Professional Documents
Culture Documents
Catalogue PDF
Catalogue PDF
S.C.C Group
Company Profile
Demirer Kablo is among the world’s leading manufac-
turers in the the high and extra high voltage energy
cables industry. Manufacturing telecommunication
cables, signalling cables and cable accessories
besides energy cables up to 500 kV and providing
laying, jointing, terminating, testing, supervision and
commissioning services, Demirer Kablo is a global
turnkey project contractor.
1.50 Formulas 14
Conductor
Conductor Screen
Insulation
Insulation Screen
Metallic Shield
Outer Sheath
Components Classification
Copper
Material
Aluminium
Conductor
Shape
Compacted Circular
Milliken
Insulation XLPE
Copper wire screen incorporated with copolymer coated AI or Cu tapes
Metallic Shield Lead alloy sheath supported with copper wire screen
Lead alloy sheath
PVC
Outer Sheath PE
Halogen free, fire retardant
Metallic shields:
Optical fibre:
Copper wire screen incorporated with copolymer
coated Al or Cu tapes:
Above metallic shields can be optionally equipped with
optical fibers in tubes for temperature monitoring.
Copolymer coated metallic tapes are applied over the
copper wire screen to provide radial watertightness.
Metallic tape is bonded to the polyethylene outer Outer sheath:
sheath to provide excellent mechanical properties.
Screen area is made longitudinally watertight by HDPE sheath is used in most cases which guarantees
means of water swellable tapes. Geometrical cross excellent mechanical and electrical strength. PE
section area of copper screen is choosen to suit the sheaths are halogen free. Flame retardant paint can be
short circuit requirements in each individual applicati- applied on site to limit the fire spread in building and
on. Subject types have low weight design. tunnel applications. PVC sheaths are used with diffe-
rent formulas optimized for the purposes. PVC sheaths
are also used when higher fire performance is required.
Halogen free and fire retardant sheaths are used when
higher fire performance is required in building and
tunnel applications. In order to facilitate the testing of
the outer sheath, a conductive layer is applied over it.
Conductor
Conductor Screen
XLPE Insulation
Insulation Screen
Semiconducting Tape
Copper Wire Screen
Lead Sheath
PE or PVC Outer Sheath
Conductor
Conductor Screen
XLPE Insulation
1A
2B 3C
Conductor
Conductor Screen
1A 2B
XLPE Insulation
Insulation Screen
Semi Conducting Tape
Lead Sheath
Tape
PE or PVC Outer Sheath
Drawing
Stranding
Stranding
Yarn
Compacted Compacted
Segment Round
Assemble SC Tape
Segment
Assembl. Taping
WB Tape
SC Layer
Insulation
Insulation
SC Layer
Degassing
CU Wire Screen
Metallic Lead Sheath
Screen
3C
PE
Outer HFFR
Sheath
PVC
Extrusion
Compounds coming from
clean room are extruded
by triple extrusion
Curing Zone
Compounds are
cured by heating
under pressurized
Nitrogen gas.
Cooling Zone
Cured core is cooled down by circulating
Nitrogen gas.
o o o o o o o
Air Temperatures (oC) 20 C 25 C 30 C 35 C 40 C 45 C 50 C
o o o o o o o
Ground Temperatures (oC) 15 C 20 C 25 C 30 C 35 C 40 C 45 C
Depth of Laying (mm) 750 1000 1250 1500 1750 2000 2500
Short circuit current for various tripping times (Tk -sec), Ith
I thN
I th =
Tk
where,
I thN = short-circuit current for 1 second (as per above table)
IEC
(International Electrotechnical Commission)
CENELEC
IEC 60228 (European Commitee for Electrotechnical
Conductors of insulated cables Standardization)
IEC 60853 CS 9
Calculation of the cyclic and emergency current rating of Specification for extruded insulation power cables
cables and their accessories rated above 46 kV through
345 kV AC
IEC 61443
Short – circuit temperature limits of electric cables with ISO
rated Voltages above 30 kV (Um = 36 kV) (International Organization for Standardization)
Operating capacitance
where,
5.56 r εr = dielectric constant of insulation
C = x10 F / km
-2
D = diameter over insulation, mm
D d = diameter of conductor including semicon-
ln ductive layer, if any, mm
d
Capacitive reactance, Xc
6
10
Xc = Ω / km
C
Capacitance current
where,
ω = angular frequency, 1/s
-3
Ic = Uo.ω.C.10 A / km Uo = voltage between conductor and earth, kV
C = operating capacitance, μF/km
Ie = 3Uo.ω.C.10-3 A / km
