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S4565/S4575/S4585 SERIES

IGNITION CONTROLS FOR COMBINED VALVE AND IGNITION SYSTEM

INSTRUCTION SHEET

”Old”-- style ”New”-- style

APPLICATION
The Combined Valve and Ignition system (CVI) has specially
been developed for application in gas fired appliances with
either intermittent pilot or direct burner ignition.
For this system, the VK41../VK81.. series gas controls have
been designed to have the S4565/S4575/S4585 series
ignition controls attached directly onto the valve.
The combined system then provides programmed safe light
up, flame supervision and regulation of gas flow to the main
burner and/or pilot burner of the appliance.

DESCRIPTION
The S4565/S4575 ignition controls provide automatic ignition
Contents
Subject to change without notice. Printed in the Netherlands.

for direct gas burner applications and for intermittent pilot gas
burner applications with safety timer. Page
The S4565/S4575 ignition controls are not intended for direct
Dimensional drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
exposure to flame envelope.
The S4585 ignition controls provide automatic ignition for Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
intermittent pilot gas burner applications without safety timer.
S4565A,B,P,Q . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
The S4565/S4575/S4585 ignition controls are designed to
meet the european standards: S4565C,D,R,T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
EN 298: Automatic gas burner control systems. S4565AD,BD,CD,DD,PD,QD,RD,TD “1000” series . . . . . . 7
EN 60730--1: Automatic electrical controls for house hold
and similar use. S4565AD,BD,CD,DD,PD,QD,RD,SD,TD “2000” series . . 13
The S4565/S4575/S4585 ignition controls can be used in S4565AF,BF,CF,DF,EF,PF,QF, RF, TF . . . . . . . . . . . . . . . . . . 18
appliances according European standard for household
electrical requirements EN 60335 series. S4575A,B,C,D,P,Q,R,T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
The S4565/S4575 ignition controls are approved on the North S4585D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
American standard ANS Z21.20 Automatic Ignition Systems.
General considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
NOTE: S4565SD is not an ignition control but an ignition
circuit and rectifier only Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

EN1R--9161 0006R10--NE
115
Connector pins suitable for
Molex 3001 female connectors

50
60

72
Mounting hole Ø 3.2

30
Ignition
19
29
113

Flame detection

Note: specific housings may deviate from drawing


Fig. 1. Dimensional drawing “new style” housing in mm

111 Connector pins suitable for


Molex 3001 female connectors

62

69
Mounting hole Ø 3.2

18.5

Ignition
19
29
110

Flame detection

Note: specific housings may deviate from drawing


Fig. 2. Dimensional drawing “old style” housing in mm

EN1R--9161 0006R10--NE 2
FEATURES IGNITION CONTROLS
 Flame supervision.  Safety time triggered by Air Pressure Switch (APS) for
 Built--in 2.5 ... 60 Hz ignition. S4565AD ... TD “2000” series and S4575.
 Internal or external reset and alarm.  Optional safe separation flame relay output or opto
 Accurate safety timer. coupler.
 Supply voltages of 220 ... 240 V in a single product.  Optional main burner interrupt for S4565 BF, DF, QF, TF.
 Full operating sequence after flame loss.  Volatile or non volatile lock--out according EN 298.
 Extended spark time.  EMC filter optional
 Optional phase neutral independent operation, flame  Protective impedance flame rod
sensing independent of safety ground potential for  Under voltage protection
S4565AD ... TD “2000” series and S4575.

SPECIFICATIONS DIRECT BURNER IGNITION CONTROL S4565A, B, P, Q


Model Waiting time (Tw): 0 ... 30 s
Suffix A: atmospheric, direct burner ignition Safety time (Ts): 3.5 ... 55 s
Suffix B: atmospheric, direct burner ignition, flame relay output Extended spark ignition time: 0 ... Ts
Suffix P: as A except volatile lock--out
Flame sensing
Suffix Q: as B except volatile lock--out
Min flame current: 0.9 ←A
Supply voltage Response time on: > 0.2 s
220 ... 240 Vac, 50/60 Hz Response time off (TFR): < 1 s
Power consumption (optionally other values available)
4 VA Ignition
Humidity Spark voltage: > 12 kV at 40 pF load
90% RH max. at 40 _C Repetition rate: 2.5 ... 60 Hz (depending on O.S. number)
Max. spark gap: 3.5 mm
Ambient temperature
0 ... 60 _C Length flame sensing cable
--15 ... 60 _C (optional) 1 m max.
Electrical rating (see also note 2.) Length ignition cable
Alarm: 220 ... 240 Vac, 50/60 Hz, 1 A, cos ♥ > 0.6 or 0.5 m max.
1 mA max.
Flame relay contact: 220 ... 240 Vac, 50/60 Hz, Length of wiring for external components
1 A, cos ♥ > 0.6 1 m max.
Flame opto coupler: +5 V, 10 kτ
Remark
Electrical connection Optional integrated flame relay available with safe separation
High voltage spark: 2.8 mm spade terminal or opto coupler with safe separation.
Flame sensing: 4.8 mm spade terminal
N.C. contact of flame relay has no safe separation.
PCB connectors: Molex 3003 series suitable for Molex 3001
female cable connector
Housing (degree of protection) WARNING
See page 29
Opto coupler interface needs a debounce time > 20
Timing (depending on O.S. number) ms in order to prevent noise caused by transients on
Self check time (Tc): 1.5 s mains.

Side connections Optional

12 11 10 9 8 7 6 5 4 3 2 1

Optional Optional **
*
N LM
RS

L
LM -- Limiter
RS -- Reset switch
* See note 2.
All versions ** See page 10 fig. 17.
Fig. 3. Connection diagram S4565A, B, P, Q

3 EN1R--9161 0006R10--NE
SYSTEM OPERATION NOTE 3.: If an return high limit thermostat is used, the high
limit switch in the application needs a longer return
time than the trial for ignition time of the control.
General This in order to provide non volatile lock out.
Lock- out reset Suffix A, B, P and Q (see fig. 4.)
The S4565 ignition control can be reset by either depressing When there is a call for heat a self check period (Tc) plus
the internal/external reset button (suffix A and B) or by waiting period (Tw) elapse before built--in igniter and gas valve
interrupting the permanent life (suffix P and Q). are switched on.
NOTE 1.: If during normal use the reset button is pressed, The ignition spark ignites gas and resulting flame is detected
the gas valves drop out and the S4565 ignition by the flame rod.
control starts a new sequence after releasing the Ignition is switched off after extended ignition time and flame
reset button. establishment.
If flame is not established within the safety time (Ts), the
NOTE 2.: If permanent alarm output: S4565 ignition control locks out.
neon indicator with integral resistor >150 kτ If the flame is lost during normal run, the S4565 ignition
Εmax 1 mA) control repeats start sequence.

