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Simulation of Construction Operation Sea PDF
Simulation of Construction Operation Sea PDF
ABSTRACT: In searching for efficiency improvement, i.e., to reduce the construction operation’s cycle time and
variability, the construction firms should have effective tools for planning, designing, implementing, monitoring, and
evaluating their construction operations. The simulation has been well known as an effective technique that enables
planning and analysis of a construction operation to be performed in advance anticipating problems of efficiencies that
would occur in the field. The implementation problems of the available simulation systems have been identified and
resolved by the system developers. However, adoption of the simulation systems by practitioners in their businesses has
been slow. This paper discusses the available simulation systems’ development approaches, and explains two research
activities, i.e., survey and workshop, that have been conducted to determine a practical and effective simulation system
for construction practitioners that could improve the utilization of the simulation technique of construction operations.
The results of the research led to the development of a spreadsheet application to accommodate the usability and utility
of simulating routine and cyclic construction operations. The development of an add-in spreadsheet application for
simulating construction operations is introduced as well in this paper.
1
Associate Professor, Institute of Technology Bandung, Bandung 40132, INDONESIA,
2
Student, Institute of Technology Bandung, Bandung 40132, INDONESIA
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modeling require the construction practitioners to model The mixture of those three modeling strategies is
and build a representation of this abstraction using usually implemented in order to alleviate their
symbols. Although many modeling techniques available weaknesses. The third simulation strategy (ES) is often
made the modeling process relatively easy, practitioners combined with PI or AS. The combination of ES and PI
are still required to invest time and effort into putting the is widely used for simulating productions in
model together on a specific language that would not be manufacturing industry. For modeling construction
familiar to them (AbouRizk and Hajjar 1998). operation, combination of ES and AS was chosen since
this combination is more suitable for the construction
operations; this combination is fatherly known as the
SIMULATION OF CONSTRUCTION OPERATIONS Three-Phase Activity Scanning method (Martinez 1996).
Modeling the simulation by the three-phase AS could
Simulation Methods be done using Wheel Chart or Activity Cycle Diagram
(ACD). This ACD consists of alternating circles and
Simulation is modeling a system by reproducing rectangles that are connected with links. The rectangles
processes or behavior of the real system. Simulation are called activities and represent tasks performed by one
could be differentiated as follow: or more resources. The circles are called queues and
a. Based on time, simulation could be static or dynamic. represent inactive. Halpin (1973) developed the CYclic
b. Based on whether the input variables are random or Construction Operation NEtwork (CYCLONE)
not, the simulation could be deterministic or modeling based on this ACD method. The modeling
stochastic. elements of the CYCLONE could be seen in Table 1.
c. Based on the happening of the events, simulation
could be discrete or continuous. Table 1. Elements of CYCLONE Modeling (Halpin and
In general, the method to conduct simulation begins Riggs 1992)
with the definition of simulation objective, scope, and
needs. Afterward, data collection is needed for all input
variables. In the meantime, the development of the
model should be done using any modeling tools.
Validation of the model is needed to make sure that the
model represents the real situation adequately.
Simulation itself could be done afterward using any
computer simulation programs.
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been available since then were based on the CYCLONE extensive use of simulation system called PROSIDYC
modeling and its advancement. The historical by a Spanish large construction company, Dragados y
development of simulation programs is depicted in Fig.1. Construcciones. The simulation system was customized
and enhanced based on the MicroCYCLONE to fulfill
internal needs of the company in planning and analyzing
its construction operations. It was found that the use of
simulation could increase the productivity of its
construction operations from 30% to 200%. The
company has gained the real benefit in term of saving as
much as US $2,000 for each hour spent by its engineer to
Fig. 1. Historical development of simulation Programs model and simulate a complex construction operation
(Abduh 2007) (Halpin and Martinez 1999).
In Indonesian academia, simulation techniques for
The CYCLONE modeling itself has been planning and analyzing construction operations have
implemented to any types of construction operations, been introduced and utilized for education and research.
from a very simple one, such as a masonry supply Abduh and Ginting (2003) used the STROBOSCOPE to
system as depicted in Fig. 2, to a very complex select the optimal construction method for constructing
construction operation of a cable stayed bridge. An the Pasupati elevated highway in Bandung. Moreover,
example of the simulation program output, i.e., Wirahadikusumah and Abduh (2006) have tried to use
MicroCYCLONE, can be seen in Fig. 3. MicroCYCLONE for analyzing the productivity of a
ready-mixed concrete batching plant in Bandung, and
recommended alternatives of its operation improvement
and future investment.
