Piping Support Friction

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Considerations of the Restraint Introduced by Piping Support Friction in a


Comprehensive ASME B31.3 Analysis

Conference Paper · July 2012


DOI: 10.1115/PVP2012-78658

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Proceedings of ASME 2012 Pressure Vessels & Piping Division Conference
PVP2012
July 15-19, 2012, Toronto, Ontario, CANADA

PVP2012-78658

CONSIDERATIONS OF THE RESTRAINT INTRODUCED BY PIPING SUPPORT FRICTION IN A


COMPREHENSIVE ASME B31.3 ANALYSIS

Bikramjit Singh Antaal


AMEC Natural Resources Ltd.
8500 Macleod Trail SE
Calgary, AB T2H2N1 CANADA
Tel: 587-717-1832
Email: bikramjit.antaal@amec.com

Yogeshwar Hari
University of North Carolina at Charlotte
9201 University City Blvd.
Charlotte, NC 28223-0001 USA
Email: hari@uncc.edu

Dennis K. Williams
Sharoden Engineering Consultants, P.A
P.O. Box 77346
Charlotte, NC 28271 USA
Tel: 704-591-3995
Email: DennisKW@sharoden.com

ABSTRACT condition to occur. Recommendations for the proper treatment


of the potential restraint induced by piping support friction in a
This paper discusses the prescribed requirements contained
Code piping analysis are tendered.
within the ASME B31.3 Process Piping Code that specifically
address the need to recognize the restraint introduced by piping
Keywords: B31.3, friction, pipe supports, nozzle loads
support friction. The requirement for the design of sliding
supports (pipe shoes) and brackets to resist the forces due to
NOMENCLATURE
friction in addition to the loads induced by bearing is also
reviewed and discussed. Questions surrounding the inclusion of D Outside diameter of pipe (in.)
the effects of utilizing the maximum coefficients of static E Young’s modulus of elasticity (psi)
friction and the impact of these values on equipment nozzle F Friction force (lbf)
loadings are explored in light of the qualitative guidelines Fk Kinetic frictional force (lbf)
contained within WRC Bulletin 449. The restraint provided by Fs Maximum static frictional force (lbf)
support friction is approached through the mathematical L Length of leg available to absorb thermal expansion (ft)
treatment of extrema with respect to calculated nozzle loads. l Length between guides of the expansion loop (ft)
The calculated nozzle loads then become based upon the N Normal force to surface (lbf)
analyst’s choice of the largest referenced coefficients of static S Calculated thermal stress range (psi)
friction (in most cases) between the two interfacing materials W Weight of the pipe (lbf)
under consideration. It is highly improbable that the choice of Δ Thermal displacement to be absorbed (in.)
the maximum coefficients of friction at each support will exist, µk Kinetic coefficient of friction (dimensionless)
but rather, it is physically impossible for this “worst case” µs Static coefficient of friction (dimensionless)

