Production Capacity Simulation (Effective capacity at 85% utilization)

May-18
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Line Model Shift Th Fr Sa Su Mo Tu We Th Fr Sa Su Mo Tu We Th Fr Sa Su Mo

Day
569 569 569 569 569 569 569 569 569 569 569 569 569
L1 A
Night
569 569 569 569 569 569 569 569 569 569 569 569 569
Day 420 420 420 420 420 420 420 420 420 420 420 420 420
L2 B
Night 420 420 420 420 420 420 420 420 420 420 420 420 420
Day 1056 1056 1056 1056 1056 1056 1457 1457 1457 1457 1457 1457 1457
L3 C
Night 1056 1056 1056 1056 1056 1056 1056 1457 1457 1457 1457 1457 1457
Day 1962 1962 1422 1962 1962 1962 1962 1962 46.2 69.3 92.4 116 139 162
L4 D Model E
Night 1962 1962 1962 1962 1962 1962 1962 46.2 69.3 92.4 116 139 162
Day 231 231 231 231 231 231 231 231 231 231 231 231 319
L5 E
Night 231 231 231 231 231 231 231 231 231 231 231 231 231
Day 4238 4238 4238 4238 4238 4238 4639 2723 2747 2770 2793 2816 2927
Total Night 4238 4238 4238 4238 4238 4238 4238 2723 2747 2770 2793 2816 2839
Total 8476 8476 8476 8476 8476 8476 8877 5447 5493 5539 5586 5632 5766
20 21 22 23 24 25 26 27 28

Tu We Th Fr Sa Su Mo Tu We Total BOH Capacity Demand EOH

569 569 785 785 569 569 569 11808

569 23617 23600 586
569 569 785 785 569 569 569 11808
420 420 580 580 420 420 420 8722
420 17444 17400 464
420 420 580 580 420 420 420 8722
1457 1457 1457 1457 1056 1056 1056 25536
1056 50672 50400 1,328
1457 1457 1457 1457 1056 1056 1056 25136
185 231 231 231 231 231 231 17348
Model D 1422 28884 28800 1,506
185 231 231 231 231 231 231 15926
319 319 319 319 231 231 231 5060
231 14423 14400 254
319 319 319 319 231 231 231 4973
2950 2996 3371 3371 2508 2508 2508 67053 135040 134600
2950 2996 3371 3371 2508 2508 2508 66565
5900 5992 6742 6742 5015 5015 5015 133,618 OT Breaktime
3hrs 15min
Total OT 2.75
No. of Hrs 7.25
OT OT Rate 0.379

OT Good Produced 0.322

(OT Rate*Effective Capacity)

OT Multiplier 1.379
(Total OT + # Hrs) / # Hrs
Time Study results (Mins/ pc)
Model
Station A B C D E Manpower Status
MA01 0.52 0.80 0.30 0.20 1.20 Regular 32

