P

(Minutes pe
Storage
Levels

2
Counterbalance 3
Truck 4
5
2
3
Reach Truck 4
5
3
4
Front/Sideloader 5
Truck 6
7
8
2
3
4
5
Turret Truck 6
7
8
9
10
4
3
6
Man-Up Turret 7
Truck
8
9
10
7
8
9
10
11
Hybrid Truck 12
13
14
15
16
10

Automatic Storage
& Retrieval System
(ASRS)
 11
12
13
Automatic Storage 14
& Retrieval System 15
(ASRS) 16
17
18
19
20
 PALLET LOAD STANDARD TRANSACTION TIME
(Minutes per Line Item Issue Including 20% Personal Fatigue and Delay Allowance)
Rack Start/Stop Access Maneuver Document
Height Travel Time Time Time Time Time Lift Time Lower Time

4.00 1.900 0.330 0.504 0.268 1.440 0.114 0.084

8.00 1.900 0.330 0.504 0.268 1.440 0.142 0.105
12.00 1.900 0.330 0.504 0.268 1.440 0.170 0.126
16.00 1.900 0.330 0.504 0.268 1.440 0.199 0.147
4.00 2.025 0.354 0.450 0.364 1.440 0.200 0.134
8.00 2.025 0.354 0.450 0.364 1.440 0.250 0.167
12.00 2.025 0.354 0.450 0.364 1.440 0.300 0.200
16.00 2.025 0.354 0.450 0.364 1.440 0.350 0.234
8.00 1.600 0.354 0.468 0.200 1.440 0.154 0.091
12.00 1.600 0.354 0.468 0.200 1.440 0.185 0.109
16.00 1.600 0.354 0.468 0.200 1.440 0.216 0.127
20.00 1.600 0.354 0.468 0.200 1.440 0.246 0.146
24.00 1.600 0.354 0.468 0.200 1.440 0.277 0.164
28.00 1.600 0.354 0.468 0.200 1.440 0.308 0.182
4.00 0.532 0.047 0.233 0.291 0.911 0.223 0.148
8.00 0.532 0.047 0.233 0.291 0.911 0.256 0.170
12.00 0.532 0.047 0.233 0.291 0.911 0.289 0.192
16.00 0.532 0.047 0.233 0.291 0.911 0.323 0.215
20.00 0.532 0.047 0.233 0.291 0.911 0.356 0.237
24.00 0.532 0.047 0.233 0.291 0.911 0.390 0.259
28.00 0.532 0.047 0.233 0.291 0.911 0.423 0.281
32.00 0.532 0.047 0.233 0.291 0.911 0.456 0.303
36.00 0.532 0.047 0.233 0.291 0.911 0.490 0.326
12.00 0.642 0.047 0.233 0.291 0.911 0.315 0.217
16.00 0.642 0.047 0.233 0.291 0.911 0.352 0.242
20.00 0.642 0.047 0.233 0.291 0.911 0.388 0.267
24.00 0.642 0.047 0.233 0.291 0.911 0.425 0.292
28.00 0.642 0.047 0.233 0.291 0.911 0.461 0.317
32.00 0.642 0.047 0.233 0.291 0.911 0.497 0.342
36.00 0.642 0.047 0.233 0.291 0.911 0.534 0.367
25.50 0.910 0.000 0.180 0.249 0.911 0.013 0.043
29.50 0.910 0.000 0.180 0.249 0.911 0.013 0.043
33.50 0.910 0.000 0.180 0.249 0.911 0.013 0.043
37.50 0.910 0.000 0.180 0.249 0.911 0.013 0.043
41.50 0.910 0.000 0.180 0.249 0.911 0.013 0.043
45.50 0.910 0.000 0.180 0.249 0.911 0.013 0.043
49.50 0.910 0.000 0.180 0.249 0.911 0.013 0.043
53.50 0.910 0.000 0.180 0.249 0.911 0.013 0.043
57.50 0.910 0.000 0.180 0.249 0.911 0.013 0.043
61.50 0.910 0.000 0.180 0.249 0.911 0.013 0.043
37.25 0.606 0.000 0.120 0.095 0.896 0.000 0.033
41.17 0.606 0.000 0.120 0.095 0.896 0.000 0.033
45.08 0.606 0.000 0.120 0.095 0.896 0.000 0.033
49.00 0.606 0.000 0.120 0.095 0.896 0.000 0.033
52.92 0.606 0.000 0.120 0.095 0.896 0.000 0.033
56.84 0.606 0.000 0.120 0.095 0.896 0.000 0.033
60.75 0.606 0.000 0.120 0.095 0.896 0.000 0.033
64.67 0.468 0.000 0.120 0.077 0.896 0.169 0.033
68.58 0.468 0.000 0.120 0.077 0.896 0.180 0.033
72.50 0.468 0.000 0.120 0.077 0.896 0.191 0.033
76.42 0.468 0.000 0.120 0.077 0.896 0.202 0.033
)
Total L/L Time With
Time Total Time PF&D