1 Copyright © 2012 by ASME


INTRODUCTION excitations over a broad range of frequencies. Further work on
the seismic response of piping systems by taking into account
Piping supports and restraints are an integral part of all
the friction between the piping support and its associated support
engineered piping systems. Supports and restraints are provided
structure was studied extensively by Suzuki et al. [3]. Kolontis
to carry the deadweight of the pipe, the fluid medium, any inline
[4] also demonstrated the additive nature of frictional forces
valves, and the attached insulation, as a minimum. In addition,
during thermal expansion and contraction cycles of a pipeline
the supports and restraints “system” serves to direct the
transporting hot fluids.
thermally and dynamically induced piping displacements in a
judicious manner in and around critical equipment nozzle
FRICTION: AN INDUCED FORCE
connections. During the heating and cooling cycles associated
with the plant piping system, thermal displacements (expansion Boresi and Schmidt [5] define a frictional force as the shear
when going from cold to hot or contraction when going from hot force that acts tangent to the surface of contact between two
to cold) create relative movements between the attached piping bodies. This force opposes sliding motion between the subject
supports and restraints and the ultimate supporting structure bodies. An important concept is also pointed out by the same
upon which the supports and restraints (herein after simply authors, which is that the force of static friction is a maximum
referred to as the “supports”) bear. Due to friction that develops when the two bodies in contact are just ready to slip relative to
between the pipe support and its supporting structure upon each other. The maximum force of friction increases as the
which it bears, a non-conservative and retarding force is induced normal force between the bodies increase. Furthermore, the
in the opposing direction to that generated by the associated frictional force that exists when two contacting bodies are about
thermal displacement of the pipe. This opposing force may to slide relative to one another is generally larger than the
restrict the free thermal growth of the piping system, possibly frictional force when the bodies actually are sliding relative to
imposing significantly higher loads on anchors, limit stops, one another. Finally, one concept that is of utmost importance
guides, and connecting equipment than that those calculated in the analysis of friction in a piping system is that if two bodies
loads in an assumed, completely, frictionless system. in contact are not sliding relative to each other, the frictional
The force attributed to friction on a piping system depends force between the bodies need not always be equal to the
on a number of factors, including, but not limited to, the type maximum static frictional force.
and location of the supports, the number of supports, the Friction is non-linear, path dependent and a time varying
materials of construction, and the bearing surface upon which force. Friction coefficients take on two distinct forms in terms
the supports rest. The location of supports should not interfere of whether or not a sufficient force has been developed to
with the intended thermal expansion of the pipe. Additionally, it overcome what is termed the static frictional force. Assuming
is well understood by piping stress analysts that during the that a force normal to the bearing surfaces exist, the maximum
design of piping systems that are subjected to both thermal and static frictional force Fs is defined to be proportional to the
seismic loads, competing design objectives created by the two product of the applied normal force N and the associated
types of loadings must be mediated. This is to say that to coefficient of static friction s. In other words, the static
adequately control the thermal stress range, which ultimately frictional force is an induced force and may be calculated as
affects the fatigue life of the piping system, the piping should shown below in eq. (1).
maintain sufficient flexibility to allow the system to displace
freely in the axial direction. In contrast, for seismic loads, the (1)
piping should (in general) be much more rigid so as to avoid
having low natural frequencies in the range where the peak As observed by Boresi and Schmidt [5], because the
accelerations could cause unwanted and excessive maximum force of static friction is not usually equal to the
displacements. Associated with excessive displacements are frictional force while the bodies are sliding relative to one
generally high stresses, which may in fact create permanent another, in most problems (including that of this paper), the
changes in geometry that are certainly intolerable for future piping stress analyst needs to know and consider a second
plant operation. coefficient of friction known as the coefficient of kinetic (or
A good piping design should strike a perfect balance sliding) friction k. Analogous to eq. (1), while the force
between the thermal flexibility and seismic rigidity by using associated with kinetic friction Fk is also proportional to the
sufficient supports and restraints at judiciously selected locations product of the normal force N and the associated coefficient of
and a geometric layout that is conducive to thermal kinetic friction k, we have the relationship as shown below in
displacements. For example, according to Peng [1], in cases eq. (2).
when the piping system is subjected to vibratory or dynamic
loads, friction can help stabilize the system by absorbing and (2)
dissipating a part of the imparted energy, thereby reducing
piping stresses and equipment nozzle loads. Peng [1] went on The frictional force, whether static or sliding, only exists if
further to state that there is no rule of thumb as to whether it is there is a displacement of the pipe (in the case at hand, due to
non-conservative to ignore the effects of friction during the thermal growth going from cold to hot) and impending sliding
piping analysis. Bakre et al. [2] demonstrated through analytical between the pipe support and its associated support structure.
and experimental studies that support friction helps in reducing The coefficient of friction, i.e., either s or k between the two
the dynamic response of a piping system due to ground bearing surfaces is dependent on the nature of materials in

