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Palmer Wilson 2018
Palmer Wilson 2018
Palmer Wilson 2018
Energy
journal homepage: www.elsevier.com/locate/energy
a r t i c l e i n f o a b s t r a c t
Article history: Deep-geothermal energy is a renewable energy source which provides a constant heat flux to the earth
Received 30 November 2017 surface. If this heat is used properly, the geothermal power plant might serve as a base-load plant.
Received in revised form However, geothermal well drilling costs are high, so the economic feasibility is not always secured. This is
7 March 2018
especially the case for low brine temperatures, which are common in NW Europe. In this paper, we will
Accepted 3 May 2018
Available online 11 May 2018
investigate the feasibility of a low-temperature geothermal plant for multiple economic scenarios.
Whereas, in the literature, the focus is often on the influence of heat source conditions and environ-
mental parameters, we focus on the economic parameter assumptions (electricity price, discount rate,
Keywords:
Feasibility study
lifetime, availability factor and well drilling costs). The design of the heat exchangers and the air-cooled
Low-grade geothermal energy condenser are optimized together with the operating conditions based on a thermo-economic optimi-
ORC zation algorithm. The net present value (NPV) is the objective function. We find that the same
Thermo-economic optimization geothermal project might be profitable (NPV ¼ 11.63MEUR) or loss-making (NPV ¼ 9.91MEUR),
depending on the economic situation. Good economic conditions are an incentive to build a more
expensive ORC which generates a high electrical power output, whereas in bad conditions, a cheap ORC
must be chosen which produces less electricity.
© 2018 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.energy.2018.05.028
0360-5442/© 2018 Elsevier Ltd. All rights reserved.
S. Van Erdeweghe et al. / Energy 155 (2018) 1004e1012 1005
Fig. 1. Schematic presentation of the basic ORC with indication of the thermodynamic working fluid states.
1006 S. Van Erdeweghe et al. / Energy 155 (2018) 1004e1012
Table 1 wall. htube and hshell are the convective heat transfer coefficients on
Thermodynamic and environmental properties of Isobutane [10]. the tube side and the shell side, respectively. The heat transfer
MW [g/mole] Tcrit [ C] pcrit [MPa] ODP GWP coefficient on the tube side htube is calculated according to the
Isobutane (R600a) 58.12 134.66 3.63 0 20
correlation of Petukhov and Popov [16]. The frictional coefficient for
the tubes is calculated following the correlation of Bhatti and
Shah [17]. The shell side calculations are based on the
Bell-Delaware method [6,14,18]. The convective heat transfer
construction [8]. The brine is modeled as pure water and the brine
coefficient hshell is calculated from the ideal heat transfer coefficient
production temperature, pressure and flow rate are Tb,prod ¼ 130 C,
for cross-flow over a tube bundle, and corrected for the baffle
pb,prod ¼ 40 bar(a) and m_ b ¼ 194 kg=s, respectively. The well pumps
_ configuration and the baffle leakages. The one-phase heat transfer
power and the well drilling costs are W wells ¼ 600 kW and
and pressure drop are calculated following [6], the two-phase
Iwells ¼ 27.5MEUR, respectively. The well drilling costs are high due
(boiling) in the evaporator is modeled following [14]. For more
to a low thermal gradient of only 30 C/km [9]. Furthermore, the
information and the detailed equations, the reader is referred to
environmental temperature and pressure are Tenv ¼ 10.3 C and
[11].
penv ¼ 1.016 bar(a), respectively.
The tubes of the A-frame ACC make an angle of 60 with the
horizontal. The rectangular tubes have dimensions of
2.2. Working fluid 19 mm 200 mm and the fin thickness is 0.25 mm. The geomet-
rical design parameters which are optimized are the length of the
The working fluid Isobutane (R600a) is chosen due to its very tubes LACC, the fin height Hfin and the fin spacing Sfin. The air-side
low environmental impact [10] and a good ORC performance. calculations are based on the correlation of Yang et al. [19]. For
Furthermore, hydrocarbons are relatively cheap and cost approxi- the working fluid on the tube side, the correlation of Petukhov and
mately 2.5$/kg (number for the year 2015) according to Macchi Popov [16] and the Gnielinski correlation [20] are used for the
et al. [7]. The thermodynamic parameters as well as the Ozone frictional and heat transfer coefficient calculations of the desu-
Depletion Potential (ODP) and Global Warming Potential (GWP) of perheater. For the two-phase flow in the condenser, the CISE cor-
Isobutane are summarized in Table 1. relation [21], the correlation of Shah [22] and the Chisholm
correlation [23] are used for the calculations of the void fraction,
2.3. Thermodynamic model equations the heat transfer and the pressure drop coefficient, respectively. For
more information and the detailed equations, the reader is referred
The model equations are based on the work of Walraven et al. to [12].