Legend

Thermostat

Alarm

Ignition

Gas valve

Tc+Tw TFR Tc+Tw Ts


Flame rod

Fig. 4. Functional diagram S4565A, B, P, Q

SPECIFICATIONS IGNITION CONTROL S4565C, D, R, T


Model Electrical connection
Suffix C: fan assisted, direct burner ignition High voltage spark: 2.8 mm spade terminal
Suffix D: fan assisted, intermittent pilot burner ignition Optional:
including safety timer External mains voltage ignition transformer with
Suffix R: as C except volatile lock--out 2.8 mm spade terminal
Suffix T: as D except volatile lock--out Flame sensing: 4.8 mm spade terminal or 2.8 mm spade
Supply voltage terminal for combined high voltage
220 ... 240 Vac, 50/60 Hz spark/flame sensing
Power consumption PCB connectors:Molex 3003 series suitable for Molex 3001
female cable connector
4 VA
Humidity Housing (degree of protection)
90% RH max. at 40 _C See page 29

Ambient temperature Timing (depending on O.S. number)


0 ... 60 _C Self check time (Tc): 0, 1.5 or 2 s
--15 ... 60 _C (optional) Prepurge time (Tp): 0 ... 30 s
Safety time (Ts): 3.5 ... 55 s
Electrical rating (see also note 5.) Extended spark ignition time and stabilisation time: 0 ... Ts
Alarm: 220 ... 240 Vac, 50/60 Hz, 1 A, cos ♥ > 0.6 or (dependent on elaps of safety time)
max 1 mA
Fan: 220 ... 240 Vac, 50/60 Hz, 1 A, cos ♥ > 0.6 Flame sensing
LPG outdoor valve: 220 ... 240 Vac, 50/60 Hz, 1 A, Min flame current: 0.9 ←A
cos ♥ > 0.6 Response time on: > 0.2 s
External ignition transformer: 220 ... 240 Vac, 50/60 Hz, Response time off (TFR): < 1 s
1 A, cos ♥ > 0.6 (optionally other values available)

EN1R--9161 0006R10--NE 4
Ignition Length ignition cable
Spark voltage: > 12 kV at 40 pF load 0.5 m max.
Repetition rate: 2.5 ... 60 Hz (depending on O.S. number)
Max spark gap: 3.5 mm Length of wiring for external components
1 m max.
Length flame sensing cable
1 m max.

12 11 10 9 8 7 6 5 4 3 2 1
Side connections**

P
LM
¯ ¯¯ * RS

LPG
N N

P -- Air proving switch Optional


LM -- Limiter
N L RS -- Reset switch
* See note 5.
** Alternative side connection for models with combined flame
detection/high voltage. See page 5 fig. 6.

Fig. 5. Connection diagram S4565C, D, R, T

Side connection

ignition control 230 Vac


N
Special applications
input
Ignition transformer
1 2

AT7030

N Ph1
L
Ph2
Fig. 6. Alternative side connection for models with Fig. 7. Alternative side connection for models with flame
combined flamedetection/high voltage. sense input + 230 Vac output for external ignition
transformer

5 EN1R--9161 0006R10--NE
SYSTEM OPERATION If the flame is lost during normal run, the S4565 ignition
control repeats the start sequence with prepurge.
If no air is proven by the air proving switch within the prepurge
General
time (Tp), the ignition control stays in waiting mode with fan
Lock- out reset running.
The S4565 can be reset by either depressing the Suffix D and T (see fig. 9.)
internal/external reset button (suffix C and D) or by
When there is a call for heat the fan starts running through the
interrupting the permanent life (suffix R and T).
no air position of the air proving switch.
NOTE 4.: If during normal use the reset button is pressed, If an external LPG valve is connected, this will be energized.
he gas valves close and the S4565 ignition control When sufficient air flow is proven by the air proving switch, a
starts a new sequence after releasing the reset self check period (Tc) and prepurge period (Tp) elapses before
button. the pilot gas valve and built--in ignition or external ignition
transformer (optional) are switched on.
NOTE 5.: If permanent alarm output:
The ignition spark ignites pilot gas and resulting flame is
neon indicator with integral resistor >150 kτ
detected by the flame rod.
Εmax 1 mA)
Internal or external ignition is switched off.
Suffix C and R (see fig. 8.) After flame establishment a predetermined, extended ignition
When there is a call for heat the fan starts running through the time can be included and flame establishment and the main
no air position of the air proving switch. valve is switched on.
If an external LPG valve is connected, this will be energized. If flame is not established within the safety time (Ts), the
When sufficient air flow is proven by the air proving switch, a S4565 ignition control locks out.
self check period (Tc) and prepurge period (Tp) elapse before If the flame is lost during normal run, the S4565 ignition
the gas valve and built--in ignition or external ignition control repeats start sequence at prepurge.
transformer (optional) are switched on. If no air is proven by the air proving switch within the prepurge
The ignition spark ignites gas and resulting flame is detected time (Tp), the ignition control stays in waiting mode with fan
by the flame rod. running.
Internal or external ignition is switched off.
After flame establishment a predetermined, extended ignition
time can be included.
WARNING
If flame is not established within the safety time (Ts), the Do not interchange air proving switch wiring in order to
S4565 ignition control locks out. prevent malfunctioning