2 Copyright © 2012 by ASME


contact with each other. In practice, these coefficients may also in a piping system must be undertaken with some due
depend upon the condition of the surface, for example whether consideration of the relative differences between the static
there is some form of corrosion between the two surfaces and coefficient of friction and the smaller, but more applicable
the maintenance of surfaces in contact over a period of time. kinetic coefficient of friction.
The magnitude of these coefficients of friction may vary from
very small values as low as 0.01 to values in excess of 0.50 in
the piping support world. Selected values for a combination of ASME B31.3 REQUIREMENTS REGARDING FRICTION
surfaces are given in Table 1 for both static and kinetic
Paragraph 319.1.1 entitled “Piping Flexibility – Basic
coefficients of friction and allow the reader a quick comparison
Requirements” of ASME B31.3 [9] maintains that piping
of the relative differences between the two types of friction.
systems shall have sufficient flexibility to prevent thermal
TABLE 1 expansion or contraction or movements of piping supports and
COEFFICIENTS OF DRY STATIC & KINETIC FRICTION FOR terminals from causing:
VARIOUS BEARING SURFACES ([5], [6])
Surfaces in Contact µs µk (a) Failure of piping or supports from overstress or fatigue
PTFE on PTFE 0.12 – 0.15 0.05 – 0.10 (b) Leakage at joints
PTFE on Stainless Steel 0.10 0.03 – 0.13 (c) Detrimental stresses or distortion in piping and valves
Steel on Steel (new) 0.20 0.03 or in connected equipment (pumps and turbines, for
Steel on Steel 0.20 – 0.74 0.03 – 0.57 example), resulting from excessive thrusts and moments in
Graphite on Steel 0.10 < 0.10 the piping.
Steel on Concrete 0.57 – 0.70 n/a
ASME B31.3 [9], paragraph 319.4.3 further requires that,
Steel on Ice 0.04 0.01
“in calculating the flexibility of a piping system between anchor
points, the system shall be treated as a whole. The significance
of all parts of the line and of all restraints introduced for the
Mokha et al. [7] found from testing on Teflon bearing
purpose of reducing moments and forces on equipment or small
surfaces that friction increases with increasing velocity up to a
branch lines, and also the restraint introduced by support
certain value of velocity beyond which it remains constant.
friction, shall be recognized.” In addition, paragraph 321.2.1(b)
Furthermore, the authors [7] concluded that friction drops with
states, “to protect terminal equipment or other (weaker) portions
increasing pressure with a rate of reduction that is strongly
of the system, restraints (such as anchors and guides) shall be
dependent on velocity. Based upon their empirical results,
provided where necessary to control movement or to direct
Mokha et al. [7] concluded that friction stabilizes at a value of
expansion into those portions of the system which are designed
bearing pressure between 5,000 and 6,500 psi. Substantial
to absorb them. In addition to the other thermal forces and
differences between the breakaway (or static) coefficient of
moments, the effects of friction in other supports of the system
friction and sliding (or kinetic) coefficient of friction were
shall be considered in the design of such anchors and guides.”
observed. In general, the breakaway value was found to be two
Therefore, in at least two specific instances, B31.3 requires that
to four times larger than the sliding value. Following the subject
frictional effects be “recognized” and “considered” in the design
testing, Constantinou et al. [8] (being the same researchers as in
of any applicable piping system.
reference [7]), developed a mathematical model of the frictional
behavior of Teflon slide bearings for those conditions consistent
WRC BULLETIN 449, PUMP PIPING SYSTEMS
with the base isolation of a structure during a seismic event. The
calibration of the authors’ model [8] was based upon extensive The WRC Bulletin 449 [10] provides detailed guidelines for
experimental data that were presented in an accompanying paper dealing with excessive friction in piping systems, especially
[7]. The model was capable of accounting for the following those that include large diameter piping with heavy valves and
variables: for the pump piping systems. The large diameter piping can
have very high frictional loads as both the static and kinetic
(1) Unidirectional and multidirectional motion at the friction forces are proportional to the applied normal force,
Teflon-steel interface; which for horizontal piping is the weight carried by the
(2) Velocity and pressure dependence of the coefficient of respective support. In comparison, pump piping systems
become very sensitive to small increases in the external piping
sliding friction; and
loads.
(3) Breakaway (or static) friction effects. The authors of the subject Bulletin [10] urge that the piping
stress and flexibility analyses be executed properly.
The Constantinou et al. [8] model was characterized by four Furthermore, the Bulletin states that the analyst do the piping
parameters. These parameters included the minimum and flexibility calculations for the majority of pump piping
maximum values of the sliding coefficient of friction (k), the installations to assure an accurate assessment of the loads
ratio of breakaway to sliding coefficients of friction at initiation transmitted to the pump nozzles. The analyst is urged to
of sliding, and a parameter that described the variation of the carefully review these calculations during the design phase to
sliding coefficient of friction with velocity. So it is clear from verify that the operating reactions resulting from weight, thermal
the aforementioned published data that the treatment of friction

