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Vapour Absorbtion Machine Specification
Vapour Absorbtion Machine Specification
Vapour Absorbtion Machine Specification
1.0 General
1.1 This specification is intended to design, manufacture and supply of 600 TR Vapor
Absorption Chiller (VAM) which includes erection, commissioning, performance testing and
providing performance guarantee at Madras Atomic Power Station, Kalpakkam, located at
about 65 kilometers from Chennai, in the coast of Bay of Bengal.
1.2 The climate at Kalpakkam is tropical with high humidity and is conducive for corrosion and
fungus growth.
1.3 The Power station consists of two identical power generating plants, each rated for 220
MWe and chilled water is used for various process cooling requirements.
1.4 Satisfactory operation of the power station will depend upon reliable and uninterrupted
supply of chilled water and hence the chiller being supplied shall be of proven and rugged
design.
1.5 The system supplied shall complete in all respects, ready for operation with all auxiliaries,
safety features, electrical, instrumentation, etc. Any item not specifically mentioned in this
specification but nevertheless required for satisfactory operation, maintenance and safety
of the equipment / personnel shall be deemed to have been specified by the purchaser and
shall be included in the scope of supply of the vendor.
1.6 The requirements specified in the technical specification are minimum requirements and it
is the responsibility of the bidder to provide a system that can perform satisfactorily at the
maximum specified conditions and at the rated capacity.
1.7 Scope of supply shall include the following:
1.7.1 Factory assembled and leak tested, packaged, water-cooled absorption water chillers,
consisting of absorber / evaporator assembly, condenser / low temperature generator
assembly, high temperature generator, Absorbent heat exchangers, filters, absorbent and
refrigerant pumps and motor, purge system, control panel with machine status, diagnostic
display and safeties, interconnecting piping, absorbent, inhibitor and refrigerant, auxiliary
components and accessories.
1.7.2 Supply of Steam Pressure Reducing Valve (PRV) and steam control valves (CV). Steam PRV
should match to the inlet steam which is dry saturate at a pressure of 40 kg/cm2 (g) &
250OC suited to maximum of 3 inch NB carbon steel pipe (ASTM A-106 Gr-B).
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1.7.3 All accessories like control, instrumentation, electrical cabling, pumps, valves, refrigerant,
absorbent and all other items that are required for the satisfactory operation of the chiller
shall be under the scope of contractor.
1.7.4 Inspection and testing at contractors works as well as at MAPS
1.7.5 Packing, delivery of items to MAPS, receipt and unloading at MAPS.
1.7.6 Site erection of the equipment, piping, wiring and control system installation and
commissioning.
1.7.7 Performance test at site.
1.7.8 Training of MAPS personnel at contractor’s training center and operation and maintenance
training at MAPS to O&M personnel
1.7.9 Chiller Operation and Maintenance Manual which shall include starting, performance
assessment, operational aids, trouble shooting, etc.
1.7.10 Test reports and test certificates of Chiller unit and its components.
1.7.11 All the as built drawings
1.7.12 One set of special tools and tackles
1.8 Vendors are advised to carry out site survey to familiarize with the existing systems, site
conditions and the quantum of work involved at site prior to bidding in their own interest.
1.9 All the equipments shall be heavy duty type suitable for industrial installations and capable
of providing trouble free performance for a long period of time.
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2.6 Vendor should have minimum 20 years of experience in design and manufacture of Vapor
Absorption Machines (VAM).
2.7 Company’s yearly turnover should be more than Rs 150 crores on a continuous basis for
the past three years.
2.8 Bidder shall enclose the details of the vapour absorption machines already supplied by
them along with the utilities contact details in the bid for review by NPCIL.