[11e13]. We consider 1 pass/1 pass TEMA E shell&tube heat ex- Furthermore, we assume constant isentropic pump (hp ¼ 80%)
changers. The split-ring floating-head tube bundle is assumed and turbine (ht ¼ 85%) efficiencies, fixed motor (hm ¼ 98%) and
because it is the most appropriate for situation where thermal generator (hg ¼ 98%) efficiencies as well as a fixed efficiency (me-
expansion is required and cleaning on the shell-side is not needed chanical and electrical) of the fan (hf ¼ 60%).
[6]. The brine flows through the tubes and the working fluid flow
through the shell. 2.4. Cost functions
The geometrical design variables which are optimized are the
shell inner diameter Dshell, the tube outer diameter Dtube, the pitch The cost functions of the bare equipment costs CBE are sum-
between the tubes ptube, the baffle cut length Bc and the baffle marized in Table 2. Due to the high temperature (>100 C), the high
spacing Lbc. From previous work [11], we know that the 30 tube pressure (>7 bar) and the need for stainless steel, the correction
bundle layout is the most appropriate for the economizer and su- factors fT ¼ 1.6, fp ¼ 1.5, fM ¼ 1.6 are respectively taken into account
perheater, whereas the 60 layout shows better performance for [24]. Additionally, an installation cost factor of fI ¼ 0.6 [25] is taken
the two-phase heat transfer in the evaporator. For the geometrical into account. The final equipment cost C thus becomes:
calculations, we follow the general procedure as proposed in the
literature [6,14,15]. C ¼ CBE ðfT fP fM þ fI Þ (3)
The heat transfer is modeled by the following set of equations:
Finally, the costs are translated to 2016-based values by means of
Q_ ¼ UA LMTD (1) the chemical engineering index and are converted to euro.
Table 2
Bare equipment cost correlations. Table is adapted from Ref. [12].
shell & tube HEx A [m2] 80e4000m2 3.28 104 (A/80)0.68 [24]
centr. pump (incl. motor) W_ [W] 4e700 kW _
9.84 103 ðW=4000Þ 0:55 [24]
turbine W_ [W] 0.1e20 MW _
19000 þ 820 ðW=1000Þ 0:8 [26]
ACC excl. fan A [m2] 200e2000m2 1.56 105 (A/200)0.89 [24]
ACC fan (incl. motor) W_ [W] 50e200 kW _
1.23 104 ðW=50000Þ 0:76 [24]
S. Van Erdeweghe et al. / Energy 155 (2018) 1004e1012 1007
Table 3
Lower and upper bounds of the variables of the optimization process and additional constraints.
variable lower bound upper bound constraint lower bound upper bound
Tcond [ C] Tenv min (Tb,prod, Tupper) Dtube/Dshell [e] 0 0.1
Tevap [ C] Tenv min (Tb,prod, Tupper) TtTevap [ C] 0.01 TupperTenv
Tt [ C] Tenvþ10 C min (Tcrit, Tupper) TevapTcond [ C] 10 2 (TupperTenv)
m_ wf =m_ b [e] 0.01 5 Tb,inj [ C] 25 Tb,prod
Dshell [m] 0.3 2 DTpinch [ C] 1 100
Dtube [mm] 12.7 50.8 LACC [m] 0 20
ptube [e] 1.25 1.5
Bc [e] 0.25 0.45
Lbc [m] 0.05 2
Sfin [mm] 1.14 3.04
Hfin [mm] 14.25 23.75
vair [m/s] 1.5 20
ntube [e] 500 10000
The objective is to maximize the Net Present Value (NPV), which well as the environmental conditions are kept constant.
is defined as:
3.1. Definition of the different scenarios
NPV ¼ Iwells IORC
X
LT W_ net p ð1 þ d Þi 8760 For all scenarios, the Chemical Engineering index CE ¼ 557
el el 106 N 0:025IORC
þ i
½MEUR (March 2016) [34] and the dollar-to-euro conversion factor
i¼1 ð1 þ drÞ f$EUR ¼ 1.11$/EUR (March 2016) [35] are kept constant. Further-
(4) more, we distinguish internal and external economic parameters.