3 Copyright © 2012 by ASME


expansion, and friction effects do not exceed the specified support locations of interest. A commercially available piping
allowable nozzle loads. Within these referenced sections of stress FEA code [13] uses the former approach (i.e., the
WRC 429 there is no guidance given to ascertain the difference inclusion of a pseudo-stiffness) based upon the methodology
in the overall effects of considering the coefficient of static described in the literature by Sobieszczanski [14]. Frictional
friction versus utilizing the coefficient of kinetic friction. The forces by nature are non-linear and the resulting displacement at
authors [6] do emphasize that during the piping flexibility a point in a piping system where friction must be considered
modeling efforts that nozzle load limits must be satisfied for may be thought of in terms of a discontinuous step function.
applicable combinations of: The subject friction problem is much easier to solve by
breaking down the non-linear problem into a simpler linear
(1) thermal, dead weight, friction loads, and for problem as demonstrated by Reddy et al. [15]. In this paper, the
(2) any specified seismic, fluid hammer (shock) and non-linear nature of pipe support friction is methodically
settlement loads. undertaken by converting it into a linear problem and executing
a series of analyses employing another commercially available
Finally the use of directional restraints, guides or stops to direct general purpose FEA code [16]. The application of an opposing
excessive thermal or friction loads away from pump nozzles is frictional force to the thermal displacement is employed in the
recommended by the authors [10]. current effort described herein. Furthermore, in the current
From a very practical standpoint, WRC Bulletin 449 effort, only static analyses were conducted on the piping
recognizes that in order to minimize frictional effects at resting geometries discussed below as the authors are in agreement that
supports, PTFE or other low friction type bearing plates may be friction can and should be ignored in dynamic analyses.
used. This approach may be especially appropriate for larger
diameter piping or at supports carrying heavy loads such as at
valves or long vertical runs. Low friction bearing plates are not
necessary where analysis shows acceptable friction forces. Once
again, however, “acceptable” frictional forces are not
specifically detailed within the subject guidelines [10].
Lastly, the Bulletin [10] emphasizes the need to address the
lifting of pipe from its support under [cold] operating conditions.
The additional friction force at a support bearing additional
weight of the piping system due to uplifting of the pipe at a
nearby support should be considered and evaluated.
Baniotopoulos [11] and later, Baniotopoulos et al. [12] carried
out a detail study on unilateral contact conditions (uplifting of FIG. 1 FIRST GEOMETRY (Z-BEND)
pipe from its saddle). In the latter publication [12], the authors
first considered the unilateral contact problem assuming that the Three simple piping systems (geometries), a Z-bend, an
friction forces were known. In fact, the friction factors and the equal leg L-bend, and a 2-D expansion loop are considered as
resulting frictional forces are seldom, if ever, known in the field examples to study the effect of restraint induced due to piping
unless the support system is instrumented as if in a test scenario. support friction. The three geometries used along with location
Nevertheless, WRC Bulletin 449 [10] and majority of references of their supports (frictional supports, guides and anchors) are
citied within this section agree that friction should be utilized to shown in Fig. 1, 2, and 3, respectively. Additionally, two
increase the load on the supports and the restraints where nominal pipe sizes, a small bore, four inch standard wall
uplifting may be expected during operation. In addition, the thickness and a large bore, twelve inch standard wall thickness
references are also in agreement that any reduction in the loads are considered for each of the three geometries. Finally, two
due to friction, for example in a vibration or seismic analysis, operating temperatures, 300°F and a fairly harsh temperature of
should be ignored from the standpoint of assuming that there 650°F are considered for the aforementioned piping geometries
will be benefit gained from its assumed existence. and pipe sizes to observe the effects of piping-support friction.
Before studying the effect of pipe support friction, the three
TREATMENT OF PIPE SUPPORT FRICTION WITH geometries were analyzed to determine the thermal expansion
EXAMPLES OF SIMPLE GEOMETRIES stresses. Stresses in geometries 1 and 2 (i.e., the Z-bend and the
equal leg L-bend, respectively) were calculated employing the
The purpose of this paper is to develop a simple, robust and guided cantilever formula [17] as given by eq. (3). Stresses in
easy to use FEA procedure for calculating loads due to pipe- geometry 3 (i.e., the 2-D expansion loop) were calculated using
support friction. There are two main approaches to introduce the M. W. Kellogg method [17] as given by eq. (4) and utilizing
and hence solve the piping support friction problem that the M. W. Kellogg expansion loop nomograph for the design of
historically, have been discussed in the literature. The first stress loops. While the relationship shown in eq. (4) requires the
approach requires inserting a calculated stiffness at the support use of charts based upon various geometric parameters, there
locations where the friction is considered to be significant and were other similar methods of the same vintage proposed by
that must be overcome by the thermal displacement of the competing organizations such as the Tube Turns Charts 2, 3, and
attached pipe. The second approach requires the application of a 4 published in reference [18] that allowed the piping designer to
force opposite in direction to the thermal displacement at the achieve virtually the same desired stress range. Stress analyses