Affected Lines -
0.65 0.75 0.25 0.25 1.50 Jan 8, 2017 5 L1 Day, L3 Night,
EOC by May L4Day, L5 Day, L5
MA02 8 Night
0.40 0.88 0.28 0.20 1.40 Feb 6, 2017 5
MA03 EOC by Jun6 L3 Day, L3
All lines Night
affected
0.42 0.70 0.32 1.55 Mar 2, 2017 20 Day and Night
MA04 EOC by Jul2 shift
MA05 0.54 0.65 0.35 1.60 Apr 1, 2017 5 EOC Aug 1 L1 Day
CA01 0.56 0.82 0.31 0.24 1.54 May 4, 2018 10 EOC Sep 4 L5 Day and Night
CA02 0.45 0.84 0.30 0.26 1.42 Total 77
CA03 0.42 0.75 0.32 1.26
Print Test 3.00 4.50 1.80 0.60 9.00 Learning Curve (% of Effective Capacity)
Print Test 3.00 4.50 1.80 0.60 9.00 Model A B C
Print Test 3.00 4.50 1.80 0.60 9.00 Day 1 50% 30% 80%
Print Test 3.00 4.50 1.80 9.00 Day 2 70% 40% 100%
Print Test 3.00 4.50 1.80 9.00 Day 3 90% 50% 100%
Print Test 3.00 4.50 1.80 9.00 Day 4 100% 70% 100%
Safety Test 0.20 0.20 0.20 1.00 Day 5 100% 80% 100%
Packing 0.30 0.75 0.30 0.24 1.00 Day 6 100% 100% 100%
Sealing 0.40 0.30 0.15 0.90 Day 7 100% 100% 100%
Max 0.65 0.88 0.35 0.26 1.60 Day 8 100% 100% 100%
Designed Capacity(7.25 hr) 669 494 1243 1673 272
Number of operators 17 15 17 11 17
Capacity)
D E
90% 20%
100% 30%
100% 40%
100% 50%
100% 60%
100% 70%
100% 80%
100% 100%
Sales Company SO number Model Code Deliver to Date Needed
America A1000028 A005AM Memphis 5/31/2018
America A1000032 A006AM Vancouver 5/31/2018
Asia S000027 A010AS China 5/31/2018
Asia S000047 A011AS Vietnam 5/31/2018
Asia S000079 A017AS India 5/31/2018
Asia S000084 A017AS India 5/31/2018
America A1000005 B001AM Los Angeles 5/31/2018
America A1000008 B002AM New York 5/31/2018
Asia S000079 B017AS India 5/31/2018
Asia S000084 B017AS India 5/31/2018
America A1000005 C001AM Los Angeles 5/31/2018
America A1000008 C002AM New York 5/31/2018
America A1000035 C006AM Vancouver 5/31/2018
America A1000038 C007AM Toronto 5/31/2018
Asia S000001 C008AS Singapore 5/31/2018
Asia S000015 C009AS Hong Kong 5/31/2018
Asia S000017 C009AS Hong Kong 5/31/2018
Asia S000033 C010AS China 5/31/2018
Asia S000068 C016AS Cambodia 5/31/2018
Asia S000085 C017AS India 5/31/2018
America A1000017 D003AM Las Vegas 5/31/2018
America A1000027 D005AM Memphis 5/31/2018
America A1000029 D005AM Memphis 5/31/2018
Asia S000021 D009AS Hong Kong 5/31/2018
Asia S000038 D010AS China 5/31/2018
Asia S000083 D017AS India 5/31/2018
America A1000020 E003AM Las Vegas 5/31/2018
Asia S000023 E009AS Hong Kong 5/31/2018
Asia S000081 E017AS India 5/31/2018
Model Month Qty Wk
A 5 1200 May wk3 Model QTY
A 5 4800 May wk3 A 23600
A 5 4800 May wk3 B 17400
A 5 3200 May wk3 C 50400
A 5 4800 May wk3 D 28800
A 5 4800 May wk3 E 14400
B 5 4800 May wk3
B 5 3000 May wk3
B 5 4800 May wk3
B 5 4800 May wk3
C 5 6000 May wk3
C 5 6000 May wk3
C 5 4800 May wk3
C 5 4800 May wk3
C 5 4800 May wk3
C 5 4800 May wk3
C 5 4800 May wk3
C 5 4800 May wk3
C 5 4800 May wk3
C 5 4800 May wk3
D 5 4800 May wk3
D 5 4800 May wk3
D 5 4800 May wk3
D 5 4800 May wk3
D 5 4800 May wk3
D 5 4800 May wk3
E 5 4800 May wk3
E 5 4800 May wk3
E 5 4800 May wk3
Guilas, Ma. Katrina C.
D4B - Prosys3

Production Capacity Simulation (Effective capacity at 85% utilization)

May-18
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Line Model Shift Th Fr Sa Su Mo Tu We Th Fr Sa Su Mo Tu We Th Fr Sa Su Mo

