWR condition is
Fault” circuits will be discussed as part of the VSWR logic in the caused by an impedance mismatch, lowering the transmitter
following paragraphs. power will allow operation to continue at reduced power.
The VSWR action which causes Type 3 Faults occurs when a Q.11.1.1 Single VSWR Action
serious impedance mismatch or other fault in the transmitter For each SINGLE VSWR, logic on the LED board generates the
output network or in the transmitter’s load (normally an antenna following signals (refer to VSWR Logic, Simplified Diagram,
system) causes a repeat VSWR trip as soon as the transmitter or to sheet 2 of the LED Board Schematic Diagram):
cycles back ON. The repeated VSWRs occur as follows:
• FOR EITHER A BANDPASS FILTER OR AN AN-
a. A VSWR trip cycles the transmitter Power Amplifier OFF TENNA VSWR:
briefly then cycles it back ON. For most VSWR condi- a. PA OFF: NOR gate U43C generates a VSWR Fault - L
tions, removing RF voltage will clear the condition and the signal to PA OFF gate U66, to hold the PA off for 14 msec
VSWR will not repeat. or 19 msec (a “Fast” PA Off directly from the Output
b. If the VSWR condition is still present when the transmitter Monitor board to the Modulation encoder board turns the
cycles ON again, another VSWR trip will occur, and the PA “OFF” within a microsecond of detecting the
Power Amplifier will cycle OFF and ON again. VSWR, but typically only holds the PA “OFF” for about
c. Several VSWR trips may clear the fault condition, but if it 20 microseconds; by that time, the “VSWR Fault - L”
does not, a large number of VSWR trips will occur, one signal will continue to hold the PA off).
b. RF DRIVE SWITCH-OVER: NOR gate U43C output is Q.11.2.1 “NOR” gate U43C
also a VSWR Fault - L signal to one-shot U69A which When either a Bandpass Filter VSWR or an Antenna VSWR is
generates a 220 microsecond “RF Drive Switch-Over” detected, U43C’s output goes LOW, and the ORed VSWR
pulse to Oscillator A19. (For information on “RF Drive “LOW” pulse goes to PA Off gate U66, VSWR self-test latch
Switch-Over” refer to the “Oscillator Sync” circuit de- U64A, and “RF Drive Switch-over” one-shot U69A. Also see
scription in Section A, Oscillator). (a), (b), and (c), for the paragraph on “SINGLE VSWR AC-
c. VSWR SELF-TEST CIRCUIT INPUT: NOR gate U43C TION”, above.
output also provides a VSWR Fault - L signal to the VSWR Q.11.2.2 “Pulse Stretch” (one-shots U48B and U48A)
Self-Test Circuit, which is described in a following part of U48B generates 0.5 second output pulses when a Bandpass Filter
this section. VSWR is detected, and U48A generates 0.5 second pulses when
• BANDPASS FILTER VSWR: an Antenna VSWR is detected. Both one-shots operate in the
d. 0.5 Second RED “Bandpass Filter VSWR” status indica- same way; when a VSWR is detected, the logic LOW to HIGH
tion on the transmitter status panel. transition at the “B” input triggers the one-shot which generates
e. 0.5 Second External “Bandpass Filter VSWR” status indi- a 0.5 second logic HIGH pulse at the Q output and a 0.5 second
cation (at TB1-8). logic LOW pulse at the not-Q output. The one-shots are retrig-
gerable, so that if another VSWR is detected during the 0.5
• ANTENNA VSWR:
second pulse output the output pulse will be extended by another
f. 0.5 Second RED “Antenna VSWR” status indication on
0.5 second.
the transmitter status panel.
g. 0.5 Second External “Antenna VSWR” indication (at The one-shots are inhibited by the “Supply Fault - L” signal from
TB1-9). the Controller board during turn-on, when changing voltages
could cause false “VSWR” logic signals.
Q.11.1.2 Multiple VSWR Action
If enough repeated VSWRs occur, the LED board VSWR logic Q.11.3 Generating Type 3 Faults (VSWR Logic Cir-
will take further action, as follows: cuit Description Continued)
a. A Status Indicate LATCH will provide a latched VSWR The following paragraphs also refer to Figure Q-6, VSWR Logic
indication until the status indicate circuits are RESET. Simplified Diagram, or to parts of the VSWR logic on sheet 2 of
b. A VSWR-Induced LOWER command will be generated. the LED Board Schematic diagram.
The VSWR-Induced Lower command goes to the Power Q.11.3.1 Detecting Multiple VSWR “Hits”
Control logic on the Controller Board (A38) and continues “INTEGRATE MULTIPLE VSWR” CIRCUITS (R-C net-
to lower power until the reflected power is below the 500 works, and U45C and U45D, or U45A and U45B). When an
watt peak envelope power VSWR detection threshold. impedance mismatch causes a number of VSWR “hits” to occur
one after another, the time between detected VSWR hits is less
Q.11.2 VSWR Logic: Circuit Descriptions. than the length of the logic HIGH pulse at the R-C network input.
