Large Mining Wear Parts

Electric Rope Shovel

Wear Product
Solutions
 Mining
ERS Wear Part Solutions
Engineering
Overlay

RAPTOR is an international mining and power generation supply, design, and engineering company,
with CISC’s (Continuous Improvement Service Centers) located throughout North America.
Providing our customers with innovative engineering solutions, first class ARM, ProARM®, and
PTA overlay service, and ground-breaking wear parts, is what RAPTOR is passionate about.
RAPTOR offers innovative and flexible solutions to wear problems, with a wide product line of
complimentary MAO (Made As Ordered) custom G.E.T. and Wear Parts including:

RAMBO ™
TUNGSTEN
CARBIDE
SIDEBARS
®
ProARM Tungsten
Carbide Overlay

®
PREDATOR ®
M.A.O. G.E.T.
 maximize
maximize equipment
equipment availability
availability and increase
and increase productivity
productivity with with

ERS - Comptetitive UC

Quality & Performance

ERS Undercarriage Design
FEA
Non-CAT Equipment Casting
Heat Treat
Alloy Steel & Manganese Undercarriage for
Induction Hardening
A, C, XPA, XPB & XPC
ERS series competitive models Final Inspection

Idler Wheels &

Drive Tumblers

Guide Railss & Sliders

model comp part no. part no.
4100 R16249D1 UC001
4100 R16294D2 UC002
2800 R14369D1 UC003

Crawler Shoes
 maximize
maximize equipment
equipment availability
availability and increase
and increase productivity
productivity with with

ERS - Dipper Door Parts

PTA applied
Tungsten G
MININD.
TESTEOR
Carbide S RAPT .
R TOUGH
Dipper door wear E
parts for models:
5 Since
2300, 2800, 2 2006
4100, 395,
1
495, 595,
301 & 351 6
41
3
*Upper
Insert 3

1 Latchbar 4 Lower, Latchbar

cast alloy, machined
for PTA WC insert
Insert
PTA Tungsten Carbide
Raptor Part No.
*4100: LB005 bolt-on insert
Raptor Part No.
2800: LB018
4100: LB001
2300: LB032
2800: LB010
2300: LB010
495: LB031
2 Latchlever
high hardness alloy
Raptor Part No. 5 Upper, Latchbar
4100: LL006 Insert
2800: LL005 Bolt-on insert
2300: LL002 Raptor Part No.
4100: LB048

3 Dutchman Insert
PTA Tungsten Carbide 6 C-Clamp / Guides
bolt-in insert Manganese C-Clamps
Raptor Part No. & Guides for LatchBar
4100: DI008 Raptor Part No.
2800: DI002 4100: LL013
2300: DI002
495: DI004
 maximize
maximize equipment
equipment availability
availability and increase
and increase productivity
productivity with with

Dipper Parts Advantages

Maximize wear
S
life with PTA ER
applied
Tungsten LatchBar
Cast Alloy
LatchLever
w/ Bushings
Carbide
LatchBar Dutchman
Overlay Insert Insert w/ Tungsten
w/ Tungsten Carbide Carbide (Mn Dutchman
also available)

Machined for
optional
Latchbar Upper LatchBar
LatchLever
Cast alloy Insert w/ Tungsten Cast alloy steel
steel

Manganese Alloy Alloy Bushing

also available for non- for maximum
insert applications wear life

Machined for Optional Tungsten

PTA applied Carbide Overlay on
Tungsten Carbide LatchLever/LatchBar
LatchBar Insert interface

Latchbar PTA applied Dutchman

Tungsten Carbide Direct Bolt-on
Insert Overlay for maximum Insert to the Dutchman
wear life

Direct Bolt-on Double Sided Tungsten

to the LatchBar Carbide Overlay allowing
the Insert to be “flipable”

Double Sided Tungsten

Carbide Overlay allowing PTA applied Tungsten Carbide
the Insert to be “flipable” Overlay for maximum wear life
 maximize
maximize equipment
equipment availability
availability and increase
and increase productivity
productivity with with

ERS - LatchKeeper

LatchKeeper / Dutchman
ASTM A128 Manganese

Direct Retro-fit to
P&H4100XPB your existing Dipper
with 72 Cu Yd
Dipper
model part no. weight
2800/4100 MC053 355lbs / 161kg

LWP & RaptorPlate®

Defender® Kit protects the
LatchKeeper / Dutchman
model part no. weight
2800/4100 ML011 515lbs / 238kg
 maximize
maximize equipment
equipment availability
availability and increase
and increase productivity
productivity with with