in trefoil formation,
1 a
L = 0 .2 ( + ln ) mH / km
4 r
in flat formation,
mean inductance: where,
a = axial spacing of conductors, mm
3
r = raidus of conductor, mm
1 2a
L m = 0 .2 ( + ln ) mH / km
4 r
Inductive reactance, XL
X L = ωL.10-3 Ω / km
(L in mH / km)
P = 3 . U . I . Cos kW
S = 3 . U .I kVA
Dielectric losses, Vd
where,
Vd = 3 Uo2 .ω . C . tan δ . 10-3 kW / km Uo = voltage between conductor and earth, kV
ω = angular frequency, 1/s (2πf)
C = operating capacitance, μF/km
tanδ = loss factor
Electric-field stress, E
Electric-field stress at radius x(mm), E x
Uo
Ex = kV / mm where,
R Uo = voltage between conductor and screen
x ln
r or metallic sheath, kV
R = radius over insulation, mm
Maximum electric-field stress r = radius of conductor including
semi-conductive layers, if any, mm
Uo
E max = kV / mm
R
r ln
r
COPPER CONDUCTOR
Cross-Sectional Area ( mm2 ) 240 300 400 500 630 800 1000 1200 1600 2000 2500
Direct-buried 545 617 706 805 920 1039 1157 1333 1488 1642 1799
Pipe 522 591 678 776 890 1009 1129 1304 1463 1622 1787
Trefoil 576 658 762 877 1012 1049 1292 1542 1741 1942 2149
In Air
Flat (S=3D) 715 820 955 1108 1292 1483 1688 1974 2251 2536 2836
ALUMINIUM CONDUCTOR
Cross-Sectional Area ( mm2 ) 240 300 400 500 630 800 1000 1200 1600 2000 2500
Direct-buried 424 481 554 635 728 830 937 1054 1210 1352 1494
Pipe 406 462 532 612 704 806 913 1031 1189 1335 1482
Trefoil 449 515 601 697 807 931 1060 1226 1432 1619 1815
In Air
Flat (S=3D) 557 642 752 878 1023 1189 1364 1558 1834 2085 2353
2
Cu-Screen Cross-Sectional Area (mm ) 35 50 50 50 50 50 50 70 70 70 95
Thickness of Outer Sheath (mm) 2,6 2,6 2,7 2,8 2,9 3 3,1 3,3 3,5 3,9 4,1
Weight of Cable (kg/m) 4,3 5,1 6 7 8,5 10,3 12,6 14,7 18,5 22,7 28,6
Inductance (mH/km) 0,414 0,397 0,381 0,360 0,446 0,334 0,323 0,315 0,305 0,297 0,290
Cross-Sectional
240 300 400 500 630 800 1000 1200 1600 2000 2500
Area (mm2)
CONDUCTOR Shape Circular Circular Circular Circular Circular Circular Circular Milliken Milliken Milliken Milliken
(Al)
Diameter (mm) 18,5 21,1 24,25 27,4 30,6 34,8 39 43,5 50,2 56,5 63,5
Max. DC Al Conductor Resistance 0,125 0,1 0,0778 0,0605 0,0469 0,0367 0,0291 0,0247 0,0186 0,0149 0,0127
at 20°C (ohm/km)
Weight of Cable (kg/m) 2,9 3,3 3,8 4,1 4,6 5,4 6,3 7,4 9 10,6 12,9
COPPER CONDUCTOR
Cross-Sectional Area ( mm2 ) 240 300 400 500 630 800 1000 1200 1600 2000 2500
Direct-buried 551 624 714 814 932 1050 1170 1349 1504 1663 1820
Pipe 523 595 683 781 898 1016 1138 1316 1474 1640 1807
Trefoil 576 661 766 882 1020 1158 1305 1561 1765 1976 2185
In Air
Flat (S=3D) 730 841 981 1138 1332 1530 1744 2039 2329 2639 2941
ALUMINIUM CONDUCTOR
Cross-Sectional Area ( mm2 ) 240 300 400 500 630 800 1000 1200 1600 2000 2500
Direct-buried 428 487 560 643 737 840 947 1066 1225 1370 1513
Pipe 407 464 536 617 709 812 920 1040 1201 1349 1499
Trefoil 449 518 604 702 815 940 1072 1242 1454 1650 1848
In Air
Flat (S=3D) 569 659 773 902 1055 1227 1409 1610 1896 2169 2440
Thickness of Lead Sheath (mm) 1,7 2 2 2 2 2,2 2,2 2,4 2,4 2,6 2,7
Thickness of Outer Sheath (mm) 2,7 2,8 2,9 2,9 3 3,1 3,3 3,4 3,6 4 4,3
Weight of Cable (kg/m) 7,6 9,2 10,3 11,3 13,1 15,7 18,4 21,5 25,9 31,4 38,4
Capacitance (µF/km) 0,174 0,189 0,207 0,242 0,267 0,291 0,329 0,363 0,403 0,447 0,497
Inductance (mH/km) 0,423 0,409 0,392 0,371 0,356 0,344 0,333 0,325 0,314 0,306 0,299
Cross-Sectional
240 300 400 500 630 800 1000 1200 1600 2000 2500
Area (mm2)
CONDUCTOR Shape Circular Circular Circular Circular Circular Circular Circular Milliken Milliken Milliken Milliken
(Al)
Diameter (mm) 18,5 21,1 24,25 27,4 30,6 34,8 39 43,5 50,2 56,5 63,5
Weight of Cable (kg/m) 6,2 7,4 8,1 8,5 9,2 10,8 12,1 14,3 16,8 19,2 22,7
COPPER CONDUCTOR
Cross-Sectional Area ( mm2 ) 240 300 400 500 630 800 1000 1200 1600 2000 2500
Direct-buried 549 620 710 810 925 1044 1164 1347 1502 1660 1819
Pipe 519 588 675 774 888 1006 1129 1310 1433 1634 1803
Trefoil 568 648 752 867 1002 1139 1282 1550 1754 1963 2178
In Air
Flat (S=3D) 725 830 969 1126 1316 1515 1727 2043 2335 2641 2973
ALUMINIUM CONDUCTOR
Cross-Sectional Area ( mm2 ) 240 300 400 500 630 800 1000 1200 1600 2000 2500
Direct-buried 427 482 556 639 733 835 942 1065 1225 1367 1508
Pipe 403 459 530 611 702 805 913 1035 1199 1344 1492
