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OWNER’S MANUAL
GPD150-A
2DP-F8199-EV
EAU46091
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U2DPEVE0.book Page 1 Tuesday, August 1, 2017 5:12 PM
Introduction
EAU10114
WARNING
Please read this manual carefully and completely before operating this scooter.
U2DPEVE0.book Page 1 Tuesday, August 1, 2017 5:12 PM
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.
EAUN0430
GPD150-A
OWNER’S MANUAL
©2017 PT Yamaha Indonesia Motor
Manufacturing
1st edition, July 2017
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
PT Yamaha Indonesia Motor Manufac-
turing
is expressly prohibited.
Printed in Indonesia.
U2DPEVE0.book Page 1 Tuesday, August 1, 2017 5:12 PM
Table of contents
Location of important labels........... 1-1 For your safety – pre-operation Checking the throttle grip
checks ...............................................5-1 free play..................................... 7-17
Safety information............................ 2-1 Valve clearance............................. 7-17
Further safe-riding points ............... 2-5 Operation and important riding Tires .............................................. 7-18
Helmets .......................................... 2-6 points .................................................6-1 Cast wheels .................................. 7-19
........................................................6-1 Checking the front and rear
Description ....................................... 3-1 Starting the engine..........................6-1 brake lever free play.................. 7-20
Left view ......................................... 3-1 Starting off ......................................6-2 Checking the front and rear
Right view....................................... 3-2 Acceleration and deceleration ........6-2 brake pads ................................ 7-20
Controls and instruments ............... 3-3 Braking............................................6-3 Checking the brake fluid level ...... 7-21
Tips for reducing fuel Changing the brake fluid .............. 7-22
Instrument and control functions... 4-1 consumption................................6-3 Checking the V-belt ...................... 7-23
Main switch/steering lock............... 4-1 Engine break-in ...............................6-3 Checking and lubricating the
Keyhole shutter .............................. 4-2 Parking ............................................6-4 cables........................................ 7-23
Indicator lights and warning General note....................................6-5 Checking and lubricating the
lights............................................ 4-2 throttle grip and cable ............... 7-23
Multi-function meter unit ................ 4-4 Periodic maintenance and Lubricating the front and rear
Handlebar switches........................ 4-9 adjustment ........................................7-1 brake levers............................... 7-24
Front brake lever .......................... 4-10 Owner’s tool kit ...............................7-1 Checking and lubricating the
Rear brake lever ........................... 4-10 Periodic maintenance chart for centerstand and sidestand........ 7-24
ABS .............................................. 4-10 the emission control system........7-2 Checking the front fork................. 7-25
Fuel tank cap ................................ 4-11 General maintenance and Checking the steering................... 7-26
Fuel............................................... 4-12 lubrication chart...........................7-3 Checking the wheel bearings ....... 7-26
Fuel tank overflow hose ............... 4-13 Removing and installing panels ......7-7 Battery .......................................... 7-26
Catalytic converter ....................... 4-14 Checking the spark plug .................7-8 Replacing the fuses ...................... 7-28
Seat .............................................. 4-14 Engine oil and oil strainer..............7-10 Headlight ...................................... 7-29
Storage compartments................. 4-15 Final transmission oil.....................7-12 Replacing an auxiliary light
Sidestand ..................................... 4-16 Coolant..........................................7-13 bulb ........................................... 7-29
Ignition circuit cut-off system....... 4-17 Air filter and V-belt case air filter Brake light..................................... 7-30
elements ....................................7-15 Replacing the taillight bulb ........... 7-31
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Table of contents
Replacing a front turn signal
light bulb ....................................7-33
Replacing a rear turn signal
light bulb ....................................7-33
Troubleshooting ............................7-35
Troubleshooting charts .................7-36
Specifications....................................9-1
Index ................................................11-1
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1
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement
label is available from your Yamaha dealer.
1 2
1-1
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150, 22 250, 36
2DP-F1668-00
2PL-F1568-01
1-2
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Safety information
EAU1026B
Never operate a scooter without conspicuous appears to be very
proper training or instruction. Take effective in reducing the chance of
a training course. Beginners this type of accident.
2 Be a Responsible Owner should receive training from a cer- Therefore:
As the vehicle’s owner, you are re- tified instructor. Contact an autho- • Wear a brightly colored jacket.
sponsible for the safe and proper oper- rized scooter dealer to find out • Use extra caution when you are
ation of your scooter. about the training courses nearest approaching and passing
Scooters are single-track vehicles. you. through intersections, since in-
Their safe use and operation are de- tersections are the most likely
pendent upon the use of proper riding Safe Riding places for scooter accidents to
techniques as well as the expertise of Perform the pre-operation checks occur.
the operator. Every operator should each time you use the vehicle to make • Ride where other motorists can
know the following requirements be- sure it is in safe operating condition. see you. Avoid riding in another
fore riding this scooter. Failure to inspect or maintain the vehi- motorist’s blind spot.
He or she should: cle properly increases the possibility of • Never maintain a scooter with-
Obtain thorough instructions from an accident or equipment damage. out proper knowledge. Contact
a competent source on all aspects See page 5-1 for a list of pre-operation an authorized scooter dealer to
of scooter operation. checks. inform you on basic scooter
Observe the warnings and mainte- This scooter is designed to carry maintenance. Certain mainte-
nance requirements in this Own- the operator and a passenger. nance can only be carried out
er’s Manual. The failure of motorists to detect by certified staff.