Legend

Thermostat

Fan

P
P Air proving switch
¯
Ignition

Main valve

Flame rod

Tc + Tp TFR Tc + Tp Ts
Alarm

Fig. 8. Functional diagram S4565C, R

EN1R--9161 0006R10--NE 6
Legend

Thermostat

Fan

P
P Air proving switch
¯
Ignition

PV Pilot valve
PV

Flame rod

MV
Main valve
Tc + Tp TFR Tc + Tp Ts
MV

Alarm

Fig. 9. Functional diagram S4565D, T

SPECIFICATIONS DIRECT BURNER IGNITION CONTROL


S4565AD, BD, CD, DD, PD, QD, RD, TD “1000- SERIES”
Model Electrical connection
Suffix AD: atmospheric, direct burner ignition High voltage spark: 2.8 x 0.5 mm spade terminal
Suffix BD: as AD but with flame relay output Flame sensing: 4.8 x 0.8 mm spade terminal
Suffix CD: fan assisted, direct burner ignition PCB connectors: Molex 3003 series suitable for Molex 3001
Suffix DD: as CD but with flame relay output female cable connector
Suffix PD: as AD except volatile lock--out Housing (degree of protection)
Suffix QD: as BD except volatile lock--out See page 29
Suffix RD: as CD except volatile lock--out
Suffix TD: as DD except volatile lock--out Timing (depending on O.S. number)
Self check time (Tc): 1.5 s
Supply voltage Waiting time (Tw): 0 ... 30 s
220 ... 240 Vac, 50/60 Hz Safety time (Ts): 3.5 ... 25 s
Extended spark ignition time: 0 ... Ts
Power consumption
(dependent on elaps of safety time)
4 VA
Flame sensing
Humidity Min flame current: 0.9 ←A
90% RH max. at 40 _C non condensing Response time on: > 0.2 s
Ambient temperature Response time off (TFR): < 1 s
0 ... 60 _C Ignition
--15 ... 60 _C (optional) Spark voltage: >12 kV at 40 pF load
(depending on O.S. number)
Electrical rating (see also note 8.) Repetition rate: 2.5 ... 60 Hz (depending on O.S. number)
Alarm: 220 ... 240 Vac, 50/60 Hz, 1 A, cos ♥ > 0.6 or max 1mA Max. spark gap: 3.5 mm
Fan: 220 ... 240 Vac, 50/60 Hz, 1 A, cos ♥ > 0.6 Optional external ignition circuit: 220 ... 240 V (at no load),
Flame relay contact: 220 ... 240 Vac, 50/60 Hz, 1 A, single phase rectified, max 2 VA
cos ♥ > 0.6
Length flame sensing cable
Flame opto coupler: +5 V, 10 kτ
LPG valve: 220 ... 240 Vac, 50/60 Hz,1 A max, cos ♥ > 0.6 1 m max.
Length ignition cable
0.5 m max.
Length of wiring for external components
1 m max.

7 EN1R--9161 0006R10--NE
Remark
Optional integrated flame relay available with safe separation WARNING
or opto coupler with safe separation. Opto coupler interface needs a debounce time > 20
N.C. contact of flame relay has no safe separation. ms in order to prevent noise caused by transients on
mains.

Side connections **
Optional

12 11 10 9 8 7 6 5 4 3 2 1

LM * Optional ***
RS

N LM -- Limiter
RS -- Reset switch
L * See note 8.
** See page 10 fig. 16.
*** See page 10 fig. 17.

Fig. 10. Connection diagram S4565AD and BD

Side connections **
Optional

12 11 10 9 8 7 6 5 4 3 2 1

LM * Optional Optional ***

RS
N

L * See note 8.
** See page 10 fig. 16.
*** See page 10 fig. 17.

Fig. 11. Connection diagram S4565BD and QD “1000” series for gas/air application

EN1R--9161 0006R10--NE 8
Side connections **

12 11 10 9 8 7 6 5 4 3 2 1

LM *
P NC Optional Optional ***
RS ¯
C NO
N P -- Air proving switch
LM -- Limiter
L N RS -- Reset switch
* See note 8.
** See page 10. fig. 16.
*** See page 10 fig. 17.

Fig. 12. Connection diagram S4565CD and DD

Side connections

12 11 10 9 8 7 6 5 4 3 2 1

LM * Optional Optional ***


-- +

N LM -- Limiter
RS -- Reset switch
L N * See note 8.
*** See page 10 fig. 17.

Fig. 13. Connection diagram S4565QD with external ignition circuit

Side connections **

12 11 10 9 8 7 6 5 4 3 2 1

LM * Optional Optional ***

N LM -- Limiter
* See note 8.
L ** See page 10. fig. 16.
*** See page 10 fig. 17.
Fig. 14. Connection diagram S4565PD and QD

9 EN1R--9161 0006R10--NE
Side connections **

12 11 10 9 8 7 6 5 4 3 2 1

LM P NC Optional Optional ***


*
¯
C NO
N P -- Air proving switch
LM -- Limiter
L RS -- Reset switch
* See note 8.
** See page 10. fig. 16.
*** See page 10 fig. 17.

Fig. 15. Connection diagram S4565RD and TD


Side connections

2 1
Flame
output

10k

+ --
5V

Fig. 16. Alternative side connection if sparking to ground Fig. 17. Connection for opto coupler output

EN1R--9161 0006R10--NE 10
SYSTEM OPERATION S4565 ignition control locks out.
If the flame is lost during normal run, the S4565 ignition
control repeats start sequence.
General
The S4565AD, BD, CD, DD, PD, QD, RD, TD ignition control Suffix BD and QD (see fig. 19.)
can provide both closed--loop sparking and sparking to As AD and PD except flame relay contact or opto is closed
ground. after flame detection.
If the S4565AD, BD, CD, DD, PD, QD, RD, TD will be used in
Suffix CD and RD (see fig. 20.)
sparking to ground applications, the upper spark tab has to be
grounded. When there is a call for heat the fan starts running through the
no air position of the air proving switch after a self check
Lock- out reset period (Tc) plus waiting period (Tw). When sufficient air flow is
The S4565 can be is reset by either depressing the proven by the air proving switch, the built--in igniter and gas
internal/external reset button (suffix AD, BD, CD and DD) or valve are switched on.
by interrupting the permanent life (suffix PD, QD, RD and TD). The ignition spark ignites gas and resulting flame is detected
by the flame rod.
NOTE 6.: When first starting, the inition control can be in the After flame establishment a predetermined, extended ignition
lock--out condition; reset the ignition control. time can be included.
After a reset an extended waiting time will occur. If flame is not established within the safety time (Ts), the
NOTE 7.: If during normal use the reset button is pressed, S4565 ignition control locks out.
the gas valves close and the S4565 ignition If the flame is lost during normal run, the S4565 ignition
control starts a new sequence after releasing the control repeats start sequence.
reset button. If no air is proven by the air proving switch within the safety
time (Ts), the ignition control locks out.
NOTE 8.: If permanent alarm output:
neon indicator with integral resistor >150 kτ Suffix DD and TD (see fig. 21.)
Εmax 1 mA) As CD and RD except flame relay contact or opto is closed
after flame detection.
Suffix AD and PD (see fig. 18.)
When there is a call for heat a self check period (Tc) plus Gas/air application
waiting period (Tw) elapses before the built--in igniter and gas For gas/air application without dynamic aircheck, the
valve are switched on. S4565AD, BD, PD or QD can be used.
The ignition spark ignites gas and resulting flame is detected In this application the fan is connected between pin 4 and 5
by the flame rod. and will start when a call for heat is present. The waiting
After flame establishment a predetermined, extended ignition period now acts as a prepurge time.
time can be included. When the call for heat disappears or when the ignition control
If flame is not established within the safety time (Ts), the goes in lock--out, the fan will be switched off.