Trefoil 442 508 594 691 801 926 1055 1235 1450 1641 1834
In Air
Flat (S=3D) 563 650 763 893 1042 1215 1396 1614 1907 2171 2431
Thickness of Lead Sheath (mm) 2,1 2,1 2,2 2,2 2,3 2,4 2,6 2,7 2,8 3,2 3,4
Thickness of Outer Sheath (mm) 2,6 2,7 2,8 2,8 3 3,1 3,2 3,4 3,6 4 4,2
Weight of Cable (kg/m) 7,6 8,5 9,8 10,9 12,9 15,3 18,5 21,3 26,1 32,2 39,4
Capacitance (µF/km) 0,174 0,189 0,207 0,242 0,267 0,291 0,329 0,363 0,403 0,447 0,497
Inductance (mH/km) 0,416 0,396 0,38 0,359 0,346 0,335 0,325 0,317 0,307 0,301 0,294
Cross-Sectional
240 300 400 500 630 800 1000 1200 1600 2000 2500
Area (mm2)
CONDUCTOR Shape Circular Circular Circular Circular Circular Circular Circular Milliken Milliken Milliken Milliken
(Al)
Diameter (mm) 18,5 21,1 24,25 27,4 30,6 34,8 39 43,5 50,2 56,5 63,5
Weight of Cable (kg/m) 6,2 6,7 7,6 8 9,3 10,4 12,2 14 16,5 20 23,7
COPPER CONDUCTOR
Cross-Sectional Area ( mm2 ) 240 300 400 500 630 800 1000 1200 1600 2000 2500
Direct-buried 545 617 706 805 920 1039 1157 1333 1488 1642 1799
Pipe 522 591 678 776 890 1009 1129 1304 1463 1622 1787
Trefoil 576 658 762 877 1012 1149 1292 1542 1741 1942 2149
In Air
Flat (S=3D) 715 820 955 1108 1292 1483 1688 1974 2251 2536 2836
ALUMINIUM CONDUCTOR
Cross-Sectional Area ( mm2 ) 240 300 400 500 630 800 1000 1200 1600 2000 2500
Direct-buried 424 481 554 635 728 830 937 1054 1210 1352 1494
Pipe 406 462 532 612 704 806 913 1031 1189 1335 1482
Trefoil 449 515 601 697 807 931 1060 1226 1432 1619 1815
In Air
Flat (S=3D) 557 642 752 878 1023 1189 1364 1558 1834 2085 2353
Thickness of Outer Sheath (mm) 2,8 2,9 3 3,1 3,2 3,4 3,5 3,6 3,8 4,2 4,5
Weight of Cable (kg/m) 5,6 6,3 7,2 8,2 9,7 11,6 14 16 19,9 24,2 30
Inductance (mH/km) 0,442 0,424 0,407 0,392 0,376 0,363 0,349 0,34 0,328 0,318 0,309
Cross-Sectional
240 300 400 500 630 800 1000 1200 1600 2000 2500
Area (mm2)
CONDUCTOR Shape Circular Circular Circular Circular Circular Circular Circular Milliken Milliken Milliken Milliken
(Al)
Diameter (mm) 18,5 21,1 24,25 27,4 30,6 34,8 39 43,5 50,2 56,5 63,5
Max. DC Al Conductor Resistance 0,125 0,1 0,0778 0,0605 0,0469 0,0367 0,0291 0,0247 0,0186 0,0149 0,0127
at 20°C (ohm/km)
Weight of Cable (kg/m) 4,1 4,5 5 5,3 5,9 6,7 7,4 8,7 10,4 12 14,3
COPPER CONDUCTOR
Cross-Sectional Area ( mm2 ) 240 300 400 500 630 800 1000 1200 1600 2000 2500
Direct-buried 547 620 710 810 925 1046 1164 1342 1497 1653 1812
Pipe 525 596 685 783 898 1018 1139 1317 1495 1638 1806
Trefoil 584 668 774 891 1028 1170 1315 1566 1767 1976 2186
In Air
Flat (S=3D) 721 829 966 1120 1305 1499 1706 1994 2274 2563 2865
ALUMINIUM CONDUCTOR
Cross-Sectional Area ( mm2 ) 240 300 400 500 630 800 1000 1200 1600 2000 2500
Direct-buried 427 484 557 639 732 836 942 1061 1218 1361 1505
Pipe 410 466 538 618 711 815 921 1041 1200 1347 1498
Trefoil 456 523 610 708 820 947 1077 1244 1454 1645 1843
In Air
Flat (S=3D) 563 649 761 888 1033 1203 1378 1574 1851 2106 2376
Thickness of Lead Sheath (mm) 2 2 2,2 2,2 2,2 2,4 2,4 2,5 2,6 2,8 2,9
Thickness of Outer Sheath (mm) 3 3 3,2 3,2 3,3 3,5 3,6 3,7 3,9 4,3 4,6
Weight of Cable (kg/m) 10,1 10,9 12,5 13,6 15,5 18,2 21,1 23,8 28,7 34 41,3
Capacitance (µF/km) 0,141 0,152 0,165 0,188 0,206 0,224 0,251 0,275 0,304 0,336 0,372
Inductance (mH/km) 0,457 0,435 0,418 0,397 0,38 0,368 0,354 0,345 0,333 0,323 0,313
Cross-Sectional
240 300 400 500 630 800 1000 1200 1600 2000 2500
Area (mm2)
CONDUCTOR Shape Circular Circular Circular Circular Circular Circular Circular Milliken Milliken Milliken Milliken
(Al)
Diameter (mm) 18,5 21,1 24,25 27,4 30,6 34,8 39 43,5 50,2 56 63,5
Max. DC Al Conductor Resistance 0,125 0,1 0,0778 0,0605 0,0469 0,0367 0,0291 0,0247 0,0186 0,0149 0,0127
at 20°C (ohm/km)
Weight of Cable (kg/m) 8,6 9,2 10,4 10,8 11,6 13,4 14,7 16,6 19,2 21,8 25,6
COPPER CONDUCTOR
Cross-Sectional Area ( mm2 ) 240 300 400 500 630 800 1000 1200 1600 2000 2500
Direct-buried 545 617 707 806 921 1041 1159 1342 1495 1654 1815
Pipe 522 592 680 778 892 1011 1133 1314 1471 1367 1807
Trefoil 576 659 764 880 1015 1155 1300 1560 1761 1971 2189
In Air
Flat (S=3D) 715 822 958 1111 1295 1490 1695 2001 2282 2579 2903
ALUMINIUM CONDUCTOR
Cross-Sectional Area ( mm2 ) 240 300 400 500 630 800 1000 1200 1600 2000 2500
Direct-buried 424 481 554 636 729 832 938 1060 1219 1362 1501
