Symbol Gear 1 Gear 2

Module m - 1
No. of teeth Z - 44 44
PCD Gear 1 d mm 44 44
Gear Quality - - 6 6
Profile correction x mm 0 0
Centre distance a mm 44
Shaft position accuracy class - mm 6
Upper centre distance tolerence Aae mm 0.02
Lower centre distance tolerence Aai mm 0
Facewidth b mm 8
Allowance of normal teeth thickness mm -0.02 -0.02
Normal pressure angle α ° 20
Helix angle β ° 0
Theoretical Backlash j mm 0.055
Min Theoretical Backlash jmin mm 0.028
Max Theoretical Backlash jmax mm 0.083
Tooth thickness series - - f f
Upper tooth thickness allowance series - - 24 24
Upper tooth thickness allowance Asne mm -0.014 -0.014
Tooth thickness Tolerance Tsn mm 0.020 0.020
Lower tooth thickness allowance Asni mm -0.034 -0.034
Ratio check Asni/m - 0.034 0.034
Nominal Tooth thickness s mm 1.571 1.571
Upper Tooth thickness smax mm 1.557 1.557
Lower Tooth thickness smin mm 1.537 1.537

Diamtral Pitch P - 1 1

Contact Ratio εα - 1.732

@B @ B/2
° 0.391 0.2
Allowable misalignement ° 0.201 0.1
° 0.591 0.3

Material - - 42CrMo4
Bending Strength σFP Mpa 225
Surface Fatigue strength σHP Mpa 680
Yield Strength Mpa 900
Young's modulus E Mpa 210000
Poisson's ratio ϑ - 0.3
Torque T Nm 3
Speed N rpm 7000
Power P kW 2.2
Tangential Force Ft N 136
 Symbol Gear 1 Gear 2
Modifying factors
Coefficient of thermal expansion of gears αR °C-1 1.15E-05
Coefficient of thermal expansion of housing αG °C-1 2.40E-05
Temperature difference ΔT °C 60
Min. Temp. of gears ΔTRmin °C 100
Max. Temp. of gears ΔTRmax °C 120
Min Temp. of housing ΔTGmin °C 40
Max Temp. of housing ΔTGmax °C 70
Min. Backlash modification (Temp. change) Δjvmin mm -0.030
Max. Backlash modification (Temp. change) Δjvmax mm -0.014
Backlash Lower modification (centre distance tolerance) Δjamin mm 0.000
Backlash Upper modification (centre distance tolerance) Δjamax mm 0.015
Distance between bearings LG mm 80
Min. Axial skew over length f£βmin mm 0.000
Max. Axial skew over length f£βmax mm 0.010
Min. Backlash (Axes parallelism) Δj£βmin mm 0.000
Max. Backlash (Axes parallelism) Δj£βmax mm -0.001
Min Backlash (Tooth Deviation) ΔjFmin mm 0.017 0.017
Max Backlash (Tooth Deviation) ΔjFmax mm 0.009 0.009
Min Backlash (Swelling & Contractionm) ΔjQmin mm 0.000
Max Backlash (Swelling & Contractionm) ΔjQmax mm 0.000
Min Backlash (Position, form) ΔjBmin mm -0.010
Max Backlash (Position, form) ΔjBmax mm 0.010
Min Backlash (Elasticity) ΔjEmin mm 0.000
Max Backlash (Elasticity) ΔjEmax mm 0.000

Required Min. Backlash jtmin mm 0.000

Required Max. Backlash jtmax mm 0.000
Total Upper Allowance (Transverse) £Astemax mm -0.056
Total Lower Allowance (Transverse) £Astemin mm 0.012
Total Upper Allowance (Normal) £Asnemax mm -0.056
Total Lower Allowance (Normal) £Asnemin mm 0.012

Shape factor Yfa - 2.5

Stress correction factor Ysa - 1.75
Overlap factor Yε - 0.68
Skewness factor Yβ - 1
Application factor KA - 1
Pitch line velocity v m/s 16
Dynamic factor KV - 1
Flank Width factor Khβ - 1.2
Tooth depth h mm 2.25
Root Width factor Kfβ - 1.1
Face load factor Kfα - 1.5
Bending Stress σF Mpa 85
Tooth root stress limit σFP Mpa 450
Safety factor SF - 5.3
 Symbol Gear 1 Gear 2
Influencing Factors
Quality increment factor - - 1.4 1.4
Profile Form Error ff mm 0.007 0.007
Profile angle deviation fHα mm 0.005 0.005
Total Profile Deviation Ff mm 0.009 0.009
Individual Pitch deviation or Normal base pitch deviation fp mm 0.007 0.007
Pitch Error fu mm 0.009 0.009
Total pitch deviation Fp mm 0.021 0.021
Pitch span deviation Fpk mm 8.75
Concentricity deviation Fr mm 0.014 0.014
Tooth thickness fluctuations Rs mm 0.009 0.009
Tooth trace total deviation Fβ mm 0.009 0.009
Tooth trace angle deviation fHβ mm 0.008 0.008
Tooth trace form deviation fβf mm 0.004 0.004