C Steam Circuit :
1. Steam pressure kg/cm²(g) 40.0 (available)
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2. Steam consumption ( + 3 %) kg/hr To be specified
3. Condensate drain temperature °C 70 – 100 (required)
4. Condensate drain pressure kg/cm²(g) 1.0 (required)
5. Connection - Inlet diameter DN To be specified
6. Connection - Drain diameter DN To be specified
7. Design Pressure kg/cm²(g) 10.5
D Electrical Data :
415 V( ±10%), 50 Hz (±5%), 3
1. Power supply
Phase, 3 wire system
2. Power consumption kVA 20 max
3. Absorbent pump rating kW (A) To be specified
4. Refrigerant pump rating kW (A) To be specified
5. Vacuum pump rating kW (A) To be specified
Starting methodology for the above To be specified
6.
pumps
E Physical Data :
1. Length mm 5900 max
2. Width mm 2500 max
3. Height mm 3500 max
4. Operating weight ton To be specified
5. Flooded weight ton To be specified
6. Dry weight ton To be specified
7. Shipping Weight ton To be specified
8. Tube cleaning space mm To be specified
F Tube Metallurgy :
1. Evaporator tube material Copper based
2. Absorber tube material Copper based
3. Condenser tube material Copper based
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Low Temperature Heat
G Standard
exchanger Type
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5.5 Chemistry parameters of Cooling Water available at MAPS:
a. Specific Gravity : 1.0
b. pH value : 8.5 to 9.5
c. Total dissolved solids : 250 ppm
d. Total suspended solids : 100 ppm max
e. Calcium as CaCO3 : 100 ppm max
f. Total hardness : 200 ppm max
g. MO alkalinity : 200 ppm as CaCO3
h. Silica : 0.1 ppm max
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should be at least 12o C below the operating temperatures to avoid crystallization during
varying loads.
6.10 Real time on-line concentration monitoring shall be incorporated in the machine and
concentration of the strong solution shall be continuously displayed in the control panel.
The PLC shall have programme to compare the real time concentration with the
crystallization temperature and shall initiate corrective action.
6.11 The chiller unit shall be designed with split absorber to improve the absorption rate of
Lithium Bromide and for improved efficiency.
6.12 The chiller unit shall be provided with multi stage level sensing provisions in High
Temperature Generator, Absorber and Evaporator in order to ensure precise control of
Lithium Bromide and refrigerant during fluctuating part load conditions, to avoid dry
running of absorbent and refrigerant pumps and thus increase the life of Absorbent pumps.
The level measurement system shall be passive and shall not have any moving
components.
6.13 Chiller unit shall have provision for auto shut off on low pressure in the steam inlet to
chiller.
6.14 Condensate from the unit shall be collected in a condensate storage tank and this
condensate shall be taken back to the main system. The capacity of the condensate tank
shall be such that it shall be possible to operate the machine at maximum capacity for at
least 30 minutes without the condensate tank overflowing in the event of failure of the
condensate transfer pump.
6.15 Condensate transfer pump shall be of steam pressure powered pump.
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carbon steel and tubes shall be of titanium stabilized Ferritic stainless steel SS-430 Ti, with
plain or enhanced surface.
7.3 A low temperature absorbent heat exchanger (LTHE) shall be an integral part of the
machine to increase the COP by pre-heating the weak solution with strong solution. This
shall be copper brazed stainless steel plate type heat exchanger.
7.4 A high temperature absorbent heat exchanger (HTHE) shall be an integral part of the
machine to increase the COP by pre-heating the weak solution with intermediate solution
from HTG. This shall be copper brazed stainless steel plate type heat exchanger.
7.5 A drain heat exchanger (DHE) shall be integral part of the machine to increase efficiency by
pre-heating weak solution with condensed refrigerant from low temperature generator. This
shall be copper brazed stainless steel plate type heat exchanger.
7.6 A heat Re-claimer (HR) shall be integral part of the machine to pre-heat weak solution with
steam condensate from high temperature generator. This can be a shell and tube type or a
plate type heat exchanger with stainless steel plates.