Pipe 406 462 533 614 705 808 916 1038 1200 1347 1491
Trefoil 450 516 602 700 810 936 1066 1240 1452 1643 1833
In Air
Flat (S=3D) 558 643 754 881 1026 1194 1370 1580 1863 2120 2372
Thickness of Lead Sheath (mm) 2,3 2,4 2,5 2,5 2,6 2,7 2,8 2,9 3,1 3,4 3,5
Thickness of Outer Sheath (mm) 2,9 3 3,1 3,1 3,3 3,4 3,5 3,7 3,9 4,3 4,5
Weight of Cable (kg/m) 9,4 10,5 12 13 15,1 17,7 20,8 23,7 28,9 35 42,5
Capacitance (µF/km) 0,141 0,152 0,165 0,188 0,206 0,224 0,251 0,275 0,304 0,336 0,372
Inductance (mH/km) 0,446 0,426 0,408 0,387 0,372 0,361 0,347 0,338 0,327 0,318 0,31
Cross-Sectional
240 300 400 500 630 800 1000 1200 1600 2000 2500
Area (mm2)
CONDUCTOR Shape Circular Circular Circular Circular Circular Circular Circular Milliken Milliken Milliken Milliken
(Al)
Diameter (mm) 18,5 21,1 24,25 27,4 30,6 34,8 39 43,5 50,2 56,5 63,5
Max. DC Al Conductor Resistance 0,125 0,1 0,0778 0,0605 0,0469 0,0367 0,0291 0,0247 0,0186 0,0149 0,0127
at 20°C (ohm/km)
Weight of Cable (kg/m) 8 8,8 9,8 10,2 11,3 12,8 14,5 16,4 19,5 22,9 26,8
COPPER CONDUCTOR
Cross-Sectional Area ( mm2 ) 240 300 400 500 630 800 1000 1200 1600 2000 2500
Direct-buried 543 615 704 803 917 1035 1154 1331 1483 1639 1795
Pipe 522 592 679 776 890 1007 1128 1304 1460 1621 1785
Trefoil 578 662 763 879 1014 1152 1294 1542 1741 1942 2148
In Air
Flat (S=3D) 708 814 951 1102 1284 1474 1677 1961 2236 2518 2815
ALUMINIUM CONDUCTOR
Cross-Sectional Area ( mm2 ) 240 300 400 500 630 800 1000 1200 1600 2000 2500
Direct-buried 423 479 552 633 726 828 934 1052 1207 1349 1491
Pipe 407 462 532 612 704 806 912 1030 1188 1333 1481
Trefoil 452 518 602 699 809 933 1061 1225 1431 1618 1813
In Air
Flat (S=3D) 553 637 748 873 1016 1182 1355 1548 1820 2070 2335
Thickness of Conductor Screen (mm) 1,2 1,2 1,2 1,2 1,2 1,2 1,4 1,4 1,5 1,6 1,6
Thickness of Insulation Screen (mm) 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2
Thickness of Outer Sheath (mm) 3 3,1 3,1 3,2 3,3 3,4 3,6 3,7 3,9 1,3 4,6
Weight of Cable (kg/m) 6,1 6,8 7,6 8,8 10,3 12,2 14,6 16,8 20,5 24,9 30,8
Inductance (mH/km) 0,458 0,44 0,415 0,4 0,383 0,369 0,355 0,345 0,333 0,323 0,313
Cross-Sectional
240 300 400 500 630 800 1000 1200 1600 2000 2500
Area (mm2)
CONDUCTOR Shape Circular Circular Circular Circular Circular Circular Circular Milliken Milliken Milliken Milliken
(Al)
Diameter (mm) 18,5 21,1 24,25 27,4 30,6 34,8 39 43,5 50,2 56,5 63,5
Weight of Cable (kg/m) 4,7 5 5,3 5,9 6,4 7,3 8 9,3 11 12,7 15,1
COPPER CONDUCTOR
Cross-Sectional Area ( mm2 ) 240 300 400 500 630 800 1000 1200 1600 2000 2500
Direct-buried 545 618 708 808 924 1043 1163 1339 1494 1650 1807
Pipe 526 598 685 783 899 1018 1140 1315 1475 1636 1802
Trefoil 587 671 775 892 1031 1171 1317 1566 1769 1974 2185
In Air
Flat (S=3D) 816 825 961 1113 1298 1490 1696 1981 2258 2543 2843
ALUMINIUM CONDUCTOR
Cross-Sectional Area ( mm2 ) 240 300 400 500 630 800 1000 1200 1600 2000 2500
Direct-buried 425 482 556 637 731 834 941 1058 1215 1358 1501
Pipe 411 467 538 618 711 814 922 1039 1200 1346 1495
Trefoil 459 526 611 709 822 947 1078 1244 1453 1642 1841
In Air
Flat (S=3D) 559 644 756 882 1027 1194 1370 1564 1838 2090 2358
Thickness of Conductor Screen (mm) 1,2 1,2 1,2 1,2 1,2 1,2 1,4 1,4 1,5 1,6 1,6
Thickness of Insulation Screen (mm) 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2
Thickness of Lead Sheath (mm) 2,2 2,2 2,2 2,2 2,4 2,4 2,5 2,6 2,7 2,8 3
Thickness of Outer Sheath (mm) 3,1 3,2 3,2 3,3 3,5 3,6 3,7 3,9 4,1 4,5 4,8
Weight of Cable (kg/m) 11,3 12,3 13,1 14,5 17 19,2 22,3 25,4 30,1 35,6 43,1
Capacitance (µF/km) 0,132 0,141 0,16 0,172 0,188 0,204 0,226 0,248 0,273 0,301 0,334
Inductance (mH/km) 0,468 0,45 0,425 0,41 0,394 0,38 0,365 0,355 0,342 0,332 0,322
Cross-Sectional
240 300 400 500 630 800 1000 1200 1600 2000 2500
Area (mm2)
CONDUCTOR Shape Circular Circular Circular Circular Circular Circular Circular Milliken Milliken Milliken Milliken
(Al)
Diameter (mm) 18,5 21,1 24,25 27,4 30,6 34,8 39 43,5 50,2 56,5 63,5
Max. DC Al Conductor Resistance 0,125 0,1 0,0778 0,0605 0,0469 0,0367 0,0291 0,0247 0,0186 0,0149 0,0127
at 20°C (ohm/km)
Weight of Cable (kg/m) 10 10,6 10,9 11,7 13,1 14,4 15,8 17,9 20,7 23,3 27,4
COPPER CONDUCTOR
Cross-Sectional Area ( mm2 ) 240 300 400 500 630 800 1000 1200 1600 2000 2500
