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Series Water Cassettes: Installation, Use and Maintenance Manual
Series Water Cassettes: Installation, Use and Maintenance Manual
WATER CASSETTES
0706-6180666-rev.0
FIRST PART: FOR THE INSTALLER SECOND PART: FOR THE USER
GENERAL TECHNICAL DATA FOR 4 PIPE SYSTEM 6 WALL-MOUNTED CONTROL: CD2/X7 15-16
Correction coefficient for different speed 6 Wall-mounted control operation 16
Condensate drain pump operation specifications 16
WORKING LIMITS 7 Pre-heat function 16
Electrical characteristics 16
GENERAL FEATURES AND MAIN COMPONENTS 7 Detail of wall-mounted control operation 16-17
INSTALLATION 8
Fixing the cassette 8-9
Fixing the panel 9
WATER CONNECTIONS 9
Standard water connection to heating/cooling system 9
CONDENSATE DRAINAGE 10
ELECTRIC CONNECTIONS 10
Acces to the swhitchboard 10
Wiring diagram of 2 pipe system (I.R. remote control) 11
Wiring diagram of 4 pipe system (I.R. remote control) 11
Wiring diagram of 2 pipe system (wall-mounted control CD2/X7)12
Wiring diagram of 4 pipe system (wall-mounted control CD2/X7)12
Wiring diagram (without control): CSVN 13
INSTALLATION, OPERATION
2 AND MAINTENANCE GUIDE
WATER CASSETTES
MOD. CSF21 - CSF22 - CSF23 - CSF24 MOD. CSF25 - CSF26 - CSF27 - CSF28
Lp Lp
Lu Lu
550 512
515
Pp
Pu
785
Pu
Pp
Y
Y
X
X
34.5
65
Condensate Condensate
A fitting Ø 24 fitting Ø 27
52
W
W
57
Z
B
Hu
Z
B
Hu
D
C
Hp
Hp
23
E C
20 60
42
Fig. 01 Fig. 02
INSTALLATION, OPERATION
AND MAINTENANCE GUIDE 3
WATER CASSETTES
MOD. CSF41 - CSF42 - CSF 43 - CSF44 MOD. CSF45 - CSF46 - CSF47 - CSF48
Lp Lp
Lu Lu
550 512
515
Pp
Pu
785
Pu
Pp
Y
Y
X
X
34.5
65
Condensate Condensate
A fitting Ø 24 fitting Ø 27
52
W
W
Z
Z
57
B
M
Hu
N
B
Hu
D
C
Hp
Hp
23
E C
20 60
42
Fig. 03 Fig. 04
INSTALLATION, OPERATION
4 AND MAINTENANCE GUIDE
WATER CASSETTES
GENERAL TECHNICAL DATA: 2 PIPE SYSTEM
MODEL CSF21 CSF22 CSF23 CSF24 CSF25 CSF26 CSF27 CSF28
W 1.980 2.870 3.260 4.490 5.730 6.760 8.080 10.540
Total cooling capacity
A Frig/h 1.707 2.474 2.810 3.871 4.940 5.828 6.966 9.086
W 1.505 2.009 2.347 3.233 4.182 4.934 5.979 7.588
Sensible cooling capacity
Frig/h 1.297 1.732 2.023 2.787 3.605 4.254 5.154 6.541
A Water pressure drops in cooling kPa 20,6 26,1 40,2 50,4 35,1 34,3 37,3 53,9
m.c.a. 2,06 2,61 4,02 5,04 3,51 3,43 3,73 5,39
C Heating capacity W 2.720 3.830 4.940 6.150 6.550 7.790 9.310 12.010
kcal/h 2.345 3.302 4.259 5.302 5.647 6.716 8.026 10.353
C Water pressure drops in heating kPa 16,9 21,4 32,9 41,3 29,7 29,1 31,6 45,7
m.c.a. 1,69 2,14 3,29 4,13 2,97 2,91 3,16 4,57
A-C Water flow l/h 341 494 561 773 986 1.163 1.390 1.814
l/s 0,095 0,137 0,156 0,215 0,274 0,323 0,386 0,504
W 4.540 6.390 8.240 10.250 10.790 12.820 15.310 19.890
Heating capacity
kcal/h 3.914 5.509 7.103 8.836 9.302 11.052 13.198 17.147
B kPa 17,4 22,1 34,0 42,7 28,8 28,1 30,6 44,2
Water pressure drops in heating
m.c.a. 1,74 2,21 3,4 4,27 2,88 2,81 3,06 4,42
Water flow l/h 391 550 709 882 928 1.103 1.317 1.711
l/s 0,108 0,153 0,197 0,245 0,258 0,306 0,366 0,475
Air flow m3/h 543 611 680 815 832 1087 1087 1274
D m3/s 0,151 0,170 0,189 0,226 0,231 0,302 0,302 0,354
Speed of the fan g/min. 700 785 830 1100 540 610 610 630
E Sound power level dB(A) 51 53 57 62 54 58 58 62
Motor electrical power W 58 126 126 124 58 126 126 124
F
Motor electrical input A 0,41 0,57 0,57 0,66 0,41 0,57 0,57 0,66
Electrical supply: 230V / 1 / 50Hz
Above mentioned technical data are calculate at the following operating conditions:
- Maximum fan speed
- Standard unit without ducts
(A) Cooling: inlet water temperature: 7 °C; Outlet water temperature: 12 °C; Inlet air temperature: 27 °C w.b. 19 °C d.b.