The following description refers to Figure Q-6, VSWR Logic (Each time the transmitter PA comes back ON, another VSWR
Simplified Diagram. will be detected). During the 14 (or 19) millisecond pulse, the
The “Bandpass Filter” VSWR signal input goes through gates capacitor charges, and between pulses it discharges back into the
U43A and U43B, and “Delay” U24D If both “Bandpass Filter” current sink provided by the logic LOW output of U43B or
and “Antenna” VSWRs are detected at the same time, the two U43D. A series of 20 to 30 ‘hits’ will charge the capacitor so that
logic LOW inputs to gate U43A cause its output to go HIGH and the voltage across it is over the inverting Schmitt Trigger thresh-
the resulting logic HIGH input to “Inhibit” gate U43B holds its old, the inverting Schmitt trigger output goes low and is inverted
output LOW so that only the “Antenna” VSWR will be detected. again to generate a logic HIGH input to the “Status Indicate
The gate propagation time of gate U24D provides a slight delay Latch” circuit.
to match the delay through U43A. Q.11.3.2 “Status Indicate Latch” Circuits (U47B-U49A and
The Bandpass Filter (BPF) VSWR pulse (19 milliseconds) is U47A-U49B)
longer than the Antenna (Ant) VSWR pulse (14 milliseconds) to A Low-to-High transition from the “multiple VSWRs” circuit
ensure that BOTH indicators will go RED (for one-half second) (from U45D or U45B) clocks (triggers) the latch, and the latch
when a VSWR self-test is performed. The longer Bandpass Filter Q output goes HIGH and the not-Q output goes LOW. Refer to
VSWR pulse is still present when the “Inhibit” caused by the the description of “Reset A and Reset B Operation” earlier in this
Antenna VSWR pulse is gone. section, Section Q, for a further description of these Latch
circuits.
The “Antenna” VSWR signal is inverted by U43D. U43D is a
NOR gate with its two inputs tied together so only inverts the Q.11.3.3 “VSWR Induced Lower” Circuits
signal. The inverter’s output is a logic HIGH pulse when a (Gate U46B or U46A, gate U50B, and one-shot U69B): The
VSWR is detected, and goes to VSWR NOR gate U43C and following description refers to the Bandpass Filter VSWR circuit
Antenna VSWR one-shot U48A. (U45C-U45D-U46B), but operation of the Antenna VSWR cir-
cuit is identical (U45A-U45B-U46A). When multiple (repeated)
Figure Q-6
VSWR Logic simplified diagram.
VSWRs cause U45D’s output to go HIGH, one input to AND and the operator can also perform a VSWR Self-Test MANU-
gate U46B will go HIGH and additional repeated VSWR pulses ALLY at any time. The “Self-test” results are available on a
(logic HIGH pulses) will appear at the output of U46B. OR gate Status Panel indicator at the transmitter, or as a “VSWR Self-Test
U50B ORs the Antenna and BPF VSWR pulses, so that the Pass/Fail” indication at a remote location.
pulses also appear at the output of U50B and at the “B” input of If all VSWR logic on the Output Monitor Board and LED Board
one-shot U69B. is working properly when a VSWR Self-Test is performed,
When “VSWR-induced lower” one-shot U69B is triggered, it BOTH “Output Monitor - VSWR” indicators will indicate red
generates a 47 millisecond logic HIGH pulse, but because it is for a half second and the “VSWR Sensor Status” will flash red
retriggerable, each additional VSWR pulse will extend its output momentarily (for 0.5 millisecond), then all three indicators will
pulse by another 47 milliseconds. The logic HIGH output of indicate GREEN.
U69B is a “VSWR Induced Lower” command to the input of the If the “VSWR Sensor - Status” indicator remains RED, a VSWR
Power Control Logic on the Controller board (A38), which will logic fault is indicated and the transmitter has no VSWR protec-
lower transmitter output power until the peak reflected power is tion. The transmitter should not be operated until the VSWR
below the VSWR detection threshold set on the Output Monitor logic faults are corrected, because a VSWR fault could then
Board, A27. cause serious damage to the transmitter.
Q.11.3.4 Type 3 Fault Gate, U47C
Self-Test indications can be summarized as follows:
If repeated VSWR hits lower transmitter power, a “Type 3 Fault”
has occurred. There is a remote “Type 3 Fault” status indication a. LOCAL INDICATION (“VSWR SENSOR STATUS”
provided at the output of gate U47C and inverter U71B. (The INDICATOR):
“Crow-bar” input of U71B is not used, and the gate is only an 1. GREEN Indication: Test PASSED.
inverter in this circuit). The “Type 3 Fault” indication notifies 2. RED Indication: Test FAILED; THE TRANSMITTER
the operator that the transmitter power has been lowered because HAS LOST VSWR PROTECTION AND SHOULD
of a VSWR condition (an impedance mismatch). NOT BE OPERATED UNTIL THE FAULT IS LO-
CATED AND CORRECTED.