Direct-buried 543 616 705 804 919 1037 1156 1338 1493 1650 1812
Pipe 523 594 680 778 892 1010 1131 1312 1471 1634 1805
Trefoil 580 663 765 882 1018 1158 1302 1559 1762 1970 2189
In Air
Flat (S=3D) 711 816 953 1105 1288 1480 1685 1988 2268 2560 2881
ALUMINIUM CONDUCTOR
Cross-Sectional Area ( mm2 ) 240 300 400 500 630 800 1000 1200 1600 2000 2500
Direct-buried 423 480 552 634 728 830 936 1057 1216 1358 1498
Pipe 407 463 533 614 706 808 914 1037 1199 1345 1490
Trefoil 452 519 603 701 812 937 1067 1240 1452 1641 1831
In Air
Flat (S=3D) 554 639 750 876 1020 1187 1362 1570 1852 2105 2353
Thickness of Conductor Screen (mm) 1,2 1,2 1,2 1,2 1,2 1,2 1,4 1,4 1,5 1,6 1,6
Thickness of Insulation Screen (mm) 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2
Thickness of Lead Sheath (mm) 2,4 2,5 2,5 2,6 2,7 2,8 2,9 3 3,2 3,5 3,8
Thickness of Outer Sheath (mm) 3,1 3,2 3,2 3,3 3,4 3,5 3,7 3,8 4 4,4 4,7
Weight of Cable (kg/m) 10,5 11,7 12,5 14,5 16,4 19 22,5 25,3 30,4 36,7 44,8
Capacitance (µF/km) 0,132 0,141 0,16 0,172 0,188 0,204 0,226 0,248 0,273 0,301 0,334
Inductance (mH/km) 0,459 0,441 0,416 0,402 0,385 0,372 0,358 0,348 0,336 0,327 0,318
Cross-Sectional
240 300 400 500 630 800 1000 1200 1600 2000 2500
Area (mm2)
CONDUCTOR Shape Circular Circular Circular Circular Circular Circular Circular Milliken Milliken Milliken Milliken
(Al)
Diameter (mm) 18,5 21,1 24,25 27,4 30,6 34,8 39 43,5 50,2 56,5 63,5
Max. DC Al Conductor Resistance 0,125 0,1 0,0778 0,0605 0,0469 0,0367 0,0291 0,0247 0,0186 0,0149 0,0127
at 20°C (ohm/km)
Weight of Cable (kg/m) 9,1 10 10,4 11,4 12,6 14,2 15,7 17,8 21 24,4 29,1
COPPER CONDUCTOR
Cross-Sectional Area ( mm2 ) 400 500 630 800 1000 1200 1600 2000 2500
Direct-buried 702 802 916 1035 1151 1327 1480 1635 1791
Pipe 681 778 892 1009 1128 1304 1460 1621 1784
Trefoil 768 882 1018 1156 1299 1543 1742 1943 2148
In Air
Flat (S=3D) 942 1095 1274 1462 1663 1942 2214 2492 2784
ALUMINIUM CONDUCTOR
Cross-Sectional Area ( mm2 ) 400 500 630 800 1000 1200 1600 2000 2500
Direct-buried 550 632 725 827 932 1049 1205 1346 1487
Pipe 535 614 705 807 912 1030 1189 1333 1480
Trefoil 605 701 811 935 1063 1226 1431 1617 1811
In Air
Flat (S=3D) 741 867 1009 1172 1345 1534 1803 2048 2310
Thickness of Conductor Screen (mm) 1,2 1,2 1,2 1,2 1,4 1,4 1,5 1,6 1,6
Thickness of Insulation Screen (mm) 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2
2
Cu-Screen Cross-Sectional Area (mm ) 95 95 95 95 95 95 95 95 95
Thickness of Outer Sheath (mm) 3,3 3,3 3,4 3,6 3,7 3,7 4 4,4 4,7
Weight of Cable (kg/m) 8 9,2 10,8 12,7 15,1 17,4 21,2 25,6 31,6
Inductance (mH/km) 0,429 0,411 0,393 0,38 0,365 0,354 0,341 0,33 0,32
Cross-Sectional
400 500 630 800 1000 1200 1600 2000 2500
Area (mm2)
CONDUCTOR Shape Circular Circular Circular Circular Circular Milliken Milliken Milliken Milliken
(Al)
Diameter (mm) 24,25 27,4 30,6 34,8 39 43,5 50,2 56,5 63,5
Weight of Cable (kg/m) 5,8 6,3 6,9 7,8 8,6 9,9 11,6 13,4 15,9
COPPER CONDUCTOR
Cross-Sectional Area ( mm2 ) 400 500 630 800 1000 1200 1600 2000 2500
Direct-buried 706 807 922 1040 1159 1336 1491 1647 1804
Pipe 687 785 900 1018 1139 1316 1476 1637 1803
Trefoil 779 896 1033 1174 1320 1565 1769 1975 2185
In Air
Flat (S=3D) 951 1105 1286 1476 1679 1960 2235 2516 2812
ALUMINIUM CONDUCTOR
Cross-Sectional Area ( mm2 ) 400 500 630 800 1000 1200 1600 2000 2500
Direct-buried 554 636 729 832 938 1056 1213 1356 1498
Pipe 539 619 711 814 921 1040 1201 1347 1495
Trefoil 614 711 823 948 1079 1243 1452 1641 1839
In Air
Flat (S=3D) 748 876 1018 1183 1356 1548 1818 2067 2332
Thickness of Conductor Screen (mm) 1,2 1,2 1,2 1,2 1,4 1,4 1,5 1,6 1,6
Thickness of Insulation Screen (mm) 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2
Thickness of Lead Sheath (mm) 2,2 2,4 2,4 2,4 2,5 2,6 2,8 2,9 3,2
Thickness of Outer Sheath (mm) 3,4 3,5 3,6 3,7 3,9 4 4,2 4,6 4,9
Weight of Cable (kg/m) 13,9 15,9 17,8 20,1 23,3 26,4 31,5 37,1 45,1
Capacitance (µF/km) 0,148 0,159 0,173 0,187 0,207 0,226 0,249 0,274 0,304
Inductance (mH/km) 0,436 0,421 0,404 0,389 0,374 0,363 0,352 0,34 0,33
Cross-Sectional
400 500 630 800 1000 1200 1600 2000 2500
Area (mm2)
CONDUCTOR Shape Circular Circular Circular Circular Circular Milliken Milliken Milliken Milliken
(Al)
Diameter (mm) 24,25 27,4 30,6 34,8 39 43,5 50,2 56,5 63,5