(B) Heating: inlet water temperature: 70 °C; Outlet water temperature: 60 °C; Inlet air temperature: 20 °C
(C) Heating: inlet water temperature: 50 °C; Same water flow as in cooling; Inlet air temperature: 20 °C
(D) Air flow and fan speed: fancoil performances with cleaned filter
(E) Sound power level: Sound power measured following ISO 23741
(F) Electrical data referred to the maximum available speed
INSTALLATION, OPERATION
AND MAINTENANCE GUIDE 5
WATER CASSETTES
GENERAL TECHNICAL DATA: 4 PIPE SYSTEM
MODELLO CSF41 CSF42 CSF43 CSF44 CSF45 CSF46 CSF47 CSF48
W 1.450 2.020 2.860 3.460 4.790 5.910 7.040 9.300
Total cooling capacity
A Frig/h 1.250 1.741 2.466 2.983 4.129 5.095 6.069 8.017
W 1.204 1.515 2.174 2.664 3.496 4.313 5.210 6.696
Sensible cooling capacity
Frig/h 1.038 1.306 1.874 2.297 3.014 3.718 4.491 5.772
A kPa 21,8 26,2 40,6 45,4 26,7 41,9 41,9 49,5
Water pressure drops in cooling
m.c.a. 2,18 2,62 4,06 4,54 2,67 4,19 4,19 4,95
A l/h 250 348 492 595 824 1.017 1.211 1.600
Water flow
l/s 0,069 0,097 0,137 0,165 0,229 0,282 0,336 0,445
C W 970 1.640 1.840 2.310 4.190 5.140 6.130 7.450
Heating capacity
kcal/h 836 1.414 1.586 1.991 3.612 4.431 5.284 6.422
C kPa 30,8 29,2 34,2 39,8 35,7 22,3 29,7 40,7
Water pressure drops in heating
m.c.a. 3,08 2,92 3,42 3,98 3,57 2,23 2,97 4,07
C l/h 83 141 158 199 360 442 527 641
Water flow l/s 0,023 0,039 0,044 0,055 0,100 0,123 0,146 0,178
W 2.280 2.950 4.360 5.310 6.880 8.480 10.110 12.340
Heating capacity
kcal/h 1.966 2.543 3.759 4.578 5.931 7.310 8.716 10.638
B Water pressure drops in heating kPa 33,2 31,4 36,8 42,8 38,4 24,0 32,0 43,8
m.c.a. 3,32 3,14 3,68 4,28 3,84 2,4 3,2 4,38
Water flow l/h 196 254 375 457 592 730 870 1.062
l/s 0,054 0,071 0,104 0,127 0,164 0,203 0,242 0,295
Air flow m3/h 543 611 680 815 832 1087 1087 1274
D m3/s 0,151 0,170 0,189 0,226 0,231 0,302 0,302 0,354
Speed of the fan g/min. 700 785 830 1100 540 610 610 630
E Sound power level dB(A) 51 53 57 62 54 58 58 62
Motor electrical power W 58 126 126 124 58 126 126 124
F
Motor electrical input A 0,41 0,57 0,57 0,66 0,41 0,57 0,57 0,66
Electrical supply: 230V / 1 / 50Hz
Above mentioned technical data are calculate at the following operating conditions:
- Maximum fan speed
- Standard unit without ducts
(A) Cooling: inlet water temperature: 7 °C; Outlet water temperature: 12 °C; Inlet air temperature: 27 °C w.b. 19 °C d.b.
(B) Heating: inlet water temperature: 70 °C; Outlet water temperature: 60 °C; Inlet air temperature: 20 °C
(C) Heating: inlet water temperature: 50 °C; Same water flow as in cooling; Inlet air temperature: 20 °C
(D) Air flow and fan speed: fancoil performances with cleaned filter
(E) Sound power level: Sound power measured following ISO 23741
(F) Electrical data referred to the maximum available speed
CORRECTION COEFFICIENT FOR THE DIFFERENT SPEED
MODEL CSF41 CSF42 CSF43 CSF44 CSF45 CSF46 CSF47 CSF48
1 0,54 0,57 0,48 0,55 0,79 0,78 0,77 0,79
Total cooling capacity 2 0,72 0,74 0,67 0,66 0,86 0,87 0,86 0,85
3 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00
1 0,56 0,57 0,50 0,55 0,81 0,78 0,79 0,79
Sensible cooling capacity 2 0,74 0,74 0,69 0,66 0,88 0,87 0,88 0,85
3 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00
1 0,56 0,58 0,50 0,56 0,81 0,79 0,79 0,80
Heating capacity 2 0,74 0,75 0,69 0,67 0,88 0,88 0,88 0,86
3 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00
1 0,46 0,44 0,42 0,42 0,74 0,70 0,72 0,72
Air flow 2 0,63 0,63 0,64 0,63 0,83 0,83 0,85 0,83
3 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00
INSTALLATION, OPERATION
6 AND MAINTENANCE GUIDE
WATER CASSETTES
WORKING LIMITS MOTOR FAN GROUP
Single-inlet centrifugal fan with statically and dynamically balanced plastic
Maximum inlet water temperature 70 °C impeller. The 3-speed electric motor, made to international standards,
Minimum inlet water temperature + 4 °C has an overload cut-out and the run capacitor always connected. The
Maximal working pressure 8 bar motor is directly coupled to the fan and cushioned with flexible mountings.
It is particularly efficient
Maximal inlet air temperature 32 °C and low noise.
Minimal inlet air temperature + 4 °C DÉCOR PANEL
ATTENTION! The décor panel has an innovative design so that the appliance may
Air stratification increases with the raise of inlet water temperature! be used in both dwellings and business premises. The white (RAL 9003)
panel is made in lightweight but strong plastic. Fixing to the load-bearing
GENERAL FEATURES AND MAIN COMPONENTS structure is quick and easy. 4 adjustable louvers ensure best air
Fig. 5 distribution throughout the room. Central intake grille with filter for
cleaning the air. The grille may be removed to access internal parts
without having to remove the panel from the ceiling.
ELIMINATION OF CONDENSATION
Condensate collecting system comprising:
- internal plastic tray for collecting condensation coming from the heat
exchanger;
- external auxiliary plastic tray for collecting condensation coming from
the valves and connecting pipes.
Electric pump, which is an integral part of the appliance and connected
to the external fitting.
WALL REMOTE CONTROL (accessory)
Wall remote control with 10 m wire
ON
OFF
UNIT INSTALLATION
- Read this instruction manual thoroughly before starting installation.