Q.11.4 VSWR Status Indication Circuits
b. REMOTE INDICATION: (“VSWR SELF-TEST
The Bandpass Filter VSWR “Status Indicate” circuit, consisting
PASS/FAIL” STATUS, at TB2-32 to ground):
of U51D, U51A, U50D, U63A, and DS15, will be described.
Operation of the Antenna VSWR “Status Indicate” circuit is 1. No external status output: TEST PASSED.
identical (U51C, U51B, U50C, U63B, and DS16). 2. “VSWR Self-Test Pass/Fail” Status output: TEST
FAILED.
The Extended (remote) “Status Indicate” logic HIGH signal is
present if the Pulse Stretch one-shot’s “NOT-Q” output goes Note that when the “Self-Test” pushbutton is depressed, both the
LOW or if the Repeated VSWR Latch’s “NOT-Q” output goes Bandpass Filter and Antenna VSWR indications will go RED for
LOW. he one-shot and latch outputs are ORed by U51D then 0.5 second if all VSWR logic is functioning. If one indicator does
INVERTED by U63A to provide the VSWR-H output. A single not go RED, there is a fault in its VSWR logic.
VSWR hit will send a 0.5 second logic HIGH pulse to the • VSWR Self-Tests can be initiated as follows:
external interface, and a latched VSWR output will remain high c. MANUAL - LOCAL CONTROL: Depress the “VSWR
until it is reset. Sensor -MANUAL TEST” pushbutton on the transmitter’s
A GREEN VSWR status indication occurs when there is no status panel.
VSWR Fault pulse or Latched VSWR fault present, and the d. MANUAL - REMOTE CONTROL: Use the Manual
NOT-Q outputs of Pulse Stretch U48B and Latch U49A are both VSWR Self-Test control input (TB1-34 and TB1-36).
HIGH. Both inputs to gate U51A (an AND gate, shown on the e. AUTOMATIC - “TURN-ON INDUCED SELF-TEST”:
diagram as a logic functional equivalent) are then HIGH, the The “Turn-on Induced Self-Test” automatically initiates a
output is HIGH, and the green section of the LED illuminates. If VSWR self-test each time AC primary power is applied to
either a VSWR Pulse or Latched output causes an input to U51A the transmitter. This automatic “Turn-On Induced” self
to go LOW, U51A output goes LOW and the green section of test is provided because lightning or severe power line
the LED extinguishes. transient conditions which can damage VSWR circuits are
A RED “VSWR Fault” indication occurs if either the Pulse often associated with a power outage. Each time AC power
Stretch or the Latch goes to a VSWR condition, so that the Q returns, the VSWR Sensor Status indication will warn you
output goes HIGH and the output of OR gate U50D goes HIGH. if VSWR circuits have failed.
Figure Q-7
VSWR self-test logic simplified diagram.
Q.13 Overall Circuit Function U70D and U71C are a 0.5 millisecond pulse generator. Each time
Any time a VSWR self-test is initiated, a 10 millisecond logic a 10 millisecond logic HIGH pulse goes to the Output Monitor
LOW pulse is generated by a one-shot (U68B or U68A). The board (from either one-shot U68A or U68B), a 0.5 msec logic
logic LOW pulse goes to Output Monitor A27, where it activates LOW pulse is generated by U70D anc U71C.
a circuit which simulates a VSWR by applying +5 volts to both Recall that the output of a NAND gate is LOW only if both inputs
VSWR detector inputs. At the same time, a 0.5 millisecond logic are HIGH. When a VSWR self-test is initiated, U70D, U65A,
LOW pulse is generated to “reset”, then “clock” latch U64A. and U71C generate a 0.5 millisecond logic LOW pulse at U71C
Latch U64A is both a VSWR Self-Test “Detector” and Status output as follows (refer to Figure Q-7, including the timing
Indicator latch. If all VSWR logic is operating properly, a information on the figure):
“VSWR Fault - H” logic signal will appear at the latch’s D input a. Initially, U70D’s output is LOW, the capacitor at U65A’s
long before the Latch “Clock” input occurs, and when the latch input is discharged, and inverting Schmitt Trigger U65A’s
is clocked the Q output will go HIGH and the not-Q output will output is HIGH; NAND gate U71C then has one LOW and
go LOW. The latch outputs will then illuminate only the GREEN one HIGH input, and its output is HIGH.
