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Project analysis report of Solar Prepared by:

Photovoltaic Roof Top (off-grid) Ketan Kotak, Akshay Banodiya & Prakash Vaishnaw
June 2015 Batch, Gujarat Institute of Solar Energy
Standalone & Grid-Tie system Solar Faculty: Sohel Patel & Jwalant Mehta
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
1) Introduction

2) Objectives of the Report

3) Methodology

4) Line Diagram of Solar PV System

5) Balance of System

6) Bill of Quantity

7) Installation and Commissioning

8) Operation and Maintenance

9) References
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
In order to address the global challenges of energy security, climate change
and sustainable development, there is a pressing need to accelerate the present
deployment of Solar Photovoltaic technologies. Solar PV is a key technology option to
realize the shift to a decarbonised energy supply and is projected to emerge as an attractive
alternate electricity source which is abundant.

According to the Ministry of power, 18.5 million rural households are still to be electrified in
India. 59 million households were electrified during 2001 – 2011, but most of them receive
less than 6 hours of electricity per day. There are several villages in hilly and remote areas
where extension of grid is neither technically feasible nor economically viable. By using off-
grid renewable Solar photovoltaic technology, electrification of household could achieve
significant deployment of Solar PV to sustain economic growth, to come out of the energy
deficit situation and ensure that energy is available in every town & village, India must utilise
its immense potential in solar energy.
In this report, we tried to induce comprehensive analysis and estimation of standalone
economical solar pv system under guidance of solar faculty Sohel Patel & Jwalant Mehta.
Ketan Kotak, Akshay Banodiya & Prakash Vaishnaw : Gujarat Institute of Solar Energy (GISE), Ahmedabad
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
Why off-grid roof top system: By using off-grid rooftop system the customer can have the following advantages.
 Have access to power continuously all the time.
 Not having any scheduled or unscheduled power cuts.
 No dependency on diesel
 The quality of this power is superior to the regular grid power.
 Investment against increasing fuel and grid charges.
Application areas:
 Hospitals
 Educational institutions
 Government offices
 Commercial buildings
 Petrol pumps
 Construction companies
 Water pumps
Salient features of off-grid roof top system:
 Low and optimum maintenance cost.
 Stable supply of power increases the overall efficiency of electronic components
 Can effectively manage usage of power based on requirements through smart electronics.
 Batteries designed for longer life.
 Minimum power loss with effectively designed DC cables and Junction boxes.
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
Solar energy is becoming an important source of energy all over the
World and specially in India. The off-grid solar PV system deployment
in India has not yet become common and economical because of lack
of demand, costly technology and less expertise professionals force.
In this report, we examine the various factors contributing to the
economically viable of solar power standalone (off-grid) system, such
as usage of utility, power demand, design, Balance of system, Bill of
quantity, Inverter Efficiency, solar panels and installation.
THE OBJECTIVES OF THIS STUDY ARE SUMMARIZED BELOW:
 To assess the load and power demand.
 To analyse methodology of balance of system.
 To evaluate bill of quantity.
 To estimate the economical cost of standalone solar power system.
 To improve feasibility of off-grid system installations & operations.
 To recommend future steps in the field of solar roof top pv.
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
FOR ANY SOLAR OFF-GRID ROOF TOP PV SYSTEM DESIGN AND
INSTALLATION, IT IS VERY MUCH IMPORTANT :
 To determine types of electrical fixtures, appliances and systems
required to be utilize.
 To estimate their usage time.
 To evaluate their application purpose.
 To analyse the load pattern.
 To select efficient inverter.
 To select optimum solar panel.
 To do shadow analysis and tilt angel optimization.
 To check maximum available shade free area for panel mounting.
 To select proper cables and protections meeting to the system.
 To prepare adequate balance of system.
 To estimate economical bill of quantity.
 To do systematic connections and commission of the system.
SITE VISIT AND FEASIBILITY STUDY

PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
The aim of site visit is to do feasibility study of solar roof top photovoltaic system installation
with respect to usage of electrical appliances and evaluate its application, load pattern and
assess shade free area availability.
The site address is 32, Shrusti Bunglow, Near Utkarsh Hospital, Janta Nagar, Chandkheda,
Dist. Gandhinagar (House of Akshay Banodiya : Group member of this report preparation )
The highlights of site visit and feasibility study are summarized below:
 Site is easily accessible and well connected by road & roof terrace is 30 Feet above ground
level and has very less dust particles in surroundings & excellent open to sky exposure.
 True south direction is 180° from the bungalow entrance orientation.
 Shade free available area on top roof terrace is approximately 2.08 mtr x 4.7 mtr
 Extendable elevated shade free area connected to top roof terrace will be 1 mtr x 4 mtr.
 Distance between adjacent property on east side is 50 Feet and west side is 20 Feet.
 Terrace area has two pipes for rain water drain.
 Water from over head water tank will be available for panel cleaning. (Foto Attached)
 Inverter and battery installation can be done on lower terrace area.
 Latitude and Longitude of site measured by digital compass : N 23° 6’ 25 E 72° 34’ 56
GOOGLE MAP LOCATION

PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
SITE LOCATION ON GOOGLE MAP

PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
Nearest Landmark of the site
LOCATION PHOTOGRAPHS

Entrance gate of the site

PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
Terrace
East side

Bungalow No 32

E
SITE PHOTOGRAPHS
Proposed Solar PV Roof Top Area

Height of Terrace @ 30 Feet From Ground.


S

N
Terrace
West side

PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
SITE PHOTOGRAPHS

Partition line between


two bungalow terrace

Width of Top Roof Terrace measured is 2.08 meter


W

S
N

E
SITE PHOTOGRAPHS

two bungalow terrace


Partition line between

PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
EXTENDABLE ELEVATED ROOF REQUIRE FOR PV ARRAY MOUNTING

PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
Extension of Roof Top
of 1 mtr x 4 mtr area
to suit PV Array of 6
panels of 250 Wp

Covered area on the


Ground terrace will be
use for installation of
Inverter and batteries.
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
SITE PHOTOGRAPHS
Over Head Tank water will be use For
Array cleaning Solar Roof Top
Water Heater
Installation done
Roof Top Terrace at near by
Rain water Bungalow
drain Pipe

Power Distribution Transformer is


near to the Bungalow & net metering
advantage can be avail in the future

Typical Typical Rain water


Adjacent Adjacent Drain Outlet
Bungalow Bungalow
Terrace Terrace
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
WEATHER DATA FROM WEATHER BASE WEBSITE

Average Average
annual rain high Temp is
fall is 760 41.4 ° in the
mm. month of
May.
AND
This value is
No of rainy Taken for
days are calculation
approx. 25. of derated
panel power
Hence no of output
sunny days because of
will be 340 temperature
which is increase
very good above 25°
for SPV STC
WEATHER DATA FROM WEATHER BASE WEBSITE

PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
WEATHER DATA FROM WEATHER BASE WEBSITE

3.6 Mj/m2 = 1Kwh/m2 Hence 20.9 / 3.6 = 5.80 Kwh/ m2 / Day


DAILY NORMAL INSOLATION DATA FROM MNRE
WEATHER DATA FROM NASA RETSCREEN WEBSITE

PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
Lowest

Highest
Consumption
Consumption

PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
PV SYSTEM DESIGN FACTORS
Latitude and Longitude of site : N 72° 34’ 44 E 23° 6’ 24
Average estimated day usage consumption : 3.6 Kwh (Units)
Average estimated night usage consumption: 3 Kwh (Units)
Minimum bi-monthly (September) usage consumption (from electricity bill) : 264/2=132 Units (Kwh)
Maximum bi-monthly (May) usage consumption (from electricity bill): 375/2=187.5 Units (Kwh)
Average monthly usage consumption (from electricity bill) : 1954/12= 162.83 Units (Kwh)
Average daily usage consumption = 162.83/30 = 5.42 Units (Kwh)
Maximum daily usage consumption = 375/60 = 6.25 Units (Kwh)
Daily average solar peak sun hours (PSH) (MNRE value consider) : 5.82 Kwh (STC)
Multi-crystalline Solar Panel rated power : 250 Wp
Battery supply rated voltage : 12 V
Tilt angle of solar PV Array : Between 19° - 23° Fixed mounting angle (Latitude of site)
Inverter efficiency consider : 90 %
Per unit electricity gross charges (From Electricity Bill) = 1921/292 = Rs. 6.57/ unit
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
DERATED ENERGY OUTPUT OF 250 Wp PANEL
The AC energy output of a solar array is the electrical AC energy delivered to the load at the
point of connection of the connect inverter to the load.