On the one hand, the wholesale electricity price, the electricity
Herein are Iwells the well drilling costs and IORC the total ORC in- price variation over time, the discount rate and the lifetime are the
vestment costs, pel the yearly averaged wholesale electricity price, external economic parameters. On the other hand, the well drilling
del the relative yearly electricity price increase, N the availability and brine handling costs and the availability factor are the internal
factor, dr the discount rate, LT the lifetime and W _ net the net elec-
parameters, which are directly related to the maturity of the dril-
trical power. According to the IEA [31], the maintenance costs can ling and production technology/geothermal gradient/reservoir
be estimated by 2.5% of the ORC investment costs. management and the need for maintenance works (the robustness
In our optimization, the operating conditions (condenser Tcond, of the ORC installation).
evaporator Tevap and turbine Tt temperatures, the working fluid The economic parameter values for the different scenarios are
mass flow rate m_ wf and the air flow rate vair) are optimized together given in Table 4 (external parameters) and Table 5 (internal pa-
with the design of the heat exchangers and the ACC design. The rameters). Scenarios 1 and 2 are based on the economic conditions
variables and their upper and lower bounds are given on the left in Belgium in 2013 and 2016, respectively. The high and low sce-
hand side of Table 3. The heat exchanger design limits are derived narios with a high and a low electricity price are expected to have a
from Refs. [11,32,33] whereas the limits on the ACC design follow high and a low NPV, respectively. The scenarios 1dLT25 and
from Refs. [12,19]. 1dLT20 have the same economic conditions as scenario 1; however
Additional constraints are given on the right hand side of the lifetime is 25 and 20 years instead of 30 years. Scenarios
Table 3. DTpinch is the minimum temperature difference over the 1dN80, 1dN85, 1dN90, 1dN95 and 1dN100 represent an 80, 85,
heat exchangers, LACC is the length of a leg of the ACC A-frame. We 90, 95 and 100% availability factor [36] and in the scenarios 1dI15
did not impose a limit on the brine injection temperature Tb,inj. and 1dI0, the costs for drilling and production of the brine are
studied.
3. Optimization results
3.2. Feasibility under different external economic conditions
Table 5
Economic parameter values for the different economic scenarios: varying internal parameters (availability factor and well drilling costs). The bold values are different from the
respective reference values.
pel [EUR/MWh] 50 50 50 50 50 50 50 50
del [%/year] 5 5 5 5 5 5 5 5
dr [%] 4 4 4 4 4 4 4 4
LT [year] 30 30 30 30 30 30 30 30
N [%] 98 80 85 90 95 100 98 98
Iwells [MEUR] 27.5 27.5 27.5 27.5 27.5 27.5 15 0
energetic cycle efficiency follow the same trend as the NPV. This transferred to the ORC cycle. This requires larger heat exchangers
can be explained as follows. In scenarios with a high electricity and is thus more expensive. The turbine inlet temperature and the
price, a better performing hence more expensive ORC can be evaporator temperatures follow the same trend as the brine in-
afforded; the net electrical power output is higher, the efficiencies jection temperature. Note that the turbine inlet temperature equals
are higher but the individual component costs (ACC is the most the evaporator temperature (up to the imposed constraint of
expensive) are also higher. Because the ORC cost is much smaller 0.01 C from Table 3) since superheating is not favorable in case of a
than the well drilling costs, the incomes from selling more dry working fluid like Isobutane [40,41]. The condenser tempera-
electricity more than offset the extra ORC component costs. As a ture also follows the same trend. A lower condenser temperature
result, also the NPV is higher. Remark also the importance of a good requires more investments but results in a higher power output.
