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Copy write, © Vibration and Shock Load Spreadsheet Analysis by John R Andrew, 1 June 2011
Damped Vibrations With Forcing Function Rev: 1/18/ 2017
The inertia forces of rotating and oscillating machinery cause elastic supports to vibrate.
Vibration amplitudes can be reduced by installing vibration damping mounting pads or springs.
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Displacement
vs Time Graph
Transmissibility (TR)
Transmissibility is the ratio of the force
transmitted to a machine's supports
due to a periodic imbalance in an; engine,
pump, compressor, pulverizer, motor, etc.
Input
Disturbing force frequency, fd = 16.0 Hz
Undamped natural frequency, fn = 12.0 Hz
Calculation
Transmissibility, TR = 1/(1-(fd/fn)^2)
TR = -1.286 -
If mounting damper pad natural frequency is known:
Input
Transmissibility, TR = 0.5 -
Disturbing force frequency, fd = 14 Hz
Calculations
System natural frequency, fn = fd / (1+(1/TR))^0.5
Answer: fn = 8.1 Hz
Springs are employed as vibration isolators.
Input
Flywheel mass, W = 50 lbm
Shaft diameter, D = 1.000 in
Steel Shaft, E = 29000000 lb/sq in
Bearing center distance, L2 = 20 in
Flywheel overhang, L1 = 8 in
Gravitational constant (in), g = 386.4 in/sec^2
Calculation
Shaft radius, r = D/2 in
= 0.500 in
Σmi*Ri = 0
M1*R1+ M2*R2 = 0
Input
Motor speed, N = 360 rpm
Motor+Compressor+Table Mass, W = 80 lbm
Critical damping coefficient = Cc
Friction damping coefficient = Cf
(Friction/ Critical) damping factor ratio, DR = Cf / Cc
0.05
Allowable vibration amplitude, Y = 0.25 in
Calculation
Motor speed, ω = 2*π*N / 60
Answer: ω = 37.704 rad / sec
g= 386.4 in/sec^2
M= W/g
Answer: M = 0.2070 lbm-sec^2/in
Total spring support stiffness, Kt = 2*K
Kt = M*ω^2
Answer: Kt = 294.3 lbf / in
K= Kt / 2
Answer: K = 147.2 lbf / in
Critical value of damping factor, Cc = 2*(Kt*M)^.5
Answer: Cc = 15.61
Friction damping factor, Cf = Cc*DR
Answer: Cf = 0.781
The motor periodic imbalance force, F = Fo*Sin(ω*t) lbf
The motor peak imbalance force, Fo = Cf*ω*Y lbf
At resonance, Y = Fo / Cc*ω in
Fo = Cf*ω*Y
Answer: Fo = 7.36 lbf
When using Excel's Goal Seek, unprotect the spread sheet by selecting: Drop down menu:
Tools > Protection > Unprotect Sheet > OK
Displacement
vs Time Graph
Goal Seek
Goal Seek is a very powerful tool for solving equations and optimizing designs.
If the weight W = 2 lb and spring stiffness k = 10 lb/in, the natural frequency above is 69.05 Hz.
What must the weight be for a natural frequency fn = 50 Hz?
Find the answer by using the "Goal Seek" tool under "What If Analysis" in Excel.
Step-2 DATA > What If Analysis > Goal Seek > Step-3 Pick blank "To value"
Step-4 Type: 50
Step-5 Pick blank "By changing cell"
Step-6 Pick cell G26
Result of "What If Analysis"
If the natural frequency above is 50.00 Hz and spring stiffness k = 10 lb/in, the weight W = 3.814 lb .
VIBRATION AND SHOCK LOAD SPREADSHEET ANALYSIS - 4 PDH
Copy write, © Vibration and Shock Load Spreadsheet Analysis by John R Andrew, 1 June 2011
Shock Loads
A shock load is caused by a nearly instantaneous
rise and fall of acceleration.
The above graph shows a static load of 100 lbs produces a natural frequency of 7.2 Hz.
Calculation
Half sine pulse max peak velocity, Vmax = 2*g*a*t / π
Answer: Vmax = 53.13 in/ sec^2
Max acceleration, G = Vmax*(2*π*Fn)/ g
Answer: G = 17.3 g's
Dynamic isolator deflection: Dd = Vmax/ (2*π*Fn)
Answer: Dd = 0.423 in
Notes:
Magnification factor Bd must be greater
than 1.00 or vibrations will be amplified.
Magnification factor, Bd = 1/((1-r^2)^2+(2*C*r)^2)^.5
Bd = D /(Fo / K)
D = Vibration amplitude
Fo = Peak disturbing force
K = Support stiffness
Isolator Selection
http://www.baldor.com/support/product_specs/generators/Vibration_Isolators/01_Korfund_Catalog.pdf
Input
Equipment Weight, W = 13.3 lbm
Number of Isolators, N = 4
Applied Vertical Shock Acceleration, Gv = 50 g
Shock Half Sine Pulse time, t = 0.003 sec
Allowable sway space, Xv = 1.4 in
Isolator Roll Stiffness, Kr = 0 lbf/in Flexmount CB1260-39
Isolator Shear Stiffness, Kh = 0 lbf/in "
Isolator Compression Stiffness, Kv = 133 lbf/in "
Isolator Combined Total Stiffness, Kt = 133 lbf/in "
Equipment Fragility g Limit, Af = 10 g
Calculation
Load per Isolator, Wi = W/N lbm
Answer: Wi = 3.317 lbm
Required Isolation Factor, If = Af / Gv
Answer: If = 20.00 %
When using Excel's Goal Seek, unprotect the spread sheet by selecting:
Drop down menu: Tools > Protection > Unprotect Sheet > OK
When Excel's Goal Seek is not needed, restore protection with:
Drop down menu: Tools > Protection > Protect Sheet > OK
What if Calculations
Excel will make a, “what if calculation” using, "Goal Seek" when the calculated formula
value needs to be changed.
