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BurnerLogix Training Slides PDF
BurnerLogix Training Slides PDF
BurnerLogix
Optional Plug-in
Display Module
NEXT
(VFD or LCD)
Reset Switch
Remote reset avail via
Smart LED’s wiring base terminals
for System
Status and
Diagnostics
LET’S TAKE A LOOK
Check/Run
Switch EXP Port for
Expansion
Module
(YZ300)
2 RJ12
Communication
Ports 4-20 mA
(Modbus RTU) signal output
test jacks
Bottom view
LET’S TAKE A LOOK
PROGRAMMER MODULE
AMPLIFIER MODULE
• Built into chassis
e.g., YB110IR, YB110UV
Size Comparison
• Significantly smaller
• Considerably less 6”
cabinet space required
4”
7.28”
5”
WIRING BASES
2 STYLES OFFERED
2 LINES
16 CHARACTERS
TACTILE
FEEDBACK
KEYS
MODE RESET or
NEXT BACK “Access
“Scroll Down” “Scroll Up” MODIFY
Sub-Menus”
KEY FEATURES
• Keypad selectable
operating parameters
• Additional load relay
output
• Additional AC inputs
• Proof of closure
checking during off
cycle
• 4-20 mA flame signal
test jacks.
KEY FEATURES
• SMART LED’S.
• Operates without display.
• Reset Switch
• On display
• On control
• Remote reset via terminals
• Multiple languages
• Keypad selectable
• Check/run switch.
• 8 hour burn-in based on
main valve time
• Modbus communications
PROGRAMMER MODULE
• Sold separately.
• Determines Y model
operating function.
• YP100, YP200, YP300
• YP113, YP138, etc.
• Retains all operating
parameters
• Retains burner history
and statistics
BurnerLogix ‘Y’ module
Functions similar to Flame-Monitor
Provides user programmable operation
Provides additional programmer
features.
Proof of Valve Closure monitored
during off time
Additional input / output terminals
Remote Reset
Pilot Hold Input
Start Input
Delayed main valve output
KEYPAD SELECTABLE FUNCTIONS
• Pre-Purge Time - 30 sec to 60 min
• Post Purge Time - 15 sec to 60 sec
• Prove High Fire Damper Switch Open (Term
M – 8)
• Prove Low Fire Start Switch Open (Term M
– D)
• Prove Low Fire Start during TFI. – Lockout
if M – D opens during TFI.
• Allow indefinite wait for Low Fire Start to
close.
KEYPAD SELECTABLE FUNCTIONS
• PTFI Time - applies to terminals 5 and 6.
• MTFI Time - applies to terminals 5 and 6.
• Intermittent or Interrupted Pilot (terminal 6).
• Count method – Count Up or Count Down.
• Built-in languages: English, French, German,
Spanish, Dutch, and Swedish.
• Unit Address: 0 – 31.
• Communication Baud Rate: 4800, 9600, 19200.
• Able to lock-in settings prior to 8 hour burn in.
KEYPAD SELECTABLE FUNCTIONS
• Review Last 10 Lockouts
• With burner cycle and burner hour time
stamp
• Review pilot average
• Review main flame average
• Initiate NEW IR Learn operation
• Adapts amplifier gain to burner operation
• Minimizes background effects
KEYPAD SELECTABLE FUNCTIONS
• Factory defaults for YP100 programmer
the same as an EP160 programmer.
• 30 second pre-purge
• Interrupted operation of terminal 6
• PTFI timing: Terminal 5 = 10 seconds
Terminal 6 = 10 seconds
• MTFI timing: Terminal 5 = 10 seconds
Terminal 6 = 15 seconds
• 15 second post purge
KEYPAD SELECTABLE FUNCTIONS
• Factory defaults for YP100 programmer
the same as an EP160 programmer.