Min. Backlash (from influencing factors) jmin mm -0.026

Max. Backlash (from influencing factors) jmax mm -0.033
Min. Backlash (from modifying factors) jmin mm 0.000
mm -0.009
Max. Backlash (from modifying factors) jmax
mm -0.043

Selected Allowance series - f

Upper Alloowance mm -0.044 -0.044
Condition Met/Not - Met
Lower Alloowance mm -0.064 -0.064

Sum of Tolerences for both Gears mm 0.068

Selected Tolerance series - 24
Individual Tolerance mm 0.020 0.020
Sum of Individual Tolerance mm 0.040
Condition Met/Not - Met
Tooth thickness fluctuation Rs mm 0.008 0.008
Condition Met/Not - Met Met

Zone factor ZH - 2.5

Elasticity factor ZE - 192
Overlap factor Zε - 0.88
Skewness factor Zβ - 1
Tip Diameter da mm 46 46
Base Diameter db mm 41.346 41.346
M1 1.0
ZB - 1.0
Application factor KA - 1
Dynamic factor KV - 1
Contact width factor Khβ - 1.2
Face load factor Khα - 1.2
σHo Mpa 371
Pitting Stress σH Mpa 446
Pitting Stress limit σHP Mpa 517
Safety Factor SF - 1.2
Perpendicular to screen is normal section & along the scre
EN # EN name SAE
1.7223

1.7225

42CrMo4 4140/414
1.7227 2

1.3563
mal section & along the screen is trnsvarse section.
UNS DIN BS 970 UNI JIS
41CrMo4 708M40 41CrMo4 SCM 440
38CrMo4 SCM
42CrMo4 708A42 (KB) 440H
42CrMoS 709M40 G40 SNB 7
4 CrMo4
43CrMo4 En19 42CrMo4 SCM 4M
En19C SCM 4
 Gear 1 Gear 2
Module - 1
No. of teeth - 44 44
PCD Gear 1 mm 44 44
Gear Quality - 6 6
Profile correction mm 0 0
Centre distance mm 44
Shaft position accuracy class mm 6
Upper centre distance tolerence mm 0.02
Lower centre distance tolerence mm 0
Facewidth mm 8
Allowance of normal teeth thickness mm -0.012 -0.012
Shaft centre distance deviation -
Min. Deviation of centre distance mm
Max. Deviation of centre distance mm
Normal pressure angle ° 20
Helix angle ° 0
Theoretical Backlash mm 0.039
Min Theoretical Backlash mm 0.014
Max Theoretical Backlash mm 0.053
Tooth thickness series - g g
Upper tooth thickness allowance series - 23 23
Upper tooth thickness allowance mm -0.007 -0.007
Tooth thickness Tolerance mm 0.012 0.012
Lower tooth thickness allowance mm -0.019 -0.019
Ratio check - 0.019 0.019
Nominal Tooth thickness mm 1.571 1.571
Upper Tooth thickness mm 1.564 1.564
Lower Tooth thickness mm 1.552 1.552

Diamtral Pitch - 1 1

Material - 42CrMo4
Bending Strength Mpa 363
Surface Fatigue strength Mpa 873

Young's modulus Mpa 210000

Poisson's ratio - 0.3
Torque Nm 10
Speed rpm 7000
Power kW 7.3
Tangential Force N 455
Yfa (Shape factor) - 2.5
Ysa (Stress correction factor) - 1.75
Ye (Overlap factor) - 0.68
Ybeta (Skewness factor) - 1
KA (Application factor) - 1
Pitch line velocity m/s 16
KV (Dynamic factor)
Khbeta (Flank Width factor)
Tooth depth
Kfbeta (Root Width factor)
Kfalpha (Face load factor)
Bending Stress
Safety factor
- 1
- 1.2
mm 2.25
- 1.1
- 1.5
Mpa 284
- 1.3