LED section and there will be NO remote “VSWR Self-Test b. When the self-test pulse causes U70D’s output to go
Indicate” output. HIGH, the 0.5 millisecond delay capacitor begins charg-
If NO VSWR is detected, indicating a logic fault, the latch’s D ing, but U65A output remains HIGH so that both inputs to
input will be LOW, and when the latch is clocked its Q output NAND gate U71C are HIGH and U71C’s output goes
will go LOW and its not-Q output will go HIGH. The Status LOW. The 10 msec self-test pulse then starts the 0.5 msec
Panel LED will then indicate RED and a logic HIGH output will logic LOW pulse at U71C output.
be sent to the external interface to provide a “VSWR Self-Test c. After 0.5 milliseconds, the charging capacitor triggers
Indicate” output. inverting Schmitt trigger U65A and its output goes LOW.
Now, one input to NAND gate U71C is LOW and its
Q.13.1 Manual VSWR Self-Test Inputs output goes HIGH again, ending the 0.5 msec logic LOW
A Remote “VSWR Self-Test” input will turn on the optoisolator pulse.
on the External Interface board, if the Local-Remote switch is in
“Remote” to enable remote inputs. The output of Buffer U67F- Q.13.4 “VSWR Self-Test” Latch U64A
U65E, an input to gate U67C, and the output of U67C will go Latch U64A detects the self-test result and also ‘latches’ the
low. Depressing the “Manual Test” pushbutton switch (S3) on self-test status indication. Again, refer to the simplified diagram,
the transmitter’s status panel will ground the other input to gate Figure Q-1, or to Sheet 2 of the LED Board schematic diagram.
U67C, also causing U67C’s output to go low. (If either input, or Signals to the latch include a DATA input from the VSWR logic,
both inputs, of gate U67C is/are LOW, the gate output will go and CLEAR and CLOCK inputs derived from the pulse gener-
LOW). ator. The latch has two outputs, Q and not-Q, which drive status
One-Shot U68B is configured so that only a High-to-Low tran- indicator circuits.
sition at it’s input will trigger it (the B and Clear inputs are held When the VSWR self-test pulse goes to the Output Monitor
HIGH). When the one shot is triggered by either a remote input board, the latch is also CLEARED. About 0.5 millisecond (500
or by depressing the Manual Test pushbutton, it generates two microseconds) later, the latch CLEAR-L is released. After an-
10 millisecond logic pulses at it’s outputs, a logic HIGH pulse at other 100 nanoseconds the latch is clocked and the data at the
its Q output and a logic LOW pulse at its NOT-Q output. latch D input will be stored in the latch.
Q.13.2 “Turn-On Induced” VSWR Self-Test Input The Data input to the self-test latch is the ORed and inverted
VSWR Logic output from NOR gate U43C in the VSWR logic
Circuit and One-Shot U68A
circuit, through inverter U63F. When a VSWR is detected, the
Each time AC power is applied or re-applied to the transmitter,
Data input will be HIGH, and when no VSWR is detected, the
the “Supply Fault - L” signal from Controller Board A38 goes
Data input will be LOW.
from LOW to HIGH after a delay of a few seconds. Buffer-driver
U67D and an R-C network delay the transition by about 0.1 A logic LOW at the “CLEAR” input clears the “self-test” latch,
second to allow the CLEAR inputs of one-shots U48B and U48A and a LOW to HIGH transition at the latch CLOCK input
in the VSWR logic to go high, then the low-to-high transition at “Clocks” the latch. The 0.5 millisecond logic LOW pulse from
U68A’s “B” input triggers one-shot U68A. When triggered, U71C clears the latch, and when the pulse goes HIGH again the
one-shot U68A generates 10 millisecond pulses at it’s Q and latch can be clocked. A 100 nanosecond delay line, DL1, ensures
not-Q outputs. that the “Clear” input is high before the low-to-high transition
occurs at the clock input.
Q.13.3 Self-Test Pulse to output Monitor A27
When the CLEAR input goes LOW, the latch Q output goes
A logic LOW pulse from either the turn-on induced self test LOW and the NOT-Q output goes HIGH; this turns the green
one-shot U68A or the manual self-test one shot U68B causes gate LED “OFF” and turns the RED LED “ON” until the latch is
U67B’s output to go low. The 10 millisecond logic LOW pulse
at U67B output is the self-test pulse to the output monitor.
clocked (for 0.5 milliseconds). The VSWR Sensor “Status” LED The five Type 4 Fault and four Type 1 Fault, supply fault, circuits
will thus flash RED each time a self-test is done. are described in the following paragraphs (“Supply Fault Sensing
A RED “VSWR SENSOR” status indication can only be reset Circuit Descriptions”). Figure Q-8 includes simplified diagrams
by performing a successful VSWR self-test, that is, by correcting of the supply fault sensing circuit configurations used for Type
the VSWR logic fault and depressing the Manual Test pushbut- 4 and Type 1 faults.
ton again. Until then, the VSWR Sensor: Status LED will remain
RED.