The hypotenuse is found to be 5.00 when the other two sides are: 3.00 and 4.00. However the,
"Optimum Value" for hypotenuse is 7.00.
Select the formula cell, B10 and Goal Seek will calculate a new value (target value) for cell B7
that will change the hypotenuse to 7.00.
A B
5 Input
6 ADJ = 4.00
7 OPP = 3.00
8 Calculations
9 HYP = (ADJ^2 + OPP^2)^(1/2)
10 = 5.00
A B
5 Input
6 ADJ = 4.00
7 OPP = 3.00
8 Calculations
9 HYP = (ADJ^2 + OPP^2)^(1/2)
10 = 5.00
What if Calculations
Excel will make a, “what if calculation” when the calculated formula value needs to be changed.
2. To the right of the Data tab pick, “What-If Analysis” followed by, “Goal Seek” illustrated below.
3. Goal Seek allows you to pick the formula cell with the 5.00 result followed by entering the
desired value, 7.00 in the, “Goal Seek” dialog box below.
4. Next pick an input number, 3.00 in this example then pick, OK.
5. Excel has iteratively changed cell B7 to 5.74 at which point cell B10 is equal to the desired
result of 10.00, below.
Excel's Goal Seek Example
Drive Shaft Design Input
Motor Power, HP = 5.0 hp
Shaft speed, N = 1750 rpm
Torque shock & fatigue factor, Kt = 3
Shaft diameter, D = 0.500 in
Shaft length, L = 10 in
Material shear modulus, G = 11500000 psi
Calculation
Applied motor shaft torque, Ta = 12*33000*HP / (2*π*N)
= 180.05 in-lbf
Section polar moment of inertia, J = π*D^4 / 32
J= 0.006 in^4
Answer: Design Torque, Td = Kt*Ta
= 540 in-lbf
Shear stress for shafts, St = Td*D / (2*J)
= 22005 lbf/in^2
Shaft torsion deflection angle, a = Td*L / (J*G)
a= 0.0765 radians
a= 4.39 degrees
Step 4. Pick the, "By changing cell" box and pick the shaft
diameter D cell B78 initially containing, 0.500
Step 5. Click, OK
Calculation
Applied motor shaft torque, Ta = 12*33000*HP / (2*π*N)
= 180.05 in*lbf
Section polar moment of inertia, J = π*D^4 / 32
J= 0.014 in^4
Answer: Design Torque, Td = Kt*Ta
= 540 in-lbf
Shear stress for shafts, St = Td*D / (2*J)
= 12000 lbs/in^2
Shaft torsion deflection angle, a = Td*L / (J*G)
a= 0.0341 radians
a= 1.95 degrees
1. This equation will give the first and lowest natural frequency (ω).
2. The solution for ω is by trial and error for various values of X2/X1.
Input
Mass, M1 = 0.1 Reference: Machine
Design by A.S. Hall,
Mass, M2 = 0.1 A.R. Holowenko,
K1 = 20 H.G. Laughlin,
k2 = 20 Published
byMcGraw-Hill.
X2 / X1 = 1.6180
Calculation
-ω^2 = [K1+K2*((X2/X1) - 1)^2]/ [(M1+M2*(X2/X1)^2]
-ω^2 = 76.3932
ω= 8.740 radn/sec
3. Use Excel's Solver for a trial and error solution to the above forcing function example.
4. Start above solution by typing, X2 / X1 = 0
5. Use drop down menu, Tools > Solver > Set Target Cell: > B144 > Equal to Min
6. By Changing Cell > B140 > Solve > Keep Solver Solution
Also Excel's Solver can solve multple simultaneous equations; linear, non-linear, or a mixture
of the two.
Excel iteratively adjusts one input value of x to cause one calculated formula cell value of y to
equal a target value of y.
Excel iteratively adjusts one input value of x to cause one calculated formula cell value of y to
equal a target value of y.
C D
5 Problem
6 Guess X = 1.4
7
8 Y = 2*X^5 - 3*X^2 - 5
9 = -0.1235
Solver Example
1. The input value of X is 1.4 and this value of X causes Y to equal -0.1235 in the spreadsheet
table above.
2. Excel's Solver will adjust the input value of X, in this case1.4 in blue cell D6, by iteration
(repeatedly) until the calculated value of Y in the yellow cell D9 approaches the target value of
zero, ( 0 ).
C D
5 Solution
6 olved X = 1.4041
7
8 Y = 2*X^5 - 3*X^2 - 5
9 = 0.0004
5. The completed calculation above shows that if X = 1.4041 then Y = 0.0004 or 4 / 10,000
which is close enough to 0 for engineering purposes.
When using Excel's Goal Seek, unprotect the spread sheet by selecting: Drop down menu:
Home > Format > Unprotect Sheet > OK
When Excel's Goal Seek is not needed, restore protection with:
Drop down menu: Home > Format > Protect Sheet > OK
When using Excel's Goal Seek, unprotect the spread sheet by selecting: Drop down menu:
Tools > Protection > Unprotect Sheet > OK