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PSAL BisonPrecastStaircases PDF
PSAL BisonPrecastStaircases PDF
PSAL BisonPrecastStaircases PDF
EPIC
L4322:P22 D34:X22
CI/SfB
(24) Ef2
September 2008
PRECAST
STAIRS AND LANDINGS
CONTENTS
BUILDING REGULATIONS
PAGES 18 - 19 03
SPECIFICATION DETAILS
PAGES 20 - 21 04
DESIGN SOLUTIONS
PAGES 24 - 25 06
SUSTAINABILITY
PAGE 28 08
BISON ONLINE
PAGE 29 08
2 3
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BISON BISON
UNRIVALLED CONSISTENT QUALITY QUALITY of Product FINISH
Bison has led the precast concrete industry since 1919. Our investment in technology, Our investment is focused on meeting and exceeding customer expectations.
innovation and our people has ensured we have remained at the forefront of Our modern and innovative manufacturing techniques alongside state of the art production
developments in design, technical expertise and customer service. processes, ensure the quality of our products is second to none and we take pride in
producing both functional and architectural products to provide the very best finish.
As the most advanced and sustainable precast concrete plant in the world,
Bison can guarantee exceptional service and product quality across a wide
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PRECAST STAIRS AND LANDINGS SECTION 01
BISON BISON
THE BENEFITS PROVEN TRACK RECORD
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PRECAST STAIRS AND LANDINGS SECTION 02
250 min
dimension
Riser Waist
Nominal 150mm ...
25mm
In 25mm increments
200mm
Effective span
Attached landing
Note:
Variable range of sizes
Weight limit on stair is 10t. Contact Bison for further information
to specification
RECEDE 21.5 22.0 22.5 23.0 23.5 24.0 24.5 25.0 25.5 26.0 26.5 27.0 27.5 28.5 29.0
Riser height as required
250 228.5 228.0 227.5 226.5 226.0 225.5 225.0 224.5 224.0 223.5 223.0 222.5
Available range
TREAD
275 GOING 253.5 253.0 252.5 252.0 252.5 251.0 250.5 250.0 150 - 210mm
305 283.5 283.0 282.5 282.0 281.5 281.0 280.5 280.0 279.5 279.0 278.5 278.0 277.5 277.0 276.0
Attached landing
Variable range of sizes
Available tread sizes are: 250mm, 275mm and 305mm. Information required to detail stairs:
to specification
RVK connectors are NOT to be used in Class 2B or Class 3 buildings. Finished floor to floor heights, number of risers, overall stairwell
Holes for handrails can be drilled on site by others a minimum of size, width of flights, widths of landings, span directions,
50mm to the edge of the hole from the edge of the flight, and to a support details.
maximum of 100mm deep if central to the going.
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PRECAST STAIRS AND LANDINGS SECTION 02
TYPICAL TYPICAL
CONFIGURATIONS CONFIGURATIONS
Applied finish
to landing When flight sits
directly on ground
slab, dowels to be
sited drilled and fixed
Dowel
PC Landing
PC Landing
PC Landing
PC Landing
PC Landing
C
STAIRCASE TYPE D
Bison support angle Wall bearings
Section D
STAIRCASE TYPE B
Applied finish to landing
Section B
Applied
finish to
landings
Dowel
B
D
Wall bearings
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PRECAST STAIRS AND LANDINGS SECTION 02
TYPICAL TYPICAL
STAIR CONNECTION AND BEARING CONDITIONS STAIR CONNECTION AND BEARING CONDITIONS
25mm Nominal
25mm Nominal
50mm min.
15mm bed
25mm Nominal
15mm bed
50mm min.
25mm Nominal
Min 200mm Bearing
Upper landing
SHORT ATTACHED LANDING - ON MASONRY
25mm Nominal
50mm min.
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PRECAST STAIRS AND LANDINGS SECTION 02
TYPICAL STAIRCASE AND LANDING
STAIR CONNECTION AND BEARING CONDITIONS DISPROPORTIONATE COLLAPSE DETAIL
BEARING ON STEEL - WITH METAL DECK FLOORS FLIGHT ATTACHED TO LANDING - HEAD AND FOOT
275mm min
50mm min.
HEAD
25mm Nominal
140mm
160mm min.
50mm min.
FOOT
25mm Nominal
CONNECTION DETAILS - BETWEEN FLIGHT AND LANDING
Last riser to be formed in
finishes on site by others
Sand/cement screed by 150x150x15RSA S275
others reinforced over angle cast into stair flight c/w
100mm with mild steel wrapping 100x100x10 flat plate
fabric or polypropylene welded into RSA as
fibre to minimise risk of shown on plan
GROUND FLOOR - DEEP SCREED shrinkage/cracking
150mm min.