Obtain qualified training in safe and recognize scooters in traffic is
and proper riding techniques. the predominating cause of auto-
Obtain professional technical ser- mobile/scooter accidents. Many
vice as indicated in this Owner’s accidents have been caused by
Manual and/or when made neces- an automobile driver who did not
sary by mechanical conditions. see the scooter. Making yourself
2-1
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Safety information
Many accidents involve inexperi- • Always signal before turning or Protective Apparel
enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from scooter
erators who have been involved in other motorists can see you. accidents are the result of head inju-
accidents do not even have a cur- The posture of the operator and ries. The use of a safety helmet is the 2
rent driver’s license. passenger is important for proper single most critical factor in the pre-
• Make sure that you are qualified control. vention or reduction of head injuries.
and that you only lend your • The operator should keep both Always wear an approved helmet.
scooter to other qualified opera- hands on the handlebar and Wear a face shield or goggles.
tors. both feet on the operator foot- Wind in your unprotected eyes
• Know your skills and limits. rests during operation to main- could contribute to an impairment
Staying within your limits may tain control of the scooter. of vision that could delay seeing a
help you to avoid an accident. • The passenger should always hazard.
• We recommend that you prac- hold onto the operator, the seat The use of a jacket, substantial
tice riding your scooter where strap or grab bar, if equipped, shoes, trousers, gloves, etc., is ef-
there is no traffic until you have with both hands and keep both fective in preventing or reducing
become thoroughly familiar with feet on the passenger footrests. abrasions or lacerations.
the scooter and all of its con- Never carry a passenger unless Never wear loose-fitting clothes,
trols. he or she can firmly place both otherwise they could catch on the
Many accidents have been feet on the passenger footrests. control levers or wheels and cause
caused by error of the scooter op- Never ride under the influence of injury or an accident.
erator. A typical error made by the alcohol or other drugs. Always wear protective clothing
operator is veering wide on a turn This scooter is designed for on- that covers your legs, ankles, and
due to excessive speed or under- road use only. It is not suitable for feet. The engine or exhaust sys-
cornering (insufficient lean angle off-road use. tem become very hot during or af-
for the speed). ter operation and can cause
• Always obey the speed limit and burns.
never travel faster than warrant- A passenger should also observe
ed by road and traffic condi- the above precautions.
tions.
2-2
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Safety information
Avoid Carbon Monoxide Poisoning Do not run engine outdoors where Cargo and accessory weight
All engine exhaust contains carbon engine exhaust can be drawn into should be kept as low and close to
monoxide, a deadly gas. Breathing a building through openings such the scooter as possible. Securely
2 carbon monoxide can cause head- as windows and doors. pack your heaviest items as close
aches, dizziness, drowsiness, nausea, to the center of the vehicle as pos-
confusion, and eventually death. Loading sible and make sure to distribute
Carbon Monoxide is a colorless, odor- Adding accessories or cargo to your the weight as evenly as possible
less, tasteless gas which may be scooter can adversely affect stability on both sides of the scooter to
present even if you do not see or smell and handling if the weight distribution minimize imbalance or instability.
any engine exhaust. Deadly levels of of the scooter is changed. To avoid the Shifting weights can create a sud-
carbon monoxide can collect rapidly possibility of an accident, use extreme den imbalance. Make sure that
and you can quickly be overcome and caution when adding cargo or acces- accessories and cargo are se-
unable to save yourself. Also, deadly sories to your scooter. Use extra care curely attached to the scooter be-
levels of carbon monoxide can linger when riding a scooter that has added fore riding. Check accessory
for hours or days in enclosed or poorly cargo or accessories. Here, along with mounts and cargo restraints fre-
ventilated areas. If you experience any the information about accessories be- quently.
symptoms of carbon monoxide poi- low, are some general guidelines to fol- • Properly adjust the suspension
soning, leave the area immediately, get low if loading cargo to your scooter: for your load (suspension-ad-
fresh air, and SEEK MEDICAL TREAT- The total weight of the operator, pas- justable models only), and
MENT. senger, accessories and cargo must check the condition and pres-
Do not run engine indoors. Even if not exceed the maximum load limit. sure of your tires.
you try to ventilate engine exhaust Operation of an overloaded vehicle • Never attach any large or heavy
with fans or open windows and could cause an accident. items to the handlebar, front
doors, carbon monoxide can rap- fork, or front fender. Such items
idly reach dangerous levels. Maximum load: can create unstable handling or
Do not run engine in poorly venti- 168 kg (370 lb) a slow steering response.
lated or partially enclosed areas This vehicle is not designed to
When loading within this weight limit,
such as barns, garages, or car- pull a trailer or to be attached to
keep the following in mind:
ports. a sidecar.
2-3
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Safety information
Genuine Yamaha Accessories products or having other modifications • Bulky or large accessories may
Choosing accessories for your vehicle performed to your vehicle that change seriously affect the stability of
is an important decision. Genuine any of the vehicle’s design or operation the scooter due to aerodynamic
Yamaha accessories, which are avail- characteristics can put you and others effects. Wind may attempt to lift 2
able only from a Yamaha dealer, have at greater risk of serious injury or the scooter, or the scooter may
been designed, tested, and approved death. You are responsible for injuries become unstable in cross
by Yamaha for use on your vehicle. related to changes in the vehicle. winds. These accessories may
Many companies with no connection Keep the following guidelines in mind, also cause instability when
to Yamaha manufacture parts and ac- as well as those provided under “Load- passing or being passed by
cessories or offer other modifications ing” when mounting accessories. large vehicles.