Q.13.5 Self-Test Status Indication Circuits Q.15 “Supply Faults” Sensing Circuit De-
Status indication circuits operate transmitter Status Panel LED scriptions
DS24 (“VSWR SENSOR: STATUS”) and provide the “VSWR Type 4 faults occur if voltage regulators on the Analog Input or
SELF-TEST INDICATE” output. Analog to Digital Converter board fail. Failures on either of these
Q.13.5.1 Self-Test “Passes”: VSWR Logic is Functioning boards can result in faulty digital audio data, but will not affect
If the simulated VSWR generated by the self-test pulse to the other transmitter circuits except the envelope detector which
Output Monitor board is detected, Latch U64A’s D input will be only provides an indication. The action taken by Type 4 Fault
HIGH when the latch is clocked, and outputs and indication logic, then, is to apply a “PA Turn-Off”. Type 4 faults are not
circuit conditions will be as follows: latched. As soon as the fault clears, the red “Fault” status indica-
a. Q Output: HIGH. Inverter U65C output: LOW. RED LED tion will change to GREEN and the PA Turn-Off signal will be
Section: OFF. removed.
b. Not-Q Output: LOW. Inverter U63E output: HIGH. Type 1 Faults turn the transmitter OFF if supplies on the DC
GREEN LED section: ON. Regulator or on the Output Monitor board fail. DC Regulator
c. Q Output: HIGH. Inverter U65D output: LOW. No Exter- Board supply failure can result in turning all PA Modules ON,
nal “VSWR Self-Test Indicate”. and supply failures on the Output Monitor board result in losing
VSWR Protection. Both conditions could result in serious dam-
Q.13.5.2 VSWR Self-Test Fails (VSWR Logic has Failed):
age to the transmitter.
If the simulated VSWR generated by the self-test pulse to the
Output Monitor board is NOT detected, Latch U64A’s D input Q.15.1 “Supply Fault” Circuits (Type 4, and Some
will be LOW when the latch is clocked and outputs and indica- Type 1 Faults)
tion circuit conditions will be as follows: Figure Q-8, “Supply Fault Sensing Circuits” shows the different
a. Q Output: LOW. Inverter U65C output: HIGH. RED LED Supply Fault circuits used on the LED board, with simplified
Section: ON. diagrams of the regulator “Fault Alert” outputs.
b. Not-Q Output: HIGH. Inverter U63E output: LOW. Q.15.1.1 “Supply Fault” Comparators on the LED Board
GREEN LED section: OFF. The comparators are sections of LM339A quadruple differential
c. Q Output: LOW. Inverter U65D output: LOW. External comparators which operate from a single +5 volt supply and have
“VSWR Self-Test Indicate” is present at TB2-32. open collector outputs. When a “fault” is sensed, the comparator
NOTE output goes to +5 volts through a pull-up resistor.
The VSWR Sensor “Status” LED indicates the result of the self- Each comparator’s non-inverting input is a fixed positive refer-
test, and does NOT indicate VSWR status. GREEN indicates that ence voltage, derived from the Controller’s +5 volt regulated
the self-test passed (the simulated VSWR was detected). RED in-
dicates that the self-test did NOT pass (the simulated VSWR was supply. All “Type 4" comparator reference inputs are tied to-
NOT detected). gether and come from a common voltage divider. The four ”Type
1" comparator reference inputs are also tied together and come
from a common voltage divider.
The comparator’s inverting inputs act as fault “sense” inputs. If
Q.14 Type 4 Faults: Circuit Descriptions there is no supply fault, the comparator’s inverting input will be
Type 4 Faults are supply faults on the Analog Input and Analog more positive than the reference and the comparator output goes
to Digital Converter boards, and turn the Power Amplifier OFF. LOW (“no fault”, close to zero volts). When a supply fault
Each Type 4 Fault sensing circuit includes a voltage regulator occurs, however, the inverting input voltage goes below the
“Fault Alert” output and resistors on the Analog Input or A to D reference voltage and the comparator input goes HIGH.
Converter board and a voltage comparator on the LED Board. The Type 1 “Supply Fault” comparator outputs have capacitors
Four “Type 1 Faults” are also Supply Faults, with “Fault Alert” to ground to prevent transient voltages from causing false “Type
outputs on the Output Monitor Board and the DC Regulator 1" faults.
