Professional Documents
Culture Documents
Section 5 PDF
Section 5 PDF
Gears
Spur
CP5, 10 Page 404 CP5, 10 Page 404 CP5, 10 Page 406
CP Racks
Helical
Gears
KRGCP • KRGCPF • KRGCPD KSSCPGS KSSCPG
CP Ground Racks CP Ground Spur Pinion Shafts CP Ground Spur Gears
& Pinions
Internal
Gears
CP5, 10 Page 406 CP5, 10 Page 408 CP5~20 Page 408
Racks
KSRGCP • KSRGCPF • KSRGCPD KSSCP KRCPF
CP Ground Racks CP Steel Spur Gears CP Thermal Refined Racks
Series
CP Racks
& Pinions
Catalog Numbers of stock gears are based on simple principles as follows.
Please order gears by specifying their Catalog Numbers.
CP5~20 Page 410 CP2.5~20 Page 412 CP5, 10 Page 412
Gears
Pinions
Miter
KSRCP • KSRCPF • KSRCPFD KSUSCP KSURCPF • KSURCPFD
K S S CP 2.5 - 20
CP Racks CP Stainless Steel
Spur Gears CP Stainless Steel Racks
Gears
Bevel
No. of teeth (20)
Circular pitch (2.5mm)
CP2.5~20 Page 414 CP5, 10 Page 416 CP5, 10 Page 416 Type (Spur Gear)
Material (S45C)
Screw
Gears
KSROCP KFRCP Material Type
CP Round Racks CP Metal Flexible Racks S S45C S Spur Gears
SU SUS303, US304 TS Tapered Spur Gears
K SCM440 Other Information
Worm
S Pinion Shafts
Racks
K S R CP 5 - 100
CP2.5~10 Page 418 CP5 Page 418
Bevel
motion application, the fact that the pitch is not an integral number pres-
ents a difficulty in accurate positioning. This problem is solved by CP
racks and pinions where one rotation of a pinion moves it precisely 50,
100, 150, ... or 600 mm. The following table lists the main features. The
following table lists the main features.
Pitch
Racks
Catalog No. Total Length Tooth Precision
Pitch Heat
(mm) Material Surface KHK R 001 Features
Note 1 (mm) Treatment ( ) denotes
( ) No. of teeth Finish JIS B 1702-1
KKRGCP • KKRGCPF • 5, 0
100, 500,
SCM440
Thermal
Ground 1
High strength and abrasion-resistant for precision
KKRGCPD 1000 Refined linear motion.
Pinions
By pairing with KSTRCPF rack, the backlash may be
KKTSCP 5, 0 (20~40) SCM440 Thermal refined Cut (N8)
adjusted.
Thermal refined, teeth Ground Spur Gears with Pinions, can be directly assembled
KSSCPGS 5, 0 (10~25) S45C
induction hardened
Ground (N7)
with the shaft bearing, by modifying the pinion.
5, 0, Gear teeth induction Perform secondary operations to suit your require-
KSSCPG 15, 20
(20~40) S45C
hardened
Ground (N7)
ment on these ground CP spur gears.
2.5, 5, Low cost and widely applicable, with a large selec-
KSSCP 10, 5, 20
(20~40) S45C — Cut (N8)
tion of pitches and numbers of teeth.
Suitable for food machinery due to SUS303 mate-
KSUSCP 5, 0 (20~30) SUS303 — Cut (N8)
rial's rust-resistant quality.
[NOTE 1] The catalog numbers in the above tables with a suffix of F have both ends machined so that they can be butted against each other to
make any desired length. The items with (D) have mounting screw holes for easier assembly.
• For safer handling and to prevent damage such as deformation, KHK stock CP racks have round chamfering on the corners of the top land of the gear tooth.
This rounded chamfered shape is patented by KHK. Because it is effective for reducing noise, all of KHK CP racks have this chamfering treatment.
• Black colored products are KHK stock gears that have an applied black oxide coating for rust resistance; this ‘blackness’ is a product characteristic of KHK
stock gears.
400
KHK Technical Information
Selection Hints
Please select the most suitable products by carefully considering the characteristics of items and contents of the product tables. It is also important
to read all applicable notes before the final selection.
1. Caution in Selecting the Mating Gears 2. Caution in Selecting Gears Based on Gear Strength
a KHK stock CP racks are mated with CP spur gears having the same The gear strength values shown in the product pages were computed
pitch. Since CP2.5 (m0.796), CP5 (m1.592) and CP10 (m3.183) are by assuming a certain application environment. Therefore, they should
very close in size to m0.8, m1.5 and m3 respectively, the selecting the be used as reference only. We recommend that each user computes
proper mating gear should be verified to make sure that the items are
his own values by applying the actual usage conditions. The table be-
correct. Otherwise, complications could arise.
b KSTRCPF and KSTRCPFD Tapered Racks are mated with KKTSCP low contains the assumptions established for these products in order
Spur Gears having the same pitch. They can also be mated with other to compute gear strengths.
spur gears, however, they can not be used as parallel axis gears due
to the setting angles.