Max. DC Al Conductor Resistance 0,0778 0,0605 0,0469 0,0367 0,0291 0,0247 0,0186 0,0149 0,0127
at 20°C (ohm/km)
Weight of Cable (kg/m) 11,7 13,1 14 15,6 16,8 18,9 22,1 24,8 29,4
COPPER CONDUCTOR
Cross-Sectional Area ( mm2 ) 400 500 630 800 1000 1200 1600 2000 2500
Direct-buried 703 802 918 1036 1155 1331 1486 1641 1798
Pipe 682 779 894 1012 1133 1309 1467 1629 1794
Trefoil 771 886 1023 1162 1307 1553 1755 1962 2171
In Air
Flat (S=3D) 945 1098 1279 1468 1671 1952 2225 2508 2803
ALUMINIUM CONDUCTOR
Cross-Sectional Area ( mm2 ) 400 500 630 800 1000 1200 1600 2000 2500
Direct-buried 551 633 726 828 934 1056 1208 1351 1495
Pipe 535 615 706 808 916 1034 1194 1340 1491
Trefoil 607 703 814 940 1069 1234 1441 1631 1829
In Air
Flat (S=3D) 743 870 1012 1177 1349 1541 1810 2061 2326
Thickness of Conductor Screen (mm) 1,2 1,2 1,2 1,2 1,4 1,4 1,5 1,6 1,6
Thickness of Insulation Screen (mm) 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2
Thickness of Lead Sheath (mm) 2,6 2,7 2,8 2,9 3 3,2 3,3 3,7 3,9
Thickness of Outer Sheath (mm) 3,3 3,4 3,6 3,7 3,8 4 4,2 4,6 4,9
Weight of Cable (kg/m) 13,6 15,4 17,6 20,2 23,5 27 31,9 38,7 46,5
Capacitance (µF/km) 0,148 0,159 0,173 0,187 0,207 0,226 0,249 0,274 0,304
Inductance (mH/km) 0,428 0,413 0,396 0,382 0,368 0,358 0,345 0,336 0,326
Cross-Sectional
400 500 630 800 1000 1200 1600 2000 2500
Area (mm2)
CONDUCTOR Shape Circular Circular Circular Circular Circular Milliken Milliken Milliken Milliken
(Al)
Diameter (mm) 24,25 27,4 30,6 34,8 39 43,5 50,2 56,5 63,5
Weight of Cable (kg/m) 11,4 12,6 13,8 15,4 16,9 19,5 22,5 26,4 30,8
COPPER CONDUCTOR
Cross-Sectional Area ( mm2 ) 400 500 630 800 1000 1200 1600 2000 2500
Direct-buried 696 795 909 1026 1143 1316 1469 1622 1776
Pipe 680 778 890 1006 1126 1299 1455 1614 1776
Trefoil 771 886 1020 1159 1302 1540 1738 1938 2142
In Air
Flat (S=3D) 923 1072 1254 1437 1633 1905 2169 2434 2723
ALUMINIUM CONDUCTOR
Cross-Sectional Area ( mm2 ) 400 500 630 800 1000 1200 1600 2000 2500
Direct-buried 545 627 720 820 925 1040 1195 1335 1475
Pipe 534 614 704 805 910 1026 1184 1328 1473
Trefoil 607 703 812 936 1064 1222 1426 1610 1801
In Air
Flat (S=3D)
726 849 993 1152 1319 1504 1764 2004 2258
Thickness of Conductor Screen (mm) 3,3 1,8 1,2 1,2 1,4 1,4 1,5 1,6 1,6
Thickness of Insulation Screen (mm) 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2
2
Cu-Screen Cross-Sectional Area (mm ) 150 150 150 150 150 150 150 150 150
Thickness of Outer Sheath (mm) 3,6 3,6 3,7 3,8 3,8 4 4,2 4,6 4,9
Weight of Cable (kg/m) 10,3 10,9 12,1 14 16,1 18,3 22,4 26,8 32,8
Inductance (mH/km) 0,462 0,434 0,408 0,394 0,375 0,365 0,352 0,339 0,33
Cross-Sectional
400 500 630 800 1000 1200 1600 2000 2500
Area (mm2)
CONDUCTOR Shape Circular Circular Circular Circular Circular Milliken Milliken Milliken Milliken
(Al)
Diameter (mm) 24,25 27,4 30,6 34,8 39 43,5 50,2 56,5 63,5
Max. DC Al Conductor Resistance 0,0778 0,0605 0,0469 0,0367 0,0291 0,0247 0,0186 0,0149 0,0127
at 20°C (ohm/km)
Weight of Cable (kg/m) 8,1 8 8,2 9,1 9,9 11,1 12,8 14,7 17
COPPER CONDUCTOR
Cross-Sectional Area ( mm2 ) 400 500 630 800 1000 1200 1600 2000 2500
Direct-buried 700 799 915 1032 1151 1325 1478 1633 1788
Pipe 696 784 898 1016 1136 1312 1468 1630 1793
Trefoil 780 897 1034 1175 1322 1561 1762 1967 2174
In Air
Flat (S=3D) 930 1081 1264 1450 1647 1921 2187 2461 2746
ALUMINIUM CONDUCTOR
Cross-Sectional Area ( mm2 ) 400 500 630 800 1000 1200 1600 2000 2500
Direct-buried 549 630 723 826 931 1047 1203 1344 1485
Pipe 538 619 710 812 919 1036 1195 1341 1487
Trefoil 614 712 822 948 1078 1238 1444 1632 1826
In Air
Flat (S=3D) 732 856 1001 1162 1330 1517 1779 2022 2277
Thickness of Conductor Screen (mm) 3,3 1,8 1,2 1,2 1,4 1,4 1,5 1,6 1,6
Thickness of Insulation Screen (mm) 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2
Cu-Screen Cross-Sectional Area (mm2) 150 150 150 150 150 150 150 150 150
Thickness of Lead Sheath (mm) 2,5 2,5 2,5 2,6 2,7 2,8 2,9 3,2 3,2
Thickness of Outer Sheath (mm) 3,8 3,8 3,8 4 4 4,2 4,4 4,8 5,1
Outer Diameter of Cable (mm) 98 96 97 101 104 110 117 125 134
Weight of Cable (kg/m) 18,3 18,7 19,9 22,6 25 28,1 33,5 39,1 46,8
Capacitance (µF/km) 0,139 0,143 0,156 0,166 0,191 0,209 0,229 0,252 0,277