- This unit complies with the low-voltage (EEC/73/23) and electromagnetic
compatibly (EEC/89/336) directives.
- The installation should be carried out by a qualified installer.
- Follow all current national safety code requirements. In particular
1 Airflow direction louvers ensure that a properly sized and connected ground wire is in place.
2 Air intake grille with filter - Check that the voltage and frequency of the mains power supply are
3 Airflow direction louvers as required for the unit to be installed; the available power source
4 Indicator lights must be adequate to operate all other appliances connected to the
5 Power same line.
6 Sleep mode - Ensure that national safety code requirements have been followed
7 Timer mode the main supply circuit.
8 Infrared remote control receiver - Where necessary, use field-supplied 25 mm I.D. PVC pipe of appropriate
9 EMERGENCY switch (used to switch on the air conditioner manually, length and with the correct thermal insulation for the condensate drain
without using the remote control, following the order given below). extension.
- After installation thoroughly test system operation and explain all
OFF COOL HEAT system functions to the owner.
Fig. 6 - Use this only for factory approved applications: the unit cannot be
used in laundry or stream pressing premises.
STRUCTURE
Made in heavy-gauge galvanised sheet, the structure comes complete ! WARNING!
- Disconnect the mains power supply switch before servicing the system
with external brackets on the 4 corners for easy fixing to the ceiling.
or handling any internal parts of the unit.
Thermal-acoustic insulation: lining (polystyrene), external cladding (closed
- The manufacturer declines any liability for damage resulting from
cell). Set-up for distribution of air to adjacent rooms through knock-out
modifications or errors in the electrical or water connections.
holes, either circular Ø 150 mm or rectangular 350x100 mm (CSF 21-
- Failure to observe the installation instructions, or use the unit under
24 and 41-44), and rectangular 120 x 80 mm (CSF 25-28 and 45-48),
conditions other than those indicated in table Operating limits of this
located on two sides of the appliance. Set-up for external air intake
manual, will immediately invalidate the unit warranty.
through Ø 65 mm circular knock-out hole (CSF 21-24 and 41-44).
- Failure to observe electric safety codes may cause a fire hazard in
Rectangular 120x80 mm knock-out (CSF 25-28 and 45-48). Located on
the event of short circuits.
a squared off corner of the appliance.
- Do not install or use damaged units.
HEAT EXCHANGER
- In case of malfunction turn the unit off, disconnect the mains power
Coil in copper piping expanded into aluminium fins in continuous block.
supply and contact a qualified service engineer.
The headers have easily accessible female gas fittings and air
- Maintenance must only be carried out by qualified personnel.
vent/drainage valve located on the squared off corner of the appliance.
- All of the manufacturing and packaging materials used for this appliance
AIR FILTER
are biodegradable and recyclable.
The filter comprises a plastic frame holding the filtering membrane.
- Dispose of the packaging material in accordance with local
Inserted in the inner part of the front panel, it may be easily removed
requirements.
and cleaned using a vacuum cleaner followed by washing with water.
INSTALLATION, OPERATION
AND MAINTENANCE GUIDE 7
WATER CASSETTES
RECEIVING, STORE AND MOVING THE UNITS To fix the unit to the ceiling, use the threaded bar and suitable screw
At the moment of the delivery of the unit, make sure that it corresponds anchors as shown in fig. 09 (material not included in the supply).
to the one indicated on the transport document. Check the integrity of
the packing and the unit. Should there be any differences with the original
order or any damages, anomalies, or incomplete supply, please point
it out on the delivery note and inform the firm straight away. Never install
or use damaged apparatuses. The unit can be stored in room protected
from bad weather with temperature between the -20°C and the +55°C.
Transport the packed unit near as possible to the installation place. To A B
avoid any damage to the unit, the plastic part (frontal panel and grille)
are furnished separately. The handling and the installation could be
facilitated cy use of an elevator(fig. 07).
! ATTENTION!
D
Catch up the cassette on the four C Fig. 10
corners. Don't lift or move the unit
through the exchanger pipelines or Use a spirit level (fig. 10) to make sure that the unit is level and check
the exhaust pipe condense. that it is securely fixed to the ceiling. In high humidity environments,
metal supports must be insulated using adhesive insulating material.
Fig. 07
INSTALLATION ACCESSORIES
n. 1 Cardboard mounting template;
n. 2 Batteries;
n. 1 Remote control;
n. 1 Auxiliary drain pan; Fig. 11
SELECTION OF CASSETTE INSTALLATION LOCATION FIXING THE PANEL
! RECCOMENDATION!! After installation of the unit, mount the grille using the 4 screws provided
(fig. 12).
- The unit must be installed in a solid and vibration-free ceiling.
- There should be no obstruction of the air flow into and out of the unit ! N.B.: It is very important to fix the grille in the right position
for correct connection of the receiver panel to the unit.
and the air should be evenly distributed throughout the whole room.
- Do not install the unit near sources of heat, steam or inflammable
gases.
- Install the unit near an electric socket or connect it directly to the
power supply.
- Do not install the unit in a place, which is exposed to direct sunlight.
- The selected place should allow easy drainage of the condensed
water.
- Periodically check appliance operation and leave sufficient space for
maintenance around the appliance, as shown in the figure 08.
- Install the unit so that the filter is easily accessible. Fig. 12
INSTALLATION - to fix the panel only use the four supplied screws. Do not use other
FIXING THE CASSETTE kinds of screws or you could damage the condensate drain pan.
Select a place of installation where there can be a clearance of a least - Do not bend or narrow the unit piping.
100 cm (see fig. 07) around the appliance. Make sure that the installation - Do not remove the cap from the unit piping until immediately before
does not interfere with existing electric wiring or plumbing. Establish the connecting the pipes.
position and size of the hole in the ceiling using the external diameter - To prevent deformation of the air intake grille, do not overtighten the
of the cardboard mounting template (fig. 08). screws.