4 Copyright © 2012 by ASME


for all three geometries was completed utilizing a commercially frictional force at a particular support location as given by eq.
available FEA code [16]. The results of the stress analyses, per (1).
se, are not presented herein. The purpose of the stress analyses
was to ensure that the calculated deadweight and thermal
expansion stresses in three the piping systems were well below
the ASME B31.3 [9] allowable stresses.


(3)


(4)

The first piping system consisted of a four inch standard


wall thickness pipe (NPS 4, STD) was modeled using a FIG. 3 THIRD GEOMETRY (2-D EXPANSION LOOP)
commercially available FEA code [16]. PIPE16 and PIPE18
elements of the FEA code [16] were employed to model the Second, a thermal analysis was performed for the two
straight pipe portion and the elbows, respectively. The element operating temperatures of 300°F and 650°F (as two load steps).
types are the typical three-dimensional beam elements that are The results of the thermal analyses were then reviewed to
specific to right circular cylinders, while the elbow element is a ascertain the directions of movement of the pipe at each support.
modified “pipe element” with additional flexibility The reference (ambient) temperature was chosen to be 70°F in
characteristics. The supports and restraints (supports with the thermal analysis, consistent with the authors’ experience in
friction as required, guides and anchors) were modeled using the discipline. While for the chosen geometric configurations
appropriate displacement boundary conditions. The supports discussed herein, prediction of the thermal displacements were
with friction (as required) were modeled using restraints in almost a straight forward academic exercise, this most probably
vertical direction (piping system restrained against displacement is not true for more complex geometric piping configurations
in downward vertical direction) at the nodes representing the operating at a multitude of temperatures.
respective pipe-to-support interface. Guides were modeled to
restrain movement of the pipe in the lateral direction and TABLE 2
anchors (at the termination points) were modeled to restrain the GEOMETRY 1 ANCHOR REACTIONS NPS 4
system against displacement in three orthogonal translations and Reaction at Anchors in Axial (Z- Direction) (lbf)
three rotational directions. The supports in the FEA model were µ 0.0 0.2 0.3 0.4
assumed to be rigid (having infinite stiffness). Likewise, the 300°F -13.1 -110.6 -159.3 -208.0
anchors were modeled as true anchors. It may be noted that in 650°F -33.3 -130.7 -179.4 -228.1
practice, true anchors are very rare, from a practical design
standpoint, as it is very difficult to completely restrain rotational A third analysis was conducted in which the frictional
movement at a point. It may be noted that the rotational forces calculated in first step were applied to the piping system
flexibility of the selected piping geometries is not considered in the proper (i.e., predominantly axial) direction to oppose the
significant for the purposes of addressing support friction and thermal displacement, as observed in second step of the
furthermore, is not discussed in this paper. analyses. These frictional forces were applied in addition to the
thermal body loads on each piping configuration.