Inductance (mH/km) 0,472 0,444 0,418 0,403 0,383 0,372 0,359 0,347 0,337
Cross-Sectional
400 500 630 800 1000 1200 1600 2000 2500
Area (mm2)
CONDUCTOR Shape Circular Circular Circular Circular Circular Milliken Milliken Milliken Milliken
(Al)
Diameter (mm) 24,25 27,4 30,6 34,8 39 43,5 50,2 56 63,5
Max. DC Al Conductor Resistance 0,0778 0,0605 0,0469 0,0367 0,0291 0,0247 0,0186 0,0149 0,0127
at 20°C (ohm/km)
Weight of Cable (kg/m) 16,2 16 16,2 17,8 18,8 20,8 24,1 26,9 31,1
COPPER CONDUCTOR
Cross-Sectional Area ( mm2 ) 400 500 630 800 1000 1200 1600 2000 2500
Direct-buried 697 797 911 1028 1147 1325 1479 1634 1792
Pipe 682 780 893 1010 1131 1310 1467 1628 1795
Trefoil 775 890 1026 1166 1311 1559 1760 1967 2182
In Air
Flat (S=3D) 926 1076 1259 1444 1641 1931 2198 2474 2781
ALUMINIUM CONDUCTOR
Cross-Sectional Area ( mm2 ) 400 500 630 800 1000 1200 1600 2000 2500
Direct-buried 546 628 720 822 927 1047 1204 1345 1482
Pipe 535 615 706 808 914 1035 1195 1340 1483
Trefoil 609 706 816 941 1071 1238 1447 1634 1819
In Air
Flat (S=3D) 729 852 996 1157 1326 1525 1794 2035 2273
Thickness of Conductor Screen (mm) 3,3 1,8 1,2 1,2 1,4 1,4 1,5 1,6 1,6
Thickness of Insulation Screen (mm) 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2
Thickness of Outer Sheath (mm) 3,7 3,7 3,8 3,9 4 4,1 4,3 4,7 5
Weight of Cable (kg/m) 18 18,4 19,6 22,3 25,2 28,2 33,4 40,3 48,2
Capacitance (µF/km) 0,139 0,143 0,156 0,168 0,191 0,209 0,229 0,252 0,277
Inductance (mH/km) 0,465 0,440 0,413 0,397 0,377 0,365 0,353 0,343 0,333
Cross-Sectional
400 500 630 800 1000 1200 1600 2000 2500
Area (mm2)
CONDUCTOR Shape Circular Circular Circular Circular Circular Milliken Milliken Milliken Milliken
(Al)
Diameter (mm) 24,25 27,4 30,6 34,8 39 43,5 50,2 56,5 63,5
Max. DC Al Conductor Resistance 0,0778 0,0605 0,0469 0,0367 0,0291 0,0247 0,0186 0,0149 0,0127
at 20°C (ohm/km)
Weight of Cable (kg/m) 15,9 15,6 15,8 17,5 18,8 21 24 28,1 32,5
COPPER CONDUCTOR
ALUMINIUM CONDUCTOR
Thickness of Conductor Screen (mm) 1,2 1,4 1,4 1,5 1,6 1,6
Thickness of Insulation Screen (mm) 1,2 1,2 1,2 1,2 1,2 1,2
2
Cu-Screen Cross-Sectional Area (mm ) 185 185 185 185 185 185
Outer Diameter of Cable (mm) 111 114 120 127 132 141
Cross-Sectional
800 1000 1200 1600 2000 2500
Area (mm2)
COPPER CONDUCTOR
ALUMINIUM CONDUCTOR
Thickness of Conductor Screen (mm) 1,2 1,4 1,4 1,5 1,6 1,6
Thickness of Insulation Screen (mm) 1,2 1,2 1,2 1,2 1,2 1,2
Cu-Screen Cross-Sectional Area (mm2) 185 185 185 185 185 185
Thickness of Outer Sheath (mm) 4,5 4,5 4,7 4,9 5,2 5,5
Outer Diameter of Cable (mm) 116 120 126 133 141 147
Cross-Sectional
800 1000 1200 1600 2000 2500
Area (mm2)
COPPER CONDUCTOR
ALUMINIUM CONDUCTOR
Thickness of Conductor Screen (mm) 1,2 1,4 1,4 1,5 1,6 1,6
Thickness of Insulation Screen (mm) 1,2 1,2 1,2 1,2 1,2 1,2
Outer Diameter of Cable (mm) 114 118 123 130 136 146
Cross-Sectional
800 1000 1200 1600 2000 2500
Area (mm2)
COPPER CONDUCTOR
Cross-Sectional Area ( mm2 ) 800 1000 1200 1600 2000 2500 3000
ALUMINIUM CONDUCTOR
Cross-Sectional Area ( mm2 ) 800 1000 1200 1600 2000 2500 3000
Thickness of Conductor Screen (mm) 1,8 1,4 1,4 1,5 1,6 1,6 1,6
Thickness of Insulation Screen (mm) 1,2 1,2 1,2 1,2 1,2 1,2 1,2
2
Cu-Screen Cross-Sectional Area (mm ) 185 185 185 185 185 185 185
Thickness of Outer Sheath (mm) 4,4 4,4 4,5 4,7 5,1 5,3 5,6
Outer Diameter of Cable (mm) 116 117 120 127 134 143 152
Cross-Sectional
800 1000 1200 1600 2000 2500 3000
Area (mm2)
Weight of Cable (kg/m) 12,7 12,7 13,8 15,9 17,7 20,3 23,4
COPPER CONDUCTOR
Cross-Sectional Area ( mm2 ) 800 1000 1200 1600 2000 2500 3000
ALUMINIUM CONDUCTOR
Cross-Sectional Area ( mm2 ) 800 1000 1200 1600 2000 2500 3000
Thickness of Conductor Screen (mm) 1,8 1,4 1,4 1,5 1,6 1,6 1,6
Thickness of Insulation Screen (mm) 1,2 1,2 1,2 1,2 1,2 1,2 1,2
Cu-Screen Cross-Sectional Area (mm2) 185 185 185 185 185 185 185
Thickness of Lead Sheath (mm) 2,9 2,9 3 3,2 3,2 3,2 3,2
Thickness of Outer Sheath (mm) 4,6 4,6 4,7 4,9 5,3 5,5 5,8
Outer Diameter of Cable (mm) 122 122 126 133 141 149 158
Cross-Sectional
800 1000 1200 1600 2000 2500 3000
Area (mm2)
Max. DC Al Conductor Resistance 0,0367 0,0291 0,0247 0,0186 0,0149 0,0127 0,0099
at 20°C (ohm/km)
COPPER CONDUCTOR
Cross-Sectional Area ( mm2 ) 800 1000 1200 1600 2000 2500 3000