ZH - 2.5
ZE (Elasticity factor) - 192
Ze (Overlap factor) - 0.88
Zbeta (Skewness factor) - 1
Tip Diameter (da) mm 46 46
Base Diameter (db) mm 41.346 41.346
M1 1.0
ZB - 1.0
KA (Application factor) - 1
KV (Dynamic factor) - 1
Khbeta (Contact width factor) - 1.2
Khalpha (Face load factor) - 1.2
sigmaHo Mpa 678
Pitting Strength Mpa 814
Safety Factor - 1.1

Contact Ratio - 1.732

Perpendicular to screen is normal section & along the screen is trnsvarse sectio
EN # EN name SAE UNS DIN
1.7223 41CrMo4

1.7225 42CrMo4

42CrMo4 4140/414 42CrMoS

1.7227 2
4
1.3563 43CrMo4
he screen is trnsvarse section.
 BS 970 UNI JIS
708M40 41CrMo4 SCM 440
38CrMo4 SCM
708A42 (KB) 440H

709M40 G40 SNB 7

CrMo4
En19 42CrMo4 SCM 4M
En19C SCM 4
 Gear 1 Gear 2
Module - 0.5
No. of teeth - 88 88
PCD Gear 1 mm 44 44
Gear Quality - 6 6
Profile correction mm 0 0
Centre distance mm 44
Shaft position accuracy class mm 6
Upper centre distance tolerence mm 0.02
Lower centre distance tolerence mm 0
Facewidth mm 8
Allowance of normal teeth thickness mm -0.012 -0.012
Shaft centre distance deviation -
Min. Deviation of centre distance mm
Max. Deviation of centre distance mm
Normal pressure angle ° 20
Helix angle ° 0
Theoretical Backlash mm 0.039
Min Theoretical Backlash mm 0.014
Max Theoretical Backlash mm 0.053
Tooth thickness series - g g
Upper tooth thickness allowance series - 23 23
Upper tooth thickness allowance mm -0.007 -0.007
Tooth thickness Tolerance mm 0.012 0.012
Lower tooth thickness allowance mm -0.019 -0.019
Ratio check - 0.038 0.038
Nominal Tooth thickness mm 0.785 0.785
Upper Tooth thickness mm 0.778 0.778
Lower Tooth thickness mm 0.766 0.766

Diamtral Pitch - 2 2

Material - 42CrMo4
Bending Strength Mpa 363
Surface Fatigue strength Mpa 873

Young's modulus Mpa 210000

Poisson's ratio - 0.3
Torque Nm 10
Speed rpm 7000
Power kW 7.3
Tangential Force N 455
Yfa (Shape factor) - 2.25
Ysa (Stress correction factor) - 1.88
Ye (Overlap factor) - 0.65
Ybeta (Skewness factor) - 1
KA (Application factor) - 1
Pitch line velocity m/s 16
KV (Dynamic factor)
Khbeta (Flank Width factor)
Tooth depth
Kfbeta (Root Width factor)
Kfalpha (Face load factor)
Bending Stress
Safety factor
- 1
- 1.2
mm 2.25
- 1.1
- 1.5
Mpa 550
- 0.7

ZH - 2.5
ZE (Elasticity factor) - 192
Ze (Overlap factor) - 0.88
Zbeta (Skewness factor) - 1
Tip Diameter (da) mm 45 45
Base Diameter (db) mm 41.346 41.346
M1 1.0
ZB - 1.0
KA (Application factor) - 1
KV (Dynamic factor) - 1
Khbeta (Contact width factor) - 1.2
Khalpha (Face load factor) - 1.2
sigmaHo Mpa 678
Pitting Strength Mpa 813
Safety Factor - 1.1

Contact Ratio - 1.838

Perpendicular to screen is normal section & along the screen is trnsvarse sectio
EN # EN name SAE UNS DIN
1.7223 41CrMo4

1.7225 42CrMo4

42CrMo4 4140/414 42CrMoS

1.7227 2
4
1.3563 43CrMo4
he screen is trnsvarse section.
 BS 970 UNI JIS
708M40 41CrMo4 SCM 440
38CrMo4 SCM
708A42 (KB) 440H

709M40 G40 SNB 7

CrMo4
En19 42CrMo4 SCM 4M
En19C SCM 4
 21 20
40Cr4 45C8
Ultimate 880 640
Yield 640 390
Endurance
Perm. Bending 200 180 0.3125 0.461538
Surface fatugue 1620 1640
Tooth width B mm 8