TABLE 3
GEOMETRY 1 ANCHOR REACTIONS NPS 12
Reaction at Anchors in Axial (Z- Direction) (lbf)
µ 0.0 0.2 0.3 0.4
300°F -356 -943 -1236 -1529
FIG. 2 SECOND GEOMETRY (L-BEND) 650°F -901 -1487 -1781 -2074

After modeling each of the piping configurations shown in Finally, the results from the first and the third analyses
Fig. 1, 2, and 3, inclusive, the analysis was carried out in four were combined (by algebraic summation) and the combined
distinct steps. First, a static deadweight analysis was carried out results were post-processed to obtain the pertinent reactions at
to determine the vertical force, W (weight) at each deadweight the anchors (which could be assumed to be rigid equipment
support of the respective piping system. The deadweight nozzles or termination points) due to thermal and frictional
analysis includes the self weight of the pipe and its contents, forces. What should be an obvious point to the piping analysts
which was taken to be water (liquid). The calculated downward is that the application of the calculated frictional force should
vertical force at each node (support) was multiplied by the never push the pipe backwards under any circumstances, i.e., the
assumed coefficient of friction, µs to obtain the induced frictional force is always “induced force” arising from the
impending displacement of the piping support with respect to the

5 Copyright © 2012 by ASME


ultimate supporting structure. The frictional force, regardless of compared against a frictional restraining force of only 100 lbf at
whether it is assumed to be that due to breakaway (i.e., static) or breakaway. In comparison, once the pipe begins to slide, the
sliding (i.e., kinetic) can only resist the pipe from moving, but frictional restraining force is on the order of no more than 15 to
can never move the pipe. Furthermore, internal pressure was not 20 lbf. During thermal expansion, the pipe must first reach the
used in the analysis but could be easily incorporated in the first breakaway point (i.e., where µs is indeed a maximum, but at a
step of the procedure should the analysts need to do so for any much lower temperature than the design or operating
reason. temperature) and then for the remainder of the heat-up period of
The methodology for addressing the effects of the time is subject to the sliding frictional effects, not the static
frictional forces at support locations of interest may sound frictional effects. The end result is that the equipment nozzle
tedious, especially for calculating the vertical force at each loadings are more apt to be representative of the effects of µk
support in a large system, multiplying the respective bearing rather than µs. In cases where the piping designer and the
load (force) by the respective coefficient of friction, and then analyst need to ensure a maximum margin of safety or operating
introducing the product of the coefficient of friction times the margin, then for the critical supports that may be subjected to
bearing load as an opposing force into the thermal analysis, but varying environmental conditions effecting the friction between
in reality, all of these steps can be easily accomplished by using the bearing surfaces, obviously the clear, but more expensive
the *GET command of the chosen FEA code [16]. In other choice, would be the selection of low coefficient of friction
cases, the same post-processing result may be achieved through bearing surfaces (i.e., Teflon and graphite as shown in Table 1).
some easily applied computing routines of similar computational
tools. Similarly, the procedure is repeated for various RESULTS OF THE ANALYSES
combinations of geometries, pipe sizes, temperatures and
A number of finite element analyses were carried out for
different values of µs or µk.
the three different geometries, two pipe sizes, two temperatures,
and four different values of the coefficient of friction. Values
