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F Surface Coatings
F Surface Coatings
F Surface Coatings
© COPYRIGHT FABORY
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STANDARD
DIN : 267 Part 9 SURFACE COATINGS
ISO : 4042 Electroplated coatings
ANSI : –
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6. Hydrogen embrittlement
Due to the risk of hydrogen-induced delayed brittle fracture bolts and screws with a tensile strength Rm ≥1000 N/mm or a hardness ≥
300 HV (F ≥ 98N) have to be baked on 200 ± 10°C as soon as possible but within 4 hours after the coating process.
This is also mandatory for resilient (springy) fasteners with a hardness ≥ 400 HV (F ≥ 98N).
Note: In spite of this special precaution hydrogen embrittlement cannot be excluded for certain with the electrolytical processes in general
use today.
Electroplating of bolts and screws of property class 12.9 and higher is strongly advised against.
No responsibility is taken for reduced loadability or the resulting claims from this. This particularly concerns products which are not
coated by ourselves.
In June 1992 a new national German standard, DIN ISO 4042-electrolytic surface plating, was published.
This standard is identical to the international standard ISO 4042 (1st. edition 1989-12-15).
This standard consequently replaces the old national standard, DIN 267 Teil 9. This standard has also
been replaced in Holland, where the DIN standard is also recognised.
It is generally expected that a European EN-standard (identical to ISO 4042) will be introduced, until that
time the present standard, DIN 267 Teil 9 will be maintained.
15 © COPYRIGHT FABORY
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STANDARD
DIN : 267 Part 10 SURFACE COATINGS
ISO : 1461 Hot dip galvanizing
ANSI : –
6. Hydrogen embrittlement
Hot dip galvanizing itself does not cause hydrogen embrittlement.
Pre-treatments like pickling have to be processed professionally, because careless treatment may induce hydrogen embrittlement.
7. After-treatment
When in high strength joints a better torque/tension relationship is required, it is neccessary to provide the bolt or nut with an adequate
lubricant e.g. molybdenum disulfide Mo S2.
8. Colour
The colour of the zinc coating may vary from bright to greyish, depending on different circumstances.
The colour however is not an indication of the quality of protection against corrosion and cannot be an argument for rejection, although as
bright and glossy an appearance as possible has to be aimed at.
9. Loadability
Generally it can be stated that the mechanical properties of the bolts in accordance with DIN ISO 898/1 and the nuts in accordance with DIN
ISO 898/2 resp. DIN 267 Part 4 are not influenced by hot dip galvanizing.
However, taking in account the reduced overlap of the bolt and nut threads, the loadability of the bolt/nut combination is reduced by about
5% for the largest size M36 and gradually increases to 20% for the smallest size M6. For further specific values see DIN 267 Part 10.
Due to the fundamental deviations of the thread tolerances the screw thread of the bolt is allowed to strip off at the minimum ultimate tensile
load.
For guidelines concerning the assembly of hot dip galvanized, high tensile bolting in steel structures DIN 6914 see elsewhere in this section.
© COPYRIGHT FABORY
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STANDARD
DIN : – SURFACE COATINGS
ISO : – Hot dip galvanizing
ANSI : –
T-460E
The hot dipped galvanized zinc layer consists, besides a thick outer
layer of pure zinc (the solidification-layer), of 3 alloy layers, of which the
iron percentage decreases to the outside. The corrosion resistance of
these layers is equal to or better than that of pure zinc, while the
resistance against wearing is much higher.
For guidelines concerning the assembly of hot dip galvanized, high tensile bolting in steel structures DIN 6914 see elsewhere in this section.
15 © COPYRIGHT FABORY
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STANDARD
DIN : – SURFACE COATINGS
ISO : – Hot dip galvanizing
ANSI : –
* The corrosion speed of uncoated steel contacted with zinc is slow. However a small quantity of
rust water will spread over the zinc quickly and cause rust marks, which are unacceptable from
an esthetical viewpoint. Therefore this combination will almost always be rejected.
10.4 Duplex-system
The Duplex-system is a combination of hot dip galvanizing and painting. It may offer a good solution in a very aggressive atmosphere e.g.
in the close vicinity of the sea or in an acid environment and/or when maintenance and repairs are practically impossible to carry out, or a
special colour is wanted. The time of protection is 11/2 - 21/2 times longer than the sum of both separate systems.
For guidelines concerning the assembly of hot dip galvanized, high tensile bolting in steel structure DIN 6914 see elsewhere in this section.
© COPYRIGHT FABORY
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31011997 15-25-5