Legend

Thermostat

Ignition

Gas valve

Flame rod

Tc+Tw TFR Tc+Tw Ts


Alarm

Fig. 18. Functional diagram S4565AD, PD

11 EN1R--9161 0006R10--NE
Legend

Thermostat

LPG valve
LPG LPG
Ignition

Gas valve

Flame rod

Flame relay contact


Tc+Tw TFR Tc+Tw Ts
Alarm

Fig. 19. Functional diagram S4565BD, QD

Legend

Thermostat

Fan

P
P Air proving switch

Ignition

Gas valve

Flame rod

Tc+Tw TFR Tc+Tw Ts


Alarm

Fig. 20. Functional diagram S4565CD, RD

EN1R--9161 0006R10--NE 12
Legend

Thermostat

Fan

P
P Air proving switch

Ignition

Gas valve

Flame rod

Flame relay contact


Tc+Tw TFR Tc+Tw Ts

Alarm

Fig. 21. Functional diagram S4565DD, TD

SPECIFICATIONS DIRECT BURNER IGNITION CONTROL


S4565AD, BD, CD, DD, PD, QD, RD, SD, TD “2000” SERIES
Model Electrical connection
Suffix AD: atmospheric, direct burner ignition High voltage spark: 2.8 mm spade terminal
Suffix BD: as AD but with flame relay output optional: 4 mm round terminal in spark to ground
Suffix CD: fan assisted, direct burner ignition application
Suffix DD: as CD but with flame relay output Flame sensing: 4.8 mm spade terminal
Suffix PD: as AD except volatile lock--out PCB connectors: Molex 3003 series suitable for Molex 3001
Suffix QD: as BD except volatile lock--out female cable connector
Suffix RD: as CD except volatile lock--out Housing (degree of protection)
Suffix SD: ignition circuit and rectifier only
See page 29
Suffix TD: as DD except volatile lock--out
Timing (depending on O.S. number)
Supply voltage Self check time (Tc): 0 ... 2 s
230 ... 240 Vac, 50/60 Hz Waiting time (Tw): 0 ... 30 s
Power consumption Safety time (Ts): 3.5 ... 55 s
4 VA Extended spark ignition time: 0 ... Ts
(dependent on elaps of safety time)
Humidity Flame sensing
90% RH max. at 40 _C Min flame current:
Ambient temperature for optional phase independent systems: 0.5 ←A
0 ... 60 _C for phase dependent systems: 0.9 ←A
--15 ... 60 _C (optional) Response time on: > 0.2 s
Response time off (TFR): < 1 s
Electrical rating (see also note 8.) (optionally other values available)
Alarm: 230 ... 240 Vac, 50/60 Hz, output max 1mA Ignition
(e.g. neon light with internal resistor > 150 kτ)
Spark voltage: > 12 kV at 40 pF load
Fan: 230 ... 240 Vac, 50/60 Hz, max 1 A, max cos ♥ > 0.6
Repetition rate: 2.5 ... 60 Hz (depending on O.S. number)
Hour counter: 230 ... 240 Vac, 50/60 Hz, max 1 A, cos ♥ > 0.6
Max. spark gap: 3.5 mm
Flame relay contact: 230 ... 240 Vac, 50/60 Hz, max 1 A,
cos ♥ > 0.6 Length flame sensing cable
Flame opto coupler: +5 V, 10 kτ 1 m max.

13 EN1R--9161 0006R10--NE
Length ignition cable
0.5 m max. WARNING
Length of wiring for external components Opto coupler interface needs a debounce time > 20
1 m max. ms in order to prevent noise caused by transients on
Remark mains.
Optional integrated flame relay available with safe separation
or opto coupler with safe separation.
N.C. contact of flame relay has no safe separation.

Side connections *

12 11 10 9 8 7 6 5 4 3 2 1

h Optional Optional **
N

LM LM -- Limiter
RS -- Reset switch
h -- Hour counter
RS * See page 16. fig. 28.
L ** See page 10 fig. 17.

h and RS and alarm are optional


Fig. 22. Connection diagram S4565AD and BD “2000 “series

Side connections *

12 11 10 9 8 7 6 5 4 3 2 1

Optional Optional **
LM N

LM output
LM -- Limiter
RS -- Reset switch
* See page 16. fig. 28.
RS ** See page 10 fig. 17.
L
RS and alarm are optional
Fig. 23. Connection diagram S4565AD and BD “2000 “series (optional )

EN1R--9161 0006R10--NE 14
Side connections *

12 11 10 9 8 7 6 5 4 3 2 1

Optional Optional **
P N

LM LM -- Limiter
RS -- Reset switch
P -- Air pressure switch
RS * See page 16. fig. 28.
L ** See page 10 fig. 17.

RS and alarm optional


Fig. 24. Connection diagram S4565CD and DD “2000”series

Side connections *

12 11 10 9 8 7 6 5 4 3 2 1

h Optional Optional **
N

LM LM -- Limiter
h -- Hour counter
* See page 16. fig. 28.
** See page 10 fig. 17.
L h is optional
Fig. 25. Connection diagram S4565PD and QD “2000”series

Side connections *

12 11 10 9 8 7 6 5 4 3 2 1

Optional Optional **
P N

LM
LM -- Limiter
P -- Air proving switch
* See page 16. fig. 28.
** See page 10 fig. 17.
L