ERS - Rambo™ SideBars

available with
RAMBO ™
TUNGSTEN PTA or ProARM™ applied
CARBIDE
SIDEBARS Tungsten Carbide Overlay

part no. tungsten overlay diameter length weight

RB012 PTA 2.00”/50mm 48.00"/1219mm 49lbs/22kg
RB002 PTA 3.00”/76mm 48.00"/1219mm 106lbs/48kg
RB007 PTA 5.00"/127mm 48.00"/1219mm 281lbs/128kg
RB014 ProARM® 3.00”/76mm 48.00"/1219mm 104lbs/47kg
RB015 ProARM® 5.00”/127mm 48.00"/1219mm 275lbs/126kg

Reduces cracking 180 degrees of

PTA &/or ProARM®
on and around the Tungsten Carbide
Sidewall Overlay

“Strengthens and
Stiffens the Sidewall”
Weight Savings
“Shadowing effect compared to cast
protects Sidewall Cheek Shrouds
from crowd wear”

4100XPB, with
56 Cu Yd Dipper
 maximize
maximize equipment
equipment availability
availability and increase
and increase productivity
productivity with with

ERS - Bi-Metallic Blocks

Weld-On Bi-Metallic Wear Blocks

Bi-Metallic Defender® 725bhn/63Rc Chrome White Iron
part no. width length thickness weight
WP006 203mm / 8.0" 152mm / 6.0" 38mm / 1.5" 9.10kg / 20.0lbs

WP010 300mm / 12.0" 300mm / 12.0" 50mm / 2.0" ERS 34.5kg / 76.0lbs
- Dipper Door

725bhn/63Rc -
High Chrome
White Iron
(CWI) Wear Material

Mild Steel Wear

Sleeve & Cores
utilized to increase
Mechanical strength

4100XPC,
Wear Blocks protecting the
Dutchman
4100TS,
Wear Blocks
on the
Heels
 maximize
maximize equipment
equipment availability
availability and increase
and increase productivity
productivity with with

Defender® Bi-Metallic

BOBB’s - Bolt-On Bi-Metallic Wear Blocks

Bi-Metallic Defender® 725bhn/63Rc Chrome White Iron
part no. description dimensions weight
WP046 Wear Base, Weld-on 5.00" x 8.625" x 1.375" 5.00 kg / 11.0 lbs
WP047 Bi-Metallic Wear Block, 725bhn/63Rc 8.00" x 10.00" x 3.250" 23.00 kg / 50.60 lbs
WP049 Bolt, Hex Head, Grade 8, (1J5257) 2.250” height x 1.00” dia .500 kg / 1.00 lbs
WP050 Retainers - Machined Alloy 2.250” x 1.750” .500 kg / 1.00 lbs
WP051 Lock Washer (3B4516) 1.063” ID .250 kg / .600 lbs

725bhn/63Rc - Retaining Bolt / Washer -

High Chrome Bolts through Block, directly
White Iron into the Retainers
(CWI) Wear
Material

Wear Block Retainers -

Base - bolt locks
Plug Weld to these 2
retainers
 maximize
maximize equipment
equipment availability
availability and increase
and increase productivity
productivity with with

High Chrome Carbide &

Q&T 400, 450 & 500bhn
Wear Kit Solutions

2800XPB w/ RaptorPlate® laser scanned accuracy for

& HarderPlate® Wear Kit perfect radius fit,
every time

4100XPB w/ RaptorPlate®
& HarderPlate® Wear Kit
7495 RaptorPlate®
Wear Kit

engineering drawings provided,

with each dragline bucket wear kit
 maximize
maximize equipment
equipment availability
availability and increase
and increase productivity
productivity with with

ERS - MAO GET Solutions

MAO GET Solutions

for all makes of ERS including TH, Optima & BF TLC

190B/195B/191M/1900 -
MAO Example

MAO GET Solution with

replaceable Tungsten Bits in 500bhn
cast tips and adapters Adapter direct fit
on to a 2.50” plate lip

Corner
Tip Tungsten Bit
Center Tip
Wedge (Tip to Adapter)

Adapter
Leaders in ERS Wear Part Solutions with
ARM, ProARM® & PTA Tungsten Carbide Overlay, Rambo™
Tungsten Carbide SideBars, Defender® Bi-Metallic Wear Blocks,
RaptorPlate® & HarderPlate®

1.866.9raptor
raptorwearparts.com
Edmonton, Alberta
Barrie, Ontario
Miami, Florida
Huizen, Netherlands