10mm
Packer to be
placed under 173mm 15mm
welded tab
Engineering brick packer by others
before bolt is 16mm ø excalibur screw bolt site
screwed in drilled into PC landing (only in
progressive collapse detailing)
HEAD DIMENSION - WITH STEEL SUPPORT
160mm min. to U/S to angle
PC landing
350mm min.
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PRECAST STAIRS AND LANDINGS SECTION 02
STAIRCASE AND LANDING STAIRCASE
CONNECTION DETAILS LIFTING GUIDELINES
STEEL SUPPORTS AND PRECAST FLIGHTS Lifting pins are cast into the precast structure during manufacture to make on-site placing safe, quick and easy.
Section Y
Screed
PC depth
2 number studs
required per flight
254x146 UB 31 welding of studs and
concreting all by others
at no cost to Bison
110 pocket
Y
100 pocket
Connection details between steel supports and By removing the need for running chains underneath the staircase structure, the risk of damage to the product is
precast flights/landings that satisfy disproportionate 254x146 UB 31 significantly reduced.
collapse criteria.
40mm
RC wall
25
0m
0m
20
m
Min. 150x150 RSA
+ stud fixed to wall Masonry or steel
by others Landing units to be provided with
support by others
proprietary lifters only where they have
finished top surfaces and are being fixed by
N.B. Angles bolted to masonry are unsuitable BISON. If the landing is to receive finishes or
bearings for precast units is fixed by others, standard lifting hooks are
provided in accordance with normal practice.
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BUILDING REGULATIONS SECTION 03
The dimensional requirements for all staircases are set out in the Building Regulations Approved Document K. The Building Bison precast staircases conform to all current regulations and can accommodate most architectural layouts. Design and
Regulations require that flights of stairs should have all the same rise and going within the dimensional requirements shown below. manufacture is carried out in accordance with BS 8110: 1997.
The requirements for the three categories of stair considered in the Building Regulations Approved Document K and that for Generally stairs are cast in engineered steel moulds giving a Type ‘A’ finish*. Landings can be cast integral with the stair
disabled people in Approved Document M are as follows: flights or separate in order to achieve the optimum staircase construction.
When balustrades are required, it is recommended that fixings for these are drilled on site. A minimum of 50mm should be
APPLICABLE
CLAUSE
RISER
CLAUSE
GOING
CLAUSE
MAX. NO
CLAUSE
MIN.
CLAUSE
MAX. GENERAL allowed between the edge of the concrete and the edge of any pocket or fixing.
CODE RANGE RANGE RISERS WIDTH RECEDE USAGE
Bison are specialists in staircase design and you are invited to discuss requirements with us so that the most efficient and
PART M 12
3.51 & 3.51 &
DISABLED ACCESS 3.51c 150-170 3.51d Min. 250 3.51b (exception 900 25 All Flats economic staircase design can be achieved.
1.33 1.33j
INTERNAL STAIRS ally 16)
MEASURING HEADROOM
PART M
Max. 1.8m
DISABLED ACCESS 6.17d 75-170 6.17e Min. 280 6.17 6.17a 1200 Diag. 27 15-25 All Flats
high
EXTERNAL STAIRS
Minimum headroom
Landing
PART K At least 2m
Max. angle none
GENERAL USE 1.3a 165-220 1.3a 223-300 1.4 n/a 1.8 Min. 16 Single Flats
42 deg given Flight
PRIVATE
PART K Schools
GENERAL USE Max. angle none Colleges
1.3b 135-180 1.3b 280-340 1.4 n/a 1.8 Min. 16 Landing
INSTITUTION/ 38 deg given Libraries
ASSEMBLY Halls etc.
PART K
GENERAL USE 1.3c 150-190 1.3c 250-320 1.4
Max. angle
38 deg.
n/a
none
given
1.8 Min. 16
Offices & all
other build
MEASURING RISER AND GOING
OTHER
Going
Riser
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SPECIFICATION DETAILS SECTION 04
1.0 SCOPE OF THE SPECIFICATION 3.04 Fire: Fire resistance is based upon the tabulated data 4.05 Balustrade Fixings: It is recommended that these are 5.02 Bearings: Level and structurally adequate bearings for
contained within BS 8110 : Part 2 Section 4. Sections are drilled on site by others to suit individual requirements. A Bison precast units are to be provided by others. These
1.01 Relates to: This specification covers the design, manufacture available for fire periods of 1 hour or 2 hours without the minimum dimension of 50mm, 75mm preferred, should should generally be 100mm for concrete and masonry
and associated site work of the following types of stairs:- addition of further finishes. This period of fire resistance may be allowed between the edge of a pocket of fixing and the and a minimum of 75mm for steelwork, but subject to the
be further enhanced by the application of appropriate finishes. edge of the concrete and to a maximum depth of 100mm requirements of clause 5.2.3 of BS 8110:1997.
