Aut Asourt Picene
Most instrument pigs do not have the ability to
traverse dual size pipelines and remain
functional in both sizes of the pipeline
However, most instrument pigs will traverse
pipes with different wall thicknesses and
perform their function effectively,
Pipeline Design for Pigging
Tn some cases with substantial differences. in
wall thickness such as the splash area on the
risers of sub-sea pipelines, special
consideration must be made by the pig supplier
or the pigaing contractor to be able to traverse
the heaviest wall thickness and still be effective
in the rest of the pipeline.
3.2 PIPELINE MATERIALS
3.2.1 BASE MATERIALS
Most pipelines are of steel, however they are
also made of cast iron, wrought iron, asbestos
cement, reinforced concrete, plastic, and other
materials selected specifically for their
compatibility with the product to be carried
For example, some products may require the
pipeline material to be of stainless steel and the
‘operating conditions of another may need the
physical properties of a chromium-molybdenum
steel. Sometimes the optimum solution is to
‘combine different materials so that the pipeline
ig made of one material, generally for cost ot
strength reasons, and then coated or lined with
another.
Many existing cross country pipelines are of
carbon steel with yield strengths of 40,000 to
50,000 Ibs/sq.in.. As pipelines got larger in
diameter and pressures increased, pipeline
companies changed the material to steels of
higher yield strengths in order to minimize the
wall thickness and therefore the tons of steel
required for the pipe. As the yield strength
increased it became desirable to use other
alloying elements, resulting in steels having
‘carbon equivalents’ instead of the high carbon
content. This was to achieve certain desirable
physical properties that are not available with
high carbon steels of equal yield strength. This
is especially necessary for pipelines operating
‘under low temperature conditions,
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3.2.2, LININGS
Pipelines are lined to help protect them from the
effects of the product and often to provide an
intemal surface that will create less flow
resistance.
Natural gas pipelines are usually intemally
lined with paint like materials, These linings
are often epoxy based, but they may be of other
materials. The linings are usually applied at
the factory or at a special site that is a long
distance from the pipeline right-of-way. In
these cases the lining may be damaged slightly
at the weld joint during construction but this is
a small percentage of the overall intemal area
of the pipeline, There are companies that will
intemally coat the pipeline after it has been laid
but the line must be taken out of service for this
operation to be carried out
Metal cleaning elements should not be used in
intemally lined pipelines. Intemally lined pipe
is normally cleaned by pigs equipped with
elastomer blades or in some cases just the discs
or sealing elements of the pig will be sufficient.
3.2.3 COATINGS
Pipelines are externally coated to protect them
from corrosion caused by the soil and other
materials of the back fill. For many years
the prime coating material was hot-applied tar.
Various materials were used with the tar to
retain it in position while it tar hardened. This
was usually covered with a paper wrap to