Calculation assumptions for Surface Durability (Except those in common with bending strength)
Formula NOTE 1 Formula of spur and helical gears on surface durability (JGMA402-01)
Kinematic viscosity of lubricant 100cSt (50°C)
Gear support Support on one end
Allowable Hertz stress σ Hlim (kgf/mm2) 112 79 90 52.5 41.3 99 90 74.5 49 41.3
Safety factor SH 1.15
[NOTE 1] The gear strength formula is based on JGMA (Japanese Gear Manufactures Association) specifications. The units for the number of rotations
(rpm) and the stress (kgf/mm2) are adjusted to the units needed in the formula.
[NOTE 2] The allowable bending stress at the root σ Flim is calculated from JGMA401-01, and set to 2/3 of the value in the consideration of the use of
planetary-, idler-, or other gear systems, loaded in both directions.
Application Hints
In order to use KHK stock gears safely, carefully read the Application 2. Points of Caution in Assembling
Hints before proceeding.
If there are questions or if you require clarifications, please contact our
a KHK stock CP racks are designed to give the proper backlash when
technical department or your nearest distributor.
assembled using the mounting distance given by the formula below
QTC METRIC GEARS (mounting distance tolerance of H7 to H8 required). The backlash val-
PHONE: (516)437-6700 FAX: (516) 328-3343 ues are given in the table on page 375. Make sure that the mounting
E-mail: qtcsupport@qtcgears.com distance stays constant for the length of the rack.
d To use dowel pins to secure racks, attach the racks to the base and
drill both simultaneously.
e KHK stock CP racks made of S45C and SCM440 (except for ground c If the racks are not secured properly to the base, they could shift dur-
ing operation and cause unexpected problems. It is very important to
racks) can be induction hardened. However, the precision of pitch is
decreased. insure firm mounting by the use of dowel pins or similar devices.
d Machined end type racks such as KSRCPF and KSRCPFD series
f To be able to handle parts safely, all burrs and sharp corners should
be removed after the secondary operations are done. have the pitch tolerance of— 0.1/— 0.3 for modules less than Module
g If you are going to modify the gear by gripping the teeth, please ex- 2.5, and — 0.1/— 0.4 for larger modules. If you try to connect the racks
ercise caution not to crush the teeth by applying too much pressure. without any space, the pitch at the connection will be too small and will
Any scarring will cause noise during operation. cause problems. Please follow the following diagrams for assembly.
[CAUTION] Joining gauge racks for helical racks must have the opposite hand
from the racks. Please use Module 1~10 100 racks as a joining gauge
402 rack, or alternatively the rack of the same specifications on hand.
KSTRCPF • KSTRCPFD & KKTSCP
Tapered Racks and Pinions
Features of Tapered Racks and Pinions
Gears
Spur
1. Easy adjustment of Backlash value
Generally, adjustment of backlash value is made by changing mounting distance (adjusting
the height of the motor shaft). The backlash of KHK stock tapered racks and pinions are ad-
justable only by moving the pinion axially.
Helical
Gears
2. Reasonable Prices
The precision of KHK stock tapered racks and pinions are obtained by rationalization in the
production process with our cutting-edge technologies. This enables us to offer quality tapered
racks and pinions in the same price range as the CP racks and pinions. (KSRCPF and KSSC).
Internal
Gears
Example of Comparison
• KSRCP5-1000 and KSSCP5-30 combination produces a backlash value of 0.1 to 0.26.
4°
Racks
• KSTRCPF5-1000 and KKTSCP5-30 combination produces a backlash value of 0.05
or less. (Target value)
♦ Note above backlash values are theoretical values when meshed under ideal conditions.
CP Racks
& Pinions
♦ Tapered racks and pinions are not interchangeable with KHK stock CP racks and pinions.
♦ Different modules, number of teeth, ground gear versions and custom-made items are Tapered Pinion
available as special orders.
Moving the pinion axially by 1
Gears
mm changes the backlash by Tapered
Miter
0.05 mm. Rack
Gears
Bevel
The shaft angle illustrated below can be obtained by changing the assembly orientation of the tapered
spur gear or by mating with a regular spur gear.
Screw
Tapered
Gears
Tapered Pinion Pinion Spur Gear
4°
Worm
Tapered Rack Tapered Rack Tapered Rack
Bevel
When mating a tapered rack and a tapered pin- When mating a tapered rack and a tapered When mating a tapered rack and a spur
ion, where each hub is set in opposite directions, pinion, where each hub is set in the same di- gear, a 4° shaft angle is obtained.
a 0° shaft angle is obtained. (Axis Parallel). rection, an 8° shaft angle is obtained.