• Reinforced Concrete stairs
3.05 Horizontal and Vertical Ties: Ties necessary to satisfy the 4.06 Lifting points: These will be provided in the factory as 5.03 Temporary Bearings/Propping: Unless the design
1.02 Description of stairs
requirements for accidental damage should be specified proprietary inserts to be made good on site by others. specifically allows for units to seat onto temporary
by the Engineer with the responsibility for the design of the bearings (i.e. head trees and bearers, etc.) this practice
• The precast stairs are designed and manufactured as
overall structure in accordance with the relevant Codes of 4.07 Finishes: The Bison Standard staircase is cast on its shall be avoided wherever possible. In cases where such
reinforced precast stairs.
Practice. To accommodate tie details, a C40 structural topping side, all surfaces with the exception of one string are from measures are unavoidable, fixing must not progress until
may be required in lieu of screed zones. To comply with class an engineered steel mould face giving excellent quality. permission has been obtained from a competent technical
2B structures and greater, generally stairs are tied at bearing Concrete surface finish to soffit, treads, riser and one authority within the Bison organisation. We shall specify
2.0 MATERIALS ends as per Bison standard details. string is to a Type A finish (minimum)* as described in on our working drawings details and duration of any
clause 6.2.7.3 of BS8110:1997. The treads and risers are temporary propping that may be required.
2.01 Standards: All materials are to be in accordance with the suitable for the direct application of carpet or tiles or for a
appropriate British Standard and this specification. screed finish applied with a suitable bonding agent. 5.04 Holes and Cutouts: Small holes up to 60mm diameter
4.0 MANUFACTURE may be drilled on site. Larger holes may be cut subject to
2.02 Concrete: The design strengths of concrete used in the 4.08 Landings: Bison can supply flights with attached the design capacity of the staircase.
design and manufacture of Bison units is as follows:- 4.01 Method of Manufacture: Bison standard precast stairs are landings and these must have a minimum of 50mm sand/
manufactured in precision engineered steel moulds United cement screed added so as to allow for manufacturing 5.05 Lifting sockets: All sockets formed for lifting purposes
Reinforced Design Kingdom patent numbers 2193922 and 2217359. Other stairs tolerances. Due to this requirement, the top step contains are to be filled and made good by others, when erection
to suit specialist requirements may be made using ramp a recess thus creating a screed stop – see Bison general is complete.
• Ultimate Concrete Strength is a minimum of 50 N/sq.mm.
moulds with timber stringers and risers. arrangement drawings. Separate reinforced landings are
also available. These also are to be used in conjunction 5.05 Soffit fixings: Several fast and cost effective proprietary
2.03 Admixture: Concrete used is of a self compacting nature,
4.02 Mould: The design of the mould is such that any riser systems are available for direct fixing to concrete and we
and therefore does contain some additives. This additive is with a screed again to allow for manufacturing tolerances
height within the range of 150mm to 210mm is available. shall be pleased to offer recommendations on request.
to provide adequate suspension in our mix to achieve the self and to cover up the support angle cast in to the Bison
Alternative tread dimensions of 250mm, 275mm and 305mm
levelling nature of the concrete. flights.
are available. These are fixed dimensions, as is the angle
of the receding riser (all Bison standard moulds have a 4.09 Angles: Purpose made angles may be provided at
2.04 Reinforcement: Reinforcement for reinforced precast stairs
nominal 25mm recede). Thus the going varies very slightly 6.0 QUALITY MANAGEMENT SYSTEM
is generally high yield, high bond bars complying with the the end of flights or stairs to bear onto other concrete
with the riser dimension as shown in the table. To achieve members such as landings or beams. The design of these
requirements of BS 4449:2005 and is detailed in accordance 6.01 QMS Reference: Bison are members of the BSI
the economic benefits in offering Bison standard precast is subject to strict limits and may require that additional
with BS 4466 unless specified. Registered Firm Scheme for Quality Management Systems
staircases, it is assumed that minor modifications can be support is provided.
to BS EN ISO 9001:2000 for the design, manufacture and
made to the stairwell dimensions to accommodate the
installation of precast products.
standard units.
