SINTERING

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 9

Sintering

in other cases, it may be useful to increase its strength but


keep its gas absorbency constant as in filters or catalysts.
During the firing process, atomic diffusion drives powder
surface elimination in different stages, starting from the
formation of necks between powders to final elimination
of small pores at the end of the process.
The driving force for densification is the change in free
energy from the decrease in surface area and lowering of
the surface free energy by the replacement of solid-vapor
interfaces. It forms new but lower-energy solid-solid in-
terfaces with a total decrease in free energy occurring on
sintering 1-micrometre particles a 1 cal/g decrease. On
a microscopic scale, material transfer is affected by the
change in pressure and differences in free energy across
the curved surface. If the size of the particle is small (and
its curvature is high), these effects become very large in
magnitude. The change in energy is much higher when
the radius of curvature is less than a few micrometres,
Clinker nodules produced by sintering
which is one of the main reasons why much ceramic tech-
nology is based on the use of fine-particle materials.[3]
Sintering is the process of compacting and forming a
solid mass of material by heat[1] and/or pressure[2] with- For properties such as strength and conductivity, the bond
out melting it to the point of liquefaction. area in relation to the particle size is the determining fac-
tor. The variables that can be controlled for any given
Sintering happens naturally in mineral deposits or as a material are the temperature and the initial grain size,
manufacturing process used with metals, ceramics, plas- because the vapor pressure depends upon temperature.
tics, and other materials. The atoms in the materials dif- Through time, the particle radius and the vapor pressure
fuse across the boundaries of the particles, fusing the par- are proportional to (p0 )2/3 and to (p0 )1/3 , respectively.[3]
ticles together and creating one solid piece. Because the
sintering temperature does not have to reach the melt- The source of power for solid-state processes is the
ing point of the material, sintering is often chosen as change in free or chemical potential energy between the
the shaping process for materials with extremely high neck and the surface of the particle. This energy creates
melting points such as tungsten and molybdenum. The a transfer of material through the fastest means possible;
study of sintering in metallurgy powder-related processes if transfer were to take place from the particle volume or
is known as powder metallurgy. An example of sinter- the grain boundary between particles, then there would be
ing can be observed when ice cubes in a glass of water particle reduction and pore destruction. The pore elim-
adhere to each other, which is driven by the temperature ination occurs faster for a trial with many pores of uni-
difference between the water and the ice. Examples of form size and higher porosity where the boundary dif-
pressure-driven sintering are the compacting of snowfall fusion distance is smaller. For the latter portions of the
to a glacier, or the forming of a hard snowball by pressing process, boundary and[3] lattice diffusion from the bound-
loose snow together. ary become important.

The word “sinter” comes from the Middle High German Control of temperature is very important to the sinter-
sinter, a cognate of English "cinder". ing process, since grain-boundary diffusion and volume
diffusion rely heavily upon temperature, the size and
distribution of particles of the material, the materials
composition, and often the sintering environment to be
1 General sintering controlled.[3]

Sintering is effective when the process reduces the poros-


ity and enhances properties such as strength, electrical
conductivity, translucency and thermal conductivity; yet,

1
2 3 SINTERING OF METALLIC POWDERS

2 Ceramic sintering
Sintering is part of the firing process used in the manu-
facture of pottery and other ceramic objects. These ob-
jects are made from substances such as glass, alumina,
zirconia, silica, magnesia, lime, beryllium oxide, and
ferric oxide. Some ceramic raw materials have a lower
affinity for water and a lower plasticity index than clay,
requiring organic additives in the stages before sintering.
The general procedure of creating ceramic objects via
sintering of powders includes:

• Mixing water, binder, deflocculant, and unfired ce-


ramic powder to form a slurry;
Iron powder
• Spray-drying the slurry;
• Putting the spray dried powder into a mold and
pressing it to form a green body (an unsintered ce- no surface contamination. Sintering under atmospheric
ramic item); pressure requires the use of a protective gas, quite often
[4]
• Heating the green body at low temperature to burn endothermic gas. Sintering, with subsequent rework-
off the binder; ing, can produce a great range of material properties.
Changes in density, alloying, or heat treatments can alter
• Sintering at a high temperature to fuse the ceramic the physical characteristics of various products. For in-
particles together. stance, the Young’s Modulus En of sintered iron powders
remains insensitive to sintering time, alloying, or particle
All the characteristic temperatures associated with phase size in the original powder, but depends upon the density
transformation, glass transitions, and melting points, oc- of the final product:
curring during a sinterisation cycle of a particular ceram- 3.4
ics formulation (i.e., tails and frits) can be easily obtained En /E = (D/d)
by observing the expansion-temperature curves during where D is the density, E is Young’s modulus and d is the
optical dilatometer thermal analysis. In fact, sinterisation maximum density of iron.
is associated with a remarkable shrinkage of the mate-
Sintering is static when a metal powder under certain ex-
rial because glass phases flow once their transition tem-
ternal conditions may exhibit coalescence, and yet reverts
perature is reached, and start consolidating the powdery
to its normal behavior when such conditions are removed.
structure and considerably reducing the porosity of the
In most cases, the density of a collection of grains in-
material.
creases as material flows into voids, causing a decrease in
There are two types of sintering: with pressure (also overall volume. Mass movements that occur during sin-
known as hot pressing), and without pressure. Pressure- tering consist of the reduction of total porosity by repack-
less sintering is possible with graded metal-ceramic com- ing, followed by material transport due to evaporation and
posites, with a nanoparticle sintering aid and bulk mold- condensation from diffusion. In the final stages, metal
ing technology. A variant used for 3D shapes is called atoms move along crystal boundaries to the walls of in-
hot isostatic pressing. ternal pores, redistributing mass from the internal bulk
To allow efficient stacking of product in the furnace dur- of the object and smoothing pore walls. Surface tension
ing sintering and prevent parts sticking together, many is the driving force for this movement.
manufacturers separate ware using ceramic powder sep- A special form of sintering, still considered part of pow-
arator sheets. These sheets are available in various ma- der metallurgy, is liquid-state sintering. In liquid-state
terials such as alumina, zirconia and magnesia. They are sintering, at least one but not all elements are in a liq-
additionally categorized by fine, medium and coarse par- uid state. Liquid-state sintering is required for making
ticle sizes. By matching the material and particle size to cemented carbide or tungsten carbide.
the ware being sintered, surface damage and contamina-
Sintered bronze in particular is frequently used as a ma-
tion can be reduced while maximizing furnace loading.
terial for bearings, since its porosity allows lubricants to
flow through it or remain captured within it. Sintered cop-
per may be used as a wicking structure in certain types of
3 Sintering of metallic powders heat pipe construction, where the porosity allows a liquid
agent to move through the porous material via capillary
Most, if not all, metals can be sintered. This applies es- action. For materials that have high melting points such as
pecially to pure metals produced in vacuum which suffer molybdenum, tungsten, rhenium, tantalum, osmium and
3.2 Disadvantages 3

carbon, sintering is one of the few viable manufacturing Almost any substance can be obtained in powder form,
processes. In these cases, very low porosity is desirable through either chemical, mechanical or physical pro-
and can often be achieved. cesses, so basically any material can be obtained through
Sintered metal powder is used to make frangible shotgun sintering. When pure elements are sintered, the leftover
shells called breaching rounds, as used by military and powder is still pure, so it can be recycled.
SWAT teams to quickly force entry into a locked room.
These shotgun shells are designed to destroy door dead- 3.2 Disadvantages
bolts, locks and hinges without risking lives by ricochet-
ing or by flying on at lethal speed through the door. They Particular disadvantages of the powder technology in-
work by destroying the object they hit and then dispersing clude:
into a relatively harmless powder.
Sintered bronze and stainless steel are used as filter ma- 1. 100% sintered (iron ore) can not be charged in the
terials in applications requiring high temperature resis- blast furnace.
tance while retaining the ability to regenerate the filter
element. For example, sintered stainless steel elements 2. By sintering one cannot create uniform sizes.
are employed for filtering steam in food and pharmaceuti-
cal applications, and sintered bronze in aircraft hydraulic
systems. 4 Plastics sintering
Sintering of powders containing precious metals such as
silver and gold is used to make small jewelry items. Plastic materials are formed by sintering for applications
that require materials of specific porosity. Sintered plas-
tic porous components are used in filtration and to con-
3.1 Advantages trol fluid and gas flows. Sintered plastics are used in ap-
plications requiring wicking properties, such as marking
Particular advantages of the powder technology include: pen nibs. Sintered ultra high molecular weight polyethy-
lene materials are used as ski and snowboard base mate-
1. Very high levels of purity and uniformity in starting rials. The porous texture allows wax to be retained within
materials the structure of the base material, thus providing a more
durable wax coating.
2. Preservation of purity, due to the simpler subsequent
fabrication process (fewer steps) that it makes pos-
sible
5 Liquid phase sintering
3. Stabilization of the details of repetitive operations,
by control of grain size during the input stages For materials which are difficult to sinter, a process called
liquid phase sintering is commonly used. Materials for
4. Absence of binding contact between segregated which liquid phase sintering is common are Si N , WC,
3 4
powder particles – or “inclusions” (called stringer- SiC, and more. Liquid phase sintering is the process of
ing) – as often occurs in melting processes adding an additive to the powder which will melt before
5. No deformation needed to produce directional elon- the matrix phase. The process of liquid phase sintering
gation of grains has three stages:

6. Capability to produce materials of controlled, uni- • Rearrangement – As the liquid melts capillary ac-
form porosity. tion will pull the liquid into pores and also cause
7. Capability to produce nearly net-shaped objects. grains to rearrange into a more favorable packing
arrangement.
8. Capability to produce materials which cannot be
produced by any other technology. • Solution-Precipitation – In areas where capillary
pressures are high (particles are close together)
9. Capability to fabricate high-strength material like atoms will preferentially go into solution and then
turbine blades. precipitate in areas of lower chemical potential
where particles are not close or in contact. This is
10. After sintering the mechanical strength to handling called "contact flattening". This densifies the sys-
becomes higher. tem in a way similar to grain boundary diffusion in
solid state sintering. Ostwald ripening will also oc-
The literature contains many references on sintering cur where smaller particles will go into solution pref-
dissimilar materials to produce solid/solid-phase com- erentially and precipitate on larger particles leading
pounds or solid/melt mixtures at the processing stage. to densification.
4 8 DENSIFICATION, VITRIFICATION AND GRAIN GROWTH

• Final Densification – densification of solid skeletal 6.1 Spark plasma sintering


network, liquid movement from efficiently packed
regions into pores. In spark plasma sintering (SPS), external pressure and an
electric field are applied simultaneously to enhance the
densification of the metallic/ceramic powder compacts.
For liquid phase sintering to be practical the major phase This densification uses lower temperatures and shorter
[8]
should be at least slightly soluble in the liquid phase amount of time than typical sintering. For a number
and the additive should melt before any major sintering of years, it was speculated that the existence of sparks
of the solid particulate network occurs, otherwise rear- or plasma between particles could aid sintering; how-
rangement of grains will not occur. Liquid phase sin- ever, Hulbert and coworkers systematically proved that
tering was successfully applied to improve grain growth the electric parameters used during spark plasma sin-
[9]
of thin semiconductor layers from nanoparticle precursor tering make it (highly) unlikely. In light of this, the
films.[5] name “spark plasma sintering” has been rendered obso-
lete. Terms such as “Field Assisted Sintering Technique”
(FAST), “Electric Field Assisted Sintering” (EFAS), and
Direct Current Sintering (DCS) have been implemented
by the sintering community.[10] Using a DC pulse as
6 Electric current assisted sinter- the electric current, spark plasma, spark impact pres-
ing sure, joule heating, and an electrical field diffusion effect
would be created.[11]