Information
Other
Very sm
KGCU-R Rack Kit Installment : Parallel axes gears
o oth! Gear Type : Racks & Pinions
Gears : KSRO1.5-500
KPS1.5-20
Weight : Approx. 1kg
403
KKTSCP Circular Pitch 5, 0
CP Tapered Pinions
Specifications G
E F
JIS grade N8 (JIS B1702-1: 1998)
Gears
Precision grade H I
Spur
D’
Material SCM440
D
A
B
C
Helical
Gears
4°
Tooth hardness 225~285HB
J ST
Internal
Gears
KTSCP5-40
KKTSCP5-40 40 12 45 63.66 67.89 65.8
KKTSCP10-20
KTSCP10-20 20 15 50 63.66 72.13 67.93
KTSCP10-25
KKTSCP10-25 CP10 25 20 60 79.58 88.04 83.85
ST 36 20 56
KTSCP10-30
KKTSCP10-30 (3.1831) 30 20 75 95.49 103.96 99.76
CP Racks
& Pinions
KTSCP10-40
KKTSCP10-40 40 20 80 127.32 135.79 131.59
[Caution on Product Characteristics] a The allowable torques shown in the table are the calculated values according to the assumed usage conditions. Please see
page 401 for more details.
b The backlash values shown in the table are the theoretical values when these gears and KSTRCP Tapered Racks are in
mesh.
Gears
Miter
For products not categorized in our Stock Gear series', custom gear
production services with short lead times is available. For details see page VI.
Gears
Bevel
Specifications
Precision grade KHK R 001 grade 4
Gear teeth
A B
Worm
Material S45C
C’
C
D
RF
Pitch mm Total length Face width Height (major) Height (minor) Height to pitch line Reference position
Catalog No. (Module)
No. of teeth Shape
A B C C' D E
KSTRCPF5-1000 CP5 (1.5915) 200 RF 1000 15 19.5 18.45 17.38 7.5
Other
Pitch mm Total length Face width Height (major)Height (minor) Height to pitch line Reference position Mounting hole dimensions No. of Mounting
Catalog No. (Module)
No. of teeth Shape mounting
screw size
A B C C' D E F G H holes
KSTRCPFD5-1000 CP5 (1.5915) 200 RD 1000 15 19.5 18.45 17.38 7.5 8 50 180 6 M5
KSTRCPFD10-1000 CP10 (3.1831) 100 RD 1000 30 34.5 32.4 30.27 15 14 50 180 6 M10
[Caution on Product Characteristics] a The allowable forces shown in the table are the calculated values according to the assumed usage conditions. Please see
page 401 for more details.
b The backlash of the CP Tapered Racks equates to the value of the mating gear shown in the table.
c After attaching the racks to the base, please fasten with dowel pins. Clamping only with mounting screws could possibly
cause the screws to be broken, due to a heavy load.
404 *Please see book one for additional products in these modules.
KKTSCP
Gears
Spur
Helical
Gears
Internal
Gears
Reference face width Adjustable width Reference position Distan ce traveled Allowable torque (N·m) Allowable torque (kgf·m) Backlash Weight
in one turn (mm) Catalog No.
H I J Bending strength Surface durability Bending strength Surface durability (mm) (kg)
Racks
200 100 43.3 10.2 4.41 0~0.11 0.61 KKTSCP5-40
200 329 71.2 33.6 7.26 0~0.12 1.13 KKTSCP10-20
250 445 122 45.3 12.4 0~0.12 1.71 KKTSCP10-25
30 6 21
300 562 189 57.3 19.2 0~0.12 2.58 KKTSCP10-30
CP Racks
& Pinions
400 801 371 81.7 37.8 0~0.12 4.25 KKTSCP10-40
[Caution on Secondary Operations] a Please read “Caution on Performing Secondary Operations” (Page 402) when performing modifications and/or secondary operations for
safety concerns.
b Avoid performing secondary operations that narrow the tooth width as it affects precision and strength.
Gears
Miter
*Please see book one for additional products in these modules.
Gears
Bevel
KSTRCPF • KSTRCPFD
Screw
Gears
Products Gearboxes Gear Pair
A
(G) B
Worm
G H H H H H
CP CP I E
4°
C’
C
D
K
J
Bevel
RD
Precision
KHK R 001 grade 1
Spur
grade
G
angle G G
Material SCM440
Helical
Gears
C
D
Heat
treatment Thermal refined, teeth induction hardened
Tooth G
hardness 50~60HRC
* The precision grade of J Series products is equivalent RF
to the value shown in the table.
Internal
Gears
* Standard tooth surface induction hardening is applied resulting in reasonably priced racks which have their surface durability increased by 50% than KRGCPF !