Even though the applications of simulation in
construction operations have been acknowledged and
have given added values to the construction operations,
wider adoption of the simulation in construction is
considered discouraging. This is partly due to the
complexity of the construction process itself and partly
due to the effort required to prepare a model for the
simulation. Simulation application that were developed
based on process modeling, e.g., CYCLONE,
STROBOSCOPE, and SYMPHONY, require the
construction practitioners to model and build a
representation of the operation. Many available
modeling techniques made the modeling process
Fig. 2 Example of cyclone model relatively easy, but practitioners are still required to
invest their time and effort to model the operation on a
specific computer language. Moreover, it becomes a
general rule that the availability of data for input
variables is scarce in construction industry..
Some aforementioned adoption problems are
exacerbated by the attitude of construction practitioners
that are considered pragmatic, resistant to change, and
undesirable to adapt to innovations. Most of practitioners
feel that their practices in construction operations have
been the best and would not want to change them.
Therefore, the applications of simulation on construction
operations have only implemented on the ones that are
Fig. 3. Simulation output of the microcyclone considered large, significant in term of money, and
relatively new to the practitioners. Yet, the simulations
The applications of simulation techniques have been were not conducted by the practitioners themselves; they
known and used by practitioners. One of the cases is the are outsourced to the specialist or academia instead.
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UTILIZATION OF SIMULATION IN INDONESIA In term of level of difficulty of simulation being used
for the aforementioned activities, only small number of
Survey on the Utilization of Simulation in Indonesia respondents (7%) stated that simulation is relatively easy
Based on the aforementioned problems of to implement and they did not find any difficulties.
implementation, Abduh (2007) presumed that the Meanwhile, most of the respondents (72%) found that
utilization of simulation by the practitioners in Indonesia the level of difficulty of simulation is medium and there
is considered poor as well and it should be improved. To were some constraints to be realized. It was also found
prove this premise and to find the answers on how to that about 21% of the respondents thought that
improve the level of simulation utilization by the simulation is still categorized as a sophisticated tool and
practitioners, a survey on the utilization of simulation in it is hard to implement it for construction considering
Indonesia was conducted (Shanti and Abduh 2009). The some associated constraints.
objective of the survey was to get the better picture on Easy & No
the practices of large Indonesian construction companies Hard , 21% Constraint,
in implementing simulation techniques for general 7%
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Utilization of Simulation for Construction Operations purpose software for simulation or building their own
software. The spreadsheet was identified as the most
For a construction operation, simulation technique frequently used software by the practitioners and they
could be used for increasing its probability of success by thought that this software was very potential to be
planning the operation in advance, and analyzing the on- developed further for the purpose of simulating
going operation for improvements. For the day-to-day construction operations (86%). The survey also revealed
construction operations, the results of analysis produced the respondents’ expectations on the specifications of the
by simulation could be used for estimating similar special-purpose simulation software for construction
construction operations in the future. In a complex operations as depicted in Table 2.
construction operation, simulation could be used as the
learning process for individuals that have not been Table 2. Respondents’ Expectations for Simulation
exposed to the particular operation before they get into Software (Shanti and Abduh 2009)
the real situation in the field. The survey also tried to
No. Element Expectation
identify level of utilization of simulation for cyclic 1. Hardware Spec. Not specified
construction operations in the phases of pre-planning and 2. Usability User friendly
evaluation. 3. Interface Icon menu
It was found that about 79% of the respondents have 4. Type of application Spreadsheet
used simulation for pre-planning and evaluation of cyclic 5. Data Collection Data base
construction operations. The respondents that have not 6. Modeling CPM or CYCLONE
used simulation for pre-planning and evaluation 7. Modul input By form
8. Probability data Based on PDFs
processes argued that:
9. Visualization While running
1. They did not have experiences in simulation; 10. Report Customized Report
2. They lack of skillful human resources to implement 11. Update data Resourcess and duration
the simulation; 12. User of report Manager
3. They did not have any adequate simulation tools to 13. Sensitivity analysis Cost and productivity
help them;
4. They think that simulation could only add cost of
operation; SUITABILITY OF CONSTRUCTION OPERATIONS
5. They did not think that simulation was helpful. TO BE SIMULATED
Moreover, the respondents thought that data needed
for simulation still a major factor (50%) for simulation Characteristics of Suitable Construction Operation for
implementation in construction operations. The next Simulation
factor that is significant to be considered in realizing the
utilization of simulation for construction operations As identified from the survey, the level of utilization
would be the modeling technique needed in the of simulation is still low and could be improved by
simulation (36%). Furthermore, the availability of introducing more practical simulation tool as expected
skillful human resources and adequate simulation by the practitioners. Technically, it means that the
program would be others significant problems to be development of simulation systems should address the
solved in simulation adoption in construction operations. usability aspect of the application. On the other hand,
In academia, it is well known that there are many any applications should address the utility aspect as well.