7.7 Tubes in evaporator, absorber and condenser shall be of seamless DLP (De-oxidised Low
residual Phosphorous) copper, with plain or enhanced surface.
7.8 Stainless steel Eliminators shall be provided to separate absorber from evaporator, low
temperature generator from high temperature generator and condenser from low
temperature generator.
7.9 Helium shroud and spray leak test shall be performed to ensure leak tightness of the unit.
The leak rate should be less than 5 x 10-7 std cc/sec.
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9.2 The water boxes shall be designed for a maximum allowable working pressure of 8.0
kg/cm2(g). All water boxes shall have ANSI #150 raised face flanges for nozzle
connections.
9.3 All water boxes shall be provided with drains and vent connections.
11.0 Valves:
11.1 All valves used for adjusting the solution flow shall be of fully welded design to prevent
leakage of air into the unit.
11.2 All isolation and service valves shall have double seal arrangement with one seal having no
moving parts.
11.3 The steam control valve shall be pneumatic operated, with air failure to close, globe type
valve.
11.4 Diaphragm valves, shall be used only in the purge system to isolate chiller and provide
access to the vacuum pump. A non-return valve shall be provided for vacuum pump.
11.5 Scope of supply shall include steam PRV / steam pressure control valve, relief valve, steam
line CV, condensate transfer pump with head capacity of 10 mWC, condensate collection
tank of capacity of about 600 liters, etc.
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12.0 Sight glasses:
12.1 Unit shall be equipped with at least one sight glass in the evaporator, absorber and high
temperature generator each to permit exact adjustment of absorbent and refrigerant levels
for tuning and troubleshooting.
12.2 Sight glass should be non-fused, removable type to permit maintenance.
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15.2 The supply and installation of the absorber to condenser piping shall be furnished by the
chiller manufacturer.
15.3 Chilled water flow switch and DP switch shall be factory supplied and factory installed on
the chilled water nozzles.
15.4 All chilled water, condenser water, steam and condensate connections are to be provided
with factory welded ANSI flanges.
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17.7 All cable terminations shall be through tinned copper lugs.
18.0 Controls:
18.1 The chiller shall be controlled by a skid mounted, stand-alone, branded, Programmable
Logic Control (PLC) based control system.
18.2 The operator interface shall have touch screen type colour display, providing easy access to
various performance parameters of the chiller.
18.3 The chiller control panel shall be located in the Chiller control room, away from the chiller
unit, and shall monitor & control chiller operation by means of steam control valve,
temperature sensors, flow instruments, level probes, various relays and switches.
18.4 PLCs shall be equipped with self diagnostic capability.
18.5 The Control Panel enclosure shall be of IP42 protection class and shall house the following
components:
a. Single point wiring connection for incoming power supply.
b. Non fused disconnect switch.
c. Motor starters, complete with current overload protection, for absorbent pump(s),
refrigerant pump, and purge pump (current overloads).
d. Multi-tap transformer to suit 3 phase, 415 V, 50 Hz input power to the panel and
secondary tap to give Control Power supply.
e. Step down Transformer should be located outside the control panel.
18.6 Capacity control shall be achieved by means of PID control in PLC, thereby controlling the
steam control valve opening based on chilled water inlet temperature. During cold start, the
steam control valve shall be opened in a controlled manner to eliminate thermal shock.
18.7 The chiller control panel shall incorporate advanced motor protection to safeguard the
motor throughout the starting and running cycles from the adverse effects of Motor
overload.
18.8 A Variable frequency drive shall be provided for absorbent pump to regulate the absorbent
flow rate during part loads, thereby reducing power consumption and specific steam
consumption.
18.9 PT-100 type RTDs should be used to measure the required process temperatures. The
thermo-wells shall be of stainless steel. All thermo-wells on the vacuum side should be
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directly welded to the piping to avoid leakages. Flanged or threaded connections are not
acceptable on vacuum side.