3.0 DESIGN
6.02 Scope: Membership of the scheme ensures that
4.03 Dimensions: Bison Standard staircases may be manufactured 5.0 SITE WORK
all processes relevant to the design, manufacture
3.01 Code: The design of Bison units is in accordance with the up to 2.40m wide. Special widths may be provided using ramp
5.01 Standard: All site work is to be undertaken in accordance and installation of precast products, are subject to
requirements and recommendations of BS 8110:1997 moulds which are of timber manufacture. The maximum length
with the best current practice and Health & Safety independent review and approval by the British Standards
“The Structural Use of Concrete”. of the Bison standard staircase is 11.00m. However the length
legislation. For further advice reference should be made Institution.
of the stair may be restricted due to the weight considerations
3.02 Service Class: The design of Bison reinforced concrete stair during manufacture and this is set at maximum of 10 tonnes. to the “Code of Practice for the Safe Erection of Precast
units is to Serviceability classification, Class 3 with a limiting Concrete Flooring”.
crack width of 0.1mm, and RC stair units to 0.3mm crack 4.04 Permitted Deviations: Cross-sectional tolerances are within
width. the limits set out in clause 6.2.8.3 of BS 8110:1997. Erection
tolerances are as per BS5606.
3.03 Durability: The standard Bison stair is designed to comply
with the durability requirements of BS8500:2006.
20 21
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HEALTH AND SAFETY SECTION 05
SAFETY DO’S & DON’TS HEALTH AND SAFETY PRODUCTS
GUIDELINES
SAFETY DO’S & DON’TS Health and Safety is a major concern for Bison, and we have developed a range of methods and systems which help to
ensure that anyone using Bison products can do so with minimal risk to themselves or others.
The do’s & don’ts listed below are by no means fully exhaustive, you should also refer to the current issue of the Precast
Flooring Federation Code of Practice available on Tel: 0116 253 6161.
• Do not alter the product without written permission from Bison Design Office, altering the product may compromise
its structural integrity and lead to failure. This includes notching, hole forming, shortening, narrowing the unit etc.
Trailasafe®
• Do not alter the product in-situ, any permissible alterations must be completed on a flat stable platform. i.e. on the
Trailasafe® is designed to prevent or mitigate injuries
ground or floor area.
resulting from falls from trailer decks. Comprising
• Do not allow anyone to walk or work beneath the product whilst it is being hoisted or suspended.
synthetic mesh suspended from a series of brackets
• Do not work in areas without the appropriate perimeter edge protection, handrails, guardrails, platforms or stages.
housing support arms, the system arrests the fall of
• Do not access working areas without properly constructed, maintained, secured and illuminated, stairways, ramps,
ladders or the like. personnel, absorbing the energy of their descent and
• Where lifting hooks are specified within a contract, do hoist the units by crane using ALL the lifting points in the top ensuring their safety. Fully demountable, the system can
surface provided for that purpose. Prior to lifting safety chains must be loosely slung around the underside of the be stored within the vehicle or at the unloading point.
unit. The safety chains may only be released immediately before the slab is placed in its final position.
• For insurance purposes, Bison do not supply or hire lifters or chain sets. Please refer to our information sheets for
details of supplier hire or purchase. THE BISON AIR MAT
The Bison Air Mat system has been tested by the BRE
• Do not run plant or store equipment on the precast floor before it is grouted and cured. Once cured do not exceed
the loads specified by the engineer. and approved by the HSE. The Bison Air Mat system
• Do use a passive fall protection system wherever reasonably practicable considering all heights where the potential comprises a series of interconnected and interlinked
fall distance could result in an injury.
mats available in a wide range of standard sizes. Using
• Do ensure the perimeter scaffolding is positioned no more than 900mm below the top surface of the flooring,
a combination of modules they will accommodate
or landing level.
almost any floor area. Where the edges of an area to be
• Do ensure all voids created whilst placing units are adequately protected during and after erection.
protected are open, or have large vertical voids that may
• Do ensure all brickwork, blockwork or concrete is adequately cured, stable and fit to receive precast concrete units,
and that steelwork is stable. pose the hazard of “roll-off” fall to a lower area, special
• Do ensure the stability of support beams, lintels etc. is considered, particularly the rotation of support member due parapet and corner mats can be provided.
to unequal loading.