Fig. 26. Connection diagram S4565RD and TD “2000”series

15 EN1R--9161 0006R10--NE
Side connections

12 11 10 9 8 7 6 5 4 3 2 1

L L
Void N Not valves ignition
used

Fig. 27. Connection diagram S4565SD “2000” series

Lock- out reset


Side connections
The S4565 can be is reset by either depressing the
internal/external reset button (suffix AD, BD, CD and DD) or
by interrupting the permanent life (suffix PD, QD, RD and TD).
NOTE 9.: If during normal use the reset button is pressed,
the gas valves close and the S4565 starts a new
sequence after releasing the reset button.
Suffix AD and PD (see fig. 30.)
When there is a call for heat a self check period (Tc) plus
waiting period (Tw) elapse before the built--in igniter and gas
valve are switched on.
The ignition spark ignites gas and resulting flame is detected
by the flame rod.
After flame establishment a predetermined, extended ignition
time can be included.
Fig. 28. Alternative side connection if sparking to ground If flame is not established within the safety time (Ts), the
S4565 ignition control locks out.
If the flame is lost during normal run, the S4565 ignition
Side connection control repeats start sequence.
Suffix BD and QD (see fig. 31.)
As AD and PD except flame relay contact or opto is activated
after flame detection.
NOTE 10.: The hour counter is energized when the valve is
energized. It can be used as an output signal.
Suffix CD and RD (see fig. 32.)
When there is a call for heat, self check period (Tc) plus
waiting period (Tw) elapse when the air proving switch is in the
no air position.
Fig. 29. Alternative side connection in case of single rod After Tc + Tw the fan starts running.
When sufficient air flow is proven by the air proving switch, the
built--in igniter and gas valve are switched on.
SYSTEM OPERATION The ignition spark ignites gas and resulting flame is detected
by the flame rod.
General After flame establishment a predetermined, extended ignition
The S4565AD, BD, CD, DD, PD, QD, RD, TD ignition control time can be included.
can provide both closed--loop sparking and sparking to If flame is not established within the safety time (Ts), the
ground. S4565 ignition control locks out.
The S4565SD ignition circuit and rectifier provides If the flame is lost during normal run, the S4565 ignition
closed--loop sparking. control repeats start sequence.

EN1R--9161 0006R10--NE 16
If no air is proven by the air proving switch, the ignition control Pin 8 is present but not intended for use. It is connected with a
stays waiting (optional lock out on no air can be included). resistor (100 τ) to pin 5.
Suffix DD and TD (see fig. 33.) Ignition circuit must be on shorter than 10 s in an application
As CD and RD except flame relay contact or opto is activated with single ignition trial.
after flame detection. Gas/air application
Suffix SD (see fig. 27.) For gas/air application without dynamic aircheck, the
If line voltage is applied between pin 5 (line valves) and S4565AD, BD, PD or QD can be used.
pin 9 (N), the gas valve is switched on. In this application the fan is connected between pin 4 and 5
If the line voltage is applied between pin 4 (line ignition) and and will start when a call for heat is present. The waiting
pin 9 (N) the build in igniter is switched on. period now acts as a prepurge time.
The igniter circuit is fed during the negative half wave of the When the call for heat disappears or when the ignition control
mains. goes in lock--out, the fan will be switched off.

Legend

Thermostat

Ignition

Gas valve

Flame rod

Tc+Tw TFR Tc+Tw Ts


Alarm

Fig. 30. Functional diagram S4565AD, PD “2000”series

Legend

Thermostat

Ignition

Gas valve

Flame rod

Flame relay contact


Tc+Tw TFR Tc+Tw Ts
Alarm

Fig. 31. Functional diagram S4565BD, QD “2000”series

17 EN1R--9161 0006R10--NE
Legend

Thermostat

Fan

P
P Air proving switch

Ignition

Gas valve

Flame rod

Tc+Tw TFR Tc+Tw Ts


Alarm

Fig. 32. Functional diagram S4565CD, RD “2000”series


Legend

Thermostat

Fan

P
P Air proving switch

Ignition

Gas valve

Flame rod

Flame relay contact


Tc+Tw TFR Tc+Tw Ts

Alarm

Fig. 33. Functional diagram S4565DD, TD “2000”series

SPECIFICATIONS IGNITION CONTROL S4565AF, BF, CF, DF, PF, QF, RF, TF
Model Suffix QF: as BF except volatile lock--out
Suffix AF: atmospheric, direct burner ignition Suffix RF: as CF except volatile lock--out
Suffix BF: atmospheric, intermittent pilot burner ignition Suffix TF: as DF except volatile lock--out
including safety timer Supply voltage
Suffix CF: fan assisted, direct burner ignition
220 ... 240 Vac, 50/60 Hz
Suffix DF: fan assisted, intermittent pilot burner ignition
including safety timer Power consumption
Suffix PF: as AF except volatile lock--out 4 VA

EN1R--9161 0006R10--NE 18
Humidity Safety time (Ts): 3.5 ... 55 s
90% RH max. at 40 _C Extended spark ignition time and stabilisation time: 0 ... Ts
(dependent on elaps of safety time)
Ambient temperature
0 ... 60 _C External main burner interrupt
--15 ... 60 _C (optional) Max open contact voltage 24 V, max current 15 mA
A low voltage relay is suitable.
Electrical rating (see also note 12.) An opto coupler e.g. CNY17--3 is also possible
Alarm: 220 ... 240 Vac, 50/60 Hz, 1 A, cos ♥ > 0.6 or A flame indicating series LED (see connection diagram) will
max 1mA conduct min 0.85 mA if the contact is open and minimal
Fan: 220 ... 240 Vac, 50/60 Hz, 1 A, cos ♥ > 0.6 3.5 mA if the contact is closed.
LPG outdoor valve: 220 ... 240 Vac, 50/60 Hz, 1 A,
cos ♥ > 0.6 Flame sensing
Min flame current: 0.9 ←A
Electrical connection Response time on: > 0.2 s
High voltage spark: 2.8 mm spade terminal Response time off (TFR) : < 1 s
Optional: 4 mm round terminal Ignition
Flame sensing: 4.8 mm spade terminal or 2.8 mm spade
Spark voltage: > 12 kV at 40 pF load
terminal for combined high voltage
Repetition rate: 2.5 ... 60 Hz (depending on O.S. number)
spark/flame sensing
Max spark gap: 3.5 mm
PCB connectors:Molex 3003 series suitable for Molex 3001
female cable connector Length flame sensing cable
1 m max.
Housing (degree of protection)
See page 29 Length ignition cable
0.5 m max.
Timing (depending on O.S. number)
Self check time (Tc): 1.5 s Length of wiring for external components
Waiting time (Tw): 0 ... 30 s 1 m max.

12 11 10 9 8 7 6 5 4 3 2 1
Side connections**

LM
G
*
LPG RS

P -- Air proving switch Optional


LM -- Limiter
N L RS -- Reset switch
* See note 12.
** Alternative side connection for models with combined flame
detection/high voltage. See page 5 fig. 6.