18.10 Since chilled water flow safety is extremely important to prevent ice formation, more than
one device should be provided to sense low chilled water flow. An independent flow
transmitter and a flow switch shall be provided to ensure redundancy and diversity.
18.11 Safety (Total) shutdowns – Panel shall be pre-programmed to shut the unit down and close
“safety shutdown” contacts under any of the following conditions:
a. Low / loss of chilled water flow.
b. Leaving chilled water temperature sensor error.
c. Low leaving chilled water temperature / anti-freeze trip.
d. Absorbent pump trip / not responding.
18.12 All safety shutdowns shall require unit to be manually restarted.
18.13 Watch dog contact facility to indicate healthiness of control power supply
18.14 Control Panel terminals shall preferably be screw-less type.
18.15 Whenever a safety shutdown occurs, except power failure, logging of last six alarms should
take place in PLC. After any alarm, operator has to manually acknowledge the alarm and
reset the alarm to start the machine again.
18.16 Warning Conditions – PLC Panel shall close warning contacts and generate a unique
warning message whenever one of the following operating conditions is detected:
a. Purge pump current overload.
b. Faulty chilled water inlet temperature sensor.
18.17 Cycling (Dilution) Shutdowns – The Panel shall be pre-programmed to shut unit down
whenever one of the following conditions is detected:
a. High temperature generator temperature high.
b. High temperature generator vapour temperature high
c. Faulty temperature sensor (in case of cooling water inlet, cooling water outlet, high
temperature generator temperature, low temperature generator, spray solution or
refrigerant U-tube sensor error).
d. Low entering cooling water temperature.
e. Refrigerant pump trip / not responding.
f. Power failure.
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18.18 Last six alarms will be logged in Operator Panel with date & time. After each normal as well
as abnormal shutdown, only manual start is required.
18.19 The chiller control panel shall be capable of displaying system data in the following formats:
a. English as well as Metric units.
b. Display numerical as whole numbers or one digit right of decimal.
18.20 The front of the chiller control panel shall be capable of displaying the following in clear
language, without the use of codes, look-up tables, or gauges:
a. Entering chilled water temperature.
b. Leaving chilled water temperature.
c. Entering cooling water temperature.
d. Leaving cooling water temperature.
e. Intermediate absorbent temperature leaving high temperature generator.
f. High temperature generator refrigerant temperature.
g. Strong absorbent temperature leaving low temperature generator.
h. Strong absorbent temperature leaving low temperature heat exchanger
i. Condensed refrigerant temperature leaving condenser
j. Strong absorbent concentration
k. Percentage opening of steam control valve.
l. Chiller running hours.
m. Purge pump-out time last or current cycle.
n. Total purge pump-out time.
o. Time / date of last purge pump-out.
p. Chilled water set point.
q. Chiller status.
r. Pump and instrument status
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19.3 The chiller control panel shall take run / trip feedback from chilled water and cooling water
flow to generate alarm / take adequate safety action in case of low flow.
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joints shall be inspected by the appropriate NDT methods and details of the same shall be
provided in the QA plan.
22.6 Ultrasonic test shall be performed on all castings and forgings. Procedure and acceptance
standards with areas subject to NDT shall be clearly indicated in QA plan.
22.7 Details of all the bought out items shall be clearly indicated with the make, technical details
and shall be submitted along with the QA plan and the drawings.
22.8 All the above documents will be reviewed and approved by NPCIL. Only after such
approval, manufacturing can commence.
22.9 Review and approval of documents by NPCIL would be only to verify the compatibility with
basic designs and concepts and in no way absolve the contractor of his responsibility /
contractual obligation to comply with the tender / contract requirements, applicable codes,
specification and statutory rules and relations. Any error / deficiency noticed during any
stage of manufacturing / execution / installation shall be promptly corrected by the
contractor without any extra cost or time, whether or not comments on the same were
received from NPCIL during the review stage.