Effective Total length Face width Height Height to pitch line Allowable force (N) Allowable force (kgf) Weight
Pitch mm
Catalog No. (Module)
no. of Shape
teeth A B C D Bending strength Surface durability Bending strength Surface durability (kg)
Total length Face width Height Height to pitch line Mounting hole dimensions No. of
Catalog No. Pitch mm No. of
Shape mounting
Mounting
•:J Series (Available-on-request) (Module) teeth holes screw size
A B C D E F G
•KKRGCPFD5-500HJ 100 RD 500 25 150 4
•KKRGCPFD5-1000HJ CP5 (1.5915)
200 RD 1000
15 20 18.41 8
50 180 6
M5
Gears
•KKRGCPFD10-500HJ
Miter
50 RD 500 25 150 4
•KKRGCPFD10-1000HJ CP10 (3.1831)
100 RD 1000
30 35 31.82 14
50 180 6
M10
G
G G
Pressure angle 20°
Products Gearboxes Gear Pair
C
D
Material SCM440
Worm
* From improvements in our manufacturing processes, overall pricing is reduced by 20%! C-chamfering is widened for convenience in installation.
Bevel
Pitch mm Effective Total length Face width Height Height to pitch line Allowable force (N) Allowable force (kgf) Weight
Catalog No. (Module)
no. of Shape
teeth A B C D Bending strength Surface durability Bending strength Surface durability (kg)
KKRGCP5-100 CP5 18 98 0.21
R1 15 20 18.41 3660 1560 373 159
KKRGCP5-500 (1.5915) 99 505 1.09
KKRGCP10-100 CP10 8 98 0.73
Other
KRGCPF5-1000 CP5 (1.5915) 200 RF 1000 15 20 18.41 3660 1560 373 159 2.17
KRGCPF10-1000 CP10 (3.1831) 100 RF 1000 30 35 31.82 14600 6230 1490 635 7.49
Pitch mm No. of Total length Face width Height Height to pitch line Mounting hole dimensions No. of Mounting
Catalog No. (Module) teeth
Shape mounting
screw size
A B C D E F G holes
406 *Please see book one for additional products in these modules.
KRGCPF-H • KRGCPFD-H
Gears
Spur
A
F G G G (F) B
CP CP H
G
G G
Helical
Gears
C
D
J
I
E
G
RD
Internal
Gears
[Caution on Product Characteristics] a The allowable forces shown in the table are the calculated values according to the assumed usage conditions. Please see page 401 for more details.
b Backlash of racks vary depending on mating pinions. Please calculate the backlash in accordance with the backlash of the mating pinion and values in the table
"Backlash of Rack Tooth (Amount of Tooth-Thinning)" (Page 375).
[Caution on Secondary Operations] a Please read “Caution on Performing Secondary Operations” (Page 402) when performing modifications and/or secondary operations for safety
concerns.
b Due to the gear teeth being induction hardened, no secondary operations can be performed on tooth areas including the bottom land (approx. 1 mm
Racks
to 2 mm). Please use wire EDM or other carbide tools to modify the length.
[Caution on J series] a As available-on-request products, requires a lead-time for shipping within 5 working-days (excludes the day ordered), after
placing an order. Please allow additional shipping time to get to your local distributor.
b Number of products we can process for one order is 1 to 20 units. For quantities of 21 or more pieces, we need to quote
price and lead time.
CP Racks
& Pinions
c No black oxide is re-applied after adding secondary operation of mounting holes.
1.06 •KKRGCPFD5-500HJ
6 10 6 3660 2270 373 232
2.13 •KKRGCPFD5-1000HJ
Gears
•KKRGCPFD10-500HJ
Miter
3.61
10.8 17.5 11 14600 9150 1490 933
7.28 •KKRGCPFD10-1000HJ
KKRGCP • KKRGCPF • KKRGCPD
Gears
Bevel
KKRGCPD CP Ground Racks
Screw
Gears
A A
CP CP B F G G G (F) B
G
G G CP CP H
G
G G
C
D
J
Worm
I
G G
RF RD
Bevel
[Caution on Product Characteristics] a The allowable forces shown in the table are the calculated values according to the assumed usage conditions. Please see page 401 for more details.
b Backlash of racks vary depending on mating pinions. Please calculate the backlash in accordance with the backlash of the mating pinion and values in the table
"Backlash of Rack Tooth (Amount of Tooth-Thinning)" (Page 375).
Other
c After attaching the racks to the base, please fasten with dowel pins. Clamping only with mounting screws could possibly cause the screws to be broken, due to a
heavy load.
[Caution on Secondary Operations] a Please read “Caution on Performing Secondary Operations” (Page 402) when performing modifications and/or secondary operations for
safety concerns.
Precision grade
Spur
A’
D
A
C
Material S45C
Helical
Gears
Heat treatment
Thermal refinined, tooth surface
induction hardeded
S7
Tooth hardness 50~60HRC
Pitch mm No. of Profile shift Shaft dia. (L) Shaft length (L) Pitch dia. Outside dia. Face width Shaft dia. (R) Shaft length (R)
Catalog No. Shape
Internal
b The backlash values shown in the table are the theoretical values when these gears and KSRGCP Racks are in mesh.
c To find the center distance of profile shifted spur gears, please see the appropriate section on page 51 – 52.