cooling system. Lowering the cooling temperature with a few Finally, on the right-hand side of Fig. 3 we show the LCOE
degrees requires huge additional investments in the ACC but (Levelized Cost of Electricity) values which correspond to the NPV-
returns a higher electrical power output (scenario high versus optimized scenarios. The LCOE is the fictitious average price of
scenario low). electricity during the entire lifetime which would result in a break-
On the left-hand side of Fig. 3, we show the operating temper- even for the investor/operator of the plant. The trend of the LCOE is
atures and the brine injection temperature. For scenarios with a different from the trend of the NPV. This follows directly from the
high NPV, the brine injection temperature is lower and more heat is LCOE definition:
Fig. 2. Net present value (NPV), cost-breakdown, efficiencies and net electrical power output for the 1, 2, high and low scenarios (defined in Table 4). The well drilling costs is the
same for all four scenarios shown.
S. Van Erdeweghe et al. / Energy 155 (2018) 1004e1012 1009
Fig. 3. Left-hand side: Operating temperatures (turbine inlet temperature Tt, evaporator temperature tevap and condenser temperature Tcond) and brine injection temperature Tb,inj
for the 1, 2, high and low scenarios (defined in Table 4). Right-hand side: Levelized Cost of Electricity (LCOE) for the 1, 2, high and low scenarios (defined in Table 4).
Fig. 4. Comparison of the ORC cost and the net electrical power output of the NPV-optimized (blue) and LCOE-optimized (red) results for scenarios 1, 1dI15 and 1dI0 (defined in
Table 5). (For interpretation of the references to colour in this figure legend, the reader is referred to the Web version of this article.)
3.4. Discussion: NPV as optimization objective optimal values of the variables are different for different scenarios
(different well costs), which is in contrast to the NPV-optimized
From the last section, we know that the well drilling and brine values. For higher well drilling costs, the ORC is more expensive
handling costs do not influence the optimal design and operating (left-hand side of Fig. 4) and has a higher net electrical power
conditions of the ORC. Also the ORC cost is the same for different output (right-hand side of Fig. 4).
values of Iwells. However, we expect that for higher costs for drilling Depending on the involved party, either the NPV or the LCOE
and production of the brine, also higher investments in the ORC might be the most interesting performance indicator. The three
equipment might be justified in order to get a higher income from main differences are:
the electricity production.
To take into account this phenomenon, we optimize scenarios 1, 1. The NPV gives a direct indication whether the project is profit-
1dI15 and 1dI0 yet using the LCOE (defined in Eq. (5)) as the able or loss-making, whereas the LCOE does not.
optimization objective to be minimized instead of the NPV (defined 2. The NPV-calculation requires assumptions for a lot of external
in Eq. (4)) which was to be maximized. The economic parameter economic parameters which are very hard to predict. No as-
values were given in Table 5; however, for the LCOE optimization sumptions regarding electricity pricing are needed in case of the
we do not impose any value for the electricity price (evolution over LCOE-calculation.
time). The results are summarized in Fig. 4 and Table 8. 3. The well costs are not taken into account in case of the NPV-
As been said before, for the NPV optimization, the difference optimization and the same ORC would be built independent of
between the values of the NPV is purely caused by the well costs the well costs. The LCOE is a better way of comparing the cost of
(left-hand side of Table 8). The total ORC cost is the same for every the wells and the extra cost of a better-performing ORC, with the
scenario (left-hand side of Fig. 4). When we compare the LCOE- additional electrical power output.
optimized results with the NPV-optimized results, we see that
the optimal design and operating conditions are different, hence
the ORC costs are also different (left-hand side of Fig. 4). The net 4. Conclusions
power generation in the LCOE-optimized case is smaller than for
the NPV-optimized results (right-hand side of Fig. 4), which is In this work, we have studied the feasibility of a binary
mainly the result of a higher brine injection temperature. From geothermal power plant for multiple economic scenarios. In our
Table 8, we see that the results of the NPV-optimization and the thermo-economic optimization, we maximize the NPV and the
LCOE-optimization are in good agreement in case of high well design of the heat exchangers and the ACC and the operating
drilling costs (scenario 1). However, for low costs for drilling and conditions are optimized together.