Board and voltage comparators on the LED Board. (Additional Q.15.1.2 Regulator Fault Alert Outputs
“Supply Fault” circuits are found on the Controller Board and For a description of regulator IC operation and faults which cause
are discussed in Section P, Controller). a “fault alert” refer to section M, “DC Regulator”, in this Tech-
nical Manual. When there is no fault, the “Fault Alert” output is Q.15.1.8 Type 4 Faults, Status Indicator Circuits
effectively an open circuit; it is the collector of a transistor which When a comparator’s output is LOW (no fault), an inverter
is turned OFF. provides a logic HIGH signal to illuminate the GREEN section
of the LED, and two inverters in series provide a logic LOW (“no
When a voltage regulator senses a supply “fault”, the internal
“Fault Alert” transistor conducts, effectively connecting the fault”) signal to the External Interface. When a comparator’s
Fault Alert output to the regulator’s internal ground. For POSI- output is HIGH (“FAULT”), a logic driver output goes HIGH
and illuminates the RED section of the LED and the two inverters
TIVE supplies, this is the transmitter ground. For NEGATIVE
supplies, the internal regulator “ground” goes to the unregulated in series provide a logic HIGH (“FAULT”) signal to the External
negative input voltage through a small resistance. Interface.
section), and inverter U60D output is HIGH, illuminating the Step; if two Big Step modules fail, peak level will decrease by
GREEN section of DS3. two Big Steps, and so on.
Red “Fault” Indication: When the output of AND gate U67A is The circuit includes an Analog Divider, U25; a linearity com-
HIGH (“Conversion Error Fault”), driver U59F’s output also pensation circuit, Q2; peak detectors U26A and U26B; compa-
goes HIGH, and current flows through the RED section of DS23, rator U73; and status indication circuit U11D, U11F, U53D, and
providing a red “Fault” indication. Inverter U62C’s output is DS9.
then LOW, and the GREEN section of DS3 is dark. Q.17.4.1 Audio Inputs
Input chokes L1 and L2 cancel noise caused by ground loop
currents on the audio signal lines. A LEVEL control, R65, adusts
detected audio level to agree with reconstructed audio level at
Q.17 Type 6 Fault: Envelope Error the peak detector inputs.
Q.17.4.2 Analog Divider
Q.17.1 Envelope Error
Integrated circuit U25 adjusts level of the detected audio sample
An “Envelope Error” generates a “Fault” status indication but
slightly to compensate for supply voltage changes. This circuit
does not take any other action. An “Envelope Error” occurs when
uses an analog multiplier IC, connected as a divider. The “di-
the detected modulation envelope is not the same as a decoded
vider” output is the analog audio signal divided by the power
digital audio sample because faulty RF amplifier modules cause
supply sample. If supply voltage increases, the detected audio
missing Big Steps.
signal level decreases slightly, and if the supply voltage de-
An “Envelope Error” indication normally signals that a PA creases, the audio signal level at the divider output increases
module has failed, and the indicator LEDs on PA modules should slightly. (The circuit is almost the same as the power supply
be checked. If red LED indications are found for one or more PA compensation circuit (U10) used on Analog Input board A35,
modules, you can refer to Section 5, Maintenance, for informa- except that divider in the envelope detector has an Offset adjust-
tion on using FlexPatchTM to substitute for failed modules until ment (R68).
faulty modules can be replaced or repaired.
Adjustment of Level control R65 and Offset control R68 is
The Envelope Error circuit includes IC’s U25, U26, U73, and an described in the Maintenance section, Section 5, of this Techni-
indicator circuit. cal Manual. Note that these adjustments interact with other
transmitter tuning adjustments, including output network adjust-
Q.17.2 Envelope Detector Circuit Inputs
ments.
There are two audio inputs to the envelope error circuit:
Q.17.4.3 Linearity Compensation Circuit, Q2
a. A Detected Audio signal, from an envelope detector on The “detected audio” signal has a small amount of nonlinearity
Output Monitor board A27 (the envelope detector is de- (slight flattening of positive peaks) when the transmitter is
scribed in Section H, Output Monitor). operating at or near full power with high modulation levels. The
b. A “Reconstructed Audio Signal”, from a 12-bit D/A con- linearity compensation circuit causes the same amount of “flat-
verter and reconstruction filter on Analog to Digital Con- tening” (nonlinearity) on large positive peaks on the recon-
verter board A34. This circuit constructs an audio signal structed audio input. When the audio signal exceeds about +3.6
from the A/D converter’s digital audio output. The “Re- volts, Q2 conducts and slightly “flattens” the audio peak. (This
constructed Audio” circuit is described in Section K, Ana- compensation corresponds to only a few percent modulation, but
log to Digital Converter Board. is required because of the high sensitivity of the envelope error
A third input to the circuit is a Power Supply voltage sample, detection circuit).
from the Power Supply Sample input amplifier on the Analog Q.17.4.4 Audio Peak Detectors
Input board (A35). (The sample goes through Controller board U26A and U26B are precision peak detectors using detector
A38 but does not operate any circuits on the Controller). This diodes in the feedback loops of operational amplifier circuits.
sample of the +230 volt supply compensates for power supply
Q.17.4.5 Comparator U73
voltage changes that cause slight changes in modulation level.