The output of the solar panel / array is affected by:


 Average solar radiation data for selected tilt angle and orientation;
 Manufacturing tolerance of modules: ±3% (considering worse condition of -3% loss)
 Temperature effects on the polycrystalline modules: 0.5%/°C above 25° (STC)
For this site: Max Temp is 41.5°C (Weather base data value)
Therefore loss due to Temp increase = (41.5°-25°) x (0.5) = 8.25 %
 Effects of dirt on the modules: 5%
 System losses at inverter end by DC cable : 1% ) & (losses at load end by AC Cables 1%
 Inverter loss : 10 %
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
DERATED ENERGY OUTPUT OF 250 Wp PANEL
Power Loss due to manufacturing tolerance of 3 % = 250 x 0.97 = 242.5 Wp

Power loss due to dirt on the modules: 5% = 242.5 x 0.95 = 230.375 Wp

Power loss due to temperature effects on the polycrystalline modules: 0.5%/°C above 25°

(STC) = 8.25 % = 230.375 x 0.9175 = 211.36 Wp

System losses at inverter end by DC cable : 1% = 211.36 x 0.99 = 209.25 Wp

Power loss at Inverter out put 10 % = 209.25 x 0.9 = 188.325 Wp

Power Losses at load end by AC Cables 1% = 188.325 x 0.99 = 186.44 Wp

Therefore total estimated Derated Energy Output of 250 Wp Panel = 186 Wp

No of Panel Require for 1Kw Power Out Put = 1000 W / 186 W = 5.37 PANELS PER 1KW
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
SYSTEM DESIGN
Daily total no. of estimated units consumption = Day usage units + Night usage units
= 3.6 units + 3 units = 6.6 units
Daily average sun peak hours (PSH) data of site from MNRE = 5.82
Therefore system size require to generate 6.6 units per day = 6.6/5.82 = 1134 W = 1.13 KW
No of panels required for 1.13 Kw System = 1.13 x 5.37 panel per 1000 watt = 6.06 Panels
Battery Size = (3 Units night consumption + 0.6 unit backup for morning hours) =
3000 VAh + 600 Vah = 3600 Vah / 12 V (battery rating) = 300 AH
Battery efficiency = 80% hence Actual battery size require = 300 x 1.2 = 360 AH
Considering morning backup of battery consumption
Battery Rating = 12 V DC 100 AH of 4 NOS
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
PV ARRAY LINE DIAGRAM OF 250Wp PANEL

+ - + - + - + - + - + -

PV Aray Voltage out put =


Vmax x 2 = 29.9 x 2 = 59.8
Volts

PV Aray Current out put =


Imax x 3 = 8.43 x 3 = 25.29
Ampere
--ve

+ve
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
OFF-GRID SYSTEM LINE DIAGRAM
PV

P-

In Built charge
Controller
OFF-GRID

LOAD
Inverter input power require =
ARRAY INVERTER 1.2 KW + 10 % Power Loss
P+ = 1.2 + 0.12 = 1.32 = 1.5 kw
B+ B-
E E
PV Array Derated
E Primary Earthing
out put power
require = 1.2 KW to AC
generate 6.6 units of
DC E Secondary Earthing
MCB
Solar power daily. MCB

Estimated Day usage


units = 3.6 KWh
Estimated Night usage
units = 3 KWh
Battery of 12 V DC B+ B- B+ B- B+ B- B+ B- Morning battery Backup
12 V x 100 AH x 4 12 V 12 V 12 V 12 V units = 0.5 Kwh
= 4800 VAH = 100 AH 100 AH 100 AH 100 AH UTILITY / LOAD
4.8 Kwh BATTERY BATTERY BATTERY BATTERY
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
GRID TIE SYSTEM - LINE DIAGRAM

