For Preheater scale up value :

244.43 𝑡𝑜𝑛 106 𝑔 1 𝑚𝑜𝑙

Coal Required P = 244.43 ton/day = × × = 15.77 × 106 mol/day
𝑑𝑎𝑦 1 𝑡𝑜𝑛 15.5 𝑔

.0821 ×573 1𝑚3

Air Inlet (300℃) = 9.52P mol/day = 150.13 × 106 × × = 2.018 × 106
3.5 1000𝐿
m3/day

Exhaust gas : (700℃)

n̊O2 = 1.06 P = 1.06 × 15.77 × 106 mol/day = 16.71 × 106 mol O2/day

= .53 × 106 kg/day

n̊N2= 7.52P = 7.52× 15.77 × 106 mol/day = 118.59× 106 mol N2 /day

= 3.32 × 106 kg/day

n̊CO2= .94P = .94 × 15.77 × 106 mol/day = 14.82 × 106 mol CO2/day

= .65 × 106 kg/day

n̊SO2 = .002 P = .002 × 15.77 × 106 mol/day = .03 × 106 mol SO2/day

= 2.02 × 103 kg/day

n̊H2O = .054 P = .054 × 15.77 × 106 mol/day = .85 × 106 mol H2O/day

= 15.32 × 103 kg/day

Assuming .5% loss as dust , dust = .005 × 6194 ton/day

= 30.1 × 103 kg/day

Total exhaust = (53 × 106 + 3.32 × 106 + .65 × 106 + 2.02 × 103 + 30.1 × 103+15.32 ×
103)

= 4.55 × 106 kg/day

For Kiln , just change P values with Q . other calculations same