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LWT - Food Science and Technology 50 (2013) 367e370

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LWT - Food Science and Technology


journal homepage: www.elsevier.com/locate/lwt

An overview of citric acid production


A.R. Angumeenal*, D. Venkappayya
SASTRA University, Thanjavur 613 401, Tamilnadu, India

a r t i c l e i n f o a b s t r a c t

Article history: This article reviews the present state of research on the conversion of low cost substrates to citric acid by
Received 14 January 2012 fermentation. Fermentation is a powerful incentive for semi-industrialized countries. There is a great
Accepted 22 May 2012 demand for citric acid due to its wide industrial applications and less toxicity. Citric acid can be produced
using less expensive substrates that are renewable too. Plant biomass is one of the desirable raw
Keywords: materials for fermentation due to its availability in abundance. Using natural sources as substrates we
Aspergillus niger
can minimize environmental problems. Always species of Aspergillus and Candida remain the choice of
Candida
candidates for the biosynthesis of citric acid. A concise gist of the various natural sources that can be used
Fermentation
Citric acid
for the production of citric acid along with the necessary fermentation conditions is presented.
Substrates Ó 2012 Elsevier Ltd. All rights reserved.

1. Introduction fruits and pineapple. Pure citric acid is colourless, readily soluble in
water with a molecular weight of 210.14 g/mol. It is biodegradable,
Biotechnology is an interdisciplinary field which is largely oriented ecofriently, economical, safe and a versatile chemical for seques-
towards the industrial applications of microorganisms for the tering, buffering, wetting, cleaning and dispersing. The acid is
conversion of waste to useful products. The number of substances mainly used in the preparation of medicinal citrates, confectionary,
excreted by microorganisms is endless. They are classified as simple soft drinks and effervescent salts. Small quantities are employed in
compounds (eg. lower alcohols, acids etc.) and complex compounds silvering and engraving and in dying and calico printing.
(eg. natural products and cellulosics) or as preliminary products and
compounds evolving from secondary metabolism. Several fermenta-
tions procedures are used for the large scale production of organic
3. Fermentation
chemicals and high energy fuels from renewable sources. Further, the
exploitation of microorganisms for the benefit of mankind was found
Microbiological conversion of organics to cellular material and
to be promising and productive. Mixed culture technology as applied
other useful products is fermentation. Despite being an old tech-
to processes, which relies upon microorganisms for proper func-
nology advances in science have kept this process in the forefront.
tioning, is in its infancy. Much is yet to be explored in terms of
The fermentation process is advantageous as it is based on
sequential transformations of substrates acted upon by a mixed
renewable sources, it facilitates use of waste for productive
culture population of microorganisms. The environmental impetus to
purpose, and useful by-products are formed. It involves very mild
move away from traditional chemical techniques towards biologically
environment friendly conditions and also consumes less energy. It
based production has revealed Aspergilli and Candida as very attractive
also faces some drawbacks some of which are:
cell factories. So an updated review of citric acid production by
Aspergillus and Candida including aspects of economy of available raw
(i) Use of large quantities of water
materials as substrates and their utility is considered very relevant.
(ii) Due to high BOD the waste requires treatment before disposal.
(iii) Infection by foreign microbes can reduce the yield and the
2. Chemistry of citric acid technology is sophisticated.

Citric acid, a tricarboxylic acid (C6H8O7$H2O) is a common Fermentation is a complex process because several reactions are
metabolite of plants and animals and is present in juice of citrus integrated into one single bio-reaction for which operating condi-
tions have to be precisely tailored and controlled carefully. Varia-
tions in results often occur even under apparently similar operating
* Corresponding author. Tel.: þ91 4362 264101; fax: þþ91 (0) 4362 2641201. conditions. All the commercial citric acid producers prefer to rely
E-mail address: angumeenal@biotech.sastra.edu (A.R. Angumeenal). upon their own experience rather than the so called proven facts.