CHANGE OF AIR AND RECIRCULATION SYSTEM
- Side knockouts allow connection of a duct for fresh air intake and for
>100 conditioning an adjacent room.
- Remove the external prepunched anti-condensate insulator and
remove the knockout panels using a punch.
100 < H > 350
INSTALLATION, OPERATION
8 AND MAINTENANCE GUIDE
WATER CASSETTES
AIR SUPPLY TO AN ADJACENT ROOM ! ATTENTION!
Remove the polystyrene, taking care not to damage the behind heat
- Always use suitably sized wrenches to fix or slacken the water
exchanger coil to the rear.
pipes.
Do not use the two knockout side openings for air ducting to an adjacent
- It is essential to insulate pipes, valves and connections correctly
room simultaneously.
in order toavoid the formation of condensation, which could
! ATTENTION! drip into suspended ceilings causing considerable problems.
1) Ducting air to an adjacent room requires the closure of at least The water connections are fixed to the unit body to avoid damage when
the corresponding duct end. pipes are connected. It is advisable to tighten the connection with a
2) When valves are installed, the air ducts to the "D" adiacent wrench. The upper coil connection is fitted with an air valve and the
room are unusable (pict. 13). lower connection with a drain valve, suitable for a 10 mm wrench or
Fig. 13 screwdriver. (The coil is only partially drainable; it is advisable to blow
A air into the coil for complete drainage)
INSTALLATION OF AUXILIARY DRAIN PAN
B
Fig. 16
a) Remove the plastic cap from the condensate drain outlet on the
D water cassette. Do NOT push the cap into the cassette. Fit the
nozzle into the hole (auxiliary condensate drain pan outlet).
b) Fix the auxiliary drain pan to the unit using the relative screws
provided in the kit, ensuring that the condensate pan is level
E
F
PE PE
Fig. 18
50
3 way motor-operated
valve
Fig. 19
A few examples are shown schematically below of condensate drainage
Tap
tlet connection in a correct (fig. 20-21) and incorrect manner (fig. 22-23).
te r ou
Wa CORRECT! Fig. 20
t
inle
ter
Wa
Tap Fig. 15
INSTALLATION, OPERATION
AND MAINTENANCE GUIDE 9
WATER CASSETTES
Fig. 20: When several units are installed near to each other and only
one condensate drain hose is used, make sure that the capacity of the
hose is sufficient and that it is positioned on a slightly lower level than
the appliance.
CORRECT!
Fig. 21
Fig. 21: The condensate drain hose should be fixed using intermediate
mounts to prevent deformation of the hose. The drain hose should slope
slightly downwards to encourage drainage of the condensed water.
WRONG!
Fig. 22
Fig. 22: The drain hose is bent or points upwards.
WRONG!
Fig. 23
Fig. 23: The drain hose is on the same lever as unit
! ATTENTION! if the condensate drainage alarm is activated, the
zone valve is closed and the fan turned off.
WIRING DIAGRAM
ACCESS TO THE SWITCHBOARD
Fig. 24
! ATTENTION!
Before carrying out electrical connections, ensure that the electricity
supply has been cut off, checking that the on-off switch is in the
OFF position.
Only qualified electricians should carry out the electrical connections.
Check that the mains supply is single-phase 230 Vac/1/50 Hz (± 10%).
Operating the appliance with voltages outside the above limits could
cause malfunction and renders the warranty null and void.
The fan coil power supply line should be fitted with at least a switch
isolator in conformity with European standard EN60947-3. Make sure
that the electrical system is suitable for providing not only the working
current required by the appliance, but also the necessary current for
powering household and other electrical appliances already in use. Any
electrical and mechanical alterations or tampering render the warranty
null and void.
The motor and accessories power cables in channels or conduits should
remain inside the same until they are inside the appliances.
INSTALLATION, OPERATION
10 AND MAINTENANCE GUIDE
WATER CASSETTES
WIRING DIAGRAM OF 2 PIPE SYSTEM WATER CASSETTE WITH I.R. (CSF 21-24 ST + CSF 25-28 LT)
LEGENDA
Connector
led led led Earth
NC
P1 SW1 L Phase
Timer Sleep Power
NO REC1
N Neutral
LS1 Com Common
I.R. RECEIVER
M1 Fan motor (230Vac/50Hz)
WATER TEMPERATURE SENSOR SM Louver motor (230Vac/50Hz)
AIR TEMPERATURE SENSOR DP Drain pump (230Vac/50Hz)
FS Float switch (NC)
P18 P19 LS1 SM limit switch (60x60 cassette)
Safety switch (90x90 cassette:
LCD4
P20
TRANSFORMER
relay 4
relay 6
relay 9
relay 2
relay 1
MEDIUM
HIHG
LOW
N
L
P10
P25
red P24
P13
P12
P11
P9
P8
P7
P6
P5
P4
P3
P2
P1
brown
yellow
yellow
red
red
red
red
red
black
blue
red
red
black
red
L Electrical supply
black
N 230Vac/50 Hz
black
black
yellow
C Heat/cool valve
black
bianco
black 230Vac/50 Hz
FS blue blue
yellow/green
rosso
black
red
M1
red
Earth
yellow/green
DP
yellow/green
brown brown
SM 1
white white
yellow/green
Fig. 25