for Yamaha vehicles. Yamaha is not in Never install accessories or carry • Certain accessories can dis-
a position to test the products that cargo that would impair the per- place the operator from his or
these aftermarket companies produce. formance of your scooter. Careful- her normal riding position. This
Therefore, Yamaha can neither en- ly inspect the accessory before improper position limits the
dorse nor recommend the use of ac- using it to make sure that it does freedom of movement of the
cessories not sold by Yamaha or not in any way reduce ground operator and may limit control
modifications not specifically recom- clearance or cornering clearance, ability, therefore, such accesso-
mended by Yamaha, even if sold and limit suspension travel, steering ries are not recommended.
installed by a Yamaha dealer. travel or control operation, or ob- Use caution when adding electri-
scure lights or reflectors. cal accessories. If electrical ac-
Aftermarket Parts, Accessories, and • Accessories fitted to the han- cessories exceed the capacity of
Modifications dlebar or the front fork area can the scooter’s electrical system, an
While you may find aftermarket prod- create instability due to improp- electric failure could result, which
ucts similar in design and quality to er weight distribution or aerody- could cause a dangerous loss of
genuine Yamaha accessories, recog- namic changes. If accessories lights or engine power.
nize that some aftermarket accesso- are added to the handlebar or
ries or modifications are not suitable front fork area, they must be as
because of potential safety hazards to lightweight as possible and
you or others. Installing aftermarket should be kept to a minimum.
2-4
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Safety information
Aftermarket Tires and Rims cation for the straps carefully so EAU57600
The tires and rims that came with your the straps will not rub against Further safe-riding points
scooter were designed to match the painted surfaces during transport. Be sure to signal clearly when
2 performance capabilities and to pro- The suspension should be com- making turns.
vide the best combination of handling, pressed somewhat by the tie- Braking can be extremely difficult
braking, and comfort. Other tires, rims, downs, if possible, so that the on a wet road. Avoid hard braking,
sizes, and combinations may not be scooter will not bounce exces- because the scooter could slide.
appropriate. Refer to page 7-18 for tire sively during transport. Apply the brakes slowly when
specifications and more information on stopping on a wet surface.
replacing your tires. Slow down as you approach a
corner or turn. Once you have
Transporting the Scooter completed a turn, accelerate
Be sure to observe following instruc- slowly.
tions before transporting the scooter in Be careful when passing parked
another vehicle. cars. A driver might not see you
Remove all loose items from the and open a door in your path.
scooter. Railroad crossings, streetcar rails,
Point the front wheel straight iron plates on road construction
ahead on the trailer or in the truck sites, and manhole covers be-
bed, and choke it in a rail to pre- come extremely slippery when
vent movement. wet. Slow down and cross them
Secure the scooter with tie-downs with caution. Keep the scooter up-
or suitable straps that are at- right, otherwise it could slide out
tached to solid parts of the scoot- from under you.
er, such as the frame or upper The brake pads or linings could
front fork triple clamp (and not, for get wet when you wash the scoot-
example, to rubber-mounted han- er. After washing the scooter,
dlebars or turn signals, or parts check the brakes before riding.
that could break). Choose the lo-
2-5
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Safety information
Always wear a helmet, gloves, EAUU0033
Correct usage
trousers (tapered around the cuff Helmets
and ankle so they do not flap), and Operating this vehicle without an ap-
a brightly colored jacket. proved motorcycle helmet increases 2
Do not carry too much luggage on your chances of a severe head injury or
the scooter. An overloaded scoot- death in the event of an accident. The
er is unstable. Use a strong cord majority of fatalities from motorcycle or
to secure any luggage to the carri- scooter accidents are the result of
er (if equipped). A loose load will head injuries. The use of a safety hel-
affect the stability of the scooter met is the single most critical factor in ZAUU0003
and could divert your attention the prevention or reduction of head in-
juries. Wrong usage
from the road. (See page 2-3.)
Safety information
ZAUU0004 ZAUU0006
ZAUU0005
2-7
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Description
EAU10411
Left view
1 2 3 4 5
10 8,9 7 6
1. Front storage compartment (page 4-15) 9. Engine oil drain bolt B (page 7-10)
2. Fuel tank cap (page 4-11) 10.V-belt case air filter element (page 7-15)
3. Owner’s tool kit (page 7-1)
4. Rear storage compartment (page 4-15)
5. Air filter element (page 7-15)
6. Final transmission oil filler cap (page 7-12)
7. Final transmission oil drain bolt (page 7-12)
8. Engine oil drain bolt A (page 7-10)
3-1
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Description
EAU10421
Right view
1 2,3 4
7 6 5
1. Tail/brake light (page 7-30)
2. Battery (page 7-26)
3. Fuse box (page 7-28)
4. Headlight (page 7-29)
5. Coolant reservoir (page 7-13)
6. Spark plug (page 7-8)
7. Engine oil filler cap (page 7-10)
3-2
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Description
EAU10431
9
1. Rear brake lever (page 4-10) 9. Main switch/steering lock (page 4-1)
2. Left handlebar switches (page 4-9)
3. Rear brake fluid reservoir (page 7-21)
4. Multi-function meter unit (page 4-4)
5. Front brake fluid reservoir (page 7-21)
6. Start switch (page 4-9)
7. Front brake lever (page 4-10)
8. Throttle grip (page 7-17)
3-3
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4-1
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4-2
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This indicator light comes on when the If the engine overheats, see page 7-37 In normal operation, the ABS warning
high beam of the headlight is switched for further instructions. light comes on when the key is turned
on. to “ON”, and goes off after traveling at
EAU42775 a speed of 10 km/h (6 mi/h) or higher.