0023-6438/$ e see front matter Ó 2012 Elsevier Ltd. All rights reserved.
doi:10.1016/j.lwt.2012.05.016
368 A.R. Angumeenal, D. Venkappayya / LWT - Food Science and Technology 50 (2013) 367e370

3.1. Types of fermentation materials and yield high yield (Vandenberghe, Soccol, Pandey, &
Lebeault, 1999). The production of citric acid also depends on an
The development of the processes for citric acid fermentation appropriate strain, along with aeration, carbon source, nitrogen and
can be divided into three phases. In the first phase citric acid phosphate, pH and trace elements. The morphology of the producer
production was confined to species of Penicilium and Aspergillus microorganism also plays a role in controlling and augmenting citric
using stationary or surface culture conditions. The beginning of the acid formation (Belen Max, Salgado, Rodriguez & Dominguez, 2010).
second phase consisted of the development of submerged An undisturbed metabolic flow of carbohydrates through
fermentation processes for citric acid production using Aspergillus. glycolysis is required to get a high citric acid accumulation by
The third stage, which is of recent origin, involves the development A. niger. Initial intracellular pH in spores should be as high as
of solid state culture, continuous culture and multistage fermen- possible if a high rate of metabolic flow through hydrolysis is
tation techniques for citric acid production. desired for high yields of citric acid. But the pH of the culture may
change depending upon microbial metabolic activities. Nature of
3.2. Biochemistry of citric acid substrate and production technique has influence on pH. A pH of
2.0 was optimum for molds to produce citric acid (Srivatsava, & De,
The products of carbohydrate metabolism form the building 1980), whereas a pH in the range of 5e6 is favoured with molasses.
blocks of many aerobic and anaerobic microorganisms. The main When working with yeasts, initial pH values of above 5 are
intermediate of carbohydrate metabolism is citric acid. In certain required. It is reported that below pH 5, citric acid production
microorganisms such as Aspergillus niger, under specific environ- decreases and accumulation of other products like erythritol, ara-
mental conditions, citric acid is produced as an over flow product bitol and mannitol is favoured. Transport of citrate across cell
due to the faulty operation of the tricarboxylic acid cycle (TCA). TCA membrane is also affected (Anastasisdis & Rehm, 2005; Karasu,
is an intermediate cycle involving the terminal steps in the Yalcin, Bozdemir & Ozhas, 2010).
conversion of carbohydrates, proteins and fats to carbon dioxide The optimum temperature for citric acid formation will differ
and water with concomitant release of energy for the growth, based on strain and medium composition (Shuler, Kargi, 2002).
movement, luminescence etc. Studies on the enzyme content of Hence it is necessary to optimize and determine the appropriate
A. niger in relation to citric acid accumulation have indicated the favourable temperature before scaling up the process. However, the
vital role played by the TCA cycle in fermentation. Biological optimum temperature reported for yeast lies between 22 and 35  C.
formation of citric acid is purely enzymatic. The merit of citric acid A.niger and other fungi require an optimum temperature of
fermentation depends on the regulation of the synthesis of each 25e30  C (Corolla & Kennedy, 2001). An increase in temperature
one of the enzymes (involved in the TCA cycle) and its activity is beyond 30  C has been found to increase oxalic acid accumulation
under various control mechanisms such as the cofactors associated irrespective of the fermentation conditions. Therefore, mainte-
with the enzymes. Metal ions form a part of cofactors and in turn nance of favoured temperature is very much essential for effective
controlling trace element concentration can regulate the enzyme citric acid biosynthesis.
activity. Under suitable environmental conditions different species
of Candida can also produce citric acid. 3.4. Medium composition