Fig. 34. Connection diagram S4565AF, BF, PF, QF

19 EN1R--9161 0006R10--NE
12 11 10 9 8 7 6 5 4 3 2 1
Side connections**

LM
*
RS
P
¯

P -- Air proving switch Optional


LM -- Limiter
N L RS -- Reset switch
* See note 12.
** Alternative side connection for models with combined flame
detection/high voltage. See page 5 fig. 6.
Fig. 35. Connection diagram S4565CF, DF, RF, TF

12 11 10 9 8 7 6 5 4 3 2 1
Side connections**

LM
22 K

*
RS
CNY 17--3

Optional

N L P -- Air proving switch


LM -- Limiter
RS -- Reset switch
* See note 12.
** Alternative side connection for models with combined flame
detection/high voltage. See page 5 fig. 6.
Fig. 36. Connection diagram S4565DF, TF with external main burner interrupt

SYSTEM OPERATION NOTE 11.: If during normal use the reset button is pressed,
the gas valves close and the S4565 ignition
General control starts a new sequence after releasing the
reset button.
Lock- out reset
The S4565 can be is reset by either depressing the NOTE 12.: If permanent alarm output:
internal/external reset button (suffix AF, BF, CF and DF) or by neon indicator with integral resistor >150 kτ
interrupting the permanent life (suffix PF, QF, RF, and TF). Εmax 1 mA)

EN1R--9161 0006R10--NE 20
NOTE 13.: If an external LPG valve and gas pressure switch no air position of the air proving switch after a self check
are connected, the LPG valve is energized after period (Tc) plus waiting period (Tw).
call for heat. When sufficient air flow is proven by the air proving switch, the
The ignition control stays in waiting mode, until the built--in igniter and gas valve are switched on.
gas pressure switch is closed. The ignition spark ignites gas and resulting flame is detected
If during normal operation the gas pressure switch by the flame rod.
opens, the gas valves will not be closed. Ignition is switched off after a predetermined extended ignition
time and flame establishment.
Suffix AF and PF (see fig. 37.)
If flame is not established within the safety time (Ts), the
When there is a call for heat a self check period (Tc) plus S4565 ignition control locks out.
waiting period (Tw) elapses before built--in igniter and gas If the flame is lost during normal run, the S4565 ignition
valve are switched on. control repeats start sequence.
The ignition spark ignites gas and resulting flame is detected If no air is proven by the air proving switch within the safety
by the flame rod. time (Ts), the ignition control locks out.
After flame establishment a predetermined, extended ignition
time can be included. Suffix DF and TF (see fig. 40.)
If flame is not established within the safety time (Ts), the When there is a call for heat the fan starts running through the
S4565 ignition control locks out. no air position of the air proving switch after a self check
If the flame is lost during normal run, the S4565 ignition period (Tc) plus waiting period (Tw).
control repeats start sequence. When sufficient air flow is proven by the air proving switch, the
Suffix BF and QF (see fig. 38.) built--in igniter and pilot gas valve are switched on.
When there is a call for heat a self check period (Tc) plus The ignition spark ignites pilot gas and resulting flame is
waiting period (Tw) elapses before built--in igniter and pilot gas detected by the flame rod.
valve are switched on. Ignition is switched off after a predetermined extended ignition
The ignition spark ignites pilot gas and resulting flame is time (Text)and flame establishment and then the main valve is
detected by the flame rod. switched on.
After flame establishment a predetermined, extended ignition If flame is not established within the safety time (Ts), the
time can be included then the main valve is switched on. S4565 ignition control locks out.
If flame is not established within the safety time (Ts), the If the flame is lost during normal run, the S4565 ignition
S4565 ignition control locks out. control repeats start sequence.
If the flame is lost during normal run, the S4565 ignition If no air is proven by the air proving switch within the safety
control repeats start sequence. time (Ts), the ignition control locks out.
If the internal main burner interrupt is activated (relay contact
Suffix CF and RF (see fig. 39.) opened or opto transistor de--activated) the main valve drops
When there is a call for heat the fan starts running through the off, but the pilot flame stays present.

Legend

Thermostat

LPG
LPG outdoor valve
LPG

Ignition

Gas valve

Tc+Tw TFR Tc+Tw Ts Flame rod

Alarm

Fig. 37. Functional diagram S4565AF, PF

21 EN1R--9161 0006R10--NE
Legend

Thermostat

LPG LPG outdoor valve


LPG
Ignition

PV
Pilot valve
PV

Flame rod
MV
Main valve
MV
Tc+Tw Tstab TFR Tc+Tw Ts
Alarm

Fig. 38. Functional diagram S4565BF, QF

Legend

Thermostat

Fan

P
P Air proving switch

Ignition

Main valve

Flame rod

Tc+Tw TFR Tc+Tw Ts


Alarm

Fig. 39. Functional diagram S4565CF, RF

EN1R--9161 0006R10--NE 22
Legend

Thermostat

Fan

P P Air proving switch

Ignition

Pilot valve
PV PV

Flame rod

MV Main valve
MV

MBI Main burner interrupt


MBI
Tc+Tw Text TFR Tc+Tw Ts

Alarm

Fig. 40. Functional diagram S4565DF, TF

SPECIFICATIONS DIRECT BURNER IGNITION CONTROL S4575A, B, P, Q


Model Housing (degree of protection)
Suffix A: atmospheric, direct burner ignition See page 29
Suffix B: as A but with flame relay output
Timing (depending on O.S. number)
Suffix P: as A except volatile lock--out
Suffix Q: as B except volatile lock--out Self check time (Tc): 1.5 s
Glowing time (Tg): 0 ... 30 s
Supply voltage Safety time (Ts): 3.5 ... 25 s
230 ... 240 Vac, 50/60 Hz (--15%, +10%) Extended ignition time: 0 ... Ts
(dependent on elaps of safety time)
Power consumption
4 VA Flame sensing
Min flame current:
Humidity for optional phase independent versions: 0.5 ←A
90% RH max. at 40 _C for phase dependent versions: 0.9 ←A
Ambient temperature Response time on: > 0.2 s
0 ... 60 _C Response time off (TFR): < 1 s
--15 ... 60 _C (optional) Hot surface ignition relay
Electrical rating Free contact: 230 ... 240 Vac, 2 A, cos ♥ = 1
Alarm: 230 ... 240 Vac, 50/60 Hz, max 1 mA 24 Vac, 2 A, cos ♥ = 1
Fan: 230 ... 240 Vac, 50/60 Hz, 1 A, cos ♥ > 0.6 120 Vac, 2 A, cos ♥ = 1
Flame relay contact: 230 ... 240 Vac, 50/60 Hz, 1 A,
cos ♥ > 0.6
Flame opto coupler: +5 V, 10 kτ WARNING
Hot Surface Igniter (HSI) needs to be supplied from a
Electrical connection
floating winding of a transformer in order to quarantee
Hot surface ignition relay: 2.8 mm spade terminal reliable flame detection.
Flame sensing: 4.8 mm spade terminal
PCB connectors: Molex 3003 series suitable for Molex 3001 Length flame sensing cable
female cable connector 1 m max.