0.198 4.640 5.568 Use this truck

0.247 4.689 5.627
0.296 4.738 5.686
0.346 4.788 5.745
0.334 4.967 5.960
0.417 5.050 6.060
0.500 5.133 6.160
0.584 5.217 6.260
0.245 4.307 5.168
0.294 4.356 5.227
0.343 4.405 5.286
0.392 4.454 5.345
0.441 4.503 5.404
0.490 4.552 5.462
0.185 2.199 2.639
0.213 2.227 2.673
0.268 2.282 2.739
0.330 2.344 2.813
0.398 2.412 2.895
0.473 2.487 2.934
0.553 2.567 3.081
0.640 2.654 3.185
0.734 2.748 3.297
0.319 2.443 2.932
0.415 2.539 3.047
0.524 2.648 3.178
0.645 2.769 3.322
0.700 2.824 3.389
0.755 2.879 3.455
0.810 2.934 3.521
0.057 2.307 2.768
0.057 2.307 2.768
0.057 2.307 2.768
0.057 2.307 2.768
0.057 2.307 2.768
0.057 2.307 2.768
0.057 2.307 2.768
0.057 2.307 2.768
0.057 2.307 2.768
0.057 2.307 2.768
0.033 0.896 1.075
0.033 0.896 1.075
0.033 0.896 1.075
0.033 0.896 1.075
0.033 0.896 1.075
0.033 0.896 1.075
0.033 0.896 1.075
0.202 0.896 1.075
0.213 0.896 1.075
0.224 0.896 1.075
0.235 0.900 1.080
 AVERAGE RACKABL
(Minutes per Line Item Is
(Based on Average Inv

Storage Density
System Levels Factor
2 0.86
Order Picking 3 1.30
Truck 4 1.73
5 2.16
4 1.73
5 2.16
6 2.59
Man-Up Turret 7 3.03
Truck
8 3.46
9 3.89
10 4.32
7 3.00
8 3.43
9 3.86
10 4.29
11 4.71
Hybrid Truck 12 5.14
13 5.57
14 6.00
15 6.43
16 6.86
10 4.32
11 4.76
12 5.19
13 5.62
14 6.05
Manned S/R 15 6.49
Machine
16 6.92
17 7.35
18 7.78
19 8.22
20 8.65

Storage
System Levels 100
2 1.912
Order Picking 3 1.901
Truck 4 1.908
Order Picking
Truck
5 1.923
4 1.719
5 1.762
6 1.807
Man-Up Turret 7 1.853
Truck 8 1.899
9 1.946
10 1.993
7 1.600
8 1.603
9 1.606
10 1.609
11 1.613
Hybrid Truck 12 1.616
13 1.620
14 1.624
15 1.628
16 1.631
10 1.522
11 1.524
12 1.527
13 1.529
14 1.532
Manned S/R 15 1.535
Machine 16 1.538
17 1.540
18 1.545
19 1.548
20 1.552
AVERAGE RACKABLES ORDER PICKING TRANSACTION TIME
(Minutes per Line Item Issue Including 20% Personal Fatigue and Delay Allowance)
(Based on Average Inventory of 2,000 Pallet Positions per Order Picking Module)