3.3. Microbial strains Fermentation of a substrate to citric acid is directly related to the
quality and quantity of the sugar source. The nature of the substrate
Starting from fungi to yeast, a few bacteria are also suitable for which in turn depends on the carbon source will also have
citric acid production. The fermentation capabilities of the selected a marked influence on the metabolic activity of the microbial
strains are sometimes improved using mutagens (Pandey, Soccol, strains. Among the synthetic substrates tried so far, sucrose was the
Rodriguez-Leon, & Nigem, 2001: pp. 113e126; Soccol, best candidate followed by glucose, fructose and galactose
Vandenberghe, Rodrigues, & Pandey, 2006; Vendenberghe et al., (Vandenberghe et al., 1999). To make citric acid production cost-
1999). Mutation is a process by which the characteristics of a strain effective nowadays a lot of plant and fruit sources rich in sugar
are improved physiologically and morphologically which results in content are used as substrates. They happen to be renewable
improving the process kinetics. Under such conditions membrane sources making the fermentation process more economical.
permeability of the microbe is also altered. Studies on branch Molasses is the effluent got from sugar industry and is the non
formation in filamentous fungi have shown that mutations with crystallisable residue remaining after sucrose isolation. It is reported
various chemicals cause alterations in the cell wall composition and to be in sugar and hence a good substrate for citric acid fermentation
changes in physical conditions which cause a marked effect on the (Adham, 2002; Cevrimli, Kariptas, & Ciftci, 2009; El Aasar, 2006).
frequency of branching. However, while using such substrates suitable treatment proce-
A. niger is a common black mold which can act as a citric acid dures are needed to make them suitable for fermentation.
producing cell factory (Haq, Khurshid, Ashraf, Qadeer & Rajoka, Some of the natural sources available may contain nitrogen and
2001). Other species of Aspergillus namely, Aspergillus aculeatus, phosphate and so their supplementation may not be required. But
Aspergillus awamori, Aspergillus carbonaries, Aspergillus wenti, their presence is required at optimum levels. Otherwise citrate
Aspergillus foetidus (Papagianni, 2007) were also found to produce formation will be affected. Nitrogen can be supplied through KNO3
citric acid in appreciable amounts. Among the yeast Saccaromicopsis or NH4NO3 and phosphate by adding K2HPO4 or KH2PO4 in limited
lipolytica (Rane & Sims, 1993; Wojtatowics, Marchin & Ericksen, quantities.
1993), Candida tropicalis (Kapelli, Muller, & Fiechter, 1978), Candida
oleophils, Candida guilliermondi (Angumeenal, Kamalakannan, 3.5. Metal ions
Prabhu & Venkappayya, 2003a, 2003b), Candida parapsilosis (Omar
& Rehm, 1980), C. citroformans (Uchio, Maeyashiki, Kikuchi, & Fungi and yeast require trace quantities of metal ions (hence
Hirose, 1975) were good citric acid producing candidates. Bacterial called as trace elements) for their growth. Presence of magnesium
species were also used earlier for citric acid fermentation. However, and zinc are essential for the microbial growth (Angumeenal,
among all A.niger remains the best choice for citric acid production Kamlakanna, Prabhu & Venkappayya, 2002). The metal ions are
due to its ease of handling, its ability to ferment a variety of raw expected to cause a mutational change in the species and also
A.R. Angumeenal, D. Venkappayya / LWT - Food Science and Technology 50 (2013) 367e370 369

