GEAR SIZING CALCULATIONS: AGMA STRESS

revised by Susan Bromley

Application Information
Metric (M) or US Customary (U) un U
Power, HP 25 hp
Pinion Speed, prpm 1100 rpm
Pressure Angle, phi 25 degrees
No. of Branches, b 1
Quality Standard, Qv (Fig 11-22) 10
Stress Factors: Calculated Dynamic Factor
Application, Ca, Ka (Table 11-17) 1 B (Eq.11-17b) 0.397
Surface Condition, Cf (p726) 1 A (Eq. 11-17a) ###
Size, Cs, Ks (p741) 1 Dynamic Factor Calc Cv
Dynamic Factor, Cv, Kv (Table 11-2 0.850 <= Calculated Cv, Kv (Eq.1 ###
Load Distribution, Cm, Km (Table 1 1.3 Pitch Line Vel
Elastic Coefficient, Cp (p725) 2285 (psi)1/2 Vp (ft/min) 576.0
Pinion Gear
Geometry Factor, J (see Notes) 0.330 0.530
Geometry Factor, I (Eq. 11-22a) 0.1596 0.1596
Strength Factors:
Reliability, CR, KR (Table 11-19) 1
Temperature, CT, KT (p732) 1
Life Factor, CL (Fig 11-26) 1.00
Pinion Gear
Life Factor, KL (Fig 11-24) 1.00 1.00

Initial Est. of Diametral Pitc Surface Bending

Minimum Safety Factor, ns, nb 1.2 2.0
Calculated Diametral Pitch, P 6.62 teeth/in 6.66 teeth/in
Round V Round V
Design Data Pinion Gear
Diametral Pitch, P (Rounded dow 6.00 6.00 teeth/in m2
No. of Teeth, Np, Ng 12 60 5
External (E) or Internal (I)? E E
Pitch Diameter, d 2.0000 ### in
Material Information
Modulus, Ep, Eg 30 30 Mpsi
Poisson's Ratio, Nup, Nug 0.292 0.292
Core Hardness, HB (Table 11-20) 350 350 BHN
Surf. Hardness, HB (Table 11-21) 425 425 BHN Calc.Fatigue Strength:
Hardness Ratio Factor, CH N.A. 1.003 For Steel (Figs. 11-25, 27)
AGMA Strength Calculation Pinion Gear Pinion Gear
Bending Sfb' Sfb'
Sfb' (Table 11-20, Fig. 11-25) 52.00 52.00 kpsi <= Grade 40 40 kpsi
Sfb (Eq. 11-24) 52.00 52.00 kpsi Grade 52 52 kpsi
Contact Sfc' Sfc'
Sfc' (Table 11-21, Fig. 11-27) 182.00 182.00 kpsi <= Grade 165 165 kpsi
Sfc (Eq. 11.25) 182.00 182.50 kpsi Grade 182 182 kpsi
AGMA Stress Calculations:
Transmitted Load, Wt 1432.39 lbf Est F Calc F
Contact 1.4600 <= 4*P/P= 2.094 r Max (Fb,Fs)= 1.463
Contact Stress, Sigc 151.82 151.82 kpsi
Allow. Contact Stress, Scallp, Scal 182.00 182.50 kpsi
Safety Factor for Surface Fatigue 1.1988 1.2021
Bending
Bending Stress, Sigp, Sigg 25.63 15.96 kpsi
Allowable Bending Stress, Stallp, 52.00 52.00 kpsi
 Safety Factor for Bending 2.0291 3.2588

Results Fmin=3*pi/P Fmax=5*pi/P

Face Width Limits (guidelines) 1.57 2.62
Face Width, F (Calculated) Bending 1.4391
Face Width, F (Calculated) Surface 1.4630
Pinion Gear Total
Solid Rotor Volume 4.60 114.90 119.50 in3