WIRING DIAGRAM OF 4 PIPE SYSTEM WATER CASSETTE WITH I.R. (CSF 41-44 ST + CSF 45-48 LT)
LEGENDA
NC led led led Connector
P1 SW1 Timer Sleep Power Earth
NO REC1 L Phase
LS1
I.R. RECEIVER N Neutral
WATER TEMPERATURE SENSOR Com Common
AIR TEMPERATURE SENSOR M1 Fan motor (230Vac/50Hz)
SM Louver motor (230Vac/50Hz)
P18 P19 DP Drain pump (230Vac/50Hz)
FS Float switch (NC)
LCD4 LS1 SM limit switch (60x60 cassette)
P20
C
AIR CONTROL P23
Safety switch (90x90 cassette:
buzzer relay 3 when opening the filter panel, the
unit will stop)
P27 P26
TRANSFORMER
relay 4
relay 6
relay 9
relay 2
relay 1
P1,P2,..., Pn Terminals
MEDIUM
HIHG
LOW
N
L
P10
P25
P24
P13
P12
P11
P9
P8
P7
P6
P5
P4
P3
P2
P1
black
blue
red
red
black
brown
yellow
red
red
red
blue
red
red
red
red
L Electrical supply
black 230Vac/50 Hz
N
black
black
yellow
C1 Cool valve
black 230Vac/50 Hz
N
white
black yellow/green
black
Earth
red
blue blue
yellow/green
DP SM red red
M1
brown brown
1
white white
yellow/green
yellow/green
Fig. 26
INSTALLATION, OPERATION
AND MAINTENANCE GUIDE 11
WATER CASSETTES
WIRING DIAGRAM OF 2 PIPE SYSTEM WATER CASSETTE WITH WALL MOUNTED CONTROL (CSF 21-24 SP + CSF 25-28 LP)
LEGENDA
Connector
Earth
OPTIONAL: AIR TEMPERATURE SENSOR L Phase
TRANSFORMER N Neutral
TEMPERATURE
CONTROLLER WATER TEMPERATURE SENSOR Com Common
COOL
POWER TIMER SLEEP COMP
M1 Fan motor (230Vac/50Hz)
SM Louver motor (230Vac/50Hz)
MODE
MODE
TEMP
P18 P19
DP Drain pump (230Vac/50Hz)
TEMP
SW
LCD4
H
FAN
P20
C
SLEEP LV
CLOCK
START
HR
MIN START
AIR CONTROL P23
STOP
STOP LS1
buzzer LS1 SM limit switch (60x60 cassette)
relay 3
Safety switch (90x90 cassette:
P27 P26
relay 4
relay 6
relay 9
relay 2
relay 1
NC NO
when opening the filter panel, the
unit will stop)
P1,P2,..., Pn Terminals
MEDIUM
HIGH
LOW
N
L
P10
P25
P24
P13
P12
P11
P9
P8
P7
P6
P5
P4
P3
P2
P1
brown
red
red
red
yellow
red
yellow
red
red
black
blue
red
red
black
red
L Electrical supply
black 230Vac/50Hz
N
yellow
C
black
black
Heat/cool valve
230Vac/50 Hz
white
black
blue
red
FS yellow/green
Earth
white
yellow/green
rosso
black
brown
DP SM
yellow/green
brown
white
black
blue
red
M1
1
Fig. 27
WIRING DIAGRAM OF 4 PIPE SYSTEM WATER CASSETTE WITH WALL MOUNTED CONTROL (CSF 41-44 SP + CSF 45-48 LP)
LEGENDA
Connector
Earth
OPTIONAL: AIR TEMPERATURE SENSOR L Phase
TEMPERATURE TRANSFORMER N Neutral
CONTROLLER WATER TEMPERATURE SENSOR Com Common
COOL
POWER TIMER SLEEP COMP
M1 Fan motor (230Vac/50Hz)
SM Louver motor (230Vac/50Hz)
MODE
MODE
SW
LCD4
H
FAN
P20
LV
C
SLEEP
CLOCK
START
HR
MIN START
AIR CONTROL P23
nero
STOP
STOP LS1
buzzer LS1 SM limit switch (60x60 cassette)
relay 3
Safety switch (90x90 cassette:
P27 P26
relay 4
relay 6
relay 9
relay 2
relay 1
NC NO
when opening the filter panel, the
unit will stop)
P1,P2,..., Pn Terminals
MEDIUM
HIGH
LOW
N
L
P10
P25
red P24
P13
P12
P11
P9
P8
P7
P6
P5
P4
P3
P2
P1
brown
red
red
blue
red
yellow
red
red
black
blue
red
red
black
black
L Electrical supply
black 230Vac/50Hz
N
yellow
C1 Cool valve
black 230Vac/50 Hz
white
N
black
black
yellow/green
blue
red
Earth
bianco
yellow/green
brown
black
red
DP SM
yellow/green
brown
white
black
blue
red
M1
1
Fig. 28
INSTALLATION, OPERATION
12 AND MAINTENANCE GUIDE
WATER CASSETTES
WIRING DIAGRAM WITHOUT CONTROL (CSF 21-24 and 41-44)
red
red
Louver motor electrical supply
black (movimentazione230Vac/50 Hz ) M1 Fan motor (230Vac/50Hz)
black SM Louver motor (230Vac/50Hz)
Drain pump electrical supply
black (230Vac/50 Hz DP Condensate pump
white Com (230Vac/50Hz)
black
black
High speed (III)
FS Float switch (NC)
Fan motor electrical supply
red
white
blue
Med. speed (II) (230Vac/50 Hz) Com Common
red
Loe speed (I) TM Timer
black
black
white
brown yellow/green
red
black
blue
blue
yellow/green
brown
white
black
blue
red
Fig. 29
SECOND PART:
FOR THE USER
RECCOMENDATION FOR THE USER - Check installation conditions in order to identify possible
Read the precautions carefully and carry out the procedures correctly damage. After prolonged use, apply to specialised service personnel
- In case of failure or malfunction, always apply to authorised to control the installation conditions of the air conditioner.
service personnel. Any attempt to remove parts, or to maintain the - Do not use flammable gas near the air conditioner.
appliance can expose the user to danger of electrical shock. The - Always use the appliance with the air filter installed. Using the
cassette does not contain parts on which maintenance can be carried air conditioner without the air filter can cause an excessive
out by the user. accumulation of dust or deposits inside the unit, with consequent
- In case of relocation, apply to service personnel authorised to possible malfunctioning.
carry out this operation as well as the new installation - Release the automatic switch if the unit is not going to be
- Do not insert fingers or objects of any kind into airflow outlets used for long periods of time.