EAU67440 Engine trouble warning light “ ” If the ABS warning light:
Coolant temperature warning This warning light comes on if a prob- does not come on when the key is
light “ ” lem is detected in the electrical circuit
4 turned to “ON”
This warning light comes on if the en- monitoring the engine. If this occurs, comes on or flashes while riding
gine overheats. If this occurs, stop the have a Yamaha dealer check the self- does not go off after traveling at a
engine immediately and allow the en- diagnosis system. (See page 4-8 for an speed of 10 km/h (6 mi/h) or high-
gine to cool. explanation of the self-diagnosis de- er
The electrical circuit of the warning vice.) The ABS may not work correctly. If any
light can be checked by turning the key The electrical circuit of the warning of the above occurs, have a Yamaha
to “ON”. The warning light should light can be checked by turning the key dealer check the system as soon as
come on for a few seconds, and then to “ON”. The warning light should possible. (See page 4-10 for an expla-
go off. come on for a few seconds, and then nation of the ABS.)
If the warning light does not come on go off. EWA16041
initially when the key is turned to “ON”, If the warning light does not come on WARNING
or if the warning light remains on, have initially when the key is turned to “ON”, If the ABS warning light does not go
a Yamaha dealer check the electrical or if the warning light remains on, have off after traveling at a speed of 10
circuit. a Yamaha dealer check the electrical
ECA10022 km/h (6 mi/h) or higher, or if the
circuit. warning light comes on or flashes
NOTICE
while riding, the brake system re-
Do not continue to operate the en-
verts to conventional braking. If ei-
gine if it is overheating.
ther of the above occurs, or if the
warning light does not come on at
all, use extra caution to avoid possi-
4-3
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WARNING
Be sure to stop the vehicle before
making any setting changes to the
multi-function meter unit. Changing
settings while riding can distract the
operator and increase the risk of an
accident.
1. Clock
The multi-function meter unit is
equipped with the following: The clock uses a 12-hour time system.
4-4
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4-5
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1 “F/ECO” (km/L or L/100 km) and aver- ing the “SELECT” button, and then
1. Multi-function display age fuel consumption mode “AVE push the “RESET” button for at least
F/ECO” (km/L or L/100 km) in the fol- one second.
The multi-function display is equipped lowing order:
with the following: TIP
an odometer If you do not reset the fuel reserve
ODO → TRIP 1 → TRIP 2 → OIL TRIP
two tripmeters (which show the tripmeter manually, it will reset au-
→ V-BELT TRIP → F/ECO → AVE
tomatically and disappear from
distance traveled since they were F/ECO → ODO
last set to zero) the display after refueling and
a fuel reserve tripmeter (which traveling 5 km (3 mi).
If the fuel level warning indicator “ ”
shows the distance traveled since If you do not reset tripmeters 1
and last segment of the fuel meter start
the last segment of the fuel meter and 2, they will reset to 0 and con-
flashing, the display automatically
started flashing) tinue counting after 9999.9 has
changes to the fuel reserve tripmeter
an instantaneous fuel consump- been reached.
mode “TRIP F” and starts counting the
tion display The odometer will lock at 999999
distance traveled from that point. In
an average fuel consumption dis- and cannot be reset.
that case, push the “SELECT” button
play to switch the display between the vari-
an oil change tripmeter ous tripmeter, odometer, oil change
a V-belt replacement tripmeter tripmeter, V-belt replacement tripme-
an oil change indicator
4-6
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4-7
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EAU12722
1 Start switch “ ”
With the sidestand up, push this switch
while applying the front or rear brake to
crank the engine with the starter. See
page 6-1 for starting instructions prior
to starting the engine.
1. Start switch “ ”
4-9
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the front brake, pull this lever toward rear brake, pull this lever toward the WARNING
the throttle grip. handlebar grip. Always keep a sufficient distance
from the vehicle ahead to match the
riding speed even with ABS.
The ABS performs best with
long braking distances.
On certain surfaces, such as
rough or gravel roads, the brak-
ing distance may be longer with
the ABS than without.
The ABS is monitored by an ECU,
which will revert the system to conven-
tional braking if a malfunction occurs.
4-10
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4-11
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Fuel 1
Make sure there is sufficient gasoline in 2
1
the tank.
EWA10882
WARNING
Gasoline and gasoline vapors are
extremely flammable. To avoid fires
and explosions and to reduce the 4
risk of injury when refueling, follow
1. “ ” mark 1. Fuel tank filler tube
these instructions.
2. Maximum fuel level
2. Turn the key counterclockwise to 1. Before refueling, turn off the en-
the original position, remove it, gine and be sure that no one is sit- 3. Wipe up any spilled fuel immedi-
and then close the lock cover. ting on the vehicle. Never refuel ately. NOTICE: Immediately
while smoking, or while in the vi- wipe off spilled fuel with a clean,
TIP
cinity of sparks, open flames, or dry, soft cloth, since fuel may
The fuel tank cap cannot be installed deteriorate painted surfaces or
unless the key is in the lock. In addi- other sources of ignition such as
the pilot lights of water heaters plastic parts. [ECA10072]
tion, the key cannot be removed if the 4. Be sure to securely close the fuel
cap is not properly installed and and clothes dryers.
2. Do not overfill the fuel tank. Stop tank cap.
locked. EWA15152
EWA10132
filling when the fuel reaches the WARNING
WARNING bottom of the filler tube. Because
fuel expands when it heats up, Gasoline is poisonous and can
Make sure that the fuel tank cap is heat from the engine or the sun cause injury or death. Handle gaso-
properly installed before riding. can cause fuel to spill out of the line with care. Never siphon gasoline
Leaking fuel is a fire hazard. fuel tank. by mouth. If you should swallow
some gasoline or inhale a lot of gas-
oline vapor, or get some gasoline in
your eyes, see your doctor immedi-
4-12
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wash with soap and water. If gaso- can cause damage to the fuel system Fuel tank overflow hose
line spills on your clothing, change or vehicle performance problems.
your clothes.