production of the brine, the results are significantly different. Regarding the external economic parameters, we conclude that
Note that, in our optimization, we optimize the operating con- the highest NPV is reached for a high value of the electricity price, a
ditions and the design of the ORC towards the best value of the high price evolution over time and a low discount rate. For these
objective function. Depending on the choice of the objective func- economic conditions, a better performing ORC can be justified: the
tion, the optimal designeand hence the physical implementation of net electrical power output is higher, the efficiencies are higher but
the ORCeis different. also the component costs are higher (the ACC is responsible for a
Furthermore, considering the LCOE-optimized results only, the large share of the ORC costs, up to 86% for the investigated sce-
narios). We find that the same geothermal project might be prof-
itable for scenario 1 with NPV ¼ 11.63MEUR2016 or loss-making for
Table 8 scenario 2 with NPV ¼ 9.91MEUR2016, only depending on the
Comparison of the NPV and the LCOE values of the NPV-optimized and LCOE- economic situation. In case of a lower lifetime, fewer expenses can
optimized results for scenarios 1, 1dI15 and 1dI0 (defined in Table 5). be afforded and a cheaper ORC is installed which results in a lower
NPV optimization LCOE optimization NPV of the project. The NPV changes from 11.63MEUR2016 for a
lifetime of 30 years to the loss-making value of 10.74MEUR2016 for
1 1dI15 1dI0 1 1dI15 1dI0
a lifetime of only 20 years.
NPV [MEUR2016] 11.63 24.13 39.13 11.29 21.90 24.00 Furthermore, the internal economic parameters were studied.
LCOE [EUR2016/MWh] 84.11 66.00 44.27 83.66 63.56 33.18
For a higher availability factor, more electricity can be sold for
S. Van Erdeweghe et al. / Energy 155 (2018) 1004e1012 1011
nearly the same ORC cost and the NPV is higher. The availability Q_ [MW] thermal power
factor might have a big impact on the plant feasibility. Whereas S [mm] spacing
NPV ¼ 11.63MEUR2016 for a 98% plant availability, the project might T [ C] temperature
become unfeasible (NPV ¼ 0.81MEUR2016) for an 80% plant avail- U [W/m2K] overall heat transfer coefficient
ability. The well drilling and brine handling costs do not influence v [m/s] velocity
the NPV-optimized results since they do not depend on the vari- W _ [MW] electrical power
ables of the optimization procedure. The value of the NPV, however, d [m] tube thickness
does directly depend on the well drilling and brine handling costs. h [%] efficiency
For well drilling and brine handling costs which are x MEUR higher,
the NPV decreases with x MEUR.
Subscripts & superscripts
Besides this last finding, we also found that the project with the
1 wf state at pump inlet
highest NPV does not correspond with the project with the lowest
2 wf state at pump outlet
LCOE value. The optimal designeand hence the physical imple-
3 wf state at turbine inlet
mentation of the ORCedepends on the assumptions of the eco-
4 wf state at turbine outlet
nomic parameters on the one hand, but also on the choice of the
air air
optimization objective (maximization of the NPV or minimization
b brine/geothermal water
of the LCOE) on the other hand. Whereas the NPV gives an indi-
BE bare equipment
cation whether the project is profitable or loss-making, the LCOE
CE Chemical Engineering index
accounts for the well costs and does not need assumptions
cond condenser
regarding the electricity pricing over time. Depending on the
crit critical point
involved party, either the NPV or the LCOE might be the most
en energetic
interesting performance indicator.
env environment
evap evaporator
Acknowledgments ex exergetic
f fan of ACC
This project receives the support of the European Union, the fin fin of ACC
European Regional Development Fund ERDF, Flanders Innovation & g generator
Entrepreneurship and the Province of Limburg. I installation
inj injection state
Nomenclature M material
m motor
net net
Symbols and abbreviations p pump
$ US dollar pinch pinch point
A [m2] heat transfer surface area prod production state
ACC Air-Cooled Condenser shell shell of heat exchanger
Bc [e] baffle cut length t turbine
C [EUR] capital cost tube tube of heat exchanger
D [m] diameter wells wells
del [%/year] electricity price increase wf working fluid
dr [%] discount rate
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