23 EN1R--9161 0006R10--NE
Length of wiring for external components
1 m max. WARNING
Remark Opto coupler interface needs a debounce
Optional integrated flame relay available with safe separation time > 20 ms in order to prevent noise caused by
or opto coupler with safe separation. transients on mains.
N.C. contact of flame relay has no safe separation.

Side connections

24 ... 240 V

12 11 10 9 8 7 6 5 4 3 2 1

RS Optional Optional *
LM

LM -- Limiter
RS -- Reset switch
* See page 10 fig. 17.
L N
Reset switch and alarm
are optional

Fig. 41. Connection diagram S4575A, B, P and Q

Side connections

24 ... 240 V

12 11 10 9 8 7 6 5 4 3 2 1
Optional
RS
LM

10k

5V
+ --
L N
LM -- Limiter
RS -- Reset switch
Fig. 42. Connection diagram S4575B 1009

EN1R--9161 0006R10--NE 24
SYSTEM OPERATION Suffix A and P (see fig. 43.)
When there is a call for heat the HSI starts glowing during
General glowing time (Tg).
The S4575A, B, P, Q ignition controls can provide hot surface After the glowing time (Tg) the gas valve is switched on.
ignition. The igniter ignites gas and resulting flame is detected by the
The Hot Surface Igniter (HSI is connected to a floating flame rod.
winding of a transformer (see fig 41., 42.). After flame establishment a predetermined, extended ignition
time can be included.
Lock- out reset
If flame is not established within the safety time (Ts), the
The S4575 can be is reset by either depressing the S4575 ignition control locks out.
internal/external reset button (suffix A and B) or by interrupting If the flame is lost during normal run, the S4575 ignition
the permanent life (suffix P and Q). control repeats start sequence.
NOTE 14.: If during normal use the reset button is pressed,
the gas valves close and the S4575 ignition Suffix B and Q (see fig. 44.)
control starts a new sequence after releasing the As suffix A and suffix P except flame relay contact is closed
reset button. after flame detection.
NOTE 15.: If permanent alarm output: neon indicator with
integral resistor >150 kτ Εmax 1 mA)

Legend

Thermostat

Ignition

Gas valve

Flame rod

Tg TFR Tg Ts
Alarm

Fig. 43. Functional diagram S4575A, P

Legend

Thermostat

Ignition

Gas valve

Flame rod

Flame relay contact


Tg TFR Tg Ts
Alarm

Fig. 44. Functional diagram S4575B, Q

25 EN1R--9161 0006R10--NE
SPECIFICATIONS INTERMITTENT PILOT IGNITION CONTROL S4585D
Model Flame sensing
Suffix D: fan assisted, intermittent pilot burner ignition Min flame current: 1.0 ←A
Supply voltage Response time on: > 0.2 s
220 ... 240 Vac, 50/60 Hz Response time off (TFR): < 1.0 s
Phase--Phase mains trafo input: 220 ... 240 > 0.1 VA
Power consumption
4 VA Ignition
Humidity Spark voltage: > 12 kV at 40 pF load
90% RH max. at 40 _C non condensing Repetition rate: 1 ... 4 Hz
Max spark gap: 3.5 mm
Ambient temperature
0 ... 60 _C Length ignition and flame sensing cable
Electrical rating 0.5 m max.
Fan: 220 ... 240 Vac, 50/60 Hz, 1 A, cos ♥ > 0.6 Length of wiring for external components
No flame indicator: 220 ... 240 V, 1 mA max 1 m max.
Electrical connection
Recommended flame sensor
High voltage spark/flame sensing single rod:
2.8 x 0.5 mm spade terminal Q371/Q385 ”2000 series”/Q389/Q395 intermittent ignition pilot
PCB connectors: burner
Molex 3003 series suitable for Molex 3001 female Maximum pilot burner output
cable connector 250 Watt
Housing (degree of protection)
No flame indicator
See page 29
Required impedance: > 100 kτ
Timing (depending of O.S. number)
Self check time (Tc): 1.5 s No flame indication time
Safety time (Ts): infinite TNF: > 10 s

Side connections**

12 11 10 9 8 6 5 3 2 1

LM NF

Optional

L N

LM -- Limiter
NF -- No flame indicator
** Alternative side connection for models with combined flame
detection/high voltage. See page 5 fig. 6.
Fig. 45. Connection diagram S4585D wired up in atmospheric application

Side connections**

12 11 10 9 8 6 5 3 2 1

LM NF
P
¯
¯
Optional
LM -- Limiter
P -- Air proving switch
L N
NF -- No flame indicator
** Alternative side connection for models with combined
flame detection/high voltage. See page 5 fig. 6.
Fig. 46. Connection diagram S4585D wired up in fan assisted application

EN1R--9161 0006R10--NE 26
SYSTEM OPERATION
Atmospheric ignition control S4585D (see fig. 47.) position of air proving switch after self check time (Tc).
After false flame check during self check time (Tc) a built--in When sufficient air flow is proven by air proving switch, a
igniter and pilot gas valve are switched on. built--in igniter and pilot gas valve are switched on.
The ignition spark ignites gas and resulting flame is detected The ignition spark ignites gas and resulting flame is detected
by the combined flame/ignition rod. by the combined flame/ignition rod.
Ignition is switched off immediately after flame is established Ignition is switched off immediately after flame is established
and main gas valve is switched on. and main gas valve is switched on.
If the flame is lost during normal run, the main gas valve is If air flow is not proven by air proving switch ignition control
closed and re--ignition of pilot occurs. will remain in a waiting mode with fan energized.
Fan assisted ignition control S4585D (see fig. 47.) If the flame is lost during normal run, the main gas valve is
closed and re--ignition of pilot occurs.
When there is a call for heat, fan is energized through no air

Legend

Thermostat

Limiter

P
Fan

P Air proving switch

PV Ignition

Pilot valve
PV

MV
Flame rod
NF

Main valve
Tc TNF TFR Tc TNF MV
NF
No flame indicator

Fig. 47. Functional diagram S4585D

GENERAL CONSIDERATIONS NOTE 17.: Electrical rating of connected controls and air
proving switch should be appropriate for the load
that is switched by the ignition control.
To ensure reliable long term operation, mount ignition control
at a position in the appliance with a low ambient temperature NOTE 18.: Power interruptions will cause program restart.
and a low radiation. NOTE 19.: The flame connection pin of all types is protected
High temperatures will affect product life. against electrical schock gas pressure switch as
To suppress Radio Interferency Interference (RFI) the ignition mentioned in this instruction sheet is a functional
control including spark igniter cabling should be mounted in device.
sufficient shielded environment. NOTE 20.: If the S4565 ignition control incorporates an EMC
filter, disconnect the ignition control from mains
NOTE 16.: When first starting, the control can be in the
before performing a dielectric strength test.
lock--out condition; reset the ignition control.
If a first reset is not succesful, wait at least 15 No flame indication
seconds before attempting another one. If no flame indication is built in, the indicator ligths up if there is
After a reset an extended waiting time will occur. no flame detection within the no flame indication (TNF) period.