Pick/ Replenish/
Average Maneuver Document Lift/ Lower Document
Height Travel Time Time Time Time Time Misc. Time Total Time
4.0 1.977 0.544 1.356 0.057 0.048 0.028 4.010
6.0 1.388 0.386 1.356 0.083 0.048 0.028 3.289
8.0 1.101 0.309 1.356 0.108 0.048 0.028 2.951
10.0 0.929 0.263 1.356 0.134 0.048 0.028 2.758
8.0 0.450 0.195 1.320 0.143 0.028 0.074 2.212
10.0 0.381 0.162 1.320 0.192 0.028 0.074 2.157
12.0 0.335 0.139 1.320 0.240 0.028 0.074 2.136
14.0 0.301 0.122 1.320 0.288 0.028 0.074 2.134
16.0 0.277 0.110 1.320 0.336 0.028 0.074 2.145
18.0 0.258 0.100 1.320 0.384 0.028 0.074 2.165
20.0 0.242 0.093 1.320 0.432 0.028 0.074 2.190
14.5 0.255 0.074 1.320 0.000 0.028 0.074 1.752
16.5 0.245 0.068 1.320 0.000 0.028 0.074 1.736
18.5 0.238 0.063 1.320 0.000 0.028 0.074 1.724
20.5 0.233 0.060 1.320 0.000 0.028 0.074 1.715
22.5 0.230 0.057 1.320 0.000 0.028 0.074 1.709
24.5 0.228 0.054 1.320 0.000 0.028 0.074 1.705
26.5 0.227 0.052 1.320 0.000 0.028 0.074 1.702
28.5 0.227 0.050 1.320 0.000 0.028 0.074 1.700
30.5 0.227 0.048 1.320 0.000 0.028 0.074 1.698
32.5 0.228 0.047 1.320 0.000 0.028 0.074 1.698
20.5 0.441 0.026 1.320 0.016 0.028 0.074 1.905
22.5 0.407 0.026 1.320 0.016 0.028 0.074 1.872
24.5 0.381 0.026 1.320 0.016 0.028 0.074 1.846
26.5 0.359 0.026 1.320 0.016 0.028 0.074 1.824
28.5 0.341 0.026 1.320 0.016 0.028 0.074 1.806
30.5 0.326 0.026 1.320 0.016 0.028 0.074 1.790
32.5 0.313 0.026 1.320 0.016 0.028 0.074 1.778
34.5 0.302 0.026 1.320 0.016 0.028 0.074 1.767
36.5 0.293 0.026 1.320 0.016 0.028 0.074 1.758
38.5 0.285 0.026 1.320 0.016 0.028 0.074 1.750
40.5 0.279 0.026 1.320 0.016 0.028 0.074 1.743