G
Specifications
E F
JIS grade N7 (JIS B1702-1: 1998)
Precision grade
JIS grade 3 (JIS B1702: 1976)
G
Gear teeth Standard full depth
Screw
Gears
Material S45C D
A
B
C
S1
Pitch mm No. of Bore Hub dia. Pitch dia. Outside dia. Face width Hub width Total length
Catalog No. (Module) teeth
Shape
AH7 B C D E F G
KSSCPG5-20 20 8 25 31.83 35.01
Bevel
CP10 (3.1831) S1 30 20 50
KSSCPG10-30 30 20 75 95.49 101.86
KSSCPG10-40 40 25 80 127.32 133.69
KSSCPG15-20 20 25 75 95.49 105.04
KSSCPG15-25 CP15 (4.7746) 25 S1 25 100 119.37 128.92 50 27 77
KSSCPG15-30 30 25 110 143.24 152.79
KSSCPG20-20 20 25 100 127.32 140.06
KSSCPG20-25 CP20 (6.3662) 25 S1 30 130 159.15 171.89 60 30 90
KSSCPG20-30 30 30 150 190.99 203.72
[Caution on Product Characteristics] a The allowable torques shown in the table are the calculated values according to the assumed usage conditions. Please see
page 401 for more details.
b The backlash values shown in the table are the theoretical values when these gears and KSRGCP Racks are in mesh.
408
KSSCPGS
Gears
Spur
For products not categorized in our Stock Gear series', custom gear
production services with short lead times is available. For details see page VI.
Helical
Gears
Total length Distance Allowable torque (N·m) Allowable torque (kgf·m) Backlash Weight
traveled Catalog No.
Internal
G (mm) (kg)
Gears
in one turn (mm) Bending strength Surface durability Bending strength Surface durability
Racks
220 150 169 67.9 17.3 6.93 0.05~0.20 1.87 KSSCPGS10-15
200 256 133 26.1 13.6 0.06~0.21 2.64 KSSCPGS10-20
[Caution on Secondary Operations] a Please read “Caution on Performing Secondary Operations” (Page 402) when performing modifications and/or secondary op-
erations for safety concerns.
CP Racks
& Pinions
b Due to the gear teeth being induction hardened, no secondary operations can be performed on tooth areas including the
bottom land (approx. 1 to 2 mm). Use carbide tools for the modification of the shaft area near the bottom land.
Gears
Miter
KSSCPG
Gears
Bevel
Screw
Gears
Products Gearboxes Gear Pair
Worm
Distance Allowable torque (N·m) Allowable torque (kgf·m)
traveled Backlash Weight
in one turn Catalog No.
Bending strength Surface durability Bending strength Surface durability (mm) (kg)
(mm)
Bevel
100 24.8 13.7 2.53 1.40 0.04~0.18 0.14 KSSCPG5-20
125 33.5 23.0 3.41 2.34 0.04~0.18 0.22 KSSCPG5-25
150 42.3 35.0 4.32 3.57 0.04~0.18 0.33 KSSCPG5-30
200 60.4 66.9 6.16 6.82 0.05~0.19 0.58 KSSCPG5-40
200 198 110 20.2 11.2 0.06~0.21 0.99 KSSCPG10-20
Other
SW
SW
Gears
C
D
Pressure angle 20°
*SW Saw Blade Finished R1
Material S45C A
Helical
B
Gears
CP CP
Heat treatment
Tooth surface induction G
hardeded
Tooth hardness 50~60HRC*
C
D
* The precision grade of J Series products is
equivalent to the value shown in the table. RF
Internal
*Due to the decarburization layer of about 0.5 mm thickness, the rectangular surface have less than HB187
Gears
hardness.
Effective Total length Face width Height Height to pitch line Allowable force (N) Allowable force (kgf) Weight
Pitch mm
Catalog No. no. of Shape
Racks
(Module) (kg)
teeth A B C D Bending strength Surface durability Bending strength Surface durability
Total length Face width Height Height to pitch line Allowable force (N) Allowable force (kgf) Weight
Pitch mm No. of
Catalog No. (Module) teeth
Shape
A B C D Bending strength Surface durability Bending strength Surface durability (kg)
KSRGCPF20-500
Bevel
25 500 12.6
CP20 (6.3662) RF 60 60 53.63 36600 23400 3730 2390
KSRGCPF20-1000 50 1000 25.3
Catalog No. Pitch mm No. of Total length Face width Height Height to pitch line Mounting hole dimensions No. of Mounting
Shape mounting
• : J Series (Available-on-request) (Module) teeth A B C D E F G holes screw size
For products not categorized in our Stock Gear series', custom gear
Other
production services with short lead times is available. For details see page VI.