These techniques employ electric currents to drive or en-


hance sintering.[6] English engineer A. G. Bloxam reg-
istered in 1906 the first patent on sintering powders us- 7 Pressureless sintering
ing direct current in vacuum. The primary purpose of
his inventions was the industrial scale production of fila- Pressureless sintering is the sintering of a powder com-
ments for incandescent lamps by compacting tungsten or pact (sometimes at very high temperatures, depending on
molybdenum particles. The applied current was partic- the powder) without applied pressure. This avoids den-
ularly effective in reducing surface oxides that increased sity variations in the final component, which occurs with
the emissivity of the filaments.[7] more traditional hot pressing methods.
In 1913, Weintraub and Rush patented a modified sin- The powder compact (if a ceramic) can be created by slip
tering method which combined electric current with casting into a plaster mould, then the final green compact
pressure. The benefits of this method were proved for can be machined if necessary to final shape before being
the sintering of refractory metals as well as conductive heated to sinter.
carbide or nitride powders. The starting boron–carbon
or silicon–carbon powders were placed in an electrically
insulating tube and compressed by two rods which also
served as electrodes for the current. The estimated sin-
8 Densification, vitrification and
tering temperature was 2000 °C.[7] grain growth
In the United States, sintering was first patented by Duval
d’Adrian in 1922. His three-step process aimed at pro- Main article: Crystallite
ducing heat-resistant blocks from such oxide materials as
zirconia, thoria or tantalia. The steps were: (i) molding
Sintering in practice is the control of both densification
the powder; (ii) annealing it at about 2500 °C to make it and grain growth. Densification is the act of reduc-
conducting; (iii) applying current-pressure sintering as in ing porosity in a sample thereby making it more dense.
the method by Weintraub and Rush.[7] Grain growth is the process of grain boundary motion
Sintering that uses an arc produced via a capacitance dis- and Ostwald ripening to increase the average grain size.
charge to eliminate oxides before direct current heating, Many properties (mechanical strength, electrical break-
was patented by G. F. Taylor in 1932. This originated down strength, etc.) benefit from both a high relative
sintering methods employing pulsed or alternating cur- density and a small grain size. Therefore, being able to
rent, eventually superimposed to a direct current. Those control these properties during processing is of high tech-
techniques have been developed over many decades and nical importance. Since densification of powders requires
summarized in more than 640 patents.[7] high temperatures, grain growth naturally occurs during
Of these technologies the most well known is resistance sintering. Reduction of this process is key for many en-
sintering (also called hot pressing) and spark plasma sin- gineering ceramics.
tering, while capacitor discharge sintering is the latest ad- For densification to occur at a quick pace it is essential to
vancement in this field. have (1) an amount of liquid phase that is large in size, (2)
8.2 Grain growth 5

a near complete solubility of the solid in the liquid, and • Grain boundary diffusion – atoms diffuse along grain
(3) wetting of the solid by the liquid. The power behind boundary
the densification is derived from the capillary pressure of
• Plastic deformation – dislocation motion causes flow
the liquid phase located between the fine solid particles.
of matter
When the liquid phase wets the solid particles, each space
between the particles becomes a capillary in which a sub-
Also one must distinguish between densifying and non-
stantial capillary pressure is developed. For submicrome-
densifying mechanisms. 1–3 above are non-densifying –
tre particle sizes, capillaries with diameters in the range
they take atoms from the surface and rearrange them onto
of 0.1 to 1 micrometres develop pressures in the range of
another surface or part of the same surface. These mech-
175 pounds per square inch (1,210 kPa) to 1,750 pounds
anisms simply rearrange matter inside of porosity and do
per square inch (12,100 kPa) for silicate liquids and in
not cause pores to shrink. Mechanisms 4–6 are densify-
the range of 975 pounds per square inch (6,720 kPa) to
ing mechanisms – atoms are moved from the bulk to the
9,750 pounds per square inch (67,200 kPa) for a metal
surface of pores thereby eliminating porosity and increas-
such as liquid cobalt.[3]
ing the density of the sample.
Densification requires constant capillary pressure where
just solution-precipitation material transfer would not
produce densification. For further densification, addi- 8.2 Grain growth
tional particle movement while the particle undergoes
grain-growth and grain-shape changes occurs. Shrinkage Main article: Grain growth
would result when the liquid slips between particles and
increase pressure at points of contact causing the mate- A grain boundary(GB) is the transition area or inter-
rial to move away from the contact areas forcing particle face between adjacent crystallites (or grains) of the same
centers to draw near each other.[3] chemical and lattice composition, not to be confused with
The sintering of liquid-phase materials involves a fine- a phase boundary. The adjacent grains do not have the
grained solid phase to create the needed capillary pres- same orientation of the lattice thus giving the atoms in
sures proportional to its diameter and the liquid concen- GB shifted positions relative to the lattice in the crystals.
tration must also create the required capillary pressure Due to the shifted positioning of the atoms in the GB
within range, else the process ceases. The vitrification they have a higher energy state when compared with the
rate is dependent upon the pore size, the viscosity and atoms in the crystal lattice of the grains. It is this im-
amount of liquid phase present leading to the viscosity of perfection that makes it possible to selectively etch the
the overall composition, and the surface tension. Tem- GBs when one wants the microstructure visible.[12] Striv-
perature dependence for densification controls the pro- ing to minimize its energy leads to the coarsening of the
cess because at higher temperatures viscosity decreases microstructure to reach a metastable state within the spec-
and increases liquid content. Therefore, when changes to imen. This involves minimizing its GB area and chang-
the composition and processing are made, it will affect ing its topological structure to minimize its energy. This
the vitrification process.[3] grain growth can either be normal or abnormal, a normal
grain growth is characterized by the uniform growth and
size of all the grains in the specimen. Abnormal grain
8.1 Sintering mechanisms growth is when a few grains grow much larger than the
remaining majority.[13]
Sintering occurs by diffusion of atoms through the mi-
crostructure. This diffusion is caused by a gradient of
8.2.1 Grain boundary energy/tension
chemical potential – atoms move from an area of higher
chemical potential to an area of lower chemical potential.
The atoms in the GB are normally in a higher energy state
The different paths the atoms take to get from one spot to
than their equivalent in the bulk material. This is due
another are the sintering mechanisms. The six common
to their more stretched bonds, which gives rise to a GB
mechanisms are:
tension σGB . This extra energy that the atoms possess is
called the grain boundary energy, γGB . The grain will
• Surface diffusion – Diffusion of atoms along the sur-
want to minimize this extra energy thus striving to make
face of a particle
the grain boundary area smaller and this change requires
[13]
• Vapor transport – Evaporation of atoms which con- energy.
dense on a different surface “Or, in other words, a force has to be applied, in the plane
• Lattice diffusion from surface – atoms from surface of the grain boundary and acting along a line in the grain-
diffuse through lattice boundary area, in order to extend the grain-boundary area
in the direction of the force. The force per unit length,
• Lattice diffusion from grain boundary – atom from i.e. tension/stress, along the line mentioned is σGB. On
grain boundary diffuses through lattice the basis of this reasoning it would follow:
6 8 DENSIFICATION, VITRIFICATION AND GRAIN GROWTH