a change in the metabolic role in which the microorganism is intact. Chemical analysis of this carpel fibre indicates the presence of
involved. The mechanism by which the microelements play a part sugars and minerals and hence was used as a substrate for citric acid
in fungal nutrition is obscure though a few of them form a part of production. It was treated chemically to extract the reducing sugar
several enzymatic systems or a constituent of certain pigments. present. Batch fermentation using A. niger was followed and the
Along with nitrates, phosphates and sulphates A. niger can utilize results indicate that jackfruit carpel fibre can serve as a substrate for
certain minerals as nutrients during the biosynthesis of citric acid. citric acid production (Angumeenal & Venkappayya, 2005a, 2005b,
Thus in a given microbial system several mechanisms of uptake 2005c). When this substrate is completely analysed and the limiting
may operate simultaneously and or/sequentially. Metal ions like substances identified, steps can be taken to remove them and make
cadmium, chromium, lead and molybdenum were found to be good it a more efficient substrate for citric acid fermentation.
stimulants for citric acid fermentation using A.niger in a glucose Tuber crops belonging to the family Araceae namely Colocassia
containing medium. The intermediates of the microbial metabo- antiquorum, Aponogetannatans and Amorphophallus campanulatus
lism in such a condition were found to interact with the cell wall are cultivated in large quantities for their edible portion. These
components like the lipid bilayer, protease and chitin e glucan. The tubers were chemically treated and utilized as substrates for
secondary metabolites in the fermentation medium are to be citrate production by fermentation using A. niger by batch
analysed to explain the cell activity in more detail. Growth kinetics fermentation. Their fermentation capabilities were improved by
of heavy metal adapted A.niger during citric acid accumulation was adding trace elements (cadmium, molybdenum, chromium and
evaluated as a part of the fermentation study undertaken. Among lead) in optimum quantities (Angumeenal et al., 2003a, 2003b).
the metal ions added to the medium during fermentation the order While using A. campanulatus as a substrate along with citric acid,
of growth yield is found to be Mo > Cr > Pb > Cd and the citric acid succinic acid was also produced in high amounts. In fact, succinic
production was high with cadmium as stimulant (Angumeenal & acid produced was higher than citric acid. This is due to the
Venkappayya, 2004). increased activity of aconitase in the later stages of fermentation.
Hence this substrate can be further explored for succinic acid
3.6. Substrates production using some growth promoters. The potential of A.
campanulatus in producing citric acid was enhanced by the addi-
Molasses for long considered as a waste product of the sugar tion of metal ions.
industry is now termed as a by e product due to its low price
compared to other sugar sources and the presence of minerals, 3.7. Co - culture studies
organic and inorganic compounds. Molasses is used in the
production of alcohol, organic acid and single cell proteins. Sometimes when two competitors are present the bioprocess
The organic and inorganic components present in molasses may becomes more successful. Problems may also arise where one
inhibit the fermentation process and hence need to be treated by strain can behave antagonistic to the other. Initial testing methods
suitable methods to make it suitable for citric acid production. Some should always be performed to confirm the coexistence of the
of the commonly followed procedures include treatment with strains in the culture medium. Presence of cadmium, lead, molyb-
ferrocyanide (Baby & Saad, 1996), sulphuric acid, tricalcium phos- denum and chromium in a glucose containing medium can produce
phate, tricalcium phosphate with HCl, tricalcium phosphate with citric acid in good quantities and the growth kinetics of such
HCl followed by sephadex fractionation (Kundu, Panda, Majumdar, a heavy metal adopted microbial strain was analysed (.Angumeenal
Guha, & Bandyopadhyay, 1984). Molasses became more efficient & Venkappayya, 2004) Co-culture fermentation was experimented
by treatment with ammonium oxalate followed by treatment with with glucose as substrate using A. niger and Candida guilliermondii
diammonium phosphate. Molasses treated by this method was in the presence of trace elements. For comparison single culture
found to serve as a better substrate in producing citric acid fermentation was also done with A. niger in the presence of the
compared to other methods commonly practiced (Angumeenal & same trace elements under identical experimental conditions.
Venkappayya, 2005). The above molasses medium on supplemen- Results obtained reveal that mixed culture fermentation with
tation with selective metal ions as stimulants made citric acid A. niger and C. guilliermondii can produce citric acid in higher
fermentation more successful. quantities than with single culture, namely A. niger (Angumeenal
Agroeindustrial wastes are frequently used as substrates in et al., 2003a, 2003b) The metabolic changes in A. niger remain
fermentation as an inexpensive source. Apple pomace (Hang & unaffected while performing co-culture fermentation as inferred
Woodams, 1984), carob pod (Roukas, 1998), carrot waste (Garg & from the protein and lipid estimations study.
Hang, 1995), coffee husk (Shankaran & Lonsane, 1994), corn cobs
(Hang & Woodams, 1998), grape pomace (Hang &. Woodams, 1985), 4. Conclusion
kiwi fruit peel (Hang &. Woodams, 1987), kumara (Lu, Brooks &.
Maddox, 1997), orange waste (Aravantinos- Zafiris, Tzia, Orea Due to the wide application of citric acid, its production by
poulou, & Thomopoulos, 1994), date syrup (Roukas & Kotzekidou, fermentation continues to be of interest for extensive study
1997, Moataza, 2006), pineapple waste (Tran l.i.Sly 1998), banana (Berovic & Legisa, 2007; Cevrimli, Yasar, & Kariptas 2010;
extract (Sassi, Ruggeri, Specchia, & Gianetto, 1991) potato chips Darouneh, Alavi, Vosoughi, Arjmand, Seifkordi & Rajabi, 2009;
waste (Sanat, & Korish, 2007), and pumpkin were tried successfully Dhillon, Brar, Verma, & Tyagi, 2011a, 2011b; Hanapi, Alam, &
as substrates for citric acid formation. Pumpkin, either as a single or Karim, 2011; Papagianni, 2007). Over a period of years a lot of
a mixed substrate with molasses is known to produce good quan- substrates were introduced for citric acid fermentation in pilot
tities of citric acid (Majumdar, Khalid, Munshi, Alam, & Or-Rashidet, scale so as to enable the industry to scale it up and increase the
2010). production to meet the demand for citric acid. At laboratory level
A waste from jackfruit was found to be a good and economical scientists try introducing new substrates and methods and
substrate for citric acid fermentation. Artrcocarpus heterophyllus confirm their potential with respect to various aspects. The
(Jack fruit) is a large tree grown in tropical countries and is one of the substrates from economical sources can of course reduce the cost
common fruits in South India. The fruiting perianths (bulbs), seeds of production but in terms of limiting substances in them and
and rind constitute 29, 12 and 59% of the ripe fruit, respectively. The their removal, it needs extensive attention to make the process
rind portion includes the carpel fibre which holds the fruity portion more successful. It is now realized that conversion of industrial
370 A.R. Angumeenal, D. Venkappayya / LWT - Food Science and Technology 50 (2013) 367e370

waste with the microorganisms to value added products is prof- Hang, Y. D., & Woodams, E. E. (1984). Apple pomace; a potential substrate for citric
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Hang, Y. D., & Woodams, E. E. (1985). Grape pomace; a novel substrate for microbial
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