410
KSRGCP • KSRGCPF • KSRGCPFD
Gears
Spur
A
F G G G (F) B
CP CP H
G
Helical
Gears
C
D
J
I
E
RD
Internal
Gears
[Caution on Product Characteristics] a The allowable forces shown in the table are the calculated values according to the assumed usage conditions. Please see
page 401 for more details.
b Backlash of racks vary depending on mating pinions. Please calculate the backlash in accordance with the backlash of the
mating pinion and values in the table "Backlash of Rack Tooth (Amount of Tooth-Thinning)" (Page 375).
[Caution on Secondary Operations] a Please read “Caution on Performing Secondary Operations” (Page 402) when performing modifications and/or secondary operations for
Racks
safety concerns.
b Due to the gear teeth being induction hardened, no secondary operations can be performed on tooth areas including the
bottom land (approx. 1 to 2 mm). Please use wire cutters or other carbide tools to modify the length.
CP Racks
[Caution on J series] a As available-on-request products, requires a lead-time for shipping within 5 working-days (excludes the day ordered), after
& Pinions
placing an order. Please allow additional shipping time to get to your local distributor.
b Number of products we can process for one order is 1 to 20 units. For quantities of 21 or more pieces, we need to quote
price and lead time.
c No black oxide is re-applied after adding secondary operation of mounting holes.
* Orders for special, customized ground racks are accepted within the following
Gears
Miter
specifications; CP25, Total length (A): Max.1000mm, Height (C): Max.90mm
Counterbore dimensions Allowable force (N) Allowable force (kgf) Weight Catalog No.
Gears
Bevel
(kg) •:J Series (Available-on-request)
H I J Bending strength Surface durability Bending strength Surface durability
1.06 •KSRGCPFD5-500J
6 10 6 2290 1460 233 149
2.13 •KSRGCPFD5-1000J
3.61 •KSRGCPFD10-500J
10.8 17.5 11 9150 5860 933 597
7.29 •KSRGCPFD10-1000J
Screw
•KSRGCPFD15-500J
Gears
8.47
15.2 23 16 22900 14200 2330 1450
17.3 •KSRGCPFD15-1000J
12.2 •KSRGCPFD20-500J
17.5 26 18 36600 23400 3730 2390
24.5 •KSRGCPFD20-1000J
KPS1.5-20
Weight : Approx. 1kg
Precision grade
Spur
Material S45C
Helical
D
Gears
A
B
C
Heat treatment —
Pitch mm No. of Bore Hub dia. Pitch dia. Outside dia. Face width Hub width Total length
Catalog No. (Module) teeth
Shape
AH7 B C D E F G
KSSCP2.5-20 20 6 13 15.92 17.51
KSSCP2.5-25 25 8 17 19.89 21.49
CP2.5 (0.7958) S1 10 10 20
KSSCP2.5-30 30 8 21 23.87 25.46
Racks
[Caution on Product Characteristics] a The allowable torques shown in the table are the calculated values according to the assumed usage conditions. Please see
page 401 for more details.
b The backlash values shown in the table are the theoretical values when these gears and KSRCP Racks are in mesh.
c If the bore diameter is less than φ4, then the bore tolerance class is H8. If the bore diameter is Ø5 or Ø6, and the hole length (total
length) exceeds 3 times the diameter, then the class is also H8.
Screw
Gears
Specifications
Precision grade KHK R 001 grade 4
B
Pressure angle 20° CP CP
Material SCM440
C
D
Pitch mm No. of Total length Face width Height Height to pitch line Allowable force (N) Allowable force (kgf) Weight
Catalog No. (Module) teeth
Shape
A B C D Bending strength Surface durability Bending strength Surface durability (kg)
KKRCPF5-500 CP5 100 RF 500 1.08
15 20 18.41 3660 1040 373 106
KKRCPF5-1000 (1.5915) 200 RF 1000 2.17
KKRCPF10-500 CP10 50 RF 500 3.75
30 35 31.82 14600 4480 1490 457
KKRCPF10-1000 (3.1831) 100 RF 1000 7.49
Gears
Spur
Helical
Gears
Internal
Gears
Distance Allowable torque (N·m) Allowable torque (kgf·m) Backlash Weight
traveled Catalog No.