σGB dAdone) (work = γGB dAchange) (energy boundary has a higher energy than a straight boundary.
with dA as the increase of grain-boundary area per This means that the grain boundary will migrate towards
unit length along the line in the grain-boundary area the curvature. The consequence of this is that grains with
considered.”[13] [pg 478] less than 6 sides will decrease in size while grains with
more than 6 sides will increase in size.[16]
The GB tension can also be thought of as the attractive
forces between the atoms at the surface and the tension Grain growth occurs due to motion of atoms across a
grain boundary. Convex surfaces have a higher chemi-
between these atoms is due to the fact that there is a larger
interatomic distance between them at the surface com- cal potential than concave surfaces therefore grain bound-
pared to the bulk (i.e. surface tension). When the surface aries will move toward their center of curvature. As
area becomes bigger the bonds stretch more and the GB smaller particles tend to have a higher radius of curva-
tension increases. To counteract this increase in tension ture and this results in smaller grains losing atoms to
there must be a transport of atoms to the surface keep- larger grains and shrinking. This is a process called Ost-
ing the GB tension constant. This diffusion of atoms ac- wald ripening. Large grains grow at the expense of small
counts for the constant surface tension in liquids. Then grains. Grain growth in a simple model is found to follow:
the argument, Gm = Gm 0 + Kt

σGB dAdone) (work = γGB dAchange) (energy Here G is final average grain size, G0 is the initial average
holds true. For solids, on the other hand, diffusion of grain size, t is time, m is a factor between 2 and 4, and K
is a factor given by:
atoms to the surface might not be sufficient and the sur-
[14] −Q
face tension can vary with an increase in surface area. K = K0 e RT
For a solid, one can derive an expression for the change
Here Q is the molar activation energy, R is the ideal gas
in Gibbs free energy, dG, upon the change of GB area,
constant, T is absolute temperature, and K0 is a material
dA. dG is given by
dependent factor.
σGB dAdone) (work = dGchange) (energy =
γGB dA + AdγGB
which gives
8.3 Reducing grain growth
AdγGB
σGB = γGB + dA
Solute ions
σGB is normally expressed in units of N m while γGB is
If a dopant is added to the material (example: Nd in
normally expressed in units of mJ2 (J = N m) since they
[13] BaTiO3 ) the impurity will tend to stick to the grain
are different physical properties.
boundaries. As the grain boundary tries to move (as
atoms jump from the convex to concave surface) the
8.2.2 Mechanical equilibrium change in concentration of the dopant at the grain bound-
ary will impose a drag on the boundary. The original
In a two-dimensional isotropic material the grain bound- concentration of solute around the grain boundary will be
ary tension would be the same for the grains. This would asymmetrical in most cases. As the grain boundary tries
give angle of 120° at GB junction where three grains to move the concentration on the side opposite of mo-
meet. This would give the structure a hexagonal pattern tion will have a higher concentration and therefore have a
which is the metastable state (or mechanical equilibrium) higher chemical potential. This increased chemical po-
of the 2D specimen. A consequence of this is that to tential will act as a backforce to the original chemical
keep trying to be as close to the equilibrium as possible. potential gradient that is the reason for grain boundary
Grains with fewer sides than six will bend the GB to try movement. This decrease in net chemical potential will
keep the 120° angle between each other. This results in a decrease the grain boundary velocity and therefore grain
curved boundary with its curvature towards itself. A grain growth.
with six sides will, as mentioned, have straight bound-
aries while a grain with more than six sides will have Fine second phase particles
curved boundaries with its curvature away from itself. A
grain with six boundaries (i.e. hexagonal structure) are If particles of a second phase which are insoluble in the
in a metastable state (i.e. local equilibrium) within the matrix phase are added to the powder in the form of a
2D structure.[13] In three dimensions structural details are much finer powder than this will decrease grain bound-
similar but much more complex and the metastable struc- ary movement. When the grain boundary tries to move
ture for a grain is a non-regular 14-sided polyhedra with past the inclusion diffusion of atoms from one grain to the
doubly curved faces. In practice all arrays of grains are other will be hindered by the insoluble particle. Since it
always unstable and thus always grows until its prevented is beneficial for particles to reside in the grain boundaries
by a counterforce.[15] and they exert a force in opposite direction compared to
Grains strive to minimize their energy, and a curved the grain boundary migration. This effect is called the
7

