PTDC 품질회의 거론 내용 11/22/2018

품질관리부 이창희대리
기종 항차 문제점
SS3842 191 관통크랙 수정?? 사상불량
비고
품번쪽 상/하형 사상흔
적
관통크랙 수정으로 예
상
사상불량, 원인?
1파렛트에서만 10ea

사
진

기종 항차 문제점
SS3842 191 제품내 담배꽁초
비고

사
진

페이지 1
PTDC 품질회의 거론 내용 11/14/2018 품질관리부 이창희대리
기종 항차 문제점
F036 내부크랙 파단품
비고
사진

기종 항차 문제점
-
비고

페이지 2
PTDC - TOPIK MEETING KUALITAS 10/17/2018 GUMILANG, PRODUCTION DEPT.
ITEM Q'TY MASALAH
KS361 - PENJELASAN
KETERANGAN
Terjadi penetrasi metal
2 Ea dalam 1 Assy.

※ Penetrasi metal ke
dalam core terjadi
karena mold dipin-
Tebal lapisan atas : dah sebelum pour-
14.1 16.7 15.7 ing
15.2 16.5 15.4 Solusi :
KS361 ketebalan bagian atas Mold tidak pindah
GAMBAR
Terjadi penetrasi metal out of spec Mulai : 10/22, Foreman
spec 12±2.2(9.8~14.4)
act'l 9.1

※ Terjadi karena over

gouging pada ingate
Solusi :
1) Check pakai JIG
Actual check di lapangan : 2) Welding repair jika
9.9 12.7 9.4 11.3 overgouging
Mulai : 10/24, Foreman
ITEM Q'TY MASALAH
F108, KS481 - PENJELASAN
*F108 difficult for pin assembly ※ Swing Test in PT. DC :
*KS481 swing size short (September LOT) 1. T/Shoe F108
spec 1662.6~1671.0
act'l 1658.5 / 1660.5 Tanggal : 2018.10.09
1661.5 / 1661.5 Spec. : 1251.75 ± 3.25
1658.5 / 1660.5 Actual : L1 1255.5 (+3.75)
September Del. 3,4 LOT 1663.5 / 1664.5
March Del. 1,2 LOT 1665.5 / 1665.5 L2 1255.5 (+3.75)
2. T/Shoe KS481
Tanggal : 2018.10.19
Spec. : 1671 +0, -8.4
Actual : L1 1662.5 (-8.5)
L2 1662.5 (-7.5)
GAMBAR
*Request to confrm welding bar for : ※ Welding Bar Specifcation in PT. DC :
HSC SHOE(TK1) - Cust/Material Welding Spec.
KCC SHOE(TK1) -
SHOE(C8833) - 1. HSC T/Shoe (TK1) CSF350
MCG SHOE(05SPEC) - 2. KCC T/Shoe (TK1) CSF350
KCM BKT(C1528) - T/Shoe (C8833) 91T
3. MGC T/Shoe (05SPEC) 91T
4. KCM BKT (C1528) 71T
 MCG SHOE(05SPEC) -
KCM BKT(C1528) -

Halaman 1
PTDC - TOPIK MEETING KUALITAS 10/17/2018 GUMILANG, PRODUCTION DEPT.
ITEM Q'TY MASALAH
KS361 - PENJELASAN
KETERANGAN
Setelah QT masih ada
sand burn

Solusi :
1. Proses Molding :
1) Pemadatan pasir
pada bagian mang-
kok di compt/t di-
bantu penumbuk
kayu
GAMBAR
2) Double coating :
* Spray standard
35 - 45 ˚Be
* Kuas (brush)
standard 55-60 ˚Be
2. Proses Shot Blasting
lebih lama dari 20
menjadi 30 menit
Mulai : 10/23
PIC : Foreman Mold.
Foreman Finish
ITEM Q'TY MASALAH
F108 - F108 Over grinding dan Sand burn dalam mangkok
KETERANGAN
Over grinding
sekitar 50%

Solusi :
1) Operator grinding
training lagi oleh
Foreman/V Foreman
2) Welding repaire se-
belum kirim Korea
Mulai : 10/23
GAMBAR
PIC : V Foreman
Sand Burn
GAMBAR

Sekitar 80%
Solusi :
* Pemadatan pasir
pada bagian mang-
kok di compt/t di-
bantu penumbuk
kayu, Double coat.
Mulai : 10/23
PIC : Foreman Mold.
Page 2
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