in one turn (mm) Bending strength Surface durability Bending strength Surface durability (mm) (kg)
Racks
100 10.1 2.64 1.03 0.27 0.07~0.22 0.098 KSSCP2.5-40
100 24.8 3.52 2.53 0.36 0.08~0.24 0.14 KSSCP5-20
125 33.5 6.06 3.42 0.62 0.09~0.26 0.22 KSSCP5-25
150 42.3 9.45 4.32 0.96 0.09~0.26 0.33 KSSCP5-30
CP Racks
& Pinions
200 60.4 18.7 6.16 1.91 0.09~0.26 0.54 KSSCP5-40
200 198 30.8 20.2 3.14 0.13~0.33 0.99 KSSCP10-20
250 268 52.7 27.3 5.37 0.15~0.36 1.49 KSSCP10-25
300 339 81.7 34.5 8.33 0.15~0.36 2.26 KSSCP10-30
400 483 160 49.3 16.4 0.15~0.36 3.66 KSSCP10-40
300 744 116 75.9 11.9 0.18~0.45 3.52 KSSCP15-20
Gears
Miter
375 1000 199 102 20.3 0.20~0.48 5.76 KSSCP15-25
450 1270 308 130 31.4 0.20~0.48 8.04 KSSCP15-30
400 1590 264 162 26.9 0.20~0.51 7.50 KSSCP20-20
500 2140 449 219 45.8 0.22~0.55 12.0 KSSCP20-25
600 2710 693 276 70.7 0.22~0.55 17.2 KSSCP20-30
Gears
Bevel
[Caution on Secondary Operations] a Please read “Caution on Performing Secondary Operations” (Page 402) when performing modifications and/
or secondary operations for safety concerns.
b Avoid performing secondary operations that narrow the tooth width as it affects precision and strength.
Screw
Gears
KKRCPF
[Caution on Secondary Operations] a Please read “Caution on Performing Secondary Operations” (Page 402) when performing modifications and/or secondary operations for
Other
safety concerns.
b If gear tooth hardening, or thermal refining, is applied, the decarburization layer (approx. 0.5 mm thickness) on the rectangu-
lar surfaces cannot have the hardness you designate.
For products not categorized in our Stock Gear series', custom gear
production services with short lead times is available. For details see page VI.
SW
SW
Material S45C
Helical
Gears
C
D
Heat treatment Stress relief annealing
Pitch mm Effective Total length Face width Height Height to pitch line Allowable force (N) Allowable force (kgf) Weight
Catalog No. (Module)
no. of Shape
teeth A B C D Bending strength Surface durability Bending strength Surface durability (kg)
KSRCP15-100 CP15 (4.7746) 5 R1 103 50 50 45.23 22900 4530 2330 462 1.83
KSRCP20-100 CP20 (6.3662) 3 R1 98 60 60 53.63 36600 7480 3730 763 2.48
Pitch mm No. of Total length Face width Height Height to pitch line Allowable force (N) Allowable force (kgf) Weight
Catalog No.
CP Racks
Shape
& Pinions
(Module) teeth A B C D Bending strength Surface durability Bending strength Surface durability (kg)
KSRCPF2.5-500 200 500 0.44
CP2.5 (0.7958) RF 10 12 11.2 763 143 77.8 14.5
KSRCPF2.5-1000 400 1000 0.88
KSRCPF5-500 100 500 1.08
KSRCPF5-1000 200 1000 2.17
CP5 (1.5915) RF 15 20 18.41 2290 468 233 47.7
KSRCPF5-1500 300 1500 3.25
Gears
Miter
No. of Total length Face width Height Height to pitch line Mounting hole dimensions No. of
Pitch mm Mounting
Catalog No. (Module) teeth
Shape mounting
screw size
A B C D E F G holes
414
KSRCP • KSRCPF • KSRCPFD
Gears
Spur
A A
CP CP B F G G G (F) B
CP CP H
Helical
C
D
Gears
C
D
J
I
E
RF RD
Internal
Gears
For products not categorized in our Stock Gear series', custom gear
production services with short lead times is available. For details see page VI.
Racks
CP Racks
& Pinions
Gears
Miter
Gears
Bevel
Screw
Gears
Products Gearboxes Gear Pair
Worm
Counterbore dimensions Allowable force (N) Allowable force (kgf) Weight
Catalog No.
H I J Bending strength Surface durability Bending strength Surface durability (kg)
2.13 KSRCPFD5-1000
6 10 6 2290 468 233 47.7 3.20 KSRCPFD5-1500
4.38 KSRCPFD5-2000 Bevel
7.29 KSRCPFD10-1000
10.8 17.5 11 9150 1870 933 191 10.9 KSRCPFD10-1500
14.9 KSRCPFD10-2000
17.3 KSRCPFD15-1000
15.2 23 16 22900 4530 2330 462 25.9 KSRCPFD15-1500
Other
35.2 KSRCPFD15-2000
24.5 KSRCPFD20-1000
17.5 26 18 36600 7480 3730 763 36.8 KSRCPFD20-1500
50.0 KSRCPFD20-2000
[Caution on Secondary Operations] a Please read “Caution on Performing Secondary Operations” (Page 402) when performing modifi-
cations and/or secondary operations for safety concerns.
b If gear tooth hardening, or thermal refining, is applied, the decarburization layer (approx. 0.5 mm
thickness) on the rectangular surfaces cannot have the hardness you designate.
c Avoid hardening Racks with bolt holes, due to deformation occurring at the mounting hole and
the difficulty of straightening the rack after hardening.