• Prove 3 – P Open: No
• Prove M – 8 Open (High Fire Purge): No
• Prove M – D Open: No
• Count method: Down
• M – D Wait 10 minute: Yes
• Prove M – D TFI: No
PTFI / MTFI SETTINGS
KEYPAD PTFI MTFI
SELECTION TERM 5 TERM 6 TERM 5 TERM 6 COMMENTS
10/10 * 10/15 10 10 10 15 STANDARD EP160 TIMING
5/5 * 0/10 5 5 0 10 NO SPARK DURING MTFI
5/5 * 0/5 5 5 0 5 NO SPARK DURING MTFI
5/5 * 10/15 5 5 10 15 SHORTENED PTFI
5/5 * 10/10 5 5 10 10 SHORTENED PTFI
5/10 * 0/15 5 10 0 15 EARLY SPARK TERMINATION
10/10 * 10/10 10 10 10 10
BurnerLogix Menu Structure
Use MODE key to enter
PROGRAM SETUP Sub-Menu
Program Setup Loop
Press MODE
key from Main
Menu Loop to
enter Sub-Menu
Start here
from Main
Menu Loop
Press MODE
key at anytime
to exit Sub-
Menu
Lockout History Menu Structure
Press MODE
key from Main
Menu Loop to
enter Sub-Menu
Start here
from Main
Menu Loop
Press MODE
key at anytime
to exit Sub-
Menu
System Info Menu Structure
Press MODE
key from Main
Menu Loop to
enter Sub-Menu
Press MODE
key at anytime
to exit Sub-
Menu
SUGGESTED WIRING DIAGRAM
RECYCLING NON-RECYCLING
INTERLOCKS T INTERLOCKS
P
FUEL VALVE
END SWITCH
SCANNER
TERMINALS
13 3 P S1 S2
L1
Fireye BurnerLogix System
EARTH E Configuration
GROUND
L2
YP100, YP200 Series
A D M 8 10 X 12 11 5 6 7 W
HI LO
LOW PURGE AIR
COM AUTO
FIRE FLOW
SWITCH SWITH
IGNITION
TRANSFORMER
MODULATOR
ALARM PV
BLOWER IGNITION MV
TRANSFORMER
PILOT MAIN
VALVE FUEL
FUEL VALVE
END SWITCH
SCANNER
TERMINALS
13 3 P S1 S2
L1
Fireye BurnerLogix System
EARTH E Configuration
GROUND
L2
YP100, YP200 Series
A D M 8 10 X 12 11 5 6 7 W
HI LO
LOW PURGE AIR
COM AUTO
FIRE FLOW
SWITCH SWITH
IGNITION
TRANSFORMER
MODULATOR
ALARM PV
BLOWER IGNITION MV
TRANSFORMER
PILOT MAIN
VALVE FUEL
FUEL VALVE
END SWITCH
SCANNER
TERMINALS
13 3 P S1 S2
L1
Fireye BurnerLogix System
EARTH E Configuration
GROUND
L2
YP100, YP200 Series
A D M 8 10 X 12 11 5 6 7 W
HI LO
LOW PURGE AIR
COM AUTO
FIRE FLOW
SWITCH SWITH
IGNITION
TRANSFORMER
MODULATOR
ALARM PV
BLOWER IGNITION MV
TRANSFORMER
PILOT MAIN
VALVE FUEL
FUEL VALVE
END SWITCH
SCANNER
TERMINALS
13 3 P S1 S2
L1
Fireye BurnerLogix System
EARTH E Configuration
GROUND
L2
YP100, YP200 Series
A D M 8 10 X 12 11 5 6 7 W
HI LO
LOW PURGE AIR
COM AUTO
FIRE FLOW
SWITCH SWITH
IGNITION
TRANSFORMER
MODULATOR
ALARM PV
BLOWER IGNITION MV
TRANSFORMER
PILOT MAIN
VALVE FUEL
Operating Control L1 - 13 L1 - 3
13 – 3 L1 – 13
Fuel Valve End Switch Cannot check status of Checks status of FVES
FVES during “off” cycle during “off” cycle
D-8 M-8
High Fire Purge Interlock Terminal 8 cannot have Allows terminal 8 to have
external load (e.g. Light) external load (e.g. Light)
M-D M-D
Low Fire Start Switch Terminal D cannot have Allows terminal D to have
external load (e.g. Light) external load (e.g. Light)
YP100 Operating Sequence
Terminals Call for Heat PURGE PTFI MTFI AUTO
M
Air flow (terminal P) must close within 10 seconds of HFS (M-8) closing