ALUMINIUM CONDUCTOR
Cross-Sectional Area ( mm2 ) 800 1000 1200 1600 2000 2500 3000
Thickness of Conductor Screen (mm) 1,8 1,4 1,4 1,5 1,6 1,6 1,6
Thickness of Insulation Screen (mm) 1,2 1,2 1,2 1,2 1,2 1,2 1,2
Thickness of Lead Sheath (mm) 3,7 3,7 3,7 3,9 4,2 4,4 4,7
Thickness of Outer Sheath (mm) 4,6 4,6 4,6 4,9 5,2 5,5 5,8
Outer Diameter of Cable (mm) 120 120 123 131 138 148 158
Weight of Cable (kg/m) 29,9 31,6 34,1 39,9 46,7 55,1 65,3
Cross-Sectional
800 1000 1200 1600 2000 2500 3000
Area (mm2)
Max. DC Al Conductor Resistance 0,0367 0,0291 0,0247 0,0186 0,0149 0,0127 0,0099
at 20°C (ohm/km)
Weight of Cable (kg/m) 22,8 25,1 26,6 30,6 34,5 39,4 40,7
COPPER CONDUCTOR
Cross-Sectional Area ( mm2 ) 800 1000 1200 1600 2000 2500 3000
ALUMINIUM CONDUCTOR
Cross-Sectional Area ( mm2 ) 800 1000 1200 1600 2000 2500 3000
Thickness of Insulation Screen (mm) 1,2 1,2 1,2 1,2 1,2 1,2 1,2
2
Cu-Screen Cross-Sectional Area (mm ) 185 185 185 185 185 185 185
Thickness of Outer Sheath (mm) 4,7 4,8 4,8 4,9 5,3 5,6 5,8
Outer Diameter of Cable (mm) 130 134 136 139 147 155 162
Cross-Sectional
800 1000 1200 1600 2000 2500 3000
Area (mm2)
Max. DC Al Conductor Resistance 0,0367 0,0291 0,0247 0,0186 0,0149 0,0127 0,0099
at 20°C (ohm/km)
Weight of Cable (kg/m) 14,5 15,4 16,2 17,6 19,3 21,9 24,5
COPPER CONDUCTOR
Cross-Sectional Area ( mm2 ) 800 1000 1200 1600 2000 2500 3000
ALUMINIUM CONDUCTOR
Cross-Sectional Area ( mm2 ) 800 1000 1200 1600 2000 2500 3000
Thickness of Insulation Screen (mm) 1,2 1,2 1,2 1,2 1,2 1,2 1,2
2
Cu-Screen Cross-Sectional Area (mm ) 185 185 185 185 185 185 185
Thickness of Lead Sheath (mm) 3,2 3,2 3,2 3,2 3,2 3,2 3,2
Outer Diameter of Cable (mm) 137 141 142 145 153 161 168
Weight of Cable (kg/m) 33,6 36,4 38,4 42,3 47,7 54,6 61,5
Cross-Sectional
800 1000 1200 1600 2000 2500 3000
Area (mm2)
Weight of Cable (kg/m) 28,8 30,1 31,2 32,9 35,3 38,9 42,2
COPPER CONDUCTOR
Cross-Sectional Area ( mm2 ) 800 1000 1200 1600 2000 2500 3000
ALUMINIUM CONDUCTOR
Cross-Sectional Area ( mm2 ) 800 1000 1200 1600 2000 2500 3000
Thickness of Insulation Screen (mm) 1,2 1,2 1,2 1,2 1,2 1,2 1,2
Cross-Sectional Area (mm2) 3,7 3,8 3,8 3,9 4,3 4,5 4,7
Thickness of Outer Sheath (mm) 4,8 4,9 4,9 5,1 5,5 5,7 6
Outer Diameter of Cable (mm) 134 138 140 143 151 160 168
Cross-Sectional
800 1000 1200 1600 2000 2500 3000
Area (mm2)
Max. DC Al Conductor Resistance 0,0367 0,0291 0,0247 0,0186 0,0149 0,0127 0,0099
at 20°C (ohm/km)
a.
b Sikora X-Ray 8000 Wall thickness measuring device
scans hot wall thicknesses and eccentricity of three layer
and warns if tolerance exceeded.
c.
c IPEC Ultrasense – Ultrasound Flaw Detection
detects any bubble or protrusion penetration, measures
cold wall thicknesses of three layers, warns if tolerances
exceeded and keep log for future checking.
a.
d Sikora X-Y Diameter Gauge measures cold diameter
from both axis.
e Digital Microohm-meter
I. DC Resistance Measurement
Our Services
1) Supply and installation of XLPE underground
4) Project management.
Both-End Bonding
Cable Terminations Cable Terminations
This system is mostly designed for short
length of circuits. A current continuously flows
on the metallic screen because both ends are
earthed.
Direct Direct
It will automatically reduce the current carrying Earthing Earthing
Conductor Metallic Screen
capacity in the conductor of cable while it
E(V)
provides no touching voltage at both ends.
Induced
This is a common method for the short lengths
Voltage
of open switchyards and transformer circuits.
L(m)
(Distance)
Direct Earthing Direct Earthing
Single-Point Bonding
Cable Terminations Cable Terminations
Direct Earthing SVL’s
This system is designed to prevent circulation
currents on the metallic screen of the cable.
This increases current carrying capacity of the
cable directly. Induced voltage over metallic Direct
screen on the cable is proportionalto the cable Earthing
Conductor Metallic Screen Parallel Earthing
length and the current passing through the Conductor
conductor. Single-Point Bonding Method can E(V)
Induced
only be used for limited route lengths. Maxi- Voltage
mum length is limited by the screen voltage
induced at the open end (SVL side).
L(m)
(Distance)
Direct Earthing
L(m)
(Distance)
/3 /3 /3
www.masscable.com