Day
569 569 569 569 569 569 284 398 512 569 569 569 569
L1 A
Night
569 569 569 569 569 569 569 569 569 569 569 569 569
Day 420 420 420 420 420 420 420 420 420 420 420 420 420
L2 B
Night 420 420 420 420 420 420 420 420 420 420 420 420 420
Day 1056 1056 1457 1457 1056 1457 1056 1457 1457 1056 1457 1056 1457
L3 C
Night 1056 1056 1056 1457 1056 1457 845 1457 1457 1056 1457 1056 1457
Day 1962 1962 1422 1962 1962 1422 1962 1765 46.2 69.3 92.4 116 139 162
L4 D Model E
Night 1962 1962 1422 1962 1962 1422 1962 1962 46.2 69.3 92.4 116 139 162
Day 231 231 231 319 319 231 319 46 69 92 116 139 162 255
L5 E
Night 231 231 231 319 319 231 319 46 69 92 116 139 162 255
Day 4238 4238 4726 4726 3699 4726 3573 2391 2551 2253 2700 2346 2863
Total Night 4238 4238 4326 4726 3699 4726 3842 2562 2608 2253 2700 2346 2863
Total 8476 8476 9052 9453 7397 9453 7415 4953 5159 4507 5401 4692 5726
20 21 22 23 24 25 26 27 28

Tu We Th Fr Sa Su Mo Tu We Total BOH Capacity Demand EOH

569 569 785 785 785 785 569 11728

569 23752 23600 721
569 569 569 785 785 785 569 12024
420 420 420 580 580 420 420 8722
420 17444 17400 464
420 420 420 580 580 420 420 8722
1457 1056 1457 1056 1457 1457 1056 25536
1056 50461 50400 1,117
1457 1056 1457 1056 1457 1457 1056 24924
185 231 231 231 231 231 231 16613
Model D 1422 29031 28800 1,653
185 231 231 231 231 231 231 16809
319 231 319 319 231 319 319 231 5047
231 14484 14400 315
319 231 319 319 231 319 319 231 5047
2950 2508 3212 2970 3371 3212 2508 65762 135172 134600
2950 2508 2996 2970 3371 3212 2508 65642
5900 5015 6208 5941 6742 6424 5015 131,404 OT Breaktime
3hrs 15min
Total OT 2.75
No. of Hrs 7.25
OT OT Rate 0.379

OT Good Produced 0.322

(OT Rate*Effective Capacity)
 OT Multiplier 1.379
(Total OT + # Hrs) / # Hrs
 Time Study results (Mins/ pc)
Model
Station A B C D E Manpower Status
MA01 0.52 0.80 0.30 0.20 1.20 Regular 32

Affected Lines -
0.65 0.75 0.25 0.25 1.50 Jan 8, 2017 5 L1 Day, L3 Night,
EOC by May L4Day, L5 Day, L5
MA02 8 Night

0.40 0.88 0.28 0.20 1.40 Feb 6, 2017 5

MA03 EOC by Jun6 L3 Day, L3
All lines Night
affected
0.42 0.70 0.32 1.55 Mar 2, 2017 20 Day and Night
MA04 EOC by Jul2 shift
MA05 0.54 0.65 0.35 1.60 Apr 1, 2017 5 EOC Aug 1 L1 Day
CA01 0.56 0.82 0.31 0.24 1.54 May 4, 2018 10 EOC Sep 4 L5 Day and Night
CA02 0.45 0.84 0.30 0.26 1.42 Total 77
CA03 0.42 0.75 0.32 1.26
Print Test 3.00 4.50 1.80 0.60 9.00 Learning Curve (% of Effective Capacity)
Print Test 3.00 4.50 1.80 0.60 9.00 Model A B C
Print Test 3.00 4.50 1.80 0.60 9.00 Day 1 50% 30% 80%
Print Test 3.00 4.50 1.80 9.00 Day 2 70% 40% 100%
Print Test 3.00 4.50 1.80 9.00 Day 3 90% 50% 100%
Print Test 3.00 4.50 1.80 9.00 Day 4 100% 70% 100%
Safety Test 0.20 0.20 0.20 1.00 Day 5 100% 80% 100%
Packing 0.30 0.75 0.30 0.24 1.00 Day 6 100% 100% 100%
Sealing 0.40 0.30 0.15 0.90 Day 7 100% 100% 100%
Max 0.65 0.88 0.35 0.26 1.60 Day 8 100% 100% 100%
Designed Capacity(7.25 hr) 669 494 1243 1673 272
Number of operators 17 15 17 11 17
Capacity)
D E
90% 20%
100% 30%
100% 40%
100% 50%
100% 60%
100% 70%
100% 80%
100% 100%