Zener effect after the man who estimated this drag force
to
F = πrλ sin(2θ)
where r is the radius of the particle and λ the interfacial
energy of the boundary if there are N particles per unit
volume their volume fraction f is
f = 43 πr3 N
assuming they are randomly distributed. A boundary of
unit area will intersect all particles within a volume of
2r which is 2Nr particles. So the number of particles n
intersecting a unit area of grain boundary is:
3f
n= 2πr 2
Now assuming that the grains only grow due to the influ-
ence of curvature, the driving force of growth is 2λ
R where
(for homogeneous grain structure) R approximates to the
mean diameter of the grains. With this the critical di-
ameter that has to be reached before the grains ceases to
grow:

nFmax = Dcrit
4r
This can be reduced to Dcrit = 3f so the critical di-
ameter of the grains is dependent of the size and volume
fraction of the particles at the grain boundaries.[17]
It has also been shown that small bubbles or cavities can
act as inclusion Petrifying spring in Réotier near Mont-Dauphin, France
More complicated interactions which slow grain bound-
ary motion include interactions of the surface energies of mon in limestone districts. Their calcareous waters de-
the two grains and the inclusion and are discussed in de- posit a sintery incrustation on surrounding objects. The
tail by C.S. Smith.[18] precipitation is assisted with mosses and other vegetable
structures, thus leaving cavities in the calcareous sinter
after they have decayed.[20]
9 Natural sintering in geology Petrifying spring at Pamukkale, Turkey:

In geology a natural sintering occurs when a mineral •


spring brings about a deposition of chemical sediment or
crust, for example as of porous silica.[19] •
A sinter is a mineral deposit that presents a porous or
vesicular texture; its structure shows small cavities. These
may be siliceous deposits or calcareous deposits.[20] 10 See also
Siliceous sinter is a deposit of opaline or amorphous
• Abnormal grain growth
silica which appears as incrustations near hot springs
and geysers. It sometimes forms conical mounds, called • Direct metal laser sintering
geyser cones, but can also form as a terrace. The main
agents responsible for the deposition of siliceous sinter • Capacitor discharge sintering
are algae and other vegetation in the water. Altering of
wall rocks can also form sinters near fumaroles and in the • Ceramic engineering
deeper channels of hot springs. Examples of siliceous sin- • Energetically modified cement
ter are geyserite and fiorite. They can be found in many
places, including Iceland, New Zealand, and Yellowstone • Selective laser sintering, a rapid prototyping tech-
National Park and Steamboat Springs in the USA. nology.
Calcareous sinter is also called tufa, calcareous tufa, or • Spark plasma sintering
calc-tufa. It is a deposit of calcium carbonate, as with
travertine. Called petrifying springs, they are quite com- • Frit
8 13 EXTERNAL LINKS

• Yttria-stabilized zirconia [14] Kang, Suk-Joong L. (2005). Sintering: Densification,


Grain Growth, and Microstructure. Elsevier Ltd. pp. 9–
• High-temperature superconductors 18. ISBN 978-0-7506-6385-4.
• Metal clay [15] Robert W. Cahn, Peter Haasen (1996). Physical Metal-
lurgy (Fourth Edition). pp. 2399–2500. ISBN 978-0-444-
• W. David Kingery - a pioneer of sintering methods
89875-3.
For the geological aspect : [16] C. Barry Carter, M. Grant Norton (2007). Ceramic
Materials: Science and Engineering. Springer Sci-
• Petrifying well ence+Business Media, LLC. pp. 427–443. ISBN 978-
0-387-46270-7.