• Do ensure you include allowance for site handling by referring to the unit weight table. Hole Covers
• Do ensure that all lifting equipment is supplied, used and inspected in accordance with current legislation. Voids such as service holes, formed in precast floor units
• Do ensure all lifting operations are completed and in accordance with current legislation. are trip hazards and have the potential to cause serious
• Do wear adequate personal protective equipment (PPE) whilst handling or cutting concrete. injuries. Bison’s solution is the Hole Filler: a strong yet
22 23
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DESIGN SOLUTIONS SECTION 06
DESIGN DESIGN
SERVICES GUIDANCE
Bison’s in-house design experts
ensuring customers can take advantage of the most industry and is on hand to give design advice for any Part K
appropriate, value-engineered solution for their project. project, large or small. They can help identify the optimal Part L and the Energy
Approved Document Part K of The Building Regulations
Involvement at the earliest stages of a project enables solution for your project, whether this means using one Performance of Buildings
2000 calls for the protection of falls, collisions and
Bison to design-out some of the issues that can become of our many precision-made steel moulds, or taking the
In use, Bison precast concrete offers thermal capacity which impacts of stairs, ladders and ramps, with particular
apparent on-site during the later stages of the build. bespoke approach with a custom-made casting.
can be used for active Fabric Energy Storage (FES), that focus of the design, construction and use of such
Designs are produced in our centralised production can reduce carbon emissions from a building by up to 50% products. As market leaders in the precast concrete
SPEED ON TECHNICAL SUPPORT planning department and downloaded to the factory by reducing the need for air conditioning. Using FES makes industry, Bison has unrivalled experience in producing
machines by wireless link. good long-term financial sense for occupants who benefit both standard and bespoke products that work to deliver
Bison’s unrivalled technical support service offers
from reduced energy bills. the requirements of industry legislation.
dedicated assistance at every stage of a project. We The Bison Precast Floor Designer software can assist with
have gathered a wealth of knowledge and expertise since the design of many Bison products including Hollow Core
our formation in 1919 and we are proud to lead the way in slab units, Composite Hollowcore slab units and Solid
24 25
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SERVICE AND DELIVERY SECTION 07
RESOURCE SERVICE
AND CAPACITY AND DELIVERY
The largest production capacity across three manufacturing plants throughout the UK, with Certificates of Assessed Capability, SPEED ON SERVICE SPEED ON DELIVERY
awarded by the British Standards Institution.
The Bison service team provide comprehensive support, Once products are manufactured and cut to shape, they
from estimating to production and a contract team who are loaded onto delivery pallets in the sequence required
install the products on-site. No matter where you are for on-site erection. This improves construction and
located in the UK, Bison’s nationwide coverage ensures handling time on-site.
INNOVATION
Over the last seven years, Bison has invested £50 million
LEEDS
SWADLINCOTE
26 27
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SERVICE AND MANUFACTURING SECTION 08
Sustainability
With Bison products, you can be certain that all materials have been produced in conditions designed to have as little impact
on the environment as possible. Swadlincote is the most environmentally friendly factory of its kind in the world.
www.bison.co.uk
For further information on Bison Precast Concrete Flooring and the full
range of Bison products and services, visit www.bison.co.uk or call the
Bison sales team on 01283 495000
Our investment is focused on meeting and exceeding The Bison service team provide comprehensive support,
customer expectations. Bison customers in all the sectors from estimating to production and a contract team who
we serve know that they can rely on us for outstanding install the products on site. Wherever you are in the UK,
technical support, reliability and the highest quality product. Bison’s nationwide coverage ensures that support is
28 29
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NOTES SECTION 08
30 31
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BISON CONCRETE
PRODUCTS Ltd
Millennium Court,
First Avenue, Centrum 100,
Burton-Upon-Trent
DE14 2WR
Email: concrete@bison.co.uk
Web: www.bison.co.uk
OTHER BROCHURES
AVAILABLE
• Concrete Flooring
• Stadia Products
• Crosswalls
• Safety Systems
All dimensions and illustrations in this publication are intended for guidance only and shall not constitute a “sale by description”.
All dimensions given are nominal and Bison Limited may modify and change the information, products and specifications from time
Printed on 100% recyclable paper to time for a variety of reasons without prior notice. The information printed in this publication at the time of going to print, to the
best of our knowledge, is correct and is not intended to have any legal effect, whether by way of advice, representation or warranty
using vegetable based inks
(express or implied). We accept no liability whatsoever (to the extent permitted by law) if you place any reliance on this guide you
must do so at your own risk.
All rights reserved. Copyright in this publication belongs to Bison and all such copyright may not be used, sold, copied or
September 2008 reproduced, in whole or part, in any manner or in any media to any person without prior written consent.