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785d Hydraulic PDF
785d Hydraulic PDF
6 44 12 11 3 12 44 41 45 26 58 57 30 54 38 35 18 13 39 MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)
1
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED
46 VALVE ENVELOPES
VALVES
VALVE PORTS
28
50 17 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY
53 GG
56 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
COMBINATION CONTROLS
49
4 DMC1-UP
MSY1-UP SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT
Transmission System Components PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
10
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
12 19 11 52 31 24 29 17 51 27 5 14 15 9 43 13 UNIDIRECTIONAL UNIDIRECTIONAL
CROSS
36 32 37 38
FLOW IN ONE PARALLEL FLOW ALLOWED IN
DIRECTION FLOW FLOW EITHER DIRECTION
BIDIRECTIONAL BIDIRECTIONAL
42 © 2009 Caterpillar
All Rights Reserved
Printed in U.S.A.
KENR8311-01
HH Transmission Lube Pressure C-6
Cooler Gp - Transmission 7W-1713 10 C-6 SOS Transmission Oil C-6 SS Pressure Switch Pressure Switch Temperature Switch Electrical Wire
Cylinder Gp - Hoist 311-7786 11 B-3, C-3 II Rear Brake Cooling Pressure F-5 (Adjustable)
Cylinder Gp - Master, Brake 8W-3406 12 E-1, E-5 JJ Left Rear Parking Brake Pressure F-4 Torque Converter Area
Cylinder Gp - Steering 1U-3182 13 F-8 KK Rear Service Brake Pressure D-5
Filter Gp - Breather 8X-4575 14 C-2 LL Right Rear Parking Brake Pressure B-4 Top of Rear Axle Electrical Symbols (Electrical)
Filter Gp - 172-3889 15 B-6, C-6, E-3 MM Left Brake Pressure E-4 KK JJ
Filter Gp - 245-6555 16 D-8 NN Right Brake Pressure D-4
T
Filter Gp - Converter 4T-4760 17 E-3
Fitting - Orifice 8X-7851 18 B-8
OO
PP
Aux Power Port
Aux Power Port
C-3
C-3
UU TT 24 Pressure Temperature Level Flow
Symbol Symbol Symbol Symbol
Manifold Gp - Diff. Switch 186-6317 19 C-2 SOS Transmission Oil E-3
Manifold Gp - Flow Control 312-3165 20 C-8 QQ Torque Converter Charge Pressure E-3
Wire Number Identification Codes
Motor Gp - Rear Axle Lube
Orifice
312-0357
1T-0936
21
22
D-7
F-3
RR Lock Up Clutch Pressure E-2 VV
SS Torque Converter Outlet Pressure E-2 Electrical Schematic Example Hydraulic Schematic Example
Pump Gp - Dead Eng. Towing 5T-1060 23 E-3 TT Hoist Pump Pressure D-2
Pump Gp - Hoist 211-6626 24 D-2 UU Hoist Pump Pressure D-2 Current Standard Current Standard
Pump Gp - Rear Axle Lube 214-1555 25 D-8 VV Front Sevice Brake Pressure D-1 3 Harness identification code
This example indicates
Pump Gp - Scavenge, T/C 6T-6147 26 E-2
30 Page,
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Pump Gp - Steering 232-1835 27 A-7 Identification
Screen
Screen
9T-3838
9T-3850
31
32
D-3
D-3
AA BB 56 Previous Standard
Screen As 3S-3875 33 D-8 Wire Color
Wire
CYLINDER GP
STEERING
1U-3182
F F
VALVE GP
RELIEF
CROSS- OVER ORIFICE
3G-4667
II 1T-0936
SCREEN
AA BB 6E-5065 GG
HYDRAULIC
CONTROLS
TRANSMISSION
LEFT FRONT
JJ TANK GP
BRAKE MAKE UP COOLER GP
SCREEN GP
VALVE GP 6E-1851 CONVERTER BRAKE
LEFT REAR
RELIEF 186-6434 200-5975
BRAKE RETRACT
113-1543 VALVE GP
FILTER GP RELIEF HH
CONVERTER T/C INLET
PUMP GP COOLER GP
4T-4760 3P-0348
HMU TRANSMISSION
STEERING VALVE GP
E 9T-4247 DIVERTER 7W-1713 E
SWITCH AS BREATHER GP
105-0170
FILTER BY PASS TRANSMISSION
144-5661 QQ VALVE GP VALVE GP CASE / TANK
VALVE GP 6G-0078
LOCK UP RR RELIEF sos RELIEF
CLUTCH T/C OUTLET COOLER INLET
VALVE GP
FILTER GP 8E-6146 3P-0349 7T-0297
CHECK
172-3889
BRAKE RETRACT
138-4732 SS
FILTER GP
SWITCH AS 245-6555 CYLINDER GP
FILTER BY PASS MASTER CYLINDER GP
164-7577 BRAKE MASTER SWITCH AS
8W-3406 TORQUE CONVERTER BRAKE FILTER BY PASS
8W-3406 164-7577
SOS PUMP GP
VALVE GP MM SCAVENGE, T/C
DIVERTER 6T-6147
MOTOR GP
REAR AXLE OIL
REAR AXLE LUBE SWITCH AS FILTER GP
313-9544
312-0357 FILTER BY PASS FILTER GP 172-3889
164-7577 BREATHER
VALVE GP 8X-4575
CHECK
9T-3096
D
CC TT D
PUMP GP
REAR AXLE LUBE
PUMP GP
UU VV
HOIST
214-1555
KK M 211-6626
9T-3850
H. A.R.C. VALVE GP
241-3147 CHECK
MANIFOLD GP 9T-3752
FLOW CONTROL
KENR8311-01
312-3165
TANK GP
C HYDRAULIC / HIGH PRESS.
RELIEF
C
DUAL STAGE
TRANSMISSION SIGNAL SPOOL
161-0536
MAIN RELIEF
VALVE GP DUMP SPOOL TANK GP
CHECK HYDRAULIC /
STEERING MANIFOLD GP TRANSMISSION
ACCUMULATOR GP ACCUMULATOR GP
176-6448 DIFF. SWITCH 161-0536
STEERING STEERING
STD: 205-0226 STD: 205-0226 186-6317
SWITCH AS VALVE GP
PED: 219-2539 PED: 219-2539
LOW STEERING DD PROPORTIONAL LOW PRESS.
RELIEF
SCREEN GP
PRESSURE
307-6719
VALVE GP
CONTROL
245-1662
HOIST
6E-5471
TRANSMISSION
HYD. A.R.C.
177-8840 BRAKE
COOLING RELIEF
RAISE
ROD END VENT
EE SLOT ACROSS STEM
HOLD
VALVE GP
COOLER GP OO
30 Page,
FITTING
ORIFICE SOLENOID
BRAKE
200-5975
SCREEN GP
BRAKE
PP SIGNAL
ORIFICE #1
SNUB
Component Group
TANK GP Attachment
STEERING
Air Line
155-4127
A CALLOUTS
A
YY Taps (Pressure, Sampling,Sensor) by letter
52 Components by number
FF
THIS SCHEMATIC IS FOR THE 785D OFF-HIGHWAY TRUCK
STEERING AND RAX SYSTEM MEDIA # : KENR8311-01
PART NUMBER: 285-0704, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
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