EAUU0045
4 Recommended fuel:
Regular unleaded gasoline (Gasohol
[E10] acceptable) 1
Fuel tank capacity:
6.6 L (1.7 US gal, 1.5 Imp.gal) 1. Fuel tank overflow hose
4-13
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4-14
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4-15
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4-16
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4-17
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4-18
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Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11152
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
5 ITEM CHECKS PAGE
5-1
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• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake • Replace if necessary. 7-20, 7-20, 7-21
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
• Make sure that operation is smooth.
• Check throttle grip free play.
Throttle grip 7-17, 7-23
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing.
5
• Make sure that operation is smooth.
Control cables 7-23
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 7-18, 7-19
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Brake levers 7-24
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
Centerstand, sidestand 7-24
• Lubricate pivots if necessary.
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.
—
and switches • Correct if necessary.
• Check operation of ignition circuit cut-off system.
Sidestand switch 4-16
• If system is not working correctly, have Yamaha dealer check vehicle.
5-2
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NOTICE
If a warning light does not come on
initially when the key is turned to
“ON”, or if a warning light remains
on, see page 4-2 for the correspond-
ing warning light circuit check.
6-1
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come on when the main switch is Starting off Acceleration and deceleration
turned to “ON” and then go off af- 1. While pulling the rear brake lever
ter traveling at a speed of 10 km/h with your left hand and holding the
(6 mi/h) or higher. grab bar with your right hand, (b)
ECA17682 push the scooter off the center-
NOTICE stand.
If the ABS warning light does not
come on and then go off as ex-
1 (a)
plained above, see page 4-2 for the
warning light circuit check. ZAUM0199
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6-4
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General note
Much can be gained from the correct use and maintenance of a motorcycle.
1. THE CUSTOMERS CAN USE THE FULLEST 2. A MOTORCYCLE CAN KEEP ITS PERFORMANCE
POTENTIAL OF YAMAHA MOTORCYCLES CAPABILITY FOR A LONGER TIME
Perfect operative
condition
6 Without
maintenance
Distance
covered (km) Engine overhaul, cylinder
boring, piston ring change, etc.
ZAUU0736
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3. FUEL COST AND REPAIR EXPENSES CAN BE 4. A MOTORCYCLE CAN DEMAND A HIGH PRICE
KEPT TO A MINIMUM WHEN IT IS TRADED IN AS A USED PRODUCT
Fuel consumption
With maintenance
100%
Without
maintenance
Distance covered (km)
6-6
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7-1
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TIP
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.
From 20000 km, repeat the maintenance intervals starting from 4000 km.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.
EAUU1293
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TIP
Air filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
V-belt case air filter
• The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
V-belt
• The V-belt should be checked at the initial 8000 km (5000 mi) and every 4000 km (2500 mi) thereafter. Replace the
V-belt if any damage or excessive wear is found. The V-belt needs to be replaced every 25000 km (15500 mi) even
if there is not wear or damage.
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake 7
fluid.
• Replace the brake hoses every four years and if cracked or damaged.
Fuel system service
• Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as
the valves and piston rings, as well as to the exhaust system.
• Replace the fuel filler cover every two years or if cracked or damaged.
• Check the fuel filter for clogging or damage every 12000 km (7500 mi).
Battery service
• Check the condition and service the battery every 3 months.
• Recharge the battery immediately if the voltage is less than 12.4 V.
• If the battery tends to discharge, replace it immediately.
7-6
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Panel A
7-7
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1
1. Floorboard mat
7-8
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7-9
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7-10
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seated. NOTICE
In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
7-11
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7-12
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7-13
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ement should be cleaned at the 5. Install the air filter case cover by
intervals specified in the periodic main- installing the screws.
2
tenance and lubrication chart. Service
the air filter elements more frequently if Cleaning the air filter check hose
you are riding in unusually wet or dusty
1. Air filter case cover
areas. The air filter check hose and V- 2. Screw
belt case air filter check hose must be 1
frequently checked and cleaned if nec- 3. Pull the air filter element out.
essary.
1
7 Replacing the air filter element
1. Place the vehicle on the center-
stand.
2. Remove the air filter case cover by
1. Air filter check hose
removing the screws.
1. Check the hose on the rear side of
the air filter case for accumulated
1. Air filter element dirt or water.
2. If dirt or water is visible, remove
4. Insert a new air filter element into the hose from the clamp, clean it,
the air filter case. NOTICE: Make and then install it.
sure that the air filter element is
properly seated in the air filter
case. The engine should never
7-15
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7
2
1. V-belt case air filter element cover
2. Screw
the hose from the clamp, clean it, Checking the throttle grip free Valve clearance
and then install it. play The valve clearance changes with use,
resulting in improper air-fuel mixture
and/or engine noise. To prevent this
from occurring, the valve clearance
must be adjusted by a Yamaha dealer
at the intervals specified in the periodic
maintenance and lubrication chart.