Grid Power

In Built charge
PV

Controller
Solar Power
GRID TIE
ARRAY
INVERTER

Grid Power
Disconnect
Meter
AC MCB switch

LOAD / UTILITY

Disconnect
AC MCB switch
+ ve

PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
PV ARRAY SERIES-PARALLEL
CONNECTION DIAGRAM
+ - + - + -

PANEL 1 PANEL 2 PANEL 3 USG 250 Wp Solar Module


Vmax = 29.9 Volts
Tilt Angle 19° – 23° Imax = 8.43 Amp

PV Array Voltage Out Put


two string
between
Distance

1.2 Mtr
29.9 x 2 = 59.8 Volts

- ve PV Array Current Out Put


+ - + - + - 8.43 x 3 = 25.29 Amps

PANEL 4 PANEL 5 PANEL 6

Tilt Angle 19° – 23°


PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
SOLAR MODULE : UNIVERSAL SOLAR MAKE
MODULE OF 250 Wp

CHARGE CONTROLLER: (INBUILT INSIDE INVERTER)

INVERTER: OFF GRID 1.5 KW, 1 PHASE SINE WAVE

GRID TIE INVERTER: 1.5 KW, 1 PHASE SINE WAVE

BATTERY: 12V 100AH LUMINOUS MAKE

PROTECTION: 1 PHASE 16A & 32A LEGRAND MAKE


MNRE STANDARDS for DESIGN

PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
SOLAR MODULE : UNIVERSAL SOLAR MAKE

PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
UNIVERSAL SOLAR MODULE USP-P6-60 SERIES

PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
SOLAR BATTERIES : LUMINIOUS MAKE

PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
PHOTOVOLTAIC DC CABLE : POLYCAB MAKE

PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
2.5 Sq. mm
Single Core
Solar PV DC
cable of
current
Currying
capacity of
37 amp on
surface is
required
PHOTOVOLTAIC DC & AC CABLE : POLYCAB MAKE

PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
PROTECTION : LEGRAND MAKE LEXIC BRAND MCB

PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
NO DESCRIPTION
1 SOLAR MODULE OF 250 Wp
2 OFF GRID SOLAR INVERTER OF 1.5 KW 1
PHASE FOR OFF GRID SOLAR PV SYSTEM
3 GRID TIE INVERTER OF 1.5 KW 1 PHASE
FOR GRID TIE SOLAR PV SYSTEM
4 12 V DC 100 AH BATTERIES FOR OFF
GRID SOLAR PV SYSTEM
5 1 PHASE 16A AC MCB 32A DC MCB
6 SOLAR DC & AC CABLE
7 EARTHINGS
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
DESCRIPTION QTY RATE IN RS AMOUNT IN
RS WITH TAX
SOLAR PANEL OF 250 Wp 6 NOS 8700/- 54810/-
OFF GRID SOLAR INVERTER 1 NOS 20000/- 21000/-
OF 1.5 KW
BATTERY OF 12 V DC 100 AH 4 NOS 9300/- 39060/-
1 PH 16A AC & 32A DC MCB 1 EACH 256 + 492 748/-
DC CABLES 5 Mtr & AC -------- -------- 2000/-
CABLES 10 Mtr
PV ARRAY ELEVATED -------- -------- 7000/-
STRUCTURE
PV MOUNTING STRUCTURE 2 NOS 2500/- 5000/-
INSTALLATION CHARGES ------- ------- 15000/-
TRANSPORT CHARGES ------- ------- 3000/-
TOTAL AMOUNT 147618/-
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
DESCRIPTION QTY RATE AMOUNT IN
IN RS RS WITH TAX
SOLAR PANEL OF 250 Wp 6 NOS 8700/- 54810/-
GRID TIE SOLAR INVERTER OF 1 NOS 55000/- 57750/-
1.5 KW
1 PHASE 16A AC MCB 2 NOS 256 513/-
DC CABLES 5 Mtr & AC -------- -------- 2000/-
CABLES 10 Mtr
PV ARRAY ELEVATED -------- -------- 7000/-
STRUCTURE
PV MOUNTING STRUCTURE 2 NOS 2500/- 5000/-
INSTALLATION CHARGES ------- ------- 15000/-
TRANSPORT CHARGES ------- ------- 3000/-
TOTAL AMOUNT 145073/-
PROFORMA INVOICE OF SOLAR MODULE AND BATTERIES

PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
PROFORMA INVOICE OF OFF-GRID AND GRID TIE INVERTER

PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
PRICE LIST OF POLYCAB SOLAR CABLE

PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
Return of Investment on average daily units consumption

PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
Average daily units consumption = 5.42 units
Rate per unit of electricity as per Bill = Rs. 6.57 (Constant)
Total cost of system = Rs.147618 .00
Cost of new Batteries after 5 Years = @ 40000/-
Calculation of ROI for average daily consumption =
Total System cost / Average yearly units Consumption cost
147618 / (5.42 x 365 x 6.57) = 11.36 years
ROI on battery replacement after every 5 years =
Cost of New batteries /Maximum yearly units Consumption cost
40000 / (5.42 x 365 x 6.57) = 3.0 years
Hence ROI of system = 11.36 + 3 = 14.36 years
Considering new battery replacement after 15 yrs & 20 yrs
ACTUAL ROI OF SYSTEM = 11.36 + 3 + 3 + 3 = 20.36 YEARS
Return of Investment on maximum daily units consumption

PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
Maximum daily units consumption = 6.25 units
Rate per unit of electricity as per Bill = Rs. 6.57 (Constant)
Total cost of system = Rs.147618.00
Cost of new Batteries after 5 Years = @ 40000/-
Calculation of ROI for maximum daily consumption =
Total System cost/maximum yearly units Consumption cost
147618/ (6.25 x 365 x 6.57) = 9.85 years
ROI on battery replacement after every 5 years =
Cost of New batteries /Maximum yearly units Consumption cost
40000 / (6.25 x 365 x 6.57) = 2.67 years
Hence ROI of system = 9.85 + 2.67 = 12.52 years
Considering new battery replacement after 10 yrs
ACTUAL ROI OF SYSTEM = 9.85+ 2.67 + 2.67 = 15.19 YEARS
Return of Investment on average daily units consumption

PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
Average daily Day units consumption = 3.6 units
Rate per unit of electricity as per Bill = 6.57 Rs (Constant )
Total cost of system = Rs.145073/-
Calculation of ROI for average daily Day consumption =
Total System cost / Average yearly units Consumption cost
145388/ (3.6 x 365 x 6.57) = 16.80 years
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
INSTALLATION GUIDELINES
 The installation of Solar Power System involves the following
major steps:
 Civil Foundation Job
 Assembly and fixing of support structure.
 Mounting of Solar Modules on the Support Structure.
 Installation of Battery Bank.
 Interconnection of SPV panel in series & parallel configuration,
Charge Control Unit and Junction Box
 Connection of Battery Bank and Load
 Earthing of Lightning Protection Unit.
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
MOUNTING THE SOLAR MODULES
While mounting the solar Modules, following points should
be considered for getting maximum output from the solar
modules:
 Modules should be oriented south facing to receive
maximum sunlight..
 The Modules produce more power at low temperature
and full sun.
 Tracking the Sun increases the amount of power from an
array
The Solar panels are generally installed in such a way that
they can receive maximum direct sunlight without shade
from any building/trees nearby falling on them at any part
of the day.
Between 8° to 13°
SOUTH
Between 19° to 23°

Between 32° to 37°


SOUTH

SOUTH

PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
CABLES
1. Limited Cable and terminal connectors are provided with
the system
2. Required length of cable shall be cut and terminals to be
crimped
3. Crimping tool to be used for crimping terminal to cable
4. Wire size shall be increased as the length of the cable
increases.
5. All exposed wiring must be in conduits / capping-casing.
6. Wiring through roofing must be water proof.
7. Where the wiring is through flammable materials like
thatched roof, they must be in a metal conduit.
CONNECTIONS TO THE SOLAR MODULE

PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
Open the junction box of the module and connect the module cable
with correct polarity.
Close the junction box and tie the module cable on the module frame.