22.10 NPCIL QA will carry out stage wise inspection as per the specifications, drawings and the
approved QA plan. Supplier shall organize for all the test facility during such inspections. All
the inspection documents shall be compiled and the entire reports shall be handed over to
NPCIL in soft copy as well as two hard copies for reference and records.
22.11 Performance test, including determination of capacity, efficiency and characteristics, etc
shall be clearly indicated in the inspection plan. Performance data shall be clearly ndicated
in the drawing /data sheet submitted for approval.
22.12 Material can be dispatched only after final inspection and issue of shipping release by
NPCIL QA.
22.13 Sample QA plan is attached for reference
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23.3 The guaranteed performance parameters furnished by the bidder in his offer, shall be
without any unspecified tolerance values and all margins required for instrument
inaccuracies and other uncertainties shall be deemed to have been included in the
guaranteed figures.
23.4 If the shop performance tests indicate failure of equipment to meet the specified
requirements, it would be tenderer’s responsibility to carry out required modifications at no
extra cost to purchaser. Tests shall be repeated after carrying out the modification to
demonstrate satisfactory performance.
23.5 Supplier shall make routine visits (at least once in three months) for assessing the health of
the machine and for tune up for at least 2 years period after successful commissioning.
23.6 A group of four personnel from NPCIL shall be trained at the manufacturers factory on the
operation and maintenance aspects of the chiller, free of cost.
23.7 In addition, supplier shall provide the detailed training for the operation and maintenance
staff of NPCIL at the purchaser’s premises, free of cost. Training and transfer of knowledge
for operation and maintenance of the chiller unit shall form part of contract and a part of
supplier’s scope.
25.0 Drawings:
Supplier shall submit the following drawings with the proposal and when approved by the
purchaser shall be considered as part of the specification.
25.1 Dimensional outline drawing of 600 TR VAM on A3 size paper.
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25.2 In this drawing various components (bill of materials) of the VAM and its materials of
construction shall be tabulated.
25.3 Drawings of the various heat exchangers deployed in the unit.
25.4 Dimensioned outline drawings of foundation on A3 size paper.
25.5 Dimensioned drawing of companion flanges – In this drawing ID, OD, thickness, PCD,
Number and size of bolt holes shall be given. Material of construction of the flanges shall
be clearly indicated.
25.6 Complete Electrical and control schematic of the chiller.
25.7 Technical data and drawings of associated components like steam PRV, CV, relief valve,
controllers, relays, etc.
25.8 After approval, all the drawings like Equipment datasheet, GA drawing, Foundation
drawing, Insulation drawing, Steam CV datasheet, PRDSH data sheet, E&I panel drawings,
Control panel GA, Instrument datasheets, QAP, Painting procedure, etc shall be submitted.
Drawings shall be submitted in AUTOCAD, in soft copy as well as hard copy, for reference
and records of NPCIL.
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27.0 Spare parts:
27.1 The supplier shall indicate item wise prices of all spare parts and consumables
recommended by him for five years of satisfactory operation of the equipment being
supplied by him in addition to the items referred below.
a. Absorber Pump.
b. Refrigerant circulating Pump.
c. Purge pump with motor
d. One steam Pressure Reducing Valve (PRV)
e. One Steam Control Valve (CV)
f. One set of sight glasses of various sizes
g. One set of hoses of various sizes
h. One set of elastomers of various sizes
i. One set of diaphragms of various sizes
j. One set of angle valves of various sizes
k. PLC- PLC CPU, digital input and output cord, analog input / output cord and RTD
cord.
l. Starter units.
27.2 Contractor shall supply adequate quantity of commissioning and start up spares so as to
ensure commissioning of the system is not hampered for want of spares. Supply of
commissioning and start up spares in included in the scope of contract and no extra
payment will be made.
27.3 Any spares required during commissioning shall be supplied by the contractor without any
time and price implication.
27.4 Supplier shall provide an undertaking for supply of spares for smooth operation of the
chiller in future.