Precision grade
Spur
Material SUS303
Helical
D
A
B
C
Gears
Heat treatment —
S1
Internal
Gears
Bore Hub dia. Pitch dia. Outside dia. Face width Hub width Total length
Pitch mm No. of
Catalog No. (Module) teeth
Shape
AH7 B C D E F G
KSUSCP5-20 20 8 25 31.83 35.01
CP5
KSUSCP5-25 25 S1 10 32 39.78 42.97 15 15 30
(1.5915)
KSUSCP5-30 30 10 38 47.74 50.93
Racks
[Caution on Product Characteristics] a The allowable torques shown in the table are the calculated values according to the assumed usage conditions. Please see
page 401 for more details.
b The backlash values shown in the table are the theoretical values when these gears and KSURCPF Racks are in mesh.
Gears
Miter
CP B
Pressure angle 20° CP
Screw
Gears
Material SUS304
C
D
Heat treatment Solution heat treatment
RF
Products Gearboxes Gear Pair
Worm
Total length Face width Height Height to pitch line Allowable force (N) Allowable force (kgf) Weight
Pitch mm No. of
Catalog No. (Module) teeth
Shape
A B C D Bending strength Surface durability Bending strength Surface durability (kg)
Total length Face width Height Height to pitch line Mounting hole dimensions No. of
Pitch mm No. of Mounting
Catalog No. (Module) teeth
Shape mounting
screw size
Other
A B C D E F G holes
Gears
Spur
For products not categorized in our Stock Gear series', custom gear
Helical
production services with short lead times is available. For details see page VI.
Gears
Internal
Gears
Distance Allowable torque (N·m) Allowable torque (kgf·m)
traveled Backlash Weight
in one turn Catalog No.
Bending strength Surface durability Bending strength Surface durability (mm) (kg)
(mm)
Racks
200 110 21.9 11.2 2.23 0.13~0.35 0.98 KSUSCP10-20
250 148 37.4 15.1 3.82 0.15~0.38 1.48 KSUSCP10-25
300 187 58.0 19.1 5.92 0.15~0.38 2.24 KSUSCP10-30
CP Racks
& Pinions
[Caution on Secondary Operations] a Please read “Caution on Performing Secondary Operations” (Page 402) when performing modifications
and/or secondary operations for safety concerns.
b Avoid performing secondary operations that narrow the tooth width. as it affects precision and strength.
Gears
KSURCPF • KSURCPFD
Miter
KSURCPFD CP Stainless Steel Racks
Gears
Bevel
A
F G G G (F) B
CP CP H
Screw
Gears
C
D
J
I
RD
SW
SW
Material S45C
Helical
Gears
d
D
Heat treatment Stress relief annealing
Effective Total length Outside dia. Height to pitch line Allowable force (N) Allowable force (kgf) Weight
Pitch mm
Catalog No. (Module)
no. of Shape
teeth A dh9 D Bending strength Surface durability Bending strength Surface durability (kg)
KSROCP2.5-500 CP2.5 (0.7958) 200 R2 505 10 9.2 474 91.8 48.3 9.36 0.30
KSROCP5-500 CP5 (1.5915) 99 R2 505 15 13.41 1650 324 169 33.1 0.65
KSROCP10-1000 CP10 (3.1831) 99 R2 1010 30 26.82 6610 1300 674 132 5.16
Racks
[Caution on Product Characteristics] a The allowable forces shown in the table are the calculated values according to the assumed usage conditions. Please see
page 401 for more details.
b Backlash of racks vary depending on mating pinions. Please calculate the backlash in accordance with the backlash of the
mating pinion and values in the table "Backlash of Rack Tooth (Amount of Tooth-Thinning)" (Page 375).
CP Racks
& Pinions
[Caution on Secondary Operations] a Please read “Caution on Performing Secondary Operations” (Page 402) when performing modifications and/or secondary
operations for safety concerns.
b Please avoid hardening Round Racks. It causes contortion and deformation, and straightening processes are difficult to apply.
Specifications
Precision grade KHK R 001 grade 8 A
Heat treatment —
C
D
E
Products Gearboxes Gear Pair
R3
Pitch mm Total length Face width Height Height to pitch line Thickness of bace Width of bace Allowable force (N) Allowable force (kgf) Weight
Catalog No. (Module)
Shape
A B C D E F Bending strength Bending strength (kg)
FRCP5-2000 R3 2000 10 6 4.41 2 17 801 81.7 0.91
Bevel
the center distance so that the pinion turns without any problem.
c Metal Flexible racks are not suitable for use when positioning accuracy is required.
d The tolerance of the height (C) is 0 to -0.15 and the tolerance of the width of the base (F) is 0 to -0.1.
Example: Fastening of KFRCP Metal Flexible Racks
Fastening with flat head screws Spot welding
418