or air intake grilles. There is a fan inside the appliance, which turns - Remove the batteries from the remote control if it is not going
at high speed and could cause severe personal injury. Pay particular to be used for a long period of time. Remove the batteries in order
attention to children. to prevent possible problems caused by loss of electrolyte. In case
- Do not allow the cold airflow to blow on you directly for long of accidental contact of the battery liquid with the skin, eyes or mouth,
periods of time. Direct and prolonged exposure to cold air can be wash the affected part immediately with plenty of water, and see a
dangerous for your health. Pay particular attention to rooms where doctor.
there are children, elderly or sick people. - Please shut off the unitONLY using the ON/OFF switch (infrared
- In case of air conditioner malfunction (e.g. smell of burning), stop or wall-mounted remote control). If you shut off the unit without
appliance operation immediately, release the dedicated automatic using the ON/OFF switch (ex. change between cool and heat) the
switch and apply to authorised service personnel. Prolonged use condensate pump stops and the overflowing risk is possible.
of the appliance in these conditions can cause fire or electrocution. ! FAILURE TO COMPLY WITH THE INSTALLATION INSTRUCTIONS
- During installation of the appliances, avoid letting children or GIVEN IN THIS MANUAL RELIEVES THE MANUFACTURER OF
disabled have access to the working area. Accidents can occur. ALL AND ANY LIABILITY. INCORRECT INSTALLATION COULD
- Install the appliance and the remote control at least two metres CAUSE MALFUNCTIONING OR FAILURE OF THE APPLIANCE.
away from television or radio units and from lamps that could IT COULD ALSO REPRESENT A HAZARD FOR THE USER.
irradiate them directly. Any interference of radio signals can cause
operating problems. WATER CASSETTE OPERATION
- Do not block or cover the airflow intake and delivery grilles. The water cassette has been designed to create the ideal climatic
The obstruction of these openings causes a reduction of the operating conditions for the comfort of the occupants of the room. It can provide
efficiency of the water cassette, with consequent possible failure or fully automatic cooling, dehumidifying and also heating. The air is drawn
damage. in by the fan through the intake grille in the front panel and then passes
- Do not use the water cassette for applications such as the storage through the filter, which retains the dust. The air then proceeds through
of foods, plants, precision equipment or works of art. The quality the fins of a "heat exchanger": this is a finned coil, which cools and dries
of the objects that are stored could deteriorate. or heats the air. Finally the fan sends the air into the room; the direction
- Do not expose animals or plants to the direct airflow from the of the outgoing airflow can be adjusted by means of the motor-driven
appliance. direction louver.
Prolonged direct exposure to the cold airflow from the water cassette
can have a negative effect on animals and plants.
- Do not direct the airflow of the air conditioner towards fireplaces
or other heating appliances. An airflow directed towards the fire can
cause incorrect combustion and fire.
- Air the room occasionally while using the appliance. An insufficient
change of air can cause an insufficiency of oxygen in the room.
- Do not allow the air conditioner to come into contact with water.
The electrical insulation could be damaged with consequent possible
risk of electrocution.
INSTALLATION, OPERATION
AND MAINTENANCE GUIDE 13
WATER CASSETTES
THE INFRARED REMOTE CONTROLLER I.R. REMOTE CONTROL OPERATIONS
FAN When the MODE button is pressed and the FAN mode is selected,
the cassette will operate as an electrical fan only
8
Fig. 32
COOLING When the MODE button is pressed and COOL is selected,
7 the cassette cools the room and at the same time reduces the humidity
13 in the air. To start the cooling cycle, use the TEMP buttons and to
set a temperature which is lower than the room temperature. For example:
1 if there is a temperature of 28°C in the room, a temperature lower than
12 27°C should be set in order for the compressor and cooling to start. The
appliance automatically adjusts operating cycles in order to keep the
9 room at the required temperature. Upon completion of settings, press
10 the SEND button and listen for the beep to make sure that the appliance
has received the command.
6 5
11 4
2 3
Fig. 30 Fig. 33
1 Turns the cassette ON or OFF. DEHUMIDIFYING When the MODE button is pressed and the DRY
2 Selects operating mode following the order given below: mode selected, the cassette alternates cooling and fan cycles. This
FAN (fan), COOL (cooling), DRY (dehumidying), HEAT (heating), mode is used to dehumidify the air without excessively altering the room
AUTO (automatic operation) temperature.
3 Sets the required temperature between 18°C and 30°C. The Operation is fully automatic: the appliance itself controls the fan speed.
temperature is increased or decreased by pressing and
respectively.
4 Selects the fan speed, following the order given below: AUTO
(automatic), HIGH (high), MED (medium), LOW (low)
5 Activates the SLEEP function. This function automatically adjusts
the temperature in order to provide maximum comfort during the
nighttime hours and save energy.
6 Selects the current time on the remote control display.
7 Increases the hours on the display Fig. 34
8 Increases the minutes on the display HEATING When the MODE button is pressed and the HEAT mode is
9 Sets timed switching on selected, the cassette will heat the room. To start the heating cycle, use
10 Sets timed switching off the TEMP buttons and to set a temperature which is higher than
11 Confirms the settings to the appliance. the room temperature. For example: if there is a temperature of 18°C
12 Activates or deactivates louver movement. in the room, a temperature higher than 19°C should be set in order for
13 Adjusts the louvers in order to direct the airflow in the best direction the compressor and heating to start. Upon completion of settings, press
! The unit gives a beep to confirm that it has received each button the SEND button and listen for the beep to make sure that the appliance
command correctly. has received the command.
Battery replacement
When:
- no beep of confirmation is received from the unit;
- the liquid crystal display is not working.
How:
- Pull the cover downwards as shown in the drawing to the side (2 Type
AAA 1.5V batteries).
- Insert new batteries paying attention to the + and - symbols.