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28.3 No shipment shall be made unless shipping release is issued by purchaser in writing and for
shipment.
28.4 Lifting lugs to be provided for lifting / shifting / erection of the equipment and capacity of
each lifting lug shall be clearly marked.
28.5 Stainless steel name plate shall be provided for the equipment with all the specifications
mentioned in Clause 3.0.
28.6 Before the equipments are packed, they shall be carefully checked to ensure all extraneous
matters such as rage, tools, rubbish foreign matters, loose scale and dirt, welding rod,
studs, bolts etc. have been removed. After the interior is cleaned and dried, all opening
shall be closed with blank flanges, caps etc., to prevent damage, entry of water, dirt or any
other foreign material.
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30.0 NPCIL scope:
30.1 Foundation for the machine will be constructed by NPCIL. However, detailed foundation
drawing of the machine and the details of foundation shall be provided by supplier.
30.2 Terminal connection of piping to the chiller will be provided to the chiller unit and will be
terminated with a flange joint at the chiller machine.
30.3 The terminal points for the chiller unit, provided by supplier, shall include the steam PRV,
RV, CV and water lines will include the flow switches. Piping from downstream of these
points will be fabricated and erected by NPCIL. A detailed scheme of the terminations shall
be provided in a drawing by supplier.
30.4 Power supply of 415V AC, 50 Hz, 3 phase, 3 wire will be extended to the chiller panel by
NPCIL. All the field control and power cabling from panel to the individual elements
including pumps, etc shall be in the scope of supplier.
30.5 Instrument air at a pressure of 4 kg/cm2 will be provided at chiller plant for steam control
valve operation. Contractor shall clearly specify and submit the drawing, along with detailed
bill of materials, of the airline for fabrication and erection by purchaser. Air header will be
extended to the point indicated by the contractor. Subsequent tubing and connections will
be in the scope of contractor.
30.6 Any other requirement, not specifically referred to in this specification and required for
successful erection and commissioning of the new chiller, shall form part of supplier’s
scope.
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Finolex / Polycab / RR Kabel /
7 Control Cables
Universal / LAPP
8 Plate type HX Alfa Lavel / SWEP
Absorbent & Refrigerant canned motor
9 Teikoku Electric
pumps
10 Vacuum Pump Indo Woosung / Hind HiVac
14 DP switch Switzer
Sl.
Item Description Unit Value
No.
A Cooling Capacity TR
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g Fouling factor considered hr-ft2 OF /BTU
D Steam Circuit
E Electrical data
a Power supply V, Hz
b Absorbent pump kW
c Refrigerant pump kW
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d Vacuum pump kW
F Physical Data
a Length m
b Width m
c Height m
G Tube metallurgy
a Evaporator
b Absorber
c Condenser
1 Refrigerant
2 Absorbent
4 Duty
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6 Pressure
a Evaporator section mm of Hg
b Absorber section mm of Hg
c Condenser mm of Hg
d Generator mm of Hg
7 Steam consumption
a 100% kg/hr
b 80% kg/hr
c 60% kg/hr
d 40% kg/hr
e 20% kg/hr
f 10% kg/hr
8 Corrosion inhibitor
a Type
b Charge liters
9 Refrigerant
a Composition
b Charge liters
10 Absorbent
a Composition
b Charge kg
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12 Refrigerant Pump
b Suction pressure m
c Discharge pressure m
Power Consumption
d Motor rating kW
f Type of pump
b Suction pressure m
c Discharge pressure m
d Motor Rating kW
f Type of pump
g Power Consumption kW
14 Vacuum pump
a Capacity lpm
Power Consumption
b Motor rating kW
b HTG Shell
c HT HX Shell
d LT HX Shell
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e Heat reclaimer HX Shell
f Tube sheets
g Channel covers
h Supports
i Flanges
j Baffles
k Eleminators
l Trays
m Spray Nozzles
16 Tube Materials
a HTG
b Condenser
c LTG
d Absorber
e Evaporator
f HT HX
g LT LX
h Heat reclaimer HX
a Make
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b Type
c Capacity
d Upstream pressure
e Downstream pressure
f Range of adjustment
a Make
b Type
c Accessories
a Make
b Type
b Actuator
c Other Accessories
a Type
b Rating
c Make
d Model No.