STATIC VERSUS KINETIC COEFFICIENT OF FRICTION
for µs (or µk as the case may be) of 0.0, 0.2, 0.3, and 0.4 were
Because the ASME B31.3 Process Piping Code [9] used to simulate the conditions of frictionless, newly installed
requires that the fictional effects be considered and recognized piping system, generally accepted steel to steel friction, and a
by the piping stress analysts, the question then becomes which poorly maintained piping system, respectively. Tables 2 and 3
of the two aforementioned coefficients of friction and which summarize the results for the first pipe geometry as shown in
value should be utilized in a given analysis. Based upon the Fig. 1. Tables 2 and 3 show the reactions in the axial direction
review of the current authors’ experience, most analysts who do (Z-direction) at the anchors for the NPS 4 and NPS 12 models,
incorporate some form of coefficient of friction in an analysis respectively. The second column in both tables gives the
are most often drawn to utilization of the dry static coefficient of reaction load without friction. As the coefficient of the friction
friction. Again, based upon experience, the rationale for doing increases, the reactions at the anchors increase significantly for
so is most often justified by the thinking that the largest value both of the selected temperatures. Figures 4 through 6,
will yield the most conservative results, especially in and around inclusive, show contour plots of the reaction forces at the
critical rotating equipment nozzles where often times the anchors in the axial direction for geometries 1, 2, and 3,
allowable piping loads tend toward zero (as pointed out by WRC respectively. The contour plots are shown for the twelve inch
Bulletin 449 [10]). Without arguing that point, that approach is standard schedule pipe size at 650°F and generally accepted
almost guaranteed to fail to simulate the installed condition of steel to steel static coefficient of friction of 0.3. Obviously had
the piping system of interest because no two supports and the kinetic coefficient of friction been utilized, the frictional
restraints would most likely have the same static coefficient if restraint contribution to these reactions would have been
tested. significantly less than shown in the subject contours.
A more realistic approach is one that would attempt to
utilize the kinetic coefficient of friction, especially in and around TABLE 4
critical rotating equipment nozzles. The basis for this discussion GEOMETRY 2 ANCHOR REACTIONS NPS 4
and methodology stems from the fact that as the piping system Reaction at Anchors in Axial (X) Direction (lbs.)
begins to heat up to operating temperature, the maximum static µ 0.0 0.2 0.3 0.4
coefficient of friction is reached during the transition from the 300°F -33.2 -206.4 -293.0 -379.6
impending movement or sliding to the sliding of the bearing 650°F -84.0 -257.2 -343.8 -430.4
surfaces proper. In other words, the temperature at which
sliding would actually be anticipated to begin in heating up from TABLE 5
70°F would be, in fact, at a temperature as low as 100°F. The GEOMETRY 2 ANCHOR REACTIONS NPS 12
axial force necessary to prohibit movement of a pipe during Reaction at Anchors in Axial (X) Direction (lbs.)
thermal expansion is most often times a magnitude greater than µ 0.0 0.2 0.3 0.4
that of the induced frictional restraining force. For instance, for 300°F -901.5 -1941.9 -2462.1 -2982.3
a pipe shoe that is attached to the expanding pipe of interest, 650°F -2278.9 -3319.3 -3839.5 -4359.8
assuming a water-filled NPS 4 standard wall thickness carbon
steel pipe, utilizing span lengths of 20 ft, the “equivalent” axial Tables 4 and 5 highlight the reactions at the anchors for
force at 300°F is predicted to be in excess of 144,000 lbf geometry 2, whereas tables 6 and 7 present the results for

