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Nouvelle Brochure BTT
Nouvelle Brochure BTT
technologies thermiques
Energy Technology
Division
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GEA Group The Energy Technology Division of GEA is by tradition a world-
wide player in the heat transfer industry. We serve our clients
in the power generation business and all traditional areas of
Customized Process Process Plant the process industries such as chemical and petrochemical
Systems Equipment Engineering Engineering plants as well as refineries. Our product portfolio
includes products and systems for :
- Direct Dry Cooling ( Air Fin Coolers )
Process Energy Lurgi - Direct Condensing ( Air Cooled Condensers )
Air Treatment Oil, Gas,
Equipment Technology Chemicals - Wet Cooling ( Natural Draft Cooling Towers, Cell Cooling
Towers, Hybrid Cooling Towers )
Lurgi Lentjes
Refrigeration
Mechanical Process
Environmental - Indirect Dry Cooling ( mainly Heller® Systems )
Separation Engineering Engineering - Special Applications ( Surface Condensers, Desublimators,
Post Reactors, Shell & Tube Heat Exchangers, BoP
Dairy Farm Zimmer
Polymers, Fibers
Engineering )
Systems
- Services.
E-Division
Gas Cleaning
GEA Energy Technology
GEA Aircooled
Systems (Pty.)
Ltd.(GAS) 3
GEA Btt at a glance
1958: the start of the design and manufacturing of the first
API aircooler in France under the name of ‘Creusot Loire’.
GEA Rainey
USA
HOUSTON
PARIS
GEA Bochum
GEA Btt Nantes Germany
BEIJING
Btt Changshu
SHANGHAI China
Btt DOHA
RIYAD Qatar To respond to the increasing demand
of the Middle East and Asian markets,
Btt is operating 2 workshops in Qatar
and China.
These new facilities are operating
based upon Btt’s technology and
quality and are 100% Btt’s subsidiary.
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Large facilities to serve a growing world demand
in China in France
China capacity:
- 30 km/week of extruded finned tubes
- 25 km/week of L and G finned tubes
- 500 tube bundles per year
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in Qatar
Qatar capacity:
- 30 km/week of extruded finned tubes
- 25 km/week of L and G finned tubes
- 500 tube bundles per year
France capacity:
- 75 header boxes per week
- 55 km/week extruded finned tubes
- 50 km/week L and G finned tubes
- 1200 tube bundles per year
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GEA Btt’s products
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Air Fin Coolers and Air Cooled Condensers
Products manufactured by GEA Btt respect the environment.
Air Fin Coolers (AFC) use the ambient air to cool industrial fluids.
Air Cooled Condensers (ACC) use the ambient air to condensate turbine exhaust steam under vacuum.
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Finned tubes
Maximum working
300°C/750°F 400°C/750°F 120°C/250°F 250°C/480°F 120°C/250°F
temperature
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Headers
The plug header is the most commonly used up to
250 bar working pressure
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GEA Btt is your partner to define your project
Thermal Design
Tools
- In-house design and costing software
- International recognized thermal software
(Xace® from HTRI)
- Fan suppliers’ sizing softwares
- Computational Fluid Dynamics software
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Research and Development
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TOTING Design of Headers Design of
TOTING is an in-house developed
software which can generate
■ In-house developed finite element
preliminary engineering at an
early stage of the project. calculation methods certified by
ASME authorised inspection agencies
are used for header design as per
ASME VIII div.1 App. 13.
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steel structure for AFC and ACC Design of the auxiliaries for ACC
■ From the GAD issued by TOTING we
are able to generate a 3 D model in
order to perform the calculation of
the structural steel using STAAD pro®
software. This model is then exported
to X-steel® software to issue 3 D dra-
wings and shop drawings.
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GEA Btt is your partner to execute your project
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t
Manufacturing facilities
All GEA Btt’s facilities include all the required machinery and know how to insure that the complete bundles are manufactured to
a quality standard and to schedule.
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Quality Control
Before being delivered to the customer, the products go through extensive tests:
Pressure parts
Complete bundle
hydrotest
PMI examination
Shop run-in test may include vibration, air flow, power consumption
and noise level measurement
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Certifications
Design and manufacturing activities at GEA Btt comply at all locations with the latest certifications, European
directives and with some specific National regulations.
ISO 9001 version 2000 for the quality of the whole process
(design, manufacture, tests, installations) with regular
audit from the Authorized agencies.
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Transport
GEA-Btt is committed to on-time delivery.
... by air
... by road
... by sea 21
Field Activities
Erection, commissioning and services
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Once the product is delivered, GEA Btt is also present on site for:
■ commissioning
■ performance tests
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Services - Components
A full range of after sale services is at your disposal :
GEA Airflow Services GEA Btt Spare Parts & Components Dept
GEA Btt has created a subsidiary company “GEA Airflow Bundles
Services” fully dedicated to after sales field services such as: • We design and deliver spare bundles certified interchangea-
ble with original supply (header boxes / fintubes / frame).
• Aircooled heat exchangers assessments Fans
• Performance improvement by up grading fans and drivers • We supply spare parts for fans from stock: blades, hubs,
• Debotllenecking analysis bushings…
• Maintenance programs Components
• Cleaning verification and consultancy • We supply bearings, pulleys, belts, gear reducers, shafts,
• Cleaning hardware plugs, gaskets, bolting…
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Products and markets
OIL
Refineries
Project: Leuna 2000 Project: Melaka PSR2
Country: Germany Country: Malaysia
Products: Air Fin Coolers Products: Air Fin Coolers
(induced draft) (forced draft)
Oil fields
Project: Irving Oil Project: Hassi Messaoud
Country: Canada Country: Algeria
Products: Air Fin Coolers Products: Humidified
with external Aircooler
recirculation
Project: Nanjing
Country: China
PETROCHEMICAL Products: Air Fin Coolers and
Air Cooled Condensers
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GAS
LNG (Liquid Natural Gas)
Project: Bonny Island Project : Woodside
Country : Nigeria Country : Australia
Products : Air Fin Coolers Products : Air Fin Coolers
(induced draft) (induced draft)
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ENERGY…
Steam Condensers
Turbine Cooling
Fuel Gas Heater
(TCA/FGH)
Project: Power Plant
Country: Taïwan
Products: Air Fin Coolers … AND OTHER FIELDS
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Btt - Batignolles
technologies thermiques
Energy Technology
Division