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e Protection for motors
f Class of insulation
27 Control Panel
a Type of construction
b Dimensions
c Type of mounting
28 Annunciation system
a No. of windows
b Manufacturer
29 Power Equipment
Total KW required for VAM (415V, 50 Hz, 3
a
phase)
b Control power supply arrangement
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List of tests to be done at site after
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installing
32 QA plan for manufacture including welding
33 Erection
Confirmation of Feasibility of erection in the
a
place indicated in the sketch
c Complete fabrication
d Despatch equipment
e Arrival at site
Time required for erection and
f
commissioning
35 Drawings
Schematic process and instrumentation
a
diagram indicating scope of supply
GA and layout drawings giving nozzle sizes
b
and orientation
c Control panel sketch
Overall dimensions and VAM sectional
d
drawings
36 Information
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construction for equipment and instruments
bringing out scheme of working, list of
similar equipments supplied with
commissioning date.
b Any other pertinent data
e Instrument schedule
h Pump details
i Material TC
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Annexure -1 Painting Specification for Chiller Unit:
Fundamentally any internal surface of chiller coming in contact with LiBr / D.M. Water should be
strictly paint-free. As an implication of above, a portion of external area e.g. shell cut outs which
come in contact with LiBr / D.M. water because of fitting of external box during assembly, shall be
painted after completion of the sub assemblies.
1.0 Washing
1.1 Do washing of complete machine using power jet pump cleaner.
1.2 Specifically tube sheet within header should be cleaned thoroughly for soap solution
removal.
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3.0 Surface Preparation
3.1 Pre-condition of a Blasting surface preparation:
3.1.1 All welding work should have been completed and no welding work shall remain pending.
3.1.2 Helium leak, Hydro / pneumatic tests of Chiller should have been completed satisfactorily.
3.1.3 Headers have been opened after hydro test, dried completely, gaskets have been replaced
and pneumatic test has been completed.
3.1.4 Performance test has been satisfactorily completed.
3.1.5 All sharp edges have been rounded before shot blasting to 1R or minimally the edges have
been broken to avoid paint chipping and injury.
3.3 Blasting:
3.3.1 Do blasting to Grade: Sa 2.5
3.3.2 First coat is to be done within maximum 3 hours after completion of blasting.
3.3.3 Inaccessible areas for shot blasting shall be cleaned by use of mechanical power tool /
Emery paper / Emery wheel etc.
3.3.4 Cleaning: Do cleaning of machine after blasting, to blow off any residue, with dry air.
3.3.5 Mask the sight glass and name plates to avoid painting of the same.
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4.0 Painting of First Coat
4.1 Applicability : All Prepared External Surfaces
4.2 Process Steps : Painting – First Coat
4.3 Paint Description : Epoxy High Build Primer, Matt Finish - GP Prime 216 HSBS or
equivalent
4.4 Paint Shade : ABB Grey
4.5 Thinner /description : GP-002 (5–10%) or equivalent
4.6 Viscosity : 40-45 seconds by Ford Cup No-4 @ 30°C
4.7 DFT : 80 – 100 microns
4.8 Application : Brush / Airless spray
4.9 Volume solids : 63 ± 3%
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5.13 Volume solids : 48 ± 3%
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8.5 Painted machine shall not be transported or handled before the paint is sufficiently dry,
hardened and damage during transport shall be avoided.
8.6 Packing frame of the chiller assembly shall be single coat of epoxy primer painted.
8.7 In case the painting gets damaged at any part during transit, supplier shall arrange for re-
painting at site.
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