1
7-17
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7-19
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Checking the front and rear brake lever ends. If there is free play, Checking the front and rear
brake lever free play have a Yamaha dealer inspect the brake pads
brake system. The front and rear brake pads must be
Front EWA14212 checked for wear at the intervals spec-
1 WARNING ified in the periodic maintenance and
A soft or spongy feeling in the brake lubrication chart.
lever can indicate the presence of
EAU22432
air in the hydraulic system. If there is Front brake pads
air in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
hydraulic system will diminish the 1
1. No brake lever free play braking performance, which may re- 1
sult in loss of control and an acci-
Rear dent. 7
1
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7-21
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id; otherwise, the rubber seals Yamaha dealer check the cause before Changing the brake fluid
may deteriorate, causing leak- further riding. Have a Yamaha dealer change the
age. brake fluid at the intervals specified in
Refill with the same type of the periodic maintenance and lubrica-
brake fluid. Adding a brake fluid tion chart. In addition, have the oil seals
other than DOT 4 may result in a of the master cylinders and calipers as
harmful chemical reaction. well as the brake hoses replaced at the
Be careful that water does not intervals listed below or whenever they
enter the brake fluid reservoir are damaged or leaking.
when refilling. Water will signifi- Oil seals: Replace every two
cantly lower the boiling point of years.
the fluid and may result in vapor Brake hoses: Replace every four
lock. years.
ECA17641
7
NOTICE
Brake fluid may damage painted
surfaces or plastic parts. Always
clean up spilled fluid immediately.
As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake
system leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
7-22
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Checking the V-belt Checking and lubricating the Checking and lubricating the
The V-belt must be checked and re- cables throttle grip and cable
placed by a Yamaha dealer at the inter- The operation of all control cables and The operation of the throttle grip
vals specified in the periodic the condition of the cables should be should be checked before each ride. In
maintenance and lubrication chart. checked before each ride, and the ca- addition, the cable should be lubricat-
bles and cable ends should be lubri- ed by a Yamaha dealer at the intervals
cated if necessary. If a cable is specified in the periodic maintenance
damaged or does not move smoothly, chart.
have a Yamaha dealer check or re-
place it. WARNING! Damage to the
outer housing of cables may result
in internal rusting and cause inter-
ference with cable movement. Re-
place damaged cables as soon as
7 possible to prevent unsafe condi-
tions. [EWA10712]
Recommended lubricant:
Yamaha cable lubricant or other
suitable cable lubricant
7-23
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Lubricating the front and rear Recommended lubricant: Checking and lubricating the
Silicone grease
brake levers centerstand and sidestand
Front brake lever
WARNING
If the centerstand or sidestand does
not move up and down smoothly,
have a Yamaha dealer check or re-
pair it. Otherwise, the centerstand or
sidestand could contact the ground
The pivoting points of the front and rear and distract the operator, resulting
brake levers must be lubricated at the in a possible loss of control.
intervals specified in the periodic main-
tenance and lubrication chart.
7-24
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7-25
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WARNING
Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
7-26
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1
1. Main fuse 1 1. Battery cover
2. ABS solenoid fuse 2. Screw
3. Main fuse 2
4. Taillight fuse 4. Remove the blown fuse, and then
5. Signaling system fuse install a new fuse of the specified
1. Fuse box 6. ABS control unit fuse amperage. WARNING! Do not
7. ABS motor fuse use a fuse of a higher amperage 7
8. Spare fuse rating than recommended to
avoid causing extensive dam-
If a fuse is blown, replace it as follows.
age to the electrical system and
1. Turn the key to “OFF” and turn off
possibly a fire. [EWA15132]
the electrical circuit in question.
2. Open the seat. (See page 4-14.)
3. Remove the battery cover by re-
moving the screws.
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7-29
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Brake light
This model is equipped with an LED-
1 1 type brake light.
If the brake light does not come on,
have a Yamaha dealer check it.
2
1. Headlight cover 1. Auxiliary light bulb
2. Bolt
5. Insert a new bulb into the socket.
3. Remove the auxiliary light bulb 6. Install the socket (together with
socket (together with the bulb) by the bulb) by turning it clockwise.
turning the socket counterclock- 7. Install the headlight cover by in-
wise. stalling the bolts. 7
2
1
1. Screw
2. Quick fastener
1. Quick fastener
5. Pull the left and right side covers
slightly outward and pull the tail-
light unit rearward.
7-31
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1 Tightening torque:
Grab bar bolt:
17 Nm (1.7 m·kgf, 12 ft·lbf)
7-32
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7 1. Grab bar
2. Bolt
1. Turn signal light bulb socket
3. Remove the taillight cover by re-
3. Remove the burnt-out bulb by moving the screws.
pulling it out.
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5. Remove the burnt-out bulb by 9. Install the grab bar by installing the
pulling it out. bolts, and then tightening them to
the specified torque.
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WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
7-35
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Troubleshooting charts
1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.
7
3. Ignition Wipe off with a dry cloth and correct the
Wet Operate the electric starter.
spark plug gap, or replace the spark plug.
Remove the spark plug
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the compression.
7-36
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WARNING
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the
detent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.
TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
7-37
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sure to consult a Yamaha dealer for high-quality components are used. A NOTICE
advice on what products to use be- rusty exhaust pipe may go unnoticed Avoid using strong acidic wheel
fore cleaning the vehicle. Using a on a car, however, it detracts from the cleaners, especially on spoked
brush, harsh chemical products or overall appearance of a scooter. Fre- wheels. If such products are
cleaning compounds when cleaning quent and proper care does not only used on hard-to-remove dirt, do
these parts will scratch or damage comply with the terms of the warranty, not leave the cleaner on the af-
their surface. Wax also should not but it will also keep your scooter look- fected area any longer than in-
be applied to any matte colored fin- ing good, extend its life and optimize structed. Also, thoroughly rinse
ished parts. its performance. the area off with water, immedi-
ately dry it, and then apply a cor-
Before cleaning rosion protection spray.
