GEAR SIZING CALCULATIONS: AGMA STRESS

revised by Susan Bromley

Application Information
Metric (M) or US Customary (U) un U
Power, H 26.1 hp
Pinion Speed, prpm 706 rpm
Pressure Angle, phi 25 degrees
No. of Branches, b 1
Quality Standard, Qv (Table 11-16 10
Stress Factors: Calculated Dynamic Factor
Application, Ca, Ka (Table 11-17) 1.25 B (Eq.11-17b) 0.397
Surface Condition, Cf (p745) 1 A (Eq. 11-17a) 83.776
Size, Cs, Ks (p741) 1 Dynamic Factor
Est. Dynamic Factor, Cv, Kv (Table 0.915 <= Cv, Kv (Eq.11- 0.9148
Load Distribution, Cm, Km (Table 1 1.3 Pitch Line Vel
Elastic Coefficient, Cp (p745) 2285 (psi)1/2 Vp (ft/min) 443.593
Pinion Gear
Geometry Factor, J (Fig 14-4) 0.212 0.305
Geometry Factor, I (Eq. 11-22a) 0.1490 0.1490
Strength Factors:
Reliability, CR, KR (Table 11-19) 1
Temperature, CT, KT (p751) 1
Life Factor, CL (Fig 11-26) 1.00
Pinion Gear
Life Factor, KL (Fig 11-24) 1.00 1.00

Initial Est. of Diametral PitcSurface Bending

Minimum Safety Factor, ns, nb 1.2 2.0
Calculated Diametral Pitch, P 5.60 teeth/in 5.01 teeth/in

Design Data Pinion Gear

Diametral Pitch, P 5 5 teeth/in
No. of Teeth, Np, Ng 12 42
External (E) or Internal (I)? E E
Pitch Diameter, d 2.400 8.400 in
Material Information
Modulus, Ep, Eg 30 30 Mpsi
Poisson's Ratio, Nup, Nug 0.292 0.292
Core Hardness, HB (Table 11-20, 2 350 350
Surf. Hardness, HB (Table 11-20, 2 600 600
Hardness Ratio Factor, CH N.A. 1.002
AGMA Strength CalculationPinion Gear
Bending
Sfb' (Table 11-20, Fig. 11-25) 52.00 52.00 kpsi
Sfb (Eq. 11-24) 52.00 52.00 kpsi
Contact
Sfc' (Table 11-21, Fig. 11-27) 180.00 180.00 kpsi
Sfc (Eq. 11.25) 180.00 180.31 kpsi
AGMA Stress Calculations:
Transmitted Load, Wt ### lbf
Contact
Contact Stress, Sigc 126.87 126.87 kpsi
Allow. Contact Stress, Scallp, Scal 180.00 180.31 kpsi
Safety Factor for Surface Fatigue 1.42 1.42
Bending
Bending Stress, Sigp. Sigg 26.000 18.072 kpsi
Allowable Bending Stress, Stallp, 52.00 52.00 kpsi
Safety Factor for Bending 2.00 2.88
Results Fmin=3*pi/P Fmax=5*pi/P
Face Width Limits 1.88 3.14
Face Width, F Bending 3.13
Surface 2.24
Pinion Gear Total
Solid Rotor Volume 14.15 173.37 187.53 in3