The peak-detected audio signals are compared by a high-speed
Q.17.3 Envelope Detector Circuit Outputs comparator. Resistor R70 provides a small amount of offset
This circuit only provides status indicator outputs, including a current to the comparator’s non-inverting input to prevent “En-
logic output to the external interface and a visual indication on velope Error” indications when there is no modulating signal.
the transmitter’s status panel. (Recall that when the transmitter is “Off”, including “PA Off”
during faults, the A/D converter output goes to zero so that there
Q.17.4 Circuit Description will be no “Reconstructed Audio” input to the envelope error
The Envelope Error detector circuit compares positive peak level circuit).
of the “detected audio” and “reconstructed audio” signals. If PA Test points TP13 and TP14 are used to observe the comparator
modules fail, the transmitter’s positive peak level will decrease; inputs when the Level and Offset controls are adjusted. Again,
if one Big Step module fails, peak level will decrease by one Big refer to Section 5, Maintenance, for adjustment procedures.
An “Envelope Error” occurs when the Reconstructed Audio peak indications are not caused by a failed PA module, load fault, or
level is greater than the Detected Audio peak level, and causes other cause which can be corrected.
the comparator’s output (at U73 pin 7) to go HIGH. Pull-up Envelope Error circuit adjustments should not be made until
resistor R212 is required because the comparator has an open- other transmitter tuning has been completed.
collector output.
Q.17.4.6 Envelope Error Status Outputs
When an Envelope Error is detected, comparator U73’s output
goes HIGH, and buffer U11D’s output also goes HIGH and sends Q.18 “RF Sense” Circuits on the LED
an “Envelope Error - H” logic signal to the External Interface.
The output of buffer U11F also goes HIGH and illuminates the
Board
RED section of bi-color LED DS9, and inverter U53D’s output “RF SENSE” circuits provide GREEN indications for the Oscil-
lator, Buffer, and Predriver status indicators on the transmitter’s
goes LOW, extinguishing the green indication.
status panel when RF output is present. If any of these sections
When there is no Envelope Error, the comparator’s output is fails (has no RF output), only the FIRST section where RF fails
LOW. Buffers U11D and U11F outputs are both LOW, extin- will indicate RED, even though the following sections also have
guishing the RED indication and providing a logic LOW signal no RF output. Example: If the oscillator board fails, the Buffer
to the external interface. Inverter U53D’s output goes HIGH, and Predriver status indications will remain GREEN even though
illuminating the GREEN section of Status Panel indicator DS9. they also have no RF output.
Q.17.4.7 Envelope Error Detection Sensitivity Because RF failure causes an UNDERDRIVE fault, the RF
Audio levels in the Envelope Error circuit are set at about 150 Sense circuits provide only indications to identify the section in
millivolts per Big Step. If one Big Step fails, the “detected audio” which the fault occurred.
level will decrease about 150 millivolts. The Level and Offset
controls determine sensitivity but must also be set so that differ- Figure Q-9 is a simplified diagram of “RF Sense Circuits”. Also,
ential signal levels are maintained at different power levels. RF Sense circuits are shown on sheet 3 of the LED Board
(Again, Section 5, Maintenance, includes information on setting Schematic Diagram, on the right hand side of the page. RF Sense
these controls.) circuits include diode detectors in the RF section, comparators
on the LED board, and inverters and logic gates to inhibit “fault”
Sensitivity can be set to detect only one Big Step, but if sensitiv- indications for following “RF Status” indicators.
ity is too high, anything that changes RF level at the 50 ohm point
Q.18.0.1 “Oscillator Fault” Sensing
can cause false “envelope error” indications.
With normal output, the oscillator board output is a square wave,
False envelope error indications can be caused by changes in the switching between near zero volts to near +5 volts (between logic
bandpass filter/output network, by changes in transmitter load, LOW and logic HIGH). The comparator (U44C) inverting input
or by high-level high-frequency modulation into a narrow band is the output of a peak detector and should be close to +5 volts.
antenna. It may be advisable to reduce detector sensitivity if false The non-inverting input will be about 1 volt or less because for
Figure Q-9
RF Sense circuits simplified diagram.
half of each cycle the capacitor discharges to ground when the U54C, forcing their outputs LOW no matter what the other gate
oscillator’s TTL output is logic LOW. The comparator’s invert- inputs are. The LOW output of gate U54C also forces gate
ing input is more positive than the non-inverting input and the U54D’s output LOW. The “Buffer” and “Predriver” status indi-
TTL level logic output goes LOW. cator circuit inputs, then, are LOW and both indicators remain
If the Oscillator has no RF output, the input to the diodes on the green.
oscillator board will be a positive dc voltage. The comparator’s Q.18.0.5 Buffer Fault
inverting (-) input is pulled toward ground by a resistor and will The Oscillator comparator output is LOW and is inverted to hold
be LESS positive than the oscillator board’s dc output, and the one input of U54A and of U54C HIGH. The Buffer Fault-H,
comparator’s non-inverting (+) input is pulled to +5 volts and then, causes gate U54A output to go HIGH and causes a RED
will MORE positive than the oscillator board’s dc output voltage. “Buffer” status indication. The LOW inverted Buffer Fault sig-
When the comparator’s non-inverting input is more positive, the nal at one input to U54C forces its output LOW and the LOW
comparator output goes logic HIGH (“Oscillator Fault - H”). input to U54D holds its output LOW as well, so the Predriver
Q.18.0.2 Buffer and Predriver Fault Sensing indicator remains GREEN.