N.B.: Only use new batteries. Remove the batteries from the remote Fig. 35
control when the water cassette is not used. AUTOMATIC OPERATION Access this mode by pressing the MODE
button. In the AUTO mode the electronic control automatically selects
the operating mode according to the room temperature (measured by
the built-in sensor):
- if the room temperature drops below 18°C, the appliance will start the
heating cycle. This will continue until the temperature rises to above
+ 1,5 V
_ 20°C;
_ 1,5 V
+ - if the room temperature is above 26°C the appliance will start the
cooling cycle. This will continue until the temperature drops below 24°C.
Fig. 31
INSTALLATION, OPERATION
14 AND MAINTENANCE GUIDE
WATER CASSETTES
Fig. 36 Fig. 40
FAN SPEED ADJUSTMENT When the FAN button is pressed, one of TIMED SWITCHING OFF To set timed switching off, the appliance must
the following fan speeds can be selected: AUTO - HIGH - MED - LOW. be on or the timed switching on function must be set. Press the STOP
In the AUTO mode, the electronic control automatically selects the fan button and the corresponding part of the display starts to blink. Set the
speed according to the difference between the set temperature and the time for timed switching off using the HR and MIN buttons. The subsequent
room temperature. This function automatically increases the fan speed switching on time may also be set by pressing the START button and
if a greater cooling or heating effect is required. setting the required time using the HR and MIN buttons. Confirm the
new setting by pressing the SEND button and listen for the beep to make
sure that the appliance has received the signal.
Fig. 37
SLEEP MODE Access this mode by pressing the SLEEP button. The
symbol will appear on the display, as shown in the drawing to the side. Fig. 41
The SLEEP mode automatically adjusts the temperature to make the ! WARNING!
sleeping environment more comfortable during the night. During the
Once the switch on and/or the switch off time is expired, it will be
cooling or dehumidifying modes the set temperature is increased gradually
automatically canceled from the internal memory. Switch on and switch
by 2°C during the first two hours of operation. During the heating mode
off time need to be setted each time the user necessitate.
the set temperature is decreased gradually by 2°C during the first 2
AIRFLOW ADJUSTMENT The SW button activates the louvers and the
hours of operation. Timed switching off can also be set together with the
airflow is directed alternately upwards and downwards to obtain even
SLEEP mode.
distribution throughout the room.
N.B.: During cooling they should be positioned horizontally. During
heating they should be directed downwards (as hot air tends to rise).
Fig. 38 ON
OFF
SETTING THE CLOCK Press the CLOCK button and the corresponding Fig. 42
part of the display starts to blink. Set the actual time using the HR (hour)
WALL-MOUNTED CONTROL: CD2/X7
and MIN (minute) buttons. Once this operation has been completed,
confirm the setting by pressing the SEND button and listen for the beep
to make sure that the appliance has received the signal. 1 7
! IMPORTANT!
POWER TIMER SLEEP COMP
DRY COOL
Before setting timed switching on, set the required operating mode HEAT FAN MODE
MODE
and fan speed. Then switch the air conditioner off. 2 8
TEMP
TEMP
SW
3 FAN
9
SLEEP LV
SLEEP SLEEP
CLOCK
HR
4 10
START MIN START
STOP
STOP
5 10
Fig. 39
TIMED SWITCHING ON To set timed switching on, the appliance must 6 11
be off. Fig. 43
Press the START button and the corresponding part of the display starts
to blink. 1 Selects the operating mode in the order given below: FAN (fan),
Set the time for timed switching on using the HR and MIN buttons. The COOL (cooling), DRY (dehumidifying), HEAT (heating), AUTO
subsequent switching off time may also be set by pressing the STOP (automatic operation)
button and setting the required time using the HR and MIN buttons. 2 Sets the required temperature between 18°C and 30°C. The
Confirm the new setting by pressing the SEND button and listen for the temperature is increased by pressing and .
beep to make sure that the appliance has received the signal. 3 FAN Selects the fan speed in the order given below: AUTO
(automatic), H (high), M (medium), L (low)
4 Activates the SLEEP mode. This mode automatically adjusts the
temperature in order to provide maximum comfort during the nighttime
hours and save energy.
5 Increases the hours on the display.
INSTALLATION, OPERATION
AND MAINTENANCE GUIDE 15
WATER CASSETTES
6 Increases the minutes on the display. Fan As for heat.
7 Turns the cassette ON or OFF. Cool-heat (automatic)
8 Activates or deactivates louver movement (optional). If the unit is in the cool mode, the pump follows the cool operation.
9 Adjusts the louvers in order to direct the airflow in the best direction (optional). If the unit is in the heat mode, the pump follows the heat operation.
10 Selects the exact time on the remote control display. PRE-HEATING FUNCTION
11 Sets timed switching off. Pre-heating function is used to avoid cold air in HEAT mode when the
12 Sets timed switching on. valve is open. The valve remains open also if within 3 minutes the coil
WALL-MOUNTED CONTROL OPERATIONS temperature has not reached the 35°C
Self-diagnosis FAN Fig. 45
The system comes with a self-diagnosis circuit to monitor the SPEED
microprocessor functions. In the event of malfunction this circuit Set
automatically resets the microprocessor.
System memory lenta
The system stores the set parameters (such as the operating status,
fan speed, etc.) in its non-volatile storage. After a power failure, the OFF
cassette will automatically resume operation with the same parameters
that were set prior to the blackout (except the SLEEP and TIMER modes 0 5 10 15 20 23 25 30 35 40 45 50 °C
which will be erased). Any change to the parameters will be saved in COIL TEMPERATURE [Ti]
the non-volatile storage after 5 seconds. If Ti<23°C, fan is OFF.
Situation of normal operation If 23<Ti<35°C, fan runs at minimum speed
The POWER indicator light is on if the cassette was switched on via the If Ti>35°C, fan runs at setted speed.
I.R. remote control. ELECTRICAL CHARACTERISTICS
The TIMER indicator light is on if the AUTO START and AUTO STOP Power supply 1Ph from 185 to 255 VAC, 50/60Hz
modes are active. Power consumption Less than 8 VA in stand-by
The SLEEP indicator light shows the temperature compensation during Valve activation time delay 3 minuts ± 5 seconds
the SLEEP mode. Temperature:
Situation of alarm Room temperature accuracy ±1°C
1) The POWER, SLEEP and TIMER indicator lights blink continuously. Coil temperature accuracy ±2°C
The system is protected by the cutting off of power to all the outputs. Storage temperature 0¸70°C
This type of alarm is generated by one events: Operating temperature 10¸80°C
a) Condensate drain pan float: Setting temperature range 18¸30°C (+1°C step)
Remedy: check the condensate drainage circuit (pump, float, drain hoses). ON/OFF temperature differential 1°C
2) The SLEEP indicator lights blink continuously. This type of alarm DETAILS OF WALL-MOUNTED CONTROL
is generated by one events: The following commands be given by the buttons on the eall-mounted
a) Coil water temperature above 80 °C. control.
Remedy: check coil water temperature. Switching on/off
3) POWER indicator light blinks continuously. This type of alarm is Press the POWER button to switch the cassette on or off. When the
generated by two events: system has been switched on, it will operate according to the settings
a) When 3 minutes have elapsed from the start of the COOL or DRY shown on the display. The POWER indicator light on the display comes on.
cycles, coil temperature is above 25° C. The system is protected by Fan
the cutting off of power to the valve output. Press the FAN button to select the fan speed (high, medium, low or auto
Remedy: check the coil water temperature and correct valve operation. mode). The display instantly shows the operating status.
b) When 3 minutes have elapsed from the start of the HEAT cycle, coil
temperature is not above 20° C. The system is protected by the cutting AUTO HIGH MEDIUM LOW
off of power to the valve output.
Remedy: check the coil water temperature and correct valve operation. Fig. 46
4) TIMER indicator light blinks continuously (fig. 44 A): Auto mode
Air temperature sensor and water temperature sensor are damaged When the fan speed is set in the auto mode, the speed is adjusted
or not connected. automatically according to the difference between the room temperature
5) TIMER indicator light blinks intermittently (fig. 44 B): the filters and the set temperature:
must be cleaned. If the difference is 3°C or more, the speed is HIGH;
When the cassette has been operating for more than 500 hours, a If the difference is 2°C, the speed is MEDIUM;
warning is displayed as a reminder to clean the filter. If the difference is 1°C or less, the speed is LOW;
N.B. Reset by cutting off the power for at least 10 seconds. Note: the FAN button is only active in the FAN, COOL, HEAT and AUTO
ON modes. It cannot be used in the DRY (dehumidifying) mode.
A OPERATING MODE
OFF
INSTALLATION, OPERATION
16 AND MAINTENANCE GUIDE
WATER CASSETTES
operates in the dehumidifying mode to reduce the percentage of humidity TIPS FOR BEST USE
in the room. - Connect the cassette to a dedicated power socket protected by a
HEAT magnetothermal circuit breaker of suitable capacity for the electrical
The writing HEAT appears on the air-conditioner control display. The input of the appliance.
unit operates in the air-conditioning mode. - When the water cassette starts or stops, especially in the heating
- the zone valve starts if Troom Tset+1 mode, creaking sounds may be heard. This is caused by thermal
- the zone valve stops if Troom Tset expansion of the unit parts.
In any case activation of the zone valve is subject to 3 minutes delay - Mist may sometimes be produced by the cassette for a few seconds
each time it stops. in the cooling mode. This is quite normal and is caused by the
AUTO difference in temperature between the air flowing out of the appliance
The writings COOL and HEAT appear on the display simultaneously. and the air in the room.
Temperature setting - Do not place heat sources near to the cassette as this could deform
The setting temperature can be set in the range of 18°C-30°C by pressing the plastic parts.
TEMP and TEMP buttons. The LCD on the display unit will show - Do not insert objects into the air intakes or outlets when the cassette
the setting temperature. is in operation.
Louver swing (optional) - Do not place objects in a position that may obstruct the passage of
Press the SW button to start/stop louver swing. the air into the unit as this could affect appliance efficiency.
Louver direction adjustment (optional) ENERGY SAVING
Press the LV button to change the angle of the louvers (which are - Do not open or close doors and windows too often. Constant
controlled by the louver motor): exchange of heat with the outside affects the working of the appliance.
- if the button is pressed and released, the angle of the louvers is - Do not set too high a temperature (in the heating mode) or too low
changed very slightly. (in the cooling mode).
- if the button is pressed and held, the angle of the louvers continues - Do not install the appliance where it is exposed to direct sunlight.
to change until the button is released; - Use the TIMER for the timed switching on of the appliance, to avoid
SLEEP the cassette operating needlessly while you are out of the house.
Press the SLEEP button to start the sleep function. The symbol - Use the SLEEP function during the night.
appears on the display. In the cooling mode, the set temperature is
automatically raised by 1°C after one hour. Similarly in the heating mode, ROUTINE MAINTENANCE
the temperature is decreased by 1°C after one hour.
! ATTENTION!
ROOM TEMPERATURE COOLING MODE
Turn off the automatic circuit breaker before carrying out any
cleaning operations. Use a cloth dampened with lukewarm water
23.0
(max 40°C) and mild detergent to clean the cassette. Do not use
Increase of 1°C solvents or harsh detergents.
after 1 hour OPENING THE PANEL
22.0
To open the grille turn the plastic screws present on the grille by 90° (1/4
of a turn) (fig. 49) and gently pull the panel downwards without forcing
the hinges that fasten it to the appliance.
INSTALLATION, OPERATION
AND MAINTENANCE GUIDE 17
WATER CASSETTES
4 Do not expose the filters to sunlight
3 4
Fig. 52
INSTALLATION, OPERATION
18 AND MAINTENANCE GUIDE
WATER CASSETTES
INSTALLATION, OPERATION
AND MAINTENANCE GUIDE 19
0706-6180666-rev.0