1. Cover the muffler outlet with a Improper cleaning can damage 8
plastic bag after the engine has plastic parts (such as cowlings,
cooled down. panels, windshields, headlight
2. Make sure that all caps and cov- lenses, meter lenses, etc.) and
ers as well as all electrical cou- the mufflers. Use only a soft,
plers and connectors, including clean cloth or sponge with wa-
the spark plug cap, are tightly in- ter to clean plastic. However, if
stalled. the plastic parts cannot be thor-
3. Remove extremely stubborn dirt, oughly cleaned with water, di-
like oil burnt onto the crankcase, luted mild detergent with water
with a degreasing agent and a may be used. Be sure to rinse
brush, but never apply such prod-
8-1
U2DPEVE0.book Page 2 Tuesday, August 1, 2017 5:12 PM
steel exhaust systems can be re- test its braking performance Storage
moved through polishing.) and cornering behavior.
3. To prevent corrosion, it is recom- Short-term
ECAU0022
mended to apply a corrosion pro- Always store your scooter in a cool, dry
NOTICE
tection spray on all metal, place and, if necessary, protect it
Apply spray oil and wax spar- against dust with a porous cover. Be
including chrome- and nickel-plat-
ingly and make sure to wipe off sure the engine and the exhaust sys-
ed, surfaces.
any excess. tem are cool before covering the
4. Use spray oil as a universal clean-
Never apply oil or wax to any scooter.
er to remove any remaining dirt.
rubber parts, plastic parts or ECA10821
5. Touch up minor paint damage
headlight, taillight and meter NOTICE
caused by stones, etc.
lenses, but treat them with a Storing the scooter in a poorly
6. Wax all painted surfaces.
suitable care product. ventilated room or covering it
7. Let the scooter dry completely be-
Avoid using abrasive polishing with a tarp, while it is still wet,
fore storing or covering it.
EWA10943
compounds as they will wear will allow water and humidity to
WARNING away the paint. seep in and cause rust.
Contaminants on the brakes or tires To prevent corrosion, avoid 8
TIP damp cellars, stables (because
can cause loss of control.
Consult a Yamaha dealer for ad- of the presence of ammonia)
Make sure that there is no oil or
vice on what products to use. and areas where strong chemi-
wax on the brakes or tires. If
Washing, rainy weather or humid cals are stored.
necessary, clean the brake
climates can cause the headlight
discs and brake linings with a
lens to fog. Turning the headlight Long-term
regular brake disc cleaner or
on for a short period of time will Before storing your scooter for several
acetone, and wash the tires with
help remove the moisture from the months:
warm water and a mild deter-
lens. 1. Follow all the instructions in the
gent.
“Care” section of this chapter.
8-3
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Specifications
Dimensions: Starting system: Fuel tank capacity:
Overall length: Electric starter 6.6 L (1.7 US gal, 1.5 Imp.gal)
1955 mm (77.0 in) Lubrication system: Fuel reserve amount:
Overall width: Wet sump 1.4 L (0.37 US gal, 0.31 Imp.gal)
740 mm (29.1 in) Engine oil: Fuel injection:
Overall height: Recommended brand: Throttle body:
1115 mm (43.9 in) YAMALUBE ID mark:
Seat height: SAE viscosity grades: 2DP1 00
765 mm (30.1 in) 10W-40 Spark plug(s):
Wheelbase: Recommended engine oil grade: Manufacturer/model:
1350 mm (53.1 in) API service SG type or higher, JASO NGK/CPR8EA-9
Ground clearance: standard MA or MB Spark plug gap:
135 mm (5.31 in) Engine oil quantity: 0.8–0.9 mm (0.031–0.035 in)
Minimum turning radius: Oil change: Clutch:
2.0 m (6.56 ft) 0.90 L (0.95 US qt, 0.79 Imp.qt) Clutch type:
Weight: Final transmission oil: Dry, centrifugal, shoe
Curb weight: Type: Drivetrain:
127 kg (280 lb) Motor oil SAE 10W-30 type SE or higher or Primary reduction ratio:
Engine: Gear oil SAE 85W GL-3 1.000
Combustion cycle: Quantity: Final drive:
4-stroke 0.15 L (0.16 US qt, 0.13 Imp.qt) Gear
Cooling system: Coolant quantity: Secondary reduction ratio:
Liquid cooled Coolant reservoir (up to the maximum level 10.208 (56/16 x 35/12)
Valve train: mark): Transmission type: 9
SOHC 0.25 L (0.26 US qt, 0.22 Imp.qt) V-belt automatic
Number of cylinders: Radiator (including all routes): Chassis:
Single cylinder 0.46 L (0.49 US qt, 0.40 Imp.qt) Frame type:
Displacement: Air filter: Underbone
155 cm3 Air filter element: Caster angle:
Bore × stroke: Oil-coated paper element 26.00 °
58.0 × 58.7 mm (2.28 × 2.31 in) Fuel: Trail:
Compression ratio: Recommended fuel: 92 mm (3.6 in)
10.5 : 1 Regular unleaded gasoline (Gasohol [E10]
acceptable)
9-1
U2DPEVE0.book Page 2 Tuesday, August 1, 2017 5:12 PM
Specifications
Front tire: Rim size: Wheel travel:
Type: 13M/C x MT3.00 90 mm (3.5 in)
Tubeless Rear wheel: Electrical system:
Size: Wheel type: System voltage:
110/70-13M/C 48P Cast wheel 12 V
Manufacturer/model: Rim size: Ignition system:
IRC/SS-570F 13M/C x MT3.50 TCI
Rear tire: Front brake: Charging system:
Type: Type: AC magneto
Tubeless Hydraulic single disc brake Battery:
Size: Specified brake fluid: Model:
130/70-13M/C 63P YAMAHA GENUINE BRAKE FLUID (DOT 4) YTZ7V
Manufacturer/model: Rear brake: Voltage, capacity:
IRC/SS-560R Type: 12 V, 6.0 Ah (10 HR)
Loading: Hydraulic single disc brake Bulb wattage × quantity:
Maximum load: Specified brake fluid: Headlight:
168 kg (370 lb) YAMAHA GENUINE BRAKE FLUID (DOT 4) LED
(Total weight of rider, passenger, cargo Front suspension: Brake/tail light:
and accessories) Type: LED/10.0 W x 1
Tire air pressure (measured on cold Telescopic fork Front turn signal light:
tires): Spring: 10.0 W × 2
1 person: Coil spring Rear turn signal light:
Front: Shock absorber: 10.0 W × 2
9 150 kPa (1.50 kgf/cm2, 22 psi) Hydraulic damper Auxiliary light:
Rear: Wheel travel: 5.0 W × 2
250 kPa (2.50 kgf/cm2, 36 psi) 100 mm (3.9 in) Meter lighting:
2 persons: Rear suspension: LED
Front: Type: Meter lighting (fuel meter):
150 kPa (1.50 kgf/cm2, 22 psi) Unit swing LED
Rear: Spring: High beam indicator light:
250 kPa (2.50 kgf/cm2, 36 psi) Coil spring LED
Front wheel: Shock absorber: Turn signal indicator light:
Wheel type: Hydraulic damper LED
Cast wheel
9-2
U2DPEVE0.book Page 3 Tuesday, August 1, 2017 5:12 PM
Specifications
Coolant temperature warning light:
LED
Engine trouble warning light:
LED
ABS warning light:
LED
Fuse(s):
Main fuse:
15.0 A
Main fuse 2:
7.5 A
Taillight fuse:
7.5 A
Signaling system fuse:
7.5 A
ABS control unit fuse:
7.5 A
ABS motor fuse:
30.0 A
ABS solenoid fuse:
15.0 A
9-3
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Consumer information
EAU26364 EAU26411 EAU26442
10
10-1
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Index
A Front and rear brake lever free play, Parking.................................................... 6-4
ABS....................................................... 4-10 checking ............................................ 7-20 Part locations.......................................... 3-1
ABS warning light ................................... 4-3 Front and rear brake pads, checking ... 7-20 S
Acceleration and deceleration................ 6-2 Front fork, checking ............................. 7-25 Safe-riding points ................................... 2-5
Air filter and V-belt case air filter Fuel ...................................................... 4-12 Safety information................................... 2-1
elements............................................. 7-15 Fuel consumption, tips for reducing ...... 6-3 Seat....................................................... 4-14
Auxiliary light bulb, replacing ............... 7-29 Fuel tank cap........................................ 4-11 Sidestand.............................................. 4-16
B Fuel tank overflow hose ....................... 4-13 Spark plug, checking.............................. 7-8
Battery .................................................. 7-26 Fuses, replacing................................... 7-28 Specifications ......................................... 9-1
Brake fluid, changing............................ 7-22 G Starting off .............................................. 6-2
Brake fluid level, checking.................... 7-21 General note........................................... 6-5 Starting the engine ................................. 6-1
Brake lever, front .................................. 4-10 H Start switch............................................. 4-9
Brake lever, rear ................................... 4-10 Handlebar switches ............................... 4-9 Steering, checking ................................ 7-26
Brake levers, lubricating ....................... 7-24 Headlight.............................................. 7-29 Storage ................................................... 8-3
Brake light ............................................ 7-30 Helmets .................................................. 2-6 Storage compartments......................... 4-15
Braking ................................................... 6-3 High beam indicator light ....................... 4-3 T
C Horn switch ............................................ 4-9 Taillight bulb, replacing......................... 7-31
Cables, checking and lubricating ......... 7-23 I Throttle grip and cable,
Care ........................................................ 8-1 Identification numbers ......................... 10-1 checking and lubricating .................... 7-23
Catalytic converter ............................... 4-14 Ignition circuit cut-off system .............. 4-17 Throttle grip free play, checking ........... 7-17
Centerstand and sidestand, Indicator lights and warning lights ......... 4-2 Tires ...................................................... 7-18
checking and lubricating .................... 7-24 K Tool kit .................................................... 7-1
Coolant ................................................. 7-13 Keyhole shutter ...................................... 4-2 Troubleshooting.................................... 7-35
Coolant temperature warning light ......... 4-3 L Troubleshooting charts......................... 7-36
D Labels, location ...................................... 1-1 Turn signal indicator lights...................... 4-2
Dimmer switch........................................ 4-9 M Turn signal light bulb (front),
E replacing............................................. 7-33
Main switch/steering lock ...................... 4-1
Engine break-in ...................................... 6-3 Maintenance and lubrication, periodic... 7-3 Turn signal light bulb (rear),
Engine oil and oil strainer ..................... 7-10 Maintenance, emission control replacing............................................. 7-33
Engine serial number............................ 10-1 system ................................................. 7-2
Turn signal switch................................... 4-9 11
Engine trouble warning light................... 4-3 Matte color, caution ............................... 8-1 V
F Multi-function meter unit........................ 4-4 Valve clearance..................................... 7-17
Final transmission oil ............................ 7-12 P V-belt, checking.................................... 7-23
Vehicle identification number ............... 10-1
Panels, removing and installing ............. 7-7
11-1
U2DPEVE0.book Page 2 Tuesday, August 1, 2017 5:12 PM
Index
W
Wheel bearings, checking.....................7-26
Wheels ..................................................7-19
11
11-2
PRINTED IN INDONESIA
2017.07 (E)
DIC183