The Buffer Amp sample and Predriver RF sample both come Q.18.0.6 Predriver Fault
from peak detectors on the Driver Combiner/Motherboard Both inverter inputs are LOW (no fault) so that both inverter
(A14). Both comparators on the LED board have a positive outputs are HIGH and U54C output is HIGH. A predriver
reference voltage at their non-inverting inputs. When RF is Fault-H then causes gate U54D output to go HIGH and give a
present, the inverting input is most positive and the comparator RED Predriver “Fault” indication.
output is LOW; if a fault causes loss of rf, the inverting input’s
voltage goes below the reference voltage and the comparator
output goes HIGH.
Q.18.0.3 Status Indicator Circuits Q.19 Maintenance
The Status Indicator circuits are the same as those used for
Q.19.1 Printed Circuit Board Maintenance
“Supply Fault” (Type 4) Status indications. For each status
indicator, a logic LOW to the status indicator circuit illuminates Refer to Section 5, “Maintenance”, in this technical manual for
the GREEN section of the LED and a “Fault-H” illuminates the general printed circuit board maintenance procedures.
RED section of the LED and provides a “Fault” status output to Q.19.2 Replacing MOSFET Devices
the External Interface. During normal operation, the comparator
Electrostatic dicharge can damage CMOS integrated circuits.
outputs are LOW and provide logic LOW signals to the status
“Electrostatic Sensitive Devices” are identified in the parts list
indicator circuits.
with the notation “ESD” following the device description. Refer
The only RED RF status indication will be for the first section to Section 5, “Maintenance”, for precautions which should be
where RF is lost, because indicator “Inhibit” logic, including used when replacing electrostatic sensitive devices.
inverters U55A and U55B, and AND gates U54A, U54C, and
U54D, blocks red “fault” indications for following sections. Q.19.3 Adjustments
Q.18.0.4 Oscillator Fault Adjustments on the LED Board are identified in the table of
An “Oscillator Fault-H” logic signal always goes to the Oscilla- “Controls and Indicators”. All adjustments are described in the
tor status indicator circuit and causes a RED fault indication. The Maintenance Section, Section 5.
inverter output is Fault-L, and goes to AND gates U54A and
R.1.4.1 Negative 15 Volt Power Source be checked on other circuit boards in the non-interlocked
IC U14 provides the negative power supply voltage that is compartment. The paragraphs on “Principles of Opera-
needed by the various op amps. See sheet 2. tion” above include circuit boards on which various me-
tering circuits are located.
b. Metering Circuit Fault. Again, refer to the paragraphs on
“Principles of Operation”, above, for location of metering
R.2 Maintenance circuits. Possible faults include:
1. Operational Amplifier (IC) failure (for PA SUPPLY
R.2.1 Adjustments
VDC, DET NULL, RELATIVE RF DRIVE, REFLD
There are two adjustments on the Switch Board/Meter Panel: PWR, and FWD PWR indications). Operational ampli-
Forward Power Calibrate control A31R14, and Reflected Power fier failure could cause either no indication or a full
Calibrate control A31R13. These adjustments are made at the scale indication. Voltage followers used as buffer-driv-
factory by measuring transmitter power output in a calorimetric ers should have a gain of 1, that is, input and output
dummy load. These calibration adjustments should not be voltage should be the same. b. Multiplier resistor
changed unless some means of accurately measuring transmitter changed value. Most multiplier resistors can be checked
output power is available. Refer to the Tuning/Frequency in-circuit, if the multimeter is switched to some other
Change Procedure for information on calibrating the reflected position to eliminate parallel resistance paths.
power meter.
2. Faulty Meter Movement. Occasionally, meter move-
ments can change calibration. One way to check a meter
movement is to put the meter in series with a low-cur-
rent source and a microammeter of known accuracy.
R.3 Troubleshooting Multimeter M1 and power meter M3 have 640 ohm,
R.3.1 Symptom: Incorrect Meter Indications 100 microampere movements. Supply current meter
M2 has a 10 ohm, 5 milliampere movement.
R.3.1.1 Possible Causes:
Prior to starting a troubleshooting procedure check all switches,
a. Metered Parameter (Voltage, Current, or Power) Has
power cord connections, connecting cables, and power fuses.
Changed. If possible, check the parameter with another
meter which is known to be accurate. Most parameters can