[17] Robert W. Cahn, Peter Haasen (1996). Physical Metal-


11 References lurgy(Fourth Edition). ISBN 978-0-444-89875-3.

[1] “Sinter, v.” Oxford English Dictionary Second Edition on [18] Smith, Cyril S. (February 1948). “Introduction to Grains,
CD-ROM (v. 4.0) © Oxford University Press 2009 Phases and Interphases: an Introduction to Microstruc-
ture”.
[2] “Sinter” The Free Dictionary accessed May 1, 2014
[19] Sinter in thefreedictionary.com.
[3] Kingery, W. David; Bowen, H. K.; Uhlmann, Donald R.
(April 1976). “Introduction to Ceramics” (2nd ed.). John [20] sinter in Encyclopedia Britanica.
Wiley & Sons, Academic Press. ISBN 0-471-47860-1.
[4] “endo gas”.
12 Further reading
[5] Uhl, A.R. et al. (2014). “Liquid-selenium-enhanced
grain growth of nanoparticle precursor layers for CuInSe2
• Chiang, Yet-Ming; Birnie, Dunbar P.; Kingery, W.
solar cell absorbers”. Prog. Photovoltaics Res. Appl.
doi:10.1002/pip.2529. David (May 1996). “Physical Ceramics: Principles
for Ceramic Science and Engineering”. John Wiley
[6] “Materials Science and Engineering: R: Reports : Con- & Sons. ISBN 0-471-59873-9.
solidation/synthesis of materials by electric current acti-
vated/assisted sintering”. ScienceDirect. Retrieved 2011- • Green, D.J.; Hannink, R.; Swain, M.V. (1989).
09-30. Transformation Toughening of Ceramics. Boca Ra-
ton: CRC Press. ISBN 0-8493-6594-5.
[7] Salvatore Grasso et al. (2009). “Electric current ac-
tivated/assisted sintering (ECAS): a review of patents • German, R.M. (1996). Sintering Theory and Prac-
1906–2008”. Sci. Technol. Adv. Mater. (FREE
tice. John Wiley & Sons, Inc. ISBN 0-471-05786-
DOWNLOAD PDF) 10 (5): 053001. doi:10.1088/1468-
X.
6996/10/5/053001.
[8] Tuan, W.H.; Guo, J.K. (2004). “Multiphased ceramic • Kang, Suk-Joong L. (2005). “Sintering” (1st ed.).
materials: processing and potential”. Springer. ISBN 3- Oxford: Elsevier, Butterworth Heinemann. ISBN
540-40516-X. 0-7506-6385-5.
[9] Hulbert, D. M. et al. The Absence of Plasma in‘ Spark
Plasma Sintering’. Journal of Applied Physics 104, 3305
(2008). 13 External links
[10] Anselmi-Tamburini, U. et al. in Sintering: Nanodensi-
fication and Field Assisted Processes (Castro, R. & van
• Particle-Particle-Sintering – a 3D lattice kinetic
Benthem, K.) (Springer Verlag, 2012). Monte Carlo simulation

[11] Palmer, R.E.; Wilde, G. (December 22, 2008). “Me- • Sphere-Plate-Sintering – a 3D lattice kinetic Monte
chanical Properties of Nanocomposite Materials”. EBL Carlo simulation
Database: Elsevier Ltd. ISBN 978-0-08-044965-4.
[12] Smallman R. E., Bishop, Ray J (1999). Modern physical
metallurgy and materials engineering: science, process, ap-
plications. Oxford : Butterworth-Heinemann. ISBN 978-
0-7506-4564-5.
[13] Mittemeijer, Eric J. (2010). Fundamentals of Materials
Science The Microstructure–Property Relationship Using
Metals as Model Systems. Springer Heidelberg Dordrecht
London New York. pp. 463–496. ISBN 978-3-642-
10499-2.
9