PP
Valve closes in 1 second
Don't care state
13 (POC) Proof of valve closure
12 (LOW)
11 (AUTO)
PTFI / MTFI timings keypad selectable
5 (IGN / PILOT) 10 Sec 10 Sec
W (IGN) 5 Sec
7 (MAIN)
Purge begins, 30 sec minimum
8 (HFS)
10/
YP302 30 NO YES INTMT YES 10/10 Intmt Recycle 2 NO
10/
YP302 30 NO YES INTMT YES 10/10 Intmt Recycle 2 NO
10/
YP302 30 NO YES INTMT YES 10/10 Intmt Recycle 2 NO
10/
YP302 30 NO YES INTMT YES 10/10 Intmt Recycle 2 NO
FUEL VALVE
END SWITCH PILOT START
HOLD INPUT
SCANNER
TERMINALS
13 3 P 16 21 S1 S2
L1
Fireye BurnerLogix System
EARTH E Configuration
GROUND
L2
YP100, YP200 Series
A D M 8 10 X 12 11 5 6 7 W
HI LO
LOW PURGE AIR
COM AUTO
FIRE FLOW
SWITCH SWITH
IGNITION
TRANSFORMER
MODULATOR
ALARM PV
BLOWER IGNITION MV
TRANSFORMER
PILOT MAIN
VALVE FUEL
WIRING DIAGRAM – YP138
RECYCLING NON-RECYCLING
INTERLOCKS T INTERLOCKS
P
FUEL VALVE
END SWITCH PILOT START
HOLD INPUT
Can be directly SCANNER
TERMINALS
connected to L1 13 3 P 16 21 S1 S2
L1
Fireye BurnerLogix System
EARTH E Configuration
GROUND
L2
YP100, YP200 Series
A D M 8 10 X 12 11 5 6 7 W
HI LO
LOW PURGE AIR
COM AUTO
FIRE FLOW
SWITCH SWITH
IGNITION
TRANSFORMER
MODULATOR
ALARM PV
BLOWER IGNITION MV
TRANSFORMER
PILOT MAIN
HI LO
LOW PURGE AIR COM AUTO
FIRE FLOW
SWITCH SWITH
IGNITION
MODULATOR TRANSFORMER
ALARM PV
BLOWER IGNITION MV
TRANSFORMER
PILOT MAIN
VALVE FUEL
Terminal 16 – Pilot Hold
Terminal 16 – Pilot Hold RECYCLING NON-
INTERLOCKS T RECYCLING
P
INTERLOCKS
• Purge complete, initiate PTFI
(term 5 and 6 energized). FUEL VALVE
END SWITCH
PILOT
HOLD
START
INPUT
SCANNER
• Flame proven. TERMINALS
13 3 P 16 21 S1 S2
• Terminal 16 activated L1
Fireye BurnerLogix System
• Complete PTFI, term 5 E
EARTH Configuration
de-energized. GROUN
D L2 YP100, YP200 Series
• Display reads: A D M 8 10 X 12 11 5 6 7 W
Pilot 42 HI LO
T16 Input Closed LOW PURGE AIR
FLOW
COM AUTO
FIRE
SWITCH SWITH
• Flame proven state, FFRT in IGNITION
TRANSFORMER
MODULATOR
effect. ALARM PV
BLOWER IGNITION MV
TRANSFORMER
PILOT MAIN
VALVE FUEL
Terminal 16 – Pilot Hold
Terminal 16 – Pilot Hold RECYCLING NON-
INTERLOCKS T RECYCLING
P
INTERLOCKS
• Purge complete, initiate PTFI
(term 5 and 6 energized). FUEL VALVE
END SWITCH
PILOT
HOLD
START
INPUT
SCANNER
• Flame proven. TERMINALS
13 3 P 16 21 S1 S2
• Terminal 16 activated L1
Fireye BurnerLogix System
• Complete PTFI, term 5 E
EARTH Configuration
de-energized. GROUN
D L2 YP100, YP200 Series
• Display reads: A D M 8 10 X 12 11 5 6 7 W
Pilot 42 HI LO
T16 Input Closed LOW PURGE AIR
FLOW
COM AUTO
FIRE
SWITCH SWITH
• Flame proven state, FFRT in IGNITION
TRANSFORMER
MODULATOR
effect. ALARM PV
HI LO
LOW PURGE AIR COM AUTO
FIRE FLOW
SWITCH SWITH
IGNITION
MODULATOR TRANSFORMER
ALARM PV
BLOWER IGNITION MV
TRANSFORMER
PILOT MAIN
VALVE FUEL
Terminal 16 – Revert to Pilot
Terminal 16 – Revert to Pilot RECYCLING NON-
INTERLOCKS T RECYCLING
P
INTERLOCKS