Opening of Module junction Box Module Cable with Correct polarity

Connecting Module Cable Closing the Junction Box Cover


PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
Solar panels should be installed South facing in the Northern
hemisphere and North facing in the Southern hemisphere. Since India
is in the Northern hemisphere, Solar panels will be installed always-
South facing in our country. The directions North- South may be
found with the help of Magnetic Compass.

Any obstruction (such as tree or building) should be avoided in East,


West or South of the place of installation. The following is the criteria:
(i) East or West: The distance between solar panel and obstruction
should be more than double the height of obstruction.
(ii) South: The distance should be more than half the height of
obstruction.

The support for the Solar panel need to be a robust one and should
not be accessible to general public. It should be so installed that
rainwater, bird dropping, leaves etc. do not accumulate and the top
surface can be cleaned easily.
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
Switch OFF MCB of Charge Controller before
any connection.
Charge Controller will be damaged if SPV Array
is connected first and then the Battery bank.
Battery connections must be given first to
charge controller.
Switch ON MCB of the Charge Controller when
all the connections are thoroughly checked and
fuses are replaced in the junction boxes.
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
Solar panels require virtually no maintenance. However the
associated equipment such as batteries and charge
controller are to be maintained. Once a fortnight the
surface of the panels should be wiped clean with wet rag to
remove dust, fallen leaves, bird dropping etc. Only water to
be used and no other cleaning agent.

With Solar Panel Secondary battery maintenance becomes


minimum. Still general periodical maintenance of battery
should be carried out in usual manner and as per
maintenance manual. For efficient working of SPV system
certain precautions are to be observed as given below.
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
Precautions and Preventive Steps
Ensure that SPV Modules are connected in series parallel and PV
array out put voltage is 59.8 V and current is 25.29 A
All connections are properly made tight and neat in order to avoid
reverse connection.
The rating of the fuse in the charge controller is not changed.
The SPV Panel is installed facing SOUTH & with the correct Tilt Angle.
There is no shadow on any part of the SPV Panel at any time of the
day, to get maximum power.
Battery Bank is placed on a rack or platform insulated from ground
and located in a well-ventilated area and also sufficient clearance is
there over the battery.
FIRST the Battery Bank, then Load is connected to SPV Charge Control
Unit and then SPV Panel. For disconnection reverse sequence is
adopted.
methods for Solar modules are listed below.
Apart from these some possible complaints and troubleshooting

PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
SPV panel
Trouble Shooting Flowchart for

PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
Students from Solar Training Institutes and

Universities to be involved by state nodal

agencies for study and field knowledge

experience of installation, commissioning &

operation of the SPV projects.


PREPARED BY KETAN KOTAK, AKSHAY BANODIYA & PRAKASH VAISHNAW : GUJARAT INSTITUTE OF SOLAR ENERGY, AHMEDABAD
1) State of Renewable Energy in India A Citizen’s Report, Centre for

Science and Environment

2) MNRE Off-Grid and Decentralized Solar Application Scheme:

Operational Guidelines for Grid Connected Rooftop and Small Solar

Power Plants Programme No. 30/11/2012-13/NSM

3) Handbook on Installation and maintenance of Solar Panel

CAMTECH/PROJ/HB-SP/2.0 NOV 13 Govt. of India.

4) MNRE DNI weather Data.

5) Weatherbase and NASARetscreen weather Data.


KETAN KOTAK
IGBC AP, D.M.E. & D.R.M.
Mumbai

PRAKASH VAISHNAW
B. Tech. Electrical Engg.
Pali, Rajasthan

AKSHAY BANODIYA
B.Com.
Ahmedabad
JUNE 2015 BATCH GUJARAT INSTITUTE OF SOLAR ENERGY
SOLAR FACULTY : SOHEL PATEL AND JWALANT A. MEHTA

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