27 EN1R--9161 0006R10--NE
ELECTRICAL CONNECTIONS AND WIRING
 Grommet inlet number 3 applicable for cable
WARNING with Ø 4 ... Ø 7 mm.
 Mount the connector(s) and bring the cable grommet in
Take care that installer is a trained experienced
position over the cables and connector.
service man.
Turn off gas supply before starting installation.
Disconnect power supply to prevent electrical shock Connector
and/or equipment damage.
IMPORTANT Grommet
Disconnect power supply to prevent electrical shock
and/or equipment damage.
Wiring must be in accordance with local regulations.
The appliance manufacturer’s instructions should
always be followed when provided. If such
instructions are not provided see the connection
diagrams for typical systems.
Before installing or replacing any control check that 4
3
type number is correct for the application. 2
1
Ensure combustion chamber is free of gas before
start up. Fig. 48.
Conduct a thorough check out when installation is Assembly of strain relief for IP 44 protection (see fig. 49.)
completed. Position the cover on the ignition control Then, when holding
At the first start the ignition control can be in lock out; the cover down (in direction A) rotate it to mount the cable(s)
depress reset button to free control. in the strain relief (in direction B).
Warranty claims are not accepted if the specified Finally fix the whole assembly (ignition control and cover) with
plug/rectifier circuit is not used. a screw on the gas control wit a torque of 40 Ncm max.

CAUTION A

Do not connect the ignition control to power supply


when it is not connected to the gas control.
Wiring B
 Use leadwire which can withstand 105 _C ambient.
 Use leadwire which is proven against moisture.
 Wiring between ignition control and spark sensing probe
should have good quality insulation, suitable for the
temperatures encountered.

CAUTION
If ignition frequency  25 Hz or pulse energy > 45
←As the ignition cable and its connections shall have a
protection against electrical shock hazard. Fig. 49.
For single rod applications, the ignition/sensing cable
and its connections shall have protection against Fusing
electrical shock hazard. In order to prevent unsafe conditions at too high current, the
Label all wires prior to disconnection when servicing ignition controls have an integral non replaceable fuse.
ignition controls. Wiring errors can cause improper This fuse will be blown long before the maximum 16 A
and dangerous operation. external fuse switches off.
If electronics components are installed in an area
Spark gap
subject to water (dripping, spraying, rain etc.), means
shall be provided to protect these components. Max. allowable spark gap 3.5 mm
Flame relay output is not accessible when the Supply voltage polarity
normally closed output is present.
Assembling of the cable connector(s) and cover (see fig. 48.) WARNING
 Use cable with Ø 5 ... Ø 7 mm. If ignition control (without the phase neutral
 Strip length cable: 15 mm independent operation feature) seems to operate
 Grommet inlet numbers1, 2, 4 applicable for cable normally but does not detect flame, check for right
with Ø 5 ... Ø 7 mm. polarity of power supply (line, neutral).

EN1R--9161 0006R10--NE 28
Checking flame current Housing (degree of protection)
 The minimum value should be in accordance with specified
value. New style housing (see fig. 1.)
 To check flame current connect a DC micro--Ampèremeter
between flame sensing wire and flame sensing rod. Enclosure IP 20 (standard housing)
 If flame current is insufficient check that flame sensing rod Use: strain relief set . . . . . . . . . . . . . . . . . . . . 45.900.440--001
is fully enveloped by the flame and that burner is reliable Enclosure IP40
grounded to the ignition control.
Use: cover set . . . . . . . . . . . . . . . . . . . . . . . . . 45.900.431--004
 If there is no sufficient flame current due to phase--phase
cover set 45.900.431 --005
mains it is recommended to use an ignition control with the
(flame retardant according to UL94--VO)
phase neutral independent operation feature. If this is not
cable grommet . . . . . . . . . . . . . . . . . . . . 45.900.442 --008
available, it is recommended to use a AT7030A or
AT7030B flame detection transformer. See also instruction
sheet EN1R--9136 for the AT7030 transformer. Enclosure IP 44 (only applicable for specific O.S. numbers)

WARNING Use: cover set . . . . . . . . . . . . . . . . . . . . . . . . . 45.900.431--004


cover set 45.900.431 --005
Short ←A meter during ignition to prevent damage of (flame retardant according to UL94--VO)
the ←A meter in single rod application. cable grommet . . . . . . . . . . . . . . . . 45.900.442 --008/009
sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . 45.900.442--003
gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . 45.900.442--011
FINAL CHECKOUT Old style housing (see fig. 2.)
Final checkout of the installation Enclosure IP 20 (standard housing)
Set appliance in operation after any adjustment and observe
several complete cycles to ensure that all burner components Enclosure IP30
function correctly. Use: strain relief set . . . . . . . . . . . . . . . . . . . . 45.900.440--001
 To check flame current connect a DC micro--Ampèremeter cover set (external reset) . . . . . . . . . . . 45.900.401--044
between flame sensing wire and flame sensing rod. cover set (internal reset) . . . . . . . . . . . . 45.900.401--045
 If flame current is insufficient check that flame sensing rod
is fully enveloped by the flame and that burner is reliable Enclosure IP40
grounded to ignition control.
Use: strain relief set . . . . . . . . . . . . . . . . . . . . 45.900.440--001
 If there is no sufficient flame current due to phase--phase cover set (external reset) . . . . . . . . . . . 45.900.401--044
mains it is recommended to use an ignition control with the
cover set (internal reset) . . . . . . . . . . . . 45.900.401--045
phase--neutral independent operation feature. If this is not grommet . . . . . . . . . . . . . . . . 45.900.442 --001 and --002
available, it is recommended to use an AT7030A or
(depending on application and number of cables)
AT7030B flame detection transformer. See also instruction
sheet EN1R--9136 for AT7030 transformer. Enclosure IP 44 (on request)

29 EN1R--9161 0006R10--NE
Combustion Controls Center Europe
Honeywell BV
Phileas Foggstraat 7, Emmen
P.O. Box 83
7800 AB Emmen
NL-- The Netherlands
Tel: +31 (0)591 695911
Fax: +31 (0)591 695200

EN1R--9161 0006R10--NE 30

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