14 Text and image sources, contributors, and licenses


14.1 Text
• Sintering Source: https://en.wikipedia.org/wiki/Sintering?oldid=668139266 Contributors: Mav, Bryan Derksen, Caltrop, Heron, Llywrch,
Danhicks, Julesd, Fuzheado, Krithin, Pedant17, Lupo, Alan Liefting, Fabiform, Giftlite, Graeme Bartlett, Lrreiche, BenFrantzDale, Everyk-
ing, Slowking Man, HorsePunchKid, Rich Farmbrough, Vsmith, Kaszeta, Reinyday, Sanjiv swarup, Cohesion, Boredzo, Hooperbloob, Phy-
zome, Interiot, Keenan Pepper, Romary, YebisYa, Isaac, Kinema, Firsfron, Polyparadigm, Tmassey, Mandarax, BD2412, Allenc28, George
Burgess, Seraphimblade, Chobot, BirgitteSB, Brian Crawford, TDogg310, Zwobot, Syrthiss, A Doon, Tom Duff, Nekura, SmackBot, Nkru-
pans, M dorothy, Slashme, Edgar181, Bluebot, Fredvanner, Firetrap9254, Pwjb, The undertow, John, Jim Derby, Peterlewis, Yellowpad,
Smith609, Beetstra, Argento, Ahering@cogeco.ca, Wizard191, Mikiemike, Roman Dawydkin, Marcusyoder, N2e, GargoyleMT, Nick
Number, Guy Macon, L0b0t, MikeLynch, JAnDbot, MSBOT, Propaniac, Hurmata, Jessicapierce, LorenzoB, JaGa, Mythealias, Ayecee,
Chiswick Chap, Belovedfreak, KylieTastic, Wlgrin, VolkovBot, Rubyuser, Theriac, Madhero88, Fltnsplr, Ezrado, WereSpielChequers,
Yintan, Jrankin, Nopetro, Yerpo, Lightmouse, Danzaldi, ClueBot, Namazu-tron, Speshuldusty, Lacanx, PixelBot, Shinkolobwe, Nerylix,
SchreiberBike, DumZiBoT, Cermet, Mavigogun, Zipspeed, Beach drifter, Addbot, Feťour, Romaioi, Ayacop, Legobot, Luckas-bot, Yobot,
TaBOT-zerem, AnomieBOT, Materialscientist, ArthurBot, Logger9, Remotelysensed, Citation bot 1, AmphBot, SkazochNik97, Pas-
calschreyer, Kgrad, Knuffels, John of Reading, Tommy2010, Njit0124, L0ngpar1sh, Sachinvenga, Donner60, Anonimski, RockMagnetist,
ClueBot NG, Rezabot, Newyorkadam, Helpful Pixie Bot, BG19bot, Matthandlersux, Gorthian, Alessandro.fais, BattyBot, Drecali, Dk
2369, Kaliles2, Rfassbind, Anno sgl, Monkbot, SkateTier, Vieque, Brotter121, Julietdeltalima, KasparBot and Anonymous: 160

14.2 Images
• File:Iron_powder.JPG Source: https://upload.wikimedia.org/wikipedia/commons/3/3f/Iron_powder.JPG License: CC0 Contributors:
Own work Original artist: Anonimski
• File:LDClinkerScaled.jpg Source: https://upload.wikimedia.org/wikipedia/commons/2/27/LDClinkerScaled.jpg License: Public do-
main Contributors: Transferred from en.wikipedia; transferred to Commons by User:Teratornis using CommonsHelper. Original artist:
Original uploader was LinguisticDemographer at en.wikipedia
• File:Question_book-new.svg Source: https://upload.wikimedia.org/wikipedia/en/9/99/Question_book-new.svg License: Cc-by-sa-3.0
Contributors:
Created from scratch in Adobe Illustrator. Based on Image:Question book.png created by User:Equazcion Original artist:
Tkgd2007
• File:Source_pétrifiante.jpg Source: https://upload.wikimedia.org/wikipedia/commons/1/12/Source_p%C3%A9trifiante.jpg License:
CC-BY-SA-3.0 Contributors: oeuvrepersonelle Original artist: Saphon
• File:Wiktionary-logo-en.svg Source: https://upload.wikimedia.org/wikipedia/commons/f/f8/Wiktionary-logo-en.svg License: Public
domain Contributors: Vector version of Image:Wiktionary-logo-en.png. Original artist: Vectorized by Fvasconcellos (talk · contribs),
based on original logo tossed together by Brion Vibber

14.3 Content license


• Creative Commons Attribution-Share Alike 3.0

You might also like