• Term 16 activated while in
in Auto. FUEL VALVE
END SWITCH
PILOT
HOLD
START
INPUT
• Firing rate motor driven to SCANNER
TERMINALS
BLOWER IGNITION MV
TRANSFORMER
PILOT MAIN
VALVE FUEL
Terminal 16 – Revert to Pilot
Terminal 16 – Revert to Pilot RECYCLING NON-
INTERLOCKS T RECYCLING
P
INTERLOCKS
• Term 16 activated while in
in Auto. FUEL VALVE
END SWITCH
PILOT
HOLD
START
INPUT
• Firing rate motor driven to SCANNER
TERMINALS
Pilot 42 TRANSFORMER
PILOT MAIN
T16 Input Closed VALVE FUEL
Terminal 16 – Revert to Pilot
Terminal 16 – Revert to Pilot RECYCLING NON-
INTERLOCKS T RECYCLING
P
INTERLOCKS
• After 20 second wait time,
terminal 7 is de-energized, FUEL VALVE
END SWITCH
PILOT
HOLD
START
INPUT
terminal 5 is energized for SCANNER
TERMINALS
Pilot 42 TRANSFORMER
PILOT MAIN
T16 Input Closed VALVE FUEL
While in AUTO, once initiated, Revert to Pilot cannot be
• Terminal 16 de-energized, reversed by opening Term 16. At the conclusion of PTFI, if
initiate MTFI T16 is open, control will advance through MTFI to AUTO.
Terminal 16 – Revert to Pilot
Terminal 16 – Revert to Pilot - Summary
FUEL VALVE
END SWITCH PILOT START
HOLD INPUT
Can be directly SCANNER
TERMINALS
connected to L1 13 3 P 16 21 S1 S2
L1
Fireye BurnerLogix System
EARTH E Configuration
GROUND
L2
YP100, YP200 Series
A D M 8 10 X 12 11 5 6 7 W
HI LO
LOW PURGE AIR
COM AUTO
FIRE FLOW
SWITCH SWITH
IGNITION
TRANSFORMER
MODULATOR
ALARM PV
BLOWER IGNITION MV
TRANSFORMER
PILOT MAIN
HI LO
LOW PURGE AIR COM AUTO
FIRE FLOW
SWITCH SWITH
IGNITION
MODULATOR TRANSFORMER
ALARM PV
BLOWER IGNITION MV
TRANSFORMER
PILOT MAIN
VALVE FUEL
Terminal 21 – Hold in Purge
Terminal 21 – Hold in purge RECYCLING NON-
INTERLOCKS T RECYCLING
P
INTERLOCKS
• Term 21 activated while in
purge. FUEL VALVE
END SWITCH
PILOT
HOLD
START
INPUT
SCANNER
• Complete high fire purge. 16 21 S1
TERMINALS
S2
13 3 P
L1
Fireye BurnerLogix System
E
EARTH
GROUN
Configuration
D L2 YP100, YP200 Series
A D M 8 10 X 12 11 5 6 7 W
HI LO
LOW PURGE AIR COM AUTO
FIRE FLOW
SWITCH SWITH
IGNITION
MODULATOR TRANSFORMER
ALARM PV
BLOWER IGNITION MV
TRANSFORMER
PILOT MAIN
VALVE FUEL
Terminal 21 – Hold in Purge
Terminal 21 – Hold in purge RECYCLING NON-
INTERLOCKS T RECYCLING
P
INTERLOCKS
• Term 21 activated while in
purge. FUEL VALVE
END SWITCH
PILOT
HOLD
START
INPUT
SCANNER
• Complete high fire purge. 16 21 S1
TERMINALS
S2
13 3 P
• Complete low fire purge. L1
Fireye BurnerLogix System
• Wait indefinitely in low EARTH
GROUN
E
Configuration
fire purge. D L2 YP100, YP200 Series
A D M 8 10 X 12 11 5 6 7 W
HI LO
LOW PURGE AIR COM AUTO
FIRE FLOW
SWITCH SWITH
IGNITION
MODULATOR TRANSFORMER
ALARM PV
BLOWER IGNITION MV
TRANSFORMER
PILOT MAIN
VALVE FUEL
Terminal 21 – Hold in Purge
Terminal 21 – Hold in purge RECYCLING NON-
INTERLOCKS T RECYCLING
P
INTERLOCKS
• Term 21 activated while in
purge. FUEL VALVE
END SWITCH
PILOT
HOLD
START
INPUT
SCANNER
• Complete high fire purge. 16 21 S1