special-purpose simulation systems available that could The utility aspect of an application would give the users
be used for cyclic construction operations, such as an effective tool for their activities. It means that the
MicroCYLONE. On the other hand, it was found from application should meet the purpose of its development.
the survey that majority of the respondents (71%) used a In this case, the simulation application should be able to
general-purpose simulation program, e.g., spreadsheet, determine the optimal combination of resources needed
for simulating their construction operations. Only few of in a particular construction operation, and to predict the
them (29%) that have used other software, e.g., productivity. Therefore, the simulation system should be
programming language, special-purpose simulation implemented on specific construction operations that are
system, etc., for simulating construction operations. The suitable and feasible. To address the utility aspect, a
finding from this survey seemed obvious that the workshop to identify the characteristics of construction
majority of the respondents, which are practitioners, are operation that are suitable and feasible for simulation
more pragmatic and look forward to using more user- was conducted. The workshop was attended by two large
friendly and familiar software instead of using special-
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construction firms that have also participated in the experienced a simulation conducted mostly on low-
previous survey. technology-content operations.
The participants of the workshop should give their
opinion on the characteristics of construction operations Table 3. Weights of Characteristics of Construction
that would be simulated and make the simulation worthy. Operation for Simulation
The characteristics of construction operations to be
Characteristics Weights
considered in the workshop were as follow:
Frequency High 0.444
1. Frequency; whether the construction operations are Low 0.556
frequently conducted in the project or whether the Value High 0.875
operations are new ones or seldom conducted. Low 0.125
2. Value; whether the value of the operation compared Critical/Significant Critical 0.750
to the total cost of the project is high or low. Not Critical 0.250
3. Critical/Significant; the existence of an operation in a Technology High 0.375
network of construction operations would be critical Low 0.625
or significant to determine the success of the whole
construction operations. Useful Construction Operations for Simulation
4. Technology Content; the complexity of a
construction operation is related to the technology Based on the result of the workshop, a matrix of
associated with it. Therefore, the content of weight on each characteristic of construction operation
technology in a construction operation would was developed as depicted in Table 3. The table shows
determine the feasibility of the operation to be weights of characteristics that would be used to assess
simulated. the suitability of construction operations to be simulated.
Based on those characteristics, a questionnaire was The listed weights of each characteristic of
developed and discussed with the participants. Some of construction operations would be used to determine
the results from the questionnaire are as follow: which construction operations that the practitioners
• All respondents have experienced many new usually find in their projects that would suitable to be
construction operations and they found it was very simulated. To get there, the participants of the workshop
difficult to execute such operations. Problems that made an assessment based on a list of construction
they faced during that period were related to how to operations in a typical building construction project. The
select the construction method, how to determine result of the assessment was a list of the top 10 ranked
optimal resources, and how to determine the construction operations that are suitable and feasible to
productivity for the operations. be simulated. Those operations were then regrouped and
• All respondents also agreed that the same problems modified further by the workshop participants, and
may be found in an operation that is frequently found finally, there were 7 construction operations in a
in a construction project. The respondents thought building construction project that are suitable and
that simulation could help minimizing the problems feasible to be simulated. They are:
and they have experienced the simulation for such 1. Concreting
type of operations. Yet, they tended to argue that 2. Pile driving
simulation would be more beneficial for new 3. Bored pile
construction operations. 4. Precast wall installation
• All respondents agreed to say that simulation would 5. Formwork
be beneficial for construction operations that have 6. Plafond installation
high value compared to the total cost of the project. 7. Rebar installation
• All respondents thought that simulation would be Moreover, those seven operations were defined
very significant to be used for a critical or a further to meet the requirements for simulation; the
significant operation existed in the network of resources needed, the steps of tasks associated with the
construction operations. They have frequently operation, and the duration of each task, were established
conducted simulation for this type of operations. for all seven operations. That information was needed to
• The respondents seemed not to have a preference on be inputted to the simulation system and treated as the
whether the technology content of an operation standard construction operations.