6 Copyright © 2012 by ASME


geometry 3 for the same conditions as previously discussed for The results of the analyses of the three geometries showed
geometry 1. Furthermore, the results for geometry 2 and that the increase in the loads on anchors (and therefore, on
geometry 3 strengthen the argument of the realization of equipment nozzles and connections) or limit stops due to friction
increased loads on anchors due to the increase in friction at pipe- are very significant and cannot be ignored. The effect is greater
support interfaces and the need for a more reasonable approach for the large diameter pipe as discussed in WRC bulletin 449
in simulating the effects of friction at critical support locations. [10] and as shown by the results of the twelve inch nominal pipe
diameter models.
TABLE 6
GEOMETRY 3 ANCHOR REACTIONS NPS 4
Reaction at Anchors in Axial (Z) Direction (lbs.)
µ 0.0 0.2 0.3 0.4
300°F 13.5 142.3 206.6 271.0
650°F 34.3 163.0 227.4 291.7

TABLE 7
GEOMETRY 3 ANCHOR REACTIONS NPS 12
Reaction at Anchors in Axial (Z) Direction (lbs.)
µ 0.0 0.2 0.3 0.4
300°F 301.2 1049.0 1422.8 1796.7
650°F 761.4 1509.2 1883.1 2257.0

FIG. 6 ANCHOR REACTIONS GEO. 3 NPS 12 µ=0.3 650°F

CONCLUSIONS
Loads due to friction are transient loads and are only active
either when the pipe support slides or when sliding is pending
and the static coefficient is at its maximum value. The opposing
frictional force is a retarding force and can never move the pipe;
it can only oppose the movement of the pipe.
Equipment nozzles in general and especially critical
rotating equipment (i.e., pumps, compressors, turbines, etc.)
should be protected from reaction loads due to excessive
friction, in addition to thermally induced loads, by carefully
FIG. 4 ANCHOR REACTIONS GEO. 1 NPS 12 µ=0.3 650°F locating anchors and guides. Friction should always be treated
as the non-conservative energy it creates, i.e., no credit should
be taken in an analysis especially if the induced frictional forces
help in reducing dynamic loads on nozzle connections, anchors,
or guides.
The piping system should be analyzed with and without
friction to understand the behavior of friction on the system.
Large diameter pipes can induce high frictional forces at the
pipe-support interface and may result in failure of the directional
anchors if the breakaway forces become overwhelming. Slides
with PTFE or graphite bonded to steel bearing plates and other
friction reducing components must be considered in piping
systems generating excessive frictional forces. Proper
maintenance of friction reducing components should be carried
out and the composite supports must be kept free of dirt, debris
and corrosion. The variation (increase with time) of both the
static and the kinetic coefficients of friction µs and µk should
also be minimized through the enforcement of a periodic
inspection and maintenance schedule.
FIG. 5 ANCHOR REACTIONS GEO. 2 NPS 12 µ=0.3 650°F Restraints such as anchors, directional stops, guides, etc.,
are almost always treated as rigid elements in the commercially

7 Copyright © 2012 by ASME


available FEA codes. The additional restraint and associated Vessels and Piping, 77, Elsevier Science Ltd., London, pp. 297-
loads introduced due to pipe-support friction should also be 301.
considered while designing the aforementioned restraints. [5] Boresi, A. P. and Schmidt, R. J., 2000, Engineering
Finally, in modeling the effects of friction between the Mechanics-Statics, Brooks/Cole, Pacific Grove, CA.
bearing surfaces of a pipe support and the ultimate supporting [6] Bowden, F. P. and Tabor, D., 2001, The Friction and
structure, a more realistic approach than is commonly employed Lubrication of Solids, Oxford University Press, New York.
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much lower temperature than that of the design temperature, in [10] Carucci, V. A. and Payne, J. A., 2000, WRC Bulletin 449,
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Frictional Supporting System,” Computers and Structures, 64,
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