TERMINALS
S2
13 3 P
• Complete low fire purge. L1
Fireye BurnerLogix System
• Wait indefinitely in low EARTH
GROUN
E
Configuration
fire purge. D L2 YP100, YP200 Series
A D M 8 10 X 12 11 5 6 7 W
• De-activate Terminal 21,
advance to PTFI. LOW PURGE AIR COM
HI LO
AUTO
FIRE FLOW
SWITCH SWITH
IGNITION
MODULATOR TRANSFORMER
ALARM PV
BLOWER IGNITION MV
TRANSFORMER
PILOT MAIN
VALVE FUEL
Terminal 21 – Drive to Low Fire
Terminal 21 – Drive to low fire in AUTO
RECYCLING NON-
INTERLOCKS T RECYCLING
P
INTERLOCKS
• Term 21 activated while in
in AUTO. FUEL VALVE
END SWITCH
PILOT
HOLD
START
INPUT
SCANNER
• Drive mod motor to low TERMINALS
13 3 P 16 21 S1 S2
fire position (10 – 12). L1
Fireye BurnerLogix System
E
EARTH
GROUN
Configuration
D L2 YP100, YP200 Series
A D M 8 10 X 12 11 5 6 7 W
HI LO
LOW PURGE AIR COM AUTO
FIRE FLOW
SWITCH SWITH
IGNITION
MODULATOR TRANSFORMER
ALARM PV
BLOWER IGNITION MV
TRANSFORMER
PILOT MAIN
VALVE FUEL
WIRING DIAGRAM – YP138
Terminal 21 – Drive to low fire in AUTO
RECYCLING NON-
INTERLOCKS T RECYCLING
P
INTERLOCKS
• Term 21 activated while in
in AUTO. FUEL VALVE
END SWITCH
PILOT
HOLD
START
INPUT
SCANNER
• Drive mod motor to low TERMINALS
13 3 P 16 21 S1 S2
fire position (10 – 12). L1
Fireye BurnerLogix System
• Term 21 de-activated E
EARTH Configuration
while in in AUTO – GROUN
D L2 YP100, YP200 Series
release mod motor to A D M 8 10 X 12 11 5 6 7 W
Auto position (10 – 11).
HI LO
LOW PURGE AIR COM AUTO
FIRE FLOW
SWITCH SWITH
IGNITION
MODULATOR TRANSFORMER
ALARM PV
BLOWER IGNITION MV
TRANSFORMER
PILOT MAIN
VALVE FUEL
WIRING DIAGRAM – YP138
Terminal 21 – Drive to low fire in AUTO
RECYCLING NON-
INTERLOCKS T RECYCLING
P
INTERLOCKS
• Term 21 activated while in
in AUTO. FUEL VALVE
END SWITCH
PILOT
HOLD
START
INPUT
SCANNER
• Drive mod motor to low TERMINALS
13 3 P 16 21 S1 S2
fire position (10 – 12). L1
Fireye BurnerLogix System
• Term 21 de-activated E
EARTH Configuration
while in in AUTO – GROUN
D L2 YP100, YP200 Series
release mod motor to A D M 8 10 X 12 11 5 6 7 W
Auto position (10 – 11).
HI LO
LOW PURGE AIR COM AUTO
FIRE FLOW
SWITCH SWITH
IGNITION
MODULATOR TRANSFORMER
ALARM PV
BLOWER IGNITION MV
TRANSFORMER
PILOT MAIN
VALVE FUEL
BurnerLogix IR Amplifier
• Implements IR Learn method on
Pilot and Main flame
• Menu selectable function
• Perform IR LEARN at Standby (L1 – 3
Open) will implement “learn” during
PTFI and MAIN
• Perform IR LEARN at AUTO will
implement “learn” on Main flame only.
BurnerLogix IR Amplifier
• Ability to learn flame’s dc amplitude (flame
brightness) and ac modulation (flame
flicker)
• Establish “flame on” threshold
• Normalize learn signal to 32 on display
• Normalize learn signal to 16 mA at test jacks
• Adapts ac modulation of flame off threshold
to learned signal
• “Flame off” threshold is 20% of learned on
(6 on display, 6.4 mA at test jacks)
BurnerLogix IR Amplifier
COMMENTS?