affects the feasibility of the use of simulation for the
particular operation. Eventually, they have
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THE PROTOTYPE OF AN ADD-IN SPREADSHEET 2. Network Definition sub-menu is intended to define
FOR SIMULATION the network of construction operation using graphical
modeling tools of the CYCLONE. This sub-menu is
The previous research activities, i.e., the survey and essential to define new and more complex
the workshop, have given conclusions to the need of a construction operations that are not listed in the
practical and effective simulation system for Example sub-menu, i.e., standard construction
construction practitioners. Firstly, the simulation system operations. This sub-menu will be assisted by
to be developed may need to use extensively the sequential forms for defining the network elements
usability and utility of a spreadsheet application. The and relationships between the elements (See Fig. 6)
second conclusion is that the simulation system to be 3. Simulation sub-menu is designed to simulate the
developed could choose whether to accommodate new defined construction operations. The simulation will
and complex construction operations or just stop either by simulation time or by number of cycles
accommodate frequent construction operations that have defined by the users. Technically, the simulation sub-
high value and are critical or significant compared to the menu generates sheets of the event list and the
others. Since more complexes the operations, more effort chronological list.
is needed to model the operation in a simulation; 4. Report sub-menu will generate the report of
therefore, such system would not be practical anymore. production for each cycle and two graphical
The authors proposed a simulation system that was presentations of the productivity versus simulation
designed to accommodate only frequent construction time and the productivity versus number of cycles.
operations that have high value in term of money and/or 5. Examples sub-menu contains 7 standard construction
are critical or significant compared to other operations. operations to be simulated. Users could edit the
number of resources and duration of the tasks
associated with the standard construction operations.
6. Refresh sub-menu is used to clear all the sheets and
also memory of the X-CYCLONE
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Fig. 7. Masonry supply system (Halpin and Riggs 1992) Fig. 9 Network definition of the case study
From Fig. 7, it can be noticed that there are three
types of resources related to the problem, i.e., laborer The real time needed to simulate 50 cycles was 1
(L), position on scaffolding (P), and masons (M). There minute and 64 seconds. It means that simulation using
are three tasks identified, i.e., resupply stacks, remove X-CYCLONE relatively took longer running time
packet, and lay bricks. The masonry supply system was compared to if the case was simulated using
then modeled using CYCLONE as depicted in Fig. 2. MicroCYCLONE. This fact has actually been
The tasks’ durations were defined as in Table 4. anticipated, since the MicroCYCLONE is running on
and compiled directly by the operating system,
Table 4. Duration Distribution of Tasks (minute) meanwhile the X-CYCLONE is running on top of other
application, i.e., Microsoft Excel. Therefore, if the
Work Task PDF Parameter network becomes more complex, the running time to
Laborer resupplies stack Beta Low= 0.001, simulate the network using X-CYCLONE would be
High=5.0,
much longer.
a = 2.6,
b = 0.5
Mason removes packet Constant 1
Mason lays 10 bricks Beta Low= 3,
High=10,
a = 7,
b = 2.2
The simulation run for this case study was set to have
at most 50 cycles or 1,000 minutes of simulation time.
The input form and also the network definition of this
case study implemented into X-CYCLONE can be seen
in Fig. 8 and Fig. 9 respectively. The result of simulation Fig. 10 Graphic of productivity versus simulation cycle
gave the information on the production of the system as
depicted in Fig. 10. For example, in this case study, there are 8 elements
From Fig. 10, it can be seen, the almost-steady state of the network, and the simulation was conducted for 50
of simulation gave information on the productivity of the cycles. It means that there are 400 elements to be
masonry supply system. It can be concluded that the simulated. Furthermore, it would take about 0.16 second
operation has a productivity of 23 cycle per hour or 230 to simulate one element. If the network is more complex,
bricks per hour, since there are 10 bricks for each packet for instance it consists of 38 elements, then it will takes
and one packet of bricks represents the production unit about 5 minutes for simulating 50 cycles. In conclusion,
of the system this would be still realistic to simulate simple to complex
construction operation using the X-CYCLONE
prototype.
CONCLUSSION
REFERENCES
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