RACKABLES ORDER PICKING STANDARD TRANSACTION TIME

(Minutes per Line Item Issue Including 201 Personal Fatigue and Delay Allowance)
Pick Area Inventory in Pallet Positions
300 500 1,000 1,500 2,000 3,000 4,000 5,000
2.133 2.354 2.906 3.458 4.010 5.114 6.219 7.323
2.047 2.192 2.558 2.923 3.289 4.019 4.749 5.480
2.018 2.128 2.402 2.677 2.951 3.500 4.049 4.598
 2.011 2.099 2.318 2.538 2.758 3.198 3.637 4.077
1.771 1.823 1.953 2.082 2.212 2.472 2.731 2.990
1.804 1.845 1.949 2.053 2.157 2.365 2.573 2.780
1.842 1.876 1.963 2.050 2.136 2.309 2.483 2.656
1.882 1.912 1.986 2.060 2.134 2.282 2.430 2.578
1.925 1.951 2.016 2.080 2.145 2.275 2.405 2.534
1.969 1.992 2.049 2.107 2.165 2.280 2.396 2.511
2.013 2.034 2.086 2.138 2.190 2.294 2.398 2.502
11.616 1.632 1.672 1.712 1.753 1.833 1.914 1.995
1.617 1.631 1.666 1.701 1.737 1.807 1.878 1.948
1.618 1.631 1.662 1.694 1.725 1.788 1.850 1.913
1.620 1.631 1.660 1.688 1.716 1.772 1.828 1.884
1.623 1.633 1.659 1.685 1.710 1.762 1.813 1.864
1.625 1.635 1.658 1.681 1.705 1.751 1.798 1.845
1.629 1.637 1.659 1.681 1.702 1.746 1.789 1.833
1.632 1.640 1.660 1.680 1.700 1.740 1.780 1.820
1.635 1.642 1.661 1.680 1.699 1.736 1.774 1.812
1.638 1.645 1.663 1.680 1.697 1.732 1.767 1.802
1.562 1.603 1.703 1.804 1.905 2.107 2.308 2.510
1.561 1.597 1.689 1.780 1.872 2.055 2.238 2.421
1.560 1.594 1.678 1.762 1.846 2.013 2.181 2.349
1.560 1.591 1.669 1.746 1.824 1.979 2.134 2.289
1.561 1.590 1.662 1.734 1.806 1.950 2.094 2.238
1.562 1.589 1.656 1.723 1.709 1.925 2.059 2.193
1.564 1.589 1.652 1.715 1.778 1.904 2.029 2.155
1.563 1.587 1.646 1.706 1.765 1.883 2.002 2.121
1.567 1.590 1.646 1.702 1.758 1.870 1.982 2.094
1.570 1.591 1.644 1.697 1.750 1.856 1.962 2.068
1.572 1.592 1.643 1.693 1.743 1.844 1.945 2.043
ON TIME
wance)
itions
6,000 7,000 8,000 9,000 10,000
8.427 9.531 10.635 11.740 12.844
6.210 6.941 7.671 8.402 9.132
5.147 5.696 6.244 6.793 7.342
4.517 4.956 5.396 5.835 6.275
3.250 3.509 3.769 4.028 4.288
2.988 3.196 3.404 3.611 3.819
2.829 3.003 3.176 3.349 3.522
2.726 2.875 3.023 3.171 3.319
2.664 2.794 2.924 3.053 3.183
2.626 2.742 2.857 2.972 3.088
2.606 2.709 2.813 2.917 3.021
2.075 2.156 2.237 2.317 2.398
2.019 2.089 2.160 2.230 2.301
1.976 2.038 2.101 2.164 2.226
1.940 1.996 2.052 2.108 2.164
1.916 1.967 2.019 2.070 2.121
1.891 1.938 1.985 2.031 2.078
1.876 1.920 1.963 2.007 2.050
1.860 1.900 1.940 1.980 2.020
1.849 1.887 1.925 1.962 2.000
1.837 1.872 1.907 1.942 1.977
2.712 2.913 3.115 3.317 3.518 •
2.604 2.787 2.970 3.153 13.336
2.517 2.865 2.853 3.021 3.188
2.444 2.599 2.754 2.909 3.064
2.382 2.526 2.670 2.114 2.958
2.327 2.461 2.596 2.730 2.864
2.281 2.407 2.533 2.659 2.785
2.239 2.358 2.476 2.595 2.713
2.206 2.318 2.430 2.542 2.654
2.174 2.280 2.386 2.492 2.598
2.146 2.247 2.348 2.448 2.549
 AVERAGE BINNABLES ORDER PICKING TR
(Minutes per Line Item Issue Including 20% Personal Fatigue and Delay Allowance) (Based on Ave
Average
System Storage Density System
Levels Factor Height Travel Time
Manual Pick Cart 7 28 3.50 0.133
13 52 7.00 0.044
20 80 10.50 0.035
Order Picking Truck
27 108 14.00 0.031
34 136 17.50 0.028
20 80 10.50 0.024
Manned S/R Machine 27 108 14.00 0.020
34 136 17.50 0.018
Carousel 7 14 3.50 0.001
15 206 9.50 0.418
Mini-Load 23 315 14.50 0.334
32 439 19.50 0.093

Picking Cart Order Picker Truck Manned ASRS

BINNABLES OR
(Minutes per Line
Storage
System
Levels 2,000 4,000 6,000
Manual Pick Cart 7 1.793 1.803 1.814
13 1.845 1.849 1.852
20 1.890 1.892 1.894
Order Picking Truck 27 1.935 1.937 1.938
34 1.980 1.982 1.983
20 1.589 1.591 1.593
Manned Storage & 27 1.590 1.592 1.593
Retrieval
34 1.591 1.592 1.594
Carousel 7 1.454 (N/A) (N/A)
15 1.338 1.362 1.387
Mini Load 23 1.330 1.346 1.361
Mini Load
32 1.231 1.231 1.231
ES ORDER PICKING TRANSACTION TIME
Delay Allowance) (Based on Average Inventory of 20,000 Shelf Boxes per Order Picking Module)
Pick/ Replenish/
Maneuver Document Lift/ Lower Document
Time Time Time Time Misc. Time Total Time
0.000 1.620 0.000 0.014 0.122 1.889
0.012 1.620 0.065 0.014 0.120 1.187
0.009 1.620 0.111 0.014 0.120 1.910
0.008 1.620 0.157 0.014 0.120 1.950
0.007 1.620 0.203 0.014 0.120 1.992
0.000 1.440 0.001 0.014 0.130 1.609
0.000 1.440 0.001 0.014 0.130 1.605
0.000 1.440 0.001 0.014 0.130 1.603
0.437 1.440 0.000 0.014 0.123 1.454
0.389 0.703 0.000 0.014 0.031 1.556
0.389 0.703 0.000 0.014 0.031 1.472
0.389 0.703 0.000 0.014 0.031 1.231

Manned ASRS Mini-Treve System Mini-Treve Syste

BINNABLES ORDER PICKING STANDARD TRANSACTION TIME

(Minutes per Line Item Issue Including 20% Personal Fatigue and Delay Allowance)
Pick Area Inventory In Shelf Boxes
8,000 10,000 20,000 30,000 40,000 50,000 60,000 70,000
1.825 1.836 1.889 1.943 1.990 2.051 2.104 2.158
1.856 1.859 1.876 1.894 1.911 1.928 1.945 1.963
1.897 1.899 1.910 1.921 1.932 1.944 1.955 1.966
1.940 1.942 1.950 1.958 1.967 1.975 1.983 1.991
1.984 1.986 1.992 1.999 2.006 2.012 2.019 2.025
1.596 1.598 1.609 1.620 1.631 1.643 1.654 1.665
1.595 1.597 1.605 1.613 1.622 1.630 1.638 1.647
1.595 1.596 1.603 1.610 1.616 1.623 1.629 1.636
(N/A) (N/A) (N/A) (N/A) (N/A) (N/A) (N/A) (N/A)
1.411 1.433 1.556 1.677 1.797 1.918 2.039 2.160
1.377 1.393 1.472 1.551 1.630 1.709 1.788 1.867
1.231 1.231 1.231 1.484 1.541 1.598 1.634 1.711
Mini-Treve System

80,000 90,000 100,000

2.212 2.266 2.319
1.980 1.997 2.014
1.977 1.989 2.000
2.000 2.008 2.016
2.032 2.038 2.045
1.676 1.688 1.699
1.655 1.663 1.671
1.643 1.649 1.656
(N/A) (N/A) (N/A)
2.281 2.402 2.523
1.946 2.025 2.104
1.768 1.824 1.881