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Presentacion Kudu Rodless PCP
Presentacion Kudu Rodless PCP
3. Due to higher magnetic flax density in the air gap PM machine has better
dynamic performance.
• Accurate VFD speed adjustment
• Soft start
• Wider speed adjustment range
PMM vs. Induction Motor (design)
Rotor
Rotor permanent
winding magnets
Control
PMM
Panel
PMM vs. Induction Motor (design)
Induction Motor
Permanent
Magnet Motor
Cooper
Rods
Permanent
Magnets
PMM vs. Induction Motor (parameters)
Power
Lower Higher
consumption
Shorter motor for the same Longer motor for the same power
Size
power rating rating
Increased run life for motor, Reduction in run life and motor failuer
protector, cable due to:
Equipment run
Improved thermal Low flow rate
life
characteristics in stator Unstabale well inflow
winding Operation at high BHT
Soft start and VFD adjustable Routine motor shut down to prevent
Motor control
motor speed motor overheating (brining the well in
line)
PMM vs. Induction Motor (parameters)
Motor Type
Parameter
Induction Motor PM Motor
ПЭД32-117 ВДМ30-117
Nominal Power, kW 32 30
Nominal Current, А 26 21
Idle Current, А 11,0 1,4
Motor Efficiency, % 84,5 91,3
Specific heat dissipation, kW/m² 5,5 3,2
Stator Winding operational temperature increase, оС 40 20
Required motor cooling flow, m/sec (no less) 0,08 0,06
Motor Length, mm 3798 1925
PCP
Motor Centralizer
Perforation Zone
Permanent magnet motor (PMM)
Motor Specifications:
• Torque range up to 480 ft*lbs
• Max motor power – 40 kW
• Speed range from 90 to 900 RPM (at 60Hz)
• Motor OD – 4.6 inch
• Max length – 24.3 ft
• Max weight – 1124 lbs
• Max temperature - 150ºC
Supporting unit-pump intake
Supporting unit –pump intake connects motor protector shaft with PCP rotor and
designed for:
• Support hydrostatic pressure load (axial load) through set of thrust bearings
• Pump intake
• Dump eccentric PCP rotor movement through flexible shaft assembly
• Connect PCP to downhole drive assembly
Heavy oil
Deviated wells
Sand
Production rate
Pump depth
Surface equipment
Wax
Emulsion
Scaling
High temperature
Power consumption
Cost
High GOR
Reliability
- Poor
- Fair
- Good
Rodless PCP
Application Considerations
Rodless PCP Equipment selection
• Equipment selection can effect performance and run life of whole system
• Information input (rate, depth, well conditions, fluid properties)
• Equipment selection
• System operational parameters
• PC pump is most critical component
- Pump model
- Pump elastomer
- Pump efficiency
• Required proper combination: PC pump – PM motor
• PM motor model selection